JPH11236730A - Manufacture of wood deck - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide the manufacture of a wood deck, by which self-supporting properties are improved by reducing sectional areas and constituting posts in a T shape, the wood deck is stabilized only by placing sleepers on the posts and members having the same sectional areas (width and thickness) are used and each member is supplied and in which structure is simplified and the wood deck can be manufactured easily even by an amateur and can be produced in a short time. SOLUTION: Posts 1 are constituted and leveling posts 3 and auxiliary posts 4 placed on a floor post footing are installed and fixed in an approximately T shape in a plan view, the leveling posts 3 are self-supported and placed on the floor post footing respectively while being directed inwards, and sleepers 5 are put on the leveling posts 3 in the posts 1 respectively and mounted and fastened. A plurality of floor boards 6 are stretched and set up and fixed to the top faces of the sleepers 5, and lateral fascia boards 7 are fitted and fastened onto the left-right side faces of these floor boards 6 respectively while front fascia boards 8 are installed and fixed onto fronts.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a wooden deck which is installed outside of a building such as a house so as to be connected to the interior of a room. In the offer.

[0002]

2. Description of the Related Art A conventional wooden deck is, for example, shown in FIG.
As shown in the figure, the bundles 102 are respectively placed on a plurality of slabs 101, and large bundles (not shown) are attached and fixed on these bundles 102, respectively.
3 was attached and fixed, and the side nose cover 104 was attached and fixed to the left and right side surfaces of the floorboard, respectively, and the front nose cover 105 was attached to the front surface to constitute the whole. FIG.
In 9, reference numeral 106 denotes a handrail and reference numeral 107 denotes a staircase.

[0003]

However, in the above-mentioned conventional wood deck, as shown in FIG. 19, a bundle 102 and a pulley (not shown) have a floor plate 103, a side nose cover and a front nose cover 10 as shown in FIG.
5 and other materials with different widths and thicknesses are manufactured from different woods. Therefore, it is necessary to prepare a plurality of woods with different sizes, which makes it difficult to rationalize the production. However, there is a problem in that it cannot be diverted to other uses and production efficiency is poor. In particular, the bundles needed to have a large cross-sectional area in order to stand on the slabs by themselves. Therefore, in the case of manufacturing a wooden deck using a bundle having a small cross-sectional area without standing the bundle independently, the bundle and the puller are combined in advance, and the bundle and the puller are attached until the floor plate is attached to the puller. The union was unstable and collapsed, and it was necessary to work while someone was always supporting it. Therefore, in the past, wooden decks had to be manufactured by experienced craftsmen because they used materials with different cross-sectional areas for each member, and amateurs had a prejudice that it was impossible to manufacture wooden decks. .

The present invention solves the above-mentioned conventional problems and supplies the same bundle by using members having the same sectional area (width and thickness). By increasing the independence by constructing it in a shape, it is stable just by putting a large pull on this bundle, it can be manufactured only by nailing, the structure is simple, and the manufacture can be easily performed by an amateur, It is another object of the present invention to provide a method for manufacturing a wooden deck which can be manufactured in a short time.

[0005]

According to a first aspect of the present invention, there is provided a method for manufacturing a wooden deck, which is installed outside a building and connected to the interior of a building. A level adjustment bundle and an auxiliary bundle placed on the floor, a large puller placed on the level adjustment bundle, a floor plate placed on the large pulley, a side nose cover attached to the left and right sides of the floor plate, and a front surface of the floor plate All the members of the anterior fascia to be attached to are formed of members of the same cross section (thickness and width), and the floorboard and the lateral fascia are adjusted to the same dimensions, respectively. A plurality of shackles are respectively arranged at predetermined locations outside the room, and a bundle formed by mounting and fixing a level adjustment bundle and an auxiliary bundle in a substantially T-shape in plan view is formed on the slab with the level adjustment bundle inside. Place each one on its own, and place a pull on the level adjustment bundle of this bundle. Was mounted and fixed in despair, and mounted fixed bridging multiple floor respectively on the upper surface of the Obiki,
The present invention relates to a method of manufacturing a wooden deck, in which a side nose cover is attached to and fixed to the left and right side surfaces of these floorboards, and a front nose cover is mounted and fixed to the front surface.

According to a second aspect of the present invention, on the floorboard,
The method according to claim 1, wherein a handrail is attached. The invention according to claim 3, wherein a stair from a floor surface to the ground is attached. The present invention relates to a method for manufacturing a wooden deck.

[0007]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of a method for manufacturing a wood deck according to the present invention will be described below with reference to the drawings. FIG. 1 is a perspective view of a wood deck manufactured by the manufacturing method according to the embodiment of the present invention, and FIG. 2 is an exploded perspective view of a main part thereof.

In the method for manufacturing a wooden deck according to the present embodiment, as shown in FIGS. 1 and 2, a bundle 1 is formed, and a level adjusting bundle 3 and an auxiliary bundle 4 placed on a slab 2 A pullout 5 placed on the bundle 3, a floor plate 6 placed on the pullout 5, a side nose cover 7 attached to the left and right sides of the floor plate 6, and a front nose cover 8 attached to the front surface of the floor plate 6. Are formed of members having the same cross section (thickness and width), and each member is formed by cutting to the same length. In addition, floor board 6 and side nose cover 7, 7
Are cut to the same length. Further, the guides 5, 5 and the front nose cover 8 are formed by cutting to the same length. The floor board 6 and the side nose cover 7 and the large block 5 and the front nose cover 8 are each preferable because they can cope with cracks in the members prepared in advance by more than the required number or chipping when nails are made.

Next, the manufacturing procedure in the method for manufacturing a wooden deck according to the present embodiment will be described with reference to FIGS. First, as shown in FIG. 3, a plurality of shackles 2 are arranged at predetermined positions in two rows before and after outside the room at predetermined intervals. Next, as shown in FIG. 4, a bundle 1 in which the level adjustment bundle 3 and the auxiliary bundle 4 are attached and fixed in a substantially T-shape in plan view, and the plurality of Each of the bundles 2 is placed on the slab stones 2, and further, the large pulls 5 are placed on the level adjustment bundles 3 of the plurality of bundles 1 in the front and rear two rows, respectively, and then fixed.

As shown in FIGS. 5 (a) and 5 (b), the bundle 1 has the level adjustment bundle 4 butted against the auxiliary bundle 4 so as to have a substantially T-shape in plan view. And the auxiliary bundle 4 and the level adjustment bundle 4 are attached and fixed. In this state, the bundle 1 stands on the slab 2. Then, as shown in FIG. 6, the bundle 5 is placed on the upper surface of the level adjustment bundle 4 of the bundle 1 with the pullout 5 oriented vertically. The pulling pulley 5 is stable on the self-supporting bundle 1 simply by being placed thereon. The pulley 5 on the bundle 1 is placed 2 mm from the outer surface of the auxiliary bundle 4
The nail 5 is driven into the auxiliary bundle 4 by driving the nail K into it.

Next, as shown in FIGS. 7 and 8, a plurality of floor plates 6 are attached to and fixed to the upper surfaces of the two rows of pulleys 5 and 5 in the front and rear direction, respectively. At this time, as shown in FIG. 7, each floor plate 6 may be fitted with its tip under the sash. As shown in FIG. 8, when the plurality of floorboards 6 are bridged over the upper surfaces of the pulleys 5, 5, spacers S having a thickness of about 5 mm are provided.
And put them side by side. Then, a nail K (see FIG. 9) is driven in from the upper surface of each floor plate 6, and each floor plate 6 is pulled out.
Attach and fix.

[0012] Next, as shown in FIG. 9, the extra portions 5 a, 5 a of the large pull-outs 5, which protrude from the floor plate 6, are cut with a saw N. Then, as shown in FIG. 10, the side nose shields 7 are respectively attached and fixed to the left and right side surfaces of these floor boards 6, and the front nose cover 8 is attached to the front surface, and the nail K is inserted from the surface of the side nose cover 7 and the front nose cover 8. Install and fix by driving.
It is preferable that the side nose cover 7 is fixed by driving a nail K into the end face of the pulley 5, and the front nose cover 8 is fixed by driving two nails K into the end face of the side nose cover 7.

According to the method of manufacturing the wooden deck of this embodiment, the level adjusting bundle 3, the auxiliary bundle 4, the pulling bar 5, the floor plate 6, the side nose cover 7, and the front nose cover 8 constituting the bundle 1 have the same sectional area. (Width and thickness), the required members can be cut to the same length, and the required number of sheets can be supplied in advance and the bundle can be easily self-supported. Can be temporarily placed, and can be manufactured on site by nailing alone, the structure is simple, even an amateur can easily manufacture, and can be manufactured in a short time.

[0014] Floor plate 6 and side and nose cover 7, 7
And the front nose cover 8 are formed by cutting each to the same length, and moreover, the floor plate 6 and the side nose cover 7 and the pulling plate 5 and the front nose cover 8 may be prepared in a number larger than necessary. If the floor panel 6 or the side cover 7 is broken due to failure to attach, the spare floor panel 6 or the side cover 7 having the same shape as the spare can be used as the side cover 7 or the floor panel 6 instead, In addition, in the case where the attachment of the large-diameter 5 or the front nostril 8 is failed, the large-diameter 5 or the front nostril 8 in the spare is broken.
Can alternatively be used as anterior fascia 8 or pullout 5.

Further, in this embodiment, as shown in FIGS. 11 to 14, the handrail 9 and the stairs 10 are attached. As shown in FIG. 11A, the handrail 9 includes two vertical columns 12, 12 on the left and right, a handrail plate 13, and a vertical column 1.
Reinforcement plates 14, 14 that are bridged in a substantially X shape between 2 and 12
It is composed of The handrail 9 is placed on the upper surface of the floor plate 6,
The two left and right vertical columns 12, 12 are mounted with mounting bolts B, respectively.

The stairs 10 are made up of two left and right side plates 15, 1
5 and two upper and lower tread plates 17, 17 which are fitted into and held by two upper and lower holding grooves 16, 16 formed in the inner surfaces of the side plates 15, 15, respectively. Then, the tread 1 is inserted into the holding grooves 16 on the inner surface of the side plates 15.
7 and 17 are inserted, and nails K are inserted from the outer surfaces of the side plates 15 and 15.
(See FIG. 13), and the whole is attached and fixed.

As shown in FIG. 12, when the handrail 9 is attached to the floor plate 6, the handrail 9 is attached to the floor plate 6 and fixed, and then the front nose cover 8 is provided on the side and front surfaces of the floor plate 6.
And the side nose cover 7 are attached. FIG.
As shown in the figure, the staircase 10 has an L-shaped kerf 10
After a is positioned so as to match the upper surface and the front surface of the side nose cover 7, the nail K is driven obliquely and attached and fixed to the side nose cover 7. This staircase 10 is shown in FIG.
As shown in FIG. 14A, the lower end is embedded in the ground T, placed on the ground T as shown in FIG. 14B, or placed on the ground T as shown in FIG. Either mode may be adopted by placing the block on the upper surface of the arranged block B.

FIG. 15 shows a state in which the guides 5 and 5 are respectively mounted and fixed on the level adjusting bundles 3 of the plurality of bundles 1, and the plurality of floor boards 6 are mounted on the guides 5 and 5. Fixed,
FIG. 2 is a schematic plan view showing a state in which side nose covers 7, 7 are attached and fixed to left and right side surfaces of the floor plate 6 and a front nose cover 8 is attached and fixed on the front surface. FIG. 16 is a schematic front sectional view of the wood deck manufactured as described above, and FIG. 17 is a schematic side view.

FIG. 18 shows an example in which the vertical pillars 12 of the handrail 9 are attached to the floor plate 6 with the attachment bolts B, respectively. This is because the vertical column 12 has the bolt insertion hole 12
a, and a hole 12b is formed at an appropriate height so as to communicate with the bolt insertion hole 12a.
Then, the flat metal fitting H with the fixing nut KN welded therein is inserted into the position of the bolt insertion hole 12a, the mounting bolt B is inserted from the lower surface side of the floor plate 6, and the mounting bolt B is inserted into the fixing nut KN in the circular hole 12b. The vertical column 12 of the handrail 9 is attached and fixed to the upper surface of the floor plate 6 by screwing the upper end of the handrail 9 and screwing the nut NT from below the floor plate 6 to the mounting bolt B via the washer W and tightening. Good.

As described above, in the present embodiment, the handrail 9 and the stairs 10 can be easily attached and fixed to the hut deck, and by attaching the handrails 9, the safety on the wooden deck can be improved, and By attaching 10, a stair 10 can be used to easily descend from the floor plate 6 to a garden or the like, or can easily rise from the garden or the like to the floor of a wooden deck.

[0021]

As described above, according to the first aspect of the present invention, in a method of manufacturing a wooden deck to be connected and installed inside and outside a building, a bundle is formed and mounted on a slab. The level adjustment bundle and the auxiliary bundle to be placed, the puller placed on top of the level adjustment bundle, the floor plate placed on the puller, the side noses hidden on the left and right sides of the floor plate, and the front plate All the members of the anterior fascia are formed of members of the same cross section (thickness and width), and the floorboard and the lateral fascia are adjusted to the same size, and the large and anterior fascias are each adjusted to the same size. Bracelets are arranged at predetermined locations outside the room, and a level adjustment bundle and an auxiliary bundle are attached and fixed in a substantially T-shape in plan view.
With the level adjustment bundle inside, each of the bundles is placed independently on the slab stone, and a large pull is placed on each of the level control bundles and then attached and fixed. The following is a description of a method for manufacturing a wooden deck, comprising mounting and fixing a horizontal nostril on the left and right side surfaces of these floorboards and mounting and fixing a front nostril on the front surface. The following effects are obtained.

That is, the level adjustment bundle and the auxiliary bundle that constitute the bundle, the puller and the floorboard, and the side and front nose concealers,
By cutting members with the same cross section (thickness and width) and cutting each related member to the same length, it is not necessary to prepare multiple members with different cross sectional areas.
The structure is simple and it is easy to manufacture the wood deck. The required number can be supplied in a fixed length in advance. In the field, even an amateur can easily produce the product by nailing alone, and can produce it in a short time.

Further, the floorboard and the side-and-side hood may be cut and formed to have the same length, and one or more of the floorboards and the side-and-side hood may be prepared. It is convenient because it can be used as a floorboard, and an extra one can be used in the event of failure to attach the floorboard or side concealment and cracking. Similarly, the oblate and anterior fascia are cut into the same length and formed, and at least one more than the required number is prepared. It can be used as a pull, and an extra one can be used in the event of a failure due to failure in attaching the large pull or front concealer.

According to the second aspect of the present invention, by mounting a handrail on the floor plate, it is possible to prevent the wooden deck from being accidentally dropped from the floor surface, to enhance safety. You can lean on the railing and stand on the wooden deck. According to the third aspect of the present invention, the front nose and / or the side nose are hidden.
By attaching the stairs from the floor to the ground, it is possible to safely descend to the garden or the like by the stairs from the floor of the wooden deck, and to easily climb up to the floor of the wooden deck by the stairs from the garden or the like.

[Brief description of the drawings]

FIG. 1 is a perspective view of a wood deck manufactured by a manufacturing method according to an embodiment of the present invention.

FIG. 2 is an exploded perspective view of a main part of the wood deck.

FIG. 3 is a perspective view of a state in which a plurality of shards are arranged in front and rear two rows outside a building.

FIG. 4 is a perspective view of a state in which a bundle composed of a level adjustment bundle and an auxiliary bundle is placed on a plurality of skewers in front and rear two rows, and a large pull is placed on the level adjustment bundle of this bundle.

5A and 5B show a fixed state of a bundle composed of a level adjustment bundle and an auxiliary bundle, wherein FIG. 5A is a side view and FIG. 5B is a front view.

FIG. 6 is a partially exploded perspective view showing a state in which a large pull is placed on the level adjusting bundle of the bundle and the large pull is attached to and fixed to the auxiliary bundle.

FIG. 7 is a partial perspective view showing a state where a floor plate is roughly hung over and attached and fixed.

FIG. 8 is a partial perspective view showing a state in which a plurality of floorboards are roughly hung and fixed.

FIG. 9 is a partial perspective view showing a state in which a large excess projecting portion fixed by attaching a floor plate is cut off.

FIG. 10 is a partially exploded perspective view showing a state in which the side nose cover and the front nose cover are attached to the floorboard.

11A is a partially exploded perspective view showing a state in which a handrail is attached to a floor plate of a wooden deck, and FIG. 11B is an exploded perspective view of a staircase attached to the wooden deck.

FIG. 12 is a partially exploded perspective view showing a state in which the side nose cover and the front nose cover are attached to the floorboard to which the handrail is attached.

FIG. 13 is a partially exploded perspective view showing a state where a stair is attached to a side nose cover of a wooden deck.

14A and 14B are partial side views showing a state where the stairs are placed on the ground, wherein FIG. 14A shows a state where the lower end of the stairs is embedded in the ground, and FIG. 14B shows a state where the lower end of the stairs is placed on the ground; ,
(C) shows a state in which the lower end of the stairs is placed on a block placed on the ground.

FIG. 15 is a schematic plan view of the wood deck of the embodiment.

FIG. 16 is a partial schematic front sectional view of the wood deck of the embodiment.

FIG. 17 is a schematic side view of the wood deck of the embodiment.

FIG. 18 is a partially exploded perspective view showing a state in which a vertical column of a handrail is attached and fixed to a floor plate.

FIG. 19 is a perspective view showing an example of a conventional wood deck.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 bundle 2 slab stone 3 level adjustment bundle 4 auxiliary bundle 5 large pull 6 floor board 7 side nose cover 8 front nose cover 9 handrail 10 stairs

Claims (3)

[Claims] 1. A method for manufacturing a wooden deck, which is installed outside a building and connected to the interior of a building, comprising: a level adjusting bundle, an auxiliary bundle, and a level adjusting bundle which are formed on a slab and placed on a slab. The sculpture to be placed, the floorboard to be placed on the sculpture, and the side nose hidden on the left and right sides of the floorboard,
All members of the front fascia attached to the front surface of the floorboard are formed of members having the same cross section (thickness and width), and the floorboard and the lateral fascia are the same size, and the sculpture and the front fascia are the same. A plurality of skewers are respectively arranged at predetermined locations outside the room, and a bundle formed by attaching and fixing a level adjustment bundle and an auxiliary bundle in a substantially T-shape in a plan view, with the level adjustment bundle inside, Each of the bundles is placed on its own independence, and each of the bundles is placed and fixed on the level adjustment bundle of the bundle, and a plurality of floor boards are respectively attached and fixed on the upper surface of the bundle, A method of manufacturing a wooden deck, comprising mounting and fixing a horizontal nose cover on each of the left and right side surfaces of these floor boards and mounting and fixing a front nose cover on the front surface. 2. The method according to claim 1, wherein a handrail is mounted on the floorboard. 3. The method for manufacturing a wooden deck according to claim 1, wherein a stair from the floor surface to the ground is attached.