JPH11200004A - Galvannealed steel sheet excellent in slidability - Google Patents
Galvannealed steel sheet excellent in slidabilityInfo
- Publication number
- JPH11200004A JPH11200004A JP970898A JP970898A JPH11200004A JP H11200004 A JPH11200004 A JP H11200004A JP 970898 A JP970898 A JP 970898A JP 970898 A JP970898 A JP 970898A JP H11200004 A JPH11200004 A JP H11200004A
- Authority
- JP
- Japan
- Prior art keywords
- steel sheet
- plating layer
- slidability
- alloyed
- plating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- Coating With Molten Metal (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、摺動性に優れた合
金化溶融亜鉛めっき鋼板に関し、更には良好な耐めっき
剥離性も兼ね備えた合金化溶融亜鉛めっき鋼板に関する
ものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a galvannealed steel sheet having excellent slidability and, more particularly, to a galvannealed steel sheet having good plating peeling resistance.
【0002】[0002]
【従来の技術】合金化溶融亜鉛めっき鋼板は、鋼板を溶
融めっき後直ちに再加熱処理を施すことにより溶融亜鉛
めっき層中のZnと素地鋼板のFeが拡散し、亜鉛めっ
き層全体がZn−Fe合金層に変化して得られるもので
ある。この合金化溶融亜鉛めっき鋼板は、塗装密着性、
溶接性および耐食性に優れている為、自動車用製品や家
庭電気製品、建材用等に広く使用されている。2. Description of the Related Art In a galvannealed steel sheet, Zn in the hot-dip galvanized layer and Fe of the base steel sheet are diffused by immediately performing a reheating treatment after the hot-dip galvanizing of the steel sheet. It is obtained by changing into an alloy layer. This alloyed hot-dip galvanized steel sheet has coating adhesion,
Because of its excellent weldability and corrosion resistance, it is widely used for automotive products, home electric appliances, building materials and the like.
【0003】しかしながら、合金化溶融亜鉛めっき鋼板
は一般に摩擦係数が高い為、実成形においては摩擦を改
善する為の対策が適宜必要であり、例えば、表層に薄い
フラッシュめっきを施す等の方法がとられている。[0003] However, alloyed hot-dip galvanized steel sheets generally have a high coefficient of friction. Therefore, in actual forming, it is necessary to take appropriate measures to improve the friction. For example, a method such as applying thin flash plating to the surface layer can be used. Have been.
【0004】一方、最近では合金化溶融亜鉛めっき鋼板
を深絞り製品等の分野にも拡大して適用されており、上
述した摩擦改善対策等を極力省略し、且つ低コストで製
品化するという要求が高まっている。この様な要求特性
に応える為には更なる加工性の向上が必要であり、めっ
き層の摺動性を高めることが切望されている。On the other hand, alloyed hot-dip galvanized steel sheets have recently been expanded and applied to the field of deep drawing products and the like. Is growing. In order to meet such required characteristics, it is necessary to further improve the workability, and there is an urgent need to improve the slidability of the plating layer.
【0005】一般に摺動性を向上させる為には、めっき
層の合金化を促進することによりめっき層中のFe濃度
を高め、めっき層を硬くすることが有効であることが知
られている。しかし、めっき層中のFe濃度が高くなる
と、極めて硬くて脆いΓ相の成長が著しくなる為に、加
工時における母材の変形にめっき層が追従できなくなっ
たり更には圧縮変形が加わったりすることにより、めっ
き層が粉状になって剥離する所謂パウダリングが発生し
易くなり、プレス成形品の表面欠陥を招く恐れがある。[0005] In general, it is known that in order to improve the slidability, it is effective to increase the Fe concentration in the plating layer by promoting alloying of the plating layer and to make the plating layer hard. However, when the Fe concentration in the plating layer is high, the growth of the extremely hard and brittle Γ phase becomes remarkable, so that the plating layer cannot follow the deformation of the base material during processing or further undergoes compression deformation. As a result, so-called powdering, in which the plating layer becomes powdery and peels off, is likely to occur, which may cause surface defects of the press-formed product.
【0006】[0006]
【発明が解決しようとする課題】この様に、摺動性を高
める為にめっき層中のFe濃度を高めるとパウダリング
が発生し易くなることから、摺動性と耐パウダリング性
(耐めっき剥離性)とは相反する特性であることが分か
る。従来の方法によれば、これらのいずれの特性にも優
れた合金化溶融亜鉛めっき鋼板を得る為にはめっき層中
のFe濃度を概ね9〜13%という狭い範囲に制御しな
ければならず、実操業面で種々の不具合を伴っていた。As described above, when the Fe concentration in the plating layer is increased in order to enhance the slidability, powdering easily occurs. Therefore, the slidability and the powdering resistance (plating resistance) are increased. It can be seen that the peeling property) is an opposite property. According to the conventional method, in order to obtain an alloyed hot-dip galvanized steel sheet excellent in any of these properties, the Fe concentration in the coating layer must be controlled to a narrow range of about 9 to 13%, There were various problems in actual operation.
【0007】本発明は上記事情に着目してなされたもの
であり、その目的は、めっき層中のFe濃度ではなくT
iおよびAlに着目することにより摺動性に優れた合金
化溶融亜鉛めっき鋼板を提供することにあり、更には、
摺動性に加え耐めっき剥離性にも優れた合金化溶融亜鉛
めっき鋼板を提供することにある。[0007] The present invention has been made in view of the above circumstances, and the object thereof is to reduce not the Fe concentration in the plating layer but the T concentration.
To provide an alloyed hot-dip galvanized steel sheet having excellent slidability by focusing on i and Al.
It is an object of the present invention to provide an alloyed hot-dip galvanized steel sheet which is excellent not only in sliding property but also in peeling resistance.
【0008】[0008]
【課題を解決するための手段】上記課題を解決し得た本
発明の摺動性に優れた合金化溶融亜鉛めっき鋼板とは、
合金化めっき層の表面に、Ti及びAlを主成分とする
一辺2〜10μmの結晶が5個/mm2 以上存在するも
のであるところに要旨を有するものである。この様な特
定サイズからなるTi・Al系結晶を所定個数形成させ
る為には、合金化めっき層中のTiおよびAl含有量
が、夫々Ti:0.001%以上(重量%,以下同じ)
およびAl:0.05%以上であり、更には、Fe含有
量が5%以上であることが好ましい。SUMMARY OF THE INVENTION The alloyed hot-dip galvanized steel sheet having excellent slidability according to the present invention, which can solve the above-mentioned problems, comprises:
The gist lies in that at least 5 / mm < 2 > crystals of 2 to 10 [mu] m on a side mainly composed of Ti and Al exist on the surface of the alloyed plating layer. In order to form a predetermined number of such Ti.Al-based crystals having a specific size, the contents of Ti and Al in the alloyed plating layer are each 0.001% or more of Ti (% by weight, hereinafter the same).
And Al: 0.05% or more, and more preferably, the Fe content is 5% or more.
【0009】更に合金化めっき層中に占めるFeの比率
を13%以下に抑制すれば、摺動性に加えて耐めっき剥
離性も付与することができる。Further, if the ratio of Fe in the alloyed plating layer is suppressed to 13% or less, plating peeling resistance can be imparted in addition to slidability.
【0010】上述した本発明鋼板における合金化めっき
層の表面粗度Raは1.5〜3μmであり、従来のTi
無添加鋼板におけるRa(約1μm前後)と比べて大き
くなっているので、加工の際、めっき層表面に付着して
いる防錆油や加工油などの潤滑油を保持する効果が高ま
る結果、従来鋼板に比べて摺動性を向上させることがで
きる。[0010] The surface roughness Ra of the alloyed plating layer in the steel sheet of the present invention described above is 1.5 to 3 µm.
Since it is larger than Ra (about 1 μm) in the steel sheet without additives, the effect of retaining lubricating oil such as rust-preventive oil and processing oil attached to the surface of the plating layer during processing is increased. The slidability can be improved as compared with a steel plate.
【0011】また、本発明鋼板における合金化めっき層
中に占めるδ1 相の面積率は40%以上であり、且つΓ
相の面積率が3%以下に抑制されたものであるから、合
金化層の観点からも、本発明鋼板が摺動性および耐めっ
き剥離性に優れていることを確認することができる。In the steel sheet of the present invention, the area ratio of the δ 1 phase in the alloyed plating layer is 40% or more, and
Since the area ratio of the phase is suppressed to 3% or less, it can be confirmed that the steel sheet of the present invention has excellent slidability and plating-peeling resistance also from the viewpoint of the alloying layer.
【0012】[0012]
【発明の実施の形態】本発明者らは、摺動性を向上させ
る為にはめっき層の合金化を促進することが有効である
という観点に基づき、めっき層中の合金化促進元素とし
て従来のFeではなくTiに着目した。めっき浴中にT
iを微量添加することにより合金化速度が著しく向上す
ることは本願出願人によって始めて見出された知見であ
り、特公平6−27316及び6−27317には、夫
々めっき浴中にTiを添加して合金化溶融亜鉛めっき鋼
板を製造する方法が開示されている。BEST MODE FOR CARRYING OUT THE INVENTION The present inventors considered that it is effective to promote alloying of a plating layer in order to improve the slidability. Focused on Ti instead of Fe. T during plating bath
It is the first finding by the present applicant that the alloying rate is significantly improved by adding a small amount of i. Japanese Patent Publication Nos. 6-27316 and 6-27317 each disclose the addition of Ti in the plating bath. A method for producing an alloyed hot-dip galvanized steel sheet is disclosed.
【0013】合金化溶融亜鉛めっき鋼板を効率よく製造
する為には、ZnとFeとの合金化速度を高める必要が
ある。しかし、Zn−Fe合金層のうち硬くて脆いZn
−Fe合金層(所謂Γ相)はめっき層の密着性を著しく
阻害する為、その生成を極力抑える必要があり、該Γ相
の成長抑制を目的として、めっき浴中に通常Alを約
0.05〜0.3%添加している。この様なAlの微量
添加による合金化抑制作用を維持しつつめっき層全体を
Fe−Zn合金層に変化させるには、めっき浴中にTi
を添加することが有効であり、これにより合金化速度を
著しく高めることができるという知見に基づいてなされ
たのが上記の各発明である。In order to efficiently produce an alloyed hot-dip galvanized steel sheet, it is necessary to increase the alloying speed of Zn and Fe. However, in the Zn—Fe alloy layer, the hard and brittle Zn
Since the -Fe alloy layer (so-called Γ phase) remarkably inhibits the adhesion of the plating layer, it is necessary to suppress the formation of the 層 phase as much as possible. 05-0.3% is added. In order to change the entire plating layer to an Fe—Zn alloy layer while maintaining the alloying suppression effect by adding a small amount of Al, it is necessary to add Ti in the plating bath.
It is the above-mentioned inventions based on the finding that it is effective to add C. and that the alloying speed can be remarkably increased.
【0014】更にその後の研究により、めっき浴中への
微量のTi添加は耐パウダリング性の向上にも寄与する
ことを見出し、既に開示している(特公平6−3967
9)。Further studies have found that the addition of a small amount of Ti to the plating bath also contributes to the improvement of powdering resistance, and has already disclosed it (Japanese Patent Publication No. 6-3967).
9).
【0015】本発明者らは、上述したTiによる合金化
促進作用若しくは耐パウダリング性向上作用につき、摺
動性との関係で更に検討を重ねた結果、合金化めっき層
の表面に或る大きさからなるTi・Al系結晶を所定量
存在させることにより摺動性が著しく向上することを見
出し、本発明を完成したのである。以下、本発明を構成
する各要件について詳細に説明する。The present inventors have further studied the above-mentioned alloying accelerating action or powdering resistance improving action by Ti in relation to the slidability, and as a result, it has been found that the surface of the alloyed plating layer has a certain size. The present inventors have found that the slidability is significantly improved by the presence of a predetermined amount of the Ti / Al-based crystal, thereby completing the present invention. Hereinafter, each requirement constituting the present invention will be described in detail.
【0016】前述した様に本発明は、微量のTi及びA
lを複合添加することにより所定の大きさ及び個数から
なるTi・Al系結晶を存在させたところに最重要ポイ
ントを有する。図1は、合金化めっき層中に0.2%T
i及び0.13%Alを含有する合金化溶融亜鉛めっき
鋼板のめっき層表面を示す顕微鏡写真(1500倍)で
あるが、同図より、めっき層表面には、TiとAlを主
成分とする一辺が2〜10μmの極めて硬質な結晶が多
数形成されていることが分かる。これに対して図2は、
合金化めっき層中にTiを含有せずAlを0.13%含
有する合金化溶融亜鉛めっき鋼板のめっき層表面を示す
顕微鏡写真(1500倍)であるが、Fe及びZnを主
成分とする棒状結晶若しくは塊状結晶が形成されてい
る。これらの結晶は、本発明鋼板によって形成されるT
i・Al系結晶とは結晶の主成分が相違すると共に径の
サイズも異なり形態が非常に不規則である為、特定の硬
さを有しておらない。従って、本発明の如くTi及びA
lを含有する鋼板とTiを含有しない鋼板(Ti無添加
鋼板)を用い、合金化めっき層中のFe濃度を種々変化
させた場合におけるめっき層の表面粗度(Ra)を調べ
ると、図3に示す通り、Ti無添加鋼板のRa(1μm
前後)に比べて本発明鋼板ではRaが1.5〜3μmと
大きくなることが分かる。尚、図中、○は0.2%T
i,0.13%Alを添加した本発明鋼板であり、△は
Ti無添加,0.13%Alを添加したTi無添加鋼板
である。この様に本発明鋼板によれば、Raが1.5〜
3μmと大きくなっているので、加工の際、めっき層表
面に付着する防錆油や加工油等の潤滑油を保持する効果
が高くなり、その結果、摺動性が向上するものと思料さ
れる。尚、Tiを添加しない従来の鋼板では、摺動性を
向上する為の好ましいRaは概ね1μm前後と考えられ
ていたのに対し、本発明の如くTi添加鋼板によれば、
好ましいRaの範囲が1.5〜3μmとなることから、
Raの観点からも本発明鋼板は従来の鋼板と明瞭に差別
化されるものである。[0016] As described above, the present invention provides a method for producing a small amount of Ti and A
The most important point is where the Ti.Al-based crystal having a predetermined size and number is present by adding l in a complex manner. FIG. 1 shows that 0.2% T in the alloyed plating layer.
It is a micrograph (1500 times) showing the surface of the galvannealed steel sheet containing i and 0.13% Al. From the figure, it can be seen from the figure that the surface of the galvanized layer mainly contains Ti and Al. It can be seen that many extremely hard crystals having a side of 2 to 10 μm are formed. In contrast, FIG.
It is a microscope photograph (1500 times) showing the surface of the galvannealed steel sheet containing 0.13% of Al without containing Ti in the alloyed plating layer. Crystals or bulk crystals are formed. These crystals are formed by the T
Since the main component of the crystal is different from that of the i-Al-based crystal, the size of the diameter is also different, and the form is very irregular, so that it does not have a specific hardness. Therefore, as in the present invention, Ti and A
Fig. 3 shows the surface roughness (Ra) of the plating layer when a steel sheet containing l and a steel sheet not containing Ti (Ti-free steel sheet) were used and the Fe concentration in the alloyed plating layer was variously changed. As shown in the figure, Ra (1 μm
It can be seen that Ra of the steel sheet of the present invention is as large as 1.5 to 3 μm as compared with (before and after). In the figure, ○ indicates 0.2% T
i, a steel sheet of the present invention to which 0.13% Al was added, and △ indicates a steel sheet to which no Ti was added and 0.13% Al was added. As described above, according to the steel sheet of the present invention, Ra is 1.5 to
Since it is as large as 3 μm, it is considered that the effect of retaining lubricating oil such as rust-preventive oil and processing oil adhered to the plating layer surface during processing is increased, and as a result, slidability is improved. . In a conventional steel sheet to which Ti is not added, a preferable Ra for improving the slidability was considered to be about 1 μm. On the other hand, according to a Ti-added steel sheet as in the present invention,
Since the preferable range of Ra is 1.5 to 3 μm,
From the viewpoint of Ra, the steel sheet of the present invention is clearly different from the conventional steel sheet.
【0017】この様なTi・Al系結晶の形成による摺
動性向上作用を有効に発揮させる為には、各辺のサイズ
が2〜10μmを満足する結晶が平均して5個/mm2
以上存在することが必要である。上記径及び個数を満足
しないものは、上記Ti・Al系結晶の形成による硬質
化作用が得られない。径のサイズは、結晶を構成する各
辺のサイズが2〜10μmであることが必要であり、好
ましくは2〜8μm、より好ましくは2〜6μmであ
る。尚、本発明では各辺のサイズが上記範囲を満足する
ものであれば良いのであってその形状については特に限
定されず、長方形状、矩形状、楕円形状のいずれの態様
であっても本発明の範囲内に包含される。また、上述し
た硬質化作用を有効に発揮させる為には、この様な径か
らなるTi・Al系結晶が、平均で少なくとも5個/m
m2 以上存在しなければならない。好ましくは7個/m
m2 以上である。ただし、Ti・Al系結晶の数があま
り多過ぎるとRaが大きくなり、逆に摺動性が著しく低
下してしまうので、その上限を15個/mm2 以下にす
ることが好ましい。より好ましくは12個/mm2 以下
である。In order to effectively exert the effect of improving the slidability by forming such Ti / Al-based crystals, it is necessary to average 5 crystals / mm 2 in which the size of each side satisfies 2 to 10 μm.
It is necessary that these exist. If the diameter and the number are not satisfied, the hardening effect due to the formation of the Ti / Al-based crystal cannot be obtained. As for the size of the diameter, the size of each side constituting the crystal needs to be 2 to 10 μm, preferably 2 to 8 μm, more preferably 2 to 6 μm. In the present invention, it is sufficient that the size of each side satisfies the above range, and the shape is not particularly limited. The present invention is applicable to any of rectangular, rectangular, and elliptical shapes. Are included in the range. Further, in order to effectively exert the above-described hardening effect, the average number of Ti.Al-based crystals having such a diameter is at least 5 / m 2.
m 2 must be present or more. Preferably 7 pieces / m
m 2 or more. However, if the number of Ti.Al-based crystals is too large, Ra becomes large, and conversely, the slidability is remarkably reduced. Therefore, it is preferable to set the upper limit to 15 crystals / mm 2 or less. More preferably, the number is 12 / mm 2 or less.
【0018】上述した様に本発明の合金化溶融亜鉛めっ
き鋼板は、合金化めっき層の表面に前記Ti・Al系結
晶が所定量存在するものであるが、該結晶以外に他の結
晶(例えばZn・Fe系結晶等)が含有されていても良
く、その個数についても特に制限されず、本発明の作用
を損なわない範囲で含有し得る。As described above, in the alloyed hot-dip galvanized steel sheet of the present invention, a predetermined amount of the Ti / Al-based crystal is present on the surface of the alloyed plating layer. Zn.Fe-based crystal, etc.) may be contained, and the number thereof is not particularly limited, and may be contained within a range that does not impair the function of the present invention.
【0019】また、めっき層中には、Ti及びAlを夫
々Ti:0.001〜0.5%、Al:0.05〜0.
5%含有することが好ましい。図4は、Ti及びAlを
含有する本発明鋼板とTiを含有しない鋼板(Ti無添
加鋼板)を用い、合金化めっき層中のFe濃度を種々変
化させた場合における摩擦係数の変化を示す図である。
この摩擦係数は、摺動性評価の指標となるものであり、
試験片の両側を20mm角の平面工具で面圧約30N/
mm2 で押しつけ、引抜き速度約150mm/minで
引抜きした際、得られた引抜き荷重に基づいて算出した
ものである。In the plating layer, Ti and Al are respectively contained in the content of Ti: 0.001 to 0.5% and Al: 0.05 to 0.5%.
It is preferable to contain 5%. FIG. 4 is a diagram showing the change in the coefficient of friction when the steel sheet of the present invention containing Ti and Al and the steel sheet not containing Ti (Ti-free steel sheet) are used and the Fe concentration in the alloyed plating layer is variously changed. It is.
This coefficient of friction serves as an index for evaluating slidability,
The surface pressure is about 30N /
It is calculated based on the obtained pulling load when pressed at a pressure of mm 2 and pulled out at a pulling speed of about 150 mm / min.
【0020】図4より、本発明の如くTi及びAlを複
合添加するものは、Tiを含有しないTi無添加鋼板に
比べて摩擦係数が著しく小さくなることが分かる。この
摩擦係数の減少は、即ち摺動性の向上を意味し、所望の
摺動効果を得るのに必要な摩擦係数(0.16〜0.2
0付近)を確保する為、従来ではFe濃度を9%以上添
加しなければならなかったのに対し、本発明によればF
e濃度を5%以上添加すれば良いことが分かる。この様
にめっき層中のFe濃度を少なくしたとしても優れた摺
動性を付与することができるので、前述した、摺動性に
悪影響を及ぼす硬くて脆いΓ相の生成を抑えることがで
きる点で非常に有用である。From FIG. 4, it can be seen that the alloy with a combined addition of Ti and Al as in the present invention has a significantly lower coefficient of friction than a steel sheet without the addition of Ti. This decrease in the coefficient of friction means an improvement in the slidability, and the coefficient of friction (0.16-0.2) required to obtain the desired sliding effect.
(Near 0) was conventionally required to be added with an Fe concentration of 9% or more.
It is understood that it is sufficient to add the e concentration of 5% or more. As described above, since excellent slidability can be imparted even when the Fe concentration in the plating layer is reduced, it is possible to suppress the generation of the hard and brittle Γ phase which adversely affects the slidability described above. Very useful in.
【0021】この様なTi添加による摺動性向上作用を
有効に発揮させる為には、合金化めっき層中にTiを
0.001%含有することが好ましい。より好ましくは
0.05%以上である。尚、0.5%を超えて含有させ
たとしても上記効果が飽和してしまい、コスト高を招く
だけで実用的ではない。よって、その上限は0.5%に
することが好ましい。より好ましくは0.3%以下であ
る。In order to effectively exert the effect of improving the slidability by the addition of Ti, the alloyed plating layer preferably contains 0.001% of Ti. More preferably, it is 0.05% or more. In addition, even if the content exceeds 0.5%, the above-mentioned effect is saturated, and the cost is increased, which is not practical. Therefore, the upper limit is preferably set to 0.5%. It is more preferably at most 0.3%.
【0022】尚、めっき層中には、前述した合金化抑制
作用(具体的にはΓ層生成抑制作用)を有効に発揮させ
る為に、Alを0.05%以上含有することが好まし
い。より好ましくは0.08%以上である。尚、0.5
%を超えて添加したとしても上記作用が飽和してしま
い、コスト高になるだけで実用的でない。また、合金化
溶融亜鉛めっき鋼板を製造するに当たっては、めっき浴
中のAl濃度と合金化めっき層中のAl濃度はほぼ同等
になる為、合金化めっき層中のAlが0.5%を超える
と、めっき浴中のAl濃度が高くなる為、めっき浴表面
にFeAl5 等の浮遊ドロスが発生し易くなり、押疵等
の表面欠陥を招く恐れがある。より好ましくは0.3%
以下である。It is preferable that the plating layer contains 0.05% or more of Al in order to effectively exert the above-described alloying suppressing action (specifically, the Γ layer formation suppressing action). It is more preferably at least 0.08%. Note that 0.5
%, The effect is saturated, and the cost is increased, which is not practical. Further, in producing an alloyed hot-dip galvanized steel sheet, the Al concentration in the plating bath and the Al concentration in the alloyed plating layer become substantially equal, so that the Al in the alloyed plating layer exceeds 0.5%. Then, since the Al concentration in the plating bath becomes high, floating dross such as FeAl 5 is easily generated on the surface of the plating bath, which may cause surface defects such as dents. More preferably 0.3%
It is as follows.
【0023】更に本発明では、優れた摺動性を付与する
為に、めっき層中のFe濃度を5%以上にすることが好
ましい。前述した様に、Feが、合金化めっき層の摺動
性および耐めっき剥離性に影響を及ぼす元素であること
は良く知られているが、従来は、これら双方の特性に優
れた鋼板を得る為には、めっき層中のFe濃度を9〜1
3%付近に制御しなければならなかった。しかしなが
ら、上述したTi・Al系結晶を含有する金化溶融亜鉛
めっき鋼板を用いれば、めっき層中に含まれるFe含有
量の下限を、従来の9%程度から5%にまで広げること
ができ、Fe含有量の許容範囲が拡大する為、非常に有
用である。更に摺動性に加えて耐パウダリング性も付与
したい場合には、めっき層中に占めるFe含有量の上限
を13%に制御すれば良い。即ち、摺動性および耐パウ
ダリング性に優れた合金化溶融亜鉛めっき鋼板を得る為
には、めっき層中のFe含有量を、従来の約9〜13%
から、本発明によれば5〜13%にまで拡大できるので
ある。より好ましくは7%以上11%以下である。Further, in the present invention, in order to impart excellent slidability, it is preferable that the Fe concentration in the plating layer is 5% or more. As described above, it is well known that Fe is an element that affects the slidability and plating peeling resistance of an alloyed plating layer, but conventionally, a steel sheet excellent in both of these properties is obtained. For this purpose, the Fe concentration in the plating layer should be 9-1.
It had to be controlled around 3%. However, by using the above-described hot-dip galvanized steel sheet containing the Ti / Al-based crystal, the lower limit of the Fe content contained in the plating layer can be increased from about 9% of the related art to 5%, This is very useful because the allowable range of the Fe content is expanded. When it is desired to impart powdering resistance in addition to slidability, the upper limit of the Fe content in the plating layer may be controlled to 13%. That is, in order to obtain an alloyed hot-dip galvanized steel sheet having excellent slidability and powdering resistance, the Fe content in the plating layer is reduced to about 9 to 13% of the conventional value.
Thus, according to the present invention, it can be expanded to 5 to 13%. More preferably, it is 7% or more and 11% or less.
【0024】本発明における合金化めっき層中に含まれ
る成分は、基本的には上述した通りであり、残部はZn
及び不可避元素であるが、その他、めっき鋼板の用途に
応じてPbやSb等を適宜含有させることもできる。例
えばレギュラースパングル材等の非合金化材の様にスパ
ングルを積極的に成長させたい場合であって、該非合金
化材を他の合金化材と同一めっき浴中で製造する場合に
は、スパングルの成長を目的として、通常、めっき浴中
に最大1%のPbやSbが添加される。従って、めっき
層にも概ね同程度のPb(1%程度)が含まれることに
なる。但し、レギュラースパングル材を同一浴で製造し
ない場合は、PbやSbをめっき浴中に添加する必要は
ないので、めっき層中におけるこれら元素の含有量はゼ
ロになる。The components contained in the alloyed plating layer in the present invention are basically as described above, with the balance being Zn
And Pb, Sb, etc., depending on the use of the plated steel sheet. For example, when it is desired to actively grow a spangle like a non-alloyed material such as a regular spangled material, and when the non-alloyed material is manufactured in the same plating bath as another alloyed material, the spangle is preferably used. For the purpose of growth, up to 1% of Pb or Sb is usually added to the plating bath. Therefore, Pb (about 1%) of substantially the same level is contained in the plating layer. However, when the regular spangle material is not manufactured in the same bath, it is not necessary to add Pb or Sb to the plating bath, so that the content of these elements in the plating layer becomes zero.
【0025】この様にして得られる合金化めっき層は、
δ1 相の面積率が40%以上、且つΓ相の面積率が3%
以下であり、耐パウダリング性に悪影響を及ぼすΓ相が
著しく抑えられ、摺動性や耐パウダリング性の向上に有
用なδ1 相が多く形成されている。従って、本発明の合
金化溶融亜鉛めっき鋼板は合金化層の観点からも、摺動
性および耐パウダリング性に優れていることを確認する
ことができる。The alloyed plating layer thus obtained is
The area ratio of δ 1 phase is 40% or more, and the area ratio of Δ phase is 3%
Or less, the powdering resistance to adversely affect Γ phase is suppressed significantly, are formed many useful [delta] 1 phase to the improvement of the sliding property and powdering resistance. Therefore, it can be confirmed that the alloyed hot-dip galvanized steel sheet of the present invention has excellent slidability and powdering resistance also from the viewpoint of the alloyed layer.
【0026】この点について詳述すると、一般に、合金
化溶融亜鉛めっき鋼板の合金化めっき層は、合金化時間
が長くなるにつれてFeとZnの拡散が進むため、Fe
濃度の上昇に伴ってη相(Zn)からζ相、δ1 相、Γ
相へと変化していく。前述した様に従来の鋼板では、摺
動性と耐めっき剥離性のバランスを考慮してFeの含有
量を約9〜13%の範囲に制御しているが、この場合の
合金相はδ1 相とΓ相が主体であり、めっき剥離の原因
を招くΓ相も多く含まれている為、良好な特性が得られ
ないのである。To explain this point in detail, generally, the diffusion of Fe and Zn progresses as the alloying time increases in the alloyed galvanized steel sheet.
As the concentration increases, η phase (Zn) changes to ζ phase, δ 1 phase, Γ phase.
It changes into a phase. As described above, in the conventional steel sheet, the Fe content is controlled in the range of about 9 to 13% in consideration of the balance between the slidability and the plating resistance, but in this case, the alloy phase is δ 1. Since the main phase is a phase and a phase, and also contains a large amount of a phase which causes plating peeling, good characteristics cannot be obtained.
【0027】これに対して本発明によれば、従来の鋼板
に比べて合金化めっき層中のFe濃度を低くしたとして
も、Ti・Al系結晶の形成により摺動性が著しく向上
する為、δ1 相が主体の構成となりΓ相はほとんど形成
されず、これにより、摺動性の向上、更には耐めっき剥
離性をも著しく向上させることが可能となる。On the other hand, according to the present invention, even if the Fe concentration in the alloyed plating layer is made lower than that of the conventional steel sheet, the slidability is remarkably improved by the formation of the Ti.Al-based crystal. [delta] 1 phase mainly constituting the result Γ phase is hardly formed, thereby, improving the sliding property, even it is possible to remarkably improve also the resistance to plating peeling resistance.
【0028】各相の面積率としては、δ1 相は、めっき
層の全体を比較的硬くし、摺動性を向上させる観点から
40%以上であることが好ましい。より好ましくは60
%以上である。また、Γ相は、極めて硬くて脆いため、
耐めっき剥離性を向上させるには極力少なくすることが
望ましく、3%以下であることが好ましい。より好まし
くは2%以下である。As for the area ratio of each phase, the δ 1 phase is preferably 40% or more from the viewpoint of making the entire plating layer relatively hard and improving the slidability. More preferably 60
% Or more. The Γ phase is extremely hard and brittle,
In order to improve the plating peeling resistance, it is desirable to minimize it, and it is preferable that it is 3% or less. It is more preferably at most 2%.
【0029】次に、上述した本発明鋼板を製造する方法
について説明する。本発明鋼板を製造する為には、要す
るにめっき層表面に所望のTi・Al系結晶が形成され
る様、めっき条件や合金化条件を適宜制御すれば良い。
具体的には、めっき浴中にTi及びAlの他、必要に応
じてPbやSb等の元素を添加し、めっき層中に所定量
の元素が含まれる様、めっき浴温度やめっき浴への侵入
板温度等のめっき条件を制御すると共に、合金化条件
(合金化温度、合金化時間、合金化へのヒートサイクル
等)等を制御する等の方法を採用することができる。Next, a method for producing the steel sheet of the present invention will be described. In order to produce the steel sheet of the present invention, plating conditions and alloying conditions may be appropriately controlled so that desired Ti / Al-based crystals are formed on the surface of the plating layer.
Specifically, in addition to Ti and Al, if necessary, elements such as Pb and Sb are added to the plating bath, and the plating bath temperature and plating bath are adjusted so that a predetermined amount of element is contained in the plating layer. It is possible to adopt a method of controlling the plating conditions such as the temperature of the invading plate and controlling the alloying conditions (alloying temperature, alloying time, heat cycle to alloying, etc.) and the like.
【0030】以下実施例に基づいて本発明を詳述する。
ただし、下記実施例は本発明を制限するものではなく、
前・後記の趣旨を逸脱しない範囲で変更実施することは
全て本発明の技術範囲に包含される。Hereinafter, the present invention will be described in detail with reference to examples.
However, the following examples do not limit the present invention,
All modifications and alterations without departing from the spirit of the preceding and following descriptions are included in the technical scope of the present invention.
【0031】[0031]
【実施例】まず、原板として一般のAlキルド冷延鋼板
(厚さ0.8mm×幅100mm×長さ210mm)を
用い、めっき浴中のTi濃度及びAl濃度を種々変化さ
せながら溶融亜鉛めっきを行った。次に、合金化時間を
種々変化させて合金化処理を行うことにより、鋼板の片
面当たりに約100g/m2 の合金化溶融めっき層が形
成された合金化溶融亜鉛めっき鋼板を得た。EXAMPLE First, a general Al-killed cold-rolled steel sheet (0.8 mm thick x 100 mm wide x 210 mm long) was used as an original sheet, and hot-dip galvanizing was performed while variously changing the Ti concentration and the Al concentration in the plating bath. went. Next, an alloying treatment was performed by changing the alloying time in various ways to obtain an alloyed hot-dip galvanized steel sheet having an alloyed hot-dip coating layer of about 100 g / m 2 per one side of the steel sheet.
【0032】この様にして得られた合金化溶融亜鉛めっ
き鋼板を用い、合金化めっき層中に占める各相の面積
率、摺動性および耐めっき剥離性について下記方法によ
り調査した。更に、得られた鋼板の表面を肉眼で観察す
ると共に、めっき層表面に形成された結晶を顕微鏡観察
した(1500倍)。Using the alloyed hot-dip galvanized steel sheet thus obtained, the area ratio of each phase in the alloyed galvanized layer, slidability, and plating peeling resistance were examined by the following methods. Further, the surface of the obtained steel sheet was visually observed, and a crystal formed on the surface of the plating layer was observed under a microscope (1500 times).
【0033】[めっき層中に占める各相の比率]定電流
アノード電解法により求めた。実験条件は以下の通りで
ある。 電解液:200g/LのZnSO4 ・7H2 O及び10
0g/LのNaCl 電流密度:200mA/cm2 室温[Ratio of each phase in plating layer] The ratio was determined by a constant current anodic electrolysis method. The experimental conditions are as follows. Electrolyte: ZnSO of 200g / L 4 · 7H 2 O and 10
0 g / L NaCl Current density: 200 mA / cm 2 room temperature
【0034】[摺動性]図5に、摺動性評価の為に実施
した摩擦係数測定法の概略図を示す。図中、1は試験
片、2は平面工具、Fは引抜き荷重を夫々示す。まず、
20mm角の平面工具を用い、面圧約30N/mm2 で
試験片の両側を押しつけた後、引抜き速度約150mm
/minで引抜きを行った。このときの引抜き荷重Fを
測定し、該Fと押しつけ荷重Pより摩擦係数:μ=F/
2Pを算出することにより摺動性評価の指標とした。[Slidability] FIG. 5 is a schematic view of a friction coefficient measuring method performed for evaluating the slidability. In the figure, 1 indicates a test piece, 2 indicates a flat tool, and F indicates a pulling load. First,
After pressing both sides of the test piece at a surface pressure of about 30 N / mm 2 using a 20 mm square flat tool, the drawing speed is about 150 mm.
/ Min. At this time, a pulling load F was measured, and a friction coefficient: μ = F /
The index of slidability evaluation was obtained by calculating 2P.
【0035】[耐めっき剥離性]図6は、耐めっき剥離
性を評価する為に実施したV曲げ試験の概略図である。
図中、3は試験片、4はパンチ、5はダイスを夫々示
す。図に示す様に、曲げ角60°、曲げ径1mmのV型
パンチにてV曲げ試験を実施し、曲げ内側のめっき剥離
量を測定した。これらの結果を表1に示す。[Plating Peeling Resistance] FIG. 6 is a schematic diagram of a V-bending test conducted to evaluate plating peeling resistance.
In the figure, 3 indicates a test piece, 4 indicates a punch, and 5 indicates a die. As shown in the figure, a V-bending test was performed using a V-shaped punch having a bending angle of 60 ° and a bending diameter of 1 mm, and the amount of plating peeling inside the bending was measured. Table 1 shows the results.
【0036】[0036]
【表1】 [Table 1]
【0037】表より以下の様に考察することができる。
まず、No.2、3、6、7、10〜13は、いずれもめ
っき層表面のTi・Al系結晶および合金化めっき層中
のTi,Al,Fe濃度が本発明の要件を満足している
為、摺動性のみならず耐めっき剥離性にも優れており、
更に表面性状も良好な鋼板を低コストで製造できること
が分かる。From the table, it can be considered as follows.
First, in Nos. 2, 3, 6, 7, and 10 to 13, the Ti / Al-based crystal on the surface of the plating layer and the Ti, Al and Fe concentrations in the alloyed plating layer satisfy the requirements of the present invention. It is excellent not only in slidability but also in plating resistance,
Further, it can be seen that a steel sheet having good surface properties can be manufactured at low cost.
【0038】No.1も上記特性に優れるものであるが、
Ti量が多過ぎる為、コストが高くつく。No.5は、摺
動性および耐めっき剥離性の双方に優れているが、Al
量が多過ぎる為、めっき表面性状に劣っている。またN
o.9は、摺動性は極めて良好であるが、Fe濃度が高過
ぎる為にΓ相の比率が大きくなり、耐めっき剥離性が劣
化している。No. 1 is also excellent in the above characteristics,
The cost is high because the amount of Ti is too large. No. 5 is excellent in both slidability and plating peeling resistance.
Since the amount is too large, the plating surface properties are inferior. Also N
In the case of O.9, the slidability was very good, but the Fe concentration was too high, the ratio of the Γ phase increased, and the plating peeling resistance was deteriorated.
【0039】これに対してNo.4は、めっき層中に占め
るFe濃度の上限が好ましい要件を満足する為、耐めっ
き剥離性は良好であるものの、Tiが全く添加されてい
ない為、めっき表面に硬質なTi・Al系結晶が形成さ
れず摺動性に劣っている。On the other hand, in No. 4, the upper limit of the Fe concentration occupying the plating layer satisfies the preferable requirement, and the plating peeling resistance is good, but since no Ti is added, the plating surface is not added. No hard Ti.Al-based crystal is formed on the surface of the sample, and the sliding property is poor.
【0040】また、No.8,14〜17は、めっき層中
に占めるFe濃度の上限が好ましい要件を満足する為、
耐めっき剥離性は良好であるが、めっき表面に所望の硬
質なTi・Al系結晶が形成されず摺動性に劣っている
例である。例えばNo.8は、Alが全く添加されていな
い為、所望の結晶サイズが得られない例であり、No.1
4〜17はFe濃度や合金化条件等が不適切である為、
所定個数が形成されなかったり(No.14,17)、結
晶サイズが大き過ぎたり(No.15)或いは小さ過ぎた
り(No.16)する例である。In Nos. 8, 14 to 17, the upper limit of the Fe concentration in the plating layer satisfies the preferable requirement.
In this example, the plating resistance is good, but the desired hard Ti / Al-based crystal is not formed on the plating surface and the sliding property is poor. For example, No. 8 is an example in which a desired crystal size cannot be obtained because Al is not added at all.
For Nos. 4 to 17, Fe concentration and alloying conditions are inappropriate,
In this example, a predetermined number is not formed (No. 14, 17), and the crystal size is too large (No. 15) or too small (No. 16).
【0041】[0041]
【発明の効果】本発明の鋼板は上記の様に構成されてい
るので摺動性に優れており、更には耐めっき剥離性やめ
っき表面性状も向上された鋼板を低コストで得ることが
できる。上記摺動性や耐めっき剥離性等は、合金化溶融
亜鉛めっき鋼板をプレス加工するうえで最も重要な特性
であるから、本発明鋼板を用いれば、深絞り成形等の難
成形品等も容易に成形することが可能になる等、種々の
用途への適用が期待できるものである。The steel sheet of the present invention is excellent in slidability since it is constituted as described above, and furthermore, a steel sheet having improved plating peeling resistance and plating surface properties can be obtained at low cost. . The above-mentioned slidability and plating-peeling resistance are the most important characteristics in press-working galvannealed steel sheets, so using the steel sheets of the present invention makes it easy to form difficult-to-form products such as deep drawing. It can be expected to be applied to various uses, for example, it can be formed into a thin film.
【図1】めっき層中に0.2%Ti,0.13%Alを
含む合金化溶融亜鉛めっき鋼板のめっき層表面を示す写
真(1500倍)である。FIG. 1 is a photograph (1500 times) showing the surface of a plated layer of an alloyed hot-dip galvanized steel sheet containing 0.2% Ti and 0.13% Al in the plated layer.
【図2】めっき層中に0.13%Alを含む(Ti無添
加)合金化溶融亜鉛めっき鋼板のめっき層表面を示す写
真(1500倍)である。FIG. 2 is a photograph (1500 times) showing the surface of a plating layer of an alloyed hot-dip galvanized steel sheet containing 0.13% Al (without adding Ti) in the plating layer.
【図3】合金化めっき層中のFe濃度とめっき層の表面
粗度(Ra)との関係を示すグラフである。FIG. 3 is a graph showing the relationship between the Fe concentration in an alloyed plating layer and the surface roughness (Ra) of the plating layer.
【図4】合金化めっき層中のFe濃度と摩擦係数の関係
を示すグラフである。FIG. 4 is a graph showing the relationship between the Fe concentration in the alloyed plating layer and the coefficient of friction.
【図5】摩擦係数の測定方法を示す概略図である。FIG. 5 is a schematic view showing a method of measuring a coefficient of friction.
【図6】V曲げ試験の測定方法を示す概略図である。FIG. 6 is a schematic view showing a measuring method of a V-bending test.
1,3 試験片 2 平面工具 4 パンチ 5 ダイス 1,3 test piece 2 plane tool 4 punch 5 die
───────────────────────────────────────────────────── フロントページの続き (72)発明者 入江 広司 兵庫県加古川市金沢町1番地 株式会社神 戸製鋼所加古川製鉄所内 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Koji Irie 1 Kanazawa-cho, Kakogawa-shi, Hyogo Kobe Steel Works Kakogawa Works
Claims (6)
を主成分とする一辺2〜10μmの結晶が5個/mm2
以上存在するものであることを特徴とする摺動性に優れ
た合金化溶融亜鉛めっき鋼板。1. The method according to claim 1, wherein Ti and Al are formed on the surface of the alloyed plating layer.
5 / mm 2 crystals having a side of 2 to 10 μm whose main component is
An alloyed hot-dip galvanized steel sheet having excellent slidability, characterized in that it exists as described above.
%以上(重量%,以下同じ)およびAl:0.05%以
上を含有するものである請求項1に記載の合金化溶融亜
鉛めっき鋼板。2. The method according to claim 1, wherein Ti: 0.001 is contained in the alloyed plating layer.
2. The galvannealed steel sheet according to claim 1, containing at least 0.05% by weight (% by weight, the same applies hereinafter) and at least 0.05% of Al.
するものである請求項1または2に記載の合金化溶融亜
鉛めっき鋼板。3. The galvannealed steel sheet according to claim 1, wherein the alloyed plating layer contains 5% or more of Fe.
13%以下に抑制することにより優れた耐めっき剥離性
が付与されたものである請求項3に記載の合金化溶融亜
鉛めっき鋼板。4. The galvannealed steel sheet according to claim 3, wherein excellent galvanic separation resistance is imparted by suppressing the ratio of Fe in the alloyed plating layer to 13% or less.
〜3μmである請求項4に記載の合金化溶融亜鉛めっき
鋼板。5. An alloyed plating layer having a surface roughness Ra of 1.5
The galvannealed steel sheet according to claim 4, which has a thickness of from 3 to 3 m.
率が40%以上であり、且つΓ相の面積率が3%以下に
抑制されたものである請求項4または5に記載の合金化
溶融亜鉛めっき鋼板。6. The method according to claim 4, wherein the area ratio of the δ 1 phase in the alloyed plating layer is 40% or more, and the area ratio of the Γ phase is suppressed to 3% or less. Alloyed hot-dip galvanized steel sheet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP00970898A JP3372853B2 (en) | 1998-01-21 | 1998-01-21 | Alloyed hot-dip galvanized steel sheet with excellent slidability |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP00970898A JP3372853B2 (en) | 1998-01-21 | 1998-01-21 | Alloyed hot-dip galvanized steel sheet with excellent slidability |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH11200004A true JPH11200004A (en) | 1999-07-27 |
JP3372853B2 JP3372853B2 (en) | 2003-02-04 |
Family
ID=11727757
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Application Number | Title | Priority Date | Filing Date |
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JP00970898A Expired - Fee Related JP3372853B2 (en) | 1998-01-21 | 1998-01-21 | Alloyed hot-dip galvanized steel sheet with excellent slidability |
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JP (1) | JP3372853B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1391530A1 (en) * | 2001-05-28 | 2004-02-25 | JFE Steel Corporation | Alloy galvanized steel plate having excellent slidability |
JP2010189725A (en) * | 2009-02-19 | 2010-09-02 | Jfe Steel Corp | Hot dip galvanized steel sheet for adhesion-bonding which is excellent in impact-resistant adhesion |
-
1998
- 1998-01-21 JP JP00970898A patent/JP3372853B2/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1391530A1 (en) * | 2001-05-28 | 2004-02-25 | JFE Steel Corporation | Alloy galvanized steel plate having excellent slidability |
EP1391530A4 (en) * | 2001-05-28 | 2005-11-23 | Jfe Steel Corp | Alloy galvanized steel plate having excellent slidability |
JP2010189725A (en) * | 2009-02-19 | 2010-09-02 | Jfe Steel Corp | Hot dip galvanized steel sheet for adhesion-bonding which is excellent in impact-resistant adhesion |
Also Published As
Publication number | Publication date |
---|---|
JP3372853B2 (en) | 2003-02-04 |
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