JPH11319789A - Device and method for fermenting and drying/ preliminarily carbonizing/burning vegetable organic substance, thermophilic fermentative bacteria, and fermented dried material - Google Patents

Device and method for fermenting and drying/ preliminarily carbonizing/burning vegetable organic substance, thermophilic fermentative bacteria, and fermented dried material

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Publication number
JPH11319789A
JPH11319789A JP11016411A JP1641199A JPH11319789A JP H11319789 A JPH11319789 A JP H11319789A JP 11016411 A JP11016411 A JP 11016411A JP 1641199 A JP1641199 A JP 1641199A JP H11319789 A JPH11319789 A JP H11319789A
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JP
Japan
Prior art keywords
fermentation
drying
organic matter
temperature
preliminary
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11016411A
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Japanese (ja)
Other versions
JP3338393B2 (en
Inventor
Denichiro Katayama
傳一郎 片山
Kiwamu Katayama
究 片山
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Individual
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Individual
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Priority to JP01641199A priority Critical patent/JP3338393B2/en
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Abstract

PROBLEM TO BE SOLVED: To change a powdery/granular or crushed state vegetable organic substance to an excellent fermented dried raw material for a carbonaceous material, by oxidatively fermenting the vegetable organic substance with aerobic thermophilic fermentative bacteria to dry it, fermentatively decompose oil, and depolymerize fibrous material or the like by fermentation. SOLUTION: Thermophilic fermentative bacteria are added to a powdery or granular vegetable organic substance 2 accommodated in a mixing preliminary fermentor 1, and both are mixed and stirred by an impeller type mixer 3. At this time, some fermentation dryness has already been begun, and the transpiration of moisture by the fermentation heat also starts. To accelerate the preliminary fermentative drying and to further accelerate the transpiration of moisture, a pipe 5 which circulates heat by utilizing exhaust heat from a preliminary carbonization tank is passed through the bottom wall of the mixing preliminary fermentor 1 to warm the vegetable organic substance 2. Therefore, the fermentative drying is carried out by using the degrees of dryness, decomposition, and depolymerization as indices. Thereby, a good quality fermented dried material can be surely obtained.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、例えばコーヒー
豆,コーヒー粕,茶葉,トウモロコシや各種穀物類もし
くはそれらの籾殻,イモ類や果実類あるいはその絞り粕
もしくは調理粕,イネ藁やムギ藁等の各種藁類等の各種
の植物性有機物の発酵乾燥方法、かかる発酵乾燥方法に
より調製される発酵乾燥材、植物性有機物を発酵乾燥に
より発酵乾燥材としたもとで更に所定の使用目的のため
に予備炭化及び焼成する発酵乾燥/予備炭化/焼成方
法、かかる発酵乾燥/予備炭化/焼成方法の一部又は全
部のプロセスを効率的に行い得る装置、及び前記植物性
有機物の発酵乾燥方法に有利に使用される高温発酵菌に
関する。
BACKGROUND OF THE INVENTION The present invention relates to, for example, coffee beans, coffee grounds, tea leaves, corn, various cereals or their husks, potatoes and fruits, their pulp or cooked lees, rice straw and wheat straw. Fermentation drying method of various plant organic materials such as various straws, fermentation drying material prepared by such fermentation drying method, fermentation drying of plant organic material as fermentation drying material for further predetermined use purpose Advantageously, a fermentation drying / preliminary carbonization / firing method for preliminary carbonization and firing, an apparatus capable of efficiently performing a part or all of the fermentation drying / preliminary carbonization / firing method, and a fermentation drying method for the plant organic matter It relates to the high temperature fermentation bacteria used.

【0002】[0002]

【従来の技術】従来、含水量の多い有機性廃棄物の処分
又は有効利用については、例えば堆肥化したり、脱水処
理や火力乾燥の後に炭化もしくは焼却処分に付する等の
対策が取られているが、いずれも悪臭の発生,エネルギ
ーコスト,廃液もしくは残灰処理等の問題から、充分な
対策とは言い難い現状である。
2. Description of the Related Art Conventionally, for the disposal or effective use of organic wastes having a high water content, measures have been taken such as composting, carbonization or incineration after dehydration or thermal drying. However, due to problems such as generation of offensive odor, energy cost, disposal of waste liquid or residual ash, etc., it is difficult to say that these are sufficient measures.

【0003】これらの事情は、有機性廃棄物の一種であ
る各種の廃棄植物性有機物、即ちコーヒー粕,茶葉,ト
ウモロコシや各種穀物類の籾殻,イモ類や果実類の絞り
粕もしくは調理粕,イネ藁やムギ藁等の各種藁類等につ
いても同様である。
[0003] Under these circumstances, various kinds of waste vegetable organic substances, which are a kind of organic waste, such as coffee grounds, tea leaves, rice husk of corn and various cereals, pomace and fruit pulp or cooked lees, rice The same applies to various straws such as straw and wheat straw.

【0004】例えば、コーヒー粕(コーヒーの抽出残
渣)を堆肥化しようとする場合を例に取ると、その炭素
率が高いために堆肥化には通常6ケ月程度の長い期間を
要し、かつ、その間、異臭・悪臭を発する。そして堆肥
として未熟のままで施用すると硫化ガスを発生して作物
の根腐れを引き起こす。
[0004] For example, taking the case of composting coffee grounds (residue of coffee extraction) as an example, composting usually requires a long period of about 6 months because of its high carbon content, and During that time, it emits an unusual odor / odor. When applied as immature as compost, sulfide gas is generated and causes root rot of the crop.

【0005】ところで、近年、ワードプロセッサ,いわ
ゆるパソコンもしくはマイコン(デスクトップ型やラッ
プトップ型の小型コンピュータ),携帯電話器,各種プ
リンタ等の電子情報機器の普及に伴い、極めて小型で高
性能のリチウムイオン二次電池が注目され、特に、その
性能の決め手となる負極活物質(リチウムイオンをドー
プ/脱ドープ可能な炭素質負極材料)の探索が、電池業
界,電気機器業界,情報機器業界,自動車業界等の重大
な関心事となっている。
In recent years, with the spread of word processors, so-called personal computers or microcomputers (compact desktop or laptop computers), portable telephones, various types of printers and other electronic information devices, extremely small and high-performance lithium ion secondary batteries have been developed. Secondary batteries are attracting attention. In particular, the search for negative electrode active materials (carbonaceous negative electrode materials capable of doping / dedoping lithium ions), which are critical in their performance, has been conducted in the battery industry, electric equipment industry, information equipment industry, automobile industry, etc. Has become a serious concern.

【0006】そして、本件出願人は既に、特願平6−3
13965号の願書に添付した明細書において、コーヒ
ー粕を好気性条件下に高温で発酵させて乾燥し、次いで
炭化することにより、環境への悪影響を与えることなく
良好な素炭(炭素質材料)を得る、と言う有利な技術を
提案している。
The present applicant has already filed Japanese Patent Application No.
In the specification attached to the application No. 13965, the coffee grounds is fermented at a high temperature under aerobic conditions, dried, and then carbonized, whereby good carbon (carbonaceous material) is obtained without adversely affecting the environment. To obtain an advantageous technology.

【0007】又、特願平8−526767号(国際出願
PCT/JP96/00548)の明細書(再公表特許
公報WO96/27911号参照)においては、コーヒ
ー豆,茶葉,サトウキビ類,トウモロコシ類,果実類,
藁類,籾殻類等(特にコーヒー豆やコーヒー粕)が、所
定の金属元素やリン等を好ましい割合で含む点や炭化物
が好ましいX線粉末回折パターンを示す点等から、非水
電解液二次電池用負極材料を得るための炭化原料として
有望である旨が指摘されている。
[0007] In the specification of Japanese Patent Application No. 8-526767 (International Application No. PCT / JP96 / 00548) (refer to WO96 / 27911), coffee beans, tea leaves, sugarcane, corn and fruits are described. Kind,
The non-aqueous electrolyte secondary solution is based on the fact that straws, rice husks, etc. (especially coffee beans and coffee grounds) contain a predetermined metal element, phosphorus and the like in a preferable ratio, and that a carbide shows a preferable X-ray powder diffraction pattern. It has been pointed out that it is promising as a carbonization raw material for obtaining a negative electrode material for a battery.

【0008】[0008]

【発明が解決しようとする課題】しかしながら、上記特
願平6−313965号においては、素炭が活性炭とし
て有効である旨の指摘に止まっている。
However, in Japanese Patent Application No. 6-313965, only the fact that raw coal is effective as activated carbon has been pointed out.

【0009】一方、上記特願平8−526767号にお
いては、コーヒー粕等を500°C程度の温度で予備炭
化したもとで1000°Cを超える温度で焼成すると、
好ましい炭素質材料が得られるとしている。このよう
に、天然有機物原料として各種の異物をも含んでいるコ
ーヒー粕等の植物性有機物原料を、非水電解液二次電池
用負極材料等とするために炭化するに当たっては、いわ
ゆる本焼成の前処理として予備炭化を行い、水分や異物
の除去処理を行っておくことは、必要かつ有益である。
On the other hand, in Japanese Patent Application No. 8-526767, when coffee grounds or the like is pre-carbonized at a temperature of about 500 ° C. and calcined at a temperature exceeding 1000 ° C.,
It is stated that a preferable carbonaceous material can be obtained. Thus, in carbonizing a vegetable organic material such as coffee grounds containing various foreign substances as a natural organic material in order to obtain a negative electrode material for a non-aqueous electrolyte secondary battery, the so-called main firing is performed. It is necessary and beneficial to carry out preliminary carbonization as a pretreatment and to perform a treatment for removing moisture and foreign matter.

【0010】しかし、特願平8−526767号では、
そのための予備炭化処理として、実際には、真空又は不
活性ガス雰囲気中で外部より熱を供給する外熱式炭化法
を採用しており、かかる外熱式炭化法を行うには、不活
性ガス雰囲気の維持や高熱量の供給等の理由から、一般
的に構成複雑で高価な装置を要する。
However, in Japanese Patent Application No. 8-526767,
As a pre-carbonization process for this purpose, an external heat carbonization method of supplying heat from the outside in a vacuum or an inert gas atmosphere is actually employed. For reasons such as maintenance of the atmosphere and supply of a large amount of heat, an expensive device is generally required to have a complicated structure.

【0011】一方、かかる予備炭化を、有機物原料を適
度の外熱と酸素供給により部分燃焼させつつ、その燃焼
熱により予備炭化する自燃式予備炭化法により行えば、
非常に簡易な装置により低コストで予備炭化できる。と
ころがこの場合、コーヒー粕等の天然有機物原料には油
分や繊維質高分子(セルロース,ヘミセルロース,リグ
ニン)が豊富に含まれるために、これらの酸化分解反応
が予備炭化中に急激かつランダムに起こり、予備炭化の
温度を必要な一定の温度範囲内にコントロールできない
ことが分かって来た。そのため、例えば予備炭化温度が
600°Cを超えてスポンジ状の活性炭(細孔径が巨大
であるため、リチウムイオンをドープ/脱ドープ可能な
炭素質負極材料としては不適当である。)を生成した
り、予備炭化の温度,炭化時間等の工程管理が実質的に
不可能になると言う問題があった。
On the other hand, if such pre-carbonization is performed by a self-combustion type pre-carbonization method in which the organic material is partially burned by an appropriate amount of external heat and oxygen and then pre-carbonized by the combustion heat,
Preliminary carbonization can be performed at low cost with a very simple device. However, in this case, the natural organic material such as coffee grounds contains abundant oil and fibrous polymers (cellulose, hemicellulose, lignin), and these oxidative decomposition reactions occur rapidly and randomly during pre-carbonization, It has been found that the temperature of the precarbonization cannot be controlled within the required constant temperature range. Therefore, for example, a sponge-like activated carbon having a preliminary carbonization temperature exceeding 600 ° C. (which is not suitable as a carbonaceous negative electrode material capable of doping / dedoping lithium ions due to its large pore diameter) is generated. In addition, there is a problem that the process control such as the temperature of the pre-carbonization and the carbonization time becomes substantially impossible.

【0012】[0012]

【着眼点】本願発明者は、自らの出願に係る上記特願平
6−313965号で開示したコーヒー粕の好気性条件
下での高温発酵乾燥が、その乾燥の過程において、水分
を良好に排除できることは勿論のこととして、油分の発
酵分解や繊維質等の発酵低分子化をも伴うために、上記
予備炭化を良好に行い得る原料を提供できる事を解明し
た。
[Focusing point] The inventor of the present invention has disclosed that the high temperature fermentation drying of coffee grounds under aerobic conditions disclosed in Japanese Patent Application No. Hei 6-313965 filed by the present applicant satisfactorily eliminates moisture in the drying process. It has been clarified that a raw material capable of performing the preliminary carbonization satisfactorily can be provided because, of course, the fermentation decomposition of the oil component and the fermentation with low molecular weight of the fiber and the like are involved.

【0013】本願発明者は更に、どの程度に発酵乾燥を
行えば確実に良好な予備炭化用原料が得られるか、につ
いても解明した。
The inventor of the present application has further elucidated how much fermentation drying can be performed to obtain a good raw material for preliminary carbonization.

【0014】又、コーヒー粕等の植物性有機物を一定の
好気的条件において発酵させると、好ましい高温酸化発
酵菌群のフローラが形成されることがあり、この発酵菌
群をいわゆるボカシ(種菌)として次回以後の発酵乾燥
に供する植物性有機物に順次接種して行く事が重要であ
るが、継続して接種を行う内、高温発酵菌群が次第に活
性を失い、発酵能力が低減して行くと言う問題があった
が、この点についても有効な対策を解明した。
When plant organic matter such as coffee grounds is fermented under certain aerobic conditions, a flora of a preferable group of high-temperature oxidatively fermenting bacteria may be formed. It is important to sequentially inoculate the plant organic matter to be subjected to fermentation and drying after the next time, but as the inoculation continues, the high-temperature fermentation bacteria gradually lose their activity and the fermentation capacity decreases. Although there was a problem to say, effective measures were clarified also in this regard.

【0015】そこで本発明は、上記の解明点に基づき、
より安価,簡易かつ実用的なレベルにおいて、コーヒー
粕等の植物性有機物を優れた炭素質材料用の発酵乾燥原
料とし、更には良好な予備炭化と焼成を通じて優れた炭
素質材料とすることができる技術を提供することを、解
決すべき課題とする。
Therefore, the present invention has been made based on the above-mentioned points of elucidation,
At a cheaper, simpler and practical level, plant organic matter such as coffee grounds can be used as an excellent fermented and dried raw material for carbonaceous materials, and furthermore, can be made excellent carbonaceous materials through good preliminary carbonization and firing. Providing technology is an issue to be solved.

【0016】[0016]

【課題を解決するための手段】(第1発明の構成)上記
課題を解決するための本願第1発明(請求項1に記載の
発明)の構成は、粉粒状又は破砕状の植物性有機物を好
気性の高温発酵菌群により酸化発酵させて、該酸化発酵
の発酵熱による植物性有機物の乾燥と、前記植物性有機
物中の油分の発酵分解及び繊維質等の発酵低分子化と
を、植物性有機物の予備炭化/焼成処理に適した程度ま
で行わせることにより、発酵乾燥材を得る、植物性有機
物の発酵乾燥方法である。
Means for Solving the Problems (Structure of the First Invention) The structure of the first invention of the present application (the invention of claim 1) for solving the above-mentioned problems is to remove powdery or crushed plant organic matter. Oxidative fermentation by a group of aerobic high temperature fermentation bacteria, drying of vegetable organic matter by the fermentation heat of the oxidative fermentation, fermentation decomposition of oil in the vegetable organic matter and fermentation to lower molecular weight of fiber, etc. This is a method of fermenting and drying a plant organic material by obtaining a fermented and dried material by performing a pre-carbonization / firing treatment to a degree suitable for the preliminary organic material.

【0017】(第2発明の構成)上記課題を解決するた
めの本願第2発明(請求項2に記載の発明)の構成は、
前記第1発明に係る酸化発酵により、前記植物性有機物
の含水率を40重量%以下とし、及び/又はその油分を
20重量%以下とする、植物性有機物の発酵乾燥方法で
ある。
(Structure of the Second Invention) The structure of the second invention of the present application (the invention according to claim 2) for solving the above problems is as follows.
A method for fermenting and drying vegetable organic matter, wherein the oxidative fermentation according to the first aspect of the invention reduces the water content of the vegetable organic matter to 40% by weight or less and / or reduces the oil content thereof to 20% by weight or less.

【0018】(第3発明の構成)上記課題を解決するた
めの本願第3発明(請求項3に記載の発明)の構成は、
前記第1発明又は第2発明に係る植物性有機物がコーヒ
ー粕である、植物性有機物の発酵乾燥方法である。
(Structure of Third Invention) The structure of the third invention (the invention described in claim 3) for solving the above problems is as follows.
A method for fermenting and drying a vegetable organic substance, wherein the vegetable organic substance according to the first or second invention is coffee grounds.

【0019】(第4発明の構成)上記課題を解決するた
めの本願第4発明(請求項4に記載の発明)の構成は、
前記第1発明〜第3発明に係る高温発酵菌群が、好気的
自然条件において酸化発酵中の植物性有機物の好気性発
酵菌群中より高温殺菌処理を通じて選抜され、新たに発
酵乾燥させるべき植物性有機物に接種されたものであ
る、植物性有機物の発酵乾燥方法である。
(Structure of the Fourth Invention) The structure of the fourth invention of the present application (the invention according to claim 4) for solving the above problems is as follows.
The high-temperature fermentation bacteria group according to the first to third inventions is selected from the aerobic fermentation bacteria group of vegetative organic substances undergoing oxidative fermentation under aerobic natural conditions through high-temperature sterilization, and should be newly fermented and dried. This is a method of fermenting and drying plant organic matter, which is inoculated to plant organic matter.

【0020】(第5発明の構成)上記課題を解決するた
めの本願第5発明(請求項5に記載の発明)の構成は、
前記第1発明〜第4発明に係る高温発酵菌群が、好気的
自然条件において酸化発酵中の植物性有機物を表面温度
300〜450°C又は中心温度150〜200°Cの
高温条件に晒し、降温後に生存菌を再生繁殖させること
により選抜されたものである、植物性有機物の発酵乾燥
方法である。
(Structure of Fifth Invention) The structure of the fifth invention (the invention described in claim 5) for solving the above problems is as follows.
The group of high-temperature fermenting bacteria according to the first to fourth inventions exposes the plant organic matter undergoing oxidative fermentation under aerobic natural conditions to a high-temperature condition of a surface temperature of 300 to 450 ° C or a center temperature of 150 to 200 ° C. And a method for fermenting and drying plant organic matter, which is selected by regenerating and proliferating living bacteria after cooling.

【0021】(第6発明の構成)上記課題を解決するた
めの本願第6発明(請求項6に記載の発明)の構成は、
粉粒状又は破砕状の植物性有機物を、第1発明〜第5発
明のいずれかに係る発酵乾燥方法により発酵乾燥処理し
て得られる、発酵乾燥材である。
(Structure of the Sixth Invention) The structure of the sixth invention of the present application (the invention according to claim 6) for solving the above problems is as follows.
A fermented dried material obtained by fermenting and drying a powdery or crushed plant organic matter by the fermentation drying method according to any of the first to fifth inventions.

【0022】(第7発明の構成)上記課題を解決するた
めの本願第7発明(請求項7に記載の発明)の構成は、
好気的な自然条件において酸化発酵中の植物性有機物を
表面温度300〜450°C又は中心温度150〜20
0°Cの高温条件に晒し、降温後に生存菌を再生繁殖さ
せることにより得られ、請求項1〜請求項5のいずれか
に記載の発酵乾燥方法に供される植物性有機物に接種さ
れる、高温発酵菌群である。
(Structure of the Seventh Invention) The structure of the seventh invention (the invention according to claim 7) for solving the above problems is as follows.
Under anaerobic natural conditions, plant organic matter undergoing oxidative fermentation is subjected to a surface temperature of 300 to 450 ° C or a central temperature of 150 to 20
Exposure to a high-temperature condition of 0 ° C., obtained by regenerating and proliferating living bacteria after the temperature has fallen, and inoculating plant organic matter subjected to the fermentation drying method according to any one of claims 1 to 5. It is a group of high temperature fermentation bacteria.

【0023】(第8発明の構成)上記課題を解決するた
めの本願第8発明(請求項8に記載の発明)の構成は、
前記第7発明に係る高温発酵菌群が、発酵乾燥材中に種
菌として含まれた状態で植物性有機物に接種され、ある
いは、予備炭化処理中の発酵乾燥材から回収された木酢
中に含まれる状態で植物性有機物に接種されるものであ
る、高温発酵菌群である。
(Structure of Eighth Invention) The structure of the eighth invention of the present application (the invention according to claim 8) for solving the above problems is as follows.
The high-temperature fermentation bacteria group according to the seventh invention is inoculated into plant organic matter while being contained as a seed in the fermented dried material, or is contained in wood vinegar recovered from the fermented dried material during the pre-carbonization treatment. It is a group of high-temperature fermenting bacteria that are inoculated to plant organic matter in a state.

【0024】(第9発明の構成)上記課題を解決するた
めの本願第9発明(請求項9に記載の発明)の構成は、
前記第6発明に係る発酵乾燥材を得た後、更に予備炭化
して予備炭化材とし、次いで焼成することにより炭素質
材料を得る、植物性有機物の発酵乾燥/予備炭化/焼成
方法である。
(Configuration of Ninth Invention) The configuration of the ninth invention (the invention described in claim 9) for solving the above problems is as follows.
This is a fermentation drying / preliminary carbonization / firing method for plant organic matter, in which after obtaining the fermentation drying material according to the sixth aspect of the present invention, the carbonized material is obtained by preliminarily carbonizing to obtain a carbonized material and then firing.

【0025】(第10発明の構成)上記課題を解決する
ための本願第10発明(請求項10に記載の発明)の構
成は、前記第9発明における炭素質材料が、リチウム複
合酸化物からなる正極と、負極活物質としてリチウムイ
オンをドープ/脱ドープ可能な炭素質負極材料からなる
負極とを備えた非水電解液二次電池における、該炭素質
負極材料として使用されるものである、植物性有機物の
発酵乾燥/予備炭化/焼成方法である。
(Structure of the Tenth Invention) According to a tenth invention (an invention according to a tenth invention) for solving the above-mentioned problems, the carbonaceous material in the ninth invention comprises a lithium composite oxide. A plant used as a carbonaceous negative electrode material in a nonaqueous electrolyte secondary battery including a positive electrode and a negative electrode made of a carbonaceous negative electrode material capable of doping / dedoping lithium ions as a negative electrode active material. It is a method of fermentation drying / preliminary carbonization / firing of toxic organic matter.

【0026】(第11発明の構成)上記課題を解決する
ための本願第11発明(請求項11に記載の発明)の構
成は、前記第9発明又は第10発明における予備炭化
が、発酵乾燥材を適度の外熱と酸素供給により部分燃焼
させつつ、その燃焼熱により発酵乾燥材を予備炭化する
自燃式予備炭化法により行われ、かつ、その予備炭化温
度が、400〜600°Cの範囲内の所定の温度に制御
されるものである、植物性有機物の発酵乾燥/予備炭化
/焼成方法である。
(Structure of the eleventh invention) The structure of the eleventh invention (the invention described in the eleventh invention) for solving the above-mentioned problems is as follows. Is carried out by a self-combustion pre-carbonization method of pre-carbonizing the fermentation dried material by the combustion heat while partially burning by a suitable external heat and oxygen supply, and the pre-carbonization temperature is in the range of 400 to 600 ° C. The method is a fermentation drying / preliminary carbonization / firing method for vegetable organic matter, which is controlled to a predetermined temperature.

【0027】(第12発明の構成)上記課題を解決する
ための本願第12発明(請求項12に記載の発明)の構
成は、以下1)〜3)の要素を備える、植物性有機物の
発酵乾燥/予備炭化装置である。 1)壁部の少なくとも一部が粉粒状の植物性有機物を通
過・脱落させない程度のメッシュ板を以て構成され、か
つ、少なくとも一部の対向側壁間には下向きの溝構造を
構成する通気樋が複数架設られた発酵乾燥/炭化槽。 2)上記発酵乾燥/炭化槽を内部に固設し、あるいは該
発酵乾燥/炭化槽を内部に搬入/搬出する構造の加熱炉
であって、熱気体の流通により発酵乾燥/炭化槽内部を
加熱する熱気流通式の加熱炉。 3)上記加熱炉における熱気流通路の排気側に、排煙流
を冷却して木酢を回収する木酢回収装置が設けられてい
る。
(Structure of the twelfth invention) The structure of the twelfth invention (the invention according to the twelfth invention) for solving the above-mentioned problem is the fermentation of plant organic matter, comprising the following elements 1) to 3). Drying / preliminary carbonization equipment. 1) At least a part of the wall is constituted by a mesh plate that does not allow the passage of powdery or granular plant organic matter, and a plurality of ventilation gutters forming a downward groove structure are provided between at least a part of the opposing side walls. An installed fermentation drying / carbonization tank. 2) A heating furnace having a structure in which the fermentation drying / carbonization tank is fixed inside or the fermentation drying / carbonization tank is carried in / out, and the inside of the fermentation drying / carbonization tank is heated by flowing hot gas. Hot air circulation type heating furnace. 3) A wood vinegar collecting device is provided on the exhaust side of the hot air flow passage in the heating furnace to cool the flue gas stream and collect wood vinegar.

【0028】(第13発明の構成)上記課題を解決する
ための本願第13発明(請求項13に記載の発明)の構
成は、以下4)又は5)の発酵乾燥槽と、6)の予備炭
化炉と、7)の焼成炉とを要素として備え、かつ、これ
らの要素間に介在する受渡し手段によって被処理材を各
要素間で順次連続的に受渡し可能となっている、植物性
有機物の発酵乾燥/予備炭化/焼成装置である。
(Structure of the thirteenth invention) The structure of the thirteenth invention (the invention according to the thirteenth invention) for solving the above-mentioned problems is as follows: 4) or 5), a fermentation drying tank; The plant organic matter is provided with a carbonization furnace and a baking furnace of 7) as elements, and the material to be treated can be sequentially and continuously transferred between the elements by a transfer means interposed between these elements. Fermentation drying / preliminary carbonization / firing equipment.

【0029】4)壁部の少なくとも一部が被処理材を通
過・脱落させない程度のメッシュ板を以て構成され、か
つ、少なくとも一部の対向側壁間には下向きの溝構造を
構成する通気樋が複数架設され、下端に被処理材の排出
口を設けた発酵乾燥槽。
4) At least a portion of the wall portion is formed of a mesh plate that does not allow the material to pass through or fall off, and a plurality of ventilation gutters forming a downward groove structure are provided between at least some of the opposing side walls. A fermentation drying tank that is erected and has a discharge port for the material to be treated at the lower end.

【0030】5)内壁の多孔板と外壁の無孔板との2重
壁構造を持つ円筒状ドラム本体を横向きに設置して駆動
ローラにより回転可能に支持し、前記ドラム本体の軸方
向の一端に被処理材の投入フィーダーを構成すると共
に、他端には被処理材の排出口を開口させたロータリー
キルン式の発酵乾燥槽。
5) A cylindrical drum body having a double-walled structure of a perforated plate on the inner wall and a non-perforated plate on the outer wall is installed laterally, rotatably supported by a driving roller, and one end of the drum body in the axial direction. A rotary kiln-type fermentation drying tank having a feeder for the material to be treated and a discharge port for the material to be opened at the other end.

【0031】6)上部に被処理材の投入口を、下部に被
処理材の排出口をそれぞれ備えた予備炭化炉の筒状本体
の下半部にヒータを内蔵すると共に、前記本体下半部の
周壁には多数の空気送給口を設け、前記本体上部には排
煙流を冷却して木酢を回収する木酢回収装置が設けられ
ている予備炭化炉。
6) A heater is built in the lower half of the tubular main body of the preliminary carbonization furnace, which has an inlet for the material to be processed at the upper part and an outlet for the material to be processed at the lower part. A preliminary carbonization furnace provided with a number of air supply ports on a peripheral wall of the apparatus and a wood vinegar recovery device provided at an upper portion of the main body for cooling a flue gas stream and collecting wood vinegar.

【0032】7)不活性ガスの送給管を下部に組込んだ
耐熱構造の壁部を有し、上部に被処理材の投入口を設け
た焼成炉の筒状本体において、その内部の下部軸心部に
被処理材の排出口を兼ねた下部管状電極を形成し、前記
筒状本体の上部軸心部には前記下部管状電極に対向させ
て上部電極を形成し、被処理材である予備炭化材を直接
通電により加熱焼成する竪型電気加熱炉式の焼成炉。
7) A cylindrical body of a baking furnace having a heat-resistant structure wall in which a supply pipe for an inert gas is incorporated at a lower portion and an inlet for a material to be treated provided at an upper portion thereof. A lower tubular electrode which also serves as a discharge port of the material to be processed is formed at an axis portion, and an upper electrode is formed at an upper axis portion of the tubular main body so as to face the lower tubular electrode. A vertical electric heating furnace type firing furnace that heats and heats the pre-carbonized material by direct energization.

【0033】[0033]

【発明の作用・効果】(第1発明の作用・効果)粉粒状
又は破砕状の植物性有機物を好気性の高温発酵菌群によ
り発酵乾燥させると、その発酵熱により植物性有機物の
良好な乾燥が起こるだけでなく、同時に植物性有機物中
の油分の発酵分解及び繊維質等の植物性高分子物質の発
酵低分子化も同時に起こる。
[Actions and effects of the present invention] (Actions and effects of the first invention) When the powdery or crushed plant organic matter is fermented and dried by a group of aerobic high-temperature fermenting bacteria, the plant organic matter is dried well by the heat of fermentation. Not only occurs, but also the fermentation decomposition of the oil component in the plant organic matter and the fermentation of the plant macromolecular substance such as fiber to a low molecular weight occur simultaneously.

【0034】そして本願発明者は、優れた炭素質材料を
得るための良好な予備炭化処理を行うためには、植物性
有機物が良好に乾燥していることは勿論必要であるが、
該植物性有機物中の油分が予め低減されており、かつ繊
維質や澱粉等の高分子物質が予め低分子化されているこ
とが非常に重要であることを見出した。
The inventor of the present application has required that the plant organic matter be well dried in order to carry out a good preliminary carbonization treatment to obtain an excellent carbonaceous material.
It has been found that it is very important that the oil content in the plant organic matter has been reduced in advance and that high molecular substances such as fibers and starch have been reduced in molecular weight in advance.

【0035】従って第1発明のように、植物性有機物を
好気性の高温発酵菌群により発酵乾燥させることによ
り、優れた予備炭化用原料を得ることができる。
Therefore, as in the first invention, an excellent raw material for preliminary carbonization can be obtained by fermenting and drying a plant organic substance with a group of aerobic high-temperature fermenting bacteria.

【0036】又、発酵乾燥材を得るための好気性高温発
酵菌群による酸化発酵において、植物性有機物の乾燥及
び植物性有機物中の油分の発酵分解及び繊維質等の発酵
低分子化とを植物性有機物の予備炭化/焼成処理に適し
た程度まで行わせることにより、即ちこれらの乾燥及び
分解・低分子化の程度を指標として発酵乾燥を行うこと
により、確実に良質な発酵乾燥材を得ることが可能にな
る。
In the oxidative fermentation by a group of aerobic high-temperature fermenting bacteria to obtain a fermented and dried material, drying of plant organic matter, fermentation decomposition of oil in the plant organic matter, and fermentation to lower molecular weight of fiber and the like are carried out in plants. High-quality fermented and dried material can be reliably obtained by performing fermentation and drying to the extent suitable for the preliminary carbonization / firing treatment of the organic matter, that is, by performing the drying, decomposition, and low molecular weight as indexes. Becomes possible.

【0037】又、第1発明の植物性有機物の発酵乾燥方
法は、前記従来の堆肥化法等と比較して、電池負極材料
等に利用できる高価な炭素質材料用の乾燥原料が得られ
ると言う有利さがあり、好気性酸化発酵によるから悪臭
の発生がなく、前記従来の脱水処理法に比較して廃液処
理の問題を派生せず、更に火力乾燥法に比較してエネル
ギーコストが低廉であると共に上記のように良質な炭素
質材料用の乾燥原料が得られると言う利点がある。
In addition, the method for fermenting and drying plant organic matter according to the first aspect of the present invention can provide an expensive dry material for a carbonaceous material that can be used as a negative electrode material for a battery, as compared with the above-mentioned conventional composting method. There is such an advantage, there is no generation of offensive odor due to aerobic oxidative fermentation, it does not derive the problem of waste liquid treatment as compared with the conventional dehydration method, and the energy cost is lower than that of the thermal drying method. In addition, there is an advantage that a dry raw material for a high-quality carbonaceous material can be obtained as described above.

【0038】(第2発明の作用・効果)前記第1発明に
おいて、植物性有機物の乾燥及び植物性有機物中の油分
の発酵分解及び繊維質等の発酵低分子化とを植物性有機
物の予備炭化/焼成処理に適した程度まで行わせるに当
たり、その具体的な程度は植物性有機物の種類や結果的
に得られる炭素質材料の用途によって異なり、一律には
限定できないが、一般的には、第2発明のように、具体
的な指標として植物性有機物の含水率を40重量%以下
とし、及び/又はその油分を20重量%以下とすること
により、特に好ましくは植物性有機物の含水率を20重
量%以下とし、及び/又はその油分を10重量%以下と
することにより、良質な発酵乾燥材を得ることができ
る。
(Function / Effect of the Second Invention) In the first invention, drying of the vegetable organic matter, fermentation decomposition of oil in the vegetable organic matter, and fermentation to lower molecular weight of fiber and the like are carried out by preliminary carbonization of the vegetable organic matter. In performing the treatment to a degree suitable for the baking treatment, the specific degree depends on the type of the vegetable organic matter and the use of the resulting carbonaceous material and cannot be uniformly limited, but generally, As in the second invention, as a specific index, the water content of the vegetable organic substance is set to 40% by weight or less and / or the oil content thereof is set to 20% by weight or less. By setting the amount to be not more than 10% by weight and / or the amount of the oil content being not more than 10% by weight, it is possible to obtain a high-quality fermented dried material.

【0039】通常、繊維質等の発酵低分子化は、油分の
発酵分解と並行して起こるため、植物性有機物中の油分
が20重量%以下まで、特に好ましくは10重量%以下
まで発酵分解されたとき、繊維質等の発酵低分子化も予
備炭化/焼成処理に適した程度まで進行している。
Usually, the molecular weight reduction of fermentation of fibers and the like occurs in parallel with the fermentation decomposition of oil, so that the oil content in the plant organic matter is reduced to 20% by weight or less, particularly preferably 10% by weight or less. At this time, the fermentation and molecular weight reduction of fibers and the like have also progressed to an extent suitable for the preliminary carbonization / firing treatment.

【0040】(第3発明の作用・効果)第3発明におい
ては、植物性有機物が油分を多く含むコーヒー粕である
ため、好気性発酵乾燥プロセスによって油分を発酵分解
することの技術的意義が特に大きい。
(Function / Effect of Third Invention) In the third invention, since the vegetable organic matter is coffee grounds containing a large amount of oil, the technical significance of fermenting and decomposing the oil by an aerobic fermentation drying process is particularly important. large.

【0041】又、コーヒー粕は次の理由から、特に優れ
た炭素質材料の原料となることができる。即ち、ナトリ
ウム,カリウム,カルシウム,マグネシウム,アルミニ
ウム,シリカ等の金属元素及びリン、硫黄をバランス良
く多量に含み、これらが炭化の際に炭素質材料層状マト
リクスの結晶性を低くする結果、例えばリチウムイオン
2次電池の負極材料として考えた場合、黒鉛層状構造の
層間以外にリチウムイオンのドープサイトを豊富化し
て、充/放電容量の高い炭素質材料を提供できるのであ
る。
Coffee grounds can be a particularly excellent raw material for carbonaceous materials for the following reasons. That is, it contains a large amount of metal elements such as sodium, potassium, calcium, magnesium, aluminum, and silica, phosphorus and sulfur in a well-balanced manner, and these lower the crystallinity of the carbonaceous material layered matrix during carbonization. When considered as a negative electrode material for a secondary battery, it is possible to provide a carbonaceous material having a high charge / discharge capacity by enriching lithium ion doping sites other than between layers of the graphite layered structure.

【0042】(第4発明の作用・効果)第4発明におい
ては、植物性有機物の好気性発酵を行う高温発酵菌群
が、好気的自然条件において酸化発酵中の植物性有機物
の好気性発酵菌群中より高温殺菌処理を通じて選抜さ
れ、新たに発酵乾燥させるべき植物性有機物に接種され
たものであるため、通常、その発酵熱により80°C程
度あるいはそれ以上の雰囲気温度に達する好気性発酵を
確実に実現することができる。
(Function / Effect of the Fourth Invention) In the fourth invention, a group of high-temperature fermenting bacteria that aerobic fermentation of a plant organic substance is carried out by aerobic fermentation of a plant organic substance during oxidative fermentation under aerobic natural conditions. Aerobic fermentation that is selected from the bacterial group through high-temperature sterilization and inoculated to plant organic matter to be newly fermented and dried, and usually reaches an ambient temperature of about 80 ° C or more due to its fermentation heat Can be reliably realized.

【0043】このような高温の発酵熱により発酵乾燥を
行うと、発酵熱による植物性有機物の乾燥と、植物性有
機物中の油分の発酵分解及び繊維質等の発酵低分子化と
が非常に迅速かつ良好に行われ、作業性が向上するだけ
でなく、発酵乾燥材が著しく良質となる。
When fermentation drying is performed using such a high temperature of fermentation heat, drying of the plant organic matter by the heat of fermentation, fermentation decomposition of oil in the plant organic matter, and fermentation to reduce the molecular weight of fibers, etc., are very rapid. In addition to good workability, not only the workability is improved, but also the fermentation dried material becomes remarkably good.

【0044】なお、植物性有機物を一定の好気的自然条
件において発酵させた場合においても、このような好ま
しい高温酸化発酵菌群のフローラが形成されることがあ
るが、自然発酵によって必ずしも発酵乾燥が成功しない
場合も多く、更に、好ましい高温酸化発酵菌群のフロー
ラを得た場合にこれを種菌として次回以後の発酵乾燥に
係る植物性有機物に接種しても良いが、継続して接種を
行う内、高温発酵菌群が次第に活性を失い、発酵能力が
低減して行く場合が多い。
It should be noted that even when the plant organic matter is fermented under certain aerobic and natural conditions, a flora of such a preferable group of high-temperature oxidatively fermenting bacteria may be formed. Is often unsuccessful, and furthermore, when a flora of a preferred high-temperature oxidative fermentation bacteria group is obtained, it may be used as a seed fungus to inoculate the plant organic matter according to the subsequent fermentation drying, but the inoculation is continued. Of these, the high-temperature fermentation bacteria gradually lose their activity, and the fermentation ability often decreases.

【0045】第4発明の場合、好気性発酵菌群中より高
温殺菌処理を通じて人為的に選抜された優秀な高温発酵
菌群を接種するので、確実に好ましい高温発酵乾燥を行
うことができ、良質の発酵乾燥材を得ることができる。
In the case of the fourth invention, since an excellent group of high-temperature fermentation bacteria artificially selected from the group of aerobic fermentation bacteria through high-temperature sterilization treatment is inoculated, preferable high-temperature fermentation and drying can be performed without fail. Fermented dried material can be obtained.

【0046】(第5発明の作用・効果)第5発明におい
ては、前記第4発明における高温発酵菌群が、好気的自
然条件において酸化発酵中の植物性有機物を表面温度3
00〜450°C又は中心温度150〜200°Cの高
温条件に晒し、降温後に生存菌を再生繁殖させることに
より選抜されたものであるため、発酵活性が高く、特に
好ましい高温発酵乾燥を行うことができる。
(Function / Effect of Fifth Invention) In the fifth invention, the group of high-temperature fermenting bacteria according to the fourth invention reduces the plant organic matter undergoing oxidative fermentation under aerobic natural conditions to a surface temperature of 3%.
Exposure to a high temperature condition of 00 to 450 ° C. or 150 to 200 ° C. and a selection by regenerating and proliferating surviving bacteria after the temperature has fallen. Can be.

【0047】(第6発明の作用・効果)第6発明に係る
発酵乾燥材は、粉粒状又は破砕状の植物性有機物を、前
記第1発明〜第5発明に係る発酵乾燥方法により発酵乾
燥処理して得られるので、植物性有機物の予備炭化/焼
成処理に適した程度までその乾燥と、油分の発酵分解及
び繊維質等の発酵低分子化とが行われており、これを予
備炭化/焼成処理することにより、例えばリチウムイオ
ン2次電池の負極材料その他の用途に好適な良質の炭素
質材料を得ることができる。
(Function / Effect of the Sixth Invention) The fermentation drying material according to the sixth invention is a fermentation drying treatment of powdery or crushed plant organic matter by the fermentation drying method according to the first to fifth inventions. Therefore, drying to a degree suitable for preliminary carbonization / firing treatment of vegetable organic matter, fermentation decomposition of oil components, and fermentation to lower molecular weight of fiber, etc. are performed. By performing the treatment, for example, a high-quality carbonaceous material suitable for a negative electrode material of a lithium ion secondary battery and other uses can be obtained.

【0048】(第7発明の作用・効果)第7発明によっ
て、例えばコーヒー豆,コーヒー粕,茶葉,トウモロコ
シや各種穀物類もしくはそれらの籾殻,イモ類や果実類
あるいはその絞り粕もしくは調理粕,イネ藁やムギ藁等
の各種藁類等の各種の植物性有機物について、その好気
的発酵乾燥を行うに最適の高温発酵菌群が提供される。
(Effects and Effects of the Seventh Invention) According to the seventh invention, for example, coffee beans, coffee grounds, tea leaves, corn and various cereals or their husks, potatoes and fruits, their pomace or cooked lees, rice The present invention provides a group of high-temperature fermentation bacteria that are optimal for aerobic fermentation and drying of various plant organic substances such as various straws such as straw and wheat straw.

【0049】(第8発明の作用・効果)第8発明におい
ては、上記第7発明に係る高温発酵菌群が、発酵乾燥材
中に種菌として含まれた状態で植物性有機物に接種さ
れ、あるいは、予備炭化処理中の発酵乾燥材から回収さ
れた木酢中に含まれる状態で植物性有機物に接種される
と言う、実用上有利な実施形態において提供される。
(Function / Effect of the Eighth Invention) In the eighth invention, the high-temperature fermentation bacteria according to the seventh invention are inoculated to a plant organic matter while being contained as a seed in a fermentation dried material, or It is provided in an embodiment that is practically advantageous in that it is inoculated to vegetable organic matter while being contained in wood vinegar recovered from the fermentation dried material undergoing preliminary carbonization.

【0050】(第9発明の作用・効果)第9発明によっ
て、前記第6発明に係る発酵乾燥材を得た後、更に予備
炭化して予備炭化材とし、次いで焼成することにより炭
素質材料を得ると言う、原材料の乾燥から最終的な炭素
質材料の取得にまで至る一貫した発酵乾燥/予備炭化/
焼成方法が提供される。
(Function / Effect of the Ninth Invention) According to the ninth invention, after the fermented dried material according to the sixth invention is obtained, the carbonized material is further preliminarily carbonized to obtain a preliminarily carbonized material and then calcined. Consistent fermentation drying / pre-carbonization / from the drying of raw materials to the final acquisition of carbonaceous material
A firing method is provided.

【0051】(第10発明の作用・効果)第10発明に
おいては、上記第9発明において取得される炭素質材料
を、リチウム複合酸化物からなる正極と、負極活物質と
してリチウムイオンをドープ/脱ドープ可能な炭素質負
極材料からなる負極とを備えた非水電解液二次電池にお
ける該炭素質負極材料として使用すると言う、優れた実
施形態が提供される。
(Effect of the Tenth Invention) In the tenth invention, the carbonaceous material obtained in the ninth invention is doped / de-doped with a positive electrode made of a lithium composite oxide and lithium ions as a negative electrode active material. An excellent embodiment is provided, which is used as a carbonaceous negative electrode material in a nonaqueous electrolyte secondary battery having a negative electrode made of a carbonaceous negative electrode material that can be doped.

【0052】とりわけ原材料の植物性有機物がコーヒー
粕もしくはコーヒー豆である場合、これらが前記したよ
うに所定の金属元素及びリン、硫黄をバランス良く含
み、そのために、リチウムイオンのドープサイトが豊富
化された充/放電容量の高い炭素質材料を提供すること
ができる。
In particular, when the vegetable organic matter as a raw material is coffee grounds or coffee beans, as described above, they contain a predetermined metal element and phosphorus and sulfur in a well-balanced manner, so that the lithium ion doping sites are enriched. Thus, a carbonaceous material having a high charge / discharge capacity can be provided.

【0053】(第11発明の作用・効果)第11発明の
ように、発酵乾燥材の予備炭化/焼成により良質の炭素
質材料を生成させる際、前記自燃式予備炭化法を採用す
ることで、予備炭化プロセスの装置が非常に簡易化さ
れ、著しくコストダウンできる。
(Function / Effect of the Eleventh Invention) As in the eleventh invention, when a good-quality carbonaceous material is produced by preliminary carbonization / firing of a fermentation dried material, the self-combustion type preliminary carbonization method is adopted. The equipment for the pre-carbonization process is greatly simplified, and the cost can be significantly reduced.

【0054】又、予備炭化用の原料として第1発明〜第
5発明の発酵乾燥方法で処理された発酵乾燥材を用いる
ので、その予備炭化温度が400〜600°Cの範囲内
の所定の温度に制御されるため、例えば予備炭化温度が
600°Cを超えてスポンジ状の活性炭等の炭素質負極
材料としては不適当な予備炭化材を生成したり、予備炭
化の温度,炭化時間等の工程管理が実質的に不可能にな
ったりすると言う不具合を生じない。
Further, since the fermentation dried material treated by the fermentation drying method of the first to fifth inventions is used as a raw material for precarbonization, the precarbonization temperature is within a predetermined temperature range of 400 to 600 ° C. For example, if the pre-carbonization temperature exceeds 600 ° C., an unsuitable pre-carbonization material is generated as a carbonaceous negative electrode material such as sponge-like activated carbon, or the pre-carbonization temperature, carbonization time, etc. There is no problem that management becomes practically impossible.

【0055】(第12発明の作用・効果)第12発明に
よって、植物性有機物の発酵乾燥/予備炭化(自燃式予
備炭化)を実施するための有利な発酵乾燥/予備炭化装
置が提供される。
(Function and Effect of Twelfth Invention) According to the twelfth invention, an advantageous fermentation drying / preliminary carbonization apparatus for performing fermentation drying / preliminary carbonization (self-combustion type preliminary carbonization) of vegetable organic matter is provided.

【0056】即ち、先ず第1に、この装置の一部を構成
する発酵乾燥/予備炭化槽は、壁部の少なくとも一部が
粉粒状の植物性有機物を通過・脱落させない程度のメッ
シュ板を以て構成され、又、発酵乾燥/予備炭化槽の一
部の対向側壁間には下向きの溝構造を構成する通気樋が
複数設けられている。
That is, first, the fermentation drying / preliminary carbonization tank which constitutes a part of this apparatus is constituted by a mesh plate having such a size that at least a part of the wall does not allow the passage of powdery or granular plant organic matter. Further, a plurality of ventilation gutters forming a downward groove structure are provided between opposing side walls of a part of the fermentation drying / preliminary carbonization tank.

【0057】従って、発酵乾燥時の槽内への空気供給が
良好であると共に、槽内へ粉粒状又は破砕状の植物性有
機物を投入したとき通気樋の下方に自動的に一定のトン
ネル状の空間が確保されるため、発酵菌の繁殖を抑制す
る二酸化炭素等の発酵ガスがこのトンネル状空間より自
動的かつ良好に槽外へ排出される。このため、発酵乾燥
/予備炭化槽内の植物性有機物は常に好気的な酸化発酵
条件を確保される。
Therefore, air supply into the tank during fermentation drying is good, and when a granular or crushed plant organic material is introduced into the tank, a certain tunnel-like structure is automatically provided below the ventilation gutter. Since the space is secured, fermentation gas such as carbon dioxide which suppresses the propagation of fermentation bacteria is automatically and satisfactorily discharged from the tunnel-like space outside the tank. For this reason, the plant organic matter in the fermentation drying / preliminary carbonization tank is always kept under aerobic oxidative fermentation conditions.

【0058】なお、上記通気樋がパンチングメタル等の
多孔板を用いて形成されていたり、通気樋の両端が発酵
乾燥/予備炭化槽の側壁の外部へ開口されていたりする
場合には、上記の作用・効果が一層顕著に確保される。
When the ventilation gutter is formed by using a perforated plate such as a punching metal, or when both ends of the ventilation gutter are open to the outside of the side wall of the fermentation drying / preliminary carbonization tank, the above-mentioned ventilation gutter is used. The operation and effect are more remarkably secured.

【0059】第2に、上記発酵乾燥/予備炭化槽は予備
炭化処理用加熱炉の内部に固設され、あるいは該加熱炉
の内部に(ガイドレール等によって)搬入/搬出できる
構造となっている。従って、発酵乾燥処理と予備炭化処
理とを一連のプロセスとして迅速に行うことができる。
Second, the fermentation drying / preliminary carbonization tank is fixed inside a heating furnace for preliminary carbonization treatment, or has a structure that can be carried in / out (by a guide rail or the like) inside the heating furnace. . Therefore, the fermentation drying treatment and the preliminary carbonization treatment can be rapidly performed as a series of processes.

【0060】上記の搬入/搬出構造としては、加熱炉に
対して発酵乾燥/予備炭化槽をシャトル式に往復させて
搬入/搬出するようにしても良いし、加熱炉を必要な長
さのトンネル式に構成して多数の発酵乾燥/予備炭化槽
を順次通過させるトンネルキルン式の連続炭化処理方式
としても良い。
As the above-described loading / unloading structure, the fermentation drying / preliminary carbonization tank may be reciprocated in a shuttle manner with respect to the heating furnace, and may be loaded / unloaded. It is also possible to adopt a tunnel kiln-type continuous carbonization treatment system in which a large number of fermentation drying / preliminary carbonization tanks are successively passed.

【0061】第3に、加熱炉が熱気体の流通により発酵
乾燥/予備炭化槽内部を加熱する熱気流通式であるた
め、予備炭化処理時における昇温をタイムラグ無しに迅
速に行うことができ、予定した予備炭化温度が容易に確
保される。
Third, since the heating furnace is of a hot air flow type in which the inside of the fermentation drying / preliminary carbonization tank is heated by the flow of hot gas, the temperature can be quickly raised during the preliminary carbonization treatment without a time lag. The planned preliminary carbonization temperature is easily secured.

【0062】しかも、熱気流通により高温発酵菌の一部
が排煙中に飛散して、後述の回収木酢中に含まれること
となる。従ってこの木酢を、木酢としての本来の各種用
途に利用,販売等できる他、新規の植物性有機物の発酵
乾燥を行う際、これに少量の上記木酢液を振りかけるこ
とにより、優れた高温発酵菌の接種を行うことができ
る。
Moreover, part of the high-temperature fermentation bacteria is scattered in the flue gas by the circulation of hot air, and is contained in the collected wood vinegar described later. Therefore, this wood vinegar can be used and sold for various purposes as wood vinegar. In addition, when fermenting and drying new plant organic matter, a small amount of the above wood vinegar is sprinkled onto the wood vinegar to provide excellent high temperature fermentation bacteria. Inoculation can be performed.

【0063】第4に、上記加熱炉における熱気流通路の
排気側に、排煙流を冷却して木酢を回収する木酢回収装
置が設けられているので、排煙のタレ流しによる公害問
題を回避でき、かつ、回収木酢を各種用途の利用,販売
等に供することができる。更に、上記のように、木酢液
を高温発酵菌の接種手段とすることもできる。
Fourthly, since a wood vinegar collecting device is provided on the exhaust side of the hot air flow passage in the heating furnace to cool the flue gas and collect the wood vinegar, it is possible to avoid the pollution problem caused by the dripping of the flue gas. In addition, the recovered wood vinegar can be used for various purposes, sold, and the like. Further, as described above, wood vinegar can be used as a means for inoculating high temperature fermentation bacteria.

【0064】(第13発明の作用・効果)第13発明に
よって、植物性有機物の発酵乾燥/予備炭化(自燃式予
備炭化)/焼成を実施するための有利な発酵乾燥/予備
炭化/焼成装置が提供される。この装置においては、前
記4)〜7)の各要素が被処理材を連続処理可能に構成
されると共に、これらの要素間に介在する受渡し手段に
よって被処理材を各要素間で順次連続的に受渡し可能と
なっているため、装置全体として連続運転が可能であ
る。
According to the thirteenth aspect, an advantageous fermentation drying / preliminary carbonization / firing apparatus for performing fermentation drying / preliminary carbonization (self-burning type preliminary carbonization) / firing of vegetable organic matter is provided. Provided. In this apparatus, each of the elements 4) to 7) is configured to be capable of continuously processing the material to be processed, and the material to be processed is sequentially and continuously interposed between the elements by a transfer means interposed between these elements. Since the delivery is possible, continuous operation is possible as a whole device.

【0065】前記4)の発酵乾燥槽は、前記第12発明
に係る発酵乾燥/予備炭化槽における発酵乾燥上の作用
・効果と同様の作用・効果が得られる他、発酵乾燥槽へ
の植物性有機物の供給と、排出口からの発酵乾燥材の排
出とを一定の量的比率で連続して行うことにより、連続
処理が可能となり、前記の量的比率の増減により発酵乾
燥期間を調節できる。
In the fermentation drying tank of the above 4), the same action and effect as in the fermentation drying / preliminary carbonization tank according to the twelfth invention can be obtained, and in addition, the plant By continuously performing the supply of the organic matter and the discharge of the fermentation dried material from the discharge port at a constant quantitative ratio, continuous processing becomes possible, and the fermentation drying period can be adjusted by increasing or decreasing the quantitative ratio.

【0066】前記5)の発酵乾燥槽は、植物性有機物を
収容した円筒状ドラム本体内において、多孔板内壁によ
り通気性を確保しつつ、ドラム本体の駆動回転により内
容物が良好に攪拌及び空気接触されるので、更に良好か
つ迅速の発酵乾燥を行うことができる。
In the fermentation drying tank of the above 5), the inside of the cylindrical drum body containing the vegetable organic matter is sufficiently stirred and air-dried by the driving rotation of the drum body while ensuring the air permeability by the inner wall of the perforated plate. Since it is brought into contact, more favorable and rapid fermentation drying can be performed.

【0067】前記6)の予備炭化炉は、上部より被処理
材を投入しつつ、下部からヒータによる昇温と空気送給
口による酸素供給を連続的に行えるので、より効率的に
自燃式の予備炭化を行うことができる。又、予備炭化中
に木酢を回収して、排煙のタレ流しによる公害問題を回
避し、回収木酢を各種用途の利用,販売等に供し、更
に、上記のように、木酢液を高温発酵菌の接種手段とす
ることができる。
In the preliminary carbonizing furnace 6), while the material to be treated is charged from the upper portion, the temperature can be continuously increased by the heater and the oxygen can be supplied from the air supply port from the lower portion. Preliminary carbonization can be performed. In addition, the wood vinegar is collected during the pre-carbonization to avoid the pollution problem caused by the drainage of the smoke exhaust, and the collected wood vinegar is used for various uses and sold. It can be an inoculation means.

【0068】前記7)の焼成炉は、上部電極と下部管状
電極との間で被処理材である予備炭化材を直接通電によ
り加熱焼成するので、予備炭化材粒体の高温均一加熱を
迅速かつ良好な熱効率のもとに実現でき、優れた炭素質
材料を得ることができる。
In the firing furnace of the above 7), the preliminary carbonized material as the material to be processed is heated and fired by direct energization between the upper electrode and the lower tubular electrode, so that the preliminary carbonized material particles can be rapidly and uniformly heated at a high temperature. This can be realized with good thermal efficiency, and an excellent carbonaceous material can be obtained.

【0069】又、本体が竪型であるため、本体下部で本
体内に送給、加熱された不活性ガスによって本体上部の
被処理材は残留水分を充分に除湿され、更に電極部通過
時に速やかに加熱されすぐに冷却されるので、スポンジ
化や酸化を起こし難い。又、下部管状電極が被処理材の
排出口を兼ねているので、効率の良い連続処理が可能と
なる。
Further, since the main body is a vertical type, the material to be treated in the upper part of the main body is sufficiently dehumidified by the inert gas which is fed into the main body at the lower part of the main body and is heated. Since it is heated and cooled immediately, sponge formation and oxidation are unlikely to occur. In addition, since the lower tubular electrode also serves as a discharge port for the material to be processed, efficient continuous processing can be performed.

【0070】[0070]

【発明の実施の形態】次に、第1発明〜第13発明の実
施の形態について説明する。以下において単に「本発
明」と言うときは、第1発明〜第13発明を一括して指
している。
Next, embodiments of the first invention to the thirteenth invention will be described. In the following, the term “the present invention” simply refers to the first invention to the thirteenth invention collectively.

【0071】〔植物性有機物〕本発明において、植物性
有機物の種類は限定されないが、代表的な例として、コ
ーヒー豆,コーヒー粕,茶葉,トウモロコシや各種穀物
類もしくはそれらの籾殻,イモ類や果実類あるいはその
絞り粕もしくは調理粕,イネ藁やムギ藁等の各種藁類等
が挙げられる。
[Vegetable Organic Matter] In the present invention, the type of vegetable organic matter is not limited, but typical examples thereof include coffee beans, coffee grounds, tea leaves, corn and various cereals or their husks, potatoes and fruits. And various types of straw such as rice cake and wheat straw.

【0072】これらの内、各種の廃棄植物性有機物、例
えば、コーヒー粕,茶葉,トウモロコシや各種穀物類の
籾殻,イモ類や果実類の絞り粕もしくは調理粕,イネ藁
やムギ藁等の各種藁類等を利用するときは、有機性廃棄
物から有用な炭素質材料を再生することとなり、リサイ
クル技術としての価値も生ずる。
Among these, various kinds of waste vegetable organic substances, for example, coffee grains, tea leaves, rice husks of corn and various cereals, pomace and fruits, pomace or cooked lees, rice straw and wheat straw, etc. When such materials are used, useful carbonaceous materials are regenerated from organic wastes, which also has value as a recycling technology.

【0073】植物性有機物を発酵乾燥に供するに当た
り、発酵乾燥の効率を高めるため、粉粒状又は破砕状の
ものを利用する事が好ましい。従って、上記のコーヒー
粕,茶葉,各種穀物類の籾殻等はそのまま発酵乾燥に供
し得るが、コーヒー豆,トウモロコシや各種穀物類,イ
モ類や果実類あるいはその絞り粕もしくは調理粕,イネ
藁やムギ藁等の各種藁類等の比較的粗大な植物性有機物
については、粉砕処理の後に発酵乾燥に供することが、
より好ましい。
When the plant organic matter is subjected to fermentation drying, it is preferable to use a powdery or crushed one in order to increase the efficiency of fermentation drying. Therefore, the above-mentioned coffee grains, tea leaves, rice husks of various grains and the like can be directly subjected to fermentation and drying, but coffee beans, corn and various grains, potatoes and fruits, or their pomace or cooking lees, rice straw and wheat For relatively coarse plant organic matter such as various straws such as straw, it can be subjected to fermentation drying after grinding,
More preferred.

【0074】上記した各種の植物性有機物の内、とりわ
け好ましいものが、コーヒー粕又はコーヒー豆である。
これらは、ナトリウム,カリウム,カルシウム,マグネ
シウム,アルミニウム,シリカ等の金属元素及びリン、
硫黄をバランス良く多量に含み、発酵乾燥及び炭化を良
好に行うことによって、特に優れた炭素質材料を提供す
ることができる。
Among the above-mentioned various plant organic substances, particularly preferred is coffee grounds or coffee beans.
These are metal elements such as sodium, potassium, calcium, magnesium, aluminum and silica, and phosphorus,
A particularly excellent carbonaceous material can be provided by containing a large amount of sulfur in a well-balanced manner and performing good fermentation drying and carbonization.

【0075】〔発酵乾燥とその程度〕発酵乾燥に供する
際の植物性有機物の含水率は一般的にかなり高い(例え
ば、コーヒー粕の場合、90%程度)が、これを予め脱
水処理等に供する必要はなく、そのまま用いて発酵乾燥
の過程で充分に乾燥させれば良い。予め予備的な乾燥又
は予備的な発酵乾燥を行っても構わない。
[Fermentation Drying and Its Degree] The water content of plant organic matter when subjected to fermentation drying is generally quite high (for example, about 90% in the case of coffee grounds), but it is subjected to a dehydration treatment or the like in advance. There is no need to use it as it is, and it is sufficient if it is used as it is and dried sufficiently during the fermentation drying process. Preliminary drying or preliminary fermentation drying may be performed in advance.

【0076】発酵乾燥は、好気性条件下での酸化発酵に
よって行う。そのためには、大気流通下で酸素の供給や
炭酸ガス等の発酵ガスの排出等のガス交換が可能な状態
で発酵させることが好ましい。同時に、発酵熱により、
又は予備炭化工程における排ガス(木酢等の廃煙成分を
回収した後のもの)や、これと熱交換した新鮮熱気をパ
イプ配管によって一部導入することにより、例えば、8
0°C程度の比較的高温の雰囲気を実現することも乾燥
促進及び油分等の分解促進上好ましく、従って、発酵雰
囲気の冷却をもたらす程の強制通気は好ましくない。
The fermentation drying is carried out by oxidative fermentation under aerobic conditions. For this purpose, it is preferable to perform fermentation in a state where gas exchange is possible such as supply of oxygen and discharge of a fermentation gas such as carbon dioxide gas in the atmosphere. At the same time, by fermentation heat,
Alternatively, the exhaust gas in the pre-carbonization step (after collecting the waste smoke components such as wood vinegar) and the fresh hot air that has been heat-exchanged with the exhaust gas are partially introduced by pipe piping, for example, to 8
Realizing an atmosphere at a relatively high temperature of about 0 ° C. is also preferable in terms of promoting drying and decomposition of oil and the like. Therefore, forced aeration to cool the fermentation atmosphere is not preferable.

【0077】酸化発酵は、発酵熱による植物性有機物の
乾燥と、植物性有機物中の油分の発酵分解及び繊維質等
の発酵低分子化とが、植物性有機物の予備炭化/焼成処
理に適した程度に至るまで行わせ、その後、予備炭化/
焼成工程に移行するのが好ましい。かかる工程管理にお
いて、植物性有機物の含水率が40(特に、20)重量
%以下になったこと、又はその油分が20(特に、1
0)重量%以下になったこと、あるいはこの両者の条件
が併せ成立したこと、等を目安とすることができる。特
にコーヒー粕又はコーヒー豆において、これらの目安が
有効である。実際の発酵乾燥日数は、2〜30日程度が
適当である。
In the oxidative fermentation, drying of vegetable organic matter by fermentation heat, fermentation decomposition of oil in the vegetable organic matter, and fermentation to lower molecular weight of fibrous material are suitable for preliminary carbonization / firing treatment of vegetable organic matter. To the extent that
It is preferable to shift to the firing step. In such a process control, the water content of the vegetable organic substance was reduced to 40 (particularly, 20) wt% or less, or the oil content was reduced to 20 (particularly, 1).
0) The weight percent or less, or both of these conditions are satisfied, etc. can be used as a guide. In particular, these measures are effective for coffee grounds or coffee beans. The actual number of days for drying the fermentation is suitably about 2 to 30 days.

【0078】〔高温発酵菌群、その選抜及び接種〕酸化
発酵に関わる発酵菌は、自然界に生存する発酵菌群から
取得することができ、更に好ましくは、この発酵菌群か
ら高温殺菌処理を通じて酸化発酵活性の高い高温発酵菌
群を選抜することができる。
[High temperature fermenting bacteria group, selection and inoculation thereof] Fermenting bacteria involved in oxidative fermentation can be obtained from a fermenting bacteria group that survives in nature, and more preferably, oxidized from the fermenting bacteria group through high-temperature sterilization. High temperature fermentation bacteria having a high fermentation activity can be selected.

【0079】即ち、当初は植物性有機物を好気的条件に
おいて自然発酵させることにより、植物性有機物の発酵
乾燥を達成すると共に、その発酵乾燥材中に好気性発酵
菌群を繁殖させる。
That is, by initially fermenting and drying the plant organic matter by natural fermentation under aerobic conditions, the plant organic matter is fermented and dried, and the aerobic fermentation bacteria are propagated in the fermented and dried material.

【0080】そして、上記発酵乾燥材中、特に好ましい
高温発酵(例えば、発酵熱により80°C以上の雰囲気
温度になっていたものを目安とする。)を起こしていた
ものから、発酵残渣(発酵乾燥材)の一部をサンプル採
取し、これを非燃焼条件下で表面温度300〜450°
C又は中心温度150〜200°C程度の高温条件に一
定時間(例えば、30分〜数時間程度)晒す耐熱処理を
行い、耐熱性高温発酵菌以外の微生物を死滅させる。な
お、上記の耐熱処理における温度管理は、表面温度によ
って行うよりも、中心温度によって行う方が、より好ま
しい。
In the fermented and dried material, particularly preferable high-temperature fermentation (for example, a fermentation heat having reached an atmospheric temperature of 80 ° C. or more is used as a guide) to a fermentation residue (fermentation A portion of the dried material is sampled and subjected to a non-combustion condition at a surface temperature of 300 to 450 °.
A heat treatment is performed by exposing to C or a high temperature condition of about 150 to 200 ° C. for a certain time (for example, about 30 minutes to several hours) to kill microorganisms other than heat-resistant high-temperature fermenters. In addition, it is more preferable to perform the temperature management in the above heat-resistant treatment at the center temperature than at the surface temperature.

【0081】かかる耐熱処理後の発酵残渣サンプルを降
温させ、生存菌を再生繁殖させると、該発酵残渣サンプ
ル中には酸化発酵活性の高い高温発酵菌群が純粋培養の
状態で選抜されているので、この発酵残渣サンプル(な
るべく表面部を避けて、サンプル中心部のものを採取す
る方が好ましい)を次回以後の植物性有機物への接種菌
として利用することができる。
When the temperature of the fermentation residue sample after the heat treatment is lowered and live bacteria are regenerated and propagated, a group of high temperature fermentation bacteria having high oxidative fermentation activity is selected in the fermentation residue sample in a pure culture state. This fermentation residue sample (preferably collecting the sample at the center of the sample, avoiding the surface as much as possible) can be used as an inoculum to inoculate plant organic matter in the next and subsequent times.

【0082】又、上記のように発酵乾燥残渣を採取して
別途に耐熱処理する方法に代え、後述の予備炭化処理途
上で中心温度が180°C程度に達した時点での被処理
材の一部を採取したものや、その時点での乾留ガスより
回収した木酢を次回以後の植物性有機物への接種菌とし
て利用する(植物性有機物へふりかける)こともできる
なお、新規に選抜され接種された高温発酵菌群は、数回
分の発酵乾燥において継ぎ足し接種(発酵乾燥材即ち発
酵乾燥残渣の一部を分取し、新規に発酵乾燥に供する植
物性有機物に混合すると言う形態での接種)に耐える高
温発酵活性を維持するが、その後次第に活性が低下する
ので、その際には上記のような発酵乾燥残渣の一部の耐
熱処理等によって、新規に高温発酵菌群の選抜を行えば
良い。
Further, instead of the method of collecting the fermentation dried residue and separately performing heat treatment as described above, the material to be treated at the time when the central temperature reaches about 180 ° C. during the pre-carbonization treatment described below. Can be used as inoculum for plant organic matter (sprinkle on vegetable organic matter) from the next time onwards. The high-temperature fermenting bacteria group survive inoculation (inoculation in which a part of the fermentation dried material, that is, a part of the fermentation drying residue is collected and newly mixed with the plant organic matter to be subjected to fermentation drying) in several times of fermentation drying. Although the high-temperature fermentation activity is maintained, the activity gradually decreases thereafter. At that time, a group of high-temperature fermentation bacteria may be newly selected by heat-treating a part of the dried fermentation residue as described above.

【0083】選抜された高温発酵菌群は、油分,澱粉あ
るいは蛋白質の分解、繊維質の低分子化による植物細胞
壁の崩壊等、有機物全般に対する広範囲な分解活性を示
すことから、多種の耐熱性発酵菌の集合体と考えられ、
単一種又は少数種の発酵菌のみを特定することは困難で
ある。
The selected group of high-temperature fermenting bacteria exhibits a wide range of decomposition activities for organic substances in general, such as decomposition of oil, starch or protein, and collapse of plant cell walls due to depolymerization of fibrous materials. Considered as a collection of fungi,
It is difficult to identify only one or a small number of fermenting bacteria.

【0084】一方、前記の継ぎ足し接種は、必ずしも発
酵乾燥残渣の一部を新規に発酵乾燥に供する植物性有機
物に混合すると言う形態によらなくても良く、例えば、
発酵乾燥材の予備炭化処理時にその排煙中に飛散する高
温発酵菌群を木酢液として冷却回収し、この木酢液を新
規に発酵乾燥に供する植物性有機物に振りかけたり混合
したりすると言う形態によっても良い。
On the other hand, the replenishment inoculation does not necessarily have to be based on a form in which a part of the fermentation dried residue is newly mixed with the plant organic matter to be newly subjected to fermentation drying.
By cooling and collecting the high-temperature fermentation bacteria scattered in the flue gas during the pre-carbonization treatment of the fermented dried material as wood vinegar, this wood vinegar is sprinkled or mixed with the plant organic matter to be newly subjected to fermentation drying. Is also good.

【0085】〔発酵乾燥材〕植物性有機物を前記第1発
明〜第5発明の発酵乾燥方法で処理することにより、発
酵乾燥材が得られる。発酵乾燥材は、例えば有機物の予
備分解が行われた良質の乾燥肥料や乾燥燃料等として販
売、利用に供しても良いが、その最も好ましい用途は炭
素質材料製造用の原料として、予備炭化/焼成処理に供
することである。
[Fermentation Drying Material] A fermentation drying material can be obtained by treating a plant organic matter by the fermentation drying method of the first to fifth inventions. The fermented dried material may be sold and used as, for example, a high-quality dried fertilizer or a dried fuel obtained by preliminarily decomposing organic substances. The most preferable use is as a raw material for producing a carbonaceous material. It is to be subjected to a baking treatment.

【0086】この発酵乾燥材は乾燥度が高く、しかも油
分の発酵分解及び繊維質等(植物性有機物を構成するセ
ルロース,澱粉,蛋白質等)の発酵低分子化が良好に行
われているため、前記のように予備炭化のための必要な
加熱昇温パターンの管理を極めて容易かつ正確に行うこ
とが可能であり、結果的に優れた炭素質材料を提供する
ことができる。
This fermented dried material has a high degree of drying, and is well fermented and decomposed in oil and fermentation and depolymerization of fibers and the like (cellulose, starch, protein, etc. constituting plant organic matter) are performed well. As described above, it is possible to extremely easily and accurately manage a heating and heating pattern required for preliminary carbonization, and as a result, it is possible to provide an excellent carbonaceous material.

【0087】又、植物性有機物が特にコーヒー粕又はコ
ーヒー豆である場合には、前記のようにその組成の面か
らも優れた(充・放電容量の高い)炭素質材料を提供す
ることができる。
When the vegetable organic substance is coffee grounds or coffee beans, it is possible to provide a carbonaceous material which is excellent in composition (high charge / discharge capacity) as described above. .

【0088】〔発酵乾燥材の予備炭化/焼成〕発酵乾燥
材の予備炭化は、本発明においては、前記したいわゆる
自燃式により行う。そのため、予備炭化炉には、部分燃
焼のための一定の加熱手段と酸素(空気)送給とが必要
である。予備炭化温度は、その効率を考えれば400°
C以上で行うことが好ましい。予備炭化温度が600°
Cを超えるとスポンジ状の活性炭を生成し易く、所望の
炭素質材料とならない。最も好ましい予備炭化温度は5
00°C程度である。予備炭化時間は、一律には限定さ
れないが、例えば連続式予備炭化においては通常は1時
間以内(数分以内で完了することもある)で行うことが
でき、バッチ式の予備炭化においては1時間以上(長い
場合は、4日程度に及ぶこともある)で行うことができ
る。
[Preliminary carbonization / firing of the fermented dried material] The preliminary carbonization of the fermented dried material is performed by the so-called self-combustion method in the present invention. Therefore, the pre-carbonization furnace requires constant heating means for partial combustion and oxygen (air) supply. The pre-carbonization temperature is 400 ° considering its efficiency.
It is preferable to carry out at C or higher. Pre-carbonization temperature is 600 °
If it exceeds C, sponge-like activated carbon is likely to be produced, and the desired carbonaceous material will not be obtained. The most preferred pre-carbonization temperature is 5
It is about 00 ° C. The pre-carbonization time is not limited to a uniform value. For example, in the continuous pre-carbonization, it can be usually performed within 1 hour (may be completed within several minutes), and in the batch-type pre-carbonization, it is 1 hour. This can be performed as described above (in the case of a long time, it may take up to about four days).

【0089】焼成は、不活性ガス(例えば、窒素ガス)
雰囲気下で、1000°C以上の温度(例えば、120
0°C程度)で行う。焼成装置のメカニズムは限定され
ないが、特に予備炭化材に直接通電して加熱炭化する方
式が好ましい。焼成時間は一律には限定されないが、例
えば連続式焼成においては通常は2時間以内(数分以内
で完了することもある)で行うことができ、バッチ式の
焼成においては1時間以上(長い場合は、24時間程度
に及ぶこともある)で行うことができる。
The firing is performed with an inert gas (for example, nitrogen gas).
Under an atmosphere, a temperature of 1000 ° C. or more (for example, 120 ° C.)
(About 0 ° C.). Although the mechanism of the firing device is not limited, a method in which the pre-carbonized material is heated and carbonized by applying a current directly to the pre-carbonized material is particularly preferable. The firing time is not limited to a uniform value. For example, continuous firing can be usually performed within 2 hours (may be completed within a few minutes), and batch firing can be performed for 1 hour or more (in case of long time). Can be as long as 24 hours).

【0090】〔発酵乾燥/予備炭化装置〕以下に、第1
2発明に係る発酵乾燥/予備炭化装置の実施形態例を示
すが、第12発明に係る発酵乾燥/予備炭化装置はこの
実施形態例のものに限定されないことは勿論である。
[Fermentation drying / preliminary carbonization apparatus]
Although an embodiment of the fermentation drying / preliminary carbonization apparatus according to the second invention is shown, it goes without saying that the fermentation drying / preliminary carbonization apparatus according to the twelfth invention is not limited to this embodiment.

【0091】図1は、前記所定のプロセスによって選抜
された高温発酵菌群を植物性有機物に接種し、かつ若干
の予備発酵を行うための混合予備発酵槽1の断面図を示
し、上面が開口された箱状の該混合予備発酵槽1に収容
された粉粒状の植物性有機物2中に、高温発酵菌群を投
入し(図において、「バクテリア投入」と表記)、羽根
車式の攪拌機3により両者の混合攪拌を行う。
FIG. 1 shows a sectional view of a mixed pre-fermenter 1 for inoculating a plant organic matter with a group of high-temperature fermenting bacteria selected by the above-mentioned predetermined process and performing a slight pre-fermentation. A group of high-temperature fermentation bacteria is put into the powdery and granular vegetable organic matter 2 stored in the box-shaped mixed preliminary fermentation tank 1 (in the figure, denoted as “bacteria input”), and an impeller-type stirrer 3 is used. To mix and stir.

【0092】攪拌機3は、混合予備発酵槽1内に設けた
ガイドレール4に案内されて移動可能であり、移動しつ
つ攪拌することにより、混合予備発酵槽1内の植物性有
機物2をまんべんなく高温発酵菌群と混合する。
The stirrer 3 is movable by being guided by a guide rail 4 provided in the mixed pre-fermentation tank 1. By stirring while moving, the plant organic matter 2 in the mixed pre-fermentation tank 1 is uniformly heated to a high temperature. Mix with fermentation bacteria.

【0093】又、このとき既にある程度の発酵乾燥が開
始され、発酵熱による水分の蒸散も始まる。そして予備
的発酵乾燥を促進し、かつ、水分蒸散を一層促進するた
め、混合予備発酵槽1の底壁には後述の予備炭化槽の排
熱を利用した熱気を流通させるパイプ5が通され、これ
によって植物性有機物2が加温される。
At this time, a certain degree of fermentation drying has already started, and the evaporation of water due to the fermentation heat also starts. In order to promote preliminary fermentation drying and further promote water evaporation, a pipe 5 for passing hot air utilizing exhaust heat of a preliminary carbonization tank described later is passed through the bottom wall of the mixed preliminary fermentation tank 1, Thereby, the vegetable organic matter 2 is heated.

【0094】こうして混合予備発酵された植物性有機物
2は、図2に一部切欠き状態で正面図を示し、図3に一
部切欠き状態で側面図を示す、上面が開口された発酵乾
燥/予備炭化槽6へ移される。この発酵乾燥/予備炭化
槽6は、その側壁部が、角部に立設したフレーム7によ
り支持された金網8(粉粒状の植物性有機物2を通過さ
せないメッシュのもの)によって構成され、かつ、一対
の対向側壁間には、図示省略の横向きのフレームによっ
て支持された下向きの溝構造を構成する通気樋(その斜
視図を図4に示す)9が複数架設されている。この通気
樋9は、多数の孔10を設けたパンチングメタルよりな
っている。
FIG. 2 shows a front view in a partially cut-out state, and FIG. 3 shows a side view in a partially cut-out state. / Transferred to preliminary carbonization tank 6. The fermentation drying / preliminary carbonization tank 6 has a side wall formed by a wire mesh 8 (a mesh that does not allow the passage of the powdery plant organic matter 2) supported by a frame 7 erected at a corner, and A plurality of ventilation gutters 9 (the perspective view of which is shown in FIG. 4) constituting a downward groove structure supported by a horizontal frame (not shown) are provided between the pair of opposed side walls. The ventilation gutter 9 is made of punched metal provided with a large number of holes 10.

【0095】以上の構成より、発酵乾燥時の発酵乾燥/
予備炭化槽6内への空気供給が良好であり、植物性有機
物2を投入したとき通気樋9の下方に自動的に一定のト
ンネル状の空間11が確保されるため、二酸化炭素等の
発酵ガスがこの空間11より自動的かつ良好に槽外へ排
出されるため、発酵乾燥/予備炭化槽6内の植物性有機
物2は常に好気的な酸化発酵条件を確保される。
From the above configuration, the fermentation drying / fermentation drying /
Since the air supply into the preliminary carbonization tank 6 is good and a certain tunnel-like space 11 is automatically secured below the ventilation gutter 9 when the vegetable organic matter 2 is charged, the fermentation gas such as carbon dioxide Is automatically and satisfactorily discharged out of the tank from the space 11, so that the plant organic matter 2 in the fermentation drying / preliminary carbonization tank 6 is always maintained under aerobic oxidative fermentation conditions.

【0096】上記の発酵乾燥/予備炭化槽6は、もとも
と図5に示す発酵乾燥/予備炭化装置12の断熱材製加
熱炉本体13の内部に固定され、あるいは該加熱炉本体
13の内部に誘導レール等によって搬入される。
The fermentation drying / preliminary carbonization tank 6 is originally fixed inside the heat-insulating heating furnace main body 13 of the fermentation drying / preliminary carbonization apparatus 12 shown in FIG. It is carried in by rails and the like.

【0097】そして、植物性有機物2の発酵乾燥が有効
な程度に完了した時点で、バーナー14によって加熱さ
れた空気が加熱炉本体13の内部に送給され、発酵乾燥
/予備炭化槽6内へ下方より導入されて自燃式の予備炭
化が行われる。設定された予備炭化時間の間、植物性有
機物2は400〜600°Cの範囲内の所定の温度、例
えば500°Cに正確に保たれ、又、本発明の発酵乾燥
を経た植物性有機物2においてはかかる温度管理が可能
である。
When the fermentation and drying of the plant organic matter 2 is completed to an effective extent, the air heated by the burner 14 is fed into the heating furnace main body 13 to enter the fermentation drying / preliminary carbonization tank 6. Self-combustion type preliminary carbonization is performed by being introduced from below. During the set pre-carbonization time, the plant organic matter 2 is accurately maintained at a predetermined temperature in the range of 400 to 600 ° C., for example, 500 ° C., and the plant organic matter 2 which has undergone the fermentation drying of the present invention. , Such temperature control is possible.

【0098】このプロセス中、送給された加熱空気は、
排煙及び気流により飛散した高温発酵菌群を伴って発酵
乾燥/予備炭化装置12の上方へ抜け、還流パイプ15
を通って、まず、冷却手段を備えた木酢抽出装置16へ
導かれる。そしてここで木酢として凝縮された排煙と該
木酢にトラップされた高温発酵菌群とを抽出されたもと
で、更に前記バーナー14からの空気送給路上に設けた
サイクロン17にて除塵処理と新鮮加熱空気との混合処
理とを受け、必要に応じて一部は排気パイプ18より排
気されると共に、他は再度上記のように加熱炉本体13
の内部に送給されるのである。
During this process, the supplied heated air is:
High temperature fermentation bacteria scattered by the flue gas and the air flow are passed upward through the fermentation drying / preliminary carbonization device 12 and the return pipe 15
, It is first guided to a wood vinegar extraction device 16 equipped with cooling means. Then, based on the extraction of the flue gas condensed as wood vinegar and the high-temperature fermentation bacteria trapped in the wood vinegar, the cyclone 17 provided on the air supply path from the burner 14 further removes dust and heats freshly. After being subjected to the mixing process with air, a part is exhausted from the exhaust pipe 18 as necessary, and the other is again heated as described above.
It is sent inside.

【0099】なお、還流空気を排気しない閉鎖系の空気
還流系を構成する場合や、排気の除塵/消臭が問題とな
らない場合、別途に排気の除塵/消臭手段を施す場合等
においては、上記の装置構成中、サイクロン17や排気
パイプ18は省略できる。
When a closed air recirculation system that does not exhaust recirculated air is formed, when dust removal / deodorization of exhaust gas does not pose a problem, when dust exhaust / deodorization means is separately provided, etc. In the above-described apparatus configuration, the cyclone 17 and the exhaust pipe 18 can be omitted.

【0100】〔発酵乾燥/予備炭化/焼成装置〕以下
に、第13発明に係る発酵乾燥/予備炭化/焼成装置の
実施形態例を示すが、第13発明に係る発酵乾燥/予備
炭化/焼成装置はこの実施形態例のものに限定されない
ことは勿論である。
[Fermentation drying / preliminary carbonization / firing apparatus] An embodiment of the fermentation drying / preliminary carbonization / firing apparatus according to the thirteenth invention will be described below. Is of course not limited to the embodiment.

【0101】図6は発酵乾燥/予備炭化/焼成装置19
の全体のシステムを概念化して示すものであり、選抜さ
れた高温発酵菌群を植物性有機物2に接種し、かつ若干
の予備発酵を行うための混合予備発酵槽20と、発酵乾
燥槽21と、予備炭化炉22と、焼成炉23との各要素
からなっている。
FIG. 6 shows a fermentation drying / preliminary carbonization / firing apparatus 19.
The whole system is conceptualized and shown, in which the selected high-temperature fermentation bacteria group is inoculated into the plant organic matter 2 and a mixed pre-fermentation tank 20 for performing some preliminary fermentation, and a fermentation drying tank 21 , A preliminary carbonizing furnace 22 and a firing furnace 23.

【0102】これらの各要素はいずれも、被処理材(植
物性有機物2,発酵乾燥材24,予備炭化材25,炭素
質材料26)を投入するための上部投入口27〜30
と、被処理材を取出すための下部排出口31〜34を備
え、かつそれらの間がベルトコンベア等の被処理材搬送
手段35〜38によってシステム上連結されている。
Each of these elements has an upper inlet 27 to 30 into which a material to be treated (vegetable organic matter 2, fermented and dried material 24, preliminary carbonized material 25, carbonaceous material 26) is charged.
And lower discharge ports 31 to 34 for taking out the material to be processed, and the system is connected between them by means of material transfer means 35 to 38 such as a belt conveyor.

【0103】混合予備発酵槽20は、竪型筒状に構成さ
れており、機能としては前記混合予備発酵槽1と同様の
ものであるが、下部排出口31には被処理材排出用の駆
動ローラ式の排出シャッター39を備えている。又、内
部に攪拌羽根等の混合攪拌手段(図示省略)を備えてい
ても良い。
The mixed preliminary fermentation tank 20 is formed in a vertical cylindrical shape and has the same function as that of the mixed preliminary fermentation tank 1 except that a lower discharge port 31 has a drive for discharging the material to be treated. A roller-type discharge shutter 39 is provided. Further, a mixing and stirring means (not shown) such as a stirring blade may be provided inside.

【0104】発酵乾燥槽21は、図7に示すように、前
記図3,4に係る発酵乾燥/予備炭化槽6と同様の構成
を備えたものであるが、それ自体が固定立脚式となって
いるために支脚40を備え、又、下部排出口32は底壁
が漏斗状に形成されて駆動ローラ式の排出シャッター4
1が形成されている点において異なる。
As shown in FIG. 7, the fermentation drying tank 21 has the same configuration as the fermentation drying / preliminary carbonization tank 6 shown in FIGS. 3 and 4, but is itself a fixed standing type. The lower discharge port 32 has a bottom wall formed in a funnel shape and has a drive roller type discharge shutter 4.
1 is formed.

【0105】発酵乾燥槽21の変更例として、図8
(a),(b)に示すようなロータリーキルン式の発酵
乾燥槽42を設けても良い。
As a modification of the fermentation drying tank 21, FIG.
A rotary kiln type fermentation drying tank 42 as shown in (a) and (b) may be provided.

【0106】この発酵乾燥槽42は、パンチングメタル
等の処理原料を通過させない径の孔を備えた多孔板から
なる円筒状内壁43と、その外周の無孔板からなる円筒
状外壁44とを、支持材45によって一定間隔を保って
結合させた2重壁構造を持つ円筒状ドラム本体を有し、
該ドラム本体の軸方向の一端壁部中央に設けた透孔から
は、被処理材投入用の円筒状のフィーダー46を遊嵌状
に嵌入させている。
The fermentation drying tank 42 has a cylindrical inner wall 43 made of a perforated plate provided with holes having a diameter that does not allow the passage of processing materials such as punching metal, and a cylindrical outer wall 44 made of a non-perforated plate on the outer periphery thereof. A cylindrical drum body having a double-walled structure joined at regular intervals by support members 45,
A cylindrical feeder 46 for feeding a material to be processed is loosely fitted through a through hole provided at the center of one axial end wall of the drum body.

【0107】このフィーダー46内には図示省略の螺旋
羽根が設けられ、その作用により植物性有機物2が円筒
状ドラム本体内へ順次投入される。同時に、フィーダー
46内には後述の予備炭化炉22における排煙冷却部で
得られた熱気を導入できるようにしても良い。
A spiral blade (not shown) is provided in the feeder 46, and the vegetable organic substance 2 is sequentially charged into the cylindrical drum body by the action. At the same time, hot air obtained in the flue gas cooling section of the preliminary carbonization furnace 22 described later may be introduced into the feeder 46.

【0108】そして円筒状ドラム本体は複数の支持ロー
ラ47上に拘束なく載置されており、一部の支持ローラ
47がモータで駆動回転されることにより、ドラム本体
が常時回転している。又、ドラム本体の軸方向の他端側
は排出口48として開放されている。従って、ドラム本
体中に投入された植物性有機物2は、多孔性の円筒状内
壁43と排出口48とにより酸素の供給,発酵ガスと蒸
散水分の排出等のための通気性を確保されつつ、非常に
良好に反転混合される。発酵乾燥を終えた発酵乾燥材
は、排出口48から搬送手段36上へ排出される。
The cylindrical drum main body is placed on a plurality of support rollers 47 without restriction, and the drum main body is constantly rotated by driving and rotating a part of the support rollers 47 by a motor. The other end of the drum body in the axial direction is opened as a discharge port 48. Therefore, the vegetable organic matter 2 introduced into the drum main body is secured by the porous cylindrical inner wall 43 and the discharge port 48, while ensuring air permeability for supplying oxygen, discharging fermentation gas and evaporated water, and the like. Very good inversion mixing. The fermented and dried material after the fermentation and drying is discharged from the discharge port 48 onto the conveying means 36.

【0109】予備炭化炉22は、その詳細な図示を省略
するが、図6に示すように、竪型の筒状の形成され、そ
の下半部にヒータ49を内蔵すると共に、下半部の周壁
には多数の空気送給口50を設け、これらによって、予
備炭化炉22の内部下部に所定温度の熱気を送給するよ
うになっている。又、予備炭化炉22の上部には排煙流
を回収するパイプ51が設けられ、このパイプ51はフ
ァン冷却式の木酢抽出装置52に連絡されていて、ここ
で排煙及び気流により飛散した高温発酵菌群が抽出回収
される。
Although not shown in detail, the preliminary carbonization furnace 22 is formed in a vertical cylindrical shape as shown in FIG. 6, and has a heater 49 built in the lower half thereof and a lower half of the furnace. A large number of air supply ports 50 are provided in the peripheral wall, so that hot air at a predetermined temperature is supplied to the lower inside of the preliminary carbonization furnace 22. Further, a pipe 51 for collecting a flue gas stream is provided at the upper part of the preliminary carbonization furnace 22, and this pipe 51 is connected to a fan-cooled wood vinegar extraction device 52, where the high temperature gas scattered by the flue gas and the air current is dispersed. The fermentation bacteria group is extracted and collected.

【0110】焼成炉23において、図9に要部断面を示
すように、耐熱材53で内張された竪型筒状の鉄製炉殻
54内部の下部軸心部には、被処理材の排出口を兼ねた
下部管状電極56を形成し、下部管状電極56と鉄製炉
殻54の間には、高温断熱材層57が介装されている。
そして、鉄製炉殻54の下部の外壁部からは窒素ガス送
給管55を組込み、その先端は上記高温断熱材層57を
貫通して下部管状電極56の内周部に至っている。一
方、鉄製炉殻54内部の上部軸心部には、前記下部管状
電極56に対向して上部電極58が形成されている。こ
の焼成炉23の作用・効果は、前記した通りである。
In the firing furnace 23, as shown in the cross section of the main part in FIG. 9, the material to be treated is discharged to the lower shaft center inside a vertical cylindrical iron furnace shell 54 lined with a heat-resistant material 53. A lower tubular electrode 56 also serving as an outlet is formed, and a high-temperature insulating material layer 57 is interposed between the lower tubular electrode 56 and the iron furnace shell 54.
A nitrogen gas supply pipe 55 is incorporated from the lower outer wall of the iron furnace shell 54, and the tip of the pipe 55 penetrates the high-temperature insulating material layer 57 to reach the inner periphery of the lower tubular electrode 56. On the other hand, an upper electrode 58 is formed in the upper axial center portion inside the iron furnace shell 54 so as to face the lower tubular electrode 56. The operation and effect of the firing furnace 23 are as described above.

【0111】[0111]

【実施例】次に、本発明、特に発酵乾燥方法及び自燃式
予備炭化方法の効果を実証する試験及びその結果につい
て述べる。
Next, a test for demonstrating the effects of the present invention, particularly a fermentation drying method and a self-combustion type pre-carbonization method, and the results thereof will be described.

【0112】(実施例1:コーヒー粕の発酵乾燥試験)
コーヒー粕試料に本発明の高温発酵菌を接種し、図7に
示す発酵乾燥槽21を用いて、30日間にわたって好気
的条件下で発酵乾燥を行った。その間、平均外気温度は
26°C、平均外気湿度は58%であり、コーヒー粕の
初期温度は55°Cであった。
Example 1 Fermentation and Drying Test of Coffee Grains
A coffee grounds sample was inoculated with the high temperature fermentation bacterium of the present invention, and fermented and dried under aerobic conditions for 30 days using a fermentation drying tank 21 shown in FIG. During that time, the average outside air temperature was 26 ° C, the average outside air humidity was 58%, and the initial temperature of the coffee grounds was 55 ° C.

【0113】そして上記の発酵乾燥期間中、1日経過毎
に、試料中の温度(発熱温度)を測定すると共に試料の
一部を取り出して固形分(初期固形分に対する百分比表
示)、含水率(%)、含油分(%)及び発熱量(含水率
0%にした場合の総発熱量:kcal /kg)を常法に従
って測定した。その結果を表1に示す。
During the fermentation drying period, the temperature (exothermic temperature) in the sample was measured every day, and a part of the sample was taken out to obtain solid content (expressed as a percentage of the initial solid content) and moisture content ( %), The oil content (%), and the calorific value (total calorific value when the water content is 0%: kcal / kg) were measured according to a conventional method. Table 1 shows the results.

【0114】[0114]

【表1】 表1より分かるように、発熱温度は数日目には80°C
を超えると共にその後次第に降温し、固形分,含水率及
び含油分は減少し続け、発熱量も前記発熱温度にほぼ対
応しながら明らかに低減した。即ち、含水率が15%以
下になるまで高度に乾燥され、油分も10%未満まで分
解され、固形分である繊維質高分子(セルロース,ヘミ
セルロース,リグニン)も確実に発酵低分子化されて、
発熱量の低減に結び付いていることがわかる。
[Table 1] As can be seen from Table 1, the exothermic temperature was 80 ° C
After that, the temperature gradually decreased, and the solid content, the water content and the oil content continued to decrease, and the calorific value clearly decreased substantially corresponding to the exothermic temperature. That is, it is highly dried until the water content becomes 15% or less, the oil content is also decomposed to less than 10%, and the fibrous polymer (cellulose, hemicellulose, lignin) as a solid content is surely fermented to low molecular weight,
It can be seen that this is linked to a reduction in the calorific value.

【0115】(実施例2:コーヒー粕の予備炭化試験)
上記実施例1により発酵乾燥を行った発酵乾燥材(試料
A)と、通常の火力乾燥法により含水率15%弱程度ま
で乾燥した比較用のコーヒー粕乾燥材(試料B)とを自
燃式の予備炭化処理に供した。
(Example 2: Preliminary carbonization test of coffee grounds)
The fermented dried material (sample A) fermented and dried according to Example 1 and a coffee grounds dried material for comparison (sample B) dried to a water content of less than about 15% by a normal thermal drying method were self-burning. It was subjected to a preliminary carbonization treatment.

【0116】その際、予備炭化処理中の試料温度管理の
一例として、図10に示す「設定温度」の経時的昇温パ
ターンに従うように温度管理することを目標としたが、
試料Aにおいては該昇温パターンにほぼ追従させること
ができたが、試料Bにおいては制御できない程に温度が
ランダムに上下し、かつ全体に予定温度よりかなり高い
温度で推移した。
At this time, as an example of the temperature control of the sample during the pre-carbonization process, the target was to control the temperature so as to follow the time-dependent heating pattern of the “set temperature” shown in FIG.
In the sample A, the temperature rising pattern could be almost followed, but in the sample B, the temperature randomly fluctuated so as to be uncontrollable, and the overall temperature was considerably higher than the expected temperature.

【0117】予備炭化処理の終了後に試料Bを顕微鏡観
察した処、スポンジ状の活性炭構造が形成されていた。
そしてこのスポンジ状構造は焼成の後にも崩壊せず、リ
チウムイオン電池負極材料として充放電効率の非常に低
い材料となった。一方、予備炭化処理の終了後に試料A
を顕微鏡観察した処、スポンジ状の活性炭構造は見られ
なかった。
When the sample B was observed under a microscope after the completion of the preliminary carbonization treatment, a sponge-like activated carbon structure was formed.
The sponge-like structure did not collapse even after firing, and became a material having extremely low charge / discharge efficiency as a negative electrode material for a lithium ion battery. On the other hand, after completion of the preliminary carbonization,
By microscopic observation, no sponge-like activated carbon structure was observed.

【0118】(実施例3:電池負極材料としての性能試
験1)窒素雰囲気制御のもとに従来の外熱式予備炭化法
を行った高価な予備炭化材、上記実施例2のように試料
A,Bについて自燃式予備炭化法を行った安価な予備炭
化材のそれぞれについて、 °C× 時間の条
件で本焼成してリチウムイオン電池負極材料を試作し、
それぞれ充放電効率を測定した。その結果を表2に示
す。表2において、カッコ書きした温度は予備炭化温度
を示し、「バイオ発酵乾燥15日」とあるのは、本発明
の係る発酵乾燥を15日間行ったことを示している。
Example 3 Performance Test 1 as Battery Negative Electrode Material 1) An expensive pre-carbonized material subjected to a conventional external heat pre-carbonization method under nitrogen atmosphere control. , B, each of the inexpensive pre-carbonized materials subjected to the self-combustion pre-carbonization ° C × Time firing conditions to produce a lithium ion battery negative electrode material,
The charge and discharge efficiency was measured for each. Table 2 shows the results. In Table 2, the temperature in parentheses indicates the preliminary carbonization temperature, and "15 days of bio-fermentation drying" indicates that the fermentation drying according to the present invention was performed for 15 days.

【0119】[0119]

【表2】 表2より分かるように、外熱式予備炭化法による高価な
予備炭化品がBET比表面積が最も小さく、充放電効率
が最も高い。又、試料Bの自燃式予備炭化品はBET比
表面積が著しく大きく、充放電効率が著しく低い。そし
て発酵乾燥を15日間行った自燃式予備炭化品について
は、600°Cで予備炭化したものでも相当に良好な充
放電効率を示し、500°Cで予備炭化したものでは外
熱式予備炭化品と殆ど遜色のない充放電効率を示した。
[Table 2] As can be seen from Table 2, the expensive pre-carbonized product by the external heating type pre-carbonization method has the smallest BET specific surface area and the highest charge / discharge efficiency. In addition, the self-burning type preliminary carbonized sample B has a remarkably large BET specific surface area and remarkably low charge / discharge efficiency. And, about the self-burning type pre-carbonized product which was fermented and dried for 15 days, even if pre-carbonized at 600 ° C, it shows a fairly good charge / discharge efficiency. And charge-discharge efficiency almost equal to that of the above.

【0120】詳細を示さない他の多くの試験成績から総
合的に判断して、BET比表面積が50m2/g以上の
予備炭化品は電池性能がかなり劣り、かつ、少なくとも
2日程度の発酵乾燥を行った後に400〜600°Cで
自燃式予備炭化を行った予備炭化品はBET比表面積が
40m2/g以下となった。
Comprehensively judging from many other test results that do not show details, the preliminary carbonized product having a BET specific surface area of 50 m 2 / g or more has considerably poor battery performance and has at least about two days of fermentation drying. The BET specific surface area of the pre-carbonized product obtained by performing the self-combustion type pre-carbonization at 400 to 600 ° C. after performing the above was 40 m 2 / g or less.

【0121】(実施例4:電池負極材料としての性能試
験2)上記実施例3における試料Aについての自燃式予
備炭化品に関し、予備炭化前の発酵乾燥日数が5日及び
30日のものについても同上の電池性能試験を行った。
その結果を表3に示す。外熱式予備炭化品と、発酵乾燥
日数が15日である自燃式予備炭化品についてのデータ
は表2と同一である。
(Example 4: Performance test 2 as negative electrode material for battery) Regarding the self-combustion type preliminary carbonized product of Sample A in Example 3, the fermentation drying days before preliminary carbonization were 5 days and 30 days. A battery performance test was performed as described above.
Table 3 shows the results. The data for the externally heated pre-carbonized product and the self-burning pre-carbonized product with 15 days of fermentation drying are the same as in Table 2.

【0122】[0122]

【表3】 表3より分かるように、発酵乾燥日数が5日〜30日の
ものについては、その日数の延長に伴い次第に電池性能
が向上するが、基本的にはいずれの試料についても、外
熱式予備炭化品と殆ど遜色のない充放電効率を示した。
[Table 3] As can be seen from Table 3, in the case of the fermentation drying days of 5 to 30 days, the battery performance is gradually improved with the extension of the days. The charge-discharge efficiency was almost the same as the product.

【図面の簡単な説明】[Brief description of the drawings]

【図1】混合予備発酵槽1の断面図である。FIG. 1 is a sectional view of a mixed preliminary fermentation tank 1.

【図2】発酵乾燥/予備炭化槽の一部切欠き正面図であ
る。
FIG. 2 is a partially cutaway front view of a fermentation drying / preliminary carbonization tank.

【図3】発酵乾燥/予備炭化槽の一部切欠き側面図であ
る。
FIG. 3 is a partially cutaway side view of a fermentation drying / preliminary carbonization tank.

【図4】通気樋の斜視図である。FIG. 4 is a perspective view of a ventilation gutter.

【図5】発酵乾燥/予備炭化装置の全体図である。FIG. 5 is an overall view of a fermentation drying / preliminary carbonization apparatus.

【図6】発酵乾燥/予備炭化/焼成装置の全体システム
を概念化して示す図である。
FIG. 6 is a diagram conceptually showing an entire system of a fermentation drying / preliminary carbonization / firing apparatus.

【図7】発酵乾燥槽を一部切欠き状態で示す斜視図であ
る。
FIG. 7 is a perspective view showing the fermentation drying tank in a partially notched state.

【図8】ロータリーキルン式の発酵乾燥槽の正面方向斜
視図及び右側面図である。
FIG. 8 is a front perspective view and a right side view of a rotary kiln type fermentation drying tank.

【図9】焼成炉の要部断面図である。FIG. 9 is a sectional view of a main part of a firing furnace.

【図10】予備炭化時の温度変化を示すグラフ図であ
る。
FIG. 10 is a graph showing a temperature change during preliminary carbonization.

【符号の説明】[Explanation of symbols]

1 混合予備発酵槽 2 植物性有機物 6 発酵乾燥/予備炭化槽 9 通気樋 12 発酵乾燥/予備炭化装置 16 木酢抽出装置 19 発酵乾燥/予備炭化/焼成装置 21 発酵乾燥槽 22 予備炭化炉 23 焼成炉 DESCRIPTION OF SYMBOLS 1 Preliminary mixed fermentation tank 2 Plant organic matter 6 Fermentation drying / preliminary carbonization tank 9 Ventilation gutter 12 Fermentation drying / preliminary carbonization apparatus 16 Wood vinegar extraction apparatus 19 Fermentation drying / preliminary carbonization / firing apparatus 21 Fermentation drying tank 22 Preliminary carbonization furnace 23 Firing furnace

Claims (13)

【特許請求の範囲】[Claims] 【請求項1】 粉粒状又は破砕状の植物性有機物を好気
性の高温発酵菌群により酸化発酵させて、該酸化発酵の
発酵熱による植物性有機物の乾燥と、前記植物性有機物
中の油分の発酵分解及び繊維質等の発酵低分子化とを、
植物性有機物の予備炭化/焼成処理に適した程度まで行
わせることにより、発酵乾燥材を得ることを特徴とする
植物性有機物の発酵乾燥方法。
Claims 1. A powdery or crushed plant organic matter is oxidized and fermented by a group of aerobic high-temperature fermenting bacteria, and the plant organic matter is dried by the fermentation heat of the oxidative fermentation, and the oil content in the plant organic matter is reduced. With fermentation decomposition and fermentation low molecular weight such as fiber,
A fermentation drying method for a vegetable organic material, wherein a fermentation drying material is obtained by performing the treatment to a degree suitable for preliminary carbonization / firing of the vegetable organic material.
【請求項2】 前記酸化発酵により、前記植物性有機物
の含水率を40重量%以下とし、及び/又はその油分を
20重量%以下とすることを特徴とする請求項1に記載
の植物性有機物の発酵乾燥方法。
2. The vegetable organic matter according to claim 1, wherein the oxidative fermentation reduces the water content of the vegetable organic matter to 40% by weight or less and / or the oil content thereof to 20% by weight or less. Fermentation drying method.
【請求項3】 前記植物性有機物がコーヒー粕であるこ
とを特徴とする請求項1又は請求項2のいずれかに記載
の植物性有機物の発酵乾燥方法。
3. The method for fermenting and drying vegetable organic matter according to claim 1, wherein the vegetable organic matter is coffee grounds.
【請求項4】 前記高温発酵菌群が、好気的自然条件に
おいて酸化発酵中の植物性有機物の好気性発酵菌群中よ
り高温殺菌処理を通じて選抜され、新たに発酵乾燥させ
るべき植物性有機物に接種されたものであることを特徴
とする請求項1〜請求項3のいずれかに記載の植物性有
機物の発酵乾燥方法。
4. The high-temperature fermenting bacteria group is selected from the aerobic fermenting bacteria group of the vegetative organic substances undergoing oxidative fermentation under aerobic natural conditions through a high-temperature sterilization treatment, and the plant organic substances to be newly fermented and dried. The method for fermenting and drying plant organic matter according to any one of claims 1 to 3, wherein the method is inoculated.
【請求項5】 前記高温発酵菌群が、好気的自然条件に
おいて酸化発酵中の植物性有機物を表面温度300〜4
50°C又は中心温度150〜200°Cの高温条件に
晒し、降温後に生存菌を再生繁殖させることにより選抜
されたものであることを特徴とする請求項1〜請求項4
のいずれかに記載の植物性有機物の発酵乾燥方法。
5. The high-temperature fermenting bacteria group removes plant organic matter undergoing oxidative fermentation under aerobic natural conditions to a surface temperature of 300-4.
The method is characterized by being selected by exposing to a high temperature condition of 50 ° C. or a central temperature of 150 to 200 ° C. and regenerating and proliferating living bacteria after the temperature is lowered.
The method for fermenting and drying a plant organic matter according to any one of the above.
【請求項6】 粉粒状又は破砕状の植物性有機物を、請
求項1〜請求項5のいずれかに記載の発酵乾燥方法によ
り発酵乾燥処理して得られることを特徴とする発酵乾燥
材。
6. A fermented and dried material obtained by fermenting and drying a powdery or crushed plant organic matter by the fermentation and drying method according to any one of claims 1 to 5.
【請求項7】 好気的な自然条件において酸化発酵中の
植物性有機物を表面温度300〜450°C又は中心温
度150〜200°Cの高温条件に晒し、降温後に生存
菌を再生繁殖させることにより得られ、請求項1〜請求
項5のいずれかに記載の発酵乾燥方法に供される植物性
有機物に接種されることを特徴とする高温発酵菌群。
7. Exposure of vegetative organic matter under oxidative fermentation under aerobic natural conditions to a high temperature condition of a surface temperature of 300 to 450 ° C. or a central temperature of 150 to 200 ° C., and regenerating and propagating living bacteria after cooling. And a high-temperature fermentation bacterium, which is inoculated to the plant organic matter subjected to the fermentation drying method according to any one of claims 1 to 5.
【請求項8】 前記高温発酵菌群が、発酵乾燥材中に種
菌として含まれた状態で植物性有機物に接種され、ある
いは、予備炭化処理中の発酵乾燥材から回収された木酢
中に含まれる状態で植物性有機物に接種されるものであ
ることを特徴とする請求項7に記載の高温発酵菌群。
8. The group of high-temperature fermenting bacteria is inoculated to plant organic matter while being contained as a seed in the fermented dried material, or is contained in wood vinegar recovered from the fermented dried material undergoing preliminary carbonization treatment. The high-temperature fermentation bacteria group according to claim 7, which is inoculated to the plant organic matter in a state.
【請求項9】 請求項6に記載の発酵乾燥材を得た後、
更に予備炭化して予備炭化材とし、次いで焼成すること
により炭素質材料を得ることを特徴とする植物性有機物
の発酵乾燥/予備炭化/焼成方法。
9. After obtaining the fermentation dried material according to claim 6,
A method of fermenting and drying / preliminary carbonization / firing of a vegetable organic material, wherein a carbonaceous material is obtained by preliminarily carbonizing to obtain a preliminary carbonized material and then firing.
【請求項10】 前記炭素質材料が、リチウム複合酸化
物からなる正極と、負極活物質としてリチウムイオンを
ドープ/脱ドープ可能な炭素質負極材料からなる負極と
を備えた非水電解液二次電池における、該炭素質負極材
料として使用されるものであることを特徴とする請求項
9に記載の植物性有機物の発酵乾燥/予備炭化/焼成方
法。
10. A non-aqueous electrolyte secondary battery comprising: a positive electrode composed of a lithium composite oxide as a carbonaceous material; and a negative electrode composed of a carbonaceous negative electrode material capable of doping / dedoping lithium ions as a negative electrode active material. The fermentation drying / preliminary carbonization / firing method for plant organic matter according to claim 9, which is used as the carbonaceous negative electrode material in a battery.
【請求項11】 前記予備炭化が、発酵乾燥材を適度の
外熱と酸素供給により部分燃焼させつつ、その燃焼熱に
より発酵乾燥材を予備炭化する自燃式予備炭化法により
行われ、 かつ、その予備炭化温度が、400〜600°Cの範囲
内の所定の温度に制御されるものであることを特徴とす
る請求項9又は請求項10のいずれかに記載の植物性有
機物の発酵乾燥/予備炭化/焼成方法。
11. The pre-carbonization is performed by a self-combustion pre-carbonization method of pre-carbonizing the fermentation dried material by the combustion heat while partially burning the fermentation dried material by supplying an appropriate amount of external heat and oxygen. The preliminary carbonization temperature is controlled to a predetermined temperature in the range of 400 to 600 ° C, wherein the fermentation drying / preliminary fermentation of the plant organic matter according to any one of claims 9 and 10. Carbonization / firing method.
【請求項12】 以下1)〜3)の要素を備えることを
特徴とする植物性有機物の発酵乾燥/予備炭化装置。 1)壁部の少なくとも一部が粉粒状の植物性有機物を通
過・脱落させない程度のメッシュ板を以て構成され、か
つ、少なくとも一部の対向側壁間には下向きの溝構造を
構成する通気樋が複数架設された発酵乾燥/予備炭化
槽。 2)上記発酵乾燥/予備炭化槽を内部に固設し、あるい
は該発酵乾燥/予備炭化槽を内部に搬入/搬出する構造
の加熱炉であって、熱気体の流通により発酵乾燥/予備
炭化槽内部を加熱する熱気流通式の加熱炉。 3)上記加熱炉における熱気流通路の排気側に、排煙流
を冷却して木酢を回収する木酢回収装置が設けられてい
る。
12. An apparatus for fermenting and drying / preliminary carbonization of vegetable organic matter, comprising the following elements 1) to 3). 1) At least a part of the wall is constituted by a mesh plate that does not allow the passage of powdery or granular plant organic matter, and a plurality of ventilation gutters forming a downward groove structure are provided between at least a part of the opposing side walls. An installed fermentation drying / preliminary carbonization tank. 2) A heating furnace having a structure in which the above-mentioned fermentation drying / preliminary carbonization tank is fixed inside or the fermentation drying / preliminary carbonization tank is carried in / out, and the fermentation drying / preliminary carbonization tank is formed by flowing hot gas. A hot air circulation type heating furnace that heats the inside. 3) A wood vinegar collecting device is provided on the exhaust side of the hot air flow passage in the heating furnace to cool the flue gas stream and collect wood vinegar.
【請求項13】 以下4)又は5)の発酵乾燥槽と、
6)の予備炭化炉と、7)の焼成炉とを要素として備
え、かつ、これらの要素間に介在する受渡し手段によっ
て被処理材を各要素間で順次連続的に受渡し可能となっ
ていることを特徴とする植物性有機物の発酵乾燥/予備
炭化/焼成装置。 4)壁部の少なくとも一部が被処理材を通過・脱落させ
ない程度のメッシュ板を以て構成され、かつ、少なくと
も一部の対向側壁間には下向きの溝構造を構成する通気
樋が複数架設され、下端に被処理材の排出口を設けた発
酵乾燥槽。 5)内壁の多孔板と外壁の無孔板との2重壁構造を持つ
円筒状ドラム本体を横向きに設置して駆動ローラにより
回転可能に支持し、前記ドラム本体の軸方向の一端に被
処理材の投入フィーダーを構成すると共に、他端には被
処理材の排出口を開口させたロータリーキルン式の発酵
乾燥槽。 6)上部に被処理材の投入口を、下部に被処理材の排出
口をそれぞれ備えた予備炭化炉の筒状本体の下半部にヒ
ータを内蔵すると共に、前記本体下半部の周壁には多数
の空気送給口を設け、前記本体上部には排煙流を冷却し
て木酢を回収する木酢回収装置が設けられている予備炭
化炉。 7)不活性ガスの送給管を下部に組込んだ耐熱構造の壁
部を有し、上部に被処理材の投入口を設けた焼成炉の筒
状本体において、その内部の下部軸心部に被処理材の排
出口を兼ねた下部管状電極を形成し、前記筒状本体の上
部軸心部には前記下部管状電極に対向させて上部電極を
形成し、被処理材である予備炭化材を直接通電により加
熱焼成する竪型電気加熱炉式の焼成炉。
13. A fermentation drying tank according to 4) or 5) below,
6) Preliminary carbonization furnace and 7) firing furnace are provided as elements, and the material to be treated can be sequentially and continuously transferred between the elements by the transfer means interposed between these elements. A plant organic matter fermentation drying / preliminary carbonization / firing apparatus. 4) At least a portion of the wall portion is formed of a mesh plate that does not allow the material to be processed to pass through and falls off, and a plurality of ventilation gutters forming a downward groove structure are provided between at least some of the opposed side walls, A fermentation drying tank with a discharge port at the lower end for the material to be treated. 5) A cylindrical drum body having a double-walled structure of a perforated plate on the inner wall and a non-perforated plate on the outer wall is installed horizontally and rotatably supported by a driving roller, and one end of the drum body in the axial direction is processed. A rotary kiln-type fermentation drying tank that constitutes a material feeder and has an open end for the material to be treated at the other end. 6) A heater is built in the lower half of the tubular main body of the preliminary carbonization furnace, which has an inlet for the material to be processed at the upper part and an outlet for the material to be processed at the lower part, and the peripheral wall of the lower part of the main body has Is a preliminary carbonization furnace provided with a large number of air supply ports, and a wood vinegar recovery device provided at an upper portion of the main body for cooling a flue gas stream and collecting wood vinegar. 7) In a cylindrical body of a firing furnace having a heat-resistant structure wall in which a supply pipe for an inert gas is incorporated at a lower portion and an inlet for a material to be treated provided at an upper portion, a lower axial portion inside the cylindrical body. Forming a lower tubular electrode also serving as an outlet for the material to be treated, and forming an upper electrode at the upper axial portion of the tubular main body so as to face the lower tubular electrode; A vertical electric heating furnace-type firing furnace that heats and fires by direct energization.
JP01641199A 1998-03-13 1999-01-26 Fermentation drying / preliminary carbonization / firing method for vegetable organic matter, fermentation drying / preliminary carbonization / firing apparatus for vegetable organic matter, high temperature fermentation bacteria group and fermentation drying material Expired - Fee Related JP3338393B2 (en)

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