JPH11199243A - Metal mold opening/closing mechanism for i.s. machine - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide improved metal mold opening/closing mechanisms for an I.S. machine having plural individual sections. SOLUTION: A pair of opposite metal mold holding mechanisms are supported on the apex of a section frame in such a manner that metal mold may be rectilinearly displaced between separated retraction positions where the respective metal mold holding mechanisms are arranged in start positions and advance positions where the metal molds held by the metal mold holding mechanisms are forcibly engaged. The metal mold holding mechanisms are fixed to the free ends of a pair of round shafts 31. A pair of the round shafts are slidably supported within bearings 36 separated in a horizontal direction within a housing supported on the section frame and extend perpendicularly upward.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

The present invention relates to a method for transforming a molten glass gob into a bottle in a two-step process. S. (Individual section) The present invention relates to a mold opening and closing mechanism of a machine.

[0002]

2. Description of the Prior Art S. As a machine patent, 19
U.S. Pat. No. 1,843,159, issued Feb. 2, 32,
And U.S. Pat. No. 1,9, issued May 23, 1933.
No. 11,119. Today, more than 4000 I.D. S. Machines are used around the world, producing over billions of bottles daily throughout the year. I. S. (Individual section)
The machine has a plurality of identical sections (a section frame with a number of section mechanisms mounted within and on it), each of which sections
A blanking station for receiving one or more molten glass gobs and transforming the gobs into parisons having threaded openings at the bottom; and an upright stand for receiving the parisons and having the parisons finished at the top. And a blowing station for forming bottles. A reversing and neck ring holder mechanism having a pair of opposing arms rotatable about a reversing axis transports the parison from the blank station to the blowing station, and during the process, the finishing portion from the direction in which the finishing portion faces downward. Flip the parison in the direction that is facing upwards. The bottle formed at the blowing station is discharged from the section by the unloading mechanism.

[0003] S. By increasing the speed of the machine (cycle time for one section), increasing the number of gobs handled per section from one to two, three, and even four, and increasing the number of sections It is intended to improve machine productivity. These improvements are made without significantly increasing the width of a section. This is fundamental because the productivity of a machine is considered as the number of bottles produced per unit time in a given width of the machine, ie the effective productivity.
This means that if the width of a six-section machine is improved to the width of a standard ten-section machine without changing the speed and section capacity of the machine, then the effective productivity of that machine Is reduced by 40%.

[0004] The blanking station has an opposing pair of blanking dies and the blowing station has an opposing pair of blowing dies. These molds are displaceable between an open (separated) position and a closed position. The opposite pair of neck ring dies supported by the reversal and neck ring holder mechanism (supported near the top) are:
The finished part of the bottle is defined and holds the formed parison as it is conveyed from the blanking station to the blowing station.

[0005] The blank and blow molds of the aforementioned US Patent No. 1,843,159 are supported by opposed carriers that are rotatable about a common pivot point at the front of the mold. (The front-to-back movement is defined by the parison moving from the blank mold to the blow mold). Both the blank mold support mechanism and the blow mold support mechanism are operated by linear motors (liquid operated motors). The linear motor of the blank mold support mechanism is attached to the front of the pivot point of the blank mold support mechanism, extends horizontally outward from the front of the section frame, and a pair of links are provided for the motor of the blank side. The output is connected to the support mechanism of the blank mold. The linear motor of the blow mold support mechanism is mounted vertically on the side of the pivot point (the mechanisms in both sections are commonly referred to as mold opening and closing mechanisms). The first I. S. The machine has motors (hydraulic cylinders, or rotary output motors) located below the molds, each motor extending vertically from the bottom of the section in front of or behind the pair of mold support mechanisms. (See U.S. Pat. Nos. 4,362,544 and 4,42) via associated transmissions.
7,431). The drive linkage applies a torsional force through the carrier, which is not desirable. Further, the drive connection mechanism must be designed to fit a specific mold, but when changing from one gob form to another gob form, the entire connection mechanism and the mold support mechanism are also changed. It is common to change. In such machines, the baffle and funnel mechanisms must be located on the side of the section adjacent to the middle section, which makes maintenance of such mechanisms difficult and requires that adjacent sections be deactivated. Often not. In such a mold opening and closing mechanism, when the parison is formed, there is nothing to lock the mold at the desired mold closed position, and as a result, the mold halves can be pushed and separated, and the parison can be separated. Thus, an enlarged vertical seam will be formed in the final bottle. To prevent this, the coupling mechanism is designed to prevent the mold from opening when in the closed position (US Pat. No. 5,011).
9,147).

[0006] US Pat. No. 4,070,174 discloses an I.S. S. One variation of the machine is described in US Pat. I. S. It is called a machine. In this machine sold today, the pair of mold support mechanisms are mounted so that they are movable in the axial direction ("A") rather than pivoting,
Operated by motor in the usual way. I. S. One variation of the machine is the machine described in U.S. Pat. No. 4,443,2.
No. 41 disclosed in I. T. F. It is a machine. Three molding stations (blank, reheat and blow, ie
This machine with triple molding ("TF")
Not successful. In this machine, the motors for the blank and pair of blow mold carriers are linear motors that extend vertically, located just below the center of the mold. This machine also advances the blank and blow mold halves axially.

[0007]

Such a mold opening and closing mechanism is formed by a very large number of parts specially designed to take the form of a particular machine which occupies a large part of the section frame or housing, and is very complex. It is. This makes these machines extremely expensive and, as a result, often requires that the entire mechanism be changed and the machine modified in order to change the form of the machine. This makes it very difficult to complete the plumbing required for the section mechanism. The supply air must be supplied in ducts provided on the front, rear or top of the section frame, which adds to the piping costs. Further, I.
S. One problem inherent to the machine is that dimensional expansion (thermal expansion) due to heat on the blow side occurs away from the axis of the reversal and neck ring holder mechanism, while dimensional expansion due to heat on the blank side. The expansion occurs in a direction towards the axis of the inversion and neck ring holder mechanism. Finally, the applied force is not transmitted directly to the insert supporting the mold, since the carrier supporting the insert is in the path of the force, so that the clamping load is not applied. When applied, a torsional force is applied to the insert.

Accordingly, one object of the present invention is to provide an improved mold opening and closing mechanism.

[0009] Other objects and advantages of the present invention will become apparent from the following description of the present specification and the accompanying drawings, which show a presently preferred embodiment embodying the principles of the present invention. .

[0010]

The present invention achieves the above object by providing the following mold opening / closing mechanism.

That is, an I.D. having a plurality of individual sections. S. In the mold opening and closing mechanism for machinery,
Each of the plurality of individual sections includes a section frame, a pair of opposed mold support mechanisms,
It can be displaced linearly between a retracted position where the mold held by the mold support mechanism is separated and a forward position where the mold held by the mold support mechanism is forcibly engaged. Means for supporting each of the mold support mechanisms on the top of the section frame, the support means including a housing extending vertically upward, a first and second round shaft, Said housing having bearing means for supporting said first and second round shafts in a horizontally spaced relationship so as to be slidably displaceable in the horizontal direction, each of said round shafts comprising: It has a free end remote from the housing secured to one of the mold support mechanisms.

Also, the mold carrier assembly of the present invention has a pair of parallel spaced apart horizontally extending holes,
I. S. A mold carrier assembly for use with a support housing disposed on a top wall of a section frame of a machine, comprising a mold support mechanism, the mold support mechanism supporting at least one mold half. Means, a carrier, and means for mounting the insert means on the carrier, the first and second round shafts secured at one end to the carrier, the second shafts extending horizontally in a parallel relationship. A first and second parallel round shafts are provided, each of the round shafts having a free end remote from the carrier for slidable insertion into a hole in the housing.

[0013]

DETAILED DESCRIPTION OF THE INVENTION S. The machine 10 has a plurality (typically 6, 8, 10 or 12) of sections 11. Generally, the section is a box-shaped frame or section box 11A that houses or supports the section mechanism.
(FIG. 2). Each of the sections receives a separate molten glass gob and a blank station having a first mold opening and closing mechanism 12 that supports a blank mold that forms the gob into a parison, and receives the parison and forms the parison into a bottle. And a blowing station having a second mold opening / closing mechanism 13 for supporting the blowing mold. 1, 2, 3, or 4 at each station
One gob, a single gob, a double gob, a triple gob (depicted in the illustration), depending on the number of gobs processed simultaneously in each section in a single cycle. Embodiment) or a quadruple gob machine. The formed bottle is removed from the blowing station by a removal mechanism (FIG. 43) and conveyed to a mouth plate 14 and then conveyed by a conveyor 15 by a pusher mechanism (not shown), which removes the bottle from the machine. Take out. The front side (or section) of the machine is the end remote from the conveyor, the rear side of the machine is the end adjacent to the conveyor, and the side of the machine or section extends perpendicular to the conveyor. . The movement from side to side is in a direction parallel to the conveyor.

FIG. 2 shows a portion of a section 11 of a triple gob machine formed in accordance with the teachings of the present invention, schematically illustrating any of the forming stations. Section 11 includes a top wall 13 having a top surface 94 and side walls 132.
Section frame 1 in the form of a substantially box with 4
1A. Each of the mold opening and closing mechanisms includes a pair of opposed mold supporting mechanisms 16. Each of the mold support mechanisms is connected to and actuated by drive assembly means, the drive assembly means comprising a rotary-linear motion transmission (conversion) mechanism (rotary-linear motion transmission).
The transmission is mounted on the top of the section frame 11A and is driven by a driving device. The drive 19 moves the associated mold support mechanism 16 between a retracted and separated position and an advanced position.
Has a rotational output that displaces linearly toward the side direction,
When in this forward position, the mold halves supported by the opposed pair of mold support mechanisms are forcibly engaged. The mold mechanism for the blank station is the same, and the mold support mechanism for the blow station is the same, but the mold support mechanism in one station is a process step well known to those skilled in the art. As a result, the dimension can be different from the mold supporting mechanism in another station. Since the machine shown is a triple gob machine, each of the blank or blow station mold support mechanisms supports three mold halves (blank or blow mold) 17.

Referring next to FIGS. 3, 4 and 5, a portion for interconnecting the mold support mechanism to its driver and means for displacing the mold support mechanism between an advanced position and a retracted position. Will be described. FIGS. 4 and 5 show only a mold support mechanism that supports a mechanism associated with a single section. On the other hand, FIG. 6 illustrates an alternative housing that supports two mold support mechanisms when two sections are adjacent and supports only one mold support mechanism when there is no adjacent section. ing. The drive 19 has a servomotor 66 (gearbox and / or direction change device) having a rotation output in the form of a main shaft 67 (FIG. 4), the main shaft 67 having an upper right-hand thread and a left-hand thread. Lead screw 70 having a portion (eg,
Ball or acme screw) via a coupling 68. A housing 90 supports the lead screw 70. The lead screw is supported at both ends vertically in a housing 90 by a suitable single radial or double ball bearing drive 99.
The housing includes a base 93 secured to the upper surfaces 94A, 94B (FIG. 6) of two adjacent section frames by suitable screws 95 (the top wall of the section extends outwardly when there is no adjacent section). And supporting the housing), opposed side walls 96 with reinforcing ribs 97, and a removable top portion 98. The lead screw comprises a lower left screw nut 72 received by the lead screw and an upper right screw nut 7.
4 connected to a rotary-linear motion transmission mechanism (rotary-linear motion transmission). The rotation-linear motion transmission (conversion) mechanism uses a nut 7
2 and 74, further comprising means for interconnecting the mold support mechanism with the mold support mechanism, the mold support mechanism comprising an upper nut 7 at one end.
4, a second pair of jack links 78 connected at one end to the lower nut 72, and a horizontal hole 9 for supporting a transverse horizontal rotation shaft 80.
The other end of the jack links 76, 78 is rotatably connected to the horizontal rotating shaft 80 (a sleeve or flange bush is used to extend the life of the link). Is done). The yoke 82 has a vertical hole 92 for rotatably receiving the vertical rotation shaft 27 of the mold supporting mechanism. Therefore, when the lead screw 70 is rotated in one direction, the mold supporting mechanism moves forward toward the opposed mold supporting mechanism, and when rotated in the opposite direction, it moves in the opposite direction. The jack leads 76, 78 provide a toggle coupling mechanism that is movable between an extended position and a retracted position, the coupling mechanism comprising:
It operates horizontally between the housing 90 and the mold support mechanism.

Each of the mold support mechanisms includes a carrier 30,
Upper and lower inserts 24 for supporting the mold halves, the inserts extending through the vertical holes in the carrier 30, the insert 24 and the yoke 82.
7 supported on the carrier 30. Yoke 82
Is received in the space 101 of the carrier 30. As is evident from the drawing, the lead screw is in the vertical direction, adjacent to the mold supporting mechanism, and interconnects the rotation output side (lead screw) of the servomotor and the mold supporting mechanism, The linear motion transmission mechanism (rotary-linear motion transmission) is mounted on the top wall 1 of the section;
It is arranged in a compact form between the lead screw and the mold support mechanism at the top of 34. The rotary-to-linear motion transmission is located just above the top of the section frame and applies a load to the mold support via the yoke (vertically and horizontally) at approximately the center of the mold support. (Vertically, the axis of the horizontal axis 80 is located midway between the upper insert 24 and the lower insert 24, and in the horizontal direction, the axis of the vertical axis 27 is the mass of the carrier 30 (and insert 24). Located in the center). The load transmitted directly from the vertical axis 27 to the upper and lower inserts 24 lies in a plane extending perpendicular to the engagement surface of the mold and intersects the center of the mold (center of the central mold). I.e., there is an equal number of molds in the middle between the central molds). The direction of this load is
Perpendicular to the engagement surface between the opposing mold halves (clamping surfaces), the vertical pivot axis 27 rotatably receives the insert 24 and the yoke 82, and the yoke is Since the horizontal rotation shaft 80 connected to the toggle connection mechanism is further rotatably supported, no torsional force is applied to the insert 24 when a mold clamping load is applied. Therefore, rotation-
The force applied by the linear motion transmission is transmitted directly to the insert 24 and the carrier 30 is not located in the force path of the clamping load.

Each of the nuts 72, 74 includes a flat rear bearing surface 84 associated with a flat, elongated, vertical machined bearing surface 86 defined in a rear wall 88 of the transmission housing (cast) 90. ing. As the mold support mechanism retracts, the selected gap separates the rear bearing surfaces of the nuts 72, 74 from the vertical bearing surface 86 defined in the rear wall. The lead screw is selected to have the following rigidity. That is, the mold supporting mechanism is moved forward so that the supported mold half engages with the opposing mold half in a mold-clamping manner, and when a desired load is applied during that time, the lead The screw 70 is sufficiently flexed to be rigid enough to engage the bearing surface 84 of the nut with the bearing surface 86 of the wall. The lead screw housing (transmission housing) 90 is
It has enough rigidity to: That is, prior to applying this load or fastening in place, the removable top portion 98 is adjusted to provide rigidity to set the desired clearance between the nut bearing surface and the wall bearing surface. To have. Thus, the mold halves, the mold support mechanism, the opposed transmission and the housing 90 define a truss (consisting of a triangular structure) supported above the top surface of the section frame and during the molding process. Prevents the mold halves from displacing vertically due to vertical loads (and therefore
The truss isolates the support shaft from the underlying load) or prevents the mold halves from separating laterally (horizontally) due to the vertical load applied during the molding process. Bearing surfaces 84, 8
To lubricate 6, an oil groove 100 may be defined in rear wall surface 86 and lubricating oil may be supplied to this groove via a suitable passage extending through lead screw housing 90. The machined surface can be impregnated with a solid lubricant to minimize friction. Lead screw housing 90 for greater strength
(FIG. 6) may be duplicated so that the housing can support the lead screw from an adjacent section. This adjacent section is connected to a rotary-linear motion transmission.

Each of the inserts 24 (FIG. 7) is rotatable about a vertical pivot axis 27 and supports one of the mold halves, and a second portion 28. Wherein the second portion bears the first two halves of the other two molds and in a position ensuring that equal forces are applied to each of the dies. Through a pivot pin 29. The pivot 27 passes through the first insert 26 of the upper insert 24, the upper wall 30A of the carrier 30, the transmission yoke 82, the lower wall 30B of the carrier 30, and finally the lower insert 24.
Extend slidably downward through the first portion 26 of the first member.
The upper insert 24 (a pair of pins 31 extending downward through the carrier 30 and the lower insert 24 is selected relative to the insert portions so as to limit the desired movement of the first and second insert portions 26, 28). With a gap.

As will be described below, the mold supporting mechanism includes:
It is slidably mounted so as to be movable on two parallel shafts 40,50. The carrier 30 extending in a direction parallel to the mold clamping surface has an external mounting flange 32 (inverted / neck ring holder mechanism—away from FIG. 8) at one end. The mounting flange is a block 3 having a suitable notch 38 for receiving the flange.
5 is secured by a suitable fastener 34. The block also has a flat horizontal bearing surface 36 that rides on a flat horizontal bearing surface (passage) 41 defined on the shaft 40. The shaft 40 is square and a part of the bracket 42. Bracket 42 is secured to the section frame adjacent one end (bracket 42 may optionally be formed as part of a housing for other mechanisms). A wiper (not shown) can supply lubricant to the block to keep the passage surface clean and lubricate the bearing surfaces. The inner end of the carrier 30 (closer to the inversion and neck ring holder mechanism) is secured to an "L" shaped block 46 by a suitable fastener 34, which is integral with a bearing block 48, and The L-shaped block has a cylindrical bearing surface that slides on the cylindrical bearing surface of the shaft 50.

An inversion and neck ring holder mechanism 110 (FIG. 8) is mounted on the top of the section box between the blanking station and the blowing station. The mechanism includes a pair of opposed neck ring holders 112 that can be displaced from a disengaged position to a closed position shown by a suitable pneumatic cylinder 114 oriented horizontally. These neck ring holders support an opposing pair of neck ring halves 115 that close the bottom of the blank mold when the mold halves are closed, the neck ring halves holding the neck ring. When closed, the parison finish (thread) 116 is defined, ultimately forming the bottle. Once the finished portion has been formed, the servomotor 108 is actuated to rotate the drive shaft in the form of a worm (not shown) supported by the worm housing 118, thereby providing a neck ring with a reversal / neck ring holder mechanism. 180 degrees holder 112
Rotate. The worm includes a worm housing 118
, Which rotates a worm gear supported within a suitable worm gear housing 120. The cylinder 114 of the reversing and neck ring holder mechanism is suitably supported between opposed and separate vertical supports or brackets 122 and the worm gear housing. A vertical worm housing 118 and a reversing bracket 122 are secured to the top of the section frame.

As is apparent from FIG. 8, the round shaft 50 for the mold opening / closing mechanism on the blank side, which is arranged at a position close to the reversing / neck ring holder mechanism, is moved by the opposing reversing bracket 122 to one of them. Is supported at one end. The round shaft for the opening / closing mechanism of the mold on the blowing side is a round shaft 50A, 50B composed of two parts. The shafts are mounted coaxially, each of which is supported by a reversing bracket 122 at one end and a vertical worm housing 118 at the other end. The square axis 40 allows the carrier to expand in the same direction away from the reversal axis (the central part of the section) with increasing temperature, whether at the blank station or at the blowing station. I do.

Alternatively, the two round shafts 50C may be mounted directly on the carrier 30, as shown in FIGS. The free ends of these shafts are slidably received by suitable bearings 170 (FIG. 10) located in suitable holes 171 of a pair of mounting blocks 172 designed integrally with the lead screw housing 90. Each of the mounting blocks has a pair of spaced bearings 170 that receive the round shaft 50C from the mold support mechanism in the adjacent section. Each pair of round axes associated with a particular section (upper section and lower section) has a horizontal yoke pivot 8
It is arranged vertically at equal distances above and below the 0 axis. The thermal expansion of the drive housing is not as great as the thermal expansion of the carrier 30, so that the carrier, whether at the blowing station or at the blanking station, centers in the section as the temperature increases (reversal axis). A correction mechanism that uniformly spreads in a direction away from the camera is incorporated in the carrier. As shown in FIG. 11, the screw 174 engages a key 176 on one side of the carrier 30 slidable horizontally in an elongated horizontal keyway 177 with an outer round shaft 50C on the opposite side of the carrier. And connect with each other. Holes 178, 179 in the round shaft and the screw receiving carrier have sufficient clearance for the key to slide horizontally (relatively) within the keyway, and the round shaft Allows it to remain parallel to the other circular axis over a range of ambient temperatures.

The embodiment shown in FIG. 8 and FIGS.
In both of the embodiments illustrated in FIG. 0, each of the carriers is supported on a round shaft located between the reversal axis and the center of the mold opening and closing mechanism. Further, each of the carriers is supported on the axis opposite to the center of the mold opening / closing mechanism on an axis capable of supporting expansion by temperature from the axis of the reversing / neck ring holder mechanism. This means that the temperature expansion of both the blowing station and the blanking station occurs in the same direction (away from the axis of the mechanism of the reversing and neck ring holder). This has not been realized conventionally. All conventional I.P. S.
In the machine, the expansion on the blank side occurs toward the reversal and neck ring holder mechanism, while the expansion on the blow side
It occurs in the direction away from the reversal / neck ring holder mechanism. In this regard, inflation at the blank and blowing stations always occurs in the same direction as at the neck ring holder, allowing the machine to achieve more alignment.

FIG. 12 shows one shield structure of the lead screw housing. As shown, the carrier is completely retracted. The shield has an inclined front wall 52 that extends to the same extent as the top of the carrier 30. The front wall is connected by a hinge 53 to the rear top edge of the carrier. The shield also has side portions 54 integral with the top portion inclined along each edge 56 of the top portion. Each of the sides, when in this retracted position, has a vertical portion 57 covering the end of the carrier.
It has. A control portion of the shield, in the form of a flap 58 connected to the front edge of the top portion 98 at a hinge 60, is secured to the inclined front wall 52 of the shield and in opposed brackets 61 projecting inward. Accepted to. When in the retracted position, the top edge of the shield is adjacent to hinge 60. When the carrier is advanced, the inclination of the top portion of the shield (and the flap) becomes smaller, and the flap and the top portion move relatively so as to correspond to this displacement.

A mold opening and closing mechanism transmission is located above the top wall of the section frame and is operated by an electric motor mounted to extend downwardly from the top wall of the section frame as shown. In this state, the bottom of the section frame filled with the motor (pneumatic cylinder) and the transmission (connection mechanism) is normally opened. A machine section frame 11A (which may be 6, 8, 10, etc.) is mounted on the base of the machine defined by a plurality of interconnected two-part floors 130 (FIG. 13). I have. Each of the two-part floors 130 has a side wall 132 and a top wall 134.
The two-part floor comprises passage means extending from one side of the floor to the opposite side, contiguous with a rectangular opening 136 in the side 132 of the floor, the passage means comprising: Separated by sidewall ribs 137 that slidably receive a plurality (eight in the preferred embodiment) of seamless rectangular fluid ducts 138 extending across the entire width of the machine. Air pressure, cooling air, process air, lubricant, process vacuum, and the like are supplied to these ducts as needed. The top wall 134 has an opening 140 for the blanking station and an opening 142 for the blowing station, which are connected to these fluid ducts 1.
Expose 38 in each of the section boxes. Section cables and wires extend below the fluid ducts in suitable conduits, creating a gap between the group of ducts and the wiring boat 145 defined in the top wall 134 of the floor so that they can be connected to individual mechanisms. It extends upward through it.

A duct 138 extending from one end of the machine to the other end and connected to a suitable source includes a clamping structure (FIG. 14) having an "I" beam 147 located below all ducts; Toggle devices 14 at the front and rear of the floor connected between the "I" beam and the top wall of the floor
8 releasably clamps to each of the two section floors. Each of the toggle devices has a toggle actuation screw 149 having an engageable head 151 that can access the duct 138 through a suitable floor opening 153.
One. When the actuating screw is turned in one direction, the duct is pressed against the side wall ribs 137 and lifts the ribs upwardly to urge the ribs 143 into engagement. The rib projects downwardly from the top wall 134 at the base of the two sections. If one of these ducts is removed and, for example, it is necessary to replace the duct with two ducts, turning the engageable head of the toggle mechanism in the opposite direction releases the clamping mechanism of the duct, Ducts can be slidably removed and replaced with a large number of side-by-side ducts (ducts can be added or omitted to achieve the desired number of ducts).

Referring to FIGS. 15 and 17, each of the motors of the mold opening / closing mechanism is supplied in a usual manner, that is, a feedback signal is supplied to the operation control device, and the control device controls the motor (servo motor). It operates in a way that controls the servo amplifier to be activated. As shown, these motors are interlocked together electronically. Motor / encoder N
o. 1 (master) M1 / 154 is the operation control device 15
5 in accordance with the instruction signal from the instruction position sequencer 150.
Motor / encoder No. The signal from the position feedback processor 152 of the motion controller that receives the digital feedback signal from one of the encoder portions is provided to a summing circuit 156. The summing circuit outputs a digital signal to the instruction signal processor 158. One motor / encoder is provided to the amplifier 160 for operation. The instruction position sequencer of the operation control device receives a signal from the summing circuit 156, processes this signal into a request signal, and sends the signal to the second summing circuit 161.
66 from the motor / encoder No. 66. 2 (M2 / 168) to receive a digital feedback signal from the encoder and output a digital signal. This signal is converted by a command signal processor 159 of a second amplifier, which supplies the signal to a second amplifier 162, which converts the motor / encoder No. 2 (Dependent device) 168 is activated.

When the mold carrier is completely retracted (when each mold carrier is in the starting position), the degree to which the mold halves separate can be determined, with the middle of the mold operation being in the middle. It is an ideal center point. In the first step of the supply program, the instruction position sequencer 150 uses the motor (M
1, M2) to set a displacement profile, the motors being electronically linked together to displace the dies cooperating with these motors to the ideal center position. To confirm that the displacement of both mold carriers was achieved, the speed of each motor was tested and one motor (M
If the speed of V1) and the speed of the other motor (MV2) are zero, the next step of the supply program is started and the command position sequencer generates a speed profile, which is The motor is driven at a very low speed (Vs). This can be any command to operate the motor. When the actual speed of each of the motors again goes to zero, the actual end position of the advanced mold carrier is within an acceptable error range (+/- "X" positions from the ideal center point). A determination is made to see if it is in ()). An encoder associated with each of the motors provides data that is a basis for determining the actual end position. Once the mold carrier has been placed in an acceptable position, the third step of the supply program proceeds with each operation of the motor and a set of times ("T1") that can be entered via a computer. ),
Apply the selected torque. This time interval is the time interval when the mold halves are clamped together. When this time has elapsed, each of the mold carriers will have its "0"
Return to position, that is, its start position. As shown
To return the mold support mechanism to its starting position, each of the motors has a minus sign meaning that it rotates in the opposite direction (this direction can be set and the arrow indicates a computer input). , Run at a slower speed -VS for a limited time T2 (also configurable, arrows indicate computer input). Allow the mold holder to "crack" before pulling into the "0" position at the rapid speed -VR (open profile-e.g., a constant deceleration portion ending at the start position Constant acceleration part to follow).

A second algorithm for controlling two servomotors is shown in FIG. In this embodiment, the motion control device includes a command position sequencer for each of the motors. Therefore, these motors are not electronically linked together. As shown in FIG. 18, each of the motors has a predetermined feed profile (displacement / speed /
(Acceleration profile) so that its associated mold holder can be displaced to the ideal center position (1/2 of the total distance + the selected distance at which the opposite mold holder engages and thereby stops). Are activated simultaneously.
It is ascertained that the two mold holders have stopped (an error signal can be monitored) and the actual position of each of the mold holders is determined and compared to an ideal intermediate position. If the actual position of each of the mold holders is at a distance of +/- X from the ideal intermediate position, the feed is acceptable. If not, an error signal is generated. The actual intermediate point (the position obtained by dividing the total distance traveled by both mold holders by 2) is determined, and a new ideal intermediate point is set. If one mold holder moves farther than the other (more than an acceptable difference), the controller will:
Set the scaling factor of the feed profile for one of the motors, which profile increases or reduces the displacement speed to reduce the difference in the distance traveled by the two mold holders. Next, the control device applies the necessary torque to the motor and continues the program shown in FIG.

FIG. 19 shows a baffle mechanism 180 attached to the top wall 134 of the section frame 11A. Three warping plates (baffle plates) 184
A carrier arm 182 supporting a baffle mechanism (schematically shown for various designs) is connected to a vertical actuation rod 186. The actuating rod rises and rotates while ascending to its uppermost part, the baffle (baffle plate) is in the raised retracted position and the baffle (baffle plate) is located at the top of the blank mold. To a lower advanced position, which is the position to be moved. This complex displacement is caused by the servo motor 188
(FIG. 20), which comprises a rotation output 190 connected to a screw 194 via a coupling device 192. This screw is threadedly connected to a nut 196, which is
9 is rotatable in a suitable hole 198. Roller 202
A cam follower in the form of is seated within a barrel cam 204 formed in a wall 206 of the cam housing. A vertical actuation rod 186 is attached to the top of the nut. FIG.
As can be seen from FIG.
08, the base comprising a side wall 132 and a front wall 13
5 on the top wall 134 of the section frame 11A at the front corner of the section frame defined by
09 is fixed. When in the advanced position, the axis of the baffle plate is coaxial with the axis of the closed blank mold and is located at the top of the blank mold. Upon actuation of the cam, the baffle plate first rises partially from the blank mold, and then the baffle plate rises over its remaining distance. Meanwhile, the baffle plate (baffle plate) is displaced away from the center of the blank mold, so that the inversion and neck ring holder mechanism can transport the formed parison to the blow mold. The baffle mechanism can be placed at the front of the section frame at any corner,
Unlike the conventional baffle mechanism, the fully lifted and retracted baffle (baffle plate) arms are completely positioned within the sections as shown in FIG. 19 to prevent overhanging adjacent sections. can do.

The baffle plate (baffle plate, FIG. 21) is a cup-shaped part 250 having an annular inclined sealing surface 252.
A body 248 having an annular sealing surface 252.
Extends around its open bottom, engages a corresponding surface 254 at the top of the open blank mold and
Seal 54. The body 248 also includes a vertical tubular sleeve portion 25 defining a cylindrical bearing surface 258 for slidably receiving the rod 260 of the piston element 262.
6 is also provided. Cylindrical head 2 of piston element 262
64 has an annular sealing surface 265 slidably displaceable within a hole 266 of the cup-shaped portion 250. A spring 268 disposed about the vertical tubular sleeve portion 256
When compressed between the collar 270 and the top of the cup-shaped portion 250 and the deflector is separated from the blank mold, the upper surface of the cylindrical head 264 remains engaged with the adjacent surface of the cup-shaped portion. The collar 270 is releasably secured to the carrier arm and the piston rod 2
It is fixed to 60.

As shown in FIG. 23, if the deflector is moved down to the blank mold, the control unit (FIG. 25)
The collar 270 is displaced downward until the top of the collar is positioned a first distance D1 from the top surface 272 of the blank mold, at which point the cylindrical head moves relative to the cup-shaped portion. Down to define the desired gap "X" between the annular bottom surface 274 of the cylindrical head of the piston and the top surface of the blank mold (the cylindrical head is a cup-shaped portion having a vertical distance "y"). Is moving against). This applies the desired compressive force between the piston element and the blank mold to engage the inclined annular surfaces 252, 25
4 has the effect of establishing the desired sealing effect. In this case, settle air introduced into the blank mold through the center hole 276 of the piston rod passes through a plurality of radially extending holes 278 in the cylindrical head and into a corresponding number of vertical holes 280. And into the blank mold through an annular gap between the annular bottom surface 281 of the cylindrical head and the top surface 272 of the blow mold (suitable holes 282 connecting the interior of the body to the outside air are Ensure that the cylindrical head moves smoothly relative to the body). Settle blow (settle
When the blow is completed and the gob is molded into a parison, the collar is displaced until the top of the collar is positioned a second distance D2 from the top surface 272 of the blank mold. As a result, the annular bottom surface 281 of the cylindrical head is forcibly engaged with the top surface 272 of the blank mold to close the blank mold. Once the parison has been formed (when biased to fill the internal cavity defined by the inner surface of the blank mold and the bottom surface of the cylindrical head), air is forced into the annular space of the cylindrical head (FIG. 24). (4 in the preferred embodiment) small notches 28 defined in the bottom surface 281 of the
6 and escapes into a vertical hole 280 and a radial hole 27
8 into the piston rod hole 276, then through the exposed relief hole 290 into the gap between the top surface of the piston and the cup-shaped portion 250 and out of the relief opening 282. Go to

When the funnel mechanism 210 is needed, it can be mounted at other front corners. As can be seen from FIG. 26, the baffle and funnel mechanism is identical except for the direction of the barrel cam and the funnel carrier 212 supporting the three funnels 214 is attached to another actuator rod. The funnel mechanism, like the baffle mechanism, can always be in the area of its own section.

FIG. 27 illustrates one alternative inversion and neck ring holder mechanism 110. This inversion
The neck ring holder mechanism can be used with respect to the embodiments illustrated in FIGS. The end of each neck ring holder adjacent to the worm gear housing 120 terminates in a slotted mounting bracket 113 slidably received by a keyed end 109 of a support bracket 117 secured to a reversing cylinder 114. . The annular outer end 119 of the cylinder 114 (FIG. 28)
Slides in a corresponding annular groove 121 at the top of the associated outer bracket 122A. The threaded end 123 of the proximity switch or sensor 124 is threaded into a suitable hole 125 in the side bracket and secured by a nut 126. When in this position, the sensor detects the cylinder at its fully inserted position (the position where the neck ring holder retracts). Proximity switch cable 128
Extend downward through a hole (not shown) in the side bracket, and the proximity switch is protected by a cover 129. Additional pair of proximity switches 124A (FIG. 29)
Is attached to a bracket 131 fixed to the worm housing 118. These proximity switches are located below the worm gear housing 120, each facing each of the cylinders. Fixed to the end of each cylinder near the worm gear housing is a semi-circular sign 133 that, when the cylinder is positioned relative to the worm gear housing,
An associated one of these proximity switches is actuated from a first position to its second position. When in this first configuration position, the neck ring half supported by the neck ring holder is at the top of the plunger mechanism (the position where the 180 ° turnover begins) and its second position (the first direction). (In the direction about 180 ° away from), the neck ring half holds the parison at the blowing station (end of 0 ° inversion). The expressions that the neck ring is closed and that the neck ring is open are used below to describe the position of the neck ring holder / bracket / cylinder, and the control device is described with respect to one neck ring holder. The other neck ring holder is controlled in the same manner. Servo motor 108
Has an encoder that generates a position feedback signal, so that the angular position of the neck ring holder is known over its displacement angle.

The algorithm illustrated in FIG. 30 identifies operational problems during reversal. The condition of the neck ring blockage sensor 124A is such that the reversing servo 108 moves the worm forward and starts reversing the gears and the neck ring (1).
It is continuously monitored when rotating from 80 °) to the position where the reversal ends (0 °). An alert signal is generated when the neck ring does not maintain its closed position throughout this 180 ° displacement. This signal will either stop the cycle or initiate any less desired operation.

The algorithm illustrated in FIG. 31 ensures that the time for the neck ring to reach the open position is constant. The neck ring cylinder is actuated at a predetermined time (time T) in the cycle and moves from the closed position detected by the sensor 124A provided on the gear housing to the open position detected by the sensor 124 provided on the end bracket. Displace the ring at The time between these two signals is timed as “ΔT” and compared to the ideal time difference (initial time difference), and the time (“T”) that is the difference between the actual time and the ideal time difference ") The offset is sent to the controller that activates the neck ring cylinder. If the "T" offset becomes excessive or irregular,
An alarm is issued to warn the operator that maintenance is required from the stop of the cycle and to effect any desired result.

FIG. 32 illustrates the inversion algorithm. The neck ring is opened at the blowing station to release the finished bottle and the control must make sure that the neck ring is in the open position until the arm has rotated 180 ° to the blank station. By such confirmation, the inversion servo is operated so that the displacement of the desired angle is executed. At the selected rotation angle (θ1, ideal), the control device operates the neck ring cylinder to displace the cylinder (neck ring) from the open position to the closed position. Such operation is limited by limits, including that θ1 is greater than X ° and that movement of the neck ring is completed by Y °. X, Y, θ
1 can be set individually. The control device determines the actual angle (θ1, actual) when the neck ring opening sensor 124 is switched off, and subtracts the actual value of θ1 from the ideal θ1 to obtain the θ1 offset No. 1 is determined. This offset amount is sent to the control device,
Correct the operating position of the neck ring cylinder. When this offset amount becomes excessive or irregular, an alarm signal is sent.

The controller further monitors when the neck ring has reached the closed position and provides a neck ring blockage sensor 12.
4A determines the actual value of the angle θ2 when the neck ring is detected. The cylinder is a conventional pneumatic type,
The time during which the cylinder is pneumatically displaced from the open position of the neck ring to the closed position of the neck ring can be dependent on the condition of the pneumatic cylinder. If cylinder operation is reduced, the cylinder requires more time to perform the desired displacement, and as a result of such a delay, the movable structure (neck ring structure) applies an impact force to the blank mold, and The blank mold will usually be placed off the path. A second θ1 offset degree (θ2 ideal-θ2 actual) is determined, and a second correction of the angle when the neck ring is operated is performed. When this degree of reduction reaches a selectable angle that indicates the required action, the controller generates an appropriate signal indicating that repair and / or maintenance is on track. Since each displacement angle of the encoder is a function of time, these offsets can be correlated to tracking time differences. The result of these offsets ensures that the operation of the cycle takes place at a fixed time.

The plunger mechanism, which is part of a one-section blank station, is illustrated in FIGS. 33 and 34, and includes three plunger canisters 62, as shown, if the machine is a triple gob machine. ing. Each of the plunger canisters has an upper cylinder portion 63 and a lower cylinder portion 64, with a plug 65 supporting an “O” ring seal 71 and an exhaust duct 7.
3 extends axially downward from the bottom surface 75 of the lower cylinder to provide the plunger canister with the required supply (plunger cooling, exhaust, plunger lowering, plunger raising, counter blow / vacuum (blow & blow machine),
Or plunger cooling (press & blow machine), lubrication,
Separate thimble rise). The canister is
The upper cylinder can be evacuated, in which case the exhaust duct and the associated duct shown are not required. For clarity, the plunger mechanism will be described for a blow and blow machine, but when describing a counter blow / vacuum, such counter blow / vacuum means cooling the plunger on a press and blow machine. Should be understood. Fixed to the top of each of the upper cylinders is a mounting plate or flange 7.
7. Tool 79, the flange or tool having opposing ears 81 that constrain the opposing neck ring halves when the neck ring holder is closed. These mounting plates 77 are fixed to the upper surface of the mounting block or plate 85 by suitable fasteners 83. The mounting block or plate has holes 87 (FIG. 35). The upper / lower cylinder can pass through the hole. The mounting block is secured to the section frame 11 by appropriate bolts 89.
Is fastened to the upper surface 94. A positioning diameter portion 69 is located at the top of the upper cylinder. The top surface of the section frame has a large opening (not shown) that can receive a plunger cartridge, whether single, double or triple gob. Therefore,
The upper surface 94 of the section frame is the main surface. Preferably, the location where the mounting bracket is secured is machined to define a precisely horizontal mounting pad. The top surface of the mounting block (the area on which the flange is mounted, or pad), and its bottom surface are machined so that they are parallel, and the height of the mounting block is such that the tool can be placed at the desired height. It is preferable to set Also, by setting the cylindrical opening 87 of the mounting block to be able to engageably receive the positioning diameter portion of the plunger canister, the axes of these plunger canisters will be in their correct positions when inserted. Be placed. The mounting plate is automatically positioned (positioned) by placing diamond and round pins (not shown) on the top wall of the section frame and forming appropriate holes in the bottom surface of the mounting plate. Since the top of the plunger canister is fixed to the top wall of the section frame, heat-induced expansion does not significantly change the position of the top of the tool.

The first four fluid ducts (FIG. 36), located below one section blank, are plunger lowered (duct 300-about 3.1 bar), counter blow (duct 302-about 2-3 bar). ), Vacuum (duct 304) and plunger rise (duct 306-about 1.
5 to 2.5 bar). Through a hole 307 in the top wall of the duct these feeds
It is connected to the vertical inlet 308 of the bottom surface 310 of the plunger distribution base 312 via the corresponding hole 314 of the connection plate 316. The four pneumatic supplies are provided through outlet ports 320 on the front face 321 of the plunger distribution base through the plunger distribution base.
Followed by Fifth fluid duct 301 located below the bottom wall of one section blank station
(FIG. 36) carries a pressurized lubricating fluid. The lubricant is
Through the hole 303 in the top wall of the lubricant duct, the hole 311 in the connecting plate, and into the lubricant inlet 305 on the bottom of the plunger distribution base, the lubricant inlet is connected to the front outlet port 3.
09. When the plunger distribution base is bolted to the bottom wall of the section frame, the connection plate 31
"O" ring 31 compressed between any of the surfaces of the first and second surfaces and the top surface of the duct and the bottom surface 310 of the plunger distribution base.
8, an effective sealing is achieved. A cross hole 322 is formed in the plunger distribution base, and the crank 32
The piston rod receives an insulated rod (valve) 324 actuated by 3 and the obstruction in which such a flow is blocked from the open direction in which the pneumatic supply part and the lubricant can flow through the hole 325 to the outlet port. Can rotate in any direction.

A junction box 330 (FIG. 37) is connected to the front face 321 of the plunger distribution base. The junction box is provided with outlet ports 320, 309 in the supply section of the plunger distribution base.
("O" ring 3) with five supply inlet ports (320A, 309A) formed on the back surface that communicate with the
26 provides a sealing effect). The illustrated embodiment is
In the form of a triple gob, the blank stations in each section are represented by an inner plunger canister (the canister closest to the axis of the reversing and neck ring holder mechanism), an intermediate plunger canister, and an outer plunger canister. 34, three plunger canisters are provided. Each of the individual pneumatic supply inputs (plunger up, vacuum, counter blow, plunger down) and lubrication tubing are divided into three outlets in the junction box, one for each of the three plunger canisters. Divide each one. The left portion of the junction box front 332 is formed with the following ports for the inner, middle and outer plunger canisters (the vertical arrow "inner canister" in FIG. 37 indicates the front of the front associated with the particular canister). The vertical group of ports is displayed above, with horizontal arrows such as "to the canister" indicating the horizontal group of ports associated with a particular function.) That is, three outlet ports 334 that function to raise the plunger, an outlet port starting from a single plunger rising inlet port, three exhaust ports 336 communicating with exhaust, and a junction box (not shown). There are formed three "to canister" inlet ports 338 in communication with three corresponding outlet ports defined at the back of the canister. The outlet port is provided with a “plunger lift” inlet port 36 formed on the front surface 321 of the plunger distribution base (FIG. 39).
Communicates with 0. Formed on this left side of the front,
The flow to each of the vertically arranged ports is controlled by a pressure regulator, such as a regulator / valve, and "to the canister".
Can be controlled by a receiving tank (not shown for clarity) connecting either of the pipes to either the plunger raised supply or the exhaust. Also, the following ports for the inner, middle and outer plunger canisters are formed in the right side of the front of the junction box (FIG. 37). That is, three supply outlet ports 340 for vacuum, each starting from a single vacuum inlet port, and three counter blow outlets each starting from a single counter blow inlet port for the counter blow supply section. Port 342
And three “to canister” inlet ports 344 and three exhaust ports 346 communicating with the exhaust. The three inlet ports are in communication with the corresponding three outlet ports formed on the back of the junction box, and the three outlet ports are formed on the front face 321 of the plunger distribution base (FIG. 39). The corresponding counter blow /
It communicates with the “vacuum” inlet port 364. In this case, regulators and valves (not shown) operate with pilot operated valves (not shown) to connect the "to canister" inlet port to either vacuum or counter blow or exhaust. On the right side of the upper surface 348 of the connection block (FIG. 38),
The following ports are formed for the inner, middle and outer plunger canisters. That is, three communicating with three plunger descending supply outlet ports 352 starting with a single plunger descending supply inlet port for plunger descending supply and three corresponding exit ports formed on the back of the junction box.
One inlet port 350 and three exhaust ports 354 communicating with exhaust are formed. The above inlet port is
It is in communication with a corresponding “plunger down” inlet port 362 formed on the front face 321 of the plunger distribution base (FIG. 39). The flow of the ports in each vertical group is controlled by individual regulators and valves (not shown for clarity) that control the "to the canister" tubing by either plunger down feed or exhaust. Connect to On the left side of the upper surface 348 of the connection block are formed the following ports for the inner, middle and outer plunger canisters. That is. Three thimble ascending supply outlet ports 351 communicating with the plunger downcomer for thimble ascending supply, and three “to canister” inlet ports 353 communicating with corresponding three outlet ports formed at the back of the junction box; Three exhaust ports 355 communicating with the exhaust are formed. The three "to canister" inlet ports are in communication with corresponding "thimble up" inlet ports 363 formed on the front face 321 of the plunger distribution base (FIG. 39). The flow of each vertical group of ports is controlled by individual regulators and valves (not shown for clarity) that connect the "to the canister" tubing to either the thimble riser supply or exhaust.
Further, the connection box branches the lubricating liquid pipe into three pipes,
One tube feeds three lubricant inlet ports 313 (FIG. 39) formed in the front of the plunger distribution base.

Referring to FIG. 39, the front of the plunger distribution base also includes a number of additional fluid features, such as neck ring cooling, removal tongue closure, cooling air, opening and closing the neck ring, and the like. It also has a nice entrance 365. The inlet connects to a corresponding conduit of the junction box.
The tubes of these junction boxes can be connected to outlets on the top of the junction box (not shown). Said outlets are connected to corresponding outlets in a corresponding number of individual regulators and valves (not shown for clarity), said regulators and valves comprising:
Distribute air adjusted to the desired pressure from the plunger downcomer.

The upper surface 315 of the plunger distribution plate includes a plunger rise / exit port 366, a plunger fall / exit port 368, a counter blow / vacuum exit port 370, a thimble rise / exit port 372, and a lubricant exit port 374, respectively. And three sets of outlet ports. These egress ports are generic (permanent), ie the number of egress ports in the set corresponds to the maximum number of gobs handled in that section.

Set a particular plunger configuration (single, double, or triple gob) and a predetermined plunger spacing (eg, 5、１ inch), 152.
4 mm (6 inches), if there is a large number of plungers, the intermediate plate 376 (FIG. 40) is connected to the upper surface 31 of the general-purpose plunger distribution plate via appropriate bolts 377.
Fixed to 5. The intermediate plate includes a plunger rising exit hole 380 and a plunger falling exit hole 38 for each canister.
2, a counter blow / vacuum outlet hole 384, a thimble rise outlet hole 386, and a top surface 390 to receive the downwardly projecting connection stub 65 at the plunger canister.
And a lubricant supply outlet hole 388 formed at the bottom.
(The “O” ring 71 forms a seal between the stub projecting downward and its receiving hole, and sufficient play power is ensured through the “O” ring in the receiving hole of the intermediate plate. All movements of the plunger canister in the holes in the mounting plate or as part of the mounting plate do not cause the canister to tilt). Further, the plunger exhaust hole 392 has a shape capable of receiving the plunger exhaust pipe 73 from which the plunger canister hangs. The exhaust hole of the plunger communicates with the exhaust opening 378.

To change the section from one form to another, ie, for example, from the operating state of the illustrated triple gob to a double gob form, remove the intermediate plate of the illustrated triple gob. And a double gob intermediate plate (Fig. 4
1), the double gob intermediate plate seals one of the three sets of ports on the upper surface of the plunger distribution plate (two sets of intermediate plates) while providing connection to the third set of ports. The control device of the plunger mechanism is modified so that only the valve or the like associated with the port is operated.)

To produce bottles of significantly different heights,
The neck ring / plunger canister can be lifted by about 70 mm. The first intermediate plate of height H1 and the mounting plate of thickness D1 each have a height of 70 mm.
(H2-FIG. 40, D2-FIG. 42) can be replaced with an intermediate plate and a mounting plate which are raised only by a height, and the neck ring holder can be replaced with an alternative arm.
The mounting bracket 113A is the neck ring holder 1
12 is lifted 70 mm from position P1 (FIG. 27) to position P2 (FIG. 42). FIG. 43 shows a fixed stopper 111 for disposing a mounting bracket.

As can be understood from FIGS. 44 to 46,
Machines with a given pair of neck ring holders can produce bottles of a wide range of heights using blank molds of a wide range of heights. Blank mold half 17
The A, 17B, 17C, 17D (FIGS. 44-46) and inserts can be of various configurations, but the interconnection between the blank mold halves and the inserts includes an inverted center 434 and blank metal. Neck ring groove 43 of the mold half
6 and the upper surface 438 (the upper surface of the neck ring). In the case of the neck ring holder arranged at P1 (FIG. 27), this dimension may be, for example, 100 mm, while when the neck ring is arranged at P2 (FIG. 43), this dimension may be, for example, 30 mm. it can. Each of the blank mold halves has a hook-shaped overhang 440 protruding downwardly near the bottom surface and extending annularly, the overhang having a number of annular or segmented portions, and
The overhang is received by a corresponding upwardly projecting and annularly extending hook-shaped overhang 442 formed on the outer wall of the insert.
Vertically arranges the halves of the blank mold (the blank mold has a horizontal engagement surface between the overhang of the blank mold projecting downward and the overhang of the mold support insert above). Placed vertically on). The blank mold half is placed vertically above the lower overhang with a stabilization button 442
Can be of sufficient dimensions as required.
The button works with the overhang 440 of the upper mold half to stabilize the mold as it moves (as shown, this stabilization button 442 is We do not support body weight). Because the half of the blank mold is supported at the position near the neck ring groove at the position where the overhang of the mold is supported by the overhang of the mold support,
Substantially all expansion of the blank mold due to heat occurs upward from this position, and downward expansion from this position is not significant (prior art in which the blank mold is supported at a position near the top of the mold). Without the need to adjust the plunger mechanism, or neck ring, which was previously required in the structure of (1). Further, a conventional blow mold 380 suspended from the top via a downwardly projecting and annularly extending overhang 382 having a number of segments (FIG. 47).
The expansion of the blow mold halves due to heat occurs in the direction away from the finished part (threaded part), so that it is equal at both stations. The plurality of segments are supported by corresponding upwardly projecting and annularly extending overhangs provided on a support insert (not shown) of the blow mold, which also support the plurality of segments. (At a position near the groove of the neck ring).

Clearly, in the prior art, to change from one configuration at one center distance (single, double, triple gob) to the same or different configuration at different center distances, Different I. S. Often it was necessary to buy a machine or significantly modify an existing machine. The main reason is that
It is due to a complex mold opening and closing mechanism that defines different geometries. The disclosed I.S. S. The machine is a general purpose center distance machine. The machine only needs to change a number of parts to set the desired configuration / center distance, i.e. quick change of mold opening and closing mechanism, mold carrier assembly, mounting plate, intermediate plate, and possibly, plunger mechanism. By simply changing the plunger canister and the neck ring holder, it is possible to change from any desired configuration / center distance to any other desired configuration / center distance, and to change the neck ring holder and the blowing station. Thus, the mold cooling mechanism could be replaced in a conventional manner to change the form of the machine.

The dispensing mechanism illustrated in FIGS. 48-50 is mounted on the top surface 94 of the top wall 134 of the section frame and has a dispensing tongs head 450 that can release the bottle at the blowing station. And the X-axis slide 452
Supported by This X-axis slide can be slidably displaced along the Z-axis column 456,
It is slidably supported by a "Z" axis mounting housing or slide 454. The X and Z axes are controlled by appropriate servomotors 457,458. Regardless of its height, the bottle formed at the blowing station always has its finished part in a fixed vertical position ("Z").
Reference point) and the bottom of the bottle has a different vertical position (ZB1, ZB2) with respect to this Z reference point within the vertical height range of the bottle.
Can be located. These bottles are gripped by a take-out tongs head, discharged from the blowing station and placed on a mouth plate (dead plate) 460. This dead plate can be located at various Z positions (Z
D1, ZD2). The short bottle runs a different Z distance (Z1) than the tall bottle (Z2).
The ejection control device (FIG. 50) sets an XZ displacement profile for the ejection tong head to have an arbitrary “Z” offset distance (ZB-ZD), and performs a desired displacement.

[Brief description of the drawings]

FIG. 1 shows a number of identical sections each having a blank station and a blowing station.
S. It is a schematic diagram of a machine.

FIG. 2 is a perspective view of one of the section stations, schematically illustrating a mold opening and closing mechanism.

FIG. 3 is a perspective view showing a state in which one of the mold support mechanisms shown in FIG. 2 is interconnected with its lead screw drive assembly.

FIG. 4 is a side sectional view of the lead screw drive assembly shown in FIG. 3;

FIG. 5 is a front view of the lead screw drive assembly shown in FIG. 3;

FIG. 6 is a perspective view of a transmission housing design separated from its support.

FIG. 7 is a perspective view showing a state in which the mold supporting mechanism is supported so as to be linearly displaceable in a direction perpendicular to the mold clamping surface.

FIG. 8 is a perspective view of a reversal / neck ring holder mechanism for supplying a parison from a blank mold to a blow mold.

FIG. 9 is a view similar to FIG. 7, illustrating a second method of linearly displaceably supporting the mold supporting mechanism.

FIG. 10 is a view similar to FIG. 6, showing the design of the transmission housing of the embodiment shown in FIG. 9;

FIG. 11 is a cross-sectional view of a portion of the mold support mechanism shown in FIG. 9, showing how one of the round shafts compensates for thermal expansion.

FIG. 12 is a perspective view showing a lead screw and a shield of a transmission.

FIG. S. 1 is a perspective view showing a machine floor supporting individual sections of the machine.

FIG. 14 is a perspective view of a part of a machine floor.

FIG. 15 is a first schematic block diagram of a driving body of a mold opening / closing mechanism.

FIG. 16 is an alternative block diagram of a driver of the mold opening / closing mechanism.

FIG. 17 is a first flowchart showing a control algorithm of a mold opening / closing mechanism.

FIG. 18 is a second flowchart showing one alternative control algorithm of the mold opening / closing mechanism.

FIG. 19 is a perspective view from the blank station end of the section, showing the baffle mechanism attached at its corners to the top wall of the section frame.

20 is a side view of a driving portion of the baffle mechanism shown in FIG.

FIG. S. FIG. 4 is a plan sectional view showing a deflector of a blank mold of the machine.

FIG. 22 is a view similar to FIG. 21 showing the deflector engaging the blank mold in a first state.

FIG. 23 is a view similar to FIG. 21 showing the deflector engaging a blank mold in a second state.

FIG. 24 is a perspective view of a warp plate.

FIG. 25 is a flowchart showing an operation state of a control device of the baffle mechanism.

FIG. 26 is a view similar to FIG. 19, showing the funnel mechanism attached to the section frame.

FIG. 27 is a perspective view of one alternative embodiment of a reversing and neck ring holder mechanism for use with the mold opening and closing mechanism shown in FIGS. 9 and 10;

FIG. 28 is a view along line 28-28 of FIG. 27.

FIG. 29 is an axial view of a connection portion between the worm gear housing and the motor housing.

FIG. 30 is a flow chart showing an inversion algorithm.

FIG. 31 is a flow chart showing a neck ring opening algorithm.

FIG. 32 is a flowchart showing an inversion algorithm.

FIG. 33 is a perspective view of the plunger mechanism of the blank station partially illustrated in FIG. 19;

FIG. 34 is a perspective view of a single plunger canister.

FIG. 35 is a perspective view of a plunger mounting plate.

FIG. 36 is an exploded perspective view showing a state where the first four supply ducts are connected to the bottom of the plunger distribution base.

FIG. 37 is a front perspective view of the connection box.

FIG. 38 is a perspective view of the connection box as viewed from above.

FIG. 39 is a perspective view of the plunger distribution base seen from the top and front.

FIG. 40 is a perspective view of an intermediate plate of the plunge.

FIG. 41 illustrates one alternative plunger intermediate plate;
FIG. 41 is a view similar to FIG. 40.

FIG. 42 is a view similar to FIG. 33, showing one alternative mounting plate;

FIG. 43 is a perspective view of a portion of a neck ring holder having one alternative configuration.

FIG. 44 is a side view of the first mounting assembly showing the first mold half supported by the mold support insert.

FIG. 45 is a side view of the second mounting assembly showing the second mold half supported by the mold support insert.

FIG. 46 is a side view of the third mounting assembly showing the third mold half supported by the mold support insert.

FIG. 47 is a corresponding schematic side view showing a blank mold supported at a blank station and a blow mold supported at a corresponding blow station.

FIG. 48 is a perspective view of an ejection mechanism formed in accordance with the teachings of the present invention.

FIG. 49 is a schematic view showing a displacement state of a take-out arm of the take-out mechanism shown in FIG. 48;

FIG. 50 is a flow diagram of a “Z” offset algorithm for control of the unloading mechanism.

[Explanation of symbols]

10 I. S. Machine 11 Machine Section 11A Section Frame 12 Mold Opening and Closing Mechanism 14 Dead Plate 15 Conveyor 16 Mold Supporting Mechanism 17 Mold Half 18 Rotary-Linear Motion Transmission 19 Drive 24 Insert 26 First Part of Insert 27 Vertical Axis of rotation 28 second part of insert 29 pivot pin 30 carrier 30A upper wall of carrier 30B lower wall of carrier 31 pin 32 mounting flange 34 fastener 35 block 36 horizontal bearing surface 38 notch 40 parallel axis 41 horizontal Bearing surface 42 Bracket 46 L-shaped block 48 Bearing block 50 Parallel shaft 66 Servo motor 67 Main shaft 68 Coupling 70 Lead screw 72, 74 Nut 76, 78 Jack link 80 Horizontal rotating shaft 82 Yoke 8 , 86 Bearing surface 88 Horizontal axis of rotation 90 Lead screw housing 91 Horizontal hole 92 Vertical hole 93 Base part of housing 94A, 94B Top surface of section 95 Screw 96 Side wall of housing 97 Reinforcement rib 98 Top part of housing 99 Double ball bearing set Solid 100 Oil groove 101 Carrier void 108 Servo motor 110 Reversing / neck ring holder mechanism 112 Neck ring holder 114 Pneumatic cylinder 115 Neck ring half 116 Parison thread 118 Warm housing 120 Worm gear housing 122 Reversing bracket 132 Section Side wall 134 Section top wall

 ────────────────────────────────────────────────── ─── Continuing the front page (72) Inventor Joseph A. Bobourne, Forestdale Road, Paxton, Mass., USA 16612, Massachusetts 15 (72) Inventor Stephen Jay Pinkerton, Aybon, 06001, Connecticut, USA Stoney Corners Road 39 (72) Inventor Douglas Jay Roberts, Orchard Street, Ellington, Connecticut, United States 06029, 159 (72) Inventor John P. Mangoban, 06070, Simsbury, Winterset, Connecticut, United States・ Rain 67 (72) Inventor Alixander H. Slocum New Hampshire, USA 03304 , Bo, Merrill Crossing 1 (72) Inventor Gary Earl Voisin, Connecticut, USA 06118, East Hartford, Avon Drive 29

Claims (7)

[Claims] 1. An I.D. system having a plurality of individual sections. S. In a mold opening / closing mechanism for a machine, each of the plurality of individual sections includes a section frame, a pair of opposed mold supporting mechanisms, and a retreat in which a mold held by the mold supporting mechanism is separated. Each of the mold support mechanisms on the top of the section frame such that the mold support mechanisms can be displaced linearly between a position and a forward position in which the mold held by the mold support mechanism is forcibly engaged. Means for supporting the section frame, the supporting means comprising: a section frame including a housing extending vertically upward; a first and second round shaft; and a horizontally slidable first and second round shaft. Said housing having bearing means for supporting it in parallel and horizontally spaced relation so as to be displaceable, each of said round shafts being secured to one of said mold support mechanisms. Having a free end distant from the Managing mold opening and closing mechanism. 2. The method according to claim 1, wherein S. In a mold opening and closing mechanism for a machine, the bearing means for supporting the first and second round shafts in a parallel horizontal direction apart from each other is substantially equidistant in the horizontal direction from the center of the mold supporting mechanism. A mold opening and closing mechanism that also supports the first and second round shafts. 3. The method according to claim 2, wherein S. In a mold opening and closing mechanism for a machine, the bearing means for supporting the first and second round shafts in a parallel horizontal direction is also supported, and the first and second round shafts are also supported in a vertical direction. Mold opening and closing mechanism. 4. The method according to claim 1, wherein S. In a mold opening and closing mechanism for a machine, the first and second round shafts can be slidably removed from the support means,
A mold, wherein the first and second round shafts and the mold supporting mechanism fixed to the round shaft can be replaced with another mold supporting mechanism fixed to another pair of the first and second round shafts. Opening and closing mechanism. 5. A method comprising: a pair of parallel spaced apart horizontally extending holes; S. A mold carrier assembly for use with a support housing located on a top wall of a section frame of a machine, comprising a mold support mechanism, wherein the mold support mechanism supports at least one mold half. A first and a second round shaft fixed at one end to the carrier, the first extending in a horizontal direction in a parallel relationship; And a second parallel round shaft, each of the round shafts having a free end remote from the carrier for slidable insertion into a hole in the housing. 6. The mold carrier assembly according to claim 5, wherein said first and second round shafts are located at substantially equal distances in a horizontal direction from a center of mass of said mold support mechanism. Assembly. 7. The mold carrier assembly according to claim 6, wherein said first and second round shafts are vertically separated, and said first and second round shafts are provided on said mold supporting mechanism. A mold carrier assembly that is substantially equidistant vertically from the center of mass.