JPH11281603A - Method for inspecting coating exfoliation of heavy corrosion-proof coated steel product - Google Patents

Method for inspecting coating exfoliation of heavy corrosion-proof coated steel product

Info

Publication number
JPH11281603A
JPH11281603A JP10086156A JP8615698A JPH11281603A JP H11281603 A JPH11281603 A JP H11281603A JP 10086156 A JP10086156 A JP 10086156A JP 8615698 A JP8615698 A JP 8615698A JP H11281603 A JPH11281603 A JP H11281603A
Authority
JP
Japan
Prior art keywords
exfoliation
heavy corrosion
cleaned
thermograph
heavy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10086156A
Other languages
Japanese (ja)
Inventor
Shiro Miyata
志郎 宮田
Hisao Kitagawa
尚男 北川
Yoshihiro Okano
嘉宏 岡野
Mitsugi Fusamae
貢 房前
Yoshiro Saito
義郎 斎藤
Shigeru Nakagawa
茂 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NKK Corp, Nippon Kokan Ltd filed Critical NKK Corp
Priority to JP10086156A priority Critical patent/JPH11281603A/en
Publication of JPH11281603A publication Critical patent/JPH11281603A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N25/00Investigating or analyzing materials by the use of thermal means
    • G01N25/72Investigating presence of flaws

Landscapes

  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Paints Or Removers (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Investigating Or Analyzing Materials Using Thermal Means (AREA)
  • Radiation Pyrometers (AREA)

Abstract

PROBLEM TO BE SOLVED: To detect the presence or absence of the exfoliation of a heavy corrosion- proof band at an early state by cleaning the surfaces of a heavy corrosion-proof coated steel product, picking up the images of the cleaned surfaces by an infrared camera to create a thermograph. and detecting local sections of different temperatures. SOLUTION: The heavy corrosion proof coated surfaces of a heavy corrosionproof steel product are cleaned by spraying jet water, brushing with brushes. etc. The images of the cleaned surfaces are picked up by an infrared camera 1 to create a thermograph 3. It is preferable to pick up images while the cleaned heavy corrosion-proof surfaces are being heated or cooled, specifically when it is a clear day. In addition, it is preferable to be at the time of ebb tide, especially at the time ebb tide in the spring tide. As exfoliated sections appear as sections with temperature differences from surroundings in the thermograph 3, it is determined that the possibility of exfoliation is high at their localities. Detailed examination is performed by divers, and repairs are made in the case that exfoliation is verified. By detecting the exfoliation at a light stage of exfoliation and making repairs speedily, it is possible to reduce repair cost.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、海洋環境に設置さ
れている重防食被覆鋼材の重防食被覆剥離の有無を検査
する方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for inspecting a heavy corrosion protection coated steel material installed in a marine environment for the presence or absence of heavy corrosion protection coating peeling.

【0002】[0002]

【従来の技術】従来、海洋環境に設置されている重防食
被覆鋼材の被覆剥離の検査は船上からの目視観察や潜水
夫によるハンマーを用いた打音調査によって行われてい
た。
2. Description of the Related Art Conventionally, the inspection of peeling of a heavy corrosion-resistant coated steel material installed in a marine environment has been carried out by visual observation from a ship or by hammering of a diver using a hammer.

【0003】[0003]

【発明が解決しようとする課題】ところが、目視観察で
は剥離がかなり進行し、大きな異常が発生してからでな
いと剥離故障を発見できない。そのため、補修が大掛か
りな作業となり、労力と費用の両方で問題であった。
However, in visual observation, peeling has considerably progressed, and a peeling failure cannot be found until a large abnormality has occurred. As a result, the repair work was a large-scale operation, and both labor and cost were problems.

【0004】また、潜水夫のハンマー打音調査は検査に
時間を要して効率が悪かった。
[0004] In addition, the hammer hammering sound survey of divers takes time for inspection and is inefficient.

【0005】本発明の目的は、海洋環境に立設されてい
る重防食被覆鋼材の重防食被覆剥離の有無を簡便に早期
発見できる方法を提供することにある。
An object of the present invention is to provide a method for easily and early detecting the presence or absence of heavy corrosion protection coating peeling of heavy corrosion protection coating steel material standing upright in a marine environment.

【0006】[0006]

【課題を解決するための手段】本発明者らは上記課題を
解決するべく鋭意検討の結果、重防食被覆に剥離を生ず
ると、該剥離部が太陽光照射による温度上昇あるいは洗
浄で濡れた重防食被覆の乾燥の過程で周囲と温度差を生
じることを見出し、これを検出することによって剥離部
を高い確率で検出しうることを見出して本発明を完成す
ることができた。
Means for Solving the Problems The inventors of the present invention have conducted intensive studies to solve the above-mentioned problems. As a result, when the heavy corrosion protection coating was peeled off, the peeled portion was heated by sunlight or wetted by washing. The present inventors have found that a temperature difference is generated between the surroundings in the process of drying the anticorrosion coating and that the peeled portion can be detected with a high probability by detecting the temperature difference, thereby completing the present invention.

【0007】すなわち、本発明は、海洋環境に設置され
ている重防食被覆鋼材の表面を清掃し、該清掃面を赤外
線カメラで撮影してサーモグラフを作成し、局所的に温
度の異なる部位を検出することを特徴とする、重防食被
覆鋼材の被覆剥離検査方法に関するものである。
That is, according to the present invention, a surface of a heavy corrosion protection coated steel material installed in a marine environment is cleaned, and the surface to be cleaned is photographed with an infrared camera to create a thermograph. The present invention relates to a method for inspecting the peeling of a heavy corrosion-resistant coated steel material, which is characterized by detecting.

【0008】[0008]

【発明の実施の形態】以下、本発明につき詳細に説明す
る。本発明が適用される鋼材は、構造用鋼、高張力鋼、
耐候性鋼等からなる、鋼板、H形鋼等の形鋼、鋼矢板、
鋼管矢板、鋼管杭、棒鋼等である。これらの鋼材表面に
亜鉛、クロム、アルミニウム、ニッケル、あるいは2種
以上の金属からなるメッキを施してあっても良い。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail. Steel materials to which the present invention is applied include structural steel, high-tensile steel,
Steel plates, steel sheet piles, steel sheet piles, etc.
Steel pipe sheet piles, steel pipe piles, steel bars, etc. The surface of these steel materials may be plated with zinc, chromium, aluminum, nickel, or two or more metals.

【0009】これらの鋼材は予め脱脂、酸洗、ショット
ブラスト、グリッドブラスト、サンドブラスト等の素地
調整を行ない、好ましくはエポキシ樹脂系、ウレタン樹
脂系等の有機樹脂系プライマー層を設け、その上に重防
食被覆が施される。プライマー層の膜厚は10〜200
μm程度、通常20〜100μm程度である。鋼材とプ
ライマー層の間に、クロメート皮膜等の化成処理層を設
けることもある。
These steel materials are preliminarily subjected to base adjustment such as degreasing, pickling, shot blasting, grid blasting, and sand blasting, and are preferably provided with an organic resin-based primer layer such as an epoxy resin-based or urethane resin-based layer. An anticorrosion coating is applied. The thickness of the primer layer is 10 to 200
μm, usually about 20 to 100 μm. A chemical conversion layer such as a chromate film may be provided between the steel material and the primer layer.

【0010】重防食被覆は防食層としてポリオレフィ
ン、ウレタン、ラバーライニング等が被覆されたもので
あり、接着層としてポリオレフィンの場合には変性ポリ
オレフィンが一般に用いられる。
The heavy duty anticorrosion coating is coated with polyolefin, urethane, rubber lining or the like as an anticorrosion layer. In the case of polyolefin as an adhesive layer, a modified polyolefin is generally used.

【0011】防食ポリオレフィン層のポリオレフィン樹
脂は、低密度ポリエチレン、中密度ポリエチレン、高密
度ポリエチレン、直鎖状低密度ポリエチレン、ポリプロ
ピレン等の公知のポリオレフィン、およびエチレン−プ
ロピレンランダムまたはブロック共重合体等の公知のポ
リオレフィン共重合体である。
The polyolefin resin of the anticorrosion polyolefin layer may be selected from known polyolefins such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, linear low-density polyethylene, and polypropylene, and known polyolefins such as ethylene-propylene random or block copolymers. Is a polyolefin copolymer.

【0012】防食層として用いられるウレタンエラスト
マー層はイソシアネート化合物とポリオール化合物を原
料として形成されるものである。
The urethane elastomer layer used as the anticorrosion layer is formed using an isocyanate compound and a polyol compound as raw materials.

【0013】ラバーライニング層は、ネオプレンゴム、
ブチルゴム、ニトリルゴム、クロロプレンゴム等の合成
ゴム、天然ゴム、ウレタン系樹脂からなるゴム等が用い
られる。
The rubber lining layer is made of neoprene rubber,
Synthetic rubber such as butyl rubber, nitrile rubber and chloroprene rubber, natural rubber, rubber made of urethane resin, and the like are used.

【0014】防食層には、耐候性、その他の特性を向上
させるため、カーボンブラック、酸化チタン等の各種顔
料、酸化防止剤等の各種の添加成分を添加することがあ
る。添加量としては顔料は0.1〜40重量%、通常0.
5〜10重量%程度であり、酸化防止剤は0.1〜3重
量%程度、通常0.5〜2重量%程度である。
In order to improve weather resistance and other characteristics, various additives such as carbon black and titanium oxide, and various additives such as antioxidants may be added to the anticorrosion layer. The amount of the pigment added is 0.1 to 40% by weight, usually 0.1 to 40% by weight.
It is about 5 to 10% by weight, and the antioxidant is about 0.1 to 3% by weight, usually about 0.5 to 2% by weight.

【0015】これらの重防食被覆の総厚は0.5〜5.0
mm程度、通常2.0〜3.0mm程度である。
The total thickness of these heavy duty anticorrosion coatings is 0.5 to 5.0.
mm, usually about 2.0 to 3.0 mm.

【0016】重防食被覆鋼材の重防食被覆面の清掃はジ
ェット水の吹付、ブラシでこする等によって行なう。フ
ジツボ等の貝類の付着の除去には適宜たがね等を使用す
る。清掃には通常水を使用するが使用しないで行なうこ
とも可能である。
The surface of the heavy corrosion protection coated steel material is cleaned by spraying jet water or rubbing with a brush. Use a chisel or the like to remove the attachment of shellfish such as barnacles. Water is usually used for cleaning, but cleaning can be performed without using water.

【0017】次に、この清掃した面を赤外線カメラで撮
影してサーモグラフを作成する。赤外線カメラは重防食
被覆鋼材上部の陸側から支持装置を利用して垂下させ、
上下左右に移動させながら撮影してもよく、あるいは船
上に設置して海側から撮影してもよい。
Next, the cleaned surface is photographed with an infrared camera to create a thermograph. The infrared camera is suspended from the land side above the heavy corrosion protection coated steel using a support device,
The image may be taken while moving up, down, left and right, or may be installed on a ship and taken from the sea side.

【0018】撮影期間は清掃した重防食被覆面が加熱さ
れあるいは冷却されているときが好ましく、具体的には
晴天の日が好ましい。撮影面を赤外線ヒーター等で加熱
してもよい。冷却されているときとは夕方のほか、清掃
した重防食被覆面が濡れていて気化熱を奪われていると
きも含まれる。一方、本発明の検査方法が適用される重
防食被覆面は水面上に露出している面であり、従って、
干潮時がよく、特に大潮の干潮時がよい。また、風が弱
く、波の穏やかなときが好ましい。尚、重防食被覆の最
も剥離しやすい部位は飛沫帯から干満帯にかけてである
ので、本発明の方法はこの最も剥離しやすい部分の検査
を行なうことができる。サーモグラフを取る前に、被覆
表面を赤外線ヒーターなどで加熱し、その後の冷却速度
が遅いところをもって被覆の浮きの可能性が高いと判断
しても良い。
During the photographing period, it is preferable that the cleaned anticorrosion-coated surface is heated or cooled, and more specifically, a sunny day is preferable. The imaging surface may be heated by an infrared heater or the like. The term “cooled” includes not only the evening, but also the time when the cleaned heavy duty anticorrosion coated surface is wet and deprived of heat of vaporization. On the other hand, the heavy corrosion protection coated surface to which the inspection method of the present invention is applied is a surface exposed on the water surface,
It is good at low tide, especially at the low tide of spring tide. It is preferable that the wind is weak and the waves are gentle. Since the most easily peeled portion of the heavy corrosion protection coating is from the splash zone to the tidal zone, the method of the present invention can inspect the most easily peeled portion. Before taking the thermograph, the surface of the coating may be heated with an infrared heater or the like, and then the location of the slow cooling rate may be judged to be high in the possibility of floating of the coating.

【0019】太陽光が照射されるなどして加熱されてい
るときは剥離部は熱伝導率の低いエア層があるため周囲
より高温になる。また、重防食被覆縁部で剥離部に海水
が侵入しているときもやはり高温となる。一方、気化熱
などで熱が奪われているときもやはり周囲より高温とな
る。
When heated due to irradiation with sunlight or the like, the peeled portion has a higher temperature than the surroundings due to the presence of an air layer having a low thermal conductivity. Also, when seawater has penetrated into the peeling portion at the heavy corrosion protection coating edge, the temperature also becomes high. On the other hand, when heat is taken away by heat of vaporization or the like, the temperature also becomes higher than the surroundings.

【0020】こうして、剥離部は周囲と温度差のある局
所となってサーモグラフにあらわれるので、当該局所に
剥離の可能性が高いものと判断して潜水夫による詳細調
査を行ない、剥離が確認されれば補修の処置をとる。
In this way, since the peeled portion appears in the thermograph as a local part having a temperature difference from the surroundings, it is determined that there is a high possibility of peeling in the local part, and a detailed investigation is performed by a diver to confirm the peeling. If it does, take repair measures.

【0021】[0021]

【実施例】図1に示す装置を用いた。この装置は赤外線
カメラ1にサーモグラフ3を表示するデータ処理装置2
が接続されている。このデータ処理装置はサーモグラフ
の時間微分、空間微分等の画像処理が可能なものであ
る。
EXAMPLE The apparatus shown in FIG. 1 was used. This device is a data processing device 2 for displaying a thermograph 3 on an infrared camera 1
Is connected. This data processing device is capable of performing image processing such as time differentiation and spatial differentiation of a thermograph.

【0022】この装置を図1に示すようにして、打設後
10年を経過した重防食被覆鋼矢板岸壁の被覆剥離検査
を行なった。重防食被覆は厚さ2.0mmのポリエチレ
ン被覆であり、カーボンブラック2重量%と酸化防止剤
を配合したものである。検査は晴天の日の大潮の干潮時
に行なった。付着生物等をジェット水の吹付で除去して
清掃し、乾燥後船上から赤外線カメラで撮影してサーモ
グラフを得た。潜水夫による打音調査を併せて行なっ
た。得られた結果を下表に示す。
Using this apparatus as shown in FIG. 1, a coating peeling test was carried out on a quay wall of a heavy-corrosion-coated steel sheet pile 10 years after its installation. The heavy-duty anticorrosion coating is a polyethylene coating having a thickness of 2.0 mm, and contains 2% by weight of carbon black and an antioxidant. The inspection was performed on a clear day at the low tide of the spring tide. The attached organisms and the like were removed by spraying with jet water and cleaned. After drying, the images were taken with an infrared camera from the ship to obtain a thermograph. A hammering survey by divers was also conducted. The results obtained are shown in the table below.

【0023】[0023]

【表1】 [Table 1]

【0024】[0024]

【発明の効果】本発明により、簡単で効率よく被覆剥離
の検査を行うことができる。特に、軽微な剥離の段階で
剥離を検出し、速やかに補修することで補修費用の低減
を図れる。本発明の方法は海洋環境に打設されている重
防食被覆鋼材の飛沫干満帯の一般点検として最適であ
り、広範囲に非接触で剥離の有無が検知できる。
According to the present invention, it is possible to easily and efficiently inspect the peeling of the coating. In particular, it is possible to reduce the repair cost by detecting the peeling at the stage of the slight peeling and performing the repair immediately. The method of the present invention is most suitable as a general inspection of a splash tide zone of a heavy corrosion protection coated steel material cast in a marine environment, and can detect the presence or absence of peeling in a wide range without contact.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の方法で被覆剥離検査を行なっている
状態を説明する図である。
FIG. 1 is a diagram illustrating a state in which a coating peeling inspection is performed by a method of the present invention.

【符号の説明】[Explanation of symbols]

1 赤外線カメラ 2 データ処理装置 3 サーモグラフ DESCRIPTION OF SYMBOLS 1 Infrared camera 2 Data processing device 3 Thermograph

───────────────────────────────────────────────────── フロントページの続き (72)発明者 房前 貢 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 斎藤 義郎 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 中川 茂 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Mitsugu Fuzen 1-1-2 Marunouchi, Chiyoda-ku, Tokyo Nihon Kokan Co., Ltd. (72) Inventor Yoshiro Saito 1-1-2 Marunouchi, Chiyoda-ku, Tokyo Inside Nippon Kokan Co., Ltd. (72) Inventor Shigeru Nakagawa 1-2-1 Marunouchi, Chiyoda-ku, Tokyo Nippon Kokan Co., Ltd.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 海洋環境に設置されている重防食被覆鋼
材の表面を清掃し、該清掃面を赤外線カメラで撮影して
サーモグラフを作成し、局所的に温度の異なる部位を検
出することを特徴とする、重防食被覆鋼材の被覆剥離検
査方法
1. A method for cleaning a surface of a heavy corrosion protection coated steel material installed in a marine environment, taking an image of the cleaned surface with an infrared camera, creating a thermograph, and detecting portions having locally different temperatures. Characterized by the method of inspecting the coating peeling of heavy corrosion resistant coated steel
JP10086156A 1998-03-31 1998-03-31 Method for inspecting coating exfoliation of heavy corrosion-proof coated steel product Pending JPH11281603A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10086156A JPH11281603A (en) 1998-03-31 1998-03-31 Method for inspecting coating exfoliation of heavy corrosion-proof coated steel product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10086156A JPH11281603A (en) 1998-03-31 1998-03-31 Method for inspecting coating exfoliation of heavy corrosion-proof coated steel product

Publications (1)

Publication Number Publication Date
JPH11281603A true JPH11281603A (en) 1999-10-15

Family

ID=13878887

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10086156A Pending JPH11281603A (en) 1998-03-31 1998-03-31 Method for inspecting coating exfoliation of heavy corrosion-proof coated steel product

Country Status (1)

Country Link
JP (1) JPH11281603A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013036811A (en) * 2011-08-05 2013-02-21 Tosoh Corp Method of detecting peeled portion of pipe inner coating layer
WO2016129475A1 (en) * 2015-02-10 2016-08-18 昭和電工株式会社 Corrosion-prevention film, method for forming same, and corrosion-prevention coating composition for forming corrosion-prevention film
WO2016207315A1 (en) * 2015-06-25 2016-12-29 Thyssenkrupp Steel Europe Ag Method for coating a surface of a metal strip and a metal strip-coating device
CN111999255A (en) * 2020-08-13 2020-11-27 中冶建筑研究总院(深圳)有限公司 Marine environment steel structure coating detection method and device, server and storage medium

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013036811A (en) * 2011-08-05 2013-02-21 Tosoh Corp Method of detecting peeled portion of pipe inner coating layer
WO2016129475A1 (en) * 2015-02-10 2016-08-18 昭和電工株式会社 Corrosion-prevention film, method for forming same, and corrosion-prevention coating composition for forming corrosion-prevention film
WO2016207315A1 (en) * 2015-06-25 2016-12-29 Thyssenkrupp Steel Europe Ag Method for coating a surface of a metal strip and a metal strip-coating device
CN107849698A (en) * 2015-06-25 2018-03-27 蒂森克虏伯钢铁欧洲股份公司 Method and metal tape plater for surfaces of metallic strip coating
US10739286B2 (en) 2015-06-25 2020-08-11 Thyssenkrupp Steel Europe Ag Method for coating a surface of a metal strip and a metal strip-coating device
CN111999255A (en) * 2020-08-13 2020-11-27 中冶建筑研究总院(深圳)有限公司 Marine environment steel structure coating detection method and device, server and storage medium
CN111999255B (en) * 2020-08-13 2024-01-19 中冶建筑研究总院(深圳)有限公司 Marine environment steel structure coating detection method, device, server and storage medium

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