JPH1136981A - Exhaust heat power generating device - Google Patents
Exhaust heat power generating deviceInfo
- Publication number
- JPH1136981A JPH1136981A JP9196084A JP19608497A JPH1136981A JP H1136981 A JPH1136981 A JP H1136981A JP 9196084 A JP9196084 A JP 9196084A JP 19608497 A JP19608497 A JP 19608497A JP H1136981 A JPH1136981 A JP H1136981A
- Authority
- JP
- Japan
- Prior art keywords
- heat
- thermoelectric conversion
- outer shell
- conversion module
- power generator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000006243 chemical reaction Methods 0.000 claims description 86
- 239000002918 waste heat Substances 0.000 claims description 10
- 230000017525 heat dissipation Effects 0.000 claims description 8
- 239000013013 elastic material Substances 0.000 claims description 5
- 239000012212 insulator Substances 0.000 claims description 5
- 230000002040 relaxant effect Effects 0.000 claims description 2
- 238000010248 power generation Methods 0.000 description 24
- 239000007789 gas Substances 0.000 description 14
- 238000001816 cooling Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 6
- 230000005855 radiation Effects 0.000 description 6
- UQMRAFJOBWOFNS-UHFFFAOYSA-N butyl 2-(2,4-dichlorophenoxy)acetate Chemical compound CCCCOC(=O)COC1=CC=C(Cl)C=C1Cl UQMRAFJOBWOFNS-UHFFFAOYSA-N 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000005678 Seebeck effect Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Exhaust Silencers (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、内燃機関の排気管
を流れる排気ガス、あるいは、焼却炉等から排出される
排気ガスの熱エネルギーを回収して電気エネルギーを生
成する排熱発電装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an exhaust heat power generator for recovering thermal energy of exhaust gas flowing through an exhaust pipe of an internal combustion engine or exhaust gas discharged from an incinerator or the like to generate electric energy.
【0002】[0002]
【従来の技術】従来、自動車、工場等においては、それ
ぞれエンジン(内燃機関)、炉等から排出される排気ガ
スの熱エネルギーを回収して電力に変換するものとし
て、例えば、特開昭61−254082号公報、特開昭
63−262075号公報、特開平7−307493号
公報に開示されている排熱発電装置が知られている。2. Description of the Related Art Conventionally, in automobiles and factories, for example, Japanese Patent Application Laid-Open Publication No. Sho 61-61 discloses a method of recovering thermal energy of exhaust gas discharged from an engine (internal combustion engine), a furnace or the like and converting it into electric power. Japanese Patent Application Laid-Open No. 254082, Japanese Patent Application Laid-Open No. 63-262075, and Japanese Patent Application Laid-Open No. 7-307493 are known.
【0003】図1は、特開昭63−262075号公報
に開示されている排熱発電装置を示すものであり、この
排熱発電装置では、自動車のエンジンから排出される排
気ガスが流れる排気管1に、対向する平面を備える箱形
状の吸熱筒2が介装されている。FIG. 1 shows an exhaust heat power generator disclosed in Japanese Patent Application Laid-Open No. 63-262075. In this exhaust heat power generator, an exhaust pipe through which exhaust gas discharged from an automobile engine flows. 1, a box-shaped heat absorbing cylinder 2 having opposed flat surfaces is interposed.
【0004】そして、吸熱筒2の両平面には、熱電変換
モジュール3が対向して配置されており、熱電変換モジ
ュール3の高温端面と吸熱筒2の平面が、ねじ又は接着
により接合されている。[0004] A thermoelectric conversion module 3 is disposed on both surfaces of the heat absorption cylinder 2 so as to face each other. The high-temperature end face of the thermoelectric conversion module 3 and the plane of the heat absorption cylinder 2 are joined by screws or adhesive. .
【0005】さらに、熱電変換モジュール3の低温端面
と水冷ジャケット4が対向して配置されており、熱電変
換モジュール3の低温端面と水冷ジャケット4の冷却面
とが、ねじ又は接着により接合されている。Further, the low-temperature end face of the thermoelectric conversion module 3 and the water-cooling jacket 4 are arranged to face each other, and the low-temperature end face of the thermoelectric conversion module 3 and the cooling face of the water-cooling jacket 4 are joined by screws or adhesive. .
【0006】上述した排熱発電装置では、排気管1から
流入した高温の排気ガスの排熱は、吸熱筒2の平面を介
して熱電変換モジュール3の高温端面に伝達され、同時
に熱電変換モジュール3の低温端面は、水冷ジャケット
4内を還流する冷却水により冷却される。In the above-described exhaust heat power generator, the exhaust heat of the high-temperature exhaust gas flowing from the exhaust pipe 1 is transmitted to the high-temperature end face of the thermoelectric conversion module 3 through the plane of the heat absorption cylinder 2 and at the same time, the thermoelectric conversion module 3 Is cooled by cooling water flowing back through the water cooling jacket 4.
【0007】そして、熱電変換モジュール3の高温端面
と低温端面との間に生じた温度勾配に応じて、ゼーベッ
ク効果により生じた熱起電力により発電が行われること
で、排気ガスの熱エネルギーを回収して電力に変換する
というものである。[0007] Then, according to the temperature gradient generated between the high-temperature end face and the low-temperature end face of the thermoelectric conversion module 3, power is generated by the thermoelectromotive force generated by the Seebeck effect, thereby recovering the thermal energy of the exhaust gas. And convert it to electric power.
【0008】図2は、特開昭61−254082号公報
に開示された排熱発電装置を示すものであり、この排熱
発電装置では、自動車のエンジンから排出される排気ガ
スが流れる排気管5に、円形の断面形状をなす内筒6が
介装され、又、この内筒6の外側には、横断面形状が円
形の外筒7が所定間隔を置いて同心円状に配置されてい
る。FIG. 2 shows an exhaust heat power generator disclosed in Japanese Patent Application Laid-Open No. 61-254082. In this exhaust heat power generator, an exhaust pipe 5 through which exhaust gas discharged from an automobile engine flows. An inner cylinder 6 having a circular cross-sectional shape is interposed, and an outer cylinder 7 having a circular cross-sectional shape is arranged concentrically outside the inner cylinder 6 at a predetermined interval.
【0009】さらに、内筒6の外周面と外筒7の内周面
との間には、高温端面が内筒6側に対向しかつ低温端面
が外筒側に対向するようにして、複数の熱電変換素子8
が円環状に配置されている。[0009] Further, between the outer peripheral surface of the inner cylinder 6 and the inner peripheral surface of the outer cylinder 7, a plurality of such members are provided such that the high-temperature end surface faces the inner cylinder 6 and the low-temperature end surface faces the outer cylinder side. Thermoelectric conversion element 8
Are arranged in an annular shape.
【0010】上述した排熱発電装置では、排気管5から
流入された高温の排ガスの排熱は内筒6を介して熱電変
換素子8の高温端面に伝達され、又、低温端面の熱は外
筒7を介して外側に放熱される。In the above-described exhaust heat power generator, the exhaust heat of the high-temperature exhaust gas flowing from the exhaust pipe 5 is transmitted to the high-temperature end face of the thermoelectric conversion element 8 via the inner cylinder 6, and the heat of the low-temperature end face is transferred to the outside. The heat is radiated to the outside through the cylinder 7.
【0011】そして、熱電変換素子8の低温端と高温端
との間に生じた温度勾配に応じて、ゼーベック効果によ
り生じた熱起電力により発電が行われることで、排気ガ
スの熱エネルギーを回収して電力に変換するというもの
である。The thermal energy generated by the Seebeck effect is generated in accordance with the temperature gradient generated between the low-temperature end and the high-temperature end of the thermoelectric conversion element 8, thereby recovering the heat energy of the exhaust gas. And convert it to electric power.
【0012】さらに、特開平7−307493号公報に
は、横断面円形状の内筒と外殻との間に、熱電変換モジ
ュールを巻装した排熱発電装置が開示されている。この
排熱発電装置では、熱電変換モジュールを特殊形状に形
成し、内筒と外筒の温度差による熱変形に耐え得るよう
にして、内側と熱電変換モジュール、あるいは熱電変換
モジュールと外筒の熱接触を確保する構成となってい
る。Further, Japanese Unexamined Patent Application Publication No. 7-307493 discloses an exhaust heat power generator in which a thermoelectric conversion module is wound between an inner cylinder and an outer shell having a circular cross section. In this exhaust heat power generation device, the thermoelectric conversion module is formed in a special shape so as to withstand thermal deformation due to a temperature difference between the inner cylinder and the outer cylinder, so that the thermoelectric conversion module between the inner side and the thermoelectric conversion module or the thermoelectric conversion module and the outer cylinder can be heat-treated. It is configured to ensure contact.
【0013】[0013]
【発明が解決しようとする課題】しかしながら、上述の
特開昭63−262075号公報に開示された排熱発電
装置では、冷却ジャケット4を吸熱筒2に固定するため
に接着やねじ止め等の方法が取られている。However, in the exhaust heat power generator disclosed in Japanese Patent Application Laid-Open No. 63-262075, the cooling jacket 4 is fixed to the heat absorbing cylinder 2 by a method such as bonding or screwing. Has been taken.
【0014】従って、接着による固定の場合には、車両
の振動等により熱電変換モジュール3の剥離、あるいは
破損による発電機能の消失を招きやすいという問題があ
った。Therefore, in the case of fixing by adhesion, there is a problem that the power generation function is easily lost due to peeling or breakage of the thermoelectric conversion module 3 due to vibration of the vehicle or the like.
【0015】また、ねじ止めによる固定の場合には、熱
電変換モジュール3を介して、重量物である水冷ジャケ
ット4を高温の集熱部に取り付けなければならず、従っ
て、機械的振動による変位が発生しないように高強度の
金属製ネジを用いて強固に取り付ける必要がある。一般
に、金属は熱電変換モジュール3の5倍程度の熱伝導度
を持っているため、このネジ部を経由して大量の熱が水
冷ジャケット4に流れ込むことになり、これにより、熱
電変換モジュール3の高温端と低温端の温度差が大幅に
低下し、発電出力が低下してしまうという問題があっ
た。In the case of fixing by screwing, a heavy water-cooling jacket 4 must be attached to the high-temperature heat collecting section via the thermoelectric conversion module 3, so that displacement due to mechanical vibration is reduced. It is necessary to attach firmly using a high-strength metal screw so that it does not occur. Generally, metal has a thermal conductivity about five times that of the thermoelectric conversion module 3, so that a large amount of heat flows into the water cooling jacket 4 via the screw portion, and as a result, There is a problem that the temperature difference between the high-temperature end and the low-temperature end is significantly reduced, and the power generation output is reduced.
【0016】上述の特開昭61−254082号公報に
開示された排熱発電装置では、熱電変換素子8が円環状
に配置されているため、高温端部の面積が低温端部の面
積より小さくなり、排気ガスの熱の回収効率が悪いとい
う問題があった。また、円形曲面の内筒6と外殻7の両
壁面に、良好な熱接触が得られるように熱電変換素子8
を設置するためには、熱電変換素子8の両端面を高精度
で加工しなければならないという問題があった。さら
に、数100個以上の熱電変換素子8と電極からなるモ
ジュールを直接内筒6と外筒7の間に組み込みながら装
置を組み立てる必要があり、製造工程が複雑になるとい
う問題があった。In the exhaust heat power generator disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 61-254082, the area of the high-temperature end is smaller than that of the low-temperature end because the thermoelectric conversion elements 8 are arranged in an annular shape. As a result, there is a problem that the heat recovery efficiency of the exhaust gas is poor. Further, the thermoelectric conversion element 8 is provided so that good thermal contact can be obtained on both wall surfaces of the inner cylinder 6 and the outer shell 7 having a circular curved surface.
There is a problem that both end faces of the thermoelectric conversion element 8 must be processed with high accuracy in order to install the thermoelectric conversion element 8. Further, it is necessary to assemble the apparatus while assembling modules composed of several hundred or more thermoelectric conversion elements 8 and electrodes directly between the inner cylinder 6 and the outer cylinder 7, and there is a problem that the manufacturing process becomes complicated.
【0017】上述の特開平7−307493号公報に開
示された排熱発電装置では、上述同様に熱電変換モジュ
ールを特殊な形状に加工する必要があり、この加工にお
いて、半導体の焼結体である熱電変換素子をクラックや
欠損等が生じないように形成して大量に生産するのは困
難であるという問題があった。In the waste heat power generator disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 7-307493, it is necessary to process the thermoelectric conversion module into a special shape as described above. There is a problem that it is difficult to form the thermoelectric conversion element so as not to cause cracks, defects, and the like, and to mass-produce the thermoelectric conversion element.
【0018】本発明は、上記従来技術の問題点に鑑みて
達成されたものであり、その目的とするところは、内燃
機関、燃焼炉等から排出される排気ガス、あるいはこれ
らの排気ガスにより加熱された熱媒体により高温端面を
加熱し、一方、低温端面を空気あるいは冷却水等の熱媒
体により冷却する排熱発電装置において、熱源からの集
熱効率を向上させて発電出力の増大を図ると共に、装置
のコンパクト化を図ることにある。The present invention has been achieved in view of the above-mentioned problems of the prior art, and an object thereof is to provide an exhaust gas discharged from an internal combustion engine, a combustion furnace, or the like, or a heating method using these exhaust gases. In the exhaust heat power generation device that heats the high-temperature end face with the heat medium that has been heated and cools the low-temperature end face with a heat medium such as air or cooling water, the heat collection efficiency from the heat source is improved, and the power generation output is increased. The purpose is to reduce the size of the device.
【0019】本発明の他の目的は、汎用性が高い直方体
形状の熱電変換モジュールを使用して、高温端から低温
端までの熱伝達性能のをばらつきを低減することによ
り、製造容易な構造にして発電出力の増大を図ることが
できる排熱発電装置を提供することにある。Another object of the present invention is to reduce the variation in heat transfer performance from a high-temperature end to a low-temperature end by using a highly versatile rectangular parallelepiped thermoelectric conversion module, thereby making the structure easy to manufacture. It is an object of the present invention to provide a waste heat power generation device capable of increasing the power generation output.
【0020】本発明の他の目的は、熱的あるいは機械的
振動による電気的接合部の破損,熱変形等による熱伝達
効率の低下、及び熱電変換モジュールの破損に伴なう発
電出力の低下等が防止できる排熱発電装置を提供するこ
とにある。Another object of the present invention is to reduce the heat transfer efficiency due to breakage of the electrical joint due to thermal or mechanical vibration, thermal deformation, etc., and decrease in power generation output due to breakage of the thermoelectric conversion module. It is an object of the present invention to provide a waste heat power generation device capable of preventing the occurrence of heat.
【0021】本発明の他の目的は、複数の熱電変換モジ
ュールの組み立て作業の工数を低減することが可能な排
熱発電装置を提供することにある。Another object of the present invention is to provide a waste heat power generation device capable of reducing the number of steps for assembling a plurality of thermoelectric conversion modules.
【0022】本発明の他の目的は、コンパクトで信頼性
が高い排熱発電装置を提供することにある。Another object of the present invention is to provide a compact and highly reliable exhaust heat power generator.
【0023】[0023]
【課題を解決するための手段】本発明の請求項1に係る
排熱発電装置は、扁平な高温端面及び低温端面を有する
熱電変換モジュールと、内部に高温熱媒体を流通させる
と共に外周の少なくとも一部に前記熱電変換モジュール
の高温端面と接合される扁平部を有する内管と、前記熱
電変換モジュールの低温端面と接合される扁平部を有す
る放熱部材と、前記内管のまわりを所定間隔をおいて囲
繞するように配置されると共に前記放熱部材を保持する
保持部を有しかつ熱伝導率が前記放熱部材の熱伝導率よ
り小さい外殻とを備え、前記熱電変換モジュールは、前
記内管の扁平部と前記放熱部材の扁平部との間に挾持さ
れた構成となっている。According to a first aspect of the present invention, there is provided a waste heat power generator comprising: a thermoelectric conversion module having a flat high-temperature end face and a low-temperature end face; The inner tube having a flat portion joined to the high-temperature end face of the thermoelectric conversion module, the heat dissipation member having the flat portion joined to the low-temperature end face of the thermoelectric conversion module, and a predetermined space around the inner tube. An outer shell having a holding portion for holding the heat dissipating member and having a heat conductivity smaller than that of the heat dissipating member, wherein the thermoelectric conversion module includes The structure is sandwiched between the flat portion and the flat portion of the heat dissipating member.
【0024】本発明の請求項2に係る排熱発電装置は、
前記外殻が、前記内管の外周を両側から囲むようにして
接合される第1外殻半体及び第2外殻半体からなり、前
記保持部が、前記第1及び第2外殻半体の少なくとも一
方に形成されて前記放熱部材の一部が適合するような相
補形状に縁取りされた貫通孔からなる構成となってい
る。The exhaust heat power generator according to claim 2 of the present invention is
The outer shell comprises a first outer shell half and a second outer shell half joined so as to surround the outer circumference of the inner tube from both sides, and the holding portion is formed of the first and second outer shell halves. At least one is formed of a through-hole that is formed in a complementary shape so as to fit a part of the heat-dissipating member.
【0025】本発明の請求項3に係る排熱発電装置は、
前記放熱部材が、前記貫通孔の縁取り領域において、前
記外殻と前記熱電変換モジュールとにより挾持されて保
持された構成となっている。According to a third aspect of the present invention, there is provided a waste heat power generator,
The heat dissipating member is configured to be sandwiched and held by the outer shell and the thermoelectric conversion module in a border region of the through hole.
【0026】本発明の請求項4に係る排熱発電装置は、
前記放熱部材が、前記貫通孔の縁取り領域近傍におい
て、予め前記外殻に固定された構成となっている。The exhaust heat power generator according to claim 4 of the present invention is
The heat dissipating member is fixed to the outer shell in advance in the vicinity of the border area of the through hole.
【0027】本発明の請求項5に係る排熱発電装置は、
前記外殻が弾性材料からなる構成となっている。The exhaust heat power generator according to claim 5 of the present invention is
The outer shell is made of an elastic material.
【0028】本発明の請求項6に係る排熱発電装置は、
前記放熱部材を保持する外殻の保持部と前記放熱部材と
の間に応力を緩和する緩衝部材が設けられた構成となっ
ている。The exhaust heat power generator according to claim 6 of the present invention is
A buffer member is provided between the holding portion of the outer shell holding the heat radiating member and the heat radiating member.
【0029】本発明の請求項7に係る排熱発電装置は、
前記内管と外殻とに囲まれた空間でかつ前記熱電変換モ
ジュール及び放熱部材が配置されない領域に断熱体が設
けられた構成となっている。The exhaust heat power generator according to claim 7 of the present invention is
A heat insulator is provided in a space surrounded by the inner tube and the outer shell and in a region where the thermoelectric conversion module and the heat radiating member are not arranged.
【0030】[0030]
【発明の効果】本発明の請求項1に係る排熱発電装置に
よれば、内管の内部を流れる燃焼ガスや高温水蒸気等の
高温熱媒体の熱が、内管に設けられた扁平部を通り、熱
電変換モジュールの高温端面を加熱する。According to the exhaust heat power generator according to the first aspect of the present invention, the heat of the high-temperature heat medium such as the combustion gas or the high-temperature steam flowing inside the inner tube is applied to the flat portion provided in the inner tube. As a result, the high-temperature end face of the thermoelectric conversion module is heated.
【0031】また、同時に熱電変換モジュールの低温端
面は、大気または冷却水により冷却されている放熱部材
により冷却される。At the same time, the low-temperature end face of the thermoelectric conversion module is cooled by a radiating member cooled by the atmosphere or cooling water.
【0032】これにより、熱電変換モジュールの高温端
と低温端との間に発生した温度差に応じて起電力が生じ
発電が行われることになる。Thus, an electromotive force is generated according to the temperature difference between the high-temperature end and the low-temperature end of the thermoelectric conversion module, and power generation is performed.
【0033】この場合、放熱部材を保持すると共に内管
を取り囲む外殻の熱伝導率は、放熱部材の熱伝導率より
小さく、又、熱電変換モジュールは、内管と放熱部材の
両扁平部の間に挾持される構成となっているため、熱電
変換モジュールと内管及び放熱部材との間に十分な熱的
接触が確保される。従って、高温熱媒体から伝わる熱の
殆どが熱電変換モジュールに導かれて、効率良く発電を
行うことができる。これにより、発電出力を向上させる
ことができる。In this case, the heat conductivity of the outer shell that holds the heat radiating member and surrounds the inner tube is smaller than the heat conductivity of the heat radiating member, and the thermoelectric conversion module has the flat portion of both the inner tube and the heat radiating member. Since the structure is sandwiched between the thermoelectric conversion modules, sufficient thermal contact between the thermoelectric conversion module, the inner tube, and the heat radiating member is ensured. Therefore, most of the heat transmitted from the high-temperature heat medium is guided to the thermoelectric conversion module, and power can be efficiently generated. Thereby, the power generation output can be improved.
【0034】また、熱電変換モジュールは内管及び放熱
部材の間に挾持されるという簡略な構造故、製造が容易
で、熱伝達特性のばらつきを低減することができ、これ
により機能上の信頼性を向上させることができる。Further, since the thermoelectric conversion module has a simple structure of being sandwiched between the inner tube and the heat radiating member, it is easy to manufacture and the variation in the heat transfer characteristics can be reduced, thereby improving the functional reliability. Can be improved.
【0035】本発明の請求項2に係る排熱発電装置によ
れば、外殻を第1外殻半体及び第2外殻半体からなる2
分割構造とし、外殻に形成された貫通孔の縁取り領域で
放熱部材を保持するような構造としているため、内管に
対して、熱電変換モジュール、放熱部材、外殻を容易に
組み付けることができ、これにより、組み付け工数の低
減等を達成することができる。According to the exhaust heat power generator according to claim 2 of the present invention, the outer shell is composed of the first outer shell half and the second outer shell half.
Since the heat dissipation member is held in the framed area of the through hole formed in the outer shell, the thermoelectric conversion module, heat dissipation member, and outer shell can be easily assembled to the inner tube. Thus, the number of assembling steps can be reduced.
【0036】本発明の請求項3に係る排熱発電装置によ
れば、放熱部材の固定が、貫通孔の縁取り領域において
外殻と熱電変換モジュールとにより挾持されることによ
り行われるため、別個の固定用部品を必要とせず、これ
により、組み付けの簡略化が達成されると共に、部品点
数の削減による製品の低コスト化が達成される。According to the exhaust heat power generator according to claim 3 of the present invention, since the fixing of the heat radiating member is performed by being sandwiched between the outer shell and the thermoelectric conversion module in the rim area of the through hole, the separate heat radiating member is provided separately. This eliminates the need for fixing parts, thereby achieving simplification of assembly and lowering the cost of the product by reducing the number of parts.
【0037】本発明の請求項4に係る排熱発電装置によ
れば、放熱部材が外殻に対して予め一体的に固定されて
いるため、組み付けの際に熱電変換モジュールを内管と
放熱部材との間に配置して容易に挾持固定することがで
き、これにより、組み付け精度を向上させることができ
る。According to the fourth aspect of the present invention, since the heat radiating member is integrally fixed to the outer shell in advance, the thermoelectric conversion module is connected to the inner tube and the heat radiating member during assembly. And can be easily clamped and fixed between them, thereby improving the assembling accuracy.
【0038】本発明の請求項5に係る排熱発電装置によ
れば、外殻が弾性材料により形成されることから、組み
付け時には、熱電変換モジュールを内管の扁平部に均等
な圧力で固定でき、又、高温熱媒体からの熱により内管
が熱膨張する場合でも、これに伴う膨張圧力は外殻の弾
性変形により緩和されて、熱電変換モジュールにおける
熱接触部の変動を防止できるとともに、熱電変換モジュ
ールの高温端及び低温端の両面内に局所的に発生する高
い圧力による熱電変換モジュールの破損を防止できる。
さらに、複数設置された熱電変換モジュール相互間の設
置圧のばらつきを低減することができ、これにより、各
熱電変換モジュールに流入する熱量を均等に保持でき、
極めて安定した発電出力を得ることができる。According to the exhaust heat power generator according to claim 5 of the present invention, since the outer shell is formed of an elastic material, the thermoelectric conversion module can be fixed to the flat portion of the inner tube with uniform pressure during assembly. In addition, even when the inner tube thermally expands due to the heat from the high-temperature heat medium, the expansion pressure associated with the thermal expansion is relieved by the elastic deformation of the outer shell, so that the thermal contact portion of the thermoelectric conversion module can be prevented from fluctuating. It is possible to prevent the thermoelectric conversion module from being damaged by high pressure locally generated on both the high-temperature end and the low-temperature end of the conversion module.
Furthermore, it is possible to reduce the variation of the installation pressure between the plurality of installed thermoelectric conversion modules, thereby uniformly maintaining the amount of heat flowing into each thermoelectric conversion module,
Extremely stable power output can be obtained.
【0039】本発明の請求項6に係る排熱発電装置によ
れば、放熱部材と外殻との締結部に緩衝部材を設けてい
ることから、組み付け時には、熱電変換モジュールを内
管の扁平部に均等な圧力で固定でき、又、内管や外殻の
変形を防止できる。さらに、高温熱媒体からの熱により
内管が熱膨張する場合でも、これに伴う膨張圧力を上記
緩衝部材により緩和でき、これにより、内管、外殻、放
熱部材等の変形を防止できる。According to the exhaust heat power generator according to claim 6 of the present invention, since the buffer member is provided at the fastening portion between the heat radiating member and the outer shell, the thermoelectric conversion module is connected to the flat portion of the inner tube at the time of assembly. Can be fixed with a uniform pressure, and deformation of the inner tube and the outer shell can be prevented. Furthermore, even when the inner tube thermally expands due to heat from the high-temperature heat medium, the expansion pressure accompanying the expansion can be reduced by the buffer member, thereby preventing deformation of the inner tube, the outer shell, the heat radiation member, and the like.
【0040】また、複数設置された熱電変換モジュール
の相互間の設置圧のばらつきを低減することができ、こ
れにより、各熱電変換モジュールに流入する熱量を均等
に保持でき、極めて安定した発電出力を得ることができ
る。Further, it is possible to reduce the variation in the installation pressure among the plurality of installed thermoelectric conversion modules, whereby the amount of heat flowing into each thermoelectric conversion module can be maintained uniformly, and an extremely stable power generation output can be obtained. Obtainable.
【0041】本発明の請求項7に係る排熱発電装置によ
れば、内管と外殻とに囲まれた空間でかつ熱電変換モジ
ュール及び放熱部材が配置されていない領域に断熱体を
設けたことで、内管の扁平部以外の領域からの幅射によ
る放熱を防止して、高温熱媒体からの熱をさらに効率的
に熱電変換モジュールに導くことができ、これにより、
発電出力を一層向上させることができる。According to the exhaust heat power generator according to claim 7 of the present invention, the heat insulator is provided in the space surrounded by the inner tube and the outer shell and in the area where the thermoelectric conversion module and the heat radiating member are not arranged. By doing so, it is possible to prevent heat radiation due to width radiation from a region other than the flat portion of the inner tube, and more efficiently guide heat from the high-temperature heat medium to the thermoelectric conversion module.
The power generation output can be further improved.
【0042】[0042]
【発明の実施の形態】以下、本発明の実施例を添付図面
に基づいて説明する。Embodiments of the present invention will be described below with reference to the accompanying drawings.
【0043】図3ないし図6は、本発明に係る排熱発電
装置の第1の実施例を示すものである。この排熱発電装
置は、図3ないし図5に示すように、高温熱媒体として
のエンジンからの排気ガスを通す内管12、この内管1
2を囲繞すなわち取り囲む外殻9、この外殻9に保持さ
れる放熱部材13、放熱部材13と内管12とに挾持さ
れる熱電変換モジュール14等を備えている。FIGS. 3 to 6 show a first embodiment of the exhaust heat power generator according to the present invention. As shown in FIGS. 3 to 5, this exhaust heat power generation device has an inner pipe 12 through which exhaust gas from an engine as a high-temperature heat medium passes,
An outer shell 9 surrounding or surrounding 2, a heat radiating member 13 held by the outer shell 9, a thermoelectric conversion module 14 sandwiched between the heat radiating member 13 and the inner tube 12, etc. are provided.
【0044】ここで、内管12は、長手方向両端部にお
いて、エンジンの排気管(不図示)に接続するためのフ
ランジ部12aを有し、管本体の断面形状は、図4に示
すように、水平方向(X方向)に伸長する長円形状をな
し、上下方向(Z方向)において相対向する扁平部12
bが形成されている。Here, the inner pipe 12 has, at both ends in the longitudinal direction, a flange portion 12a for connection to an exhaust pipe (not shown) of the engine. As shown in FIG. Flat portions 12 each having an elliptical shape extending in the horizontal direction (X direction) and facing each other in the vertical direction (Z direction).
b is formed.
【0045】上記外殻9は、図3ないし図6に示すよう
に、上下方向(Z方向)において分割され、それぞれが
断面コの字型をした上部シェル20と、下部シェル11
とからなっている。そして、これら上部シェル10及び
下部シェル11には、所定間隔をおいて内管を取り囲む
ように組み付けた状態で、それぞれ内管12の扁平部1
2b,12bに対向する領域に貫通孔10b,11bが
形成されており、この貫通孔10b,11bの領域にお
いて、放熱部材13が組み込まれて保持されるようにな
っている。また、上部シェル10及び下部シェル11の
接合領域には、長手方向に伸長する締結用リブ10a,
11aがそれぞれ一対設けられており、この両締結用リ
ブ10a,11aは、お互いに接合させて、ボルト15
等により締結されるようになっている。As shown in FIGS. 3 to 6, the outer shell 9 is divided in the vertical direction (Z direction), and the upper shell 20 and the lower shell 11 each have a U-shaped cross section.
It consists of The upper shell 10 and the lower shell 11 are assembled at predetermined intervals so as to surround the inner tube.
Through holes 10b and 11b are formed in regions facing 2b and 12b, and in the regions of the through holes 10b and 11b, the heat radiating member 13 is incorporated and held. In the joint region between the upper shell 10 and the lower shell 11, fastening ribs 10a extending in the longitudinal direction are provided.
A pair of fastening ribs 10a, 11a are joined to each other to form a bolt 15a.
And so on.
【0046】上記放熱部材13は、熱電変換モジュール
14の低温源の役割をなすものであり、上下方向に突出
する複数の冷却フィン13aと、これら冷却フィン13
aの付け根部において水平方向に延在する扁平部13b
と、この扁平部13bの外周部において縁取り形成され
た段差部13cとから構成されている。The heat dissipating member 13 serves as a low-temperature source of the thermoelectric conversion module 14, and includes a plurality of cooling fins 13 a projecting in the vertical direction.
flat portion 13b extending horizontally at the base of a
And a stepped portion 13c formed by rimming the outer periphery of the flat portion 13b.
【0047】上記熱電変換モジュール14は、お互いに
平行でかつ扁平な高温端面と低温端面を有し、両端面間
に生じる温度差に基づいてゼーベック効果により熱起電
力を発生するものである。The thermoelectric conversion module 14 has a high-temperature end face and a low-temperature end face which are parallel and flat to each other, and generates a thermoelectromotive force by the Seebeck effect based on a temperature difference generated between both end faces.
【0048】以上のような構成をなす各部品の組み付け
においては、図4及び図5に示すように、先ず、内管1
2の扁平部12bに熱電変換モジュール14の高温端面
が密着するように、上下外側から熱電変換モジュール1
4を配置し、続いて、熱電変換モジュール14の低温端
面に放熱部材13の扁平部13bが密着するようにさら
に上下外側から放熱部材13を配置し、その後、放熱部
材13の冷却フィン13aが貫通孔10b,11bを通
り抜け、かつ、放熱部材13の段差部13cが、これと
相補形状をなすように貫通孔10b,11bの外周部に
形成された段差部10c,11c(図6参照)に嵌合す
るようにして、上下外側から上部シェル10及び下部シ
ェル11を接近させて接合し、ボルト15により締結す
る。In assembling the components having the above-described configuration, first, as shown in FIGS.
2 so that the high-temperature end face of the thermoelectric conversion module 14 is in close contact with the flat portion 12b of the thermoelectric conversion module 1 from above and below.
4 and then the heat radiating member 13 is further arranged from the upper and lower outer sides so that the flat portion 13b of the heat radiating member 13 is in close contact with the low-temperature end face of the thermoelectric conversion module 14, and then the cooling fins 13a of the heat radiating member 13 penetrate. The step 13c of the heat radiating member 13 that passes through the holes 10b and 11b and is fitted to the steps 10c and 11c (see FIG. 6) formed on the outer periphery of the through holes 10b and 11b so as to form a complementary shape. The upper shell 10 and the lower shell 11 are brought closer together from above and below and joined together, and fastened with bolts 15.
【0049】上記構成によれば、各々の熱電変換モジュ
ール14は、内管12の扁平部12bと放熱部材13の
扁平部13bとの間に挾持されて確実に固定され、又、
放熱部材13は、熱電変換モジュール14と外殻9の間
に挾持されて確実に固定されることになる。According to the above configuration, each thermoelectric conversion module 14 is securely fixed by being sandwiched between the flat portion 12b of the inner tube 12 and the flat portion 13b of the heat radiation member 13.
The heat dissipating member 13 is sandwiched between the thermoelectric conversion module 14 and the outer shell 9 and securely fixed.
【0050】また、上記外殻9を形成する上部シェル1
0及び下部シェル11の材料としては、それぞれの熱伝
導率が放熱部材の熱伝導率よりも小さい材料、例えば、
セラミックス材料あるいはステンレス等が使用される。
このような低熱伝導率の材料により外殻9を形成するこ
とで、内管12から放出される熱の殆どを熱電変換モジ
ュール14に導くことができ、これにより、高効率の発
電を行わせることができる。The upper shell 1 forming the outer shell 9
As a material of the lower shell 11 and the material of the lower shell 11, a material whose thermal conductivity is smaller than the thermal conductivity of the heat radiating member,
A ceramic material or stainless steel is used.
By forming the outer shell 9 from such a material having a low thermal conductivity, most of the heat released from the inner tube 12 can be guided to the thermoelectric conversion module 14, thereby performing high-efficiency power generation. Can be.
【0051】また、ステンレス等の弾性材料により外殻
9を形成することにより、内筒12と放熱部材13との
間に挾持される熱電変換モジュール14の固定保持力
(圧力)は、上部シェル10及び下部シェル11それぞ
れのバネ効果により一定に確保され、又、内筒12が熱
膨張する際に生じる応力も、これら上部シェル10及び
下部シェル11の弾性変形により緩和される。Further, by forming the outer shell 9 from an elastic material such as stainless steel, the fixed holding force (pressure) of the thermoelectric conversion module 14 sandwiched between the inner cylinder 12 and the heat radiating member 13 is increased. In addition, the spring effect of each of the lower shell 11 and the lower shell 11 ensures a certain level, and the stress generated when the inner cylinder 12 thermally expands is also reduced by the elastic deformation of the upper shell 10 and the lower shell 11.
【0052】ここで、外殻9を形成する弾性材料とし
て、板厚1mm〜2mm程度の薄いステンレス鋼板を用
いる場合は、図7に示すように、上部シェル100(図
7(a)参照)及び下部シェル110(図7(b)参
照)をそれぞれプレス加工等の型成形により形成し、貫
通孔100b,110bの縁部を上下方向(Z方向)に
突出するような折り返し形状とすることで、貫通孔10
0b,110bが設けられた領域の曲げ剛性を高めるこ
とができ、これにより、組み付け後においても熱電変換
モジュール14を確実に固定することができる。Here, when a thin stainless steel plate having a thickness of about 1 mm to 2 mm is used as the elastic material for forming the outer shell 9, as shown in FIG. 7, the upper shell 100 (see FIG. 7A) and The lower shell 110 (see FIG. 7B) is formed by press molding or the like, and the edges of the through holes 100b, 110b are folded so as to protrude in the vertical direction (Z direction). Through hole 10
The bending stiffness of the region where 0b and 110b are provided can be increased, so that the thermoelectric conversion module 14 can be securely fixed even after assembly.
【0053】尚、図7に示す外殻(上部シェル100,
下部シェル110)を用いる場合、放熱部材13は、そ
の段差部13cが、上部シェル100及び下部シェル1
10それぞれの貫通孔100b,110b外周部の内側
面100c(不図示),110c(図7(b)参照)に
接合されることで、挾持固定されることになる。The outer shell shown in FIG.
In the case of using the lower shell 110), the heat radiating member 13 is configured such that the step portion 13c has the upper shell 100 and the lower shell 1
By being joined to the inner side surfaces 100c (not shown) and 110c (see FIG. 7B) of the outer peripheral portions of the respective through holes 100b and 110b, they are clamped and fixed.
【0054】図8ないし図10は、本発明に係る排熱発
電装置の第2の実施例を示すものである。本実施例で
は、外殻30は、上述実施例の場合のように後組み付け
されるものではなく、例えば、長手方向両端部におい
て、ろう付け、溶接、あるいはねじ止め等の手法によ
り、内管12の外周面に予め固着されている。FIGS. 8 to 10 show a second embodiment of the exhaust heat power generator according to the present invention. In this embodiment, the outer shell 30 is not assembled later as in the above-described embodiment. For example, the inner tube 12 is formed at both ends in the longitudinal direction by a method such as brazing, welding, or screwing. Is fixed in advance to the outer peripheral surface.
【0055】そして、組み付けに際しては、外殻30に
設けられた貫通孔30bから熱電変換モジュール14を
挿入して、内管12の扁平部12bに高温端面を密着さ
せ、その上から、放熱部材22の扁平部22bが熱電変
換モジュール14の低温端面に密着するように、放熱部
材22を挿着し、扁平部22bの外周部にて縁取りされ
たフランジ部22cを貫通孔30bの外周部領域に形成
された座ぐり形状の段差部30cに嵌合させる。When assembling, the thermoelectric conversion module 14 is inserted through the through hole 30b provided in the outer shell 30, the high temperature end face is brought into close contact with the flat portion 12b of the inner tube 12, and the heat dissipating member 22 The heat dissipating member 22 is inserted so that the flat part 22b of the thermoelectric conversion module 14 is in close contact with the low-temperature end face of the thermoelectric conversion module 14, and a flange part 22c that is bordered on the outer peripheral part of the flat part 22b is formed in the outer peripheral area of the through hole 30b. Into the counterbore-shaped stepped portion 30c.
【0056】そして、図8中のC部を拡大した図9に示
すように、応力等を緩和する緩衝部材23を介在させ
て、ボルト24により締結固定する。Then, as shown in FIG. 9, which is an enlarged view of a portion C in FIG. 8, a bolt 24 is used for fastening and fixing with a buffer member 23 for relaxing stress and the like interposed therebetween.
【0057】上記構成によれば、放熱部材22を保持す
る外殻30の保持部としての段差部30cと放熱部材2
2のフランジ部22cの間に配置された緩衝部材23の
作用により、組み付け時あるいは熱膨張時に生じる応力
を緩和させることができ、これにより、熱電変換モジュ
ール14を所望の挾持力により固定することができる。According to the above configuration, the step portion 30 c as the holding portion of the outer shell 30 holding the heat radiating member 22 and the heat radiating member 2
By the action of the cushioning member 23 disposed between the second flange portions 22c, the stress generated at the time of assembly or thermal expansion can be relaxed, whereby the thermoelectric conversion module 14 can be fixed with a desired clamping force. it can.
【0058】図11及び図12は、本発明に係る排熱発
電装置の第3の実施例を示すものである。本実施例で
は、基本的構成を第1の実施例と同様にし、さらに、上
部シェル40及び下部シェル41と放熱部材33との間
にゴム等の緩衝部材34を設けると共に、両シェル4
0,41の締結領域等にも同様にゴム等の緩衝部材35
を設けた構成としている。FIG. 11 and FIG. 12 show a third embodiment of the exhaust heat power generation device according to the present invention. In the present embodiment, the basic configuration is the same as that of the first embodiment, and a cushioning member 34 such as rubber is provided between the upper shell 40 and the lower shell 41 and the heat radiating member 33.
Similarly, a cushioning member 35 made of rubber or the like is also provided in the fastening areas 0, 41 and the like.
Is provided.
【0059】上記放熱部材33と両シェル40,41と
の関係においては、例えば、図12(a)に示すよう
に、下部シェル41に設けられた貫通孔41bの段差部
41cと放熱部材33の扁平部33b外周に形成された
段差部33cとの対向領域に緩衝部材34が挟み込まれ
ている。The relationship between the heat dissipating member 33 and the two shells 40 and 41 is, for example, as shown in FIG. 12A, the step portion 41 c of the through hole 41 b provided in the lower shell 41 and the heat dissipating member 33. The buffer member 34 is sandwiched in a region facing the step portion 33c formed on the outer periphery of the flat portion 33b.
【0060】一方、両シェル40,41の締結領域にお
いては、図12(b)に示すように、両締結用リブ40
a,41aの対向領域に緩衝部材35が挟み込まれてお
り、又、ボルト36と上部シェル40の締結用リブ40
aとの間にも緩衝部材35´が挟み込まれて、ナット3
7を螺合させることにより締結が行われる。On the other hand, in the fastening region between the shells 40 and 41, as shown in FIG.
The cushioning member 35 is sandwiched between the opposing areas of the upper shell 40 and the bolts 36.
The cushioning member 35 'is also sandwiched between
Fastening is performed by screwing 7.
【0061】上記構成によれば、外殻を形成する上部シ
ェル40と下部シェル41の締結時、又は、外殻40,
41と放熱部材33との締結時に、この緩衝部材34,
35,35´を圧縮することにより、熱電変換モジュー
ル14の高温端面と内筒12の扁平部12b、及び熱電
変換モジュール14の低温端面と放熱部材33の扁平部
33bとの熱接触を均一に確保することが可能となると
ともに、熱電変換モジュール14を排熱発電装置のおか
れる劣悪な環境から遮断することができる。According to the above configuration, when the upper shell 40 and the lower shell 41 forming the outer shell are fastened, or when the outer shell 40,
When fastening the heat dissipating member 33 to the heat dissipating member 41,
By compressing 35 and 35 ′, thermal contact between the high-temperature end face of the thermoelectric conversion module 14 and the flat portion 12 b of the inner cylinder 12, and the low-temperature end face of the thermoelectric conversion module 14 and the flat portion 33 b of the heat radiating member 33 are uniformly secured. In addition to this, the thermoelectric conversion module 14 can be shielded from a poor environment in which the exhaust heat power generation device is placed.
【0062】図13は、本発明に係る排熱発電装置の第
4の実施例を示す断面図である。本実施例では、図13
に示すように、断面が略六角形状、すなわち、扁平部5
0bを6面有する内管50と、これらの扁平部50bに
対向して配置される放熱部材70を保持固定する貫通孔
60bが必要個数設けられた断面が略六角形状をなす外
殻60,61と、この放熱部材70と内管50との間に
挾持される熱電変換モジュール14等を備えている。FIG. 13 is a sectional view showing a fourth embodiment of the exhaust heat power generator according to the present invention. In this embodiment, FIG.
As shown in the figure, the cross section is substantially hexagonal, that is, the flat portion 5
Outer tubes 60 and 61 having a substantially hexagonal cross section provided with a required number of inner tubes 50 having six surfaces 0b and through holes 60b for holding and fixing the heat radiating members 70 arranged opposite to the flat portions 50b. And a thermoelectric conversion module 14 and the like sandwiched between the heat radiating member 70 and the inner tube 50.
【0063】ここで、外殻60,61は、前述実施例同
様熱伝導率が放熱部材30の熱伝導率より小さい金属又
はセラミックスにより形成されている。また、外殻は上
部シェル60と下部シェル61とからなる2分割構成と
し、各々の締結用リブ60a,61a間に緩衝部材63
を挟んでボルト66及びナット67を螺合させることに
より、両者の締結が行われる。Here, the outer shells 60 and 61 are formed of a metal or a ceramic having a thermal conductivity smaller than that of the heat radiating member 30 as in the above-described embodiment. The outer shell has a two-part structure composed of an upper shell 60 and a lower shell 61, and a cushioning member 63 is provided between each of the fastening ribs 60a, 61a.
By screwing the bolt 66 and the nut 67 across the, the two are fastened.
【0064】上記外殻は、必ずしも上下2分割とする必
要はなく、多数のシェルに分割したものをそれぞれの締
結用リブ部分で前述の方法より固定してもよい。The outer shell does not necessarily have to be divided into upper and lower parts, but may be divided into a number of shells and fixed by the above-described method at the respective fastening rib portions.
【0065】さらに、この外殻は、図13中に示される
角部E(扁平部が6個の場合は5個所)において、蝶番
等により連結され一体となったものとし、蝶番により拘
束されていない始端と終端のリブ部で固定することもで
きる。Further, this outer shell is connected and integrated by a hinge or the like at a corner E (five places in the case of six flat parts) shown in FIG. 13 and is restrained by the hinge. It can also be fixed with no start and end ribs.
【0066】また、この緩衝部材を放熱部材70と外殻
60,61の間に介装してもよい。The cushioning member may be interposed between the heat radiating member 70 and the outer shells 60 and 61.
【0067】このように、内管50として排気ガスの流
れ方向に対し直角な方向での断面が多数の扁平部を有す
る形状のものでも本発明は対応できるため、高温熱媒体
の流れや圧力等内管に対するさまざまな要求に対応する
ことができ、応用範囲をさらに広げることができる。As described above, since the present invention can cope with the inner pipe 50 having a shape having a large number of flat portions in the cross section in the direction perpendicular to the flow direction of the exhaust gas, the flow of the high-temperature heat medium, the pressure, etc. It can respond to various requirements for the inner tube, and can further expand the range of application.
【0068】図14は、本発明に係る排熱発電装置の第
5の実施例を示す断面図である。本実施例では、図14
に示すように、内管12と外殻10,11とに囲まれた
空間でかつ熱電変換モジュール14及び放熱部材13が
配置されない領域に、耐熱性が高く、熱伝導率が小さ
い、例えば、ガラス、セラミックス綿、フェルト、ビー
ズ等の断熱体80を充填した構成としている。FIG. 14 is a sectional view showing a fifth embodiment of the exhaust heat power generator according to the present invention. In this embodiment, FIG.
As shown in the figure, in a space surrounded by the inner tube 12 and the outer shells 10 and 11 and in a region where the thermoelectric conversion module 14 and the heat radiating member 13 are not arranged, the heat resistance is high and the heat conductivity is small, for example, glass. , Ceramics cotton, felt, beads and other heat insulators 80 are filled.
【0069】上記構成によれば、内管12の扁平部すな
わち熱電変換モジュール14が接触していない領域から
の幅射による放熱を防止して、高温熱媒体からの熱をさ
らに効率良く熱電変換モジュール14に導くことができ
る。According to the above configuration, heat radiation due to radiation from the flat portion of the inner tube 12, that is, the area where the thermoelectric conversion module 14 is not in contact with the thermoelectric conversion module 14 is prevented, and the heat from the high-temperature heat medium is more efficiently transferred. 14 can be led.
【0070】上述の実施例においては、内管が、対向す
る2面からなる扁平部、あるいは6面からなる扁平部を
有するものを示したが、これに限られるものではなく、
その他の個数の面からなる扁平部を有する形状のものを
採用することができる。In the above-described embodiment, the inner tube has a flat portion having two opposing surfaces or a flat portion having six surfaces. However, the present invention is not limited to this.
A shape having a flat portion having another number of surfaces can be employed.
【0071】また、上述の実施例では、放熱部材とし
て、空冷のフィンが設置されている場合を示したが、そ
の他水冷ジャケット等も使用できる。Further, in the above-described embodiment, the case where the air-cooled fins are provided as the heat radiating member is shown, but other water-cooled jackets and the like can be used.
【0072】さらに、本発明で用いている緩衝部材とし
ては,耐熱性のシリコンゴム、カーボンガスケット、メ
タルガスケット等が使用できる。Further, as the cushioning member used in the present invention, heat-resistant silicon rubber, carbon gasket, metal gasket and the like can be used.
【図1】 従来の排熱発電装置を示す外観斜視図であ
る。FIG. 1 is an external perspective view showing a conventional exhaust heat power generation device.
【図2】 従来の排熱発電装置を示す外観斜視図であ
る。FIG. 2 is an external perspective view showing a conventional exhaust heat power generator.
【図3】 本発明に係る排熱発電装置の一実施例を示す
外観斜視図である。FIG. 3 is an external perspective view showing one embodiment of a waste heat power generation device according to the present invention.
【図4】 図3中のA−A部における断面図である。FIG. 4 is a sectional view taken along the line AA in FIG.
【図5】 図3中のB−B部における断面図である。FIG. 5 is a sectional view taken along a line BB in FIG. 3;
【図6】 本発明に係る排熱発電装置の外殻を構成する
シェルを示すものであり、それぞれ(a)は上部シェ
ル、(b)は下部シェルの外観斜視図である。FIGS. 6A and 6B are external perspective views of a shell constituting an outer shell of the exhaust heat power generation device according to the present invention, wherein FIG.
【図7】 外殻の他の実施例を示すものであり、それぞ
れ(a)は上部シェル、(b)は下部シェルの外観斜視
図である。FIGS. 7A and 7B are external perspective views of another example of an outer shell, in which FIG. 7A is an external perspective view of an upper shell, and FIG.
【図8】 本発明に係る排熱発電装置の第2の実施例を
示すものであり、高温熱媒体の流れ方向に垂直な方向で
の断面図である。FIG. 8 is a sectional view of a second embodiment of the exhaust heat power generation device according to the present invention, taken in a direction perpendicular to the flow direction of the high-temperature heat medium.
【図9】 図8中のC部を拡大した拡大断面図である。FIG. 9 is an enlarged cross-sectional view enlarging a portion C in FIG. 8;
【図10】 本発明に係る排熱発電装置の第2の実施例
を示すものであり、高温熱媒体の流れ方向での断面図で
ある。FIG. 10 is a sectional view of a second embodiment of the exhaust heat power generator according to the present invention, taken in a flowing direction of a high-temperature heat medium.
【図11】 本発明に係る排熱発電装置の第3の実施例
を示すものであり、高温熱媒体の流れ方向に垂直な方向
での断面図である。FIG. 11 is a sectional view of a third embodiment of a waste heat power generator according to the present invention, taken in a direction perpendicular to the flow direction of a high-temperature heat medium.
【図12】 図11に示す排熱発電装置の部分拡大図で
あり、(a)は図11中D部の拡大断面図、(b)は上
部及び下部シェルの締結部分の拡大断面図である。12 is a partial enlarged view of the exhaust heat power generation device shown in FIG. 11, (a) is an enlarged sectional view of a D part in FIG. 11, and (b) is an enlarged sectional view of a fastening portion of an upper and a lower shell. .
【図13】 本発明に係る排熱発電装置の第4の実施例
を示すものであり、高温熱媒体の流れ方向に垂直な方向
での断面図である。FIG. 13 is a sectional view of a fourth embodiment of the exhaust heat power generation device according to the present invention, taken in a direction perpendicular to the flow direction of the high-temperature heat medium.
【図14】 本発明に係る排熱発電装置の第5の実施例
を示すものであり、高温熱媒体の流れ方向に垂直な方向
での断面図である。FIG. 14 is a sectional view of a fifth embodiment of the exhaust heat power generator according to the present invention, taken in a direction perpendicular to the flow direction of the high-temperature heat medium.
9 外殻 10 上部シェル 10a 締結用リブ 10b 貫通孔 10c 段差部 11 下部シェル 11a 締結用リブ 11b 貫通孔 11c 段差部 12 内管 12b 扁平部 13 放熱部材 13b 扁平部 13c 段差部 14 熱電変換モジュール 22 放熱部材 22b 扁平部 22c フランジ部 23 緩衝部材 24 ボルト 30 外殻 30b 貫通孔 30c 段差部 33 放熱部材 33c 段差部 34,35,35´ 緩衝部材 36 ボルト 37 ナット 40 上部シェル 40a 締結用リブ 41 下部シェル 41a 締結用リブ 41b 貫通孔 50 内管 50b 扁平部 60 上部シェル 60a 締結用リブ 60b 貫通孔 61 下部シェル 61a 締結用リブ 61b 貫通孔 63 緩衝部材 66 ボルト 67 ナット 70 放熱部材 80 断熱体 100 上部シェル 100a 締結用リブ 100b 貫通孔 110 下部シェル 110a 締結用リブ 110b 貫通孔 110c 内側面 Reference Signs List 9 outer shell 10 upper shell 10a fastening rib 10b through hole 10c stepped portion 11 lower shell 11a fastening rib 11b through hole 11c stepped portion 12 inner tube 12b flat portion 13 heat dissipation member 13b flat portion 13c stepped portion 14 thermoelectric conversion module 22 heat dissipation Member 22b Flat portion 22c Flange portion 23 Buffer member 24 Bolt 30 Outer shell 30b Through hole 30c Step portion 33 Heat radiating member 33c Step portion 34, 35, 35 'Buffer member 36 Bolt 37 Nut 40 Upper shell 40a Fastening rib 41 Lower shell 41a Fastening rib 41b Through hole 50 Inner tube 50b Flat part 60 Upper shell 60a Fastening rib 60b Through hole 61 Lower shell 61a Fastening rib 61b Through hole 63 Buffer member 66 Bolt 67 Nut 70 Heat radiating member 80 Heat insulator 100 Upper shell 1 0a fastening rib 100b through holes 110 lower shell 110a fastening rib 110b through holes 110c inside surface
フロントページの続き (72)発明者 小 林 正 和 神奈川県横浜市神奈川区宝町2番地 日産 自動車株式会社内 (72)発明者 古 谷 健 司 神奈川県横浜市神奈川区宝町2番地 日産 自動車株式会社内 (72)発明者 天 田 克 己 東京都中野区南台5丁目24番15号 カルソ ニック株式会社内Continuation of front page (72) Inventor Masakazu Kobayashi Nissan Motor Co., Ltd., 2 Takaracho, Kanagawa-ku, Yokohama, Kanagawa Prefecture (72) Inventor Kenji Furutani Nissan Motor Co., Ltd., 2 Takaracho, Kanagawa-ku, Yokohama, Kanagawa Prefecture (72) Inventor Katsumi Amada Calsonic Co., Ltd. 5-24-15 Minamidai, Nakano-ku, Tokyo
Claims (7)
電変換モジュールと、内部に高温熱媒体を流通させると
共に外周の少なくとも一部に前記熱電変換モジュールの
高温端面と接合される扁平部を有する内管と、前記熱電
変換モジュールの低温端面と接合される扁平部を有する
放熱部材と、前記内管のまわりを所定間隔をおいて囲繞
するように配置されると共に前記放熱部材を保持する保
持部を有しかつ熱伝導率が前記放熱部材の熱伝導率より
小さい外殻とを備え、前記熱電変換モジュールは、前記
内管の扁平部と前記放熱部材の扁平部との間に挾持され
ている、ことを特徴とする排熱発電装置。1. A thermoelectric conversion module having a flat high-temperature end face and a flat low-temperature end face, and an inner part having a flat portion joined to the high-temperature end face of the thermoelectric conversion module at least in a part of an outer periphery while flowing a high-temperature heat medium therein. A tube, a heat dissipating member having a flat portion joined to the low-temperature end face of the thermoelectric conversion module, and a holding portion arranged to surround the inner tube at a predetermined interval and holding the heat dissipating member. Having an outer shell having a thermal conductivity smaller than the thermal conductivity of the heat dissipating member, wherein the thermoelectric conversion module is sandwiched between a flat portion of the inner tube and a flat portion of the heat dissipating member. An exhaust heat power generator characterized by the above-mentioned.
囲むようにして接合される第1外殻半体及び第2外殻半
体からなり、前記保持部は、前記第1及び第2外殻半体
の少なくとも一方に形成されて前記放熱部材の一部が適
合するような相補形状に縁取りされた貫通孔からなる、
ことを特徴とする請求項1記載の排熱発電装置。2. The outer shell comprises a first outer shell half and a second outer shell half joined so as to surround the outer periphery of the inner tube from both sides, and the holding portion includes the first and second outer shells. Comprising a through-hole formed in at least one of the outer shell halves and being complementarily shaped so that a part of the heat dissipation member fits therein,
The exhaust heat power generator according to claim 1, wherein:
域において、前記外殻と前記熱電変換モジュールとによ
り挾持されて保持される、ことを特徴とする請求項2記
載の排熱発電装置。3. The exhaust heat power generator according to claim 2, wherein the heat radiating member is sandwiched and held by the outer shell and the thermoelectric conversion module in an edge region of the through hole.
域近傍において、予め前記外殻に固定されている、こと
を特徴とする請求項2記載の排熱発電装置。4. The exhaust heat power generator according to claim 2, wherein the heat radiating member is fixed to the outer shell in advance in the vicinity of a border area of the through hole.
特徴とする請求項1ないし4いずれか1つに記載の排熱
発電装置。5. The exhaust heat power generator according to claim 1, wherein the outer shell is made of an elastic material.
前記放熱部材との間に、応力を緩和する緩衝部材が設け
られている、ことを特徴とする請求項1ないし5いずれ
か1つに記載の排熱発電装置。6. A cushioning member for relaxing stress is provided between a holding portion of an outer shell holding the heat dissipation member and the heat dissipation member. The waste heat power generator according to any one of the above.
前記熱電変換モジュール及び放熱部材が配置されない領
域に断熱体が設けられていることを特徴とする請求項1
ないし6いずれか1つに記載の排熱発電装置。7. A heat insulator is provided in a space surrounded by the inner tube and the outer shell and in a region where the thermoelectric conversion module and the heat radiating member are not arranged.
A waste heat power generator according to any one of the above items 6 to 6.
Priority Applications (1)
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JP19608497A JP3637365B2 (en) | 1997-07-22 | 1997-07-22 | Waste heat power generator |
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JP19608497A JP3637365B2 (en) | 1997-07-22 | 1997-07-22 | Waste heat power generator |
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JPH1136981A true JPH1136981A (en) | 1999-02-09 |
JP3637365B2 JP3637365B2 (en) | 2005-04-13 |
Family
ID=16351950
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