JPH1121776A - Bundled steel cord for reinforcing rubber and bundled steel cord-rubber composite - Google Patents

Bundled steel cord for reinforcing rubber and bundled steel cord-rubber composite

Info

Publication number
JPH1121776A
JPH1121776A JP9193335A JP19333597A JPH1121776A JP H1121776 A JPH1121776 A JP H1121776A JP 9193335 A JP9193335 A JP 9193335A JP 19333597 A JP19333597 A JP 19333597A JP H1121776 A JPH1121776 A JP H1121776A
Authority
JP
Japan
Prior art keywords
steel
cord
rubber
convergent
steel cord
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9193335A
Other languages
Japanese (ja)
Other versions
JP3801737B2 (en
Inventor
Kaoru Mizuma
薫 水間
Hiroshi Kawatani
浩史 川谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokyo Seiko Co Ltd
Original Assignee
Tokyo Seiko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Seiko Co Ltd filed Critical Tokyo Seiko Co Ltd
Priority to JP19333597A priority Critical patent/JP3801737B2/en
Publication of JPH1121776A publication Critical patent/JPH1121776A/en
Application granted granted Critical
Publication of JP3801737B2 publication Critical patent/JP3801737B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/06Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D07B1/0606Reinforcing cords for rubber or plastic articles
    • D07B1/0646Reinforcing cords for rubber or plastic articles comprising longitudinally preformed wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/0057Reinforcements comprising preshaped elements, e.g. undulated or zig-zag filaments
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B7/00Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
    • D07B7/02Machine details; Auxiliary devices
    • D07B7/025Preforming the wires or strands prior to closing
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2001Wires or filaments
    • D07B2201/2002Wires or filaments characterised by their cross-sectional shape
    • D07B2201/2003Wires or filaments characterised by their cross-sectional shape flat
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2001Wires or filaments
    • D07B2201/2007Wires or filaments characterised by their longitudinal shape
    • D07B2201/2008Wires or filaments characterised by their longitudinal shape wavy or undulated
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2015Strands
    • D07B2201/2033Parallel wires
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2095Auxiliary components, e.g. electric conductors or light guides
    • D07B2201/2097Binding wires
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2501/00Application field
    • D07B2501/20Application field related to ropes or cables
    • D07B2501/2046Tire cords

Abstract

PROBLEM TO BE SOLVED: To obtain a bundled steel cord suitable for a rubber composite capable of reducing the friction loss and improving the durability by waving plural steel wires in at least a different pitch phase, arranging the plural wires side by side in the same plane, wrapping a wrapping wire around the prepared steel wires and bundling the steel wires. SOLUTION: This bundled steel cord is obtained by waving steel wires 1a to 1c in a cross-sectional flat shape such as an ellipse or an oval directed to the cord major axial direction X or the cord minor axial direction Z into a wavy form or a spiral form in at least a different pitch phase, arranging the steel wires side by side in the same plane without laying thereof and then wrapping a wrapping wire 2 having the carbon content c2 wt.% within the range of 0.05<=c1-c2<=0.40 based on the carbon content c1 wt.% of the steel wires 1a to 1c and a cross-sectional flat shape such as the ellipse or the oval around the whole steel wires 1a to 1c. The bundled steel cord is embedded parallel to a rubber in a tire belt part to produce a tire.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、各種のタイヤやコ
ンベヤベルト等のゴム補強用として、特にタイヤベルト
部のゴム補強用として好適に構成した収束スチールコー
ド及び収束スチールコード・ゴム複合体に関するもので
ある。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a convergent steel cord and a convergent steel cord / rubber composite preferably used for reinforcing rubber of various tires and conveyor belts, particularly for reinforcing rubber of a tire belt portion. It is.

【0002】[0002]

【従来の技術】タイヤやコンベヤベルト等のゴム補強用
スチールコードとして、複数本のスチール素線を波形状
又はスパイラル状に形成して、このスチール素線を異な
るピッチや形状にして撚り合わせないで一平面内に並列
し、各スチール素線の全体にラッピングワイヤを巻き付
けて束ねた偏平形状の収束スチールコードを開発して提
案した。この収束スチールコードは、各スチール素線を
波形状又はスパイラル状に形成して並列し、ラッピング
ワイヤを巻き付ける比較的に簡単な工程により能率良く
高精度に製造して低コストで提供され、優れたゴム浸透
性を有し、スチール素線の撚り合わせやコード偏平化等
による素線特性の低下が防止され、各スチール素線がコ
ード芯線として格別に干渉しないで個別に同様なゴム補
強機能を発揮するなど、優れたゴム補強性能、信頼性を
有し耐久性が高められている。さらに、ラッピングワイ
ヤによつてコード形状が程よく保形され、2元方向(長
径方向と短径方向)で異なる耐曲げ強度を有する偏平コ
ードとなり、ゴム補強条件への対応性を有しゴム内に精
度良く埋設されるなどの特徴がある。(例えば特開平7
−145578号公報、特開平7−157986号公
報)
2. Description of the Related Art As a steel cord for rubber reinforcement of a tire, a conveyor belt, or the like, a plurality of steel wires are formed in a wave shape or a spiral shape. We have developed and proposed a flattened convergent steel cord that is parallel in one plane and has a wrapping wire wrapped around each steel wire and bundled. This convergent steel cord is formed by forming each steel wire in a corrugated or spiral shape and juxtaposed, and is efficiently manufactured with a relatively simple process of winding a wrapping wire with high accuracy and provided at a low cost. It has rubber permeability and prevents deterioration of wire characteristics due to twisting of steel wires and flattening of cords, etc., and each steel wire exerts the same rubber reinforcing function individually without special interference as cord core wire As a result, it has excellent rubber reinforcement performance, reliability and durability. Furthermore, the cord shape is moderately retained by the wrapping wire, and the cord becomes a flat cord having different bending strengths in the binary direction (long and short diameter directions). There are features such as being buried with high accuracy. (For example,
JP-145578, JP-A-7-157986)

【0003】[0003]

【発明が解決しようとする課題】従来のゴム補強用の収
束スチールコードは、前記のような優れた特徴を備えて
いるが、ラッピングワイヤにより複数本のスチール素線
を束ねて保形しているので、ラッピングワイヤによりス
チール素線が局部的に擦損されて耐久性低下の一因にな
つている。コードを緩く束ねると保形性能が低下するな
どその擦損の防止には限界がある。また、横断偏平形状
や2元方向の耐曲げ強度をさらに多様化してゴム補強条
件への対応性を高める必要があるなどの課題がある。
The conventional convergent steel cord for rubber reinforcement has the above-mentioned excellent features, but a plurality of steel strands are bundled by a wrapping wire to keep the shape. Therefore, the steel wire is locally worn away by the wrapping wire, which contributes to a decrease in durability. If the cords are loosely bundled, there is a limit to the prevention of the abrasion, such as a decrease in shape retention performance. In addition, there is a problem that it is necessary to further diversify the cross-sectional flat shape and the bending strength in the two-way direction to increase the responsiveness to the rubber reinforcing conditions.

【0004】本発明は、前記のような課題を解決するた
めに開発されたものであり、その目的とする処は、ラッ
ピングワイヤを相対的に適度の軟質材とし、ラッピング
ワイヤやスチール素線を横断偏平形状に構成し、各スチ
ール素線の波形を長径方向又は短径方向に指向させて並
列し、タイヤのベルト部に埋設するなど、ゴム補強性
能、信頼性とともに耐久性を向上しコード特性をさらに
多様化して汎用性を高めたゴム補強用の収束スチールコ
ード及び収束スチールコード・ゴム複合体を提供するに
ある。
The present invention has been developed in order to solve the above-mentioned problems. The object of the present invention is to make the wrapping wire a relatively moderate soft material and to use the wrapping wire or the steel wire. Constructed in a cross-sectional flat shape, with the waveform of each steel strand oriented in the major axis direction or minor axis direction and arranged in parallel, embedded in the tire belt part, etc. Another object of the present invention is to provide a convergent steel cord and a convergent steel cord / rubber composite for rubber reinforcement, which are further diversified to enhance versatility.

【0005】[0005]

【課題を解決するための手段】波形状又はスパイラル状
に形成した複数本のスチール素線を少なくとも異なるピ
ッチ位相にして撚り合わせないで一平面内に並列し、ス
チール素線の全体にラッピングワイヤを巻き付けて束ね
たゴム補強用の収束スチールコードは、基本的に優れた
ゴム浸透性やゴム補強性能、信頼性及び耐久性を有し、
また、必要に応じスチール素線の径や本数、波付け又は
スパイラルの形状等を異なるものにして横断偏平形状や
2元方向の耐曲げ強度の多様化が可能な構造になつてい
る。本発明は、さらに、スチール素線の炭素含有量をc
1wt%とすると、ラッピングワイヤの炭素含有量c2
wt%を0.05≦c1−c2≦0.40に構成し、即
ちラッピングワイヤを相対的に適度の軟質材として、各
スチール素線の擦損を効果的に低減し、あるいはまた、
ラッピングワイヤを楕円や長円等の横断偏平形状に構成
し、各スチール素線とラッピングワイヤとの接触面積を
広くして擦損を効果的に低減するなど耐久性をさらに高
めている。従ってまた、ラッピングワイヤによりスチー
ル素線を比較的にタイトに拘束することができ、束ねた
直後にコード形状を横断偏平状に整形することが可能と
なりスチール素線の保形性能をさらに高めてバラツキを
解消するなど、ゴム補強の信頼性をさらに高めている。
A plurality of corrugated or spirally formed steel wires are arranged in a plane without twisting them at least in different pitch phases, and a wrapping wire is formed on the entire steel wires. Convergent steel cord for rubber reinforcement wound and bundled has basically excellent rubber permeability and rubber reinforcement performance, reliability and durability,
The diameter and the number of the steel wires, the corrugation or the shape of the spiral, and the like are changed as required, so that the cross-sectional flat shape and the bending strength in the binary direction can be diversified. The present invention further provides that the carbon content of the steel strand is c
Assuming 1 wt%, the carbon content c2 of the wrapping wire
wt% is set to 0.05 ≦ c1−c2 ≦ 0.40, that is, the wrapping wire is made a relatively moderate soft material to effectively reduce the abrasion of each steel strand, or
The wrapping wire is configured to have a cross-sectional flat shape such as an ellipse or an ellipse, and the contact area between each steel strand and the wrapping wire is widened to further reduce the abrasion, thereby further improving the durability. Therefore, the steel wire can be relatively tightly restrained by the wrapping wire, and the cord shape can be shaped into a transverse flat shape immediately after being bundled. The reliability of the rubber reinforcement has been further improved.

【0006】また、前記のゴム補強用の収束スチールコ
ードにおいて、各スチール素線の波付けをコード長径方
向又はコード短径方向に指向させて一平面内に並列した
り、あるいはまた、スチール素線を楕円又は長円等の横
断偏平形状に構成して、コードの横断偏平形状や2元方
向(長径方向、短径方向)の耐曲げ強度をさらに多様化
するなど、ゴム補強条件への対応性、汎用性をさらに高
めている。
In the above-mentioned converging steel cord for rubber reinforcement, the corrugations of the steel strands are directed in the major axis direction or the minor axis direction of the steel wires so that they are arranged in parallel on one plane, or Compliant to rubber reinforcement conditions, such as by constructing a cross-sectional flat shape such as an ellipse or an ellipse to further diversify the transverse flat shape of the cord and the bending strength in the binary direction (long-axis direction, short-axis direction). , The versatility is further enhanced.

【0007】さらに、前記のゴム補強用の収束スチール
コードは、ラッピングワイヤにより束ねて保形され、横
断偏平形状及び2元方向(長径方向、短径方向)の耐曲
げ強度がさらに多様化されているため、タイヤベルト部
のゴム内に精度良く平行に揃えて埋設され、タイヤベル
ト部のゴム補強条件に精度良く対応した優れたゴム補強
性能、信頼性が得られる。
Further, the converging steel cords for rubber reinforcement are bundled and retained by a wrapping wire, and the transverse flat shape and the bending resistance in the binary direction (long diameter direction, short diameter direction) are further diversified. Therefore, the rubber belt is buried in the rubber of the tire belt portion in parallel with high precision, and excellent rubber reinforcement performance and reliability corresponding to the rubber reinforcement conditions of the tire belt portion with high precision can be obtained.

【0008】[0008]

【発明の実施の形態】図1に本発明の第1実施例、図2
に第2実施例、図3に第3実施例、図4に第4実施例、
図5に第5実施例、図6に第6実施例、図7に第7実施
例、図8に第8実施例、図9にゴム補強用の収束スチー
ルコードの一製造装置、図10に伸び−荷重の比較特性
図を示している。図中1a〜1cは横断円形のスチール
素線、11a〜11cは楕円や長円等の横断偏平形状の
スチール素線、2は横断円形のラッピングワイヤ、12
は楕円や長円等の横断偏平形状のラッピングワイヤ、P
はスチール素線に形成した波形状又はスパイラル状のピ
ッチ、αはスチール素線の間に形成された隙間、X−X
はコード長径方向、Y−Yはコード長手方向又はコード
中心線、Z−Zはコード短径方向、21はスチール素線
のガイドロール、22はスチール素線の波付け装置、2
3はガイドロール、24はスチール素線の位相調整ロー
ル、25はガイドロール、26はラッピングワイヤの供
給ホビン、27はラッピングワイヤの繰出ロール、28
は整形ロールである。
FIG. 1 shows a first embodiment of the present invention, and FIG.
FIG. 3 shows a second embodiment, FIG. 3 shows a third embodiment, FIG.
5 is a fifth embodiment, FIG. 6 is a sixth embodiment, FIG. 7 is a seventh embodiment, FIG. 8 is an eighth embodiment, FIG. 9 is an apparatus for manufacturing a converging steel cord for rubber reinforcement, and FIG. FIG. 4 shows a comparative characteristic diagram of elongation-load. In the figures, 1a to 1c are transversely round steel strands, 11a to 11c are transversely flat steel strands such as ellipses and ellipses, 2 is a transverse round wrapping wire, 12
Is a wrapping wire with a flat cross section such as an ellipse or an ellipse, P
Is a corrugated or spiral pitch formed in the steel strand, α is a gap formed between the steel strands, XX
Is a cord major axis direction, YY is a cord longitudinal direction or cord center line, ZZ is a cord minor axis direction, 21 is a guide roll of a steel wire, 22 is a corrugating device of a steel wire, 2
3 is a guide roll, 24 is a steel wire phase adjustment roll, 25 is a guide roll, 26 is a wrapping wire supply hobbin, 27 is a wrapping wire feeding roll, 28
Is a shaping roll.

【0009】図示の実施例は、波形状又はスパイラル状
に形成した複数本のスチール素線1a〜1c又は11a
〜11cを少なくとも異なるピッチ位相(必要に応じス
チール素線の波形状やスパイラル状を異なる形状、ピッ
チ)にして撚り合わせないで一平面X,Y内に並列し
て、スチール素線の全体にラッピングワイヤ2又は12
を巻き付けて束ねたゴム補強用の収束スチールコードに
おいて、スチール素線1a〜1c又は11a〜11cの
炭素含有量をc1wt%とすると、ラッピングワイヤ2
又は12の炭素含有量c2wt%を0.05≦c1−c
2≦0.40に構成したことを特徴とするゴム補強用の
収束スチールコードになつている。
In the illustrated embodiment, a plurality of steel strands 1a to 1c or 11a formed in a corrugated or spiral shape are shown.
11c at least with a different pitch phase (if necessary, wave shape and spiral shape of the steel wire have different shapes and pitches), do not twist them, and lay them in parallel in one plane X, Y to wrap the entire steel wire Wire 2 or 12
When the carbon content of the steel strands 1a to 1c or 11a to 11c is c1 wt% in the rubber reinforcing convergent steel cord bundled by winding
Or, if the carbon content c2wt% of 12 is 0.05 ≦ c1-c
It is a convergent steel cord for rubber reinforcement characterized in that 2 ≦ 0.40.

【0010】波形状又はスパイラル状に形成した複数本
のスチール素線1a〜1c又は11a〜11cを少なく
とも異なるピッチ位相にして撚り合わせないで一平面
X,Y内に並列し、スチール素線の全体にラッピングワ
イヤ12を巻き付けて束ねたゴム補強用の収束スチール
コードにおいて、ラッピングワイヤ12を楕円や長円等
の横断偏平形状に構成したことを特徴とするゴム補強用
の収束スチールコードになつている。
A plurality of corrugated or spirally formed steel wires 1a to 1c or 11a to 11c are arranged in parallel in one plane X, Y without being twisted at least in different pitch phases, and the entire steel wires are A convergence steel cord for rubber reinforcement, wherein the wrapping wire 12 is formed in a transversely flat shape such as an ellipse or an ellipse, in which the wrapping wire 12 is wound and bundled. .

【0011】前記のゴム補強用の収束スチールコードに
おいて、スチール素線1a〜1c又は11a〜11cの
炭素含有量をc1wt%とすると、ラッピングワイヤ2
又は12の炭素含有量c2wt%を0.05≦c1−c
2≦0.40に構成するとともに、ラッピングワイヤ1
2を楕円や長円等の横断偏平形状に構成したことを特徴
とするゴム補強用の収束スチールコードになつている。
In the above-mentioned convergent steel cord for rubber reinforcement, if the carbon content of the steel strands 1a to 1c or 11a to 11c is c1 wt%, the wrapping wire 2
Or, if the carbon content c2wt% of 12 is 0.05 ≦ c1-c
2 ≦ 0.40 and wrapping wire 1
2 is a converging steel cord for rubber reinforcement characterized in that it is formed in a cross-sectional flat shape such as an ellipse or an ellipse.

【0012】前記のゴム補強用の収束スチールコードに
おいて、スチール素線11a〜11cを楕円や長円等の
横断偏平形状に構成したことを特徴とするゴム補強用の
収束スチールコードになつている。
In the above-mentioned convergent steel cord for rubber reinforcement, the steel strands 11a to 11c are formed in a cross-sectionally flat shape such as an ellipse or an ellipse, thereby forming a convergent steel cord for rubber reinforcement.

【0013】前記のゴム補強用の収束スチールコードに
おいて、各スチール素線の波付けをコード長径方向X−
X又はコード短径方向Z−Zに指向させて一平面X,Y
内に並列したことを特徴とするゴム補強用の収束スチー
ルコードになつている。
In the above-mentioned converging steel cord for rubber reinforcement, the corrugation of each steel wire is performed in the cord major axis direction X-.
X or Y in one plane X, Y
Convergent steel cord for rubber reinforcement characterized by being paralleled inside.

【0014】さらに、前記のゴム補強用の収束スチール
コードにおいて、このゴム補強用の収束スチールコード
をタイヤベルト部のゴム内に、平行に揃えて埋設したこ
とを特徴とする収束スチールコード・ゴム複合体になつ
ている。
Further, in the above-mentioned convergent steel cord for rubber reinforcement, the convergent steel cord for rubber reinforcement is embedded in parallel in rubber in a tire belt portion in parallel. I'm in the body.

【0015】さらに詳述すると、スチール素線1a〜1
c、11a〜11cは、比較的に高い炭素含有量のスチ
ール線材を、複数段階で横断円形(スチール素線1a〜
1c−図1ないし4参照)又は横断偏平形状(スチール
素線11a〜11c−図5ないし8参照)の細径に伸線
加工し、必要に応じブラスメッキ等した比較的に硬質で
細径のスチール素線になつている。具体的には用途に応
じ比較的に高い炭素含有量0.82や0.86又は0.
92wt%、線径0.10〜0.50mmφの比較的に
高硬度で細径のスチール線材が適用される。さらに、こ
のスチール素線は、適宜の手段(図9に示す波付け装置
22等)により波形状又はスパイラル状(図示省略)に
形成して、この2〜5本を相互に撚り合わせないで一平
面X,Y内に並列して、ラッピングワイヤ2又は12に
よつて束ねられる。
More specifically, the steel strands 1a to 1
c, 11a to 11c are obtained by forming a steel wire having a relatively high carbon content into a circular cross section (steel wires 1a to 1c) in a plurality of stages.
1c—see FIGS. 1 to 4) or a relatively hard and small diameter wire that has been drawn to a narrow diameter of a cross-sectional flat shape (steel wires 11a to 11c—see FIGS. 5 to 8) and brass-plated as necessary. It has a steel strand. Specifically, a relatively high carbon content of 0.82, 0.86, or 0.1, depending on the application.
A relatively high-hardness, small-diameter steel wire having a wire diameter of 92 wt% and a wire diameter of 0.10 to 0.50 mmφ is applied. Further, this steel wire is formed in a corrugated or spiral shape (not shown) by an appropriate means (corrugating device 22 shown in FIG. 9 or the like), and these two to five wires are not twisted with each other and are not twisted. It is bundled by the wrapping wire 2 or 12 in parallel in the planes X and Y.

【0016】また、ラッピングワイヤ2、12は、比較
的に低い炭素含有量のスチール線材を複数段階で横断円
形(ラッピングワイヤ2−図1,2、図7,8参照)又
は横断偏平状(ラッピングワイヤ12−図3ないし6参
照)の細径に伸線加工し、必要に応じブラスメッキ等し
た比較的に軟質のスチール線材になつている。また、ス
チール素線の炭素含有量をc1wt%とすると、ラッピ
ングワイヤ2又は12の炭素含有量c2wt%を0.0
5≦c1−c2≦0.40に構成する。即ち、スチール
素線の炭素含有量c1に比べラッピングワイヤの炭素含
有量c2が0.05〜0.40wt%程度低く、スチー
ル素線に比べ適度の小径又は同等径とし比較的に軟質で
細径のスチール線材を適用し、適宜の手段(図9参照
等)により複数本のスチール素線の全体に1本又は2本
を巻き付けて束ねる。
The wrapping wires 2 and 12 are formed by traversing a steel wire rod having a relatively low carbon content in a plurality of stages in a circular cross section (lapping wire 2-see FIGS. 1, 2, 7 and 8) or a flat cross section (lapping wire). The wire 12 is drawn into a small diameter of the wire 12 (see FIGS. 3 to 6), and is made into a relatively soft steel wire which is brass-plated as required. Further, assuming that the carbon content of the steel strand is c1 wt%, the carbon content c2 wt% of the wrapping wire 2 or 12 is 0.0
It is configured so that 5 ≦ c1−c2 ≦ 0.40. That is, the carbon content c2 of the wrapping wire is lower by about 0.05 to 0.40 wt% than the carbon content c1 of the steel strand, and is made to be a moderately small diameter or equivalent diameter as compared with the steel strand and relatively soft and small in diameter. Is applied, and one or two of the plurality of steel strands are wound and bundled by an appropriate means (see FIG. 9 and the like).

【0017】図9に示すコード製造装置の一実施例につ
いて説明すると、比較的に高い炭素含有量のスチール素
線(図示例は3本)1a〜1c又は11a〜11cは供
給ボビン(図示省略)から矢示のように所定の速度で繰
り出され、この各スチール素線は、ガイドロール21を
経て対の波付け装置22によりコード長径方向X−X又
はコード短径方向Z−Z(図示省略)に指向されて同様
な形状、ピツチPに波付けされた後、ガイドロール23
を経て位相調整ロール24により異なる長さ経路で移送
して適度に異なるピツチP位相とし(コード長手方向Y
−Y)、ガイドロール25により各スチール素線1a〜
1c又は11a〜11cを異なるピツチ位相で再び一平
面(X,Y)に並列して移送する。さらに、比較的に低
い炭素含有量のラッピングワイヤ2又は12は、供給ホ
ビン26から繰り出され、繰出ロール27によりコード
中心線Y−Y(コード長手方向)の周囲で旋回され並列
して移送中のスチール素線の周囲に繰り出され、波付け
して並列された各スチー素線の全体に所定のピツチで巻
き付けられて収束スチールコードに形成される。さら
に、この収束スチールコードは、図示のような整形ロー
ル28(長径及び短径方向の対ロール群)によりコード
形状(長径側及び短径側)が整形28され、実施例の収
束スチールコードに高能率で精度良く製造され巻取ボビ
ン(図示省略)に巻き取られる。
An embodiment of the cord manufacturing apparatus shown in FIG. 9 will be described. A relatively high carbon content steel strand (three in the illustrated example) 1a-1c or 11a-11c is a supply bobbin (not shown). The steel wire is fed out at a predetermined speed as indicated by an arrow, and each of the steel strands is passed through a guide roll 21 by a pair of corrugating devices 22 in a cord major axis direction XX or a cord minor axis direction ZZ (not shown). After being directed to the same shape and corrugated to the pitch P, the guide roll 23
Through a different length path by a phase adjusting roll 24 to obtain an appropriately different pitch P phase (corresponding to the cord longitudinal direction Y
-Y), each of the steel strands 1a to 1
1c or 11a to 11c are again transferred in parallel to one plane (X, Y) with different pitch phases. Further, the wrapping wire 2 or 12 having a relatively low carbon content is unwound from the supply hobbin 26, is swirled around the cord center line YY (the cord longitudinal direction) by the unwinding roll 27, and is being transferred in parallel. Each of the steel wires that are fed out around the steel wire, corrugated and arranged in parallel are wound with a predetermined pitch to form a convergent steel cord. Further, this convergent steel cord is shaped 28 (longer and shorter diameter sides) by a shaping roll 28 (a pair of rolls in the long diameter direction and the short diameter direction) as shown in FIG. It is manufactured with high efficiency and accuracy and is wound on a winding bobbin (not shown).

【0018】前記のコード製造装置において、波付け装
置22の配置を変えたり、複数の波付け装置をスチール
素線ごとに使用して波付けを行ない、各スチール素線の
波形状やピツチを異なるものにすることができる。ま
た、各スチール素線をガイドしてこのまわりを回転する
従来のスパイラル形成の手段により各スチール素線を個
別にスパイラル状に形成する製造の態様にすることもで
きる(図示省略)。繰出ロール27は、スチール素線の
波付けやスパイラルのピツチP、移送速度に対応して旋
回制御され、図示のように各スチール素線のピツチPと
同様な巻付ピツチで巻き付けたり、例えばピツチPに対
し巻付ピツチを2倍長にして巻き付けるなどの調整が容
易になつている。
In the above-described cord manufacturing apparatus, the arrangement of the corrugating device 22 is changed, or a plurality of corrugating devices are used for each steel wire to perform corrugation, so that the corrugation and pitch of each steel wire are different. Can be something. Further, it is also possible to adopt a manufacturing mode in which each steel element wire is individually formed in a spiral shape by a conventional spiral forming means which guides each steel element wire and rotates around it (not shown). The pay-out roll 27 is controlled to rotate in accordance with the corrugation of the steel wire, the pitch P of the spiral, and the transfer speed. As shown in the drawing, the delivery roll 27 is wound with the same winding pitch as the pitch P of each steel wire. It is easy to adjust the winding pitch to twice the length of P and wind it.

【0019】図1に示す収束スチールコードは(第1実
施例)、比較的に高い炭素含有率c1wt%で横断円形
のスチール素線1a〜1c(3本)と、スチール素線の
炭素含有率c1wt%よりも0.05〜0.40wt%
低い炭素含有率c2wt%で横断円形のラッピングワイ
ヤ2(1本)によつて構成され、各スチール素線1a〜
1cを同様な形状とピッチPでコード長径方向X−Xに
指向させて波付けした後、各スチール素線を少なくとも
適度に異なるピッチP位相(コード長手方向Y−Y)に
配置して一平面X,Y内に並列するとともに、スチール
素線1a〜1cの全体にラッピングワイヤ2を巻き付け
て束ねた偏平コードになつている。
The convergent steel cord shown in FIG. 1 (first embodiment) has a relatively high carbon content c1 wt% and circular transverse steel strands 1a to 1c (three), and a carbon content of the steel strand. 0.05 ~ 0.40wt% than c1wt%
Each of the steel strands 1a to 1 is composed of a single wrapping wire 2 having a low carbon content c2wt% and having a circular cross section.
1c is oriented in the cord major axis direction XX with the same shape and pitch P and corrugated, and then each steel wire is arranged at least in a moderately different pitch P phase (corresponding to the cord longitudinal direction YY) to form one plane. The flat cords are arranged in parallel in X and Y, and are wrapped with the wrapping wire 2 wound around the entire steel wires 1a to 1c.

【0020】第1実施例の収束スチールコードは、前記
のように構成され各スチール素線1a〜1cを波形状に
形成して並列し、ラッピングワイヤ2を巻き付ける比較
的に簡単な工程により能率良く高精度に製造して低コス
トで提供され、スチール素線の間に適度の隙間αが形成
されて優れたゴム浸透性を有し、スチール素線の撚り合
わせやコード偏平化等による素線特性の低下が防止さ
れ、各スチール素線がコード芯線として格別に干渉され
ないで個別に同様なゴム補強機能を効果的に発揮するな
ど、優れたゴム補強性能、信頼性を有し耐久性を高めて
いる。また、スチール素線の径や本数、波付けの形状等
で横断偏平状や2元方向の耐曲げ強度が多様化されてゴ
ム補強条件に対応される。さらに、スチール素線1a〜
1cの炭素含有量c1wt%に対しラッピングワイヤ2
の炭素含有量c2wt%を0.05〜0.40wt%程
度低い適度の軟質材とし、各スチール素線の擦損が効果
的に低減され耐久性とともにゴム補強の信頼性を高めら
れている。従ってまた、ラッピングワイヤ2によつて比
較的に強く束ねることができ、束ねた直後にコード外形
状を偏平状に精度良く整形28して、コードの保形性能
を高めスチール素線のバラツキが防止されるなど、ゴム
補強の信頼性をさらに高めている。
The convergent steel cord of the first embodiment is configured as described above, and the respective steel wires 1a to 1c are formed in a wave shape and arranged in parallel, and the wrapping wire 2 is wound by a relatively simple process with high efficiency. Manufactured with high precision and provided at low cost, moderate gap α is formed between steel wires, has excellent rubber permeability, and wire characteristics by twisting steel wires and flattening cords This prevents the steel wires from deteriorating and effectively exerts the same rubber reinforcing function individually without any particular interference with the cord core wires. I have. In addition, the transverse flat shape and the bending strength in the two-way direction are diversified depending on the diameter and the number of the steel wires, the shape of the corrugation, and the like, so as to correspond to the rubber reinforcing conditions. Further, the steel wires 1a to
Wrapping wire 2 for carbon content c1wt% of 1c
The carbon content c2wt% is made a moderate soft material lower by about 0.05 to 0.40wt%, so that the abrasion of each steel strand is effectively reduced, and the durability and the reliability of rubber reinforcement are enhanced. Therefore, the wrapping wire 2 makes it possible to bind the cord relatively strongly. Immediately after the binding, the outer shape of the cord is shaped into a flat shape 28 with high precision, thereby improving the shape retaining performance of the cord and preventing the variation of the steel strand. The reliability of rubber reinforcement has been further improved.

【0021】また、各スチール素線1a〜1cの波付け
を同様にコード長径方向X−Xに指向させて一平面X,
Y内に並列しているので、図1Bに示すように偏平度
(長径サイズ/短径サイズの比率)とともに2元方向の
耐曲げ強度差(長径方向X−X/短径方向Z−Z)が比
較的に大きく構成されている。
Similarly, the corrugations of the steel strands 1a to 1c are similarly directed in the cord major axis direction XX so that one plane X,
As shown in FIG. 1B, since they are arranged in parallel in Y, the bending strength difference in the binary direction (major axis direction XX / minor axis direction ZZ) together with flatness (ratio of major axis size / minor axis dimension) Is relatively large.

【0022】図2に示す収束スチールコードは(第2実
施例)、第1実施例に比べ各スチール素線1a〜1cの
波付けを同様にコード短径方向Z−Zに指向させ一平面
X,Y内に並列した構造に特徴を有し、その他の構成は
基本的に第1実施例と同様になつている。従って、基本
的には第1実施例と同様な作用、効果を有し、図2Bに
示すように偏平度とともに2元方向の耐曲げ強度差が著
しく小さい構成になつている。
The convergent steel cord shown in FIG. 2 (second embodiment) is different from the first embodiment in that the corrugations of the steel wires 1a to 1c are similarly directed in the cord short-axis direction ZZ to make a single plane X , Y, and is characterized by the structure parallel to the inside, and the other configuration is basically the same as that of the first embodiment. Therefore, basically, the same operation and effect as those of the first embodiment are obtained, and as shown in FIG. 2B, the bending strength difference in the binary direction as well as the flatness is extremely small.

【0023】図3に示す収束スチールコードは(第3実
施例)、第1実施例のラッピングワイヤ2に代えてスチ
ール素線1a〜1cと同様な材質で楕円又は長円等の横
断偏平形状のラッピングワイヤ12を使用して、横断円
形のスチール素線1a〜1cを束ねた構成に特徴を有
し、その他の構成は基本的に第1実施例と同様になつて
いる。従って、基本的には第1実施例と同様な作用、効
果を有し、横断偏平形状のラッピングワイヤ12により
各スチール素線1a〜1cとの接触面積を広くして擦損
を効果的に低減するなど耐久性をさらに高めている。ま
た、必要に応じラッピングワイヤ12を、さらにスチー
ル素線の炭素含有率c1wt%よりも0.05〜0.4
0wt%低い炭素含有率c2wt%の材質にして、各ス
チール素線の擦損を効果的にさらに低減して耐久性を高
めている。図3Bに示すように偏平度及び2元方向の耐
曲げ強度差は第1実施例と同様に構成される。
The convergent steel cord shown in FIG. 3 (third embodiment) is made of the same material as the steel wires 1a to 1c in place of the wrapping wire 2 of the first embodiment, and has a transverse flat shape such as an ellipse or an ellipse. The present invention is characterized in that transversely round steel strands 1a to 1c are bundled using a wrapping wire 12, and the other configurations are basically the same as those of the first embodiment. Accordingly, basically the same operation and effect as those of the first embodiment are obtained, and the lapping wire 12 having the flattened cross section widens the contact area with each of the steel wires 1a to 1c to effectively reduce the abrasion. The durability is further improved. Further, if necessary, the wrapping wire 12 may be further set to 0.05 to 0.4% more than the carbon content c1 wt% of the steel strand.
By using a material having a carbon content c2 wt% that is lower by 0 wt%, the abrasion of each steel wire is further reduced effectively, and the durability is increased. As shown in FIG. 3B, the flatness and the bending strength difference in the binary direction are configured in the same manner as in the first embodiment.

【0024】図4に示す収束スチールコードは(第4実
施例)、第3実施例に比べ各スチール素線1a〜1cの
波付けを同様にコード短径方向Z−Zに指向させ一平面
X,Y内に並列した構造に特徴を有し、その他の構成は
基本的に第3実施例と同様になつている。従って、基本
的には第1実施例と同様な作用、効果を有し、図4Bに
示すように偏平度とともに2元方向の耐曲げ強度差は第
2実施例と同様に著しく小さい構成になつている。
The convergent steel cord shown in FIG. 4 (fourth embodiment) is similar to the third embodiment in that the corrugations of the steel strands 1a to 1c are similarly directed in the cord short-axis direction ZZ to form one plane X. , Y are characterized by a parallel structure, and the other configuration is basically the same as that of the third embodiment. Therefore, basically, the same operation and effect as those of the first embodiment are obtained, and as shown in FIG. 4B, the difference between the flatness and the bending resistance in the binary direction is extremely small as in the second embodiment. ing.

【0025】図5に示す収束スチールコードは(第5実
施例)、第3実施例のスチール素線1a〜1cに代えて
同様な材質で楕円又は長円等の横断偏平形状のスチール
素線11a〜11cを使用し、第3実施例のラッピング
ワイヤ12によつて束ねた構成に特徴を有し、その他の
構成は基本的に第3実施例と同様になつている。従っ
て、基本的には第3実施例と同様な作用、効果を有し、
横断偏平形状のラッピングワイヤ12(必要に応じスチ
ール素線の炭素含有率に対し0.05〜0.40wt%
低い炭素含有率)と同様な横断偏平形状の各スチール素
線11a〜11cとの接触面積をさらに広くして擦損を
効果的に低減するなど耐久性をさらに高めている。図5
Bに示すように各スチール素線11a〜11cの横断偏
平形状の長径方向及び波付け方向をともにコード長径方
向X−Xに指向させると、コード長径方向X−Xのサイ
ズや同方向の耐曲げ強度が著しく増大し、コード短径方
向Z−Zのサイズや同方向の耐曲げ強度が著しく減少し
て、偏平度や2元方向の耐曲げ強度差が大きく異なる構
成になる。また、図5Cに示すように各スチール素線1
1a〜11cの横断偏平形状の長径方向をコード短径方
向Z−Zに、この波付け方向をコード長径方向X−Xに
指向させた構造にも構成され、コード短径方向Z−Zの
サイズ及び同方向の耐曲げ強度が著しく増大して、偏平
度及び2元方向の耐曲げ強度差が適度に異なる態様に構
成される。
The convergent steel cord shown in FIG. 5 (fifth embodiment) is a steel wire 11a having a transverse flat shape such as an ellipse or an ellipse made of the same material in place of the steel wires 1a to 1c of the third embodiment. 11 to 11c, and is characterized in that it is bundled by the wrapping wire 12 of the third embodiment, and the other configuration is basically the same as that of the third embodiment. Therefore, basically, the same operation and effect as those of the third embodiment are obtained.
Wrapping wire 12 having a transverse flat shape (if necessary, 0.05 to 0.40 wt% based on the carbon content of the steel strand)
(Low carbon content), the durability is further improved by further increasing the contact area with each of the steel strands 11a to 11c having the same transverse flat shape and effectively reducing the abrasion. FIG.
As shown in B, when both the major axis direction and the corrugation direction of the transverse flat shape of each of the steel wires 11a to 11c are directed in the major axis direction XX, the size of the major axis direction XX and the bending resistance in the same direction are obtained. The strength is remarkably increased, the size of the cord in the minor diameter direction Z-Z and the bending resistance in the same direction are significantly reduced, and the flatness and the bending resistance difference in the binary direction are greatly different. Further, as shown in FIG.
It is also configured to have a structure in which the major axis direction of the transverse flat shape of 1a to 11c is oriented in the minor axis direction ZZ and the corrugating direction is oriented in the major axis direction XX, and the size of the minor axis direction ZZ. In addition, the bending strength in the same direction is significantly increased, and the flatness and the bending strength difference in the binary direction are configured to be appropriately different.

【0026】図6に示す収束スチールコードは(第6実
施例)、第5実施例に比べ図6Bに示すように各スチー
ル素線11a〜11cの横断偏平形状の長径方向をコー
ド長径方向X−Xに、この波付け方向をコード短径方向
Z−Zに指向させた構成に特徴を有し、その他の構成は
第5実施例と同様になつており、基本的には第5実施例
と同様な作用、効果を有し、コード長径方向X−Xのサ
イズ及び同方向の耐曲げ強度や、コード短径方向Z−Z
のサイズが適度に増大して、偏平度及び2元方向の耐曲
げ強度差が第5実施例に比べさらに異なる構成になる。
又は、図6Cに示すように各スチール素線11a〜11
cの横断偏平形状の長径方向及びこの波付け方向をとも
にコード短径方向Z−Zに指向させた構造にも構成さ
れ、コード短径方向Z−Zのサイズや同方向の耐曲げ強
度が著しく増大して、偏平度及び2元方向の耐曲げ強度
差がさらに異なる構成になる。
The convergent steel cord shown in FIG. 6 (sixth embodiment) is different from the fifth embodiment in that the longer diameter direction of the transverse flat shape of each of the steel strands 11a to 11c is changed to the longer diameter direction X- as shown in FIG. 6B. X is characterized by a configuration in which this corrugation direction is directed to the cord minor axis direction Z-Z, and the other configuration is the same as that of the fifth embodiment, and is basically the same as that of the fifth embodiment. It has the same function and effect, and has the size in the cord major axis direction XX and the bending strength in the same direction, the cord minor axis direction ZZ
Is appropriately increased, and the flatness and the bending strength difference in the binary direction are further different from those of the fifth embodiment.
Alternatively, as shown in FIG. 6C, each of the steel strands 11a to 11
c, the major axis direction of the transverse flat shape and the corrugation direction are both oriented in the minor axis direction ZZ, and the size of the minor axis direction ZZ and the bending strength in the same direction are remarkably improved. As a result, the flatness and the bending strength difference in the binary direction become further different.

【0027】図1ないし図6に示す実施例の他に、各ス
チール素線1a〜cや11a〜11cを従来の適宜手段
でそれぞれスパイラル状に形成して一平面内X,Y内に
並列して、スチール素線の全体にラッピングワイヤ2や
12を巻き付けて束ね、前記の実施例のように各種の収
束スチールコードに構成される(図示省略)。この収束
スチールコードは、基本的には前記の実施例と同様な作
用、効果を有し、各スチール素線をスパイラル状に形成
し一平面内に並列しているので、比較的にスチール素線
の隙間が大きく形成され、この2元方向の耐曲げ強度及
び強度差は比較的に小さく、偏平度はスチール素線の本
数やスパイラル径等で調整される。
In addition to the embodiment shown in FIGS. 1 to 6, each of the steel strands 1a to 1c and 11a to 11c is formed in a spiral shape by appropriate conventional means, and is arranged in parallel in X and Y in one plane. Then, the wrapping wires 2 and 12 are wound around the entire steel strand and bundled to form various converging steel cords as in the above-described embodiment (not shown). This converging steel cord has basically the same operation and effect as the above-mentioned embodiment, and since the steel wires are formed in a spiral shape and are arranged in parallel in one plane, the steel wires are relatively , The bending strength and the difference in strength in the binary direction are relatively small, and the flatness is adjusted by the number of steel wires, the spiral diameter, and the like.

【0028】前記の実施例の収束スチールコードの他
に、第5実施例や第6実施例のラッピングワイヤ12に
代えて第1実施例のような横断円形状のラッピングワイ
ヤ2を使用して、図7や図8に示すような構造の収束ス
チールコード(第7実施例、第8実施例)とし、又は、
各スチール素線を従来の適宜の手段でスパイラル状に形
成して一平面内X,Y内に並列し、スチール素線の全体
にラッピングワイヤ2や12を巻き付け束ねて保形した
収束スチールコード(図示省略)に構成した実施例にす
ることもできる。
In addition to the convergent steel cord of the above-described embodiment, a wrapping wire 2 having a circular cross section as in the first embodiment is used instead of the wrapping wire 12 of the fifth and sixth embodiments. A convergent steel cord having a structure as shown in FIGS. 7 and 8 (seventh and eighth embodiments), or
Each steel wire is formed in a spiral shape by a conventional appropriate means, is arranged in parallel in one plane X, Y, and a wrapping wire 2 or 12 is wound around the entire steel wire and bound to form a convergent steel cord ( (Not shown).

【0029】前記のような各実施例の収束スチールコー
ドは、タイヤベルト部のゴム補強として好適に使用され
る。即ち、前記のように複数本のスチール素線1a〜1
c,11a〜11cを波形状やスパイラル状に形成して
一平面内X,Y内に並列し、スチール素線の全体にラッ
ピングワイヤ2又は12を巻き付け束ねて保形するとと
もに、前記のような偏平度及び2元方向の耐曲げ強度差
が著しく多様化しているので、タイヤベルト部のゴム補
強条件に対応させて所望の形状及びコード特性の収束ス
チールコードを選択し、そのタイヤベルト部のゴム内に
精度良く容易に揃えて埋設した収束スチールコード・ゴ
ム複合体として適用され、各種のタイヤ補強条件に対応
した優れたゴム補強性能を発揮し、タイヤ性能を格段に
高めるとともに耐久性が著しく高められる。
The converging steel cord of each of the embodiments described above is suitably used as a rubber reinforcement for a tire belt portion. That is, as described above, the plurality of steel strands 1a to 1
c, 11a to 11c are formed in a wave shape or a spiral shape and are arranged in parallel in one plane X and Y, and the wrapping wire 2 or 12 is wound around the whole steel wire and bundled to keep the shape. Since the degree of flatness and the difference in bending strength in the two-way direction are significantly diversified, a convergent steel cord having a desired shape and cord characteristics is selected in accordance with the rubber reinforcing conditions of the tire belt portion, and the rubber of the tire belt portion is selected. It is applied as a convergent steel cord / rubber composite that is easily and accurately aligned and embedded inside, and exhibits excellent rubber reinforcement performance corresponding to various tire reinforcement conditions, dramatically improving tire performance and significantly increasing durability. Can be

【0030】各実施例の収束スチールコードを製造して
荷重及び疲労試験をした。図10に示す伸び−荷重の比
較特性図は、横断円形のスチール素線を波形状に形成し
た試料イと、試料イのスチール素線(3本)を第1実施
例のように横断円形のラッピングワイヤ2(スチール素
線に対し0.05〜0.40wt%低い炭素含有量)で
束ねた収束スチールコードを試料ロ、試料イのスチール
素線(4本)を同様なラッピングワイヤで束ねた収束ス
チールコードを試料ハとした荷重試験の結果である。図
示から明らかなように試料イに比べ試料ロの場合は伸び
が約1/3、即ち荷重が3倍程度に、試料ハの場合は伸
びが約1/4、即ち荷重が4倍程度となり、各スチール
素線の特性が効果的に機能される評価が得られた。さら
に、周知の3ロール疲労試験をした結果、試料ロ及び試
料ハの場合は、先に開発して提案した前記の収束スチー
ルコードに比べ寿命つまり耐久性が1.10%〜1.2
0%程度に高められることを確認している。また、横断
偏平状のラッピングワイヤあるいはまた横断偏平状のス
チール素線によつて構成した場合も、スチール素線の擦
損が効果的に低減されてラッピングワイヤによるコード
保形力を高めることができるなど、同様に寿命つまり耐
久性が高められる。さらに、他の各実施例についてもほ
ぼ同様な寿命つまり耐久性の向上など、同様な作用、効
果が得られることを確認している。
The convergent steel cord of each example was manufactured and subjected to a load and a fatigue test. The elongation-load comparison characteristic diagram shown in FIG. 10 shows a sample A in which a circular cross-section steel wire is formed in a wave shape and a steel wire (three) of the sample A having a circular cross-section as in the first embodiment. The convergent steel cord bundled with lapping wire 2 (0.05 to 0.40 wt% lower carbon content than the steel wire) was bundled with sample B, and the steel wire (four) of sample A was bundled with similar wrapping wire. It is a result of a load test using a convergent steel cord as a sample C. As is clear from the drawing, the elongation of the sample B is about 1/3, that is, the load is about three times as large as that of the sample A, and the elongation of the sample C is about 1/4, that is, the load is about four times, The evaluation that the characteristics of each steel strand worked effectively was obtained. Furthermore, as a result of a well-known three-roll fatigue test, the sample B and the sample C have a life, that is, a durability of 1.10% to 1.2% as compared with the convergent steel cord previously developed and proposed.
It has been confirmed that it can be increased to about 0%. Also, in the case of using a transverse flat wrapping wire or a transverse flat steel element wire, it is possible to effectively reduce the abrasion of the steel element wire and increase the cord shape retention force of the wrapping wire. For example, the life, that is, the durability is similarly improved. Furthermore, it has been confirmed that similar actions and effects, such as substantially the same life, that is, improved durability, can be obtained in each of the other examples.

【0031】図示の実施例は3本のスチール素線を1本
のラッピングワイヤによつて束ねた収束スチールコード
の代表例のみ示しているが、本発明は、さらに2〜5本
のスチール素線を1又は2本のラッピングワイヤによつ
て束ねた収束スチールコードとして、さらに、各実施例
の構成を組み合わせることによつてさらなる多様な構成
の収束スチールコードとしても適用される。
Although the illustrated embodiment shows only a typical example of a converging steel cord in which three steel wires are bundled by one wrapping wire, the present invention further includes two to five steel wires. Is applied as a convergent steel cord bundled by one or two wrapping wires, and further, by combining the constitutions of the embodiments, as a convergent steel cord having further various configurations.

【0032】[0032]

【発明の効果】本発明は、前述のように波形状又はスパ
イラル状に形成した複数本のスチール素線を少なくとも
異なるピッチ位相にして撚り合わせないで一平面内に並
列し、スチール素線の全体にラッピングワイヤを巻き付
けて束ねたゴム補強用の収束スチールコードであり、基
本的に優れたゴム浸透性やゴム補強性能、信頼性及び耐
久性を有し、また、スチール素線の径や本数、波付け又
はスパイラルの形状等により横断偏平形状や2元方向の
耐曲げ強度の多様化が可能な構造になつている。さら
に、スチール素線の炭素含有量に対しラッピングワイヤ
の炭素含有量を0.05〜0.40wt%程度低い構
成、即ちラッピングワイヤを相対的に適度の軟質材とし
て各スチール素線の擦損を効果的に低減し、ラッピング
ワイヤを楕円や長円等の横断偏平形状に構成して、ラッ
ピングワイヤとの接触面積を広くして各スチール素線の
擦損を効果的に低減するなど耐久性をさらに高めてい
る。従ってまた、ラッピングワイヤによりスチール素線
を比較的にタイトに拘束でき、束ねた直後にコード形状
を横断偏平状に整形することが可能となり、スチール素
線の保形性能をさらに高めてバラツキを解消するなど、
ゴム補強の信頼性をさらに高めている。
According to the present invention, a plurality of steel strands formed in a corrugated or spiral shape as described above are arranged in a plane without twisting them with at least different pitch phases, and the entire steel strands are arranged in parallel. It is a converging steel cord for rubber reinforcement that is wrapped around a wrapping wire and has excellent rubber permeability and rubber reinforcement performance, reliability and durability, and the diameter and number of steel wires, The structure is capable of diversifying the transverse flat shape and the bidirectional bending strength by corrugating or spiral shape. Further, the carbon content of the wrapping wire is lower than the carbon content of the steel wire by about 0.05 to 0.40 wt%, that is, the wrapping wire is made a relatively moderate soft material to reduce the abrasion of each steel wire. Effectively reduce the wrapping wire into a cross-sectionally flat shape such as an ellipse or an ellipse to increase the contact area with the wrapping wire and effectively reduce the abrasion of each steel strand. It is even higher. In addition, the wrapping wire allows the steel strand to be restrained relatively tightly, and the cord shape can be shaped into a transverse flat shape immediately after bundling, further improving the shape retention performance of the steel strand and eliminating variations. Such as
The reliability of rubber reinforcement is further enhanced.

【0033】また、各スチール素線の波付けをコード長
径方向又はコード短径方向に指向させ一平面内に並列し
たり、スチール素線を楕円又は長円等の横断偏平形状に
構成して、コードの横断偏平形状や2元方向の耐曲げ剛
性をさらに多様化するなど、ゴム補強条件への対応性、
汎用性をさらに高めている。
Further, the corrugations of the steel wires are directed in the major axis direction or minor axis direction of the cord and are arranged in parallel in one plane, or the steel strands are formed in a cross-sectional flat shape such as an ellipse or an ellipse. Compatibility with rubber reinforcement conditions, such as further diversifying the cross-sectional flat shape of the cord and the bending resistance in the two-way direction,
The versatility is further enhanced.

【0034】さらに、ラッピングワイヤにより束ねて保
形され、横断偏平形状及び2元方向の耐曲げ剛性がさら
に多様化されているため、タイヤベルト部のゴム内に精
度良く平行に揃えて容易に埋設され、タイヤベルト部の
ゴム補強条件に精度良く対応した優れたゴム補強性能、
信頼性が得られるなど、総合的にゴム補強性能、信頼性
とともに耐久性が著しく向上されている。また、ゴム補
強特性とともにコード形状が多様化されて汎用性が著し
く高められている。
Further, the shape of the tire is bundled by a wrapping wire and the shape thereof is diversified in the cross-sectional flat shape and the bi-directional bending stiffness. Excellent rubber reinforcement performance that accurately corresponds to the rubber reinforcement conditions of the tire belt part,
The rubber reinforcement performance, reliability, and durability are remarkably improved overall, such as reliability. In addition, the cord shape is diversified along with the rubber reinforcing property, and the versatility is remarkably enhanced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】第1実施例を示すコード平面と部分横断面図
(A)及び拡大横断面図(B)
FIGS. 1A and 1B show a code plane and a partial cross-sectional view (A) and an enlarged cross-sectional view (B) showing a first embodiment.

【図2】第2実施例を示すコード側面と部分横断面図
(A)及び拡大横断面図(B)
FIG. 2 is a side view and a partial cross-sectional view (A) and an enlarged cross-sectional view (B) of a cord showing a second embodiment.

【図3】第3実施例を示すコード平面と部分横断面図
(A)及び拡大横断面図(B)
FIGS. 3A and 3B are a code plane and a partial cross-sectional view (A) and an enlarged cross-sectional view (B) showing a third embodiment.

【図4】第4実施例を示すコード側面と部分横断面図
(A)及び拡大横断面図(B)
FIG. 4 is a side view and a partial cross-sectional view (A) and an enlarged cross-sectional view (B) of a cord showing a fourth embodiment.

【図5】第5実施例を示すコード側面と部分横断面図
(A)と拡大横断面図(B)及び他の変形例を示す拡大
横断面図(C)
FIG. 5 is a side view and a partial cross-sectional view (A), an enlarged cross-sectional view (B), and an enlarged cross-sectional view (C) of another modification of the cord according to the fifth embodiment.

【図6】第6実施例を示すコード側面と部分横断面図
(A)と拡大横断面図(B)及び他の変形例を示す拡大
横断面図(C)
FIG. 6 is a side view and a partial cross-sectional view (A), an enlarged cross-sectional view (B), and an enlarged cross-sectional view (C) of a cord according to a sixth embodiment.

【図7】第7実施例を示すコード側面と部分横断面図
(A)と拡大横断面図(B)及び他の変形例を示す拡大
横断面図(C)
FIG. 7 is a side view and a partial cross-sectional view (A), an enlarged cross-sectional view (B), and an enlarged cross-sectional view (C) of a cord according to a seventh embodiment.

【図8】第8実施例を示すコード側面と部分横断面図
(A)と拡大横断面図(B)及び他の変形例を示す拡大
横断面図(C)
FIG. 8 is a side view and a partial cross-sectional view (A), an enlarged cross-sectional view (B), and an enlarged cross-sectional view (C) of another modification of the cord according to the eighth embodiment.

【図9】本発明の収束スチールコードの一製造装置を示
す平面視機構図
FIG. 9 is a plan view mechanism diagram showing one manufacturing apparatus of the convergent steel cord of the present invention.

【図10】本発明の収束スチールコードのコード伸び−
荷重の比較特性図である。
FIG. 10 shows the cord elongation of the convergent steel cord of the present invention.
FIG. 4 is a comparative characteristic diagram of a load.

【符号の説明】[Explanation of symbols]

1a〜1c スチール素線(横断円形) 11a〜11c スチール素線(横断偏平状) 2 ラッピングワイヤ(横断円形) 12 ラッピングワイヤ(横断偏平状) c1 炭素含有量(スチール素線) c2 炭素含有量(ラッピングワイヤ) P ピッチ X 長径方向 Y コード長手方向 Z 短径方向 1a-1c Steel wire (transverse circular shape) 11a-11c Steel wire (transverse flat shape) 2 Wrapping wire (transverse circular shape) 12 Wrapping wire (transverse flat shape) c1 Carbon content (steel wire) c2 Carbon content ( Wrapping wire) P Pitch X Long diameter direction Y Cord long direction Z Short diameter direction

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 波形状又はスパイラル状に形成した複数
本のスチール素線を少なくとも異なるピッチ位相にして
撚り合わせないで一平面内に並列し、スチール素線の全
体にラッピングワイヤを巻き付けて束ねたゴム補強用の
収束スチールコードにおいて、スチール素線の炭素含有
量をc1wt%とすると、ラッピングワイヤの炭素含有
量c2wt%を0.05≦c1−c2≦0.40に構成
したことを特徴とするゴム補強用の収束スチールコー
ド。
1. A plurality of corrugated or spirally formed steel wires are arranged in a plane without twisting them at least in different pitch phases, and a wrapping wire is wound around the entire steel wires and bound. In a convergent steel cord for rubber reinforcement, when the carbon content of the steel strand is c1 wt%, the carbon content c2 wt% of the wrapping wire is configured to be 0.05 ≦ c1−c2 ≦ 0.40. Convergent steel cord for rubber reinforcement.
【請求項2】 波形状又はスパイラル状に形成した複数
本のスチール素線を少なくとも異なるピッチ位相にして
撚り合わせないで一平面内に並列し、スチール素線の全
体にラッピングワイヤを巻き付けて束ねたゴム補強用の
収束スチールコードにおいて、ラッピングワイヤを楕円
や長円等の横断偏平形状に構成したことを特徴とするゴ
ム補強用の収束スチールコード。
2. A plurality of steel strands formed in a corrugated or spiral shape are arranged in a plane without twisting them with at least different pitch phases, and a wrapping wire is wound around the entire steel strand and bundled. A converging steel cord for rubber reinforcement, wherein the wrapping wire is formed in a cross-sectional flat shape such as an ellipse or an ellipse.
【請求項3】 請求項1記載のゴム補強用の収束スチー
ルコードにおいて、ラッピングワイヤを楕円や長円等の
横断偏平形状に構成したことを特徴とするゴム補強用の
収束スチールコード。
3. The convergent steel cord for rubber reinforcement according to claim 1, wherein the wrapping wire is formed in a transverse flat shape such as an ellipse or an ellipse.
【請求項4】 請求項1、請求項2又は請求項3記載の
ゴム補強用の収束スチールコードにおいて、スチール素
線を楕円や長円等の横断偏平形状に構成したことを特徴
とするゴム補強用の収束スチールコード。
4. The rubber reinforcing convergent steel cord according to claim 1, wherein the steel strand is formed in a transverse flat shape such as an ellipse or an ellipse. Convergent steel cord for
【請求項5】 請求項1、請求項2、請求項3又は請求
項4記載のゴム補強用の収束スチールコードにおいて、
各スチール素線の波付けをコード長径方向又はコード短
径方向に指向させて一平面内に並列したことを特徴とす
るゴム補強用の収束スチールコード。
5. The convergent steel cord for reinforcing rubber according to claim 1, 2, 3, or 4,
Convergent steel cords for rubber reinforcement, wherein the corrugations of the steel strands are oriented in the major axis direction or minor axis direction of the cord and are arranged in parallel in one plane.
【請求項6】 請求項1、請求項2、請求項3、請求項
4又は請求項5記載のゴム補強用の収束スチールコード
において、このゴム補強用の収束スチールコードをタイ
ヤベルト部のゴムに、平行に揃えて埋設したことを特徴
とする収束スチールコード・ゴム複合体。
6. The converging steel cord for reinforcing rubber according to claim 1, 2, 3, 4, or 5, wherein the converging steel cord for reinforcing rubber is used as a rubber for a tire belt portion. Convergent steel cord / rubber composite characterized by being buried in parallel.
JP19333597A 1997-07-04 1997-07-04 Focused steel cord for rubber reinforcement Expired - Fee Related JP3801737B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19333597A JP3801737B2 (en) 1997-07-04 1997-07-04 Focused steel cord for rubber reinforcement

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19333597A JP3801737B2 (en) 1997-07-04 1997-07-04 Focused steel cord for rubber reinforcement

Publications (2)

Publication Number Publication Date
JPH1121776A true JPH1121776A (en) 1999-01-26
JP3801737B2 JP3801737B2 (en) 2006-07-26

Family

ID=16306191

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3801737B2 (en)

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JP2000096464A (en) * 1998-09-11 2000-04-04 Kanai Hiroaki Production of steel cord for reinforcing rubber product
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JP2000096464A (en) * 1998-09-11 2000-04-04 Kanai Hiroaki Production of steel cord for reinforcing rubber product
JP2000096465A (en) * 1998-09-11 2000-04-04 Kanai Hiroaki Steel cord for reinforcing rubber product
EP1095793A2 (en) * 1999-10-25 2001-05-02 Sumitomo Rubber Industries Limited Metallic cord and pneumatic tyre employing the metallic cord
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EP1095793A3 (en) * 1999-10-25 2003-01-22 Sumitomo Rubber Industries Limited Metallic cord and pneumatic tyre employing the metallic cord
US6703126B1 (en) 1999-10-25 2004-03-09 Sumitomo Rubber Industries, Ltd. Metallic cord and pneumatic tire employing the metallic cord
US7104039B2 (en) 1999-10-25 2006-09-12 Sumitomo Rubber Industries Ltd. Metallic cord and pneumatic tire employing the metallic cord
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JP4580522B2 (en) * 2000-08-28 2010-11-17 金井 宏彰 Steel cord for tire reinforcement
JP2002161490A (en) * 2000-11-30 2002-06-04 Kanai Hiroaki Steel cord for reinforcing tire
JP2011202296A (en) * 2010-03-24 2011-10-13 Bridgestone Corp Steel cord and pneumatic radial tire using the same
JP2012106570A (en) * 2010-11-16 2012-06-07 Toyo Tire & Rubber Co Ltd Pneumatic radial tire
WO2020080446A1 (en) * 2018-10-17 2020-04-23 株式会社ブリヂストン Tire
WO2020080440A1 (en) * 2018-10-17 2020-04-23 株式会社ブリヂストン Elastomer-metal cord composite body and tire using same
WO2020080443A1 (en) * 2018-10-17 2020-04-23 株式会社ブリヂストン Tire
WO2020080439A1 (en) * 2018-10-17 2020-04-23 株式会社ブリヂストン Tire
WO2020080445A1 (en) * 2018-10-17 2020-04-23 株式会社ブリヂストン Tire
CN112867609A (en) * 2018-10-17 2021-05-28 株式会社普利司通 Tyre for vehicle wheels
US11833867B2 (en) 2018-10-17 2023-12-05 Bridgestone Corporation Tire

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