JPH11255558A - Production of manganese-zinc-based ferrite core - Google Patents

Production of manganese-zinc-based ferrite core

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Publication number
JPH11255558A
JPH11255558A JP10185769A JP18576998A JPH11255558A JP H11255558 A JPH11255558 A JP H11255558A JP 10185769 A JP10185769 A JP 10185769A JP 18576998 A JP18576998 A JP 18576998A JP H11255558 A JPH11255558 A JP H11255558A
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JP
Japan
Prior art keywords
mol
based ferrite
ferrite core
producing
ions
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10185769A
Other languages
Japanese (ja)
Other versions
JP2935219B1 (en
Inventor
Yon Ho Han
ヨン ホ ハン
Zon Wan Baku
ゾン ワン バク
Jon Zu Sho
ジョン ズ ショ
Myon Shin Shin
ミョン シン シン
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Individual
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Individual
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Publication of JPH11255558A publication Critical patent/JPH11255558A/en
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Expired - Fee Related legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B1/00Details of transmission systems, not covered by a single one of groups H04B3/00 - H04B13/00; Details of transmission systems not characterised by the medium used for transmission
    • H04B1/06Receivers
    • H04B1/16Circuits
    • H04B1/20Circuits for coupling gramophone pick-up, recorder output, or microphone to receiver
    • H04B1/205Circuits for coupling gramophone pick-up, recorder output, or microphone to receiver with control bus for exchanging commands between units
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M11/00Telephonic communication systems specially adapted for combination with other electrical systems
    • H04M11/06Simultaneous speech and data transmission, e.g. telegraphic transmission over the same conductors
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/60Substation equipment, e.g. for use by subscribers including speech amplifiers
    • H04M1/6033Substation equipment, e.g. for use by subscribers including speech amplifiers for providing handsfree use or a loudspeaker mode in telephone sets
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/64Automatic arrangements for answering calls; Automatic arrangements for recording messages for absent subscribers; Arrangements for recording conversations
    • H04M1/65Recording arrangements for recording a message from the calling party
    • H04M1/656Recording arrangements for recording a message from the calling party for recording conversations
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M11/00Telephonic communication systems specially adapted for combination with other electrical systems
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M11/00Telephonic communication systems specially adapted for combination with other electrical systems
    • H04M11/02Telephonic communication systems specially adapted for combination with other electrical systems with bell or annunciator systems
    • H04M11/025Door telephones
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R5/00Stereophonic arrangements
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/26Devices for calling a subscriber
    • H04M1/27Devices whereby a plurality of signals may be stored simultaneously
    • H04M1/271Devices whereby a plurality of signals may be stored simultaneously controlled by voice recognition
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/57Arrangements for indicating or recording the number of the calling subscriber at the called subscriber's set
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/64Automatic arrangements for answering calls; Automatic arrangements for recording messages for absent subscribers; Arrangements for recording conversations
    • H04M1/65Recording arrangements for recording a message from the calling party
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02DCLIMATE CHANGE MITIGATION TECHNOLOGIES IN INFORMATION AND COMMUNICATION TECHNOLOGIES [ICT], I.E. INFORMATION AND COMMUNICATION TECHNOLOGIES AIMING AT THE REDUCTION OF THEIR OWN ENERGY USE
    • Y02D30/00Reducing energy consumption in communication networks
    • Y02D30/70Reducing energy consumption in communication networks in wireless communication networks

Abstract

PROBLEM TO BE SOLVED: To provide a method for producing a Mn-Zn-based ferrite sintered compact ensured to afford low electric power loss over high frequency band through effectively adding Ti<+4> ion to a Mn-Zn-based ferrite core to raise its resistivity. SOLUTION: This method for producing a Mn-Zn-based ferrite sintered compact comprises the following three stages: a mixture of 51-55 mol.% Fe2 O3 , 32-40 mol.% of one kind of MnO, MnO2 , Mn3 O4 and MnCO3 and 6-14 mol.% ZnO is incorporated with 0.01-5.0 wt.% of titanium iron oxide or titanium manganese oxide rather than TiO2 having been used conventionally followed by wet mixing and then drying, the resulting mixture is calcinated at 800-1,100 deg.C, and the resulting product thus calcinated is ground, molded, and then sintered at 1,100-1,250 deg.C.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明はMn−Zn系のフェ
ライトコア(ferrite core)の製造方法に
関し、更に詳細には効果的にTi+4イオンを添加して
比抵抗値を増加させることにより、高周波で低い電力消
費を有するようにしたMn−Zn系のフェライトコアの
製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a Mn-Zn ferrite core, and more particularly, to a method of effectively adding Ti + 4 ions to increase the specific resistance to increase the high frequency. The present invention relates to a method for producing a Mn-Zn based ferrite core having low power consumption.

【0002】[0002]

【従来の技術】磁性材料としてのフェライトコア(fe
rrite core)の特性には高い初期透磁率、低
い電力損失係数、大きな飽和磁束密度が要求される。し
かし、この3つの特性を全部満たすには限界があるた
め、用途に応じて組成を異にするフェライトを用いてい
る。500kHz以上且つ2MHz以下の周波数範囲で
の低電力損失の用途としては51〜54モル%のFe
、32〜39モル%のMnO、6〜14モル%のZ
nOの組成範囲を有するMn−Zn系のフェライトコア
(Mn−Zn ferrite core)を主として
用いる。一般に、500kHz以上の使用周波数の場合
には渦電流に起因する電力損失が急に増加するが、この
ような渦電流に起因する電力損失を減少させるためには
Mn−Zn系のフェライトの比抵抗値を増加させる必要
がある。これまで、様々な添加剤が試片の比抵抗値を高
めるために使用されている。Ti4+は、前記Mn−Z
nのフェライトの比抵抗を増加させるための代表的な物
質のうちの一つであり、Mn−Zn系のフェライトの主
な電気伝導機構であるFe2+イオンとFe3+イオン
間の電子移動を抑制する作用をする。
2. Description of the Related Art A ferrite core (fe) as a magnetic material is used.
The characteristics of the “write core” require a high initial magnetic permeability, a low power loss coefficient, and a large saturation magnetic flux density. However, since there is a limit in satisfying all three characteristics, ferrites having different compositions according to the application are used. For low power loss applications in the frequency range of 500 kHz or more and 2 MHz or less, 51 to 54 mol% of Fe 2
O 3 , 32-39 mol% MnO, 6-14 mol% Z
An Mn-Zn ferrite core having a composition range of nO is mainly used. Generally, at an operating frequency of 500 kHz or more, the power loss due to the eddy current sharply increases. You need to increase the value. To date, various additives have been used to increase the resistivity of the coupon. Ti 4+ is the Mn-Z
n is one of the typical materials for increasing the specific resistance of ferrite of n, and suppresses electron transfer between Fe 2+ ions and Fe 3+ ions, which is the main electric conduction mechanism of Mn—Zn ferrite. To act.

【0003】従来のMn−Zn系のフェライトコアは、
Ti4+イオンの原料としてTiO形態の粉末を混合
する過程で添加する。前記添加されたTi4+イオン
が、効果的に試片の比抵抗を増加させ且つ電力損失(p
ower loss)を減少させるためには、Ti4+
イオンがFe3+イオンに代わって置換してMn−Zn
のフェライトの結晶格子内に固溶され、Fe2+イオン
とFe3+イオンとの間の電子移動を抑制して抵抗を増
加させなければならない。
A conventional Mn-Zn ferrite core is
It is added in the process of mixing TiO 2 form powder as a source of Ti 4+ ions. The added Ti 4+ ions effectively increase the specific resistance of the specimen and reduce the power loss (p
In order to reduce the power loss, Ti 4+
Mn-Zn is replaced by Fe 3+ ions instead of ions.
Must be dissolved in the crystal lattice of the ferrite, and the resistance must be increased by suppressing electron transfer between Fe 2+ ions and Fe 3+ ions.

【0004】しかしながら、上記した固相法による一般
的な製造工程においては、Ti4+イオンはMn−Zn
のフェライトの結晶格子内部に均一に置換されない。こ
のため、TiO形態で添加されたTi4+イオンがM
n−Zn系のフェライトのスピネル(spinel)結
晶格子内に均一に置換されずに遊離された状態のまま存
する場合には、効果的に比抵抗を増加させることができ
なく、しかも不均一な微細構造を作って第2相として存
しながら初期透磁率を減少させる等の電磁気的な物性の
低下をもたらす。
[0004] However, in the above-mentioned general manufacturing process by the solid phase method, Ti 4+ ions are converted to Mn-Zn.
Is not uniformly substituted within the ferrite crystal lattice. For this reason, Ti 4+ ions added in the form of TiO 2
If the n-Zn ferrite spinel crystal lattice is left in a free state without being uniformly substituted, the specific resistance cannot be effectively increased, and the non-uniform fineness cannot be increased. Electromagnetic properties such as a decrease in initial magnetic permeability while forming a structure and remaining as a second phase are brought about.

【0005】[0005]

【発明が解決しようとする課題】本発明は上記した従来
のMn−Zn系のフェライトコアの問題点を解決するた
めになされたものであり、Ti4+イオンを焼結体の結
晶格子内に効果的に固溶させるために、今まで使用され
てきたTiOでなく、既に原子スケールでFe2+
オンと結合している形態のチタン鉄酸化物を添加して、
500kHz以上の周波数で安定的且つ低電力損失を得
られるMn−Zn系のフェライト焼結体を提供すること
をその目的とする。
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems of the conventional Mn-Zn based ferrite core, and has an effect that Ti 4+ ions are effectively added to the crystal lattice of the sintered body. In order to form a solid solution, instead of TiO 2 which has been used so far, titanium iron oxide in a form already bonded to Fe 2+ ions on an atomic scale is added,
An object of the present invention is to provide a Mn-Zn based ferrite sintered body that can obtain a stable and low power loss at a frequency of 500 kHz or more.

【0006】[0006]

【課題を解決するための手段】上記目的を達成するため
の本発明は、Fe:51〜55モル%、MnO、
MnO、Mn、MnCOのうち1種:32〜
40モル%、ZnO:6〜14モル%に、既存に使用さ
れたTiOでなく、チタン鉄酸化物或いはチタンマン
ガン酸化物を0.01〜5.0重量%添加して湿式混合
及び乾燥する段階と、800〜1100℃の温度でか焼
する段階と、粉砕、成形の後に1100〜1250℃の
温度で焼結する段階と、からなる。
In order to achieve the above object, the present invention provides a method for producing Fe 2 O 3 : 51 to 55 mol%, MnO,
One of MnO 2 , Mn 3 O 4 , and MnCO 3 : 32 to
To 40 mol% and ZnO: 6 to 14 mol%, 0.01 to 5.0 wt% of titanium oxide or titanium manganese oxide is added instead of the conventionally used TiO 2 and wet mixed and dried. A step of calcining at a temperature of 800 to 1100 ° C, and a step of sintering at a temperature of 1100 to 1250 ° C after pulverization and molding.

【0007】[0007]

【発明の実施の形態】本発明は、Mn−Znのフェライ
ト粉末にFe2+イオンと結合しているチタン鉄酸化物
又はチタンマンガン酸化物を添加して製造することによ
り、比抵抗を増加させるTi4+イオンが効果的にスピ
ネル結晶格子内に置換されて500kHz以上の高周波
で安定的且つ低電力損失を有するMn−Zn系のフェラ
イト焼結体を得られるようになる。一般に、使用周波数
が増加すると、渦電流(eddy current)に
よる電力損失が指数関数的に増加することになるが、か
かる渦電流に起因する電力損失は比抵抗に反比例関係に
ある。よって、比抵抗値を増加させる場合に電力損失の
減少が可能である。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention relates to a method for producing a ferrite powder of Mn-Zn by adding a titanium iron oxide or a titanium manganese oxide bonded to Fe 2+ ions to increase the specific resistance. 4+ ions are effectively substituted into the spinel crystal lattice, and a Mn-Zn based ferrite sintered body having stable and low power loss at a high frequency of 500 kHz or more can be obtained. Generally, as the operating frequency increases, the power loss due to the eddy current increases exponentially. The power loss due to the eddy current is inversely proportional to the specific resistance. Therefore, when the specific resistance value is increased, the power loss can be reduced.

【0008】本発明で用いられるチタン鉄酸化物には、
例えばFeTiO(ilmenite)を挙げられ
る。その添加量が0.01重量%以下の場合には添加効
果を期待することができなく、5.0重量%以上の場合
には非磁性金属イオンであるTi4+イオンがその他の
電磁気的な物性を劣化させることがある。ゆえに、その
添加量は0.01〜5.0重量%の範囲とすることが好
ましい。
The titanium iron oxide used in the present invention includes:
An example is FeTiO 3 (ilmenite). When the addition amount is 0.01% by weight or less, the effect of addition cannot be expected. When the addition amount is 5.0% by weight or more, Ti 4+ ion, which is a nonmagnetic metal ion, has other electromagnetic properties. May be deteriorated. Therefore, the amount of addition is preferably in the range of 0.01 to 5.0% by weight.

【0009】次は、実施例に基づいて説明する。 <実施例1>Fe:53モル%、MnO:38モ
ル%(MnOはMnの形態を補正して使用す
る)、ZnO:9モル%とし、ここにFeTiO内に
存するTiOが主組成に対して重量比で0.5重量%
になるように添加(単に、FeTiOから提供される
Fe2+イオンの量を勘案してFeの含量を補正
する)してジルコニアボール及びジャー(jar)を用
いて湿式混合し、1000℃の温度でか焼した後、10
00ppmのCaCOを添加してボールミールで湿式
粉砕する。そして、0.7重量%のPVA、0.7重量
%のPEGを添加した後、噴霧乾燥機を用いて果粒化
し、1.5ton/cm3の圧力で外径が3cm、内径
が2cm、高さが約1cmになるトロイド(toroi
d)状の成形体を製作する。
Next, a description will be given based on an embodiment. <Example 1> Fe 2 O 3: 53 mol%, MnO: 38 mol% (MnO is used to correct the form of Mn 3 O 4), ZnO: 9 and a molar% resides in FeTiO 3 here TiO 2 is 0.5% by weight based on the main composition
(To simply correct the content of Fe 2 O 3 in consideration of the amount of Fe 2+ ions provided from FeTiO 3 ), and wet-mix using zirconia balls and jars, and After calcination at a temperature of
Add 00 ppm CaCO 3 and wet mill with a ball meal. Then, after adding 0.7% by weight of PVA and 0.7% by weight of PEG, the mixture is granulated using a spray dryer, and has an outer diameter of 3 cm, an inner diameter of 2 cm, and a high pressure of 1.5 ton / cm3. Toroid which becomes approximately 1cm
d) A shaped body is manufactured.

【0010】このようにして得られるフェライトコア成
形体を焼結炉に装入する。この際、焼結の条件は300
℃/hrの昇温速度で800℃まで昇温させ、再度25
0℃/hrで1150℃まで昇温させた後、1150℃
で3時間ぐらい維持して焼結させる。そして、50℃/
hrで冷却させる。焼結や冷却に際して雰囲気の制御
は、logPO=a−b/Tの平衡酸素分圧に基づい
てa=7.8、b=14540の値を選択して制御す
る。
[0010] The ferrite core compact obtained in this manner is charged into a sintering furnace. At this time, the sintering condition is 300
The temperature was raised to 800 ° C. at a rate of
After raising the temperature to 1150 ° C at 0 ° C / hr, 1150 ° C
And sintering for about 3 hours. And 50 ° C /
Allow to cool at hr. The atmosphere is controlled at the time of sintering and cooling by selecting values of a = 7.8 and b = 14540 based on the equilibrium oxygen partial pressure of logPO 2 = ab / T.

【0011】<実施例2>Fe:53モル%、M
nO:38モル%(MnOはMnの形態を補正し
て使用する)、ZnO:9モル%とし、ここにFeTi
内に存するTiOが主組成に対して重量比で1重
量%になるように添加(単に、FeTiOから提供さ
れるFe2+イオンの量を勘案してFeの含量を
補正する)する。これ以外の条件は実施例1と同様にし
て行う。
Example 2 Fe 2 O 3 : 53 mol%, M
nO: 38 mol% (MnO is used after correcting the form of Mn 3 O 4 ), ZnO: 9 mol%, and FeTi
TiO 2 in O 3 is added so that the weight ratio of TiO 2 to the main composition is 1% by weight (the content of Fe 2 O 3 is corrected simply in consideration of the amount of Fe 2+ ions provided from FeTiO 3) Do). Other conditions are the same as in the first embodiment.

【0012】<比較例1>Fe:53モル%、M
nO:38モル%(MnOはMnの形態を補正し
て使用する)、ZnO:9モル%とし、ここに添加剤と
してのTiOを重量比で0.5重量%添加する。これ
以外の条件は実施形態1と同様にして行う。 <比較例2>Fe:53モル%、MnO:38モ
ル%(MnOはMnの形態を補正して使用す
る)、ZnO:9モル%とし、ここに添加剤としてのT
iOを重量比で1重量%添加する。これ以外の条件は
実施例1と同様にして行う。
Comparative Example 1 Fe 2 O 3 : 53 mol%, M
nO: 38 mol% (MnO is used after correcting the form of Mn 3 O 4 ), ZnO: 9 mol%, and TiO 2 as an additive is added thereto in a weight ratio of 0.5 wt%. Other conditions are the same as in the first embodiment. <Comparative Example 2> Fe 2 O 3: 53 mol%, MnO: 38 mol% (MnO is used to correct the form of Mn 3 O 4), ZnO: 9 and a molar%, T as additives here
1% by weight of iO 2 is added. Other conditions are the same as in the first embodiment.

【0013】上記実施例と比較例の実施結果を表1に示
す。
Table 1 shows the results of the above Examples and Comparative Examples.

【表1】 以上のように、本発明は、添加剤としてFeTiO
(ilmenite)を添加することにより、高周波
数で低い電力損失を有するフェライト焼結体を製造する
ことができる。
[Table 1] As described above, the present invention provides a method for producing FeTiO
By adding 3 (ilmenite), a ferrite sintered body having high frequency and low power loss can be manufactured.

【0014】[0014]

【発明の効果】上述したように、本発明は、Fe
、MnO、ZnOの混合物にチタン鉄酸化物又は
チタンマンガン酸化物を添加して粉末焼結法で製造する
ことにより、比抵抗を増加させるTi4+イオンが効果
的にスピネル(spinel)結晶格子内に均一に置換
されて高周波領域で安定的且つ低い電力損失を有するM
n−Zn系のフェライト焼結体を得ることができる。こ
れにより、各種の電気及び電子分野の磁性材料として幅
広く用いることができる。
As described above, according to the present invention, Fe
By adding a titanium iron oxide or a titanium manganese oxide to a mixture of 2 O 3 , MnO, and ZnO and manufacturing the mixture by a powder sintering method, Ti 4+ ions, which increase the specific resistance, are effectively converted into spinel crystals. M which is uniformly substituted in the lattice and has stable and low power loss in the high frequency range
An n-Zn ferrite sintered body can be obtained. Thereby, it can be widely used as a magnetic material in various electric and electronic fields.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 ショ ジョン ズ 大韓民国、キョンキ−ド、アンヤン−シ、 ドンアン−グ、ゴアンヤン−ドン、1587− 5、ションイル アパートメント207−909 (72)発明者 シン ミョン シン 大韓民国、キョンキ−ド、ソンナム−シ、 ブンダン−グ、スナイ−ドン、77、プレム −マウル、 603−302 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Shojongs Korea, Gyeonggi-do, Anyang-shi, Dong An-gu, Goan Yang-dong, 1587-5, Sho-Il Apartment 207-909 (72) Inventor Shin Myung Shin South Korea, Gyeonggi-do, Seongnam-si, Bundang-gu, Snai-dong, 77, Prem-maul, 603-302

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 Fe:51〜55モル%、Mn
O、MnO、Mn、MnCOのうち1種:3
2〜40モル%、ZnO:6〜14モル%に、チタン鉄
酸化物或いはチタンマンガン酸化物を0.01〜5.0
重量%添加して湿式混合及び乾燥する段階と、 800〜1100℃の温度でか焼(calcinati
on)する段階と、 粉砕、成形の後、1100〜1250℃の温度で焼結す
る段階と、 からなることを特徴とするMn−Zn系のフェライトコ
ア(Mn−Zn ferrite core)の製造方
法。
1. Fe 2 O 3 : 51 to 55 mol%, Mn
One of O, MnO 2 , Mn 3 O 4 , and MnCO 3 : 3
2 to 40 mol%, ZnO: 6 to 14 mol%, and titanium iron oxide or titanium manganese oxide in 0.01 to 5.0 mol%.
Weight mixing and wet mixing and drying; calcinati at a temperature of 800 to 1100 ° C.
on), and after crushing and forming, sintering at a temperature of 1100 to 1250 ° C., a method for producing a Mn—Zn ferrite core.
【請求項2】 チタン鉄酸化物はFeTiO(ilm
enite)であることを特徴とする請求項1に記載の
Mn−Zn系のフェライトコアの製造方法。
2. Titanium iron oxide is FeTiO 3 (ilm
2. The method for producing a Mn—Zn-based ferrite core according to claim 1, wherein
JP10185769A 1998-03-11 1998-07-01 Method for producing Mn-Zn ferrite core Expired - Fee Related JP2935219B1 (en)

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