JP2858068B2 - Light-colored thick aluminum alloy rolled sheet for building materials with stable color tone after anodizing and method for producing the same - Google Patents

Light-colored thick aluminum alloy rolled sheet for building materials with stable color tone after anodizing and method for producing the same

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Publication number
JP2858068B2
JP2858068B2 JP14852693A JP14852693A JP2858068B2 JP 2858068 B2 JP2858068 B2 JP 2858068B2 JP 14852693 A JP14852693 A JP 14852693A JP 14852693 A JP14852693 A JP 14852693A JP 2858068 B2 JP2858068 B2 JP 2858068B2
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JP
Japan
Prior art keywords
color tone
rolled
aluminum alloy
anodizing
rolling
Prior art date
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Expired - Fee Related
Application number
JP14852693A
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Japanese (ja)
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JPH06330212A (en
Inventor
守 松尾
浩二 関塚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUKAI ARUMINIUMU KK
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SUKAI ARUMINIUMU KK
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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】この発明は陽極酸化処理を施して
用いられる、肉厚が3mm以上の厚肉のアルミニウム合金
材に関し、特にビルのカーテンウォールや内装材などの
建材として用いられる厚肉アルミニウム合金板およびそ
の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thick aluminum alloy material having a thickness of 3 mm or more, which is used after being subjected to anodizing treatment, and more particularly to a thick aluminum alloy used as a building material such as a curtain wall of a building or an interior material. The present invention relates to an alloy plate and a method for manufacturing the same.

【0002】[0002]

【従来の技術】一般にビルのカーテンウォール、その他
の建築外装材、あるいは建築内装材などの建材の用途に
使用されるアルミニウム合金は、主として耐食性の観点
から、陽極酸化処理を施して使用されることが多い。
2. Description of the Related Art Aluminum alloys generally used for building materials such as curtain walls of buildings, other building exterior materials, and building interior materials are subjected to anodizing treatment mainly from the viewpoint of corrosion resistance. There are many.

【0003】従来このように陽極酸化処理を施して用い
られる建材用のアルミニウム合金としては、陽極酸化処
理後の色調が淡灰色系からシルバー系のものが多く、こ
の場合の合金の種類としては、一般にJIS 1050
合金、1100合金、5005合金等が使用されること
が多い。また陽極酸化処理後の色調が灰色のものとして
は、Al−1〜4%Si合金が一般的である。
[0003] Conventionally, as an aluminum alloy for building materials which is used after being subjected to anodizing treatment, there are many alloys whose color tone after the anodizing treatment is from light gray to silver, and in this case, the type of alloy is as follows. Generally, JIS 1050
Alloy, 1100 alloy, 5005 alloy or the like is often used. In addition, as a material having a gray color after anodizing, Al-1 to 4% Si alloy is generally used.

【0004】なお従来この種のアルミニウム合金の製造
過程においては、冷間圧延の中途もしくは熱間圧延と冷
間圧延との間で中間焼鈍を行なって、この中間焼鈍によ
り結晶組織およびSi析出の量を調整し、これによって
陽極酸化処理後の色調と表面組織を均一化させ、その後
の冷間圧延によって平坦度を調整して、いわゆるH14
テンパー材として製品板とするのが一般的である。
[0004] Conventionally, in the production process of this type of aluminum alloy, intermediate annealing is performed in the middle of cold rolling or between hot rolling and cold rolling. The color tone and the surface texture after the anodizing treatment are made uniform by this, and the flatness is adjusted by the subsequent cold rolling, so-called H14.
It is common to use a product plate as a temper material.

【0005】[0005]

【発明が解決しようとする課題】各種の建材用アルミニ
ウム合金板の用途のうちには、強度面の設計上の要請、
あるいはデザイン上の要請などから、板厚が3mm以上の
厚肉な圧延板を用いることが必要な場合がある。
Among the uses of various types of aluminum alloy sheets for building materials, there are design requirements for strength,
Alternatively, it may be necessary to use a thick rolled plate having a plate thickness of 3 mm or more due to design requirements or the like.

【0006】ところがこのような厚肉材を製造する場
合、従来の一般的な手法と同様に中間焼鈍を行なえば、
中間焼鈍前の冷間圧延率を余り大きくすることができな
いため、中間焼鈍時の再結晶粒が粗大化して、後の陽極
酸化処理によって表面に荒れが生じて、製品として受入
れることができなくなってしまうおそれがある。また逆
に中間焼鈍を施さない場合には、鋳塊組織や熱間圧延組
織の影響が最終板に残りやすく、そのため表面にムラ
(模様)が生じやすくなり、また析出Si量の変動によ
って陽極酸化処理後の色調の制御が困難となってしまう
問題も生じる。
However, when such a thick material is manufactured, if intermediate annealing is performed in the same manner as in a conventional general method,
Because the cold rolling reduction before the intermediate annealing cannot be increased too much, the recrystallized grains during the intermediate annealing become coarse, and the surface is roughened by the subsequent anodizing treatment, so that it cannot be accepted as a product. There is a possibility that it will. On the other hand, when the intermediate annealing is not performed, the influence of the ingot structure and the hot-rolled structure is likely to remain on the final sheet, so that the surface tends to be uneven (pattern), and the anodic oxidation due to the fluctuation of the amount of precipitated Si. There is also a problem that it is difficult to control the color tone after the processing.

【0007】一方、板厚3mm以上の厚肉材を得る場合、
冷間圧延を行なわず、熱間圧延上りのまま製品板とする
こともあるが、熱間圧延上りのままでは、鋳塊組織の影
響が製品板に残りやすく、また熱間圧延組織の影響がそ
のまま製品板に残るため、筋目(ストリークス)等の表
面ムラが生じやすく、かつ析出Si量の変動によって陽
極酸化処理後の色調の制御も困難となってしまう。また
このように熱延上りのままでは、表面疵が多く、かつ平
坦度を確保することも困難である。さらに、熱延上りの
ままの板は、冷間圧延によってH14テンパー材とした
板とは表面の転位密度も異なるため、表面の光沢度に相
違が生じ、陽極酸化処理後の表面の色感もH14テンパ
ー材とは異なることとなる。そのため同一の建築物等
に、冷間圧延によりH14テンパー材とした薄板と熱間
圧延上りのままの厚板とを混在させて用いた場合、色感
の統一性がなくなり、建築物の外観を損なうおそれがあ
る。
On the other hand, when obtaining a thick material having a thickness of 3 mm or more,
In some cases, cold rolling is not performed, and the product sheet remains as it is after hot rolling.However, if hot rolling is completed, the effect of the ingot structure is likely to remain on the product sheet, and the effect of the hot rolling structure is reduced. Since it remains on the product plate as it is, surface irregularities such as streaks are likely to occur, and it is difficult to control the color tone after the anodic oxidation treatment due to fluctuations in the amount of precipitated Si. In addition, when the hot-rolling is performed as described above, it is difficult to secure many surface defects and to maintain flatness. Furthermore, since the hot-rolled plate also has a different surface dislocation density from the plate made of H14 temper material by cold rolling, a difference in surface gloss occurs, and the color of the surface after anodizing is also reduced. It will be different from H14 temper material. Therefore, when a thin plate made of H14 temper material by cold rolling and a thick plate as hot rolled are mixed and used in the same building or the like, the uniformity of the color appearance is lost, and the appearance of the building is reduced. It may be damaged.

【0008】この発明は以上の事情を背景としてなされ
たもので、陽極酸化処理を施して用いられる建材用アル
ミニウム合金圧延板、特に板厚が3mm以上の厚肉板とし
て、陽極酸化処理後の色調が淡色(淡灰色)で安定して
おり、かつ従来のH14テンパー材と同様の色感が得ら
れ、しかも陽極酸化処理後の表面に色ムラや模様、筋目
がなく、さらには表面の荒れも少ない外観特性の優れた
アルミニウム合金圧延板を提供することを目的とするも
のである。
The present invention has been made in view of the above circumstances, and has been applied to a rolled aluminum alloy plate for a building material which is used by performing anodizing treatment, particularly a thick plate having a plate thickness of 3 mm or more, and a color tone after the anodizing treatment. Is light-colored (light gray), stable and has the same color sensation as the conventional H14 temper material, and has no color unevenness, pattern, or streak on the surface after the anodizing treatment, and further has a rough surface. It is an object of the present invention to provide a rolled aluminum alloy sheet having less appearance characteristics.

【0009】[0009]

【課題を解決するための手段】前述のような課題を解決
するべく本発明者等が鋭意実験・検討を重ねた結果、ア
ルミニウム合金の成分組成を適切に規制するばかりでな
く、熱間圧延条件を適切に制御することにより中間焼鈍
なしで冷間圧延上り板を得るようにし、これによって析
出Si量を適切に調整すると同時に最終板の結晶粒の偏
平度を適切に調整すれば、前述の諸問題を解決し得るこ
とを見出し、この発明をなすに至った。
The present inventors have conducted intensive experiments and studies in order to solve the above-mentioned problems. As a result, not only are the components of the aluminum alloy properly regulated, but also the hot rolling conditions Is appropriately controlled to obtain a cold-rolled ascended sheet without intermediate annealing, thereby appropriately adjusting the amount of precipitated Si and simultaneously adjusting the flatness of the crystal grains of the final sheet. The inventors have found that the problem can be solved, and have accomplished the present invention.

【0010】具体的には、請求項1の発明の建材用厚肉
アルミニウム合金圧延板は、Fe0.20〜1.3%、
Si0.05〜0.30%を含有し、かつ結晶粒微細化
剤としてTi0.003〜0.15%を単独でもしくは
B0.5〜150ppm またはC0.1〜150ppm と組
合されて含有し、残部がAlおよび不可避的不純物より
なり、しかも析出Si量が0.03%以下であり、さら
に圧延面に平行な面における結晶粒の長さ/幅の比が平
均で3以上であることを特徴とするものである。
[0010] Specifically, the thick aluminum alloy rolled sheet for building material according to the first aspect of the present invention has an Fe content of 0.20 to 1.3%,
It contains 0.05 to 0.30% of Si and 0.003 to 0.15% of Ti alone or in combination with 0.5 to 150 ppm of B or 0.1 to 150 ppm of C as a grain refiner, with the balance being the balance. Is composed of Al and unavoidable impurities, the amount of precipitated Si is 0.03% or less, and the ratio of length / width of crystal grains in a plane parallel to the rolled surface is 3 or more on average. Is what you do.

【0011】また請求項2の発明の建材用アルミニウム
合金圧延板は、Fe0.20〜1.3%、Si0.05
〜0.30%、Cu0.05〜0.30%を含有し、か
つ結晶粒微細化剤としてTi0.003〜0.15%を
単独でもしくはB0.5〜150ppm またはC0.1〜
150ppm と組合されて含有し、残部がAlおよび不可
避的不純物よりなり、しかも析出Si量が0.03%以
下であり、さらに圧延面に平行な面における結晶粒の長
さ/幅の比が平均で3以上であることを特徴とするもの
である。
The rolled aluminum alloy sheet for building material according to the second aspect of the present invention is characterized in that: 0.20-1.3% Fe, 0.05% Si
-0.30%, 0.05-0.30% Cu, and 0.003-0.15% of Ti alone or 0.5-150 ppm of B or C0.1-
150 ppm in combination with the balance consisting of Al and unavoidable impurities, the amount of precipitated Si is 0.03% or less, and the ratio of the length / width of the crystal grains in the plane parallel to the rolling plane is average. Is 3 or more.

【0012】さらに請求項3の発明の建材用アルミニウ
ム合金圧延板の製造方法は、Fe0.20〜1.3%、
Si0.05〜0.30%を含有し、かつ結晶粒微細化
剤としてTi0.003〜0.15%を単独でもしくは
B0.5〜150ppm またはC0.1〜150ppm と組
合されて含有し、さらに必要に応じてCu0.05〜
0.30%を含有し、残部がAlおよび不可避的不純物
よりなる合金を鋳塊中の平均結晶粒径が500μm以下
となるように鋳造し、得られた鋳塊に500〜630℃
で1〜24時間均熱処理を施すとともに、その均熱処理
の前もしくは後に鋳塊に面削を施し、さらに熱間圧延
を、その中途の板厚50mmの段階での板温度が400℃
以下となりかつ熱間圧延終了温度が200〜330℃の
範囲内となるように制御し、その後中間焼鈍を行なうこ
となく、圧延率1%以上の冷間圧延を施して、圧延面に
平行な面における結晶粒の長さ/幅の比が平均で3以上
の圧延板を得ることを特徴とするものである。
Further, the method for producing a rolled aluminum alloy sheet for building materials according to the third aspect of the present invention is characterized in that:
0.05 to 0.30% of Si, and 0.003 to 0.15% of Ti alone or in combination with 0.5 to 150 ppm of B or 0.1 to 150 ppm of C as a grain refiner; Cu 0.05- if necessary
An alloy containing 0.30%, with the balance being Al and unavoidable impurities, was cast so that the average crystal grain size in the ingot was 500 μm or less.
The soaking is performed for 1 to 24 hours, and the ingot is subjected to beveling before or after the soaking, and further hot rolling is performed.
And the hot rolling end temperature is controlled to be in the range of 200 to 330 ° C., and then cold rolling is performed at a rolling reduction of 1% or more without performing intermediate annealing to obtain a surface parallel to the rolling surface. In which a rolled plate having a length / width ratio of crystal grains of 3 or more on average is obtained.

【0013】[0013]

【作用】この発明の建材用アルミニウム合金板において
は、基本的には、成分組成、特にFeおよびSiを厳密
に規定すると同時に析出Si量を規制することによって
陽極酸化処理後の色調を淡色(淡灰色)に調整するとと
もに、その色調を安定化させ、さらに最終板の結晶粒の
圧延面に平行な面での長さ/幅の比、すなわち結晶粒の
偏平度を規定することによって、陽極酸化処理時の表面
のムラ、模様を少なくしている。
In the aluminum alloy sheet for building materials of the present invention, the color tone after the anodizing treatment is basically made lighter (lighter) by strictly defining the component composition, particularly Fe and Si, and at the same time, regulating the amount of precipitated Si. Gray), stabilize its color tone, and further define the ratio of length / width in the plane parallel to the rolling plane of the crystal grains of the final sheet, ie, the flatness of the crystal grains, thereby anodizing. Surface irregularities and patterns during processing are reduced.

【0014】またこの発明の建材用厚肉アルミニウム合
金圧延板の製造方法においては、基本的には、鋳塊結晶
粒径を規制して鋳塊組織を微細化するとともに、均熱処
理条件を適切に設定して陽極酸化処理後に淡色の色調が
得られるようになし、さらに熱間圧延条件を適切に規制
して、中間焼鈍を行なうことなくその後に1回の冷間圧
延のみを行なうようにし、これによって陽極酸化処理後
の表面の荒れや色調のムラが生じないようにするととも
に、色感も従来の通常の冷間圧延材(H14テンパー
材)と同様となるようにしている。
In the method of manufacturing a thick aluminum alloy rolled sheet for building materials according to the present invention, basically, the ingot crystal grain size is regulated to refine the ingot structure, and the soaking conditions are appropriately adjusted. It is set so that a light color tone is obtained after anodizing treatment, and further, the hot rolling conditions are appropriately regulated so that only one cold rolling is performed thereafter without performing intermediate annealing. By doing so, the surface roughness and color tone unevenness after the anodizing treatment are prevented from occurring, and the color appearance is made the same as that of a conventional ordinary cold-rolled material (H14 tempered material).

【0015】このような本願発明における成分組成の限
定理由について先ず説明する。
First, the reasons for limiting the component composition in the present invention will be described.

【0016】Fe:FeはAl−Fe系の金属間化合物
を生成して、陽極酸化処理後の色調を決定付ける重要な
元素であり、特に均熱処理条件を適切に設定することに
よってAl3 Feの金属間化合物を得、これによって陽
極酸化処理後の色調を淡色化するに寄与する。Feが
0.20wt%未満では全体に色調が薄くなり過ぎて陽極
酸化処理後の表面の光沢が大きくなり、充分な色調が得
られた状態とは言えなくなる。一方Feが1.3wt%を
越えれば、粗大なAl−Fe系金属間化合物晶出物が多
くなって陽極酸化処理後の色調が黄味を帯びるようにな
ってしまう。したがってFe量は0.20〜1.3wt%
の範囲内に限定した。
Fe: Fe is an important element that forms an Al—Fe intermetallic compound and determines the color tone after anodizing treatment. In particular, by appropriately setting the soaking conditions, Al 3 Fe An intermetallic compound is obtained, which contributes to lightening the color tone after anodizing. If Fe is less than 0.20 wt%, the color tone becomes too thin as a whole, and the gloss of the surface after the anodizing treatment increases, and it cannot be said that a sufficient color tone is obtained. On the other hand, if Fe exceeds 1.3% by weight, coarse Al-Fe-based intermetallic compound crystallites increase, and the color tone after anodizing treatment becomes yellowish. Therefore, the amount of Fe is 0.20 to 1.3 wt%.
Within the range.

【0017】Si:Siは強度と陽極酸化処理後の色調
の調整のために添加される。色調に関しては、Siは、
Al3 Fe中に固溶して、色調に影響を与えるととも
に、製造プロセス中の温度条件によっては析出Si相と
して析出し、これも色調に影響を与える。Si量が0.
05wt%未満では、陽極酸化処理後の色調が浅過ぎて表
面の金属光沢が大きくなり、充分な色調が得られない。
一方Si量が0.30wt%を越えれば、αAlFeSi
相が生じて陽極酸化処理後の色調に黄味が強くなるとと
もに色調が変動してしまい、また析出Siが生じて色調
の不安定化を招く。したがってSi量は0.05〜0.
30wt%の範囲内とした。
Si: Si is added for adjusting the strength and the color tone after the anodizing treatment. As for the color tone, Si is
It forms a solid solution in Al 3 Fe and affects the color tone, and also precipitates as a precipitated Si phase depending on the temperature conditions during the manufacturing process, which also affects the color tone. Si content is 0.
If the content is less than 05% by weight, the color tone after the anodizing treatment is too shallow and the metallic luster on the surface becomes large, so that a sufficient color tone cannot be obtained.
On the other hand, if the Si content exceeds 0.30 wt%, αAlFeSi
A phase is formed, and the color tone after the anodizing treatment becomes yellowish, and the color tone fluctuates. Further, precipitated Si is generated to cause unstable color tone. Therefore, the amount of Si is 0.05-0.
It was within the range of 30 wt%.

【0018】Cu:Cuは請求項1の発明のアルミニウ
ム合金圧延板では積極添加しないが、強度を向上させる
有効な元素であるため、請求項2の発明のアルミニウム
合金圧延板で添加することとした。但しCuは陽極酸化
処理後の色調にやや黄色味の色調を与える。Cu量が
0.05wt%未満ではCuの積極添加による強度向上の
効果が得られず、一方0.30wt%を越えれば耐食性が
低下するとともに、陽極酸化処理後の色調の黄味が強く
なって不適当となる。したがって請求項2においてCu
量は0.05〜0.30wt%の範囲内とした。
Cu: Cu is not positively added in the rolled aluminum alloy sheet of the invention of claim 1, but is an effective element for improving the strength. Therefore, Cu is added in the rolled aluminum alloy sheet of the invention of claim 2. . However, Cu gives a slightly yellowish color tone after the anodizing treatment. If the Cu content is less than 0.05 wt%, the effect of improving the strength by the active addition of Cu cannot be obtained, while if it exceeds 0.30 wt%, the corrosion resistance is reduced and the color tone after anodizing becomes yellowish. It becomes inappropriate. Therefore, in claim 2, Cu
The amount was in the range of 0.05 to 0.30 wt%.

【0019】Ti,B,C:Tiは鋳塊結晶粒を微細化
して、圧延板のキメ、ストリークスを防止する効果を有
する。一方BはTiと共存して鋳塊結晶粒の微細化効果
を発揮する。またCもTiと共存して鋳塊結晶粒微細化
効果を発揮する。そこで結晶粒微細化剤としてTiを単
独で、またはBと組合せて、あるいはCと組合せて添加
することとした。Tiが0.003wt%未満では結晶粒
微細化の効果が得られず、一方Tiが0.15wt%を越
えればTiAl3 の粗大金属間化合物が生成されてしま
うおそれがあるから、Tiは0.003〜0.15wt%
の範囲内とした。またBが0.5ppm 未満ではTiとの
共存による結晶粒微細化効果が得られず、Bが150pp
m を越えれば粗大TiB2 粒子による線状欠陥が発生す
るから、Tiと組合せて添加する場合のB量は0.5〜
150ppm の範囲内とした。さらにCが0.1ppm 未満
ではTiとの共存による結晶粒微細化効果が得られず、
Cが150ppm を越えれば粗大グラファイトが混入して
欠陥が生じるおそれがあるから、Tiと組合せて添加す
る場合のC量は0.1〜150ppm の範囲内とした。
Ti, B, C: Ti has the effect of minimizing ingot crystal grains and preventing texture and streaks of the rolled sheet. On the other hand, B coexists with Ti and exhibits the effect of refining ingot crystal grains. C also exhibits an ingot crystal grain refinement effect in coexistence with Ti. Therefore, Ti was added alone, in combination with B, or in combination with C as a grain refiner. If Ti is less than 0.003 wt%, the effect of grain refinement cannot be obtained, while if Ti exceeds 0.15 wt%, a coarse intermetallic compound of TiAl 3 may be generated. 003-0.15wt%
Within the range. If B is less than 0.5 ppm, the effect of refining crystal grains due to coexistence with Ti cannot be obtained, and B
If m is exceeded, linear defects due to coarse TiB 2 particles will occur, so the amount of B when added in combination with Ti is 0.5 to
It was within the range of 150 ppm. Further, if C is less than 0.1 ppm, the effect of refining crystal grains due to coexistence with Ti cannot be obtained,
If C exceeds 150 ppm, coarse graphite may be mixed and defects may occur. Therefore, when C is added in combination with Ti, the amount of C is set in the range of 0.1 to 150 ppm.

【0020】以上の各元素のほかは、基本的にはAlお
よび不可避的不純物とすれば良い。但し、一般に鋳造時
の溶湯酸化防止のため、通常のアルミニウム合金では微
量のBeを添加することがあるが、この発明の場合も微
量のBeの添加が他の性能を特に劣化させることはな
く、500ppm 程度以下のBeの添加は許容される。ま
たMg,Znもそれぞれ1.0wt%以下であれば他の性
能を劣化させないから、それぞれ1.0wt%以下は含有
することが許容される。
In addition to the above elements, Al and unavoidable impurities may be basically used. However, in general, a small amount of Be may be added to a normal aluminum alloy in order to prevent the molten metal from being oxidized during casting. However, in the case of the present invention, the addition of a small amount of Be does not particularly deteriorate other performances. Addition of Be of about 500 ppm or less is allowable. Also, Mg and Zn do not degrade other performances if they are each 1.0 wt% or less. Therefore, it is permissible to contain each of 1.0 wt% or less.

【0021】さらにこの発明の建材用厚肉アルミニウム
合金圧延板においては、析出Si量を規制していること
が重要である。すなわち、析出Si粒子が存在すれば、
陽極酸化処理後の色調に黄味が強くなり、しかもそれば
かりでなく、多量にSiが析出すればその析出量を制御
することが困難となり、陽極酸化処理後の色調が変動し
やすくなって、色ムラが生じやすくなる。特に析出Si
量が0.03wt%を越えれば陽極酸化処理後に色ムラが
生じやすくなるから、析出Si量を0.03wt%以下に
規制することとした。
Furthermore, in the thick aluminum alloy rolled sheet for building materials of the present invention, it is important to regulate the amount of precipitated Si. That is, if the precipitated Si particles exist,
The yellow tone becomes stronger in the color tone after anodizing treatment, and moreover, if a large amount of Si is deposited, it becomes difficult to control the amount of deposition, and the color tone after anodizing treatment tends to fluctuate. Color unevenness is likely to occur. Especially precipitated Si
If the amount exceeds 0.03% by weight, color unevenness is likely to occur after the anodizing treatment. Therefore, the amount of precipitated Si is limited to 0.03% by weight or less.

【0022】さらにこの発明の建材用厚肉アルミニウム
合金圧延板では、製品板の状態での結晶組織が重要であ
る。すなわち、この発明のアルミニウム合金圧延板は、
熱間圧延後、中間焼鈍を行なうことなく1回の冷間圧延
で製品板とされるものであるが、この場合熱間圧延での
最終板厚もしくはその近くのパスで再結晶が生じれば、
製品板の表面組織が不均一となって陽極酸化処理後の表
面にムラが生じてしまう。このような組織の不均一、陽
極酸化処理後のムラの発生の程度は、製品板の結晶粒の
圧延面に平行な面での長さ/幅の比(偏平度)にほぼ相
関し、その偏平度が3未満では表面組織が不均一となっ
て陽極酸化処理後にムラが発生しやすい。したがってこ
の発明のアルミニウム合金板は、前記偏平度が3以上で
あることが必要である。なおこのような製品板の結晶粒
の偏平度は、後述するように熱間圧延条件等の各プロセ
ス条件を適切に調整することにより達成できる。
Further, in the thick aluminum alloy rolled sheet for building materials of the present invention, the crystal structure in the state of the product sheet is important. That is, the rolled aluminum alloy plate of the present invention is:
After hot rolling, a product sheet is formed by one cold rolling without intermediate annealing. In this case, if recrystallization occurs in the final sheet thickness in hot rolling or in a pass near it, ,
The surface structure of the product plate becomes uneven, and the surface after the anodic oxidation treatment becomes uneven. The degree of such unevenness of the structure and the occurrence of unevenness after the anodic oxidation treatment are almost correlated with the length / width ratio (flatness) of a plane parallel to the rolling plane of the crystal grains of the product sheet. If the degree of flattening is less than 3, the surface structure becomes non-uniform and unevenness is likely to occur after the anodizing treatment. Therefore, the aluminum alloy plate of the present invention needs to have the flatness of 3 or more. The flatness of the crystal grains of such a product sheet can be achieved by appropriately adjusting each process condition such as a hot rolling condition as described later.

【0023】次にこの発明の建材用厚肉アルミニウム合
金圧延板の製造方法および各プロセス条件について説明
する。
Next, a method of manufacturing a thick-walled aluminum alloy rolled sheet for building materials of the present invention and each process condition will be described.

【0024】先ず前述のような成分組成を有する合金を
DC鋳造法(半連続鋳造法)などによって鋳造する。こ
の鋳造にあたっては、均一で微細な鋳塊組織を得ること
が重要である。すなわち、この発明の製造方法では中間
焼鈍を行なわないため、わずかな組織の不均一が陽極酸
化処理後のムラ、模様に結び付いてしまうから、鋳塊段
階からその組織を均一、微細としておく必要がある。鋳
塊中の結晶粒の粒径が500μmを越える粗大なものと
なれば、前述のように陽極酸化処理後のムラが顕在化し
てしまうから、500μm以下に規制する必要がある。
そしてこのような鋳塊結晶粒の微細化を達成するため、
この発明では前述のように結晶粒微細化剤としてTi、
もしくはTiおよびB、あるいはTiおよびCを添加し
ているが、そのほか鋳造時の鋳造速度も30mm/min 以
上とすることが好ましい。また鋳塊断面に、陽極酸化処
理によって外側の濃色部分と内側の淡色部分との境界が
樅の木状を示すような組織、すなわちいわゆる樅の木組
織が生じた場合や、羽毛状晶あるいは浮遊晶が生じた場
合には、最終圧延板の陽極酸化処理後に模様やムラが生
じるから、これらの異常組織が生じないように制御する
ことが望ましい。
First, an alloy having the above-described composition is cast by a DC casting method (semi-continuous casting method) or the like. In this casting, it is important to obtain a uniform and fine ingot structure. That is, since the intermediate annealing is not performed in the production method of the present invention, slight unevenness of the structure leads to unevenness and pattern after the anodizing treatment. Therefore, it is necessary to make the structure uniform and fine from the ingot stage. is there. If the grain size of the crystal grains in the ingot becomes larger than 500 μm, the unevenness after the anodic oxidation treatment becomes apparent as described above, so it is necessary to regulate the crystal grain size to 500 μm or less.
And in order to achieve such ingot crystal grain refinement,
In the present invention, as described above, Ti as a grain refiner,
Alternatively, Ti and B, or Ti and C are added, but the casting speed during casting is also preferably 30 mm / min or more. Also, in the ingot cross-section, when the anodizing treatment produces a structure in which the boundary between the outer dark color portion and the inner light color portion shows a fir tree structure, that is, a so-called fir tree structure, If a floating crystal is formed, a pattern or unevenness occurs after the anodizing treatment of the final rolled sheet. Therefore, it is desirable to control the structure so that these abnormal structures do not occur.

【0025】鋳造後には、鋳塊表面に面削を施してから
後述する均熱処理を施すか、または均熱処理を施してか
ら面削を施す。すなわち、鋳塊表面に存在するチル層や
粗大セル層が残存すれば、これらも陽極酸化処理後に模
様、ムラを生じさせる原因となるから、これらのチル層
や粗大セル層を除去するために面削を施す必要がある。
なお一般にチル層や粗大セル層が存在する厚みは10mm
前後であり、したがって面削は表面から15mm程度行え
ば充分である。またこの面削は、通常は鋳塊の幅広な2
面のみで行えば良い。
After casting, the surface of the ingot is subjected to facing, and then subjected to soaking treatment described below, or the soaking process is applied and then facing. That is, if the chill layer or the coarse cell layer existing on the surface of the ingot remains, they also cause a pattern or unevenness after the anodizing treatment. It is necessary to sharpen.
Generally, the thickness at which the chill layer or the coarse cell layer exists is 10 mm.
Before and after, therefore, it is sufficient that the chamfering is performed about 15 mm from the surface. Also, this facing is usually performed on a wide
It only has to be done on the surface.

【0026】また均熱処理は、500〜630℃の範囲
内の温度で1〜24時間の条件とする。この均熱処理
は、一般的な鋳塊組織均質化の目的から必要であるばか
りでなく、陽極酸化処理後の色調として淡色の色調を得
るために重要である。すなわち、鋳造時に晶出した金属
間化合物Al6 Feを均熱処理によってAl3 Feに変
態させ、このAl3 Feの存在によって陽極酸化処理後
の色調として淡色(淡灰色)の色調を呈することができ
る。均熱処理の温度が500℃未満ではAl6 Fe晶出
物が残留し、製品板の陽極酸化処理後に淡色の色調が得
られなくなり、一方630℃を越えれば結晶粒が粗大化
して、最終板に陽極酸化処理を施した状態でもムラ、模
様が生じてしまう。また均熱処理の時間が1時間未満で
は前述の効果が充分に得られず、一方24時間を越える
長時間の均熱は経済的に無駄となるだけである。
The soaking is performed at a temperature in the range of 500 to 630 ° C. for 1 to 24 hours. This soaking is not only necessary for the purpose of general homogenization of the ingot structure, but also important for obtaining a light color tone as the color tone after the anodizing treatment. That is, the intermetallic compound Al 6 Fe which crystallized during casting is transformed into Al 3 Fe by soaking, can exhibit the color tone of light color (light gray) color tone after anodizing by the presence of the Al 3 Fe . If the soaking temperature is lower than 500 ° C., Al 6 Fe crystallized matter remains, and a light color tone cannot be obtained after the anodizing treatment of the product plate. On the other hand, if the temperature exceeds 630 ° C., the crystal grains become coarse and the final plate becomes Even in the state where the anodic oxidation treatment has been performed, unevenness and patterns occur. On the other hand, if the soaking time is less than 1 hour, the above-mentioned effects cannot be sufficiently obtained. On the other hand, a long soaking time exceeding 24 hours is only economically useless.

【0027】均熱処理後(均熱処理後に面削を施す場合
は面削後)には、冷却することなく均熱処理による保有
熱を利用して熱間圧延を開始するか、または一旦冷却し
てから再加熱し、熱間圧延を行なう。この熱間圧延の条
件は、中間焼鈍を施さないこの発明の製造プロセスでは
極めて重要である。すなわち、この発明のプロセスでは
中間焼鈍を行なわないため、熱間圧延時に粗大な再結晶
が生じれば、その粗大再結晶粒の影響が最終圧延板まで
残留し、陽極酸化処理後にムラ、模様を生じさせること
になり、特に熱間圧延の最終段階に近いパスで粗大再結
晶が生じれば、その影響が強く残って陽極酸化処理後の
ムラ、模様が生じやすくなる。また熱間圧延後の巻取時
やその後のコイル状態で部分的に再結晶が生じた場合に
も、その影響が強く残って陽極酸化処理後のムラ、模様
が生じやすくなる。このような問題を解決するために
は、熱間圧延工程中において微細に再結晶させること、
特に最終パスに近い段階の粗大な再結晶の発生を防止
し、かつ熱延終了後の板の巻取中、巻取後における部分
的な再結晶を防止することが重要である。そこでこの発
明の製造方法では、熱間圧延中途の板厚が50mmの段階
で板の温度が400℃以下となるように、かつ熱間圧延
終了温度を200〜330℃の範囲内となるように制御
することとした。このように熱間圧延中途の50mmの厚
みの段階での温度を低くしかつ熱間圧延終了温度を低く
することによって、粗大な再結晶や部分的再結晶の影響
によって製品板の陽極酸化処理後に表面の均一性が損な
われて、ムラや模様が生じることを有効に防止すること
が可能となった。
After soaking (or after facing if soaking is performed), hot rolling is started using the retained heat of soaking without cooling, or once cooled, Reheat and perform hot rolling. These hot rolling conditions are extremely important in the manufacturing process of the present invention in which no intermediate annealing is performed. In other words, since the intermediate annealing is not performed in the process of the present invention, if coarse recrystallization occurs during hot rolling, the influence of the coarse recrystallized grains remains up to the final rolled sheet, and unevenness and patterns may occur after anodizing. In particular, if coarse recrystallization occurs in a pass close to the final stage of hot rolling, the effect remains strong and unevenness and patterns after anodizing treatment are likely to occur. In addition, even when recrystallization occurs partially during winding after hot rolling or in the state of the coil after that, the effect remains strong, and unevenness and patterns after anodizing are likely to occur. In order to solve such a problem, it is necessary to recrystallize finely during the hot rolling process,
In particular, it is important to prevent the occurrence of coarse recrystallization at a stage near the final pass, and to prevent partial recrystallization during and after winding of the sheet after hot rolling. Therefore, in the production method of the present invention, the temperature of the sheet is set to 400 ° C. or less at the stage where the thickness of the sheet during hot rolling is 50 mm, and the hot rolling end temperature is set in the range of 200 to 330 ° C. I decided to control it. By lowering the temperature at the stage of 50 mm thickness in the middle of hot rolling and lowering the hot rolling end temperature in this way, after the anodizing treatment of the product sheet due to the influence of coarse recrystallization or partial recrystallization, It has become possible to effectively prevent the uniformity of the surface from being impaired and to cause unevenness and patterns.

【0028】ここで、熱間圧延中途の板厚が50mmの段
階で400℃を越える高温の場合には、その後のパスで
大きな再結晶粒が生じ、これが製品板まで残留して、前
述のようなムラ、模様の原因となる。また熱間圧延終了
温度が330℃を越える高温では、圧延を終了した板の
巻取中あるいは巻取後に部分的に再結晶が生じて、陽極
酸化処理後の表面の均一性が損なわれ、ムラ、模様が生
じてしまう。一方熱間圧延終了温度が200℃未満で
は、コイル巻取中や巻取後にSiが析出し、また圧延に
よる疵等が発生しやすくなる。なお上述のように板厚が
50mmの段階での板温度が400℃以下となるように制
御するためには、熱間圧延開始温度を低目にしたり、あ
るいは熱間圧延中途で冷却する等の手法を適用すれば良
い。なおまた、熱間圧延に供される鋳塊の厚みは、通常
は300〜700mm程度、熱間圧延終了時の板厚は通常
は3〜15mm程度である。
In the case where the hot rolling is performed at a high temperature exceeding 400 ° C. at the stage of the thickness of 50 mm during the hot rolling, large recrystallized grains are generated in the subsequent pass and remain on the product sheet as described above. It causes unevenness and pattern. At a high temperature at which the hot rolling end temperature exceeds 330 ° C., recrystallization occurs partially during or after winding of the rolled sheet, and the uniformity of the surface after anodizing treatment is impaired, resulting in unevenness. , And a pattern occurs. On the other hand, when the hot rolling end temperature is lower than 200 ° C., Si precipitates during and after coil winding, and flaws and the like due to rolling are likely to occur. As described above, in order to control the plate temperature at the stage where the plate thickness is 50 mm to be 400 ° C. or less, the starting temperature of hot rolling may be lowered, or cooling may be performed during hot rolling. A method may be applied. In addition, the thickness of the ingot subjected to hot rolling is usually about 300 to 700 mm, and the sheet thickness at the end of hot rolling is usually about 3 to 15 mm.

【0029】熱間圧延終了後には、中間焼鈍を施すこと
なく1%以上の冷間圧延を行なって製品板とする。この
ように冷間圧延を施すことによって、板の平坦度が向上
するとともに、熱間圧延時の表面疵を消失させることが
でき、さらに表面に冷間加工が加わるため、表面の転位
組織が従来の薄肉材に適用されているH14テンパー材
と同様となり、そのため陽極酸化処理後の色感もH14
テンパー材と同様となるため、同じ建築物にH14テン
パーの薄肉材と混在させても全体的な色感の統一が崩れ
ることがない。
After the completion of hot rolling, cold rolling of 1% or more is performed without intermediate annealing to obtain a product sheet. By performing cold rolling in this way, the flatness of the sheet is improved, and surface flaws during hot rolling can be eliminated, and the surface is subjected to cold working. Is the same as the H14 temper material applied to the thin material of H14, and the color appearance after the anodic oxidation treatment is also H14.
Since it is the same as the tempered material, even if the same building is mixed with a thin-walled material of H14 temper, the unification of the overall color appearance does not collapse.

【0030】ここで、仮に中間焼鈍を行なえば、この発
明の場合最終板が厚肉材のため、中間焼鈍前の冷間加工
率を大きく取ることができず、そのため中間焼鈍時に結
晶粒が粗大化し、陽極酸化処理後の表面が荒れてしまう
問題が生じる。一方、冷間圧延を行なわず、熱間圧延の
まま製品板とすれば、板の平坦度が不充分となり、また
熱間圧延時の表面の疵がそのまま残ってしまう。さらに
熱間圧延のままでは表面の転位組織が従来の薄肉材に適
用されているH14テンパー材と異なるため、陽極酸化
処理後の表面の色感がH14テンパー材と異なってしま
う。したがってこの発明では、熱間圧延後に、中間焼鈍
を行なうことなく冷間圧延を施すこととした。なお冷間
圧延率が1%未満では上述の効果が得られないから、1
%以上の冷間圧延率とすることが必要であり、好ましく
は5%以上の冷間圧延率とする。なお冷間圧延率の上限
は特に定めないが、3mm以上の厚肉材を得るとの目的、
および熱延板の板厚から考慮すれば、通常は30%以下
とする。
Here, if intermediate annealing is performed, in the present invention, since the final sheet is a thick material, it is not possible to obtain a large cold working ratio before the intermediate annealing, so that the crystal grains are coarse during the intermediate annealing. And the surface after the anodic oxidation treatment becomes rough. On the other hand, if a product plate is formed as hot rolled without performing cold rolling, the flatness of the plate becomes insufficient, and the surface flaw during hot rolling remains as it is. Further, since the dislocation structure on the surface is different from that of the H14 temper material used for the conventional thin material when hot rolling is performed, the color appearance of the surface after the anodizing treatment is different from that of the H14 temper material. Therefore, in the present invention, cold rolling is performed after hot rolling without intermediate annealing. If the cold rolling reduction is less than 1%, the above-mentioned effects cannot be obtained.
% Or more, and preferably 5% or more. Although the upper limit of the cold rolling reduction is not particularly defined, the purpose of obtaining a thick material of 3 mm or more,
In consideration of the thickness of the hot rolled sheet and the thickness of the hot rolled sheet, it is usually set to 30% or less.

【0031】以上のようなプロセスを経て得られた圧延
板(製品板)は、結晶粒の偏平度(圧延面に平行な面で
の長さ/幅の比)が3以上の組織を有しており、陽極酸
化処理後の表面が均一で、ムラ、模様等が生じるおそれ
が少なく、かつ色調が淡色(淡灰色)で安定したものと
なる。
The rolled plate (product plate) obtained through the above process has a structure in which the flatness of crystal grains (length / width ratio in a plane parallel to the rolled surface) is 3 or more. Thus, the surface after the anodizing treatment is uniform, there is little possibility of unevenness, pattern, etc., and the color tone is light (light gray) and stable.

【0032】なお陽極酸化処理は、常法にしたがって行
なえば良いが、硫酸電解浴を用いることが経済性および
耐食性の点から有利であり、前述のようにして得られた
圧延板では、硫酸電解浴を用いた陽極酸化処理によって
前述のように淡色(淡灰色)の色調を得ることができ
る。
The anodic oxidation treatment may be performed according to a conventional method. However, it is advantageous to use a sulfuric acid electrolytic bath from the viewpoint of economy and corrosion resistance. In the rolled sheet obtained as described above, the sulfuric acid electrolytic bath is used. A light color (light gray) can be obtained as described above by anodizing treatment using a bath.

【0033】陽極酸化処理にあたっては、予め表面の汚
れおよび表面の欠陥を除去しておくため、脱脂およびエ
ッチングを行なうのが一般的である。エッチングは、苛
性ソーダ系のアルカリエッチングを行なうのが通常であ
る。そして陽極酸化処理自体は、H2 SO4 濃度が10
〜25 vol%の硫酸浴を用い、浴温度15〜30℃、電
流密度0.5A/dm2 以上3.0A/dm2 未満で行な
い、膜厚10〜30μmの陽極酸化皮膜を生成させるこ
とが望ましい。
In the anodic oxidation treatment, degreasing and etching are generally performed to remove surface dirt and surface defects in advance. Usually, caustic soda-based alkaline etching is performed. Then, the anodic oxidation treatment itself is performed when the H 2 SO 4 concentration is 10%.
An anodic oxide film having a film thickness of 10 to 30 μm can be formed by using a sulfuric acid bath having a bath temperature of 15 to 30 ° C., a current density of 0.5 A / dm 2 or more and less than 3.0 A / dm 2 using a sulfuric acid bath of 〜25 vol%. desirable.

【0034】なお陽極酸化処理後の色調については、ハ
ンターの色差式(JIS Z8730参照)による明度
指数Lとクロマティクネス指数a,bの値によって評価
することができる。すなわち、明度指数のL値は高いほ
ど白く、一方クロマティクネス指数は着色度についての
ものであってそのa値は高いほど赤味が強く、b値は高
いほど黄味が強いことをあらわす。そしてこの発明で目
的とする淡色(淡灰色)は、次のように定義される。
The color tone after the anodizing treatment can be evaluated by the values of the lightness index L and the chromaticness indexes a and b according to the Hunter's color difference equation (see JIS Z8730). That is, the higher the L value of the lightness index is, the whiter the color index is, while the higher the a value of the chromaticness index is, the stronger the reddish color, and the higher the b value, the stronger the yellowish color. The light color (light gray) intended in the present invention is defined as follows.

【0035】L値>60 −2<a値<2 −2<b値<4L value> 60-2 <a value <2-2 <b value <4

【0036】[0036]

【実施例】表1に示される合金No.1〜No.4の各
合金をDC鋳造法によって厚さ450mm、幅1200m
m、長さ4000mmのスラブに鋳造した。なお鋳塊結晶
粒微細化剤としては5%Ti−1%Bを用いた。各スラ
ブの鋳塊組織について調べた結果を表2に示す。
EXAMPLE Alloy No. 1 shown in Table 1 was used. 1 to No. Each alloy of No. 4 is 450mm thick and 1200m wide by DC casting method
m, and cast into a slab having a length of 4000 mm. In addition, as an ingot crystal grain refiner, 5% Ti-1% B was used. Table 2 shows the results of examining the ingot structure of each slab.

【0037】各合金No.1〜No.4のスラブについ
て、表3中に示す諸条件で均熱処理を施してから、それ
ぞれ幅広な面を15mmの厚さだけ面削し、熱間圧延を施
した。この熱間圧延の熱間圧延開始温度、中途の50mm
の段階での温度、熱間圧延終了温度をそれぞれ表3中に
示す。なお熱間圧延上り板厚は8mmもしくは6mmとし
た。そして8mmの熱延板については、中間焼鈍を行なう
ことなく6mmまで冷間圧延する(製造No.1,2,
3,6,8)か、または390℃×2時間の中間焼鈍を
施して6mmまで冷間圧延した(製造No.4)。6mmの
熱延板については、一部のものはそのまま製品板として
(製造No.7)、他のものは従来の通常の薄板製造プ
ロセスに従って6mmから冷間圧延を施して3.5mm厚で
中間焼鈍(350℃×2時間)を施し、その後2.5mm
厚まで冷間圧延した(製造No.5)。得られた各圧延
板について、析出Si量および結晶粒の偏平度を調べた
ので、その結果を表3中に併せて示す。
Each alloy No. 1 to No. The slab No. 4 was subjected to a soaking treatment under the conditions shown in Table 3 and then the wide surface was chamfered to a thickness of 15 mm and hot rolled. Hot rolling start temperature of this hot rolling, 50 mm halfway
Table 3 shows the temperature at the stage of and the hot rolling end temperature. The thickness of the hot-rolled sheet was 8 mm or 6 mm. Then, the hot-rolled sheet of 8 mm is cold-rolled to 6 mm without performing intermediate annealing (Production Nos. 1, 2, and 2).
3, 6, 8) or subjected to intermediate annealing at 390 ° C. × 2 hours and cold-rolled to 6 mm (Production No. 4). As for the hot-rolled sheet of 6 mm, a part of the sheet is directly used as a product sheet (manufacture No. 7), and the other is cold-rolled from 6 mm according to a conventional normal sheet manufacturing process to a 3.5 mm thick sheet. Anneal (350 ° C x 2 hours), then 2.5mm
It was cold rolled to a thickness (Production No. 5). For each of the obtained rolled sheets, the amount of precipitated Si and the flatness of crystal grains were examined. The results are also shown in Table 3.

【0038】[0038]

【表1】 [Table 1]

【0039】[0039]

【表2】 [Table 2]

【0040】[0040]

【表3】 [Table 3]

【0041】さらに各圧延板について、10%NaOH
水溶液により化学エッチングし、水洗後、硝酸によりデ
スマット処理した。次いで硫酸濃度10 vol%の硫酸電
解浴を用いて、浴温20℃、電流密度1.5A/dm2
て陽極酸化処理を行ない、それぞれ膜厚20μmの陽極
酸化皮膜を生成させた。
Further, for each rolled plate, 10% NaOH
After chemical etching with an aqueous solution, washing with water and desmutting with nitric acid. Next, an anodic oxidation treatment was performed using a sulfuric acid electrolytic bath having a sulfuric acid concentration of 10 vol% at a bath temperature of 20 ° C. and a current density of 1.5 A / dm 2 to form anodic oxide films each having a thickness of 20 μm.

【0042】各圧延板の陽極酸化処理後の表面色調につ
いて、スガ試験機製カラーメータSM−3−MCHを用
いて調べ、ハンターの色差式によるL値、a値、b値で
評価した。また同じく陽極酸化処理後の表面の光沢を調
べるとともに、表面の模様等の外観状況について目視に
よって調べた。これらの調査結果を表4に示す。
The surface color tone of each rolled sheet after the anodizing treatment was examined using a color meter SM-3-MCH manufactured by Suga Test Instruments, and evaluated by the L value, a value, and b value according to the Hunter's color difference formula. Similarly, the surface gloss after the anodizing treatment was examined, and the appearance of the surface pattern and the like were visually examined. Table 4 shows the results of these investigations.

【0043】[0043]

【表4】 [Table 4]

【0044】明らかなように、この発明で規定する成分
組成範囲内の合金(合金No.1〜3)について、この
発明で規定する製造プロセス条件を適用して、最終板の
結晶粒偏平度および析出Si量がこの発明で規定する範
囲を満たした場合(製造No.1,No.3,No.
6)には、いずれも陽極酸化処理後の色調として淡色の
色調を得ることができ、かつ光沢も少なく、さらには筋
目模様、ストリークスなどのムラや表面荒れの発生もな
いことが確認された。これらの結果は、製造番号5の従
来の通常の薄板プロセスに従って得た薄板の場合と同様
である。
As is apparent, the alloys (alloys Nos. 1 to 3) within the component composition range specified in the present invention are subjected to the manufacturing process conditions specified in the present invention, and the grain flatness of the final sheet and the When the amount of precipitated Si satisfies the range defined in the present invention (Production No. 1, No. 3, No. 3).
In 6), it was confirmed that in each case, a light color tone could be obtained as the color tone after the anodizing treatment, the glossiness was small, and no unevenness such as streak patterns and streaks and surface roughness did not occur. . These results are similar to those of the sheet obtained according to the conventional normal sheet process of serial number 5.

【0045】一方熱間圧延における板厚50mmの段階で
の温度および熱間圧延終了温度が高かった製造No.2
の比較例の場合は、最終板の結晶粒の偏平度が小さく、
陽極酸化処理後の表面に筋目が生じて、外観不良と判定
された。また熱間圧延後に中間焼鈍を施した製造No.
4の比較例の場合は、結晶粒が粗大化して最終板の結晶
粒の偏平度が小さく、陽極酸化処理によって表面荒れが
発生し、外観不良となった。さらに、製造No.7は熱
間圧延終了温度が低く、かつ冷間圧延を行なわずに熱延
板上りとしたものであるが、この場合は、析出Si量が
多く、陽極酸化処理後の表面の色調の黄味が強くなると
ともに、光沢が多くかつ表面疵も多くなってしまった。
そしてまた製造No.8は、鋳塊結晶粒微細化剤が少な
い比較合金(合金No.4)を用いたものであるが、こ
の場合には鋳塊の結晶組織が粗大な羽毛状晶となり、そ
のため陽極酸化処理後の表面にストリークスが発生し外
観不良となった。
On the other hand, in production No. 1 in which the temperature at the stage of the plate thickness of 50 mm in hot rolling and the end temperature of hot rolling were high. 2
In the case of the comparative example, the flatness of the crystal grains of the final plate is small,
Streaks appeared on the surface after the anodizing treatment, and the appearance was determined to be poor. Further, the production No. in which intermediate annealing was performed after hot rolling.
In the case of Comparative Example 4, the crystal grains were coarsened, the flatness of the crystal grains of the final plate was small, and the surface was roughened by the anodizing treatment, resulting in poor appearance. Furthermore, the production No. In No. 7, the hot-rolling end temperature was low and the hot-rolled sheet was raised without performing cold rolling. In this case, the amount of precipitated Si was large, and the color tone of the surface after anodizing was yellowish. As well as increased gloss and surface flaws.
And again, the production No. No. 8 uses a comparative alloy (alloy No. 4) having a small ingot crystal grain refining agent. In this case, the crystal structure of the ingot becomes coarse feather-like crystals. Streak appeared on the surface of the sample, resulting in poor appearance.

【0046】[0046]

【発明の効果】この発明の建材用アルミニウム合金圧延
板は、陽極酸化処理を施して用いられる板厚3mm以上の
厚肉板として、陽極酸化処理後の表面の色調として、安
定した淡色でしかも従来の薄肉材として建材に用いられ
ているH14テンパー材と同等の色感を呈することがで
き、さらに陽極酸化処理後の表面の模様、スジ等の発生
も少ないとともに表面荒れも少ないなど、外観特性が著
しく優れており、また平坦度も良好である。
The rolled aluminum alloy sheet for building material of the present invention is a thick plate having a thickness of 3 mm or more which is used after anodizing, and has a stable light color as the surface tone after the anodizing treatment. It has the same color appearance as H14 temper material used for building materials as a thin-walled material, and has less appearance characteristics such as less occurrence of surface patterns and streaks after anodic oxidation treatment and less surface roughness. It is extremely excellent and has good flatness.

【0047】またこの発明の製造方法によれば、上述の
ような優れた外観特性を有する建材用厚肉アルミニウム
合金圧延板を量産的規模で安定かつ容易に製造すること
ができる。
According to the production method of the present invention, a thick aluminum alloy rolled sheet for building material having the above-described excellent appearance characteristics can be stably and easily produced on a mass production scale.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C25D 11/04 308 C25D 11/04 308 // C22F 1/00 601 C22F 1/00 601 604 604 613 613 623 623 671 671 673 673 681 681 682 682 683 683 685 685Z 691 691B 691C 694 694A 694B (58)調査した分野(Int.Cl.6,DB名) C22C 21/00 - 21/18 C22F 1/04 - 1/057 C25D 11/04──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification symbol FI C25D 11/04 308 C25D 11/04 308 // C22F 1/00 601 C22F 1/00 601 604 604 613 613 613 623 623 671 671 673 673 681 681 682 682 683 683 683 685 685Z 691 691B 691C 694 694A 694B (58) Fields investigated (Int. Cl. 6 , DB name) C22C 21/00-21/18 C22F 1/04-1/057 C25D 11/04

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 Fe0.20〜1.3%(wt%、以下同
じ)、Si0.05〜0.30%を含有し、かつ結晶粒
微細化剤としてTi0.003〜0.15%を単独でも
しくはB0.5〜150ppm またはC0.1〜150pp
m と組合されて含有し、残部がAlおよび不可避的不純
物よりなり、しかも析出Si量が0.03%以下であ
り、さらに圧延面に平行な面における結晶粒の長さ/幅
の比が平均で3以上であることを特徴とする、陽極酸化
処理後の色調が安定な淡色の建材用厚肉アルミニウム合
金圧延板。
1. An alloy containing 0.20 to 1.3% Fe (wt%, the same applies hereinafter), 0.05 to 0.30% Si, and 0.003 to 0.15% Ti alone as a grain refiner. Or B0.5 ~ 150ppm or C0.1 ~ 150pp
m, and the balance consists of Al and unavoidable impurities, the amount of precipitated Si is 0.03% or less, and the ratio of the length / width of the crystal grains in the plane parallel to the rolling plane is average. A thick aluminum alloy rolled plate for building materials having a stable color tone after anodizing treatment and having a stable color tone of 3 or more.
【請求項2】 Fe0.20〜1.3%、Si0.05
〜0.30%、Cu0.05〜0.30%を含有し、か
つ結晶粒微細化剤としてTi0.003〜0.15%を
単独でもしくはB0.5〜150ppm またはC0.1〜
150ppm と組合されて含有し、残部がAlおよび不可
避的不純物よりなり、しかも析出Si量が0.03%以
下であり、さらに圧延面に平行な面における結晶粒の長
さ/幅の比が平均で3以上であることを特徴とする、陽
極酸化処理後の色調が安定な淡色の建材用厚肉アルミニ
ウム合金圧延板。
2. 0.20 to 1.3% of Fe, 0.05 of Si
-0.30%, 0.05-0.30% Cu, and 0.003-0.15% of Ti alone or 0.5-150 ppm of B or C0.1-
150 ppm in combination with the balance consisting of Al and unavoidable impurities, the amount of precipitated Si is 0.03% or less, and the ratio of the length / width of the crystal grains in the plane parallel to the rolling plane is average. A thick aluminum alloy rolled plate for building materials having a stable color tone after anodizing treatment and having a stable color tone of 3 or more.
【請求項3】 Fe0.20〜1.3%、Si0.05
〜0.30%を含有し、かつ結晶粒微細化剤としてTi
0.003〜0.15%を単独でもしくはB0.5〜1
50ppm またはC0.1〜150ppm と組合されて含有
し、さらに必要に応じてCu0.05〜0.30%を含
有し、残部がAlおよび不可避的不純物よりなる合金を
鋳塊中の平均結晶粒径が500μm以下となるように鋳
造し、得られた鋳塊に500〜630℃で1〜24時間
均熱処理を施すとともに、その均熱処理の前もしくは後
に鋳塊に面削を施し、さらに熱間圧延を、その中途の板
厚50mmの段階での板温度が400℃以下となりかつ熱
間圧延終了温度が200〜330℃の範囲内となるよう
に行ない、その後中間焼鈍を行なうことなく、圧延率1
%以上の冷間圧延を施して、圧延面に平行な面における
結晶粒の長さ/幅の比が平均で3以上の圧延板を得るこ
とを特徴とする、陽極酸化処理後の色調が安定な淡色の
建材用厚肉アルミニウム合金圧延板の製造方法。
3. 0.20 to 1.3% Fe, 0.05 Si
0.30%, and Ti as a grain refiner
0.003 to 0.15% alone or B0.5 to 1
An alloy containing 50 ppm or 0.1 to 150 ppm of C in combination with 0.05 to 0.30% of Cu as necessary, with the balance being Al and unavoidable impurities having an average crystal grain size in the ingot. And the resulting ingot is subjected to soaking at 500 to 630 ° C. for 1 to 24 hours, and the ingot is subjected to face milling before or after the soaking, and further hot-rolled. At an intermediate stage of the plate thickness of 50 mm so that the plate temperature becomes 400 ° C. or lower and the hot rolling end temperature falls within the range of 200 to 330 ° C., and thereafter, the rolling reduction is 1 without intermediate annealing.
% Or more, and a rolled plate having a length / width ratio of crystal grains in a plane parallel to the rolling plane of 3 or more on average is obtained. The color tone after anodizing is stable. For producing thick, light-colored rolled aluminum alloy plates for building materials.
JP14852693A 1993-05-26 1993-05-26 Light-colored thick aluminum alloy rolled sheet for building materials with stable color tone after anodizing and method for producing the same Expired - Fee Related JP2858068B2 (en)

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JP2858068B2 true JP2858068B2 (en) 1999-02-17

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JP3557953B2 (en) * 1999-05-25 2004-08-25 日本軽金属株式会社 Aluminum alloy sheet for precision machining and method of manufacturing the same
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JP5209815B1 (en) * 2012-08-01 2013-06-12 古河スカイ株式会社 Aluminum alloy plate for battery lid and manufacturing method thereof
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