JPH1157924A - Round groove anvil and method for hot-forging round steel billet by using the anvil - Google Patents

Round groove anvil and method for hot-forging round steel billet by using the anvil

Info

Publication number
JPH1157924A
JPH1157924A JP23079697A JP23079697A JPH1157924A JP H1157924 A JPH1157924 A JP H1157924A JP 23079697 A JP23079697 A JP 23079697A JP 23079697 A JP23079697 A JP 23079697A JP H1157924 A JPH1157924 A JP H1157924A
Authority
JP
Japan
Prior art keywords
round
width
anvil
groove
groove bottom
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP23079697A
Other languages
Japanese (ja)
Other versions
JP3480257B2 (en
Inventor
Junpei Tajima
淳平 田嶋
Masaru Nishiguchi
勝 西口
Kenji Tamura
憲司 田村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP23079697A priority Critical patent/JP3480257B2/en
Publication of JPH1157924A publication Critical patent/JPH1157924A/en
Application granted granted Critical
Publication of JP3480257B2 publication Critical patent/JP3480257B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To produce a round steel billet extremely excellent in roundness without causing any crack flow in a short time by providing a round groove satisfying a specific condition between an inlet side part for feeding a work and an outlet side part for discharging. SOLUTION: In this round groove anvil 10, the round groove 1 satisfying the following condition is arranged between the inlet side part for feeding the work and the outlet side part for discharding. As for this condition, the depth D at the center of a groove bottom and the curvature radius Rg in the groove bottom part 1a are equal except both end parts at the inlet and the outlet side, the width H1 in the groove bottom part at the inlet side part is narrower than the width H in the finishing part at the outlet side and constant toward the inlet side, and an introducing part 1g in which escaping parts 1g having the constant width through the flat, surface 1h having the constant width and apex angle θ2 in both sides toward the outlet side are succesively formed is provided. The width in the groove bottom part between the introducing part and the finishing part is enlarged from H1 toward the outer side and a connecting part 1e successively forming the escaping part through the flat surface 1d having the width and the apex angle θ1 in both sides gradually shrunk toward the outlet side is provided. The length L2 of the connecting part is longer than the curvature radius of the groove bottom part.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、炭素鋼、合金鋼、
ステンレス鋼または高合金鋼製の丸鋼片で、矩形断面の
素材から断面円形の丸鋼片を得る際に用いられる丸溝金
敷と、この丸溝金敷を用いた丸鋼片の熱間鍛造方法に関
する。
The present invention relates to carbon steel, alloy steel,
A round steel slab made of stainless steel or high alloy steel and used for obtaining a round steel slab having a circular cross section from a material having a rectangular cross section, and a hot forging method for the round steel slab using the round steel slab About.

【0002】[0002]

【従来の技術】熱間鍛造によって丸鋼片を製造するに
は、通常、次に述べる3通りの方法が用いられる。
2. Description of the Related Art In order to produce a round slab by hot forging, the following three methods are usually used.

【0003】第1の方法は、平金敷を用いて正方形また
は長方形の矩形断面素材(鋼塊やブルームなど)の対向
面を交互に圧下して寸法の小さい矩形断面、具体的には
ほぼ正四角形断面の中間素材に成形する。次いで、上記
同様に、平金敷を用いて中間素材のコーナ部を交互に圧
下してほぼ正八角形断面にする成形工程を経てほぼ正十
六角形またはそれ以上の多角形断面の荒仕上げ粗丸材に
粗成形する。その後、丸溝が形成された仕上げ金敷(以
下、丸溝金敷という)を用いて所定の外径を有する断面
円形の丸鋼片にスパイラル鍛造で成形仕上げする方法。
[0003] The first method is to use a flat anvil to alternately press the opposite surfaces of a square or rectangular rectangular cross-section material (steel ingot, bloom, etc.) into small rectangular cross-sections, specifically a substantially square shape. Form into an intermediate material of cross section. Next, in the same manner as described above, through a forming process of alternately pressing down the corners of the intermediate material using flat anvils to make a substantially regular octagonal cross-section, to a roughly finished hexagonal or rough finished rough round material having a polygonal cross-section of more than it Rough molding. Thereafter, a method of forming and finishing a round steel slab having a predetermined outer diameter with a circular cross section using a finishing anvil with a round groove formed thereon (hereinafter referred to as a round groove anvil) by spiral forging.

【0004】第2の方法は、上記第1の方法においてほ
ぼ正四角形断面に粗成形された中間素材に対してV溝が
形成された粗成形金敷(以下、V溝金敷という)を用い
てほぼ正十六角形またはそれ以上の多角形断面の荒仕上
げ粗丸材に粗成形するスパイラル鍛造を施した後、上記
同様に、丸溝金敷を用いて所定の外径を有する断面円形
の丸鋼片にスパイラル鍛造で成形仕上げする方法。
In a second method, an intermediate material roughly formed into a substantially square cross section in the first method is roughly formed by using a rough molding anvil in which a V-groove is formed (hereinafter referred to as a V-groove anvil). After performing spiral forging to roughly form a rough finish coarse round material with a regular hexagonal or more polygonal cross section, in the same way as above, using a round groove anvil to a round steel piece with a circular cross section having a predetermined outer diameter A method of forming and finishing by spiral forging.

【0005】第3の方法は、連続鋳造で製造された円形
断面の太丸鋳片を素材とし、この素材にV溝金敷もしく
は平金敷を用いてほぼ正十六角形またはそれ以上の多角
形断面の荒仕上げ粗丸材に粗成形するスパイラル鍛造を
施した後、上記同様に、丸溝金敷を用いて所定の外径を
有する断面円形の丸鋼片にスパイラル鍛造で成形仕上げ
する方法。
[0005] A third method is to use a large round cast slab having a circular cross section manufactured by continuous casting as a material, and using a V-groove anvil or a flat anvil as the material, a polygonal cross section of approximately a regular hexagon or more. A method of forming a round steel piece having a predetermined outer diameter by spiral forging using a round groove anvil in the same manner as described above, after performing a spiral forging for roughly forming a rough finished coarse round material.

【0006】なお、スパイラル鍛造とは、開閉作動せし
められる金敷に対してその開作動時に、被加工材を軸長
方向に送り込むと同時にその軸心周りに所定の角度だけ
回転させる操作を連続的に行う鍛造方法のことである
(以下、同じ)。
[0006] Spiral forging is a process of continuously feeding an object to be processed in an axial direction and simultaneously rotating the anvil by a predetermined angle around its axis at the time of opening operation of the anvil which is opened and closed. It refers to the forging method to be performed (the same applies hereinafter).

【0007】上記のような工程を経る熱間鍛造方法にお
いては、いずれの工程を採る場合にも、仕上げ成形に
は、通常、次に述べるような丸溝金敷が用いられる。
[0007] In any of the hot forging methods that go through the above-described steps, a round groove anvil as described below is usually used for finish molding in any of the steps.

【0008】図4は、通常用いられている従来の丸溝金
敷の代表的な一例を示す図で、同図(a)は平面図、同
図(b)は(a)図のホ−ホ線矢視断面図、同図(c)
は(a)図のヘ−ヘ線矢視断面図である。
FIGS. 4A and 4B show a typical example of a conventional round groove anvil commonly used. FIG. 4A is a plan view, and FIG. Sectional view taken along the line, FIG.
FIG. 2 is a sectional view taken along line F-F of FIG.

【0009】図4に示すように、従来の丸溝金敷20
は、溝底中央での深さがDになるようにオフセット量G
をもって形成された曲率半径Rg、幅Hの溝底部1a
と、この溝底部1aの両側に曲率半径Rcをもって形成
された逃げ部1bとからなる半円形孔型で、金敷長手方
向の両端部を除く深さDが一定とされた丸溝1を有して
いる。また、金敷長手方向の両端部には曲率半径Rbの
面取り部1c、幅方向の両側にはパーチ面1fが形成さ
れている。そして、得るべき丸鋼片の熱間仕上げ外径D
bは、オフセット量Gを調整することにより、「2(R
g−G)〜2Rg」の範囲内で仕上げられる。
[0009] As shown in FIG.
Is the offset amount G such that the depth at the center of the groove bottom is D.
A groove bottom 1a having a radius of curvature Rg and a width H formed with
And a round groove 1 having a semicircular hole type having a relief portion 1b formed with a radius of curvature Rc on both sides of the groove bottom portion 1a and having a constant depth D excluding both end portions in the longitudinal direction of the anvil. ing. A chamfered portion 1c having a radius of curvature Rb is formed at both ends in the longitudinal direction of the anvil, and a perch surface 1f is formed at both sides in the width direction. And the hot finished outer diameter D of the round slab to be obtained
b is adjusted to “2 (R
g-G) to 2Rg ".

【0010】しかし、上記のような丸溝金敷20は、丸
溝1の幅が金敷長手方向で一定なために、十六角形以上
の多角形断面の荒仕上げ粗丸材を送り込む入側での被加
工材料の幅広がり許容量が十分でない。このため、粗成
形時に平金敷やV溝金敷の摩耗および摩擦係数変化など
に起因して変動する荒仕上げ粗丸材の断面寸法が所定の
寸法よりも大きくなると、被加工材料の幅広がり量が丸
溝金敷20の幅広がり許容値を超え、対向配置使用され
る丸溝金敷20の逃げ部1b面間、著しい場合にはパー
チ面1f間にまで材料が噛み出し、これが原因で被れ疵
が発生するようになる。
However, since the width of the round groove 1 is constant in the longitudinal direction of the anvil, the round groove anvil 20 as described above has a cover on the inlet side for feeding a rough finished rough round material having a polygonal cross section of 16 or more hexagons. Insufficient width spread of processing material is not enough. For this reason, when the cross-sectional dimension of the rough finished coarse round material that fluctuates due to wear of the flat metal anvil or the V-groove anvil and a change in friction coefficient during the rough forming becomes larger than a predetermined dimension, the width spread amount of the material to be processed becomes round. The material exceeds the allowable width expansion of the grooved anvil 20 and the material starts to bite between the escape portions 1b of the circular grooved anvil 20 used in the opposed arrangement, and in the case of extreme cases, between the perch surfaces 1f. I will be.

【0011】従って、実際の丸溝金敷20による仕上げ
鍛造においては、上記の噛み出しが発生するのを避ける
ために、荒仕上げ粗丸材の寸法変動を見越して若干アン
ダーフィル状態、すなわち仕上げ鍛造での圧下代を小さ
くし、溝底部1aに対して材料が完全に充満しない状態
で鍛造が行われる。その結果、仕上げ成形後の丸鋼片に
は、円周方向および軸長方向に局所的なフラット面から
なる凹部が残り、満足できる真円度の丸鋼片が得られな
いという問題があった。この問題は、圧下時の幅広がり
量が大きいフェライト系ステンレス鋼や2相ステンレス
鋼などを鍛造する場合、特に顕著になる。
Therefore, in the actual finish forging with the round groove anvil 20, in order to avoid the occurrence of the above-mentioned biting, a slight underfill state, that is, the finish forging is performed in anticipation of the dimensional variation of the rough finished coarse round material. The forging is performed in a state where the rolling allowance is reduced and the groove bottom 1a is not completely filled with the material. As a result, in the round steel slab after the finish forming, there is a problem that a concave portion composed of a local flat surface remains in the circumferential direction and the axial direction, and a round steel slab having satisfactory roundness cannot be obtained. . This problem is particularly prominent when forging ferritic stainless steel, duplex stainless steel, or the like, which has a large width expansion during rolling.

【0012】また、上記従来の鍛造方法では、丸溝金敷
20の上記特性から、丸溝金敷20による仕上げ成形前
に十六角形以上の多角形断面の荒仕上げ粗丸材に粗成形
するので、必要以上に加工時間が長くなり、被加工材料
の温度低下が避けられない。このため、変形能が劣る2
相ステンレス鋼や25重量%以上のCrと35重量%以
上のNiを含有する高合金鋼(以下、単に高合金鋼とい
う)などの難加工性材料の場合、噛み出し起因以外の割
れ疵が多発しやすいという問題もあった。
In addition, in the above-mentioned conventional forging method, since the above-mentioned characteristics of the round groove anvil 20 are rough-formed into a rough finished coarse round material having a hexagonal or more polygonal cross section before the finish forming by the round groove anvil 20, it is necessary. As described above, the processing time becomes longer, and a decrease in the temperature of the material to be processed is inevitable. Therefore, the deformability is poor.
In the case of difficult-to-work materials such as duplex stainless steel and high alloy steel containing 25% by weight or more of Cr and 35% by weight or more of Ni (hereinafter simply referred to as high alloy steel), cracks other than those caused by biting occur frequently. There was also a problem that it was easy to do.

【0013】このため、圧下時の幅広がり量が大きいフ
ェライト系ステンレス鋼や2相ステンレス鋼などの材料
でも満足できる真円度を有する丸鋼片に仕上げ成形する
ことができる丸溝金敷の開発と、変形能の劣る2相ステ
ンレス鋼や高合金鋼などの難加工性材料でも割れ疵の発
生を抑制することのできる鍛造方法の開発が望まれてい
た。
[0013] For this reason, the development of a round groove anvil capable of finish forming round steel slabs having satisfactory roundness even with materials such as ferritic stainless steel and duplex stainless steel having a large width spread during rolling down and It has been desired to develop a forging method capable of suppressing the occurrence of cracks even in difficult-to-work materials such as duplex stainless steel and high alloy steel having poor deformability.

【0014】[0014]

【発明が解決しようとする課題】本発明は、上記の実状
に鑑みてなされたもので、その課題は、真円度に優れた
丸鋼片が得られる丸溝金敷の提供と、従来よりも短い時
間で加工を完了することができ、2相ステンレス鋼や高
合金鋼などの変形能に劣る材料を鍛造する場合にも割れ
疵の発生を抑制し得る丸鋼片の熱間鍛造方法を提供する
ことにある。
SUMMARY OF THE INVENTION The present invention has been made in view of the above situation, and has as its object to provide a round groove anvil capable of obtaining a round steel piece excellent in roundness, Provides a hot forging method for round steel slabs that can complete processing in a short time and can suppress the occurrence of cracks even when forging materials with poor deformability such as duplex stainless steel and high alloy steel. Is to do.

【0015】[0015]

【課題を解決するための手段】本発明の要旨は、下記
(1)の丸溝金敷、および下記(2)の丸鋼片の熱間鍛
造方法にある。
SUMMARY OF THE INVENTION The gist of the present invention resides in the following (1) a round groove anvil and a (2) hot forging method of a round slab.

【0016】(1)被加工材料が送り込まれる入側部と
排出される出側部との間に、下記〜の条件を満たす
丸溝1を備えることを特徴とする丸溝金敷10。
(1) A round groove anvil 10 provided with a round groove 1 which satisfies the following conditions between an inlet side where a material to be processed is fed and an outlet side where a material is discharged.

【0017】溝底中央の深さDと溝底部1aの曲率半
径Rgが、入側と出側の面取り部1cを除いて、ともに
金敷長手方向で同一。
The depth D at the center of the groove bottom and the radius of curvature Rg of the groove bottom 1a are the same in the longitudinal direction of the anvil except for the chamfered portion 1c on the entrance side and the exit side.

【0018】入側部分に、曲率半径Rgの溝底部1a
の幅H1 が出側の仕上げ部の幅Hよりも狭く、かつ入側
に向かって一定であり、その両側に幅と頂角θ2 が出側
に向かって一定のフラット面1hを介して一定幅の曲率
半径Rcからなる逃げ部1bが連続成形された導入部1
gを備える。
At the entry side, a groove bottom 1a having a radius of curvature Rg is provided.
Width H smaller than the width H of the finishing unit 1 is output side, and is constant toward the inlet side, via a predetermined flat surface 1h toward the outlet side width and apex angle theta 2 on both sides An introduction portion 1 in which a relief portion 1b having a constant radius of curvature Rc is continuously formed.
g.

【0019】上記の導入部1gと出側の仕上げ部との
間に、曲率半径Rgの溝底部1aの幅が出側に向かうに
従ってH1 からHに順次拡大され、その両側に幅と頂角
θ1が出側に向かうに従って順次縮小されたフラット面
1dを介してほぼ一定幅の曲率半径Rcからなる逃げ部
1bが連続成形された連結部1eを備える。
[0019] Between the intro 1g and exit side of the finishing unit are sequentially enlarged from H 1 to H according to the width of the groove bottom portion 1a of the curvature radius Rg is directed to the exit side, the width and the apex angle on both sides comprising sequentially reduced connecting portion 1e which relief portion 1b is continuous molding consisting of a radius of curvature Rc of approximately constant width over a flat surface 1d according theta 1 is directed toward the outlet side.

【0020】上記連結部1eの長さL2 が、溝底部1
aの曲率半径Rgの1倍以上。
The length L 2 of the connecting portion 1e is equal to the groove bottom 1
1 times or more of the curvature radius Rg of a.

【0021】(2)矩形断面形状の素材を断面円形の丸
鋼片に仕上げ成形する熱間鍛造方法であって、前記素材
をほぼ正八角の多角断面形状に粗成形した後、この粗成
形材を上記(1)に記載の丸溝金敷10を用いて断面円
形に仕上げ成形することを特徴とする丸鋼片の熱間鍛造
方法。
(2) A hot forging method in which a material having a rectangular cross-sectional shape is finish-formed into a round steel slab having a circular cross-section, and the material is roughly formed into a substantially octagonal polygonal cross-sectional shape. Using a round groove anvil 10 described in (1) above to form a round section in a hot forging method.

【0022】上記(1)に記載の丸溝金敷10によれ
ば、その入側に上記の構成からなる導入部1gを有す
るので、断面形状がほぼ正八角の粗成形材を仕上げ対象
とし、導入部1gで正十六角形以上の多角形断面の荒仕
上げ粗丸材に成形しつつ一気に断面円形の丸鋼片に成形
することができる。そして、この場合、ほぼ正八角の粗
成形材の断面寸法が大きくて圧下時の材料幅広がり量が
増大しても、その増大部分の材料が溝底部1aの両側に
形成されたフラット面1h部分に吸収され、次いで連結
部1eのフラット面1dによって段階的に幅寄せされる
ので、仕上げ部の逃げ部面1b間に材料が噛み出すこと
がない。従って、アンダーフィル状態で鍛造を行う必要
はなく、溝底部1aに対して材料を完全充満させる鍛造
を行うことが可能となり、局所的なフラット面からなる
凹部の発生が抑制防止される。その結果、真円度に優れ
るとともに、噛み出し起因の被れ疵のない丸鋼片に成形
することができる。
According to the round groove anvil 10 described in the above (1), since the introduction portion 1g having the above-described configuration is provided on the entrance side, the rough molding material having a substantially octagonal cross-sectional shape is to be finished. The part 1g can be formed into a round steel slab having a circular cross section at a stretch while forming into a rough finished rough round material having a polygonal cross section of a regular hexagon or more. And, in this case, even if the cross-sectional dimension of the roughly formed octagonal rough formed material is large and the material width spread amount at the time of reduction is increased, the material of the increased portion is the flat surface 1h portion formed on both sides of the groove bottom 1a. Then, the material is gradually stepped by the flat surface 1d of the connecting portion 1e, so that the material does not bite between the flank portions 1b of the finished portion. Therefore, it is not necessary to perform forging in the underfill state, and it is possible to perform forging that completely fills the groove bottom 1a with the material, and it is possible to prevent the occurrence of a local flat surface recess. As a result, it is possible to form a round steel slab having excellent roundness and no flaws caused by biting.

【0023】また、上記(2)に記載の丸鋼片の熱間鍛
造方法によれば、正十六角形以上の多角形断面の荒仕上
げ粗丸材に粗成形する工程を省略し、ほぼ正八角の多角
断面形状に粗成形した粗成形材を上記(1)に記載の丸
溝金敷10を用いて一気に仕上げ成形するので、正十六
角形以上の多角形断面の荒仕上げ粗丸材に粗成形する加
工時間が短縮されるとともに、材料の温度低下が抑制さ
れる。その結果、上記丸溝金敷10の作用効果と相俟っ
て、変形能の劣る被加工材料であっても、割れ疵を発生
させないか、発生してもその個数が可及的に抑制される
のみならず、真円度と噛み出し起因の被れ疵のない丸鋼
片を短時間で成形することができる。
Further, according to the hot forging method for round slabs described in the above (2), a step of roughly forming a rough finished rough round material having a polygonal cross section of a regular hexagon or more is omitted, and a substantially regular octagon is obtained. The rough-formed material roughly formed into the polygonal cross-sectional shape is finish-formed at once using the round groove anvil 10 described in (1) above, so that it is roughly formed into a rough-finished rough round material having a polygonal cross section of a regular hexagon or more. The processing time is shortened, and a decrease in the temperature of the material is suppressed. As a result, in combination with the function and effect of the round groove anvil 10, even if the material is inferior in deformability, cracks are not generated or the number of cracks is suppressed as much as possible. Not only that, round steel pieces without roundness and flaws caused by biting can be formed in a short time.

【0024】ところで、特開平5−212486号公報
および特開平6−71377号公報には、入側に上記
(1)に記載した本発明の連結部1eと類似する導入部
分を備える丸溝金敷が示されている。しかし、そこに示
される丸溝金敷は、いずれも導入部分の溝底中央の深さ
を入側に向かって順次深くしたものでしかない。
Japanese Patent Application Laid-Open Nos. Hei 5-212486 and Hei 6-71377 disclose a round groove anvil provided with an introduction portion similar to the connecting portion 1e of the present invention described in the above (1) on the entrance side. It is shown. However, the round groove anvils shown therein are merely the ones in which the depth of the center of the groove bottom of the introduction portion is gradually increased toward the entry side.

【0025】また、両公報には、溝底部1a中央の深さ
Dと、溝底部1aの曲率半径Rgが金敷長手方向に同一
の丸溝金敷の場合に生じる材料の幅広がりを吸収するた
めの具体的手段については全く記載されておらず、これ
らは本発明を成すのに何らの参考にもならないものであ
る。
In both publications, the depth D at the center of the groove bottom 1a and the radius of curvature Rg of the groove bottom 1a are set to absorb the width spread of the material which occurs in the case of the same circular groove anvil in the longitudinal direction of the anvil. No specific means are described, and these are not helpful at all for implementing the present invention.

【0026】なお、上記両公報に示される丸溝金敷で
は、その入側でスパイラル鍛造時の各ショット毎に被加
工材料の同一断面に対する圧下量が異なり、同一断面の
外径が段階的に変化するので軸対称とはなり得ず、出側
での幅広がり量が変動する。このため、幅広がり量の大
きいフェライト系ステンレス鋼や2相ステンレス鋼など
では、本発明で得ようとする真円度を確保することがで
きない。
In the round groove anvils disclosed in the above publications, the amount of reduction in the same cross section of the work material differs for each shot during spiral forging on the entry side, and the outer diameter of the same cross section changes stepwise. Therefore, it cannot be axially symmetric, and the amount of width expansion at the output side fluctuates. For this reason, the roundness desired by the present invention cannot be secured with ferrite stainless steel, duplex stainless steel, or the like having a large width spread.

【0027】[0027]

【発明の実施の形態】以下、本発明に係わる丸溝金敷
と、この丸溝金敷を用いた丸鋼片の熱間鍛造方法につい
て、添付図面を参照して詳細に説明する。
BEST MODE FOR CARRYING OUT THE INVENTION A round groove anvil according to the present invention and a method of hot forging a round steel slab using the round groove anvil will now be described in detail with reference to the accompanying drawings.

【0028】最初に、本発明に係わる丸溝金敷について
説明する。なお、従来と同一部分については同一符号を
付して示し、その詳細な説明は省略する。
First, the round groove anvil according to the present invention will be described. The same parts as those in the related art are denoted by the same reference numerals, and detailed description thereof will be omitted.

【0029】図1は、本発明に係わる丸溝金敷の一例を
示す模式図で、同図(a)は平面図、同図(b)は
(a)図のイ−イ線矢視断面図、同図(c)は(a)図
のロ−ロ線矢視断面図同図、同図(d)は(a)図のハ
−ハ線矢視断面図、同図(e)は(a)図のニ−ニ線矢
視断面図である。
FIG. 1 is a schematic view showing an example of a round groove anvil according to the present invention. FIG. 1 (a) is a plan view, and FIG. 1 (b) is a sectional view taken along the line II-II of FIG. (C) is a sectional view taken along the line I-I of FIG. (A), FIG. (D) is a sectional view taken along the line i- (a) of FIG. a) It is a sectional view taken along the line II-II in the figure.

【0030】図1に示すように、本発明の丸溝金敷10
は、従来の丸溝金敷20(前述の図4参照)と同様に、
溝底中央での深さがDになるようにオフセット量Gをも
って形成された曲率半径Rg一定の溝底部1aと、この
溝底部1aの両側に一定の曲率半径Rcをもって形成さ
れた逃げ部1bとからなる半円形孔型で、金敷長手方向
の両端部を除く深さがD一定とされた丸溝1を有してい
る。また、金敷長手方向の両端部には、一定の曲率半径
Rbをもって形成された面取り部1cを有している。
As shown in FIG. 1, a round groove anvil 10 of the present invention is provided.
Is similar to the conventional round groove anvil 20 (see FIG. 4 described above).
A groove bottom 1a having a constant radius of curvature Rg formed with an offset amount G such that the depth at the center of the groove bottom is D, and an escape portion 1b formed with a constant radius of curvature Rc on both sides of the groove bottom 1a. And a round groove 1 having a constant depth D excluding both ends in the longitudinal direction of the anvil. Further, at both ends in the longitudinal direction of the anvil, there are chamfered portions 1c formed with a constant radius of curvature Rb.

【0031】そして、その入側には、長さL1 の領域に
わたって幅が出側の仕上げ部の幅Hよりも狭いH1 一定
とされた曲率半径Rg一定の溝底部1aと、この溝底部
1aの両側に一定の頂角θ2 をもって連続形成された幅
一定のフラット面1h、1hと、このフラット面1h、
1hに一定の曲率半径Rcをもって連続形成された幅一
定の逃げ部1b、1bとからなる導入部1gが設けられ
ている。
[0031] Then, its inlet side, the curvature and radius Rg constant groove bottom portion 1a which is a narrow H 1 constant than the width H of the finishing part of the length L 1 of the region over out wide side, the groove bottom portion 1a, flat surfaces 1h and 1h having a constant apex angle θ 2 formed on both sides of the flat surface 1h,
An introduction portion 1g is provided, which is composed of escape portions 1b and 1b each having a constant width and having a constant curvature radius Rc.

【0032】さらに、上記の導入部1gと出側の仕上げ
部との間には、長さL2 の領域にわたって幅がH1 から
Hに順次拡大された曲率半径Rg一定の溝底部1aと、
この溝底部1aの両側に導入部1gから出側の仕上げ部
に向かうに従って順次小さくなる頂角θ1 をもって連続
形成され、幅が導入部1gから出側の仕上げ部に向かう
に従って順次縮小するフラット面1d、1dと、このフ
ラット面1d、1dに一定の曲率半径Rcをもって連続
形成された幅がほぼ一定の逃げ部1b、1bとからなる
連結部1eが設けられている。
Furthermore, between the finishing portion of the outlet side with the introduction portion 1g, a width over a region of length L 2 and a gradually expanding radius of curvature Rg constant groove bottom portion 1a from H 1 to H,
A flat surface which is continuously formed on both sides of the groove bottom 1a with a vertex angle θ 1 gradually decreasing from the introduction portion 1g toward the exit finish portion, and having a width gradually decreasing from the introduction portion 1g toward the exit finish portion. There is provided a connecting portion 1e including 1d, 1d, and escape portions 1b, 1b formed on the flat surfaces 1d, 1d with a constant radius of curvature Rc and having a substantially constant width.

【0033】上記のように構成された入側の導入部1g
は、金敷長手方向に幅が一定な溝底部1aとフラット面
1h、1hを備えており、両者の合計幅は出側の仕上げ
部の溝底部1aの幅Hよりも大きくなっている。このた
め、ほぼ正八角形の粗成形材を加工対象とし、その断面
形状を導入部1gにおいて、角部が曲率半径Rgの円弧
面であるほぼ正十六角形以上の荒仕上げ粗丸断面に粗成
形することができる。
The inlet-side introduction portion 1g configured as described above.
Has a groove bottom 1a having a constant width in the longitudinal direction of the anvil and flat surfaces 1h, 1h, and the total width of both is larger than the width H of the groove bottom 1a of the finished part on the output side. For this reason, an approximately regular octagonal rough forming material is to be processed, and its cross-sectional shape is roughly formed into a rough finished rough round cross-section of approximately a regular hexagon or more in which the corner is an arc surface having a radius of curvature Rg at the introduction portion 1g. can do.

【0034】この時、導入部1gは、その溝底部1aの
曲率半径Rgと深さDが仕上げ部および連結部1eの溝
底部1aと同じであるので、スパイラル鍛造時の各ショ
ット毎に被加工材料の同一断面の外径(溝底中央間寸
法)が段階的に変化することがなく、圧下時における材
料の幅広がり量が一定となり、軸対称のほぼ正十六角形
が得られる。
At this time, since the radius of curvature Rg and the depth D of the groove bottom 1a are the same as those of the groove bottom 1a of the finishing portion and the connecting portion 1e, the introduction portion 1g is processed for each shot during spiral forging. The outer diameter (dimension between the groove bottom centers) of the same cross section of the material does not change in a stepwise manner, and the width of the material at the time of rolling down becomes constant, so that an axisymmetric hexagon is obtained.

【0035】また、上記のように構成された連結部1e
は、幅が入側のH1 から出側のHに順次拡大された溝底
部1aと、幅が入側から出側の仕上げ部に向かって順次
縮小されたフラット面1d、1dを備えており、両者の
合計幅は出側の仕上げ部に向かって順次小さくなってい
る。
The connecting portion 1e constructed as described above.
Is provided with sequentially enlarged groove bottom portion 1a to H of the width of the side exits H 1 of the entry side, sequentially reduced flat surface 1d toward the finish portion of the side stenter from inlet side, and 1d The total width of the two gradually decreases toward the finishing part on the delivery side.

【0036】このため、加工対象であるほぼ正八角形の
粗成形材に寸法変動があり、圧下時における材料の幅広
がり量にばらつきがあっても、その幅広がり部分の全て
の材料が合計溝幅の大きな導入部1gの溝内に収まった
状態になる。そして、上記導入部1gの溝内に収まった
幅広がり部分の材料は、連結部1eにおいて出側の仕上
げ部に向かって合計溝幅が順次小さくされた溝のうちの
フラット面1dによって拘束幅寄せ成形され、溝幅中央
に向かって塑性変形する。
For this reason, even if there is a dimensional variation in the roughly formed octagonal rough material to be processed, and even if the width of the material at the time of rolling is uneven, all the material in the widened portion has a total groove width. In the groove of the large introduction portion 1g. The material of the widened portion accommodated in the groove of the introduction portion 1g is constrained by the flat surface 1d of the groove whose total groove width is gradually reduced toward the finish portion on the output side in the connection portion 1e. It is molded and plastically deforms toward the center of the groove width.

【0037】従って、本発明の丸溝金敷10によれば、
被加工材料の断面形状がほぼ正八角形で、しかもその断
面寸法にばらつきがあっても、導入部1gおよび連結部
1eは勿論、出側の仕上げ部においても、それぞれの逃
げ部1b面間に材料が噛み出すことがなく、導入部1g
および連結部1eによってより真円に近い荒仕上げ粗丸
断面に成形され、次いで曲率半径Rgの溝底部1aの深
さDと幅Hが一定の仕上げ部分で断面円形に仕上げ成形
されるので、凹凸面の程度が小さくて真円度に優れ、被
れ疵のない丸鋼片に仕上げることができる。
Therefore, according to the round groove anvil 10 of the present invention,
Even if the cross-sectional shape of the material to be processed is substantially a regular octagon and the cross-sectional dimensions vary, the material between the clearance portions 1b not only in the introduction portion 1g and the connection portion 1e but also in the finishing portion on the output side. Does not bite out, and the introduction part 1g
And the connecting portion 1e forms a rough finished rough round cross section closer to a perfect circle, and then finishes the groove bottom 1a having a radius of curvature Rg with a constant depth D and width H to a circular cross section at a finished portion. It is possible to finish a round steel slab with a small degree of surface, excellent roundness and no flaws.

【0038】ここで、所望の真円度、具体的には下式で
定義される真円度が1mm以下の丸鋼片を得るには、上
記連結1eの長さL2 を、溝底部1aの曲率半径Rgの
1倍以上とする必要がある。これは、図2に示す実験結
果から明らかである。
Here, in order to obtain a round steel piece having a desired roundness, specifically, a roundness defined by the following equation of 1 mm or less, the length L 2 of the connection 1e is determined by changing the length L 2 of the groove bottom 1a. Must be equal to or more than one time the radius of curvature Rg. This is clear from the experimental results shown in FIG.

【0039】真円度=最大外径−最小外径(単位:m
m)また、導入部1gのフラット面1h、1hを構成す
る頂角θ2 は、加工対象とするほぼ正八角形の粗成形材
の断面形状を、ほぼ正十六角形の軸対称断面に粗成形す
るための角度で、その値はスパイラル鍛造時に付与する
丸溝金敷10の入側での圧下量と1ショット当たりの被
加工材料回転角度とに基づいて定められ、通常90〜1
35°の範囲内の値とされる。ただし、圧下時における
材料の幅広がり量は、丸溝金敷10の入側での圧下量お
よび被加工材料の材質が変われば異なるので、圧下量と
材質毎に予め実験を行い、最も正十六角形に近い軸対称
断面形状が得られる最大公約数の角度を求め、その角度
を頂角θ2 として定めるのが好ましい。
Roundness = maximum outer diameter−minimum outer diameter (unit: m
m) Further, the apex angle θ 2 constituting the flat surfaces 1h and 1h of the introduction portion 1g is obtained by roughly forming the cross-sectional shape of the roughly formed octagonal rough material to be processed into a substantially regular hexagonal axisymmetric cross section. The value is determined based on the amount of reduction on the entry side of the round groove anvil 10 given at the time of spiral forging and the rotation angle of the material to be processed per shot, and is usually 90 to 1
The value is in the range of 35 °. However, since the width of the material at the time of rolling is different if the amount of rolling at the entry side of the round groove anvil 10 and the material of the material to be processed are changed, an experiment is carried out in advance for each of the rolling amount and the material, and It is preferable to determine the angle of the greatest common divisor that can obtain an axially symmetric cross-sectional shape close to a square, and determine the angle as the vertex angle θ 2 .

【0040】なお、導入部1gの長さL1 と仕上げ部の
長さL3 については、特に制限はないが、いずれも連結
部1eの長さL2 と同等以上とするのが好ましい。な
お、導入部1gの曲率半径Rgの溝底部1aの幅H1
は、曲率半径Rgと頂角θ2 との接線関係により一義的
に決まる。また、仕上げ部の曲率半径Rgの溝底部1a
の幅Hは、曲率半径Rgと逃げ部1bの曲率半径Rcと
の接触条件により一義的に決まる。
[0040] Note that the inlet portion length L 1 and finishing the length of the portion L 3 of 1g, is not particularly limited, preferably the both connecting portions 1e length L 2 equal to or higher than that. The width H 1 of the groove bottom 1a having the curvature radius Rg of the introduction portion 1g.
Is uniquely determined by the tangential relationship between the radius of curvature Rg and the vertex angle θ 2 . The groove bottom 1a having a radius of curvature Rg of the finished portion.
Is uniquely determined by the contact condition between the radius of curvature Rg and the radius of curvature Rc of the escape portion 1b.

【0041】次に、本発明に係わる丸鋼片の熱間鍛造方
法について説明する。
Next, a method for hot forging round slabs according to the present invention will be described.

【0042】図3は、従来の製造工程と本発明の製造工
程を対比して示す図で、図中(a)が従来の製造工程、
(b)が本発明の製造工程である。
FIGS. 3A and 3B show the conventional manufacturing process and the manufacturing process of the present invention in comparison with each other. FIG.
(B) is the production process of the present invention.

【0043】図に示すように、本発明の方法は、矩形断
面の素材を断面形状がほぼ正八角形の中間素材に粗成形
した後、従来の製造工程中の「工程−6」、すなわち断
面形状がほぼ正十六角形またはそれ以上の多角形断面の
荒仕上げ粗丸材に粗成形する工程を経ることなく、上記
した本発明の丸溝金敷10を用いて一気に断面円形の丸
鋼片に仕上げ成形する方法である。
As shown in the figure, in the method of the present invention, after a material having a rectangular cross section is roughly formed into an intermediate material having a substantially regular octagonal cross section, "process-6" in the conventional manufacturing process, that is, Is formed into a round steel slab having a circular cross section at once using the above-described round groove anvil 10 of the present invention, without going through a step of roughly forming a rough finished rough round material having a polygonal cross section of a regular hexagon or more. How to

【0044】このように「工程−6」を省略する場合に
は、その加工時間が不要になるのに加え、材料の温度低
下が抑制される。従って、本発明の方法によれば、従来
よりも材料温度が高く、変形能の低下が小さい状態で仕
上げ成形することができる。その結果、材料が容易に塑
性変形し、溝底部1aの中央に対して材料が確実に完全
充満するのみならず、導入部1gと連結部1eを備える
本発明の丸溝金敷10による相乗効果とによって、被れ
疵および割れ疵がないか、あっても少ない真円度に優れ
た丸鋼片が得られることになる。この効果は、2相ステ
ンレス鋼や高合金鋼などの変形能に劣る材料を鍛造する
場合、特に顕著になる。
When the “step-6” is omitted as described above, the processing time is not required, and the decrease in the temperature of the material is suppressed. Therefore, according to the method of the present invention, finish molding can be performed in a state where the material temperature is higher than before and the decrease in deformability is small. As a result, the material is easily plastically deformed, and the center of the groove bottom 1a is not only completely filled with the material, but also has a synergistic effect by the round groove anvil 10 of the present invention including the introduction portion 1g and the connection portion 1e. As a result, a round steel slab excellent in roundness with little or no flaws or cracks can be obtained. This effect is particularly remarkable when forging a material having poor deformability such as duplex stainless steel or high alloy steel.

【0045】[0045]

【実施例】SUS316製で、長さ約2000mm、一
辺の平均寸法が490mmの断面矩形鋼塊を素材とし、
この素材を1290℃に加熱して1ヒートで外径178
mmの丸鋼片に鍛造成形するに当たり、図3の(a)に
示す従来の製造工程と、同図(b)に示す本発明の製造
工程とで製造比較を行った。
EXAMPLE A rectangular ingot made of SUS316 having a length of about 2000 mm and an average side length of 490 mm was used as a raw material.
This material is heated to 1290 ° C and the outer diameter is 178 in one heat.
In forging into round steel slabs of mm, a comparison was made between the conventional manufacturing process shown in FIG. 3A and the manufacturing process of the present invention shown in FIG. 3B.

【0046】この時、いずれの場合も12パスで「工程
−1」から「工程−3」までを終了し、一辺180mm
角の矩形断面に縮小成形した。また、2パスで「工程−
4」と「工程−5」とを終了し、対辺間寸法が196m
m(頂点間寸法215mm)のほぼ正八角形の中間素材
に成形した。
At this time, in each case, the process from “Step-1” to “Step-3” is completed in 12 passes, and one side is 180 mm.
It was reduced to a rectangular cross section with corners. In two passes, "Process-
4 "and" Step-5 "are completed, and the dimension between the opposite sides is 196 m.
m (vertical dimension: 215 mm) was formed into a substantially regular octagonal intermediate material.

【0047】そして、従来法の場合は、上記の中間素材
を「工程−6」に供し、頂角120°のV溝金敷を用い
てスパイラル鍛造を施し、対辺間寸法184mmのほぼ
正十六角形の荒仕上げ粗丸材に粗成形した後、「工程−
7」の丸溝金敷による仕上げ成形に供した。
In the case of the conventional method, the above-mentioned intermediate material is subjected to "Step-6", and spiral forging is performed using a V-groove anvil having a vertex angle of 120 °, and a substantially regular hexagon having a dimension between opposite sides of 184 mm. After rough forming into a rough finished coarse round material,
7 "for finish molding with a round groove anvil.

【0048】仕上げ成形は、丸溝金敷として、熱間仕上
げ径172〜184mm共用の図4に示す形状で、G=
11mm、D=81mm、Rg=92mm、H=15
9.3mm、Rc=70mm、Rb=40mmであり、
全長が300mmのものを用い、圧下時のパーチ面1f
間距離を19.5mmにセットし、送り込み量23mm
/ショット、回転角45°/ショットの条件でスパイラ
ル鍛造を施し、熱間仕上げ外径181.5mm、長さ1
5000mmの丸鋼片に仕上げ成形した。
The finish molding is performed by using a round groove anvil as shown in FIG. 4 having a common hot finish diameter of 172 to 184 mm.
11 mm, D = 81 mm, Rg = 92 mm, H = 15
9.3 mm, Rc = 70 mm, Rb = 40 mm,
Perforated surface 1f when rolling down using 300mm in total length
Set the distance to 19.5mm and feed amount 23mm
Spiral forging under the conditions of / shot, rotation angle 45 ° / shot, hot finish outer diameter 181.5 mm, length 1
It was finished into a 5000 mm round steel slab.

【0049】一方、本発明法の場合は、上記の中間素材
を「工程−6」に供することなく、「工程−7」の丸溝
金敷による仕上げ成形に供した。
On the other hand, in the case of the method of the present invention, the above-mentioned intermediate material was not subjected to the "Step-6", but was subjected to the finish molding with the round groove anvil in "Step-7".

【0050】この本発明法における仕上げ成形は、丸溝
金敷として、熱間仕上げ径172〜184mm共用の図
1に示す形状で、G=11mm、D=81mm、Rg=
92mm、H=159.3mm、Rc=70mm、Rb
=40mm、L1 =120mm、L2 =100mm、L
3 =120mm、θ1 =135°→120°、θ2 =1
35°、H1 =70.4mm、であり、全長が420m
mのものを用い、圧下時のパーチ面1f間距離を19.
5mmにセットし、送り込み量23mm/ショット、回
転角45°/ショットの条件でスパイラル鍛造を施し、
熱間仕上げ外径181.5mm、長さ15000mmの
丸鋼片に仕上げ成形した。
In the finish forming in the method of the present invention, a round groove anvil is used as the shape shown in FIG. 1 which is commonly used for a hot finish diameter of 172 to 184 mm, G = 11 mm, D = 81 mm, Rg =
92 mm, H = 159.3 mm, Rc = 70 mm, Rb
= 40 mm, L 1 = 120 mm, L 2 = 100 mm, L
3 = 120 mm, θ 1 = 135 ° → 120 °, θ 2 = 1
35 °, H 1 = 70.4 mm, and the total length is 420 m
19.m, and the distance between the perch surfaces 1f at the time of reduction is 19.
Spiral forging with a feed rate of 23 mm / shot and a rotation angle of 45 ° / shot,
Hot finishing A round steel slab having an outer diameter of 181.5 mm and a length of 15000 mm was finish-formed.

【0051】そして、仕上げ成形後、大気放冷して室温
になった丸鋼片を対象に、長さ方向の中央部と端面から
4000mm離間した位置の周方向について30°ピッ
チで6個所の外径を測定し、その平均外径を求める一
方、前述の式で定義される真円度を求めた。また、その
全長を観察し、凹凸の最も著しい部分について、その凹
み量を測定した。これらの結果と「工程−1」から「工
程−7」が完了するまでに要した時間を、表1に示し
た。
Then, after finishing molding, the round steel slab which had been allowed to cool to the room temperature after being air-cooled was subjected to six outer portions at a pitch of 30 ° in the circumferential direction at a distance of 4000 mm from the center in the longitudinal direction and 4000 mm from the end face. The diameter was measured and its average outer diameter was determined, while the roundness defined by the above equation was determined. Further, the entire length was observed, and the dent amount was measured for the most significant portion of the unevenness. Table 1 shows these results and the time required for completing “Step-1” to “Step-7”.

【0052】[0052]

【表1】 [Table 1]

【0053】表1に示すように、得られた丸鋼片の真円
度は、従来の方法によった場合には1.5mm以上で不
芳であったが、本発明の方法によった場合には0.8m
mと良好であった。
As shown in Table 1, the roundness of the obtained round slab was poor at 1.5 mm or more when the conventional method was used. 0.8m in case
m and good.

【0054】また、凹み量についても、従来の方法によ
った場合には1.5〜2.1mmと不芳であったが、本
発明の方法によった場合には1.0〜1.4mmと良好
であった。
Also, the dent amount was unsatisfactory as 1.5 to 2.1 mm when the conventional method was used, but was 1.0 to 1.0 mm when the method according to the present invention was used. It was as good as 4 mm.

【0055】さらに、従来の方法によった場合には鍛造
終了までに20分を要したが、本発明の方法によった場
合には17分ですみ、約15%の時間短縮が図れた。
Furthermore, in the case of using the conventional method, it took 20 minutes to complete the forging, but in the case of using the method of the present invention, it took only 17 minutes, and the time was reduced by about 15%.

【0056】なお、データの記載は省略するが、噛み出
し起因の被れ疵は、いずれの場合も認められなかった。
しかし、従来の方法によった場合には、変形能低下によ
る割れ疵の発生が若干認められた。
Although the description of the data is omitted, no flaws caused by biting were found in any case.
However, when the conventional method was used, the occurrence of cracks due to a decrease in deformability was slightly observed.

【0057】[0057]

【発明の効果】本発明の丸溝金敷とこの金敷を用いる鍛
造方法によれば、真円度が極めて優れた割れ疵のない丸
鋼片を短時間で製造することができる。
According to the round groove anvil of the present invention and the forging method using the anvil, a round steel piece having extremely excellent roundness and having no crack can be manufactured in a short time.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係わる丸溝金敷の一例を示す模式図
で、同図(a)平面図、同図(b)は(a)図のイ−イ
線矢視断面図、同図(c)は(a)図のロ−ロ線矢視断
面図、同図(d)は(a)図のハ−ハ線矢視断面図、同
図(e)は(a)図のニ−ニ線矢視断面図である。
FIG. 1 is a schematic view showing an example of a round groove anvil according to the present invention, in which FIG. 1 (a) is a plan view, FIG. 1 (b) is a sectional view taken along the line II in FIG. 1 (a), and FIG. (c) is a cross-sectional view taken along the line I-I of FIG. (a), FIG. (d) is a cross-sectional view taken along the line of the ha-a of FIG. (a), and (e) of FIG. FIG.

【図2】連結部1eの長さL2 と真円度との関係を示す
図である。
2 is a diagram showing the relationship between the length of the connecting portion 1e L 2 and roundness.

【図3】従来の製造工程と本発明の製造工程を対比して
示す図で、同図(a)は従来の製造工程、同図(b)は
本発明の製造工程を示す図である。
3A and 3B are diagrams showing a conventional manufacturing process and a manufacturing process of the present invention in comparison with each other. FIG. 3A is a diagram showing a conventional manufacturing process, and FIG. 3B is a diagram showing a manufacturing process of the present invention.

【図4】従来の丸溝金敷の一例を示す模式図で、同図
(a)平面図、同図(b)は(a)図のホ−ホ線矢視断
面図、同図(c)は(a)図のヘ−ヘ線矢視断面図であ
る。
FIG. 4 is a schematic view showing an example of a conventional round groove anvil; FIG. 4 (a) is a plan view, FIG. 4 (b) is a cross-sectional view taken along a ho-ho line in FIG. 4 (a), and FIG. FIG. 2 is a sectional view taken along line F-F of FIG.

【符号の説明】[Explanation of symbols]

10:本発明の丸溝金敷、 1 :丸溝、 1a:溝底部、 1b:逃げ部、 1c:面取り部、 1d:フラット面、 1e:連結部、 1f:パーチ面、 1g:導入部、 1h:フラット面。 10: round groove anvil of the present invention, 1: round groove, 1a: groove bottom, 1b: relief portion, 1c: chamfered portion, 1d: flat surface, 1e: connecting portion, 1f: perch surface, 1g: introduction portion, 1h : Flat surface.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】被加工材料が送り込まれる入側部と排出さ
れる出側部との間に、下記〜の条件を満たす丸溝
(1)を備えることを特徴とする丸溝金敷(10)。 溝底中央の深さ(D)と溝底部(1a)の曲率半径
(Rg)が、入側と出側の面取り部(1c)を除いて、
ともに金敷長手方向で同一。 入側部分に、曲率半径(Rg)の溝底部(1a)の幅
(H1 )が出側の仕上げ部の幅(H)よりも狭く、かつ
入側に向かって一定であり、その両側に幅と頂角(θ
2 )が出側に向かって一定のフラット面(1h)を介し
て一定幅の曲率半径(Rc)からなる逃げ部(1b)が
連続成形された導入部(1g)を備える。 上記の導入部(1g)と出側の仕上げ部との間に、曲
率半径(Rg)の溝底部(1a)の幅が出側に向かうに
従って(H1 )から(H)に順次拡大され、その両側に
幅と頂角(θ1 )が出側に向かうに従って順次縮小され
たフラット面(1d)を介してほぼ一定幅の曲率半径
(Rc)からなる逃げ部(1b)が連続成形された連結
部(1e)を備える。 上記連結部(1e)の長さ(L2 )が、溝底部(1
a)の曲率半径(Rg)の1倍以上。
A round groove anvil (10), comprising a round groove (1) which satisfies the following conditions between an inlet side into which a work material is fed and an outlet side from which a material is discharged. . The depth (D) of the center of the groove bottom and the radius of curvature (Rg) of the groove bottom (1a) are the same except for the chamfers (1c) on the entrance side and the exit side.
Both are the same in the longitudinal direction of the anvil. On the entry side, the width (H 1 ) of the groove bottom (1a) having a radius of curvature (Rg) is smaller than the width (H) of the finished portion on the exit side, and is constant toward the entry side. Width and apex angle (θ
2 ) is provided with an introduction portion (1g) in which a relief portion (1b) having a constant width and a radius of curvature (Rc) is continuously formed through a constant flat surface (1h) toward the exit side. Between the above-mentioned introduction part (1g) and the finishing part on the outlet side, the width of the groove bottom part (1a) of the radius of curvature (Rg) is sequentially increased from (H 1 ) to (H) as going toward the outlet side, Relief portions (1b) each having a radius of curvature (Rc) having a substantially constant width were continuously formed on both sides of the flat surface (1d) whose width and apex angle (θ 1 ) were gradually reduced as going toward the exit side. A connection portion (1e); The length (L 2 ) of the connecting portion (1e) is equal to the length of the groove bottom (1e).
At least one time the radius of curvature (Rg) of a).
【請求項2】矩形断面形状の素材を断面円形の丸鋼片に
仕上げ成形する熱間鍛造方法であって、前記素材をほぼ
正八角の多角断面形状に粗成形した後、この粗成形材を
請求項1に記載の丸溝金敷(10)を用いて断面円形に
仕上げ成形することを特徴とする丸鋼片の熱間鍛造方
法。
2. A hot forging method for finish-forming a material having a rectangular cross-section into a round steel slab having a circular cross-section, wherein said material is roughly formed into an approximately octagonal polygonal cross-section, A hot forging method of a round steel slab, wherein the round steel slab is subjected to finish molding into a circular cross section using the round groove anvil (10) according to claim 1.
JP23079697A 1997-08-27 1997-08-27 Round groove anvil and hot forging method of round steel slab using this anvil Expired - Fee Related JP3480257B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23079697A JP3480257B2 (en) 1997-08-27 1997-08-27 Round groove anvil and hot forging method of round steel slab using this anvil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23079697A JP3480257B2 (en) 1997-08-27 1997-08-27 Round groove anvil and hot forging method of round steel slab using this anvil

Publications (2)

Publication Number Publication Date
JPH1157924A true JPH1157924A (en) 1999-03-02
JP3480257B2 JP3480257B2 (en) 2003-12-15

Family

ID=16913416

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3480257B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006334607A (en) * 2005-05-31 2006-12-14 Sumitomo Metal Ind Ltd Forging method for hard-to-work material
JP2008036698A (en) * 2006-08-09 2008-02-21 Daido Steel Co Ltd Method for manufacturing large forged product made of austenitic stainless steel
CN111014316A (en) * 2019-12-25 2020-04-17 新疆八一钢铁股份有限公司 Phi 13 spring round steel hot upsetting crack control method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106334776B (en) * 2016-09-21 2018-06-05 武汉重工铸锻有限责任公司 For forging the device and forging method of hoist block bifurcation shape

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006334607A (en) * 2005-05-31 2006-12-14 Sumitomo Metal Ind Ltd Forging method for hard-to-work material
JP2008036698A (en) * 2006-08-09 2008-02-21 Daido Steel Co Ltd Method for manufacturing large forged product made of austenitic stainless steel
CN111014316A (en) * 2019-12-25 2020-04-17 新疆八一钢铁股份有限公司 Phi 13 spring round steel hot upsetting crack control method

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