JPH1136057A - Fine spangle hot-dip galvanized steel sheet and its production - Google Patents

Fine spangle hot-dip galvanized steel sheet and its production

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Publication number
JPH1136057A
JPH1136057A JP19400197A JP19400197A JPH1136057A JP H1136057 A JPH1136057 A JP H1136057A JP 19400197 A JP19400197 A JP 19400197A JP 19400197 A JP19400197 A JP 19400197A JP H1136057 A JPH1136057 A JP H1136057A
Authority
JP
Japan
Prior art keywords
plating
steel sheet
alloy
hot
dip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP19400197A
Other languages
Japanese (ja)
Other versions
JP3159135B2 (en
Inventor
Seiji Bando
誠治 坂東
Shinya Hikino
真也 引野
Takahiro Matsunaga
貴裕 松永
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP19400197A priority Critical patent/JP3159135B2/en
Publication of JPH1136057A publication Critical patent/JPH1136057A/en
Application granted granted Critical
Publication of JP3159135B2 publication Critical patent/JP3159135B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain a hot-dip Zn-Al series alloy plated steel sheet good in formability and workability and excellent in designing properties with fine spangles by regulating the concn. of Si in plating coating in the region excepting an alloy layer present on the boundary of the plating-steel sheet and furthermore regulating the average spangle diameter in the surface of the coating to specified value or below. SOLUTION: This plated steel sheet has the average plating coating contg., by weight, 40 to 70% Al and 0.5 to 2.0% Si, and the balance Zn. Then, the concn. of Si in the plating coating in the region excepting an alloy layer present on the boundary of the plating-steel sheet is <=1 wt.% and lower than the concn. of Si in the average plating coating, and moreover, the average spangle diameter in the surface of the plating coating is regulated to <=0.7 mm. For obtaining the plated steel sheet, the steel sheet annealed at 650 to 690 deg.C is applied with hot-dip plating in a hot-dip Zn-Al series plating bath having a compsn. same as the above and contg. Al and Si.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、家電、建材、自動
車等に使用される表面処理鋼板およびその製造方法であ
って、微小スパングル模様の意匠性に優れた溶融Zn−Al
系合金めっき鋼板およびその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface-treated steel sheet used for home appliances, building materials, automobiles and the like, and a method for producing the same.
The present invention relates to a system alloy-plated steel sheet and a method for producing the same.

【0002】[0002]

【従来の技術】溶融Zn−Al系合金めっきは、鋼板の耐食
性と耐候性を改善するために適用されるものであるが、
近年その適用量が増大している。代表的なものに、溶融
アルミニウム−亜鉛合金めっき鋼板、例えばアルミニウ
ムが4〜75重量%で残りがZn、ならびにSi、Mg、Ce−La
等の第三成分が微量含有される合金によってめっきされ
たアルミニウム−亜鉛合金めっき鋼板がある。
2. Description of the Related Art Hot-dip Zn-Al alloy plating is applied to improve the corrosion resistance and weather resistance of steel sheets.
In recent years, the application amount has increased. A typical example is a hot-dip aluminum-zinc alloy-coated steel sheet, for example, 4 to 75% by weight of aluminum with the balance being Zn, and Si, Mg, Ce-La.
There is an aluminum-zinc alloy-plated steel sheet plated with an alloy containing a small amount of a third component such as the above.

【0003】現在製品化されているものとしてはアルミ
ニウムを4〜10重量%、残りの大半を亜鉛および微量の
MgまたはCe−Laを配合した合金をめっきした低アルミニ
ウム−亜鉛合金めっき鋼板と、アルミニウムを55重量
%、亜鉛を43.4重量%、Siを1.6 %前後配合した合金を
めっきした高アルミニウム−亜鉛合金めっき鋼板の2種
類がある。
[0003] Currently, 4 to 10% by weight of aluminum is commercialized, most of which is zinc and trace amounts of aluminum.
Low aluminum-zinc alloy coated steel sheet plated with an alloy containing Mg or Ce-La, and high aluminum-zinc alloy plating with an alloy containing 55% by weight of aluminum, 43.4% by weight of zinc and 1.6% of Si There are two types of steel plates.

【0004】そして、耐食性に関しては、従来の溶融亜
鉛めっき鋼板と同一のめっき厚みで比較して、低アルミ
ニウム−亜鉛合金めっき鋼板で1.5 〜2倍、高アルミニ
ウム−亜鉛合金めっき鋼板では3〜6倍の優れた性質を
有している。しかも、高アルミニウム−亜鉛合金めっき
鋼板は耐熱性や熱反射性においても優れている。
[0004] With regard to corrosion resistance, 1.5 to 2 times the low aluminum-zinc alloy coated steel sheet and 3 to 6 times the high aluminum-zinc alloy coated steel sheet as compared with the conventional hot-dip galvanized steel sheet. It has excellent properties. Moreover, the high aluminum-zinc alloy plated steel sheet is also excellent in heat resistance and heat reflectivity.

【0005】このようにアルミニウム−亜鉛合金めっき
鋼板は優れた性質を有するため最近特に注目され、屋根
材、壁材等の建築部材、ガードレール、配線配管、支持
枠、防音壁、排水溝等の土木製品の材料、乾燥機、電子
レンジ等の家電製品、産業機器等の材料、さらには塗装
鋼板の基板等として急速に普及しつつある。
[0005] As described above, aluminum-zinc alloy-plated steel sheets have attracted special attention recently because of their excellent properties, and are used for construction materials such as roofing materials and wall materials, guard rails, wiring piping, support frames, soundproof walls, and drainage trenches. It is rapidly spreading as a material for products, a home appliance such as a dryer and a microwave oven, a material for industrial equipment, and a substrate for a coated steel plate.

【0006】中でも、Zn−55%Al合金めっき鋼板は、ア
ルミニウムのもつ耐久性、耐熱性、熱反射性と、亜鉛の
もつ犠牲防食性とを併せもった高性能のめっき鋼板とし
て、建材、家電、自動車部品などに広く使用されてい
る。このめっき鋼板は、代表的には、重量%でAl:55
%、Zn:43.4%、Si:1.6 %からなる溶融めっき浴を用
いて製造される。AlとZnの割合は耐食性を考慮して決定
され、Siは、めっき密着性を阻害する鋼素地との合金反
応を抑制するために添加される。
[0006] Above all, Zn-55% Al alloy-plated steel sheet is a high-performance plated steel sheet having both the durability, heat resistance and heat reflection property of aluminum and the sacrificial corrosion resistance of zinc. Widely used for automotive parts. This plated steel sheet is typically made of Al: 55% by weight.
%, Zn: 43.4%, and Si: 1.6%. The ratio of Al and Zn is determined in consideration of corrosion resistance, and Si is added to suppress an alloy reaction with a steel substrate that inhibits plating adhesion.

【0007】このZn−55%Al合金めっき鋼板は、Al含有
率が少ない他のZn−Al合金めっき鋼板とは異なり、めっ
き表面が特徴的な銀白色のスパングル模様を呈し、その
意匠性から生地のままで、商工業用および一般用建造物
の屋根・壁等、或いは器物などに広く利用されている。
[0007] Unlike other Zn-Al alloy-plated steel sheets having a low Al content, this Zn-55% Al alloy-plated steel sheet has a characteristic silver-white spangle pattern on the plating surface, and is made of fabric due to its design. As it is, it is widely used for roofs and walls of commercial and industrial buildings and general-purpose buildings, or for objects.

【0008】Zn−55%Al合金めっき鋼板のめっき表面の
スパングルの粒径は、溶融めっき条件、特に溶融めっき
後の溶融めっき皮膜の凝固速度に応じて変動するが、一
般に平均で約0.8 mm以上であり、目視でスパングル模様
を識別することができる。しかし、用途によっては、ス
パングル模様が目視で識別できない、即ち、平均スパン
グル粒径が0.7 mm以下の微小スパングル(ミニマムスパ
ングルまたはゼロスパングル) が好まれる場合がある。
[0008] The particle size of spangles on the plating surface of a Zn-55% Al alloy-plated steel sheet varies depending on the hot-dip coating conditions, particularly the solidification rate of the hot-dip coating after hot-dip coating, but is generally about 0.8 mm or more on average. Thus, the spangle pattern can be visually identified. However, in some applications, spangle patterns cannot be visually identified, that is, micro spangles having an average spangle particle size of 0.7 mm or less (minimum spangle or zero spangle) are preferred.

【0009】一般に溶融めっき鋼板のスパングル粒径
は、溶融めっき後の強制冷却時の風量を増大させて、冷
却速度 (従って、めっき皮膜の凝固速度) を高めると小
さくなることが知られている。しかし、このようにめっ
き後に急冷しても、Zn−55%Al合金めっき鋼板の平均ス
パングル粒径を安定して0.8 mmより小さくすることは困
難であった。しかも、急冷により、めっき皮膜中の残留
応力が増加し、めっき皮膜が脆くなり、その加工性が低
下する上、母材鋼板自体にも、急冷により硬化や時効劣
化の増大などが起きて、成形性、加工性が悪影響を受け
る。
In general, it is known that the spangle particle size of a hot-dip coated steel sheet decreases when the cooling rate (and, consequently, the solidification rate of a plating film) is increased by increasing the air volume during forced cooling after hot-dip coating. However, it is difficult to stably reduce the average spangle particle size of the Zn-55% Al alloy-plated steel sheet to less than 0.8 mm even when the steel sheet is rapidly cooled after the plating. In addition, rapid cooling increases the residual stress in the plating film, makes the plating film brittle and reduces its workability. In addition, the rapid cooling of the base steel sheet itself causes an increase in hardening and aging deterioration. Properties and processability are adversely affected.

【0010】溶融めっき鋼板のスパングルに関しては、
めっき皮膜が凝固した後スキンパス圧下を行ってスパン
グル模様を消去することも行われてきたが、この方法だ
けでスパングルを消去しようとすると、スパングル残り
による外観劣化、塗装後の外観むらを生じ易い。また、
めっき皮膜がスキンパスロールにピックアップされるこ
とによる疵発生が起こり易く、ユーザにおけるプレス加
工時にスパングル模様が浮き出やすい、といった問題も
ある。
Regarding spangles of hot-dip coated steel sheets,
It has also been practiced to eliminate the spangle pattern by performing skin pass reduction after the plating film has solidified. However, if this method alone is used to eliminate the spangle, the appearance deterioration due to the remaining spangle and the uneven appearance after painting are likely to occur. Also,
There is also a problem that the plating film is easily picked up by the skin pass roll, so that flaws are likely to occur, and a spangle pattern tends to emerge during press working by the user.

【0011】さらに、溶融めっき鋼板のめっき直後の未
凝固のめっき面に、固体または液体の微粒子を吹付け
て、多数の凝固核を均一に発生させると共に急冷するこ
とにより、スパングルを微細化する技術も種々提案され
ている (溶融アルミニウムめっき鋼板については、例え
ば、特開昭50−38638 号公報、特開昭63−143249号公
報、特開昭63−153255号公報などを参照) 。
Further, a technique of spraying solid or liquid fine particles onto an unsolidified plating surface of a hot-dip coated steel sheet immediately after plating to uniformly generate a large number of solidification nuclei and rapidly cooling the same to make spangles finer. (See, for example, Japanese Patent Application Laid-Open Nos. 50-38638, 63-143249, and 63-153255 for hot-dip aluminized steel sheets).

【0012】この方法を採用すれば、Zn−55%Al合金め
っき鋼板のめっき表面の平均スパングル粒径を0.8 mmよ
り小さくすることは可能であるが、急冷に伴う前述した
めっき皮膜の脆化や母材自体の時効劣化等の問題は依然
として解決され得ない。また、この方法は慣用の溶融め
っき設備に微粒子の吹付け装置を付加する必要があり、
コスト高になる。
By adopting this method, it is possible to make the average spangle diameter of the plating surface of the Zn-55% Al alloy plated steel sheet smaller than 0.8 mm. Problems such as aging deterioration of the base material itself cannot be solved yet. In addition, this method requires the addition of a fine particle spraying device to a conventional hot-dip plating facility,
Increases cost.

【0013】特開昭59−56570 号公報には、めっき浴中
にSi:3〜15wt%と共にMg:3〜20wt%を添加すること
からなる、スパングルが非常に微細で耐食性に優れた溶
融Zn−Al合金めっき鋼板が記載されている。しかし、比
較的多量のSiとMgがめっき皮膜中に共存するため、この
めっき鋼板には皮膜中のSiおよびMgの析出による加工性
の劣化という問題がある。
Japanese Patent Application Laid-Open No. 59-56570 discloses that molten Zn having a very fine spangle and excellent corrosion resistance, which comprises adding 3 to 20% by weight of Mg together with 3 to 15% by weight of Si in a plating bath. -Al alloy plated steel sheet is described. However, since a relatively large amount of Si and Mg coexist in the plating film, this plated steel sheet has a problem that workability is deteriorated due to precipitation of Si and Mg in the film.

【0014】さらに、特開平8 −49055 号公報には、A
l:20〜80wt%、Si:0.1 〜2.0 wt%、Zn残量よりなる
めっき浴中に0.001 〜0.5 wt%のTiを含有させることに
より、Tiが冷却凝固過程の際の核となり微細のスパング
ルを形成できることが記載されている。しかし、Tiを添
加すると、めっき浴中にドロスが発生して、めっき作業
性が低下するだけでなく、めっき皮膜の耐食性も低下す
る。
Further, JP-A-8-49055 discloses that A
l: 20 to 80 wt%, Si: 0.1 to 2.0 wt%, and 0.001 to 0.5 wt% of Ti contained in a plating bath consisting of a residual amount of Zn. Can be formed. However, when Ti is added, dross is generated in the plating bath, which reduces not only the plating workability but also the corrosion resistance of the plating film.

【0015】[0015]

【発明が解決しようとする課題】本発明の目的は、めっ
き皮膜中にMg、Tiのような他元素を存在させずに、成形
性や加工性が良好で、微細なスパングルを持った意匠性
に優れた溶融Zn−Al合金めっき鋼板とその製造方法を提
供することである。
SUMMARY OF THE INVENTION An object of the present invention is to provide a plating film having good formability and workability and a fine spangle design without the presence of other elements such as Mg and Ti. It is an object of the present invention to provide a hot-dip Zn-Al alloy-plated steel sheet excellent in quality and a method for producing the same.

【0016】本発明の別の目的は、めっき皮膜や鋼板の
成形性や加工性を損ない、現状の溶融めっき設備の変更
が必要となる微粒子の吹付けを行わずに、Alキルド冷延
鋼板上に微細なスパングルを持った溶融Zn−Al合金めっ
き皮膜を有した溶融Zn−Al合金めっき鋼板とその製造方
法を提供することである。
[0016] Another object of the present invention is to provide an aluminum-killed cold-rolled steel sheet without spraying fine particles that impair the formability and workability of the plating film and the steel sheet and that require a change in the existing hot-dip coating equipment. Another object of the present invention is to provide a hot-dip Zn-Al alloy-plated steel sheet having a hot-dip Zn-Al alloy-plated film having a fine spangle and a method for producing the same.

【0017】[0017]

【課題を解決するための手段】溶融Zn−Al合金めっき鋼
板は、溶融亜鉛めっきに使用されるような慣用の連続溶
融めっき設備により一般に製造される。代表的な連続溶
融めっき設備では、連続焼鈍炉で焼鈍した母材鋼板 (冷
延鋼板または熱延鋼板) を、スナウトを経て大気に触れ
ることなく溶融めっき浴中に浸漬し、めっき浴から出た
直後にガスワイピングにて所望のめっき付着量に制御
し、冷却ゾーン (通常、空冷) で凝固が完了する温度
(Zn−55%Al合金めっきでは約370 ℃) 以下まで冷却し
た後、必要によりレベラまたはスキンパスロールで軽く
圧下して巻き取る。
SUMMARY OF THE INVENTION Hot-dip Zn-Al alloy-coated steel sheets are generally produced by conventional continuous hot-dip galvanizing equipment such as those used for hot-dip galvanizing. In a typical continuous hot-dip coating equipment, a base material steel sheet (cold-rolled steel sheet or hot-rolled steel sheet) annealed in a continuous annealing furnace is immersed in a hot-dip plating bath via a snout without exposure to the atmosphere, and then exits the plating bath. Immediately after controlling the coating weight to the desired amount by gas wiping, the temperature at which solidification is completed in the cooling zone (usually air cooling)
(Approximately 370 ° C. for Zn-55% Al alloy plating) After cooling to below, lightly press down with a leveler or skin pass roll if necessary and wind up.

【0018】本発明者らは、このような従来のめっき設
備をそのまま利用して溶融Zn−Al合金めっき皮膜のスパ
ングルを微細化する手段について鋭意検討した結果、Al
キルド鋼を熱間圧延および冷間圧延した後、得られた冷
延鋼板を母材として、連続焼鈍してから、Si含有量を調
整したAl−Zn合金溶融浴中で溶融めっきを行うことによ
り、平均スパングル粒径が0.7 mm以下の微細なスパング
ルを持っためっき皮膜を形成することができることを見
出し、本発明を完成した。
The present inventors have conducted intensive studies on means for minimizing spangles of a hot-dip Zn—Al alloy plating film by directly using such conventional plating equipment.
After hot-rolling and cold-rolling the killed steel, the resulting cold-rolled steel sheet is used as a base material, continuously annealed, and then hot-dip in an Al-Zn alloy molten bath with an adjusted Si content. The present inventors have found that a plating film having a fine spangle having an average spangle particle size of 0.7 mm or less can be formed, and the present invention has been completed.

【0019】すなわち、めっき−鋼板界面の合金層を制
御するすなわち、めっき皮膜からめっき−鋼板界面に存
在する合金層を除いた部分のSi含有量を1%以下にする
ことによりめっき表面の平均スパングル粒径が0.7 mm以
下のめっき表面を有する溶融Zn−Al系合金めっき鋼板が
得られる。
That is, the average spangle on the plating surface is controlled by controlling the alloy layer at the interface between the plating and the steel sheet, that is, by setting the Si content of the portion excluding the alloy layer existing at the interface between the plating and the steel sheet from the plating film to 1% or less. A hot-dip Zn-Al-based alloy plated steel sheet having a plating surface with a grain size of 0.7 mm or less is obtained.

【0020】ここに、本発明は、Al:40〜70wt%及びS
i:0.5 〜2.0 wt%を含有し、残部Znからなる平均めっ
き皮膜組成を有する溶融Zn−Al系合金めっき鋼板であっ
て、めっき−鋼板界面に存在する合金層を除いた領域の
めっき皮膜のSi濃度が1wt%以下であって、前記平均め
っき皮膜組成のSi濃度より低く、かつめっき皮膜表面の
平均スパングル径が0.7mm 以下であることを特徴とする
微小スパングルを有する溶融Zn−Al系合金めっき鋼板で
ある。
Here, the present invention relates to the case where Al: 40 to 70 wt% and S
i: a hot-dip Zn-Al-based alloy-coated steel sheet containing 0.5 to 2.0 wt% and having an average plating film composition consisting of the balance of Zn, and excluding the alloy layer existing at the plating-steel interface. A molten Zn-Al based alloy having minute spangles, wherein the Si concentration is 1 wt% or less, the Si concentration of the average plating film composition is lower, and the average spangle diameter of the plating film surface is 0.7 mm or less. It is a plated steel sheet.

【0021】本発明の実施態様にあっては、前記めっき
皮膜組成が、さらに、Zr、Hf、およびV から成る群から
選んだ少なくとも1種をそれぞれ0.01〜0.4 wt%を含有
してもよい。
In an embodiment of the present invention, the plating film composition may further contain at least one selected from the group consisting of Zr, Hf and V in an amount of 0.01 to 0.4 wt%.

【0022】別の面からは本発明は、焼鈍温度650 〜69
0 ℃で焼鈍処理した鋼板に、Al:40〜70wt%、Si:0.5
〜2.0 wt%、残部Znからなる組成を有する溶融Zn−Al系
合金めっき浴で浸漬めっきを行うことを特徴とする、め
っき−鋼板界面に存在する合金層を除いた領域のめっき
皮膜のSi濃度が1wt%以下であって、前記めっき浴のSi
濃度より低く、かつめっき皮膜表面の平均スパングル径
が0.7mm 以下である微小スパングルを有する溶融Zn−Al
系合金めっき鋼板の製造方法である。
From another aspect, the invention relates to a method for annealing at an annealing temperature of 650-69.
Al: 40-70wt%, Si: 0.5%
Si concentration of the plating film in a region excluding the alloy layer existing at the plating-steel plate interface, characterized in that immersion plating is performed in a molten Zn-Al-based alloy plating bath having a composition of up to 2.0 wt% and the balance being Zn. Is less than 1 wt%, and Si of the plating bath is
Molten Zn-Al with a small spangle whose concentration is lower than the concentration and the average spangle diameter of the plating film surface is 0.7 mm or less
This is a method for producing a base alloy plated steel sheet.

【0023】本発明の実施態様にあっては、前記めっき
浴が、さらに、Zr、Hf、およびV から成る群から選んだ
少なくとも1種をそれぞれ0.01〜0.4 wt%を含有しても
よい。さらに本発明の実施態様にあっては、前記合金層
のSi含有量が1.5 〜20%であり、該合金層の付着量が3
〜6g/m2である。
In an embodiment of the present invention, the plating bath may further contain at least one selected from the group consisting of Zr, Hf and V in an amount of 0.01 to 0.4 wt% each. Further, in an embodiment of the present invention, the alloy layer has a Si content of 1.5 to 20%, and the alloy layer has an adhesion amount of 3 to 3%.
66 g / m 2 .

【0024】[0024]

【発明の実施の形態】次に、本発明について詳細に説明
する。なお、本明細書においては、「%」は特に指定の
ない限りwt%である。
Next, the present invention will be described in detail. In this specification, "%" is wt% unless otherwise specified.

【0025】(めっき皮膜および浴組成)めっき浴組成を
Al:40〜70%およびSi: 0.5〜2.0 %とする。所望によ
り、めっき浴中にさらに、Zr、Hf、Vの1種もしくは2
種以上をそれぞれ0.01〜0.4 %を含有させてもよい。め
っき浴の残部は、亜鉛および不可避不純物である。めっ
き皮膜の組成は、めっき浴組成と実質的に同一となる。
ただし、本発明の場合、合金層を除いた残りの領域で
は、Si濃度が浴組成のSi濃度と異なるため、めっき皮膜
全体の組成を便宜上「平均めっき皮膜組成」と言う。な
お、従来技術においては特別の理由がない限り、この合
金層の生成は可及的に少となるから、めっき皮膜組成は
実質上めっき浴組成に同一であると言うことができる。
(Plating Film and Bath Composition)
Al: 40 to 70% and Si: 0.5 to 2.0%. If desired, one or two of Zr, Hf, V may be further added to the plating bath.
More than one species may be contained in each of 0.01 to 0.4%. The balance of the plating bath is zinc and unavoidable impurities. The composition of the plating film is substantially the same as the composition of the plating bath.
However, in the case of the present invention, in the region other than the alloy layer, the Si concentration is different from the Si concentration of the bath composition, and therefore the composition of the entire plating film is referred to as “average plating film composition” for convenience. In the prior art, unless there is a special reason, the formation of this alloy layer is as small as possible. Therefore, it can be said that the composition of the plating film is substantially the same as the composition of the plating bath.

【0026】Al含有率は40〜70%、好ましくは50〜60%
とする。Al含有率が40%未満では、浴の溶融温度が低下
し、めっき皮膜の凝固開始温度が500 ℃以下になるた
め、凝固完了までの時間が増大し、スパングル径が大き
くなり、平均で0.7 mm以下のスパングル径とすることが
困難となる。その上、相対的に皮膜中のZn含有率が増加
するため、スパングルを形成するAlデンドライト相が減
少し、スパングル自体が不明瞭になって、本発明で目的
とする微細なスパングルにより与えられる美麗な外観、
即ち、目的とする意匠性が得られなくなる。さらに、め
っき層中のZnリッチ相が増大し、粒界腐食の助長や選択
腐食の促進により、耐食性も劣化する。一方、Al含有率
が70%を超えると、Alリッチ相が増大するため、Znの犠
牲防食性が小さくなり、耐食性が再び低下する。
Al content is 40-70%, preferably 50-60%
And If the Al content is less than 40%, the melting temperature of the bath decreases and the solidification start temperature of the plating film becomes 500 ° C or less, so the time until solidification is completed increases, the spangle diameter increases, and the average is 0.7 mm. It is difficult to have the following spangle diameter. In addition, since the Zn content in the film relatively increases, the Al dendrite phase forming spangles decreases, the spangles themselves become unclear, and the beautiful spangles provided by the fine spangles aimed at in the present invention. Appearance,
That is, the desired design property cannot be obtained. Further, the Zn-rich phase in the plating layer increases, and the corrosion resistance deteriorates due to the promotion of intergranular corrosion and the promotion of selective corrosion. On the other hand, when the Al content exceeds 70%, the Al-rich phase increases, so that the sacrificial corrosion resistance of Zn decreases, and the corrosion resistance decreases again.

【0027】Si:Siは、めっき皮膜−母材界面に生成す
る脆いFe−Al合金層の発達を抑制するために従来よりZn
−Al合金めっき浴に添加されてきた。前述したように、
Zn−55%Al合金溶融めっきでは、この目的で1.6 %程度
のSiを含有させるのが普通であった。本発明では、さら
に後に述べる合金層の点から、Zn−Al合金めっき浴のSi
含有率を 0.5〜2.0 %、好ましくは0.7 〜1.2 %とす
る。
Si: Si has been conventionally used to suppress the development of a brittle Fe-Al alloy layer formed at the plating film-base metal interface.
-Has been added to Al alloy plating baths. As previously mentioned,
In the hot-dip plating of Zn-55% Al alloy, about 1.6% of Si is usually contained for this purpose. In the present invention, in view of the alloy layer described later, the Si-
The content is 0.5 to 2.0%, preferably 0.7 to 1.2%.

【0028】めっき皮膜における平均めっき皮膜組成は
めっき浴のそれに同じであるが、後述するように合金層
を除いためっき皮膜のSi濃度は1%以下となる。これは
充分な凝固速度を確保することで平均スパングル径を0.
7mm 以下とするためである。
The average plating film composition of the plating film is the same as that of the plating bath, but the Si concentration of the plating film excluding the alloy layer is 1% or less as described later. This ensures that the average spangle diameter is 0 by ensuring a sufficient solidification rate.
This is to make it 7 mm or less.

【0029】Zr、Hf、V:これらの元素は、めっき皮膜
の加工性をさらに向上させるために、必要に応じてZn−
Al合金めっき皮膜中に含有させてもよい。加工性の改善
は、添加元素がめっき皮膜中で均一に分散し、皮膜中に
析出するSiを球状化し、加工時のめっき皮膜中の応力集
中を緩和することで達成される。
Zr, Hf, V: These elements are optionally used to further improve the workability of the plating film.
It may be contained in the Al alloy plating film. Improvement in workability is achieved by dispersing the additive elements uniformly in the plating film, spheroidizing Si precipitated in the film, and relieving stress concentration in the plating film during processing.

【0030】これらの元素を添加する場合、それぞれ0.
01〜0.4 %、好ましくは0.05〜0.2%の範囲の量で含有
させる。その添加量が0.01%以下では、均一分散による
皮膜の均質化の効果が少なく、また0.4 %を超えると、
皮膜均質化の効果が飽和するばかりでなく、操業時のめ
っき浴からのドロス発生量が増大し、めっき品質とコス
トの悪化を招く。
In the case where these elements are added, each is added in an amount of 0.1.
It is contained in an amount ranging from 01 to 0.4%, preferably from 0.05 to 0.2%. If the addition amount is less than 0.01%, the effect of homogenization of the film by uniform dispersion is small, and if it exceeds 0.4%,
Not only does the effect of film homogenization become saturated, but also the amount of dross generated from the plating bath during operation increases, leading to deterioration in plating quality and cost.

【0031】合金層:めっき−鋼板界面に生成する合金
層は通常Fe−Al−Siの3元素からなり、Si濃度の低い順
にθ、τ5 、τ6 、およびSiである。それぞれの化学量
的な組成は表1に示すとおりである。
Alloy layer: The alloy layer formed at the interface between the plating and the steel sheet is usually composed of three elements of Fe-Al-Si, and is θ, τ 5 , τ 6 and Si in order of decreasing Si concentration. The respective stoichiometric compositions are as shown in Table 1.

【0032】本発明者らは、合金層組成と膜厚の関係を
詳細に調べたところ以下のような関係のあることを見出
した。すなわち、浴中Siが高くなる等の変化で生成する
合金層はθから、τ5 、τ6へと変化し、合金層中のSi
濃度は高くなる。
The present inventors have examined the relationship between the composition of the alloy layer and the film thickness in detail, and have found the following relationship. That is, the alloy layer formed by a change such as an increase in Si in the bath changes from θ to τ 5 and τ 6 , and the Si layer in the alloy layer
The concentration is higher.

【0033】一方、浴中Si濃度が高くなり、合金層中の
Si濃度が高くなるにつれ、Feとの反応は抑えられるので
その厚みは薄くなる。合金層中のトータルのSi量はこれ
らの積で表わされる。
On the other hand, the Si concentration in the bath increases,
As the Si concentration increases, the reaction with Fe is suppressed, so that the thickness decreases. The total amount of Si in the alloy layer is represented by the product of these.

【0034】さらに、めっき前の予備処理としての焼鈍
処理による鋼板表面の活性化の程度によって合金層の形
成速度が影響を受けるために、得られる合金層の厚さは
鋼板表面のそのような活性化の程度、具体的には焼鈍温
度によっても影響を受けるのである。つまり、浴温度、
鋼板温度、焼鈍温度等の処理条件、特に焼鈍温度は合金
層の厚さ、したがって合金層中のSi量に影響を与える。
Further, since the formation rate of the alloy layer is affected by the degree of activation of the steel sheet surface by the annealing treatment as a pre-treatment before plating, the thickness of the obtained alloy layer depends on such activity of the steel sheet surface. It is also affected by the degree of conversion, specifically the annealing temperature. That is, bath temperature,
Processing conditions such as the temperature of the steel sheet and the annealing temperature, particularly the annealing temperature, affect the thickness of the alloy layer and thus the amount of Si in the alloy layer.

【0035】このことから、めっき皮膜における合金層
以外の領域の残りの領域の溶融液中のSi濃度( 以下、単
に残部Si濃度とも言う) は、合金層の厚さ、そのSi量に
よって決まる。
From the above, the Si concentration in the melt in the remaining region of the plating film other than the alloy layer (hereinafter, also simply referred to as the remaining Si concentration) is determined by the thickness of the alloy layer and its Si amount.

【0036】スパングル径はこの合金層が生成したあと
の溶融液の凝固により決まるから、合金層の組成、厚み
をコントロールすることにより、残部溶融のSi、つまり
残部Si量をある値以下に制限し、スパングル径を制御出
来るのである。これを式で示せば次の通りである。
The spangle diameter is determined by the solidification of the melt after the formation of the alloy layer. Therefore, by controlling the composition and thickness of the alloy layer, the remaining molten Si, ie, the amount of the remaining Si, is limited to a certain value or less. The spangle diameter can be controlled. This is expressed by the following equation.

【0037】残部Si量(%) =[(浴Si含有率(%)×めっき
付着量)−(合金層Si含有率(%)×合金層付着量)]/(めっ
き付着量−合金層付着量)≦1.0(%) したがって、スパングル粒径を小さくする、すなわち凝
固速度を速くするには、凝固の際の駆動力を大きくすれ
ば良い。そのためには、固液界面の液相平衡Si濃度と液
相バルクのSi濃度の差を大きくしてやれば良い。つま
り、合金相が生成した後の残部溶融液中のSi濃度が低い
方が凝固速度が速くなりスパングル粒径が小さくなると
考えられる。
Residual Si content (%) = [(bath Si content (%) × plated amount) − (alloy layer Si content (%) × alloy layer deposited amount)] / (plating deposited amount−alloy layer deposited Amount) ≦ 1.0 (%) Therefore, in order to reduce the spangle particle size, that is, to increase the solidification speed, the driving force at the time of solidification may be increased. For this purpose, the difference between the liquid phase equilibrium Si concentration at the solid-liquid interface and the liquid phase bulk Si concentration may be increased. In other words, it is considered that the lower the Si concentration in the remaining melt after the alloy phase is formed, the higher the solidification rate and the smaller the spangle particle size.

【0038】本発明者らは、鋭意研究した結果、この残
部溶融液中のSi濃度を1wt%以下にすれば、めっき表面
の平均スパングル粒径が0.7 mm以下のめっき表面を有す
る溶融Zn−Al系合金めっき鋼板が得られることを見いだ
した。
The inventors of the present invention have conducted intensive studies. As a result, if the Si concentration in the remaining molten liquid is set to 1% by weight or less, the molten Zn-Al having a plating surface having an average spangle particle size of 0.7 mm or less on the plating surface is obtained. It has been found that a base alloy plated steel sheet can be obtained.

【0039】残部溶融液中のSi濃度を1wt%以下にする
には、例えば焼鈍温度を650 〜690℃にするととも、め
っき溶中Si濃度を0.5 〜2.0 %とすることにより、適正
な合金層が適正な量だけ生成するようにすればよい。め
っき溶中Si濃度について言えば、好ましくは、0.7 〜1.
2 %である。
In order to reduce the Si concentration in the remaining molten liquid to 1% by weight or less, for example, by setting the annealing temperature to 650 to 690 ° C. and setting the Si concentration in the plating solution to 0.5 to 2.0%, an appropriate alloy layer is formed. May be generated in an appropriate amount. Speaking of the Si concentration during plating, it is preferably 0.7 to 1.
2%.

【0040】本発明における合金層のSi含有率は、一般
には1.5 〜20%の範囲にあり、そのときの合金層付着量
は3〜6g/m2である。好ましくは、それぞれ2〜16%、
3〜5g/m2である。より好ましい範囲は、それぞれ2〜
8%、3.5 〜5g/m2である。
In the present invention, the Si content of the alloy layer is generally in the range of 1.5 to 20%, and the amount of the deposited alloy layer is 3 to 6 g / m 2 . Preferably, each 2-16%,
It is 3 to 5 g / m 2 . More preferred ranges are 2 to 2, respectively.
8%, which is 3.5 ~5g / m 2.

【0041】[0041]

【表1】 [Table 1]

【0042】(スパングル径)本発明におけるスパングル
径の測定は、めっき鋼板の表面拡大写真 (例えば3倍拡
大) を用いて、一定距離 (例えば100 mm) 間のスパング
ル個数を測定することにより行われ、 [測定距離/スパ
ングル個数] により平均スパングル径が算出される。
(Spangle Diameter) In the present invention, the spangle diameter is measured by measuring the number of spangles over a predetermined distance (eg, 100 mm) using a magnified photograph of the surface of the plated steel sheet (eg, three times magnification). The average spangle diameter is calculated from [measurement distance / number of spangles].

【0043】平均スパングル径が0.7 mmより大きいと、
目視でスパングル模様が識別可能となり、本発明で目的
とする微細なスパングルによる意匠性を得ることができ
ない。一方、平均スパングル径が0.7 mm以下では、目視
でのスパングル模様の識別が困難となり、本発明で目的
とする微細なスパングルからなる美麗なめっき表面を持
った意匠性を得ることができる。
When the average spangle diameter is larger than 0.7 mm,
The spangle pattern can be visually identified, and the fine spangle design intended in the present invention cannot be obtained. On the other hand, if the average spangle diameter is 0.7 mm or less, it becomes difficult to visually identify the spangle pattern, and it is possible to obtain a design having a beautiful plated surface made of fine spangles which is the object of the present invention.

【0044】本発明の方法によれば、C:0.02〜0.08wt
%の低炭素Alキルド鋼スラブまたはC:0.006 wt%以下
の極低炭素Alキルド鋼スラブを素材として、これを特定
の条件下で熱間圧延および冷間圧延した後、得られた冷
延鋼板を母材とし、特定条件下で連続焼鈍し、次いで上
記組成のAl−Zn合金溶融浴中で溶融めっきを行うことに
より、平均スパングル粒径が0.7 mm以下の微細スパング
ルのめっき表面を持った溶融Zn−Al合金めっき鋼板が製
造される。
According to the method of the present invention, C: 0.02 to 0.08 wt
% Low-carbon Al-killed steel slab or C: 0.006 wt% or less ultra-low-carbon Al-killed steel slab, which is hot-rolled and cold-rolled under specific conditions, and then obtained cold-rolled steel sheet The base material is continuously annealed under specific conditions, and then hot-dip plating is performed in an Al-Zn alloy melting bath having the above composition, so that the average spangle particle size is 0.7 mm or less. A Zn-Al alloy plated steel sheet is manufactured.

【0045】溶融めっき自体は、常法により実施すれば
よく、特に制限されない。Alを40〜70%含有する溶融Zn
−Al合金めっき浴の浴温は普通 530〜600 ℃である。連
続焼鈍した冷延鋼板は、外気に触れないように不活性雰
囲気下に保持されたスナウトを通す間に、この浴温付近
まで冷却され、溶融めっき浴に浸漬される。浴から出た
直後、ガスワイピングノズル等の慣用の付着量制御手段
により、めっき付着量を制御する。付着量は特に制限さ
れないが、通常は片面当たり35〜100 g/m2、好ましくは
45〜90 g/m2 である。溶融めっきは、普通には両面めっ
きであるが、周知の方法を利用して片面めっきとするこ
ともできる。
The hot-dip plating itself may be performed by a conventional method, and is not particularly limited. Molten Zn containing 40-70% Al
-The bath temperature of the Al alloy plating bath is usually 530 to 600 ° C. The continuously annealed cold-rolled steel sheet is cooled to around the bath temperature and immersed in a hot-dip plating bath while passing through a snout kept in an inert atmosphere so as not to be exposed to the outside air. Immediately after getting out of the bath, the amount of plating is controlled by a conventional coating amount control means such as a gas wiping nozzle. The amount of adhesion is not particularly limited, but is usually 35 to 100 g / m 2 per side, preferably
Is 45~90 g / m 2. The hot-dip plating is usually a double-sided plating, but may be a single-sided plating using a known method.

【0046】付着量を制御した後、めっき鋼板を冷却し
て、めっき皮膜を凝固させる。この時の冷却は、通常の
空冷でよく、従来の微細スパングル技術で採用されたよ
うな急冷 (例、送風量の極端な増大、水冷、微粒子の吹
付け等) を行う必要はない。従って、従来の連続溶融め
っき設備を改造する必要がない。通常の空冷でも、熱間
圧延、冷間圧延、めっき前の連続焼鈍等の各加工、処理
条件、あるいはめっき浴組成等を適宜制御して、好まし
くは焼鈍温度を650 〜690 ℃に、そしてめっき浴Si濃度
を0.5 〜2.0wt %に制限して、残部Si濃度を1%以下に
することにより、平均スパングル径が0.7 mm以下という
微細スパングル表面を持った溶融Zn−Al合金めっき皮膜
を得ることができる。
After controlling the amount of adhesion, the plated steel sheet is cooled to solidify the plating film. The cooling at this time may be ordinary air cooling, and there is no need to perform rapid cooling (eg, extremely increased air flow, water cooling, fine particle spraying, etc.) as employed in the conventional fine spangle technology. Therefore, there is no need to modify the conventional continuous hot-dip plating equipment. Even with ordinary air cooling, the processing, such as hot rolling, cold rolling, and continuous annealing before plating, processing conditions, and the composition of the plating bath are appropriately controlled, preferably the annealing temperature is 650 to 690 ° C, and the plating is performed. A molten Zn-Al alloy plating film having a fine spangle surface with an average spangle diameter of 0.7 mm or less by limiting the bath Si concentration to 0.5 to 2.0 wt% and the remaining Si concentration to 1% or less. Can be.

【0047】冷却後、必要であれば、前焼鈍や溶融めっ
き中に生じた歪みを除去するために、めっき鋼板をレベ
ラーまたはスキンパスロールで軽く圧下してから巻き取
る。スパングルが粗大であると、この圧下時にスパング
ルが不均一になって外観が劣化し、或いは塗装後の外観
むらを生ずる原因となっていた。しかし、本発明ではス
パングルが微細化されているため、スキンパス圧下を行
っても、このような外観劣化や塗装時の外観むらがほと
んどみられない。次に、実施例によって本発明の作用効
果についてさらに具体的に説明する。
After cooling, if necessary, the plated steel sheet is lightly reduced with a leveler or a skin pass roll, and then wound up, in order to remove distortion generated during pre-annealing or hot-dip plating. When the spangle is coarse, the spangle becomes non-uniform at the time of the reduction and the appearance is deteriorated, or the appearance becomes uneven after coating. However, in the present invention, since spangles are miniaturized, even when the skin pass pressure is reduced, such deterioration in appearance and unevenness in appearance at the time of painting are hardly observed. Next, the working effects of the present invention will be described more specifically with reference to examples.

【0048】[0048]

【実施例】低炭素Alキルド鋼スラブ (C:0.04%) を、
熱間圧延した後、冷間圧延することにより、0.8 mm厚の
冷延鋼板を得た。
[Example] Low carbon Al killed steel slab (C: 0.04%)
After hot rolling, cold rolling was performed to obtain a cold-rolled steel sheet having a thickness of 0.8 mm.

【0049】この0.8 mm厚の冷延鋼板を、アルカリ脱脂
により表面清浄化した後、N2+H2ガス雰囲気の焼鈍炉で
表1に示す焼鈍温度において60秒の連続焼鈍を施し、続
いて表2に示した浴組成 (残部:亜鉛および不可避不純
物) の溶融Zn−Al合金めっき浴を用いて両面溶融めっき
を施し、ワイピングノズルで片面当たり約70 g/m2 のめ
っき付着量に制御し、通常の空冷(送風量500 Nm3/分)
により冷却して、溶融Zn−Al合金めっき鋼板を得た。
After the surface of the cold-rolled steel sheet having a thickness of 0.8 mm was cleaned by alkali degreasing, the steel sheet was subjected to continuous annealing for 60 seconds at an annealing temperature shown in Table 1 in an annealing furnace in an N 2 + H 2 gas atmosphere. 2 bath composition shown in: subjecting a double-sided hot-dipping using a (remainder zinc and unavoidable impurities) molten Zn-Al alloy plating bath to control the coating weight of about 70 g / m 2 per side at a wiping nozzle, Normal air cooling (air flow 500 Nm 3 / min)
To obtain a hot-dip Zn-Al alloy-plated steel sheet.

【0050】得られた溶融Zn−Al合金めっき鋼板の平均
スパングル径、加工性および耐食性を次のようにして評
価した結果を、総合評価と共に、表2に併せて示す。
The results of the evaluation of the average spangle diameter, workability and corrosion resistance of the obtained hot-dip Zn—Al alloy-plated steel sheet as shown below are shown together with the overall evaluation in Table 2.

【0051】合金層の分析 めっき皮膜を10%ヨウ素−エタノールで溶解後、残った
合金層を塩酸で溶かし溶液分析により、組成を定量し
た。
Analysis of Alloy Layer After the plating film was dissolved in 10% iodine-ethanol, the remaining alloy layer was dissolved in hydrochloric acid, and the composition was quantified by solution analysis.

【0052】平均スパングル径 めっき表面の2倍拡大写真を用いて、100 mm長さ当たり
のスパングル個数を測定し、[100/スパングル個数] に
より平均スパングル径 (mm) を算出した。
Average Spangle Diameter The number of spangles per 100 mm length was measured using a two-fold enlarged photograph of the plating surface, and the average spangle diameter (mm) was calculated from [100 / number of spangles].

【0053】図1にこのようにして得られた平均スパン
グル径に対し残部Si濃度をグラフ上にプロットして示
す。
FIG. 1 is a graph plotting the residual Si concentration with respect to the average spangle diameter obtained in this manner.

【0054】加工性 めっき鋼板の試験片の 180°2T曲げ試験において、曲
げ部のめっき皮膜の割れ幅および割れ数をSEM (走査
型電子顕微鏡) で観察し、下記基準により評価した。 ×:割れ大、一部剥離あり、 △:割れ中、剥離なし、 ○:割れ小、剥離なし、 ◎:割れ極少、剥離なし。
Workability In a 180 ° 2T bending test of a test piece of a plated steel sheet, the crack width and the number of cracks of the plating film at the bent portion were observed with a scanning electron microscope (SEM) and evaluated according to the following criteria. ×: Large crack, partial peeling, Δ: Cracking, no peeling, ○: Small crack, no peeling, :: Very small crack, no peeling.

【0055】耐食性 めっき鋼板の試験片の塩水噴霧試験 (JIS Z2371)を2500
時間行った後、赤錆発生面積率を目視判定により求め、
下記基準により評価した。 ×:50%以上の赤錆発生、 △:5〜50%の赤錆発生、 ○:5%以下の赤錆発生、 ◎:赤錆全くなし。
Corrosion resistance A salt spray test (JIS Z2371) of a test piece of a plated steel sheet was performed at 2500.
After performing for a time, the area ratio of red rust occurrence is determined by visual judgment,
Evaluation was made according to the following criteria. ×: Red rust generation of 50% or more, Δ: Red rust generation of 5 to 50%, ○: Red rust generation of 5% or less, :: No red rust at all.

【0056】総合評価 ×:2項目以上×のもの、 △:1項目×のもの、 ○:1または2項目が○で、残りが◎のもの、 ◎:すべて◎のもの。 (但し、平均スパングル径0.7 mm以下を◎、0.7 mm超を
×とする) 。
Comprehensive evaluation ×: 2 or more items ×, Δ: 1 item ×, ○: 1 or 2 items are ○, the rest is ◎, ◎: All are ◎. (However, an average spangle diameter of 0.7 mm or less is indicated by ◎, and an average spangle diameter of 0.7 mm or more is indicated by ×).

【0057】[0057]

【表2】 [Table 2]

【0058】表2からわかるように、本発明に従って溶
融Zn−Al合金めっき鋼板を製造すると、平均スパングル
径が0.7 mm以下で、加工性や耐食性も良好であった。こ
れに対し、めっき浴 (めっき皮膜) 中のAl含有率が40%
未満であるか、めっき皮膜からめっき−鋼板界面に存在
する合金層を除いた部分のSi濃度が1%を超えると、平
均スパングル径は1.0 mmを超え、スパングルが著しく粗
大となった。めっき浴のAl含有率が40〜70%の範囲外、
またはSi含有率が0.5 %未満では、加工性や耐食性が著
しく劣化した。
As can be seen from Table 2, when a hot-dip Zn—Al alloy-plated steel sheet was manufactured according to the present invention, the average spangle diameter was 0.7 mm or less, and the workability and corrosion resistance were good. In contrast, the Al content in the plating bath (plating film) was 40%
When the Si concentration was less than 1% or when the Si concentration of the portion excluding the alloy layer existing at the plating-steel plate interface from the plating film exceeded 1%, the average spangle diameter exceeded 1.0 mm and the spangle became remarkably coarse. The Al content of the plating bath is outside the range of 40-70%,
If the Si content is less than 0.5%, workability and corrosion resistance are significantly deteriorated.

【0059】[0059]

【発明の効果】本発明により、従来の連続溶融めっき設
備を改造せずにそのまま利用して、加工性や耐食性を劣
化させることなく、ミニマムスパングル化された、意匠
性に優れた溶融Zn−Al合金めっき鋼板を得ることが可能
となる。
According to the present invention, the conventional continuous hot-dip plating equipment can be used as it is without modification, without deteriorating workability and corrosion resistance, and minimizing spangled molten Zn-Al having excellent design properties. It becomes possible to obtain an alloy plated steel sheet.

【0060】このめっき鋼板は、Zn−55%Al合金めっき
鋼板で代表される優れた耐食性と、過酷な曲げ加工に耐
える良好な加工性とを有しており、しかも目視で判別で
きない微細スパングルからなる意匠性の高い外観を有す
るため、塗装せずに生地のまま、建材、家電製品、その
他の器物などに使用できる。また、スパングルが微細で
あるため、塗装を施した後の外観むらが少ないので、自
動車車体のように塗装用途にも使用でき、それにより従
来の亜鉛めっき鋼板に比べてさらに高い耐食性を自動車
車体に付与することができる。
This plated steel sheet has excellent corrosion resistance typified by a Zn-55% Al alloy plated steel sheet and good workability to withstand severe bending work, and furthermore, from fine spangles which cannot be visually identified. Since it has a highly designable appearance, it can be used for building materials, home appliances, other objects, and the like as it is without painting. In addition, since the spangles are fine, there is little unevenness in appearance after painting, so they can be used for painting applications like automobile bodies, and thus, higher corrosion resistance than conventional galvanized steel sheets on automobile bodies Can be granted.

【図面の簡単な説明】[Brief description of the drawings]

【図1】めっき皮膜中の合金層を除いた領域のSi濃度と
スパングル径との関係を示すグラフである。
FIG. 1 is a graph showing the relationship between Si concentration and spangle diameter in a region excluding an alloy layer in a plating film.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 Al:40〜70wt%、Si:0.5 〜2.0 wt%、
残部Znからなる平均めっき皮膜組成を有する溶融Zn−Al
系合金めっき鋼板であって、めっき−鋼板界面に存在す
る合金層を除いた領域のめっき皮膜のSi濃度が1wt%以
下であって、前記平均めっき皮膜組成のSi濃度より低
く、かつめっき皮膜表面の平均スパングル径が0.7mm 以
下であることを特徴とする微小スパングルを有する溶融
Zn−Al系合金めっき鋼板。
(1) Al: 40 to 70 wt%, Si: 0.5 to 2.0 wt%,
Hot-dip Zn-Al with average plating film composition consisting of residual Zn
In a system alloy plated steel sheet, the Si concentration of the plating film in the region excluding the alloy layer existing at the plating-steel plate interface is 1 wt% or less, lower than the Si concentration of the average plating film composition, and the plating film surface Having an average spangle diameter of 0.7 mm or less
Zn-Al alloy plated steel sheet.
【請求項2】 前記めっき皮膜組成が、さらに、Zr、H
f、およびV から成る群から選んだ少なくとも1種をそ
れぞれ0.01〜0.4 wt%を含有する請求項1記載の溶融Zn
−Al系合金めっき鋼板。
2. The method according to claim 1, wherein the plating film composition further comprises Zr, H
2. The molten Zn according to claim 1, wherein each of at least one selected from the group consisting of f and V contains 0.01 to 0.4 wt%.
-Al-based alloy plated steel sheet.
【請求項3】前記合金層のSi含有量が1.5 〜20%であ
り、該合金層の付着量が3〜6g/m2である請求項1また
は2記載の溶融Zn−Al系合金めっき鋼板。
3. The hot-dip Zn—Al-based alloy-coated steel sheet according to claim 1, wherein the alloy layer has a Si content of 1.5 to 20%, and the deposited amount of the alloy layer is 3 to 6 g / m 2. .
【請求項4】 焼鈍温度650 〜690 ℃で焼鈍処理した鋼
板に、Al:40〜70wt%、Si:0.5 〜2.0 wt%、残部Znか
らなる組成を有する溶融Zn−Al系合金めっき浴で浸漬め
っきを行うことを特徴とする、めっき−鋼板界面に存在
する合金層を除いた領域のめっき皮膜のSi濃度が1wt%
以下であって、前記めっき浴のSi濃度より低く、かつめ
っき皮膜表面の平均スパングル径が0.7mm 以下である微
小スパングルを有する溶融Zn−Al系合金めっき鋼板の製
造方法。
4. A steel sheet annealed at an annealing temperature of 650 to 690 ° C., immersed in a molten Zn—Al alloy plating bath having a composition of 40 to 70 wt% of Al, 0.5 to 2.0 wt% of Si and the balance of Zn. The plating is characterized by the fact that the Si concentration of the plating film in the region excluding the alloy layer existing at the plating-steel plate interface is 1 wt%.
A method for producing a hot-dip Zn—Al-based alloy-coated steel sheet having a small spangle that is lower than the Si concentration of the plating bath and has an average spangle diameter of 0.7 mm or less on the surface of the plating film.
【請求項5】 前記めっき浴が、さらに、Zr、Hf、およ
びV から成る群から選んだ少なくとも1種をそれぞれ0.
01〜0.4 wt%を含有する請求項4記載の溶融Zn−Al系合
金めっき鋼板の製造方法。
5. The plating bath further comprises at least one selected from the group consisting of Zr, Hf, and V.
The method for producing a hot-dip Zn-Al-based alloy-plated steel sheet according to claim 4, comprising 0.01 to 0.4 wt%.
【請求項6】前記合金層のSi含有量が1.5 〜20%であ
り、該合金層の付着量が3〜6g/m2である請求項4また
は5記載の溶融Zn−Al系合金めっき鋼板の製造方法。
6. The hot-dip Zn—Al-based alloy coated steel sheet according to claim 4, wherein the Si content of the alloy layer is 1.5 to 20%, and the adhesion amount of the alloy layer is 3 to 6 g / m 2. Manufacturing method.
JP19400197A 1997-07-18 1997-07-18 Micro spangle hot-dip galvanized steel sheet and manufacturing method Expired - Fee Related JP3159135B2 (en)

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JP2000239819A (en) * 1999-02-18 2000-09-05 Sollac Aluminum coating method for steel for forming thin interfacial alloy layer
JP2003293108A (en) * 2002-04-04 2003-10-15 Nippon Steel Corp Hot dip plated steel having excellent surface smoothness
KR20050107619A (en) * 2003-03-20 2005-11-14 블루스코프 스틸 리미티드 A method of controlling surface defects in metal-coated strip
JP2013133535A (en) * 2011-12-27 2013-07-08 Jfe Steel Corp Method for manufacturing hot dip galvanized steel sheet
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000239819A (en) * 1999-02-18 2000-09-05 Sollac Aluminum coating method for steel for forming thin interfacial alloy layer
JP2003293108A (en) * 2002-04-04 2003-10-15 Nippon Steel Corp Hot dip plated steel having excellent surface smoothness
KR20050107619A (en) * 2003-03-20 2005-11-14 블루스코프 스틸 리미티드 A method of controlling surface defects in metal-coated strip
JP2013133535A (en) * 2011-12-27 2013-07-08 Jfe Steel Corp Method for manufacturing hot dip galvanized steel sheet
EP3637441A4 (en) * 2017-05-31 2020-05-13 JFE Steel Corporation Thermal-insulated multiple pipe for superconducting power transmission
US11486531B2 (en) 2017-05-31 2022-11-01 Jfe Steel Corporation Thermal-insulated multi-walled pipe for superconducting power transmission

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