JPH11207065A - Manufacture of straw raincoat - Google Patents

Abstract

PROBLEM TO BE SOLVED: To simplify a manufacturing process and to improve manufacturing efficiency. SOLUTION: This method is provided with an arranging process arranging long-length yarns (warps 50 and wefts) in parallel with each other to make a belt-like body as a whole while bending to make many stages, a combining process for mutually combining the yarns along the longitudinal direction of the belt-like body by combining members (warp stitch strings 5, warps, sewing threads) and a cutting process for cutting the belt-like body along its longitudinal direction to make the tips of yarns extending from the combining member free. As a result, the arranging process arranging the long-length yarns in parallel with each other to make the belt-like body as a whole while bending to make many stages and the combining process for mutually combining the yarns along the longitudinal direction of the belt-like body by the combining members are mechanically executed. The manufacturing process is simplified and manufacturing efficiency is improved by this mechanization of the arranging process and the combining process.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing mimi, which is a component of wigs, partial wigs, hairpieces, ornaments such as hair ornaments, and daily necessities such as brushes and brushes.
In particular, the present invention relates to a manufacturing method in which the manufacturing process is simple and the manufacturing efficiency is improved.

[0002]

2. Description of the Related Art FIGS. 1A and 1B show components such as wigs, partial wigs, hair pieces, ornaments such as hair ornaments, and daily necessities such as brushes and brushes.
As shown in FIG. 2, a plurality of yarns (hereinafter, referred to as yarn groups) 3A and 3B are arranged in parallel and arranged in a band shape so that their ends are in the width direction, and one end of each of the yarn groups 3A and 3B is connected to the joining member 2.
A and 2B. As shown in FIG. 15 (A), the yarn group 3A includes a straight yarn 1A composed of straight yarns, and FIG.
As shown in (B), there is a curl yarn 1B in which the yarn group 3B is made of curl yarn.

[0003] Next, the manufacturing method of only the above is shown in FIG.
This will be described with reference to FIGS. In this example, a method for manufacturing only a wig will be described. First, a bundle of hair yarns (for example, natural fiber yarns and synthetic fiber yarns) 300 is cut at a predetermined length. The hair thread 300 of this predetermined length is mixed and mixed in color (the hair threads 300 of different types such as thickness, cross-sectional shape, material and color are mixed). A large number of mixed and mixed hair yarns 300 of a predetermined length are made (arranged).

[0004] Next, the above-described hair yarn 30 for hair growth is used.
0 is sewn with a sewing machine (see FIG. 16).
The first sewing step by the sewing machine is shown by a two-dot chain line in FIG. 16 while thinly packing a large number of the above-described hair threads 300 by hand so that the opposite side cannot be seen through. It is extruded and sewn so as to form a continuous band in the vertical direction. In FIG. 16, reference numeral 4 and a broken line indicate a sewn portion and a sewn thread.
It is a real needle.

Subsequently, while bending substantially the center of the sewn portion 4 of the hair thread 300 sewn in the above-mentioned band shape, the bent sewn portion 4 is further sewn by a sewing machine (see FIG. 17). ). The second sewing step shown in FIG. 17 is performed manually as in the first sewing step shown in FIG. In FIG. 17, reference numeral 40 and a dashed line indicate a second sewn point and a sewn thread, and the illustrated example is a single needle.

As described above, the straight 1A shown in FIG. 15A is manufactured. The above-described sewing threads 4 and 40 serve as connecting members 2A, and the above-mentioned sewing portions (sewing and bending and re-sewing portions) 4 and 40 serve as connecting portions. Becomes the yarn group 3A.

Further, the 1A yarn group 3A (300) for straight use manufactured as described above is wrapped around a pipe, and the yarn group 3A (300) is heated and curled through the pipe to obtain the yarn shown in FIG. 1B only for curl shown in (B) will be manufactured. In addition, the above-described sewing threads 4 and 40 serve as a connecting member 2B, the above-described sewing locations 4 and 40 serve as a connecting point, and the above-mentioned numerous curled hair threads 300 form a thread group 3B.

[0008] Then, the first one manufactured as described above.
In A and 1B, the following post-process may be performed in order to surely prevent the yarns of the yarn groups 3A and 3B (300) from coming off the coupling members 2A and 2B (4 and 40). That is, as shown in FIG.
Is folded, and the bent portion is further sewn with a sewing machine. In FIG. 18A, reference numeral 400 and a two-dot chain line indicate a third sewing position and a sewing thread. Or Figure 1
As shown in FIG. 8 (B), the above-described stitched portions 4 and 40 are bonded with an adhesive 401. The yarn groups 3A, 3B
When the yarn (300) is made of a synthetic resin, heat fusion, ultrasonic fusion, or the like is used.

If the above-mentioned 1A for straight only and 1B for only curl are used alone or in combination with a small number, a partial wig, a hairpiece, a hair ornament and the like are constituted, and a large number of pieces are provided on a net-shaped cap (table). If used by sewing, a wig is constructed. Alternatively, a brush or brush or the like may be formed by winding a 1A or 1B made of a brush or brush thread (not shown). As described above, in the above-described 1A and 1B, a plurality of yarns 3A and 3B (300) are arranged in parallel and arranged in a band so that the ends thereof are in the width direction, and one of the yarn groups 3A and 3B (300) is arranged. Joining end 2
A and 2B (4, 40).

[0010]

However, in the above-described conventional manufacturing method, one end of each of the plurality of threads 300 is connected one by one by the connecting members 4 and 40 in the first sewing step and the second sewing step. Because they are joined by hand,
The manufacturing process is complicated, and there is a problem in manufacturing efficiency. Especially,
In the first sewing step, a large number of yarns 300 are manually squeezed and extruded so as to form a thin continuous band while being tightly packed so that the opposite side cannot be seen through. Therefore, skill is required. It is also inefficient. Furthermore, in the case of 1B only for curling, since it is impossible to sew a large number of curled yarns in the first and second sewing steps, a straight-shaped It is necessary to form a straight yarn into a curl shape by a pipe heating process after manufacturing 1A only for a straight yarn with a yarn, which further complicates the manufacturing process and causes a problem in manufacturing efficiency. Furthermore, it was not possible to produce a mixture of curled yarn and straight yarn.

An object of the present invention is to provide a simple manufacturing process,
It is an object of the present invention to provide a manufacturing method with improved manufacturing efficiency.

[0012]

In order to achieve the above object, the present invention provides an arranging step of arranging long yarns in parallel with each other so as to form a belt-like body as a whole while bending the yarns in multiple stages; A joining step of joining the yarns together with the joining member along the longitudinal direction of the band, and a cutting step of cutting the band along the longitudinal direction so that the tip of the yarn extending from the joining member becomes a free end And characterized in that:

As a result, the manufacturing method according to only the present invention comprises an arranging step of arranging the above-mentioned long yarns in parallel with each other so as to form a belt-like body as a whole while bending the long yarns in multiple stages, The joining step of joining along the longitudinal direction of the strip can be performed mechanically. The mechanization of the arrangement step and the joining step simplifies the manufacturing process and improves the manufacturing efficiency. In addition, in the above-described arrangement step, if necessary, by temporarily disposing the temporary fixing yarn in the longitudinal direction of the band-shaped body, the arrangement state of the thread of the band-shaped body can be stabilized.

The above-mentioned joining step includes a knitting step,
There are a single step or a combined step of a weaving step, an adhesion (fusion) step, and a sewing step. In particular, the sewing step can enhance the reinforcing effect. As the knitting step, the yarn may be knitted in parallel and in multiple stages as wefts between one or a plurality of warp stitch rows. In the case of this weaving step, the joining step and the above-described arrangement step can be performed simultaneously. As the weaving step, there is a case where the above-mentioned yarn is woven as a weft in parallel and in multiple stages between one or more warp yarn rows. In the case of this weaving step, this joining step and the above-described arrangement step can be performed simultaneously. Also,
At the time of this weaving, an elastic sheet such as cloth or paper can be woven (sewn) together, whereby the reinforcing effect can be enhanced. The bonding (fusing) step includes bonding with an adhesive, and when the yarn is made of a synthetic resin, thermal fusion, ultrasonic fusion, and the like. The sewing step includes joining by sewing of a sewing machine and the like, whereby stable arrangement of the thread of the band-shaped body can be achieved.

As the yarn, a long yarn can be appropriately selected and adopted, and specific examples include a natural fiber yarn and a synthetic fiber yarn. As the yarn, conventionally known yarns having a thickness, a color, a cross-sectional shape, a straight shape or a curled shape can be appropriately selected and employed. When arranging multiple yarns in the arranging step,
It is also possible to mix yarns having different thicknesses, colors, cross-sectional shapes, straight shapes, curls, and the like at an arbitrary ratio.
In particular, according to the present invention, even a curled yarn that has conventionally been curled and could not be arranged even if it is to be arranged, can now be employed as a mechanically sawn yarn (yarn group). In addition, it has become possible to adopt not only a single curl yarn but also a mixed yarn (yarn group) of a straight yarn and a curl yarn.

[0016]

DESCRIPTION OF THE PREFERRED EMBODIMENTS Six embodiments of a manufacturing method according to the present invention alone will be described below with reference to FIGS. 1 and 2 show a first embodiment of a manufacturing method according to the present invention only. In this example, a description will be given of a straight type 1A employing a braiding step as a joining step.
In the drawings, the same reference numerals as those in FIGS. 15 to 18 denote the same components.

In the figure, reference numeral 5 denotes one or a plurality of knitted fabrics, in this example, two warp stitch rows. The warp stitch rows 5 constitute the joining member 2A. The number of the warp stitch rows 5 may be one or three or more in addition to the two rows shown. In the figure, 50 is a weft of a straight yarn. This weft yarn 50 is a long yarn,
It constitutes the yarn group 3A. The weft yarn 50 in this example is
It is a yarn made of synthetic resin yarn such as PVC, and is a yarn in which 30 60-denier fiber yarns are collected, and three such yarns are collected.

Next, a description will be given of a method of manufacturing a straight type 1A employing a knitting step as the above-mentioned joining step with reference to FIGS. First, the connecting member 2A
The two warp stitch rows 5 and 5 of the knitted fabric, and the two warp stitch rows 5 and 5 formed at a predetermined interval,
The knitting weft yarns 50 to be the yarn group 3A are knitted in parallel and in multiple stages (zigzag right and left) (see FIG. 1). As a result, an arrangement step of arranging the long yarns, that is, the wefts 50 in parallel with each other so as to form a belt-like body as a whole while bending the multi-stages, and connecting the wefts 50 to each other with a connecting member, that is, the warp stitch row 5,
5 and the joining step of joining along the longitudinal direction of the strip is performed simultaneously. The knitting of the weft yarn 50 between the warp stitch rows 5, 5 is automatically (mechanically) performed by, for example, an existing Russell knitting machine.

Subsequently, one (right side in the figure) warp stitch rows 5, 5, that is, the bent portion of the weft 50 is left, and the other (left side in the figure) warp stitch rows 5, 5, ie, the weft 5
The bent portion of the zero is cut and removed (see FIG. 2). As a result, a cutting step is performed in which the strip is cut along the longitudinal direction so that the leading end of the joining member, that is, the thread extending from the right warp stitch rows 5, 5, that is, the weft 50 is a free end. The length of the weft yarn 50 is a predetermined length. The length of the weft yarn 50, that is, the cutting position is arbitrary.

In this manner, a plurality of yarns, that is, a yarn group 3A composed of weft yarns 50 is arranged in parallel and arranged in a band so that the ends thereof are in the width direction, and one end of the yarn group 3A is arranged on the right side of the warp stitch row. 1A only for a straight type as shown in FIG.
Will be manufactured. In FIGS. 1 and 2, 1A according to the first embodiment of the present invention only extends in the vertical direction (the direction indicated by the two-dot chain line in the drawings).

The manufacturing method according to the first embodiment of the present invention only includes a step of arranging long yarns, that is, the weft yarns 50, in parallel with each other so as to form a belt-like body as a whole while bending the yarns in multiple stages. It can be performed mechanically and simultaneously with the existing existing Russell knitting machine or the like. The mechanization of the arranging step and the joining step simplifies the manufacturing process and improves the manufacturing efficiency as compared with a conventional manufacturing method in which the arranging step is performed manually.

In particular, in the manufacturing method according to the present invention only in the first embodiment, the knitting step is employed as the joining step, so that the knitting weft 50 of the yarn group 3A is the joining member 2A. The yarn group 3A is entangled with the warp stitch row 5 of the knitted fabric, and there is an effect that the yarn group 3A is difficult to come off from the joint 2A.

FIGS. 3 and 4 show a second embodiment of the manufacturing method according to the present invention only. In this example, a description will be given of a curl-only 1B employing a weaving step as a bonding step. In the drawings, the same reference numerals as those in FIGS. 1 and 2 and FIGS. 15 to 18 denote the same components. In the figure, reference numeral 500 denotes a knitted weft of a curled yarn, which is a long yarn.

Next, a method of manufacturing a curl-only 1B employing a knitting step as the above-mentioned joining step will be described with reference to FIG.
This will be described with reference to FIG. First, the two warp stitch rows 5 and 5 of the knitted fabric serving as the joining member 2B, and the two warp stitch rows 5 and 5 formed at predetermined intervals, are provided with the weft 500 of the knitted fabric serving as the thread group 3B. Are knitted in parallel and in multiple stages (right and left zigzag) (see FIG. 1), and the arrangement step and the joining step are automatically (mechanically) and simultaneously performed, for example, by an existing Russell knitting machine or the like. continue,
One (right side in the figure) warp stitches 5, 5, ie, the bent portion of the weft 500 is left, and the other (left side, warp stitches 5, 5, ie, the bent portion of the weft 500 is cut and removed. (See FIG. 2), a cutting step is performed.

In this way, the yarn group 3B composed of a plurality of yarns, that is, the weft yarn 500, is arranged so that its end is in the width direction.
Are arranged side by side in parallel and are arranged in a belt shape, and one end of the thread group 3B is joined by a joining member 2B composed of the right side warp stitch rows 5, 5, and only the curl 1B as shown in FIG. 15B is manufactured. The Rukoto. In FIGS. 3 and 4,
1B according to the second embodiment of the present invention only extends in the vertical direction (the direction indicated by the two-dot chain line in the figure).

The manufacturing method according to the second embodiment of the present invention alone can achieve the same operation and effect as the manufacturing method according to the first embodiment alone. In addition, the manufacturing method according to the second embodiment alone of the present invention uses the knitted weft 50 to be the yarn group 3B.
Since the curl yarn is used as 0, 1B only for curled hair can be directly manufactured by automatic work (mechanical work). For this reason, compared to the above-described conventional manufacturing method, in which it is necessary to manufacture only a straight yarn with a straight yarn and then form a straight yarn into a curl shape by a pipe heating process, the manufacturing process is Further, the manufacturing efficiency is improved. Further, the manufacturing method according to the present invention only in the second embodiment is different from the manufacturing method according to the present invention according to the first embodiment only in that the straight yarn is replaced with the curled yarn. The same line (equipment) can be used for the curled yarn and the straight yarn.

FIGS. 5 and 6 show a third embodiment of the manufacturing method according to the present invention only. In this example, a description will be given of 1A only for a straight type which employs a weaving step as a joining step. In the drawings, FIGS. 1 to 4 and FIGS.
The same reference numerals as 8 denote the same components.

In the figure, reference numeral 6 denotes one or more woven fabrics,
In this example, there are four warp rows. This warp row 6 constitutes the joining point 2A. The number of warp rows 6 may be one to three or five or more in addition to the four shown. In the figure, reference numeral 60 denotes a weft of a woven straight yarn. The weft yarn 60 is a long yarn and constitutes the yarn group 3A.

Next, a description will be given of a method of manufacturing the straight type 1A using the knitting step as the above-mentioned joining step with reference to FIGS. 5 and 6. FIG. First, the connecting member 2A
In the four warp rows 6, 6 of the woven fabric to be formed, the weft threads 60 of the woven fabric to be the yarn group 3A are arranged in parallel and in multiple stages on the four warp rows 6, 6 formed at predetermined intervals. (Zigzag left and right) (see FIG. 5). As a result, a long thread,
That is, an arranging step of arranging the weft yarns 60 in parallel with each other so as to form a belt-like body as a whole while bending the weft yarns 60 in multiple stages, and binding the weft yarns 60 to each other by the joining members, that is, the warp yarn rows 6 along the longitudinal direction of the belt-like body. And the combining step is performed simultaneously. The weaving of the weft yarns 60 between the warp rows 6, 6 is performed automatically (mechanically) by an existing loom, for example.

Subsequently, one of the warp rows 6, 6 (the right side in the figure), that is, the bent portion of the weft thread 60 is left, and the other (the left side in the figure) the warp row 6, 6, that is, the bent portion of the weft thread 60 is cut. And remove it (see FIG. 6). As a result,
A connecting member, ie a thread extending from the right-hand warp row 6, 6,
That is, a cutting step of cutting the strip along the longitudinal direction so that the tip of the weft yarn 60 is a free end is performed. The length of the weft yarn 60 is a predetermined length. The length of the weft yarn 60, that is, the cutting position is arbitrary.

In this manner, a plurality of yarns, that is, a yarn group 3A consisting of weft yarns 60 are arranged in parallel and arranged in a band so that their ends are in the width direction, and one end of the yarn group 3A is connected to the warp yarn row 6 on the right side. , 6 by a connecting member 2A,
As shown in FIG. 15A, 1A only for a straight type is manufactured. In FIGS. 5 and 6, 1A according to the third embodiment of the present invention only extends in the vertical direction (the direction indicated by the two-dot chain line in the drawings).

As described above, the manufacturing method of the present invention only in the third embodiment can achieve the same operation and effect as the manufacturing method of the present invention only in the first embodiment. it can. That is, the arrangement process of arranging the long yarn, that is, the weft yarn 60 in parallel with each other so as to form a belt-like body as a whole while bending the yarn in multiple stages can be performed simultaneously with the mechanical joining process by the existing existing loom. The mechanization of the arranging step and the joining step simplifies the manufacturing process and improves the manufacturing efficiency as compared with a conventional manufacturing method in which the arranging step is performed manually. In particular, in this embodiment, an elastic sheet such as cloth or paper can be woven (sewn) together during the above-described weaving step,
Thereby, the reinforcing effect can be enhanced.

FIGS. 7 and 8 show a fourth embodiment of the manufacturing method according to the present invention only. This example describes 1B only for curling, which employs a weaving step as a bonding step. In the drawings, the same reference numerals as those in FIGS. 1 to 6 and 15 to 18 denote the same components. In the figure, reference numeral 600 denotes a knitted weft of curled yarn, which is a long yarn.

Next, a method of manufacturing a curl only 1B employing a weaving step as the above-described bonding step will be described with reference to FIG.
This will be described with reference to FIG. First, the four warp rows 6, 6 of the woven fabric serving as the connecting member 2B, and the four warp rows 6, 6 formed at predetermined intervals, the woof 600 of the woven fabric serving as the yarn group 3B is provided with: The weaving is performed in parallel and in multiple stages (right and left zigzag) (see FIG. 7), and the arrangement step and the joining step are performed automatically (mechanically) and simultaneously by, for example, an existing loom. Subsequently, one (right side in the figure) warp rows 6, 6, ie, the bent portion of the weft 600 is left, and the other (left side in the figure) warp rows 6, 6, ie, the weft 60
The bent portion of No. 0 is cut and removed (see FIG. 8), and a cutting step is performed.

In this way, the yarn group 3B composed of a plurality of yarns, that is, the weft yarns 600, has its ends in the width direction.
Are arranged side by side in parallel, and one end of the thread group 3B is joined by a joining member 2B composed of the right-hand warp rows 6, 6, so that 1B only for curling as shown in FIG. 15B is manufactured. It will be. In FIGS. 7 and 8, only the present invention 1 </ b> B in the fourth embodiment extends in the vertical direction (the direction indicated by the two-dot chain line in the drawings).

As described above, the manufacturing method according to the present invention only in the fourth embodiment can achieve the same operation and effect as the manufacturing method according to the present invention only in the third embodiment. it can. Moreover, the manufacturing method according to the present invention alone in the fourth embodiment is similar to the manufacturing method according to the present invention only according to the above-described second embodiment. Since the curl yarn is used, 1B only for curled hair can be directly manufactured by an automatic operation (mechanical operation). For this reason, it is necessary to manufacture only the straight hair with the straight hair yarn and then form the straight hair yarn into a curl shape by the pipe heating step, and the above-described conventional manufacturing method only. In comparison, the manufacturing process is further simplified, and the manufacturing efficiency is improved. Further, the manufacturing method of the present invention only in the fourth embodiment is different from the manufacturing method of the present invention only in the third embodiment in that the straight yarn is replaced with the curled yarn. The same line (equipment) can be used for the curled yarn and the straight yarn.

FIGS. 9 to 11 show a fifth embodiment of the manufacturing method according to the present invention only. In this example, a description will be given of only the straight type 1A which employs a sewing process as a joining process. 1 to 8 and FIGS. 15 to 1
The same reference numerals as 8 denote the same components.

First, the knitting weft yarn 50 to be the yarn group 3A is added to the two warp stitch rows 5 and 5 of the knitting, which are formed at predetermined intervals. The knitting is performed in parallel and in multiple stages (zigzag right and left), and the arrangement process is automatically (mechanically) performed by, for example, an existing Russell knitting machine. Next, a middle part in the width direction of the weft 50 of the belt-shaped body is sewn by a sewing machine (see FIG. 9), and a joining step is performed. In FIG. 9, reference numeral 4 and a broken line indicate a sewn portion and a sewn thread, and the illustrated example is a double needle.

Then, the sewing point 4 (joining point)
Is bent at the base end thereof, and the bent portion is further sewn with a sewing machine (see FIG. 10) to perform a bending stitching step. In FIG. 10, reference numeral 40 and a dashed line indicate a second sewn point and a sewn thread, and the illustrated example is a single needle. The second sewing thread 40 and the above-described first sewing thread 4 constitute the connecting member 2A. Then, the bent portions of the left and right weft yarns 50 and the warp stitch rows 5 are cut off (see FIG. 11), and a cutting step is performed. In this manner, a plurality of yarns, that is, a yarn group 3A composed of the weft yarns 50 is arranged in parallel and arranged in a band shape so that the ends thereof are in the width direction, and one end of the yarn group 3A is attached to the sewing thread 4,
FIG. 15 shows an example of the connection by the connecting member 2A composed of 40.
1A for only the straight as shown in (A) will be manufactured. In FIGS. 9 to 11, 1A of the present invention only in the fifth embodiment extends in the vertical direction (the direction indicated by the two-dot chain line in the drawings).

The manufacturing method according to the present invention only in the fifth embodiment can achieve the same functions and effects as those of the above-described first embodiment. In particular, the manufacturing method according to the present invention only in the fifth embodiment uses a sewing step as a joining step.
The reinforcing effect of A can be enhanced. In the manufacturing method according to the fifth embodiment of the present invention only, the curled weft 50 is replaced with the curled weft 50 instead of the straight weft 50.
When 0 is used, the same operation and effect as those of the second embodiment can be achieved.

FIGS. 12 to 14 show a sixth embodiment of the manufacturing method according to the present invention only. This example describes 1A for straight hair only. In the drawings, the same reference numerals as those in FIGS. 1 to 11 and FIGS. 15 to 18 denote the same components.

First, there are four warp strings 6, 6 of the woven fabric, and four warp strings 6, 6 formed at predetermined intervals.
Then, the weft yarns 60 of the woven fabric to be the yarn group 3A are woven in parallel and in multiple stages (right and left zigzag), and the arrangement process is automatically (mechanically) performed by, for example, an existing loom. next,
The joining step is performed by folding the middle of the band-shaped weft thread 60 in the width direction with a sewing machine (see FIG. 12). In FIG. 12, reference numeral 4 and a broken line indicate a sewn place or a sewn thread,
The illustrated example is a double needle. Then, the band-shaped weft thread 60 is bent at the sewing point 4 (joining point) as a base end,
The bent portion is further sewn with a sewing machine (see FIG. 1).
3), and perform a bending sewing process. In FIG. 13, reference numeral 40 and a dashed line indicate a second sewn place and a sewn thread, and the illustrated example is a single needle. The second sewing thread 40 and the above-described first sewing thread 4 constitute the connecting member 2A. 0 and both the left and right weft yarns 60
The bent portion and the warp row 6 are cut off (see FIG. 14), and a cutting step is performed. In this manner, the yarn group 3A composed of a plurality of yarns, that is, the weft yarns 60, has its ends in the width direction.
Are arranged side by side in a band, and one end of the thread group 3A is joined by a joining member 2A composed of sewing threads 4 and 40.
As shown in FIG. 15A, 1A only for a straight type is manufactured. In FIGS. 12 to 14, 1A only for the present invention extends in the vertical direction (the direction indicated by the two-dot chain line in the drawings). The manufacturing method according to the present invention only in the sixth embodiment can achieve the same operation and effects as those in the above-described fifth embodiment.

In the arrangement steps of the above-described first to sixth embodiments, if necessary, a temporary fixing thread (not shown) is arranged so as to be able to be pulled out in the longitudinal direction of the belt-like body. Yarn (weft 50, 500, weft 60, 60
The arrangement state of 0) can be stabilized.

The joining step in the first to sixth embodiments is a single step of a knitting step, a weaving step, and a sewing step. In addition, for example, as shown in FIG. There is a bonding step of bonding by 401 (a step of heat fusion or ultrasonic fusion when the yarn is made of a synthetic resin), or a composite step of these.

Further, in the above-described first to sixth embodiments, the yarn can be appropriately selected and adopted as long as it is a long yarn, and specific examples include a natural fiber yarn and a synthetic fiber yarn. .
As the yarn, conventionally known yarns having a thickness, a color, a cross-sectional shape, a straight shape or a curled shape can be appropriately selected and employed.
When arranging multiple yarns in the arranging step, the thickness, color,
Yarns having different cross-sectional shapes, straight shapes, curls, and the like can be mixed at an arbitrary ratio. In particular, according to the present invention, even a curled yarn that has conventionally been curled and could not be arranged even if it is to be arranged, can now be employed as a mechanically sawn yarn (yarn group). In addition, it has become possible to adopt not only a single curl yarn but also a mixed yarn (yarn group) of a straight yarn and a curl yarn.

Further, the above-mentioned strips (Mino 1A, 1
The longitudinal direction of B) refers to the width direction of the band (the yarn groups 3A and 3B).
(Length direction), and the longitudinal direction of the band may be shorter than or equal to the width direction of the band.

[0047]

As is apparent from the above description, the manufacturing method of the present invention alone has a simple manufacturing process and improves the manufacturing efficiency.

[Brief description of the drawings]

FIG. 1 shows a first embodiment of a manufacturing method only of the present invention, and is an explanatory view of an arrangement step and a coupling step.

FIG. 2 is an explanatory view of a cutting step.

FIG. 3 shows a second embodiment of the manufacturing method according to the present invention only, and is an explanatory view of an arrangement step and a coupling step.

FIG. 4 is an explanatory view of a cutting step.

FIG. 5 illustrates a third embodiment of the manufacturing method according to the present invention only, and is an explanatory view of an arrangement step and a coupling step.

FIG. 6 is also an explanatory view of a cutting step.

FIG. 7 shows a fourth embodiment of the manufacturing method according to the present invention only, and is an explanatory diagram of an arrangement step and a coupling step.

FIG. 8 is also an explanatory view of a cutting step.

FIG. 9 shows a fifth embodiment of the manufacturing method according to the present invention only, and is an explanatory diagram of an arrangement step and a coupling step.

FIG. 10 is also an explanatory view of a bending sewing step.

FIG. 11 is an explanatory view of a cutting step.

FIG. 12 shows a sixth embodiment of the manufacturing method according to the present invention only, and is an explanatory diagram of an arrangement step and a coupling step.

FIG. 13 is also an explanatory view of a bending sewing step.

FIG. 14 is also an explanatory view of a cutting step.

FIG. 15A is a perspective view of only a straight shape,
(B) is a perspective view of only the curl shape.

FIG. 16 is an explanatory view showing a conventional manufacturing method only and showing a step of sewing a hair thread at a predetermined position.

17 is an explanatory diagram of a step of further sewing while bending the stitched portion in FIG. 16;

FIG. 18A is an explanatory view showing a state in which the thread for sewing is further sewn at the sewn place in FIG. 17 in order to surely prevent the hair thread from coming off from the joint, and FIG.
FIG. 4 is an explanatory view showing a state in which the sewn portions are bonded with an adhesive.

[Explanation of symbols]

 1A, 1B only 2A, 2B Coupling member 3A, 3B Thread group 4, 40, 400 Sewing thread 401 Adhesive 5 Warp stitch row 50, 500 Weft 6 Warp 60, 600 Weft

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[Procedure amendment]

[Submission date] February 1, 1999

[Procedure amendment 1]

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[Procedure amendment 2]

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[0012]

SUMMARY OF THE INVENTION In order to achieve the above object, the present invention provides an arranging step of arranging yarns in parallel with each other so as to form a belt-like body as a whole while bending the yarns in multiple stages while keeping the lengthy . A joining step of joining the yarns to each other along a longitudinal direction of the band by a joining member, and a cutting step of cutting the band along the longitudinal direction so that a tip end of a thread extending from the joining member is a free end; And a process.

[Procedure amendment 3]

[Document name to be amended] Statement

[Correction target item name] 0013

[Correction method] Change

[Correction contents]

As a result, the manufacturing method according to only the present invention comprises an arranging step of arranging the yarns in parallel with each other so as to form a belt-like body as a whole while bending the yarns in a multi-stage manner while maintaining a long length ; Thus, the joining step of joining along the longitudinal direction of the strip can be performed mechanically. The mechanization of the arrangement step and the joining step simplifies the manufacturing process and improves the manufacturing efficiency. Further, in the above-described arrangement step,
By arranging the temporary fixing thread so as to be able to be pulled out in the longitudinal direction of the band as needed, the arrangement state of the thread of the band can be stabilized. In particular, the present invention
In the placement process, the yarn is folded in multiple stages while it is long and
Stable holding of band-like yarn (yarn group)
It is possible to manufacture mino continuously while doing so. Moreover, it remains long
Straight that was impossible in the past because it holds the yarn
A mixture of hair and curled hair can be produced.

[Procedure amendment 4]

[Document name to be amended] Statement

[Correction target item name] 0018

[Correction method] Change

[Correction contents]

Next, a description will be given, with reference to FIGS. 1 and 2, of a method of manufacturing a straight type 1A which employs a knitting step as the above-mentioned joining step. First, the connecting member 2A
The two warp stitch rows 5 and 5 of the knitted fabric, and the two warp stitch rows 5 and 5 formed at a predetermined interval,
The weft 50 of knitting a yarn group 3A, knitted in (zigzag in the lateral) in multiple stages to and in parallel remain long (see Figure 1). As a result, an arranging step of arranging the wefts 50 in parallel with each other so as to form a belt-like body as a whole while bending the wefts 50 in a multi-stage state while maintaining the length of the wefts 50 by a connecting member, that is, the warp stitch rows 5, 5 And a joining step of joining along the longitudinal direction of the joint. The knitting of the weft yarn 50 between the warp stitch rows 5, 5 is automatically (mechanically) performed by, for example, an existing Russell knitting machine.

[Procedure amendment 5]

[Document name to be amended] Statement

[Correction target item name] 0019

[Correction method] Change

[Correction contents]

Subsequently, one (right side in the figure) warp stitch rows 5, 5, that is, the bent portion of the weft 50 is left, and the other (left side in the figure) warp stitch rows 5, 5, ie, the weft 5
Then, the part bent in the above-mentioned arrangement step 0 is cut and removed (see FIG. 2). As a result, the connecting member, that is, the yarn extending from the right warp stitch rows 5, 5, ie, the weft 50,
A cutting step of cutting the strip along the longitudinal direction so that the tip of the strip is a free end is performed. The length of the weft yarn 50 is a predetermined length. The length of the weft yarn 50, that is, the cutting position is arbitrary.

[Procedure amendment 6]

[Document name to be amended] Statement

[Correction target item name] 0021

[Correction method] Change

[Correction contents]

The manufacturing method according to the present invention only in the first embodiment includes an arrangement step of arranging the weft yarns 50 in parallel with each other so as to form a belt-like body as a whole while bending the weft yarns 50 in a long length. It can be performed simultaneously with the joining step mechanically by an existing Russell knitting machine or the like. The mechanization of the arranging step and the joining step simplifies the manufacturing process and improves the manufacturing efficiency as compared with a conventional manufacturing method in which the arranging step is performed manually. In addition, weft 50
Also, since it is formed into a band shape by bending it in multiple steps,
Production of Mino continuously while keeping the yarn (yarn group 3A) stable
it can.

[Procedure amendment 7]

[Document name to be amended] Statement

[Correction target item name] 0024

[Correction method] Change

[Correction contents]

Next, a method of manufacturing a curl-only 1B employing a knitting step as the above-mentioned joining step will be described with reference to FIG.
This will be described with reference to FIG. First, the two warp stitch rows 5 and 5 of the knitted fabric serving as the joining member 2B, and the two warp stitch rows 5 and 5 formed at predetermined intervals, are provided with the weft 500 of the knitted fabric serving as the thread group 3B. and by weaving the multi-stage of and in parallel remain long (zigzag in the left-right) (see FIG. 1), and the arrangement step and the bonding step, for example, automatically (mechanical) by existing conventional Russell knitting machine or the like Perform at the same time. Subsequently, one (right side in the figure) warp stitch row 5,
5, that is, leaving the bent portion of the weft 500, and the other (left side in the figure) warp stitch rows 5, 5, ie, the weft 500
Is cut and removed (see FIG. 2), and a cutting step is performed.

[Procedure amendment 8]

[Document name to be amended] Statement

[Correction target item name] 0026

[Correction method] Change

[Correction contents]

The manufacturing method according to the second embodiment of the present invention alone can achieve the same operation and effect as the manufacturing method according to the first embodiment alone. In addition, the manufacturing method according to the second embodiment alone of the present invention uses the knitted weft 50 to be the yarn group 3B.
Since the curl yarn is used as 0, 1B only for curled hair can be directly manufactured by automatic work (mechanical work). For this reason, compared to the above-described conventional manufacturing method, in which it is necessary to manufacture only a straight yarn with a straight yarn and then form a straight yarn into a curl shape by a pipe heating process, the manufacturing process is Further, the manufacturing efficiency is improved. Further, the manufacturing method according to the present invention only in the second embodiment is different from the manufacturing method according to the present invention according to the first embodiment only in that the straight yarn is replaced with the curled yarn. The same line (equipment) can be used for the curled yarn and the straight yarn. Furthermore, weft yarn 500 is bent in multiple stages while being long
To form a belt-shaped curled yarn.
Mino can be manufactured continuously while keeping (yarn group 3B) stable.
You.

[Procedure amendment 9]

[Document name to be amended] Statement

[Correction target item name] 0029

[Correction method] Change

[Correction contents]

Next, a description will be given of a method of manufacturing the straight type 1A using the knitting step as the above-mentioned joining step with reference to FIGS. 5 and 6. FIG. First, the connecting member 2A
Become four a warp rows 6,6 of the fabric, the four warp strings 6,6 that are formed at predetermined intervals, a weft 60 of the fabric as a yarn group 3A, parallel remain long And in multiple stages (zigzag left and right) (see FIG. 5). As a result, an arrangement process of arranging the long yarns, that is, the weft yarns 60 in parallel with each other so as to form a belt-like body while bending the yarns in multiple stages, and connecting the weft yarns 60 to each other with the connecting members, that is, the warp yarn rows 6, The joining step of joining along the longitudinal direction of the body is performed simultaneously. The weaving of the weft yarns 60 between the warp rows 6, 6 is performed automatically (mechanically) by an existing loom, for example.

[Procedure amendment 10]

[Document name to be amended] Statement

[Correction target item name] 0032

[Correction method] Change

[Correction contents]

As described above, the manufacturing method of the present invention only in the third embodiment can achieve the same operation and effect as the manufacturing method of the present invention only in the first embodiment. it can. That is, the arranging step of arranging the weft yarns 60 in a long length while bending them in multiple stages and arranging them in parallel so as to form a belt-like body as a whole can be performed simultaneously with the mechanically connecting step by an existing loom. it can. The mechanization of the arranging step and the joining step simplifies the manufacturing process and improves the manufacturing efficiency as compared with a conventional manufacturing method in which the arranging step is performed manually. In particular, in this embodiment, an elastic sheet such as cloth or paper can be woven (sewn) together at the time of the above-described weaving step, whereby the reinforcing effect can be enhanced.

[Procedure amendment 11]

[Document name to be amended] Statement

[Correction target item name] 0034

[Correction method] Change

[Correction contents]

Next, a method of manufacturing a curl only 1B employing a weaving step as the above-described bonding step will be described with reference to FIG.
This will be described with reference to FIG. First, the four warp rows 6, 6 of the woven fabric serving as the connecting member 2B, and the four warp rows 6, 6 formed at predetermined intervals, the woof 600 of the woven fabric serving as the yarn group 3B is provided with: The weaving is performed in parallel and in multiple stages (right and left zigzag) while keeping the length (see FIG. 7), and the arrangement step and the joining step are automatically (mechanically) and simultaneously performed, for example, by an existing existing loom. Subsequently, one of the warp rows 6, 6 (ie, the bent portion of the weft yarn 600), that is, the bent portion of the weft yarn 600 is left, and the other (the left side, as shown) of the warp yarn line 6, 6, ie, the bent portion of the weft yarn 600 is cut and removed. (Fig. 8
) And a cutting step.

[Procedure amendment 12]

[Document name to be amended] Statement

[Correction target item name] 0038

[Correction method] Change

[Correction contents]

First, the knitting weft yarn 50 to be the yarn group 3A is added to the two warp stitch rows 5 and 5 of the knitting, which are formed at predetermined intervals. long
Remains by weaving in the and multiple stages in parallel (zigzag in the left-right), performed automatically (mechanical) placement step, for example, by existing conventional Russell knitting machine or the like. Next, a middle part in the width direction of the weft 50 of the belt-shaped body is sewn by a sewing machine (see FIG. 9), and a joining step is performed. In FIG. 9, reference numeral 4 and a broken line indicate a sewn portion and a sewn thread, and the illustrated example is a double needle.

[Procedure amendment 13]

[Document name to be amended] Statement

[Correction target item name] 0042

[Correction method] Change

[Correction contents]

First, there are four warp strings 6, 6 of the woven fabric, and four warp strings 6, 6 formed at predetermined intervals.
Next, the weft yarns 60 of the woven fabric to be the yarn group 3A are woven in parallel and in multiple stages (zigzag right and left) while being long , and the arrangement process is automatically (mechanically) performed by, for example, an existing loom. Next, the middle of the band-shaped weft thread 60 in the width direction is folded by a sewing machine (see FIG. 12), and the joining step is performed. In addition,
In FIG. 12, reference numeral 4 and a broken line indicate a sewn place and a sewn thread, and the illustrated example is a double needle. Then, the weft 60 of the belt-like body is provided with the sewing point 4 (joining point) as a base end.
Is bent, and the bent portion is further sewn with a sewing machine (see FIG. 13) to perform a bent sewing step. In FIG. 13, reference numeral 40 and a dashed line indicate a second sewn place and a sewn thread, and the illustrated example is a single needle.
The second sewing thread 40 and the above-described first sewing thread 4 constitute the connecting member 2A. Then, the bent portions of both the left and right weft yarns 60 and the warp yarn rows 6 are cut off (see FIG. 14), and a cutting step is performed. In this manner, a plurality of yarns, that is, a yarn group 3A including the weft yarns 60 is arranged in parallel and arranged in a band shape so that the ends thereof are in the width direction, and one end of the yarn group 3A is formed of the sewing threads 4 and 40. As shown in FIG. 15 (A), only the straight type 1A to be joined by the joining member 2A is manufactured. 12 to 14.
1A of the present invention only extends in the vertical direction (the direction indicated by the two-dot chain line in the figure). The manufacturing method according to the present invention only in the sixth embodiment can achieve the same operation and effects as those in the above-described fifth embodiment.

Claims (3)

[Claims] 1. A method of manufacturing a mimi in which a plurality of yarns are arranged side by side in parallel so that their ends are in the width direction and one end of the yarns are connected by a connecting member. Disposing in parallel with each other so as to form a belt-like body as a whole while being bent in multiple stages; a coupling step of coupling the yarns together with a coupling member along the longitudinal direction of the belt-like body; and extending from the coupling member. A cutting step of cutting the strip along the longitudinal direction so that the leading end of the yarn is a free end. 2. The connecting portion of the connecting member is located in the middle in the width direction of the band, and after the connecting step and before the cutting step, the band is bent from the connecting point as a base end and the band is formed. 2. A manufacturing method according to claim 1, wherein a bending sewing step of sewing the bent portion is provided, and the bent portion of the thread is cut off in the cutting step. 3. The method according to claim 1, wherein the yarn is a mixed yarn group of a straight yarn and a curl yarn.