JPH11229102A - Production of aluminum alloy rolled sheet showing gray color tone after anodic oxidation treatment - Google Patents

Production of aluminum alloy rolled sheet showing gray color tone after anodic oxidation treatment

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Publication number
JPH11229102A
JPH11229102A JP5013998A JP5013998A JPH11229102A JP H11229102 A JPH11229102 A JP H11229102A JP 5013998 A JP5013998 A JP 5013998A JP 5013998 A JP5013998 A JP 5013998A JP H11229102 A JPH11229102 A JP H11229102A
Authority
JP
Japan
Prior art keywords
aluminum alloy
rolled
ingot
temperature
color tone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP5013998A
Other languages
Japanese (ja)
Other versions
JP3644817B2 (en
Inventor
Sotaro Sekida
宗太郎 関田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sky Aluminium Co Ltd
Original Assignee
Sky Aluminium Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sky Aluminium Co Ltd filed Critical Sky Aluminium Co Ltd
Priority to JP05013998A priority Critical patent/JP3644817B2/en
Publication of JPH11229102A publication Critical patent/JPH11229102A/en
Application granted granted Critical
Publication of JP3644817B2 publication Critical patent/JP3644817B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide an aluminum alloy rolled sheet for anodic oxidation treatment stably showing gray even in the case of a thin anodically oxidized film of about 10 μm, further excellent in bending workability and moreover having strength equal to that of the conventional material. SOLUTION: An Al alloy ingot contg., by weight, 1.3 to 1.5% Mn, 0.4 to 1.2% Mg, 0.1 to 0.2% Fe and 0.05 to 0.15% Si is subjected to heating treatment at 580 to 630 deg.C, then, hot rolling is started at the ingot heating temp. or below and is finished at <=300 deg.C, if required, cold rolling is executed, and thereafter, it is subjected to process annealing of 400 to 600 deg.C×<=10 min under the conditions of rapid temp. raising and rapid cooling and is moreover subjected to cold rolling. In this way, a rolled sheet in which Al-Mn series acicular precipitates of 2 to 8 μm are precipitated at a density of 2000 to 8000 pieces/mm<2> , further having <=80 μm average grain size and >=95 N/mm<2> proof stress is obtd.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は陽極酸化処理を施
して使用される用途のアルミニウム合金圧延板、特に建
築内装材などの建材、あるいは器物、容器、各種電気機
器・計測器の筐体、電気機械装置のパネル、装飾品など
に使用されるアルミニウム合金圧延板の製造方法に関す
るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rolled aluminum alloy plate to be used after being subjected to an anodic oxidation treatment, in particular, a building material such as a building interior material, a container, a housing of various electric devices and measuring instruments, The present invention relates to a method for producing a rolled aluminum alloy plate used for a panel of a mechanical device, a decorative article, and the like.

【0002】[0002]

【従来の技術】一般に建材などに使用されるアルミニウ
ム合金圧延板は、耐食性の観点から陽極酸化処理を施す
のが通常である。またこのような用途では、美観のため
に陽極酸化処理後の色調として灰色系の色調が求められ
ることが多い。そしてこのような要望を満たすため、通
常の陽極酸化処理のままで灰色系の色調が得られるアル
ミニウム合金圧延板の製造方法として、既に特許第25
44233号に示される「陽極酸化処理後の色調が青灰
色のアルミニウム合金およびその製造方法」の発明が提
案され、また特開平9−71831号に示される「陽極
酸化処理後の色調が黄みと赤みの少ないグレー色のアル
ミニウム合金板およびその製造方法」の発明が提案され
ている。
2. Description of the Related Art Generally, a rolled aluminum alloy plate used for building materials is usually subjected to an anodic oxidation treatment from the viewpoint of corrosion resistance. In such applications, a gray color tone is often required as a color tone after anodizing for aesthetics. In order to satisfy such a demand, a method for manufacturing an aluminum alloy rolled plate capable of obtaining a grayish color tone with ordinary anodic oxidation treatment has already been disclosed in Japanese Patent No.
The invention of "Aluminum alloy having a bluish gray color after anodizing treatment and a method for producing the same" disclosed in JP-A-44233 has been proposed, and "The color tone after anodizing treatment is yellowish" described in JP-A-9-71831. And a method of manufacturing the same with a reddish gray aluminum alloy plate.

【0003】[0003]

【発明が解決しようとする課題】ところで建材の用途の
うちでも、カーテンウォールやそのほかの外装材などに
おいては、高い耐食性が求められるため、一般に20μ
m程度と比較的厚く陽極酸化皮膜を形成することが行な
われているが、内装材などに使用する場合、外装材ほど
には耐食性が要求されないため、外装材の場合の1/2
程度、すなわち10μm程度の陽極酸化皮膜厚みで充分
とされている。しかるに、厚み20μm程度の比較的厚
い陽極酸化皮膜を形成する場合は、前記各提案の方法で
得られたアルミニウム合金圧延板でも、通常の陽極酸化
処理を適用することにより安定して灰色の色調の陽極酸
化皮膜を得ることが可能であるが、前記各提案の方法に
より得られたアルミニウム合金圧延板に対して、通常の
陽極酸化処理により厚み10μm程度の薄い陽極酸化皮
膜を生成させた場合、陽極酸化処理後の色調として安定
した灰色の色調を得ることは困難であり、せいぜい淡い
灰色(淡灰色)を呈するに過ぎない。そのため灰色の色
調を安定して得るためには、陽極酸化皮膜厚が本来は1
0μm程度で足りる内装材の場合も、やむを得ず20μ
m程度の厚い陽極酸化皮膜を生成させていたのが実情で
ある。
Among construction materials, curtain walls and other exterior materials are required to have high corrosion resistance.
The anodic oxide film is formed to be relatively thick as about m, but when used for interior materials, etc., it is not required to be as corrosion-resistant as exterior materials.
An anodic oxide film thickness of about 10 μm is sufficient. However, when a relatively thick anodic oxide film having a thickness of about 20 μm is formed, even a rolled aluminum alloy plate obtained by each of the above-mentioned proposed methods can stably obtain a gray color by applying a normal anodic oxidation treatment. Although it is possible to obtain an anodic oxide film, when a thin anodic oxide film having a thickness of about 10 μm is formed on a rolled aluminum alloy sheet obtained by each of the above-mentioned proposed methods by ordinary anodic oxidation treatment, It is difficult to obtain a stable gray color tone as the color tone after the oxidation treatment, and at most it exhibits only a light gray (light gray) color. Therefore, in order to obtain a stable gray color tone, the thickness of the anodic oxide film should be originally 1
In the case of interior materials that are sufficient at about 0 μm,
Actually, a thick anodic oxide film of about m was formed.

【0004】また内装材の用途では、外装材などと比較
して精細でかつより立体的なデザインが要求されること
が多く、例えば陽極酸化処理の前工程として90°曲げ
以上の100〜180°の苛酷な曲げ加工が必要とされ
ることが多い。このように苛酷な曲げ加工が要求される
用途に対して前記各提案の方法により得られたアルミニ
ウム合金圧延板を適用した場合、強度が不足したり曲げ
加工時に割れたり肌荒れが生じたりすることがある。ま
た内装材の用途では、外装材などと比較して、外観品質
についてもより高品質であることが求められることが多
いが、前述の各提案の方法により得られたアルミニウム
合金圧延板では、この点でも不充分であった。
[0004] In addition, in the use of interior materials, a finer and more three-dimensional design is often required as compared with exterior materials and the like. Severe bending is often required. When the rolled aluminum alloy sheet obtained by each of the above-mentioned proposed methods is applied to applications requiring such severe bending, the strength may be insufficient or cracking or rough surface may occur during bending. is there. In addition, in the use of interior materials, it is often required that the appearance quality be higher than that of exterior materials, but in the rolled aluminum alloy plate obtained by the above-mentioned proposed methods, The point was also insufficient.

【0005】すなわち、前記各提案の方法により得られ
たアルミニウム合金圧延板の場合、鋳塊加熱処理温度が
低い領域では、比較的大きなAl−Mn系針状析出物が
不均一に析出し、それに起因して陽極酸化処理後の表面
に筋目状の模様、すなわちいわゆる「筋目不良」と称さ
れる外観不良が生じたり、またMg量が少ない領域では
結晶粒が大きくなって曲げ加工時に肌荒れ不良を生じた
り、中間焼鈍後の冷間圧延率の大小によっては強度と伸
びのバランスが崩れて、強度不足が生じたり逆に苛酷な
曲げ条件下での曲げ加工時に割れが生じたりすることが
ある。
That is, in the case of the rolled aluminum alloy sheet obtained by each of the above-mentioned proposed methods, relatively large Al-Mn needle-like precipitates are non-uniformly deposited in a region where the ingot heat treatment temperature is low, and Due to this, a streak-like pattern, that is, a poor appearance called so-called “streak defect” occurs on the surface after the anodizing treatment, and in a region where the amount of Mg is small, crystal grains become large and rough surface failure occurs during bending. Depending on the magnitude of the cold rolling reduction after the intermediate annealing, the balance between strength and elongation may be lost, resulting in insufficient strength or, conversely, cracking during bending under severe bending conditions.

【0006】この発明は以上の事情を背景としてなされ
たもので、20μm未満の例えば10μm程度の薄い陽
極酸化皮膜を生成した場合でも、陽極酸化皮膜の色調と
して安定に灰色を呈し、しかも筋目不良が生じにくく、
さらには従来材と同等以上の強度で曲げ加工性を従来よ
りも格段に向上させたアルミニウム合金圧延板を製造す
る方法を提供することを目的とするものである。
The present invention has been made in view of the above circumstances. Even when a thin anodic oxide film having a thickness of less than 20 μm, for example, about 10 μm, is formed, the color tone of the anodic oxide film is stably gray and the streaks are poor. Less likely to occur,
It is still another object of the present invention to provide a method of manufacturing a rolled aluminum alloy plate having a bending workability substantially equal to or higher than that of a conventional material and having significantly improved bending workability.

【0007】[0007]

【課題を解決するための手段】前述のような課題を解決
するため、本発明者は鋭意実験・研究を重ねた結果、合
金の成分組成を適切に設定すると同時に、製造プロセス
条件、特に鋳塊加熱条件、熱間圧延条件、中間焼鈍条
件、最終冷間圧延条件を適切に選定して、最終板におけ
る金属組織状態を適切なものとすることにより、前述の
課題を解決し得ることを見出し、この発明をなすに至っ
たのである。
Means for Solving the Problems In order to solve the above-mentioned problems, the present inventors have conducted intensive experiments and researches. As a result, the present inventors have determined that the composition of the alloy is appropriately set, and at the same time, the manufacturing process conditions, especially the ingot By appropriately selecting heating conditions, hot rolling conditions, intermediate annealing conditions, and final cold rolling conditions, and by making the metal structure state in the final sheet appropriate, it has been found that the above-described problems can be solved. The present invention has been accomplished.

【0008】具体的には、請求項1の発明の陽極酸化処
理後の色調が灰色のアルミニウム合金圧延板の製造方法
は、Mn1.3〜1.5%、Mg0.4〜1.2%、F
e0.1〜0.2%、Si0.05〜0.15%を含有
し、残部がAlおよび不可避的不純物よりなるAl合金
の鋳塊に、580〜630℃の範囲内の温度で1〜24
時間保持する加熱処理を施し、次いで前記加熱処理にお
ける処理温度以下で熱間圧延を開始して、その熱間圧延
を300℃以下で終了し、その後1〜50℃/秒の昇温
速度で400〜600℃の範囲内の温度に加熱して0〜
10分保持した後1〜50℃/秒の冷却速度で冷却する
中間焼鈍を施し、さらに2〜30%の圧延率で冷間圧延
を施し、これにより2〜8μmの大きさのAl−Mn系
針状析出物が2000〜8000個/mm2 の範囲内の
密度で析出しておりしかも平均結晶粒径が80μm以下
で耐力が95N/mm2 以上のアルミニウム合金圧延板
を得ることを特徴とするものである。
More specifically, the method for producing an aluminum alloy rolled sheet having a gray color after anodizing according to the first aspect of the present invention comprises: Mn 1.3 to 1.5%; Mg 0.4 to 1.2%; F
e into an ingot of Al alloy containing 0.1-0.2%, Si 0.05-0.15%, the balance being Al and unavoidable impurities, at a temperature in the range of 580-630 ° C, 1-24
A heat treatment for holding for a time is performed, then hot rolling is started at a processing temperature or lower in the heat processing, and the hot rolling is completed at 300 ° C. or lower, and thereafter, at a heating rate of 1 to 50 ° C./sec. Heated to a temperature in the range of
After holding for 10 minutes, intermediate annealing for cooling at a cooling rate of 1 to 50 ° C./sec is performed, and further cold rolling is performed at a rolling rate of 2 to 30%, whereby an Al—Mn based material having a size of 2 to 8 μm is obtained. It is characterized in that a rolled aluminum alloy plate is obtained in which needle-like precipitates are precipitated at a density in the range of 2,000 to 8,000 / mm 2 and the average crystal grain size is 80 μm or less and the yield strength is 95 N / mm 2 or more. Things.

【0009】また請求項2の発明は、請求項1に記載の
アルミニウム合金圧延板の製造方法において、アルミニ
ウム合金の鋳塊として、前記各成分のほか、さらに0.
003〜0.15%のTiを単独でもしくは0.000
1〜0.01%のBと組合されて含有するものを用いる
ことを特徴とするものである。
According to a second aspect of the present invention, there is provided the method for manufacturing a rolled aluminum alloy plate according to the first aspect, wherein the ingot of the aluminum alloy further comprises 0.1% in addition to the above components.
003 to 0.15% Ti alone or 0.000%
It is characterized by using what is contained in combination with 1 to 0.01% of B.

【0010】そしてまた請求項3の発明は、請求項1に
記載のアルミニウム合金圧延板の製造方法において、ア
ルミニウム合金の鋳塊として、前記各成分のほか、さら
に0.0001〜0.05%のBeを含有するものを用
いる特徴とするものである。
According to a third aspect of the present invention, there is provided the method for producing a rolled aluminum alloy plate according to the first aspect, wherein the ingot of the aluminum alloy further contains 0.0001 to 0.05% of each of the above-mentioned components. It is characterized by using a material containing Be.

【0011】さらに請求項4の発明は、請求項1に記載
のアルミニウム合金圧延板の製造方法において、熱間圧
延後、中間焼鈍の前に一次冷間圧延を施すことを特徴と
するものである。
The invention of claim 4 is characterized in that, in the method for producing a rolled aluminum alloy plate according to claim 1, primary cold rolling is performed after hot rolling and before intermediate annealing. .

【0012】[0012]

【発明の実施の形態】先ずこの発明の製造方法において
用いられるアルミニウム合金の成分組成限定理由につい
て説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS First, the reasons for limiting the composition of the aluminum alloy used in the production method of the present invention will be described.

【0013】Mn:MnはAl−Mn系の金属間化合物
析出物を生成して、陽極酸化処理後の色調を決定するた
めに重要な元素である。すなわち、Mnは鋳造時に鋳塊
のマトリックス中に固溶し、その後の鋳塊加熱時にAl
−Mn系金属間化合物として析出し、この析出物が最終
板まで残存し、陽極酸化処理後も皮膜中に残存して灰色
の色調を呈するに寄与する。ここで、10μm程度の厚
みの陽極酸化皮膜においては、2〜8μmの大きさのA
l−Mn系針状析出物の密度が2000個/mm2 未満
では充分な灰色とならずに淡灰色となり、一方8000
個/mm2 を越えれば灰色が濃過ぎて濃灰色〜黒色とな
り、したがって安定した灰色の色調を得るためには、2
〜8μmの大きさのAl−Mn系針状析出物の密度が2
000〜8000個/mm2 の範囲内となることが必要
である。そして、2〜8μmの大きさのAl−Mn系針
状析出物の密度が2000個/mm2 未満となるのは合
金中のMn量が1.3%未満となる場合であり、一方そ
の密度が8000個/mm2 を越えるのは合金中のMn
量が1.5%を越える場合であり、したがって陽極酸化
処理後の色調を安定した灰色とすべく2〜8μmの大き
さのAl−Mn系針状析出物の密度を2000〜800
0個/mm2 とするためには、Mn量を1.3〜1.5
%の範囲内とする必要がある。
Mn: Mn is an important element for forming an Al-Mn intermetallic compound precipitate to determine the color tone after anodizing. That is, Mn dissolves in the matrix of the ingot during casting, and Al
-Precipitates as a Mn-based intermetallic compound, and the precipitate remains up to the final plate, remains in the film even after the anodizing treatment, and contributes to exhibiting a gray color tone. Here, in an anodic oxide film having a thickness of about 10 μm, A having a size of 2 to 8 μm is used.
If the density of the l-Mn needle-like precipitates is less than 2000 particles / mm 2 , the grayish color will not be sufficient gray and will be light gray.
When the number of pieces / mm 2 is exceeded, the gray becomes too dark and becomes dark gray to black.
The density of Al-Mn based needle-like precipitates having a size of
It is necessary to be within the range of 000 to 8000 pieces / mm 2 . The density of the Al-Mn-based acicular precipitates having a size of 2 to 8 µm is less than 2000 / mm 2 when the Mn content in the alloy is less than 1.3%. Exceeds 8000 / mm 2 because Mn in the alloy
When the amount exceeds 1.5%, the density of the Al-Mn-based needle-like precipitate having a size of 2 to 8 µm is set to 2000 to 800 in order to make the color tone after the anodizing treatment stable gray.
In order to obtain 0 / mm 2 , the amount of Mn is set to 1.3 to 1.5.
%.

【0014】Mg:Mgは強度向上に寄与する元素であ
る。Mg量が0.4%未満では曲げ加工性は良好である
が、充分な強度が得られず、一方1.2%を越えれば強
度が高過ぎて曲げ加工性が不充分となる。したがってM
g量は0.4〜1.2%の範囲内とした。
Mg: Mg is an element that contributes to improving strength. If the Mg content is less than 0.4%, the bending workability is good, but sufficient strength cannot be obtained, while if it exceeds 1.2%, the strength is too high and the bending workability becomes insufficient. Therefore M
The g amount was in the range of 0.4 to 1.2%.

【0015】Fe:Feは中間焼鈍時において再結晶粒
を微細化する有益な作用を有するが、その一方では鋳造
時においてAl−Mn−Fe系金属間化合物を生成させ
て鋳塊マトリックス中へのMn固溶量を減少させ、これ
により鋳塊加熱時のAl−Mn系析出物の析出を妨げる
有害な作用も有する。特にFe量が0.2%を越えれば
鋳塊加熱時におるAl−Mn系析出物の析出が著しく減
少し、10μm程度の厚みの陽極酸化皮膜では灰色とな
りにくい。一方Fe量が0.1%未満となっても陽極酸
化処理後の色調に本質的な影響は与えないが、Al地金
コストが高くなるから経済的に好ましくない。したがっ
てFe量は0.1〜0.2%の範囲内とした。
Fe: Fe has a beneficial effect of refining the recrystallized grains during the intermediate annealing. On the other hand, Fe forms an Al—Mn—Fe intermetallic compound during casting to form the alloy in the ingot matrix. It also has a detrimental effect of reducing the amount of Mn solid solution, thereby preventing the precipitation of Al-Mn-based precipitates during heating of the ingot. In particular, if the Fe content exceeds 0.2%, the precipitation of Al-Mn-based precipitates during the heating of the ingot is significantly reduced, and the anodic oxide film having a thickness of about 10 µm hardly becomes gray. On the other hand, if the Fe content is less than 0.1%, the color tone after the anodic oxidation treatment is not essentially affected, but the cost of Al metal is increased, which is not economically preferable. Therefore, the amount of Fe was set in the range of 0.1 to 0.2%.

【0016】Si:Siも陽極酸化処理後の色調に影響
を与える元素であり、Si量が0.15%を越えればS
i系金属間化合物が多量に生成されて陽極酸化処理後の
色調が黄赤味がかり、目的とする灰色から外れるから好
ましくない。一方Si量が0.05%未満では、陽極酸
化処理後の色調には影響はないが、Al地金コストが高
くなって経済的に好ましくなくなる。したがってSi量
は0.05〜0.15%の範囲内とした。
Si: Si is also an element that affects the color tone after anodizing, and if the Si content exceeds 0.15%, S
It is not preferable because a large amount of the i-type intermetallic compound is generated and the color tone after the anodizing treatment becomes yellowish-red and deviates from the target gray. On the other hand, when the Si content is less than 0.05%, the color tone after the anodizing treatment is not affected, but the cost of the Al base metal increases, which is not economically preferable. Therefore, the amount of Si is set in the range of 0.05 to 0.15%.

【0017】このほか一般にAl合金の不可避的不純物
としては、Cr,Cu,Zn,Zr,Vなどがあるが、
このうちCr,Cuは陽極酸化処理後の色調にある程度
影響を与えるから、少量に規制することが好ましい。す
なわちCrは0.05%を、Cuは0.1%を越えれ
ば、陽極酸化処理後の色調が黄色味がかるから、不純物
としてのCr量は0.05%以下、Cu量は0.1%以
下に規制することが好ましい。一方、Zn,Zr,Vは
いずれも陽極酸化処理後の色調に本質的な影響を与えな
いが、Znが1.0%を越えれば耐食性が低下し、また
ZrおよびVがそれぞれ0.3%を越えれば粗大金属間
化合物が生成されて曲げ加工性が阻害されるから、不純
物としてのZn量は1.0%以下、Zr量およびV量は
それぞれ0.3%以下に規制することが好ましい。
In general, inevitable impurities of Al alloy include Cr, Cu, Zn, Zr, and V.
Among them, Cr and Cu have some influence on the color tone after the anodizing treatment, so that it is preferable to restrict them to a small amount. That is, if the content of Cr exceeds 0.05% and the content of Cu exceeds 0.1%, the color tone after anodizing becomes yellowish, so that the Cr content as an impurity is 0.05% or less and the Cu content is 0.1%. It is preferable to regulate as follows. On the other hand, Zn, Zr, and V do not substantially affect the color tone after the anodizing treatment. However, if Zn exceeds 1.0%, the corrosion resistance is reduced, and Zr and V each become 0.3%. If the ratio exceeds the above range, a coarse intermetallic compound is generated and the bending workability is impaired. Therefore, it is preferable that the Zn content as impurities is regulated to 1.0% or less, and the Zr content and V content are each regulated to 0.3% or less. .

【0018】さらに、一般にAl合金においては、鋳塊
組織の微細化のためにTiを単独で、あるいはTiをB
と組合せて添加したり、また溶湯酸化防止のためにBe
を添加する場合があるが、この発明の場合もこれらを添
加しても良い。但し、Ti量が0.003%未満では鋳
塊組織微細化の効果が得られず、一方Ti量が0.15
%を越えればTiAl3 の粗大金属間化合物が生成され
て曲げ加工性が阻害されるから、Tiを添加する場合の
Ti量は0.003〜0.15%の範囲内とする。また
TiとともにBを添加する場合のB量は、0.0001
%未満では鋳塊組織微細化の効果が得られず、一方0.
01%を越えれば粗大なTiB2 が生成されて曲げ加工
性が阻害されるから、Tiと組合せてBを添加する場合
のB量は0.0001〜0.01%の範囲内とする。さ
らにBeを添加する場合のBe量は、0.0001%未
満では溶湯酸化防止の効果が得られず、一方0.05%
を越えてBeを添加しても上記効果は飽和するだけで経
済的に無駄となるから、Beを添加する場合のBe量は
0.0001〜0.05%の範囲内とする。
Further, in general, in an Al alloy, Ti alone or Ti is added in order to refine the ingot structure.
And Be added to prevent oxidation of molten metal
May be added, but also in the case of the present invention, these may be added. However, if the Ti content is less than 0.003%, the effect of refining the ingot structure cannot be obtained, while the Ti content is 0.15%.
%, A coarse intermetallic compound of TiAl 3 is generated and the bending workability is impaired. Therefore, when Ti is added, the amount of Ti is set in the range of 0.003 to 0.15%. When B is added together with Ti, the amount of B is 0.0001.
%, The effect of refining the ingot structure cannot be obtained.
Since 0.1% of being coarse TiB 2 is generated if exceeds bending workability is inhibited, B amount in the case of adding B in combination with Ti is in the range of from 0.0001 to 0.01%. If the amount of Be in the case of adding Be is less than 0.0001%, the effect of preventing the molten metal from being oxidized cannot be obtained.
If Be is added beyond that amount, the above effect is only saturated and the economy is wasted. Therefore, the amount of Be in the case of adding Be is set in the range of 0.0001 to 0.05%.

【0019】さらにこの発明では、最終的に得られる最
終板(陽極酸化処理前の板)について、その組織条件お
よび特性値を規定しており、これらについて以下に説明
する。
Further, in the present invention, the structure conditions and characteristic values of the final plate (plate before anodizing treatment) finally obtained are defined, and these will be described below.

【0020】最終板においては、2〜8μmの大きさの
Al−Mn系針状析出物の密度が2000個/mm2
8000個/mm2 の範囲内である必要があり、このよ
うに2〜8μmの大きさのAl−Mn系針状析出物の密
度範囲を選定することによって、前述のように10μm
程度の薄い膜厚の陽極酸化皮膜で安定して灰色の色調を
得ることができる。ここで、最終板においては、Al−
Mn系析出物としては、2〜8μmの大きさのAl−M
n系針状析出物のほかにも、2μm未満の析出物、特に
1μm程度以下の微細な細粒状析出物も存在するが、こ
のような微細な細粒状析出物は灰色の色調をもたらすた
めにほとんど寄与しない。また大きさが8μmを越える
大きな析出物は、この発明で規定する成分組成、鋳塊加
熱処理条件の範囲内では実質的に存在しない。したがっ
てこの発明では、特に大きさが2〜8μmの範囲内のA
l−Mn系針状析出物の密度を規定したのである。なお
ここでAl−Mn系針状析出物の「大きさ」とは、その
最大長さ方向の長さを意味するものとする。
In the final plate, the density of Al—Mn needle-like precipitates having a size of 2 to 8 μm is 2,000 / mm 2 to
It is necessary to be within the range of 8000 particles / mm 2 , and by selecting the density range of the Al—Mn-based needle-like precipitates having a size of 2 to 8 μm, as described above, 10 μm
A gray color tone can be obtained stably with an anodic oxide film having a small thickness. Here, in the final plate, Al-
As the Mn-based precipitate, Al-M having a size of 2 to 8 μm is used.
In addition to the n-based needle-like precipitates, there are also precipitates of less than 2 μm, particularly fine fine-grained precipitates of about 1 μm or less. Such fine fine-grained precipitates have a gray color tone. Hardly contributes. Large precipitates having a size exceeding 8 μm are substantially absent within the range of the component composition and the ingot heat treatment conditions specified in the present invention. Therefore, according to the present invention, in particular, A having a size in the range of 2 to 8 μm.
That is, the density of the 1-Mn-based acicular precipitate was specified. Here, the “size” of the Al—Mn-based acicular precipitate means the length in the maximum length direction.

【0021】また最終板における平均結晶粒径は80μ
m以下である必要がある。平均結晶粒径は曲げ加工時に
おける肌荒れの発生に影響を与え、その値が小さいほど
肌荒れが発生しにくくなる。そして特に平均結晶粒径を
80μm以下とすることによって、90°曲げ以上の1
00〜180°の苛酷な曲げ加工でも肌荒れの発生を確
実に防止することができる。
The average crystal grain size in the final plate is 80 μm.
m. The average crystal grain size affects the occurrence of surface roughness during bending, and the smaller the value is, the less likely it is for the surface roughness to occur. In particular, by setting the average crystal grain size to 80 μm or less, the 1
The occurrence of rough skin can be reliably prevented even in severe bending at a temperature of 00 to 180 °.

【0022】さらに最終板における耐力は95N/mm
2 以上であることが必要である。すなわち耐力が95N
/mm2 以上であれば、従来並の強度となり、従来材と
同様な用途に適用することが可能となるのである。
The proof stress of the final plate is 95 N / mm.
Must be at least 2 . That is, the proof stress is 95N
If it is at least / mm 2 , the strength will be the same as that of the conventional material, and it will be possible to apply it to the same use as the conventional material.

【0023】次にこの発明の製造方法における各プロセ
スについて説明する。
Next, each process in the manufacturing method of the present invention will be described.

【0024】先ず前述のような成分組成のアルミニウム
合金を鋳造して鋳塊を得る。この鋳造方法は特に限定さ
れるものではなく、常法に従えば良いが、通常はDC鋳
造法(半連続鋳造法)が好ましい。
First, an aluminum alloy having the above-described composition is cast to obtain an ingot. This casting method is not particularly limited, and may be in accordance with an ordinary method, but DC casting (semi-continuous casting) is usually preferred.

【0025】鋳塊に対しては加熱処理を施す。この鋳塊
加熱処理は、最終板に対する陽極酸化処理によって灰色
の色調を得るに必要なAl−Mn系析出物を析出させる
ための処理である。この鋳塊加熱処理の温度が580℃
未満では、最終板の状態で直径1μm程度以下の微細な
粒状析出物と2〜8μm程度の大きさの比較的大きな針
状析出物が存在することになり、このうち特に大きな針
状析出物が不均一な分布を示して、陽極酸化処理後に筋
目不良が生じるおそれがある。そして鋳塊加熱処理の温
度が580℃以上となれば、2〜8μmの針状析出物の
分布が均一化されて筋目不良が生じにくくなる。さらに
鋳塊加熱処理の温度が630℃を越えれば共晶融解が生
じるおそれがある。したがって筋目不良の発生を防止す
るためには、鋳塊加熱処理温度を580〜630℃の範
囲内とする必要がある。鋳塊加熱処理の保持温度は、1
時間未満では充分にAl−Mn系析出物が析出されず、
一方24時間を越えて長時間加熱保持しても、Al−M
n系析出物の析出は飽和状態となり、経済性を損なうだ
けである。したがって鋳塊加熱処理の加熱保持時間は1
〜24時間とした。ここで、10μm程度の比較的薄い
陽極酸化皮膜において安定した灰色を得るためには、既
に述べたように最終板における2〜8μmの大きさの針
状析出物の分布密度が2000〜8000個/mm2
あることが必要であるが、合金のMn量を1.3〜1.
5%としかつ上述のような条件の鋳塊加熱処理を施すこ
とによって、Al−Mn系針状析出物の分布密度条件を
満たすことができる。
The ingot is subjected to a heat treatment. This ingot heat treatment is a treatment for precipitating Al-Mn-based precipitates necessary for obtaining a gray color by anodizing the final plate. The temperature of this ingot heat treatment is 580 ° C
If it is less than 1, fine granular precipitates having a diameter of about 1 μm or less and relatively large needle-like precipitates having a size of about 2 to 8 μm exist in the state of the final plate, and among them, particularly large needle-like precipitates are present. There is a possibility that a non-uniform distribution is exhibited and a streak defect occurs after the anodizing treatment. If the temperature of the ingot heat treatment is 580 ° C. or higher, the distribution of the needle-like precipitates having a size of 2 to 8 μm is uniformed, and streak defects are less likely to occur. If the temperature of the ingot heat treatment exceeds 630 ° C., eutectic melting may occur. Therefore, in order to prevent the occurrence of defective streaks, the ingot heat treatment temperature must be within the range of 580 to 630 ° C. The holding temperature of the ingot heat treatment is 1
If less than the time, Al-Mn-based precipitates are not sufficiently deposited,
On the other hand, even if heating and holding for more than 24 hours, Al-M
Precipitation of the n-type precipitates becomes saturated and only impairs economic efficiency. Therefore, the heat holding time of the ingot heat treatment is 1
2424 hours. Here, in order to obtain a stable gray color in a relatively thin anodic oxide film of about 10 μm, as described above, the distribution density of needle-like precipitates having a size of 2 to 8 μm in the final plate is 2,000 to 8,000 / mm 2 is required, but the Mn content of the alloy is 1.3 to 1.
By performing the ingot heat treatment under the above conditions at 5%, the distribution density condition of the Al-Mn-based acicular precipitate can be satisfied.

【0026】上述のような鋳塊加熱処理の後には、熱間
圧延を施す。この熱間圧延は、鋳塊加熱温度以下の温度
で開始し、再結晶温度以下で終了させる。この発明で用
いている合金の場合、再結晶温度はほぼ300℃である
から、熱間圧延終了温度は300℃以下とする。熱間圧
延終了温度が300℃を越える場合、熱間圧延終了後の
熱間圧延板に部分再結晶粒や粗大再結晶粒が残り、その
ためその後の中間焼鈍で微細な均一再結晶組織が得難く
なり、陽極酸化処理後の表面に結晶組織の不均一に起因
する筋目不良が生じやすくなるから、熱間圧延は300
℃以下で終了させる必要がある。
After the ingot heating treatment as described above, hot rolling is performed. The hot rolling starts at a temperature equal to or lower than the ingot heating temperature and ends at a temperature equal to or lower than the recrystallization temperature. In the case of the alloy used in the present invention, since the recrystallization temperature is approximately 300 ° C., the hot rolling end temperature is set to 300 ° C. or less. When the hot rolling end temperature exceeds 300 ° C., partially recrystallized grains or coarse recrystallized grains remain in the hot-rolled sheet after the hot rolling, and it is difficult to obtain a fine uniform recrystallized structure by subsequent intermediate annealing. In this case, the surface after the anodizing treatment is liable to cause streaking defects due to the non-uniform crystal structure.
It is necessary to end at or below ° C.

【0027】熱間圧延終了後には、直ちに中間焼鈍を施
しても良く、また必要に応じて冷間圧延(一次冷間圧
延)を施してから中間焼鈍を行なっても良い。すなわち
最終板の板幅方向および長さ方向の板厚精度が厳しく要
求される場合などには、熱間圧延後に一次冷間圧延を施
してから中間焼鈍を行なっても良く、このような中間焼
鈍前の冷間圧延はこの発明の目的に対して本質的な影響
は与えない。
After the completion of the hot rolling, intermediate annealing may be performed immediately, or if necessary, cold rolling (primary cold rolling) may be performed before intermediate annealing. That is, in the case where the thickness accuracy of the final sheet in the sheet width direction and the length direction is strictly required, the intermediate annealing may be performed after performing the primary cold rolling after the hot rolling. The previous cold rolling has no substantial effect on the purpose of the present invention.

【0028】熱間圧延後、あるいは熱間圧延および一次
冷間圧延を施した後の中間焼鈍は、組織を微細かつ均一
に再結晶させて、曲げ加工時の肌荒れ発生防止のために
必要な工程である。この発明で規定する平均結晶粒径8
0μm以下の微細再結晶粒組織を得るためには、急速昇
温、急速冷却の条件で中間焼鈍を行なう必要がある。具
体的には、昇温速度、冷却速度が1℃/秒未満では平均
結晶粒径80μm以下の微細再結晶粒組織を得ることが
困難となり、曲げ加工時に肌荒れが生じやすくなるか
ら、中間焼鈍後の昇温速度、冷却速度はともに1℃/秒
以上とする必要がある。一方昇温速度および冷却速度が
より高ければ平均結晶粒径が80μm以下の微細再結晶
粒組織を得ることは可能であるが、50℃/秒を越えれ
ば焼鈍時における板の変形が生じやすくなり、また量産
規模での工業的な実施も困難となる。したがって中間焼
鈍の昇温速度、冷却速度はともに1〜50℃/秒の範囲
内とした。なおこのような1〜50℃/秒の急速昇温、
急速冷却の中間焼鈍は、連続焼鈍炉によって行なうこと
ができる。バッチ炉による焼鈍では、昇温速度、冷却速
度がともに20〜60℃/hrと極めて遅く、そのため
平均結晶粒径が80μm以下の微細再結晶粒組織が得ら
れず、曲げ加工時に肌荒れが生じるおそれが高い。一方
連続焼鈍による中間焼鈍は短時間加熱となるため、中間
焼鈍温度が400℃未満では充分に再結晶せず、600
℃を越えれば粗大再結晶粒が生じて曲げ加工性が阻害さ
れるから、中間焼鈍温度は400〜600℃の範囲内と
する。また400〜600℃の加熱温度での保持が10
分を越えれば生産性が低下するから、保持時間は10分
以下とする。なお保持を0分、すなわち保持なしとして
も良いことはもちろんである。
Intermediate annealing after hot rolling, or after hot rolling and primary cold rolling, is a step required to recrystallize the structure finely and uniformly to prevent the occurrence of rough surface during bending. It is. Average crystal grain size defined by the present invention 8
In order to obtain a fine recrystallized grain structure of 0 μm or less, it is necessary to perform intermediate annealing under conditions of rapid temperature rise and rapid cooling. Specifically, if the heating rate and the cooling rate are less than 1 ° C./sec, it becomes difficult to obtain a fine recrystallized grain structure having an average crystal grain size of 80 μm or less, and the surface is likely to be roughened during bending. It is necessary that both the rate of temperature rise and the rate of cooling be 1 ° C./sec or more. On the other hand, if the heating rate and the cooling rate are higher, it is possible to obtain a fine recrystallized grain structure having an average crystal grain size of 80 μm or less, but if it exceeds 50 ° C./sec, the sheet tends to be deformed during annealing. In addition, industrial implementation on a mass production scale becomes difficult. Therefore, both the temperature rising rate and the cooling rate of the intermediate annealing were set in the range of 1 to 50 ° C./sec. In addition, such a rapid temperature rise of 1 to 50 ° C./sec,
The rapid cooling intermediate annealing can be performed by a continuous annealing furnace. In the annealing in a batch furnace, the rate of temperature rise and the rate of cooling are both as extremely slow as 20 to 60 ° C./hr, so that a fine recrystallized grain structure having an average crystal grain size of 80 μm or less cannot be obtained, and surface roughening may occur during bending. Is high. On the other hand, since intermediate annealing by continuous annealing is heating for a short time, recrystallization is not sufficiently performed when the intermediate annealing temperature is less than 400 ° C.
If the temperature exceeds ℃, coarse recrystallized grains are generated and bending workability is impaired. Therefore, the intermediate annealing temperature is set in the range of 400 to 600 ℃. Also, holding at a heating temperature of 400 to 600 ° C. is 10
If the time exceeds minutes, the productivity decreases, so the holding time is set to 10 minutes or less. Needless to say, the holding may be performed for 0 minute, that is, without holding.

【0029】中間焼鈍後には最終板厚とするために冷間
圧延を行なう。この冷間圧延は強度向上のために必要な
工程である。冷間圧延率が2%未満では最終板の耐力が
95N/mm2 を下廻り、一方30%を越えれば強度と
曲げ加工性のバランスが崩れて、強度は高くなるものの
曲げ加工性が低下し、いずれの場合もこの発明の目的を
達成できない。したがって中間焼鈍後の冷間圧延率は2
〜30%の範囲内とする。
After the intermediate annealing, cold rolling is performed to obtain a final sheet thickness. This cold rolling is a necessary step for improving the strength. If the cold rolling ratio is less than 2%, the yield strength of the final sheet is less than 95 N / mm 2 , while if it exceeds 30%, the balance between strength and bending workability is lost, and although bending strength is increased, strength is reduced, In any case, the object of the present invention cannot be achieved. Therefore, the cold rolling reduction after the intermediate annealing is 2
3030%.

【0030】以上のようにして得られた冷間圧延後の最
終板厚の圧延板を内装材等に用いるにあたっては、陽極
酸化処理を施す。この陽極酸化処理の条件は特に限定さ
れるものではないが、経済性等から最も一般的な硫酸電
解浴を用いることが望ましい。具体的には、例えばH2
SO4 濃度が10〜25vol%程度の硫酸浴を用い、
浴温10〜30℃程度、電流密度1.5〜2.5A/d
2 程度の条件で陽極酸化処理を施せば良い。陽極酸化
処理による皮膜厚は特に限定しないが、この発明の方法
の場合、10μm程度の薄い皮膜厚でも灰色の色調が安
定して得られることを大きな特徴としており、その意味
から、20μm未満の皮膜厚、特に6〜15μmの膜厚
の場合にこの発明の効果を最大限に発揮することができ
る。
When the rolled sheet having the final thickness after cold rolling obtained as described above is used as an interior material or the like, anodizing treatment is performed. The conditions of this anodizing treatment are not particularly limited, but it is desirable to use the most common sulfuric acid electrolytic bath from the viewpoint of economy and the like. Specifically, for example, H 2
Using a sulfuric acid bath having an SO 4 concentration of about 10 to 25 vol%,
Bath temperature about 10 to 30 ° C, current density 1.5 to 2.5 A / d
Anodizing treatment may be performed under the condition of about m 2 . The thickness of the film by the anodizing treatment is not particularly limited, but the method of the present invention is characterized in that a gray color tone can be stably obtained even with a film thickness as thin as about 10 μm. The effect of the present invention can be maximized when the film thickness is large, especially when the film thickness is 6 to 15 μm.

【0031】ここで、陽極酸化処理後の色調について
は、ハンターの色差式(JIS Z8730参照)によ
る明度指数Lとクロマティクネス指数a,bの値によっ
て評価することができる。すなわち、明度指数のL値は
高いほど白く、一方クロマティクネス指数は着色度につ
いてのものであって、そのa値は高いほど赤味が強く、
b値は高いほど黄味が強いことをあらわす。
Here, the color tone after the anodizing treatment can be evaluated by the value of the lightness index L and the chromaticness indices a and b according to the Hunter's color difference formula (see JIS Z8730). In other words, the higher the L value of the lightness index, the whiter the color index is, while the chromaticness index is about the degree of coloring, and the higher the a value, the stronger the redness,
The higher the b value, the stronger the yellow color.

【0032】そしてこの発明において、陽極酸化皮膜が
10μm程度の薄い膜厚で安定した灰色を有する色調と
は、皮膜厚が6〜15μmの場合のL値が57〜74の
範囲内であって、しかも皮膜厚を一定とした場合のL値
の変動範囲が5以内、a値およびb値がいずれも−2〜
+2の範囲内の無彩色を目標としている。さらに詳細に
各皮膜厚での色調のL値、a値、b値の目標値を示せ
ば、 皮膜厚6μmの場合 L値:69〜74、 a値およびb値:−2〜+2 皮膜厚9μmの場合 L値:65〜70、 a値およびb値:−2〜+2 皮膜厚15μmの場合 L値:57〜62、 a値およびb値:−2〜+2 となる。そしてこの発明の製造方法によるアルミニウム
合金圧延板に通常の硫酸浴による陽極酸化処理を施せ
ば、上述のような目標値を容易に達成して、安定した灰
色を呈する6〜15μmの厚みの陽極酸化皮膜を得るこ
とができる。
In the present invention, the color tone in which the anodic oxide film has a small thickness of about 10 μm and has a stable gray color means that the L value is in the range of 57 to 74 when the film thickness is 6 to 15 μm, Moreover, when the film thickness is constant, the variation range of the L value is within 5 and both the a value and the b value are -2 to
The target is an achromatic color within the range of +2. If the target values of the L value, a value, and b value of the color tone at each film thickness are shown in more detail, when the film thickness is 6 μm, L value: 69 to 74, a value and b value: -2 to +2, film thickness 9 μm L value: 65 to 70, a value and b value: -2 to +2 L value: 57 to 62, a value and b value: -2 to +2 when the film thickness is 15 μm. When the aluminum alloy rolled sheet according to the production method of the present invention is subjected to anodizing treatment in a normal sulfuric acid bath, the above-described target value is easily achieved, and a stable gray anodized film having a thickness of 6 to 15 μm is obtained. A film can be obtained.

【0033】[0033]

【実施例】表1に示される合金符号A〜Lの各合金の溶
湯を常法に従って溶製し、DC鋳造法によって550m
m×1200mm×4000mmのスラブを鋳造した。
得られた各スラブについて面削後、表2の製造条件番号
1〜19に示すような各条件で鋳塊加熱処理を施し、続
いてその中間加熱温度以下の温度で熱間圧延を開始し、
表2中に示す温度で熱間圧延を終了させ、板厚4mmの
熱延板とした。各熱延板に対し、製造条件番号18,1
9を除いた製造条件番号1〜17の場合は板厚2.2m
mまで一次冷間圧延を施してから中間焼鈍を施した。製
造条件番号18,19の場合は一次冷間圧延を行なわず
に、熱延板に対し直接中間焼鈍を施した。中間焼鈍は、
製造条件番号1〜11,13〜19の場合は、昇温速
度、冷却速度が1〜50℃/秒の範囲内の連続焼鈍炉に
より500℃で保持なしの条件で行ない、製造条件番号
12の場合は比較例として400℃×2hrのバッチ焼
鈍を適用した。これらの中間焼鈍後、製造条件番号1〜
12,15〜17の場合は板厚2.0mmまで冷間圧延
を施して最終板とし、製造条件14の場合は板厚1.3
mmまで冷間圧延を施して最終板とし、さらに製造条件
番号13の場合は冷間圧延を施さずに中間焼鈍のまま最
終板とした。また製造条件番号18の場合は中間焼鈍後
3.6mmまで、製造条件番号19の場合は3.2mm
まで、それぞれ冷間圧延を施して最終板とした。
EXAMPLE A melt of each of the alloy symbols A to L shown in Table 1 was melted according to a conventional method, and 550 m was cast by DC casting.
A slab of mx 1200 mm x 4000 mm was cast.
After facing each obtained slab, ingot heat treatment is performed under each condition as shown in production condition numbers 1 to 19 in Table 2, and then hot rolling is started at a temperature not higher than the intermediate heating temperature,
Hot rolling was completed at the temperatures shown in Table 2 to obtain a hot-rolled sheet having a thickness of 4 mm. Production condition No. 18,1
In the case of manufacturing condition numbers 1 to 17 excluding 9, the plate thickness is 2.2 m.
m, and then subjected to intermediate annealing. In the case of Production Condition Nos. 18 and 19, intermediate annealing was directly performed on the hot-rolled sheet without performing primary cold rolling. Intermediate annealing is
In the case of Production Condition Nos. 1 to 11, 13 to 19, the heating and cooling rates were performed at 500 ° C. in a continuous annealing furnace in the range of 1 to 50 ° C./sec without holding. In this case, batch annealing at 400 ° C. for 2 hours was applied as a comparative example. After these intermediate annealings, production condition numbers 1 to
In the case of 12, 15 to 17, cold rolling is performed to a sheet thickness of 2.0 mm to obtain a final sheet, and in the case of the production condition 14, the sheet thickness is 1.3.
mm, and the final sheet was produced by cold rolling to a thickness of 0.1 mm, and in the case of Production Condition No. 13, the intermediate sheet was subjected to intermediate annealing without cold rolling. In addition, in the case of the manufacturing condition No. 18, up to 3.6 mm after the intermediate annealing, and in the case of the manufacturing condition No. 19, it is 3.2 mm
Until the final plate was subjected to cold rolling.

【0034】各最終板について、引張試験により耐力を
測定し、また曲げ性について、曲げ加工の苛酷な条件の
135°曲げ試験(先端半径0.1R )により評価し、
さらに結晶粒径について、表面の結晶粒を切断法により
調べて平均結晶粒径を求めた。さらに、最大長さ2〜8
μmのAl−Mn系針状析出物の密度を、透過電子顕微
鏡と光学顕微鏡とを併用して調べた。
For each final plate, the proof stress was measured by a tensile test, and the bendability was evaluated by a 135 ° bending test (tip radius 0.1 R ) under severe conditions for bending.
Further, regarding the crystal grain size, the average crystal grain size was determined by examining the crystal grains on the surface by a cutting method. Furthermore, the maximum length 2-8
The density of the Al-Mn-based acicular precipitates having a thickness of μm was examined by using both a transmission electron microscope and an optical microscope.

【0035】さらに各最終板について、10%NaOH
水溶液でエッチングし、水洗後硝酸でデスマット処理し
た後、次のような条件で陽極酸化処理を施した。すなわ
ち、H2 SO4 濃度15vol%の硫酸浴を用いて、浴
温20℃、電流密度1.5A/dm2 で陽極酸化処理を
行ない、それぞれ9μmの陽極酸化処理皮膜を生成させ
た。
Further, for each final plate, 10% NaOH
After etching with an aqueous solution, washing with water and desmutting with nitric acid, an anodic oxidation treatment was performed under the following conditions. That is, using a sulfuric acid bath having a H 2 SO 4 concentration of 15 vol%, anodizing treatment was performed at a bath temperature of 20 ° C. and a current density of 1.5 A / dm 2 to form anodized films of 9 μm each.

【0036】各板の陽極酸化処理皮膜の表面色調につい
て、スガ試験機製多光分光測色計MSC−IS−2DH
を用い、色調はハンターの色差式による明度指数L、ク
ロマティクネス指数a,bで評価し、筋目は目視にて評
価した。これらの結果を表3に示す。なお表3中におい
て、135°曲げの評価は、○印は割れなし(合格)、
△印は肌荒れ発生(不合格)、×印は割れ発生(不合
格)を示す。
Regarding the surface tone of the anodized film on each plate, a multi-spectrophotometer MSC-IS-2DH manufactured by Suga Test Instruments was used.
The color tone was evaluated by a lightness index L and a chromaticness index a and b according to a Hunter's color difference formula, and the streak was visually evaluated. Table 3 shows the results. In Table 3, the evaluation of 135 ° bending was as follows: ○ indicates no crack (pass);
The mark “Δ” indicates occurrence of rough skin (fail), and the mark “X” indicates occurrence of crack (fail).

【0037】[0037]

【表1】 [Table 1]

【0038】[0038]

【表2】 [Table 2]

【0039】[0039]

【表3】 [Table 3]

【0040】以下にこれらの個々の結果について説明す
る。
The individual results will be described below.

【0041】製造条件番号1,4,5,15〜19の各
材料は、いずれも成分組成および製造プロセスの両者が
この発明で規定する条件を満たす発明例であり、表3に
示すように耐力は95N/mm2 以上の従来材と同等以
上の強度を示し、一方曲げ性については、苛酷な135
°曲げ試験でも割れや肌荒れが発生せず、しかも9μm
と薄い陽極酸化処理皮膜でも灰色の安定した色調が得ら
れる優れた材料となっていることが明らかである。
Each of the materials of Production Condition Nos. 1, 4, 5, 15 to 19 is an invention example in which both the component composition and the production process satisfy the conditions specified in the present invention. Shows a strength equal to or higher than that of the conventional material of 95 N / mm 2 or more, while the bending property is a severe 135.
° No cracking or roughening in bending test, and 9μm
It is clear that this is an excellent material that can obtain a stable gray tone even with a thin anodized film.

【0042】一方製造条件番号2,3,6〜9の材料
は、いずれもこの発明で規定する製造プロセス条件は満
たしているが、成分組成条件を満たさない比較例であ
る。このうち製造条件番号2はMn量がこの発明で規定
する成分範囲よりも低い合金Bを用い、製造条件番号3
はMn量がこの発明で規定する成分範囲よりも高い合金
Cを用いたものであり、前者の場合はMn量が少ないた
め2〜8μmのAl−Mn系針状析出物の密度が低過ぎ
てL値が目標範囲を上廻ってしまい、後者の場合はMn
量が多いため2〜8μmのAl−Mn系針状析出物の密
度が高過ぎてL値が目標範囲を下廻ってしまった。一方
製造条件番号6はMg量がこの発明で規定する成分範囲
よりも低い合金Fを用い、製造条件番号7はMg量がこ
の発明で規定する成分範囲よりも高い合金Gを用いたも
のであり、前者の場合はMg量が少ないため耐力が95
N/mm2 以下の低強度となり、後者の場合はMg量が
多いため耐力が高過ぎて曲げ加工性が低下してしまっ
た。さらに製造条件番号8はFe量がこの発明で規定す
る成分範囲よりも高い合金Hを用い、製造条件番号9は
Si量がこの発明で規定する成分範囲よりも高い合金I
を用いたものであり、前者の場合はFe量が多いためA
l−Mn−Fe系金属間化合物が増加して2〜8μmの
Al−Mn系針状析出物の密度が低くなって、L値が目
標範囲を上廻ってしまい、後者の場合はSi量が多いた
めSi系金属間化合物が多量に生成されて、b値が目標
範囲を上廻ってしまった。
On the other hand, the materials of Production Condition Nos. 2, 3, 6 to 9 are comparative examples which satisfy the production process conditions defined in the present invention but do not satisfy the component composition conditions. Among them, Production Condition No. 2 used Alloy B whose Mn content was lower than the component range specified in the present invention, and Production Condition No. 3
Is the alloy C having an Mn content higher than the component range specified in the present invention. In the former case, the density of the 2 to 8 μm Al-Mn needle-like precipitate is too low because the Mn content is small. The L value exceeds the target range, and in the latter case, Mn
Due to the large amount, the density of the Al-Mn-based acicular precipitate of 2 to 8 µm was too high, and the L value was below the target range. On the other hand, Production Condition No. 6 uses Alloy F whose Mg content is lower than the component range specified in the present invention, and Manufacturing Condition No. 7 uses Alloy G whose Mg content is higher than the component range specified in the present invention. In the former case, the yield strength is 95 because the amount of Mg is small.
The strength was as low as N / mm 2 or less, and in the latter case, the yield was too high due to the large amount of Mg, and the bending workability was reduced. Further, the manufacturing condition No. 8 uses alloy H whose Fe content is higher than the component range specified in the present invention, and the manufacturing condition No. 9 uses alloy I whose Si content is higher than the component range specified in the present invention.
In the former case, since the amount of Fe is large, A
The l-Mn-Fe-based intermetallic compound increases and the density of the Al-Mn-based needle-like precipitate of 2 to 8 µm decreases, and the L value exceeds the target range. In the latter case, the amount of Si decreases. Due to the large amount, a large amount of the Si-based intermetallic compound was generated, and the b value exceeded the target range.

【0043】一方製造条件番号10〜14はこの発明で
規定する成分組成条件を満たした合金Aを用いてはいる
が(製造条件番号12のみ合金Dを使用)、製造プロセ
ス条件がこの発明で規定する条件から外れた比較例であ
る。このうち製造条件番号10は鋳塊加熱温度が低過ぎ
て、2〜8μmのAl−Mn系針状析出物が不均一に分
布してその密度が低下したため、L値が目標範囲を上廻
り、筋目不良が発生した。また製造条件番号11は熱間
圧延終了温度が高過ぎて熱間圧延終了時に部分再結晶が
生じ、それが中間焼鈍の再結晶粒にも影響して混粒組織
となってしまい、筋目不良が発生した。さらに製造条件
番号12は中間焼鈍をバッチ炉で行なったため、再結晶
粒が粗大化して曲げ加工時に肌荒れが発生した。そして
また製造条件番号13は中間焼鈍後に冷間圧延を行なわ
なかったため耐力が95N/mm2 以下の低強度となっ
てしまった。一方製造条件番号14は冷間圧延率が高過
ぎて高耐力となったため、曲げ加工で割れてしまった。
On the other hand, the manufacturing condition Nos. 10 to 14 use the alloy A satisfying the component composition conditions specified in the present invention (the alloy D is used only in the manufacturing condition number 12), but the manufacturing process conditions are specified in the present invention. This is a comparative example that deviates from the conditions of the above. Among them, the production condition No. 10 was such that the ingot heating temperature was too low, and the Al-Mn-based needle-like precipitates of 2 to 8 µm were unevenly distributed and the density thereof was lowered, so that the L value exceeded the target range, A poor streak occurred. In production condition No. 11, the hot rolling end temperature is too high, and partial recrystallization occurs at the end of hot rolling, which also affects the recrystallized grains of the intermediate annealing, resulting in a mixed grain structure, resulting in poor streaks. Occurred. Further, in the production condition No. 12, since the intermediate annealing was performed in a batch furnace, the recrystallized grains became coarse and the rough surface occurred during bending. In the case of production condition No. 13, the cold rolling was not performed after the intermediate annealing, so that the yield strength was as low as 95 N / mm 2 or less. On the other hand, in production condition No. 14, since the cold rolling reduction was too high and the yield strength was high, it was broken by bending.

【0044】[0044]

【発明の効果】前述の実施例からも明らかなように、こ
の発明の製造方法によれば、特に曲げ加工性が良好であ
って強度も耐力95N/mm2 以上と従来材なみで、し
かも10μm程度の薄い陽極酸化皮膜でも安定して灰色
を呈するアルミニウム合金圧延板を得ることができる。
そしてこの発明の方法により得られたアルミニウム合金
圧延板を陽極酸化処理を施した灰色の建材、特に内装材
や、そのほか器物、各種電気機器・計測器の筐体やパネ
ル、装飾品等に使用すれば、厳しい曲げ加工の施工デザ
インでも可能となり、かつ薄い陽極酸化皮膜で安定して
灰色を呈するところから、陽極酸化処理コストの低減も
可能となる。
As is clear from the above-mentioned embodiment, according to the manufacturing method of the present invention, the bending workability is particularly good and the strength is 95 N / mm 2 or more, which is equivalent to that of the conventional material and 10 μm. Even with a thin anodic oxide film, a rolled aluminum alloy plate that exhibits a stable gray color can be obtained.
Then, the rolled aluminum alloy plate obtained by the method of the present invention is used for gray building materials subjected to anodizing treatment, particularly for interior materials, other objects, housings and panels of various electric instruments and measuring instruments, decorative articles and the like. For example, it becomes possible even with a severe bending work design, and since a thin anodic oxide film stably exhibits a gray color, it is possible to reduce the anodizing treatment cost.

─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成11年1月14日[Submission date] January 14, 1999

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0010[Correction target item name] 0010

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0010】そしてまた請求項3の発明は、請求項1に
記載のアルミニウム合金圧延板の製造方法において、ア
ルミニウム合金の鋳塊として、前記各成分のほか、さら
に0.0001〜0.05%のBeを含有するものを用
いることを特徴とするものである。
According to a third aspect of the present invention, there is provided the method for producing a rolled aluminum alloy plate according to the first aspect, wherein the ingot of the aluminum alloy further contains 0.0001 to 0.05% of each of the above-mentioned components. It is characterized by using a material containing Be.

【手続補正2】[Procedure amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0039[Correction target item name] 0039

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0039】[0039]

【表3】 [Table 3]

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C22F 1/00 613 C22F 1/00 613 623 623 630 630A 671 671 682 682 683 683 684 684C 685 685Z 691 691B 691C 691A 692 692A 694 694B 694A ────────────────────────────────────────────────── 6 Continuation of the front page (51) Int.Cl. 694A

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 Mn1.3〜1.5%(重量%、以下同
じ)、Mg0.4〜1.2%、Fe0.1〜0.2%、
Si0.05〜0.15%を含有し、残部がAlおよび
不可避的不純物よりなるAl合金の鋳塊に、580〜6
30℃の範囲内の温度で1〜24時間保持する加熱処理
を施し、次いで前記加熱処理における処理温度以下で熱
間圧延を開始して、その熱間圧延を300℃以下で終了
し、その後1〜50℃/秒の昇温速度で400〜600
℃の範囲内の温度に加熱して0〜10分保持した後1〜
50℃/秒の冷却速度で冷却する中間焼鈍を施し、さら
に2〜30%の圧延率で冷間圧延を施し、これにより2
〜8μmの大きさのAl−Mn系針状析出物が2000
〜8000個/mm2 の範囲内の密度で析出しておりし
かも平均結晶粒径が80μm以下で耐力が95N/mm
2 以上のアルミニウム合金圧延板を得ることを特徴とす
る、陽極酸化処理後の色調が灰色のアルミニウム合金圧
延板の製造方法。
1. Mn 1.3 to 1.5% (% by weight, the same applies hereinafter), Mg 0.4 to 1.2%, Fe 0.1 to 0.2%,
An ingot of Al alloy containing 0.05 to 0.15% of Si and the balance consisting of Al and unavoidable impurities is 580 to 6
A heat treatment is performed at a temperature within a range of 30 ° C. for 1 to 24 hours, then hot rolling is started at a temperature lower than the processing temperature in the heat treatment, and the hot rolling is completed at 300 ° C. or lower, and then 400 to 600 at a heating rate of 5050 ° C./sec.
After heating to a temperature in the range of ° C. and holding for 0 to 10 minutes,
Intermediate annealing is performed at a cooling rate of 50 ° C./sec, and cold rolling is performed at a rolling rate of 2 to 30%.
Al-Mn needle-like precipitates having a size of ~ 8 µm
Precipitated at a density within the range of 0008000 / mm 2 , and have an average crystal grain size of 80 μm or less and a proof stress of 95 N / mm 2.
A method for producing a rolled aluminum alloy plate having a gray color after anodizing, wherein two or more rolled aluminum alloy plates are obtained.
【請求項2】 請求項1に記載のアルミニウム合金圧延
板の製造方法において、アルミニウム合金の鋳塊とし
て、前記各成分のほか、さらに0.003〜0.15%
のTiを単独でもしくは0.0001〜0.01%のB
と組合されて含有するものを用いる、陽極酸化処理後の
色調が灰色のアルミニウム合金圧延板の製造方法。
2. The method for producing a rolled aluminum alloy plate according to claim 1, wherein the ingot of the aluminum alloy further contains 0.003 to 0.15% in addition to the above components.
Of Ti alone or 0.0001-0.01% of B
A method for producing a rolled aluminum alloy plate having a gray color after anodizing treatment, wherein the rolled aluminum alloy sheet contains a combination of the above.
【請求項3】 請求項1に記載のアルミニウム合金圧延
板の製造方法において、アルミニウム合金の鋳塊とし
て、前記各成分のほか、さらに0.0001〜0.05
%のBeを含有するものを用いる、陽極酸化処理後の色
調が灰色のアルミニウム合金圧延板の製造方法。
3. The method for producing a rolled aluminum alloy plate according to claim 1, wherein the ingot of the aluminum alloy further comprises 0.0001 to 0.05 in addition to the above components.
% Of aluminum alloy rolled plate having a gray color after anodizing, using a material containing Be.
【請求項4】 請求項1に記載のアルミニウム合金圧延
板の製造方法において、熱間圧延後、中間焼鈍の前に一
次冷間圧延を施す、陽極酸化処理後の色調が灰色のアル
ミニウム合金圧延板の製造方法。
4. The method for producing an aluminum alloy rolled sheet according to claim 1, wherein after the hot rolling, primary cold rolling is performed before the intermediate annealing, and the color tone of the aluminum alloy rolled sheet after anodizing is gray. Manufacturing method.
JP05013998A 1998-02-16 1998-02-16 Method for producing rolled aluminum alloy sheet with gray color after anodizing treatment Expired - Fee Related JP3644817B2 (en)

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Publication Number Publication Date
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JP3644817B2 JP3644817B2 (en) 2005-05-11

Family

ID=12850826

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Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009209426A (en) * 2008-03-05 2009-09-17 Sumitomo Light Metal Ind Ltd Aluminum alloy material for housing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009209426A (en) * 2008-03-05 2009-09-17 Sumitomo Light Metal Ind Ltd Aluminum alloy material for housing

Also Published As

Publication number Publication date
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