JPH11147712A - Humidity-controlling gypsum, its production and hardened body of gypsum - Google Patents

Humidity-controlling gypsum, its production and hardened body of gypsum

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Publication number
JPH11147712A
JPH11147712A JP30891497A JP30891497A JPH11147712A JP H11147712 A JPH11147712 A JP H11147712A JP 30891497 A JP30891497 A JP 30891497A JP 30891497 A JP30891497 A JP 30891497A JP H11147712 A JPH11147712 A JP H11147712A
Authority
JP
Japan
Prior art keywords
gypsum
calcium silicate
sulfuric acid
raw material
controlling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP30891497A
Other languages
Japanese (ja)
Other versions
JP4197363B2 (en
Inventor
Yoshiaki Sakamoto
好明 坂本
Shinkichi Tanabe
進吉 田辺
Norifumi Nagata
憲史 永田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KENZAI TECHNO KENKYUSHO KK
ONODA ALC KK
Onoda Autoclaved Light Weight Concrete Co Ltd
Original Assignee
KENZAI TECHNO KENKYUSHO KK
ONODA ALC KK
Onoda Autoclaved Light Weight Concrete Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KENZAI TECHNO KENKYUSHO KK, ONODA ALC KK, Onoda Autoclaved Light Weight Concrete Co Ltd filed Critical KENZAI TECHNO KENKYUSHO KK
Priority to JP30891497A priority Critical patent/JP4197363B2/en
Publication of JPH11147712A publication Critical patent/JPH11147712A/en
Application granted granted Critical
Publication of JP4197363B2 publication Critical patent/JP4197363B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a humidity-controlling gypsum excellent in humidity- controlling properties, produced by an uncomplicated process and capable of being readily and cheaply obtained, and further to provide a production method thereof and a hardened body of the gypsum. SOLUTION: This humidity-controlling gypsum is obtained by adding sulfuric acid to a calcium silicate-based raw material to react the calcium silicate-based raw material with the sulfuric acid in a non-slurry state having substantially no fluidity. The humidity-controlling gypsum obtained by reacting the calcium silicate-based raw material with the sulfuric acid is constituted of >=35 wt.% hydrated gypsum and has 0.3-1.2 light burden volume weight and hardenable properties. The hardened body of the gypsum is obtained by blending and mixing the humidity-controlling gypsum with water and hardening the obtained mixture.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、調湿性石膏、その
製造方法および石膏硬化体に関し、さらに詳しくは、調
湿性能に優れ、またその製造プロセスが煩雑ではなく、
容易に且つ安価に得ることができる調湿性石膏、その製
造方法および石膏硬化体に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a humidity-controlling gypsum, a method for producing the same and a gypsum cured product, and more particularly, to an excellent humidity-controlling performance and a simple production process.
The present invention relates to a moisture-controllable gypsum that can be easily and inexpensively obtained, a method for producing the same, and a cured gypsum.

【0002】[0002]

【従来の技術】近年の住宅には、快適な居住空間を確保
するため、安全性および省エネルギー性が強く求められ
ており、使用される建築材料(建材)には、不燃性や断
熱性が益々望まれるようになってきた。このため、気密
性の高いサッシなどが汎用されるようになり、現代建築
による室内は、湿気が蓄積されやすい環境となってい
る。この湿気は、室内と室外の温度差や冷暖房による温
度変化によって、壁、窓などに容易に結露を発生させる
原因となる。結露の発生は建材の耐久性を低下させると
同時に、カビ、ダニの繁殖を助長し、喘息やアレルギー
による健康障害を誘発させる原因として大きな問題とな
っている。このことから、蓄積された湿気を取り除き、
結露の発生を防止する方策の開発が切望されている。
2. Description of the Related Art In recent years, there has been a strong demand for safety and energy saving in order to secure a comfortable living space, and the building materials (building materials) used are increasingly non-flammable and heat-insulating. It has come to be desired. For this reason, airtight sashes and the like have come to be widely used, and the interior of a modern building has an environment in which moisture tends to accumulate. The moisture easily causes dew condensation on walls, windows, and the like due to a temperature difference between a room and the outside or a temperature change due to cooling and heating. The formation of dew reduces the durability of building materials, promotes the growth of molds and mites, and is a serious problem as a cause of health problems due to asthma and allergies. From this, we remove accumulated moisture,
There is an urgent need to develop measures to prevent the formation of condensation.

【0003】このため、日本の建築物には旧来、吸放湿
性能に優れた木質材料が多用されていた。しかし、木材
には品質にバラツキがあると同時に、腐食、害虫の発生
が懸念され、不燃性や寸法安定性に欠けるなどの多くの
問題がある。このような問題を解決するため、珪酸カル
シウム系建材(特開平2−90919号公報、特公平2
−46号公報)、ゼオライト系建材(特開平3−109
244号公報)などの無機質系の調湿建材が提案されて
いる。
[0003] For this reason, wooden materials excellent in moisture absorption / release performance have been frequently used in Japanese buildings in the past. However, wood has a variety of quality, and at the same time, there are many problems such as corrosion and pest generation, and non-combustibility and lack of dimensional stability. In order to solve such a problem, a calcium silicate building material (Japanese Patent Application Laid-Open No. 2-90919, Japanese Patent Publication No.
-46), zeolite-based building materials (Japanese Unexamined Patent Publication No. 3-109)
No. 244) has been proposed.

【0004】珪酸カルシウム系建材には、ゾノトライト
系とトバモライト系の2者が知られているが、一般にゾ
ノトライト系は、吸放湿速度は大きいという利点がある
が、吸放湿量が小さいことが欠点とされている。一方、
トバモライト系は、一般に吸放湿量は大きいが吸放湿速
度が遅いことが欠点として知られており、木質材料に比
較してゾノトライト系、トバモライト系のいずれもが十
分な調湿性能を有しているとは言いがたい状況にある。
さらに、これらの珪酸カルシウム系建材の製造には、オ
ートクレーブによる水熱合成が必要であるため、設備コ
ストが嵩むことや、その生産性から製造コストを上昇さ
せてしまい、汎用建材として用いるには現実的ではない
製品価格となっている。
[0004] Two types of calcium silicate-based building materials are known: zonotolite-based materials and tobermorite-based materials. In general, zonotolite-based materials have the advantage of a high rate of moisture absorption / desorption, but require a small amount of moisture absorption / desorption. It is a drawback. on the other hand,
Tobermorite is generally known as a drawback in that it has a large amount of moisture absorption and desorption but has a low moisture absorption and desorption rate, and both zonotolite and tobermorite have sufficient moisture control performance compared to wood materials. Is hard to say.
In addition, the production of these calcium silicate-based building materials requires hydrothermal synthesis using an autoclave, which increases equipment costs and increases production costs due to their productivity. The product price is not the target.

【0005】また、ゼオライト系建材は、比表面積が大
きいため吸湿性能は優れるものの、細孔径が3〜8Åと
小さいため放湿性能が不十分であることが欠点として挙
げられる。さらにゼオライト原料そのものが高価である
こと、ゼオライト系建材を製造する際、原料の焼成や焼
成物のプレス成形等を必須工程としているため、プロセ
スが煩雑になり、結果的に製品価格を上昇させてしま
い、汎用の調湿内装材としては未だ広く普及するには至
っていないのが現状である。
[0005] In addition, zeolite-based building materials have a high specific surface area and thus have excellent moisture absorption performance, but have a disadvantage that they have insufficient moisture release performance due to a small pore diameter of 3 to 8 mm. Furthermore, since the raw material of the zeolite itself is expensive, and when manufacturing zeolite-based building materials, the firing of the raw material and press molding of the fired product are essential steps, the process becomes complicated, and as a result, the product price is increased. At present, it is not yet widely used as a general-purpose humidity control interior material.

【0006】一方で、汎用性に優れた内装建材の代表と
して、石膏ボードが挙げられる。この石膏ボードは、生
産性に優れた流し込み成形法を用いており、市場には安
価に提供されている。しかし、石膏ボードは、一般に調
湿性能が低く、現代建築における先の問題である結露発
生を防止する効果は低い。このため、石膏ボードの調湿
性を改善する技術についても幾つかが提案されている。
例えば特開平9−59052号公報には、石膏にシリカ
ゲルを配合し、得られる石膏ボードの調湿性能を高めた
技術が開示されている。しかしながら、比表面積が大き
く、かさ高なシリカゲルを石膏中に配合すると、材料の
混練に多量の水が必要となるため、得られる石膏ボード
の比重が低くなり、結果として強度を極端に低下させて
しまうという問題があった。このことから、実用強度を
確保しようとすると、シリカゲルの配合量を制限しなく
てはならず、結果的に、その調湿性能を十分に高めるこ
とは困難であった。
On the other hand, a gypsum board is a typical interior building material having excellent versatility. This gypsum board uses a cast molding method excellent in productivity, and is offered to the market at low cost. However, gypsum board generally has low humidity control performance, and has a low effect of preventing the occurrence of dew condensation, which is a problem in modern architecture. For this reason, some techniques for improving the humidity control of gypsum board have been proposed.
For example, Japanese Patent Application Laid-Open No. 9-59052 discloses a technique in which silica gel is mixed with gypsum to improve the humidity control performance of the gypsum board obtained. However, if the specific surface area is large and bulky silica gel is blended in gypsum, a large amount of water is required for kneading the materials, so the specific gravity of the resulting gypsum board is low, resulting in extremely low strength. There was a problem that it would. For this reason, in order to ensure practical strength, the amount of silica gel must be limited, and as a result, it has been difficult to sufficiently improve the humidity control performance.

【0007】以上の点から、石膏ボードのような安価性
を持ちつつ、際だった調湿性能を合わせもつ調湿建材の
開発が切望されていた。
[0007] In view of the above, there has been a strong demand for the development of a humidity-control building material that is inexpensive, such as a gypsum board, and has outstanding humidity control performance.

【0008】[0008]

【発明が解決しようとする課題】したがって本発明の目
的は、調湿性能に優れ、またその製造プロセスが煩雑で
はなく、容易に且つ安価に得ることができる調湿性石
膏、その製造方法および石膏硬化体を提供することにあ
る。
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a moisture-regulating gypsum which is excellent in moisture-regulating performance and whose production process is not complicated, can be easily and inexpensively obtained, its production method and gypsum curing. Is to provide the body.

【0009】[0009]

【課題を解決するための手段】本発明者らは鋭意検討を
重ねた結果、珪酸カルシウム系原料と硫酸とを、実質的
に流動する水がない、換言すれば乾式ないし半乾式の非
スラリー状態で反応させることにより得られた調湿性石
膏が、調湿材としてとくにコスト的に有利に得られ、ま
た珪酸カルシウム系原料と硫酸とを反応させた石膏材料
が、特定の水和性石膏の含有量および特定の軽装容重を
共に具備したとき、強度的且つコスト的に優れた石膏硬
化体が得られることを見いだし、本発明を完成するに至
った。
The inventors of the present invention have made intensive studies and have found that a calcium silicate-based raw material and sulfuric acid are substantially free of flowing water, in other words, a dry or semi-dry non-slurry state. The moisture-regulating gypsum obtained by reacting with gypsum is particularly advantageously obtained as a humidity conditioning material, and the gypsum material obtained by reacting a calcium silicate-based raw material with sulfuric acid contains a specific hydratable gypsum. It has been found that when both the amount and the specific light weight are provided, a gypsum cured product excellent in strength and cost is obtained, and the present invention has been completed.

【0010】すなわち本発明は、珪酸カルシウム系原料
に硫酸を添加し、実質的に流動性のない非スラリー状態
で前記珪酸カルシウム系原料と硫酸とを反応させて得ら
れた調湿性石膏を提供するものである。
That is, the present invention provides a moisture-regulating gypsum obtained by adding sulfuric acid to a calcium silicate-based raw material and reacting the calcium silicate-based raw material with sulfuric acid in a non-slurry state having substantially no fluidity. Things.

【0011】また本発明は、珪酸カルシウム系原料に硫
酸を添加し、実質的に流動性のない非スラリー状態で前
記珪酸カルシウム系原料と硫酸とを反応させることを特
徴とする調湿性石膏の製造方法を提供するものである。
The present invention also provides a method for producing a moisture-controlling gypsum, which comprises adding sulfuric acid to a calcium silicate-based raw material and reacting the calcium silicate-based raw material with sulfuric acid in a non-slurry state having substantially no fluidity. It provides a method.

【0012】さらに本発明は、珪酸カルシウム系原料と
硫酸とを反応させて得られる調湿性石膏において、前記
調湿性石膏の35重量%以上が水和性石膏から構成さ
れ、且つ前記調湿性石膏の軽装容重が0.3〜1.2の
範囲にあることを特徴とする硬化性を有する調湿性石膏
を提供するものである。
Further, the present invention provides a moisture-regulating gypsum obtained by reacting a calcium silicate-based raw material with sulfuric acid, wherein at least 35% by weight of the moisture-regulating gypsum is composed of hydrating gypsum, and An object of the present invention is to provide a moisture-controlling gypsum having curability, characterized in that the light weight is in the range of 0.3 to 1.2.

【0013】さらにまた本発明は、珪酸カルシウム系原
料と硫酸とを反応させるステップを備えた、硬化性を有
する調湿性石膏の製造方法において、珪酸カルシウム系
原料と硫酸との反応が、実質的に流動性のない非スラリ
ー状態で行われ、前記調湿性石膏に含まれる水和性石膏
の含量が35重量%以上に調節され、且つ前記調湿性石
膏の軽装容重が0.3〜1.2の範囲に調節されること
を特徴とする調湿性石膏の製造方法を提供するものであ
る。
Furthermore, the present invention provides a method for producing a curable, moisture-controlling gypsum comprising a step of reacting a calcium silicate-based raw material with sulfuric acid, wherein the reaction between the calcium silicate-based raw material and sulfuric acid substantially occurs. It is carried out in a non-slurry state without fluidity, the content of the hydratable gypsum contained in the humidity control gypsum is adjusted to 35% by weight or more, and the light weight of the humidity control gypsum is 0.3 to 1.2. An object of the present invention is to provide a method for producing a moisture-controlling gypsum characterized by being adjusted to a range.

【0014】また本発明は、前記の調湿性石膏に、水を
配合し混練し硬化させて得られる石膏硬化体を提供する
ものである。
[0014] The present invention also provides a cured gypsum obtained by mixing water, kneading and curing the moisture-controlling gypsum.

【0015】[0015]

【発明の実施の形態】以下、本発明をさらに詳細に説明
する。本発明で用いられる珪酸カルシウム系原料とは、
CaO−SiO2またはCaO−SiO2−H2Oからな
る珪酸カルシウム化合物であり、例えば珪酸三石灰、珪
酸二石灰、ウォラストナイトなどの結晶水を含まない珪
酸カルシウム化合物やトバモライト、ゾノトライト、ジ
ャイロライト、C−S−Hゲルなどの珪酸カルシウム水
和物が挙げられる。また、これら珪酸カルシウム化合物
を主成分とする軽量気泡コンクリート(ALC)や保温
材、耐火被覆材などの建築材料も、本発明に規定する珪
酸カルシウム系原料として用いることができる。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in more detail. The calcium silicate raw material used in the present invention is:
CaO-SiO 2 or a CaO-SiO 2 -H calcium silicate compound consisting of 2 O, for example silicic acid tricalcium silicate dicalcium, calcium silicate does not contain crystal water such as wollastonite compound or tobermorite, xonotlite, gyro Light And calcium silicate hydrates such as CSH gels. In addition, building materials such as lightweight cellular concrete (ALC), a heat insulating material, a fire-resistant coating material and the like containing these calcium silicate compounds as main components can also be used as the calcium silicate-based raw material specified in the present invention.

【0016】さらに、これら建築材料の製造工程におけ
る種々の発生物、例えばALCの製造工程で発生する切
削屑、切断屑、或いは不良品や保温材の表面仕上げ時に
発生する研磨屑なども珪酸カルシウム系原料として用い
ることができる。また、建造物の施工現場や解体現場か
ら出る上記建築材料の廃棄物なども珪酸カルシウム系原
料として用いることができる。これらの廃棄物の利用
は、安価性を追求する上において好都合であることは勿
論のこと、環境問題といった観点からも推奨される原料
である。
Further, calcium silicate-based materials generated in the manufacturing process of these building materials, such as cutting chips and cutting chips generated in the ALC manufacturing process, and polishing debris generated during surface finishing of defective products and heat insulating materials, are also used. It can be used as a raw material. In addition, waste of the above-mentioned building materials from the construction site or the demolition site of a building can also be used as the calcium silicate-based raw material. Utilization of these wastes is a raw material that is advantageous not only in pursuing inexpensiveness but also in view of environmental issues.

【0017】なお、珪酸カルシウム原料としては上記の
種々のものが使用できるが、本発明の調湿性石膏の調湿
性能は、珪酸カルシウム原料中の珪酸質と硫酸との反応
によりどのくらいのシリカゲルが生成されたかに依存
し、シリカゲルの生成量が多いほど調湿性能も高くなる
ので、高い調湿性能を望む場合には、原料中に含まれる
珪酸カルシウム化合物の含有率は高いほど好ましい。と
くに、建材の廃棄物を使用するときは、珪酸カルシウム
化合物以外の成分が混入する可能性が高いため、その純
度に対する配慮は重要である。
As the calcium silicate raw material, the various materials described above can be used. The humidity control performance of the humidity control gypsum of the present invention depends on how much silica gel is produced by the reaction between the siliceous material and the sulfuric acid in the calcium silicate raw material. The humidity control performance increases as the amount of produced silica gel increases, so that when a high humidity control performance is desired, the higher the content of the calcium silicate compound in the raw material, the better. In particular, when using building material waste, there is a high possibility that components other than the calcium silicate compound will be mixed in, so that consideration on its purity is important.

【0018】続いて珪酸カルシウム系原料と硫酸とを反
応させることにより、石膏およびシリカゲルが生成され
る。本発明の調湿性石膏は、珪酸カルシウム系原料に硫
酸を添加し、実質的に流動性のない非スラリー状態で前
記珪酸カルシウム系原料と硫酸とを反応させることによ
って得ることができる(以下、この反応を単に“硫酸化
処理”ということがある)。
Subsequently, gypsum and silica gel are produced by reacting the calcium silicate-based raw material with sulfuric acid. The humidity-controlling gypsum of the present invention can be obtained by adding sulfuric acid to a calcium silicate-based raw material and reacting the calcium silicate-based raw material with sulfuric acid in a non-slurry state having substantially no fluidity (hereinafter, this gypsum can be obtained). The reaction is sometimes simply referred to as "sulfation."

【0019】実質的に流動性のない非スラリー状態と
は、言い換えればスラリー化した湿式状態ではなく、一
般に言う乾式ないし半乾式の状態ということである。湿
式状態を避ける主な理由は、硫酸化処理後の工程で濾過
や乾燥、或いは濾液処理を省くことにある。とくに、珪
酸カルシウム系原料を硫酸化処理して石膏とシリカゲル
を得る際、生成するシリカゲルは比表面積が大きく、微
細であるために濾過性は極めて悪くなり、一般に知られ
ているフィルタープレスや減圧濾過では十分かつ効率的
な濾過は行いにくい。また、濾過できたとしても、シリ
カゲルが多量の水分を吸着するので、濾過ケーキの含水
率が高まり、水分除去のために消費される乾燥エネルギ
ーは多大なものになってしまう。さらに、濾液について
も何らかの中和処理、残査の処理などが必要になり、こ
うした工程も製造プロセスを煩雑にさせる大きな原因と
なる。このような理由によって、実質的に流動性のない
非スラリー状態で硫酸化処理する必要があるのである。
The non-slurry state having substantially no fluidity is not a wet state in which a slurry is formed, but a dry state or a semi-dry state in general. The main reason to avoid the wet state is to omit filtration, drying, or filtrate treatment in the step after the sulfation treatment. In particular, when a calcium silicate-based raw material is sulfated to obtain gypsum and silica gel, the resulting silica gel has a large specific surface area and is very fine, so its filterability is extremely poor. Then, it is difficult to perform sufficient and efficient filtration. Even if filtration is possible, the silica gel adsorbs a large amount of water, so that the water content of the filter cake is increased, and the drying energy consumed for removing water becomes enormous. Further, the filtrate requires some neutralization treatment, residue treatment, and the like, and such a step also becomes a major cause of complicating the production process. For this reason, it is necessary to perform the sulfation treatment in a non-slurry state having substantially no fluidity.

【0020】実質的に流動性のない非スラリー状態で硫
酸化処理する方法は、原料の形態や形状などによって様
々であるが、例えばミキサーを用いて混合する方法が挙
げられる。ミキサーとしては、乾式ないし半乾式状態で
高精度の混合ができるものであればとくに装置を限定せ
ずに利用できる。また、このようなミキサーを用いなく
ても、ボールミル中で粉砕を兼ねながら硫酸化処理する
方法も推奨できる。いずれにしても、目的とする調湿性
石膏の形態や性状にあわせて、これら硫酸化処理の方法
を適正に選択すべきであることは言うまでもない。
The method of performing the sulfation treatment in a non-slurry state having substantially no fluidity varies depending on the form and shape of the raw materials. For example, there is a method of mixing using a mixer. As the mixer, any mixer capable of performing high-precision mixing in a dry or semi-dry state can be used without particular limitation. Further, a method of performing a sulfation treatment while also performing pulverization in a ball mill without using such a mixer can also be recommended. In any case, it goes without saying that these sulfation methods should be appropriately selected in accordance with the desired form and properties of the humidity-controlling gypsum.

【0021】硫酸化処理に用いる硫酸としては、市販の
硫酸溶液はもちろんのこと、金属精錬や酸製造工業から
発生する廃硫酸なども利用できるが、いずれの場合にお
いても、硫酸水溶液の濃度が低すぎると、結果的に硫酸
水溶液の添加量が増し、本発明の必須要素である非スラ
リー状態での硫酸化処理が行い難くなるので好ましくな
い。
As the sulfuric acid used for the sulfation treatment, not only commercially available sulfuric acid solution but also waste sulfuric acid generated from the metal refining and acid manufacturing industries can be used. In any case, the concentration of the sulfuric acid aqueous solution is low. If it is too much, the amount of the sulfuric acid aqueous solution to be added increases as a result, and it becomes difficult to perform the sulfation treatment in a non-slurry state, which is an essential element of the present invention, which is not preferable.

【0022】水の添加量は、実質的に流動性のない非ス
ラリー状態が維持される範囲で、またその発熱量によっ
て適宜設定する必要があるが、例えば珪酸カルシウム原
料の100重量部に対して、水20〜100重量部程度
が挙げられる。
The amount of water to be added must be appropriately set within a range in which a non-slurry state having substantially no fluidity is maintained and depending on the calorific value. For example, the amount of water is based on 100 parts by weight of the calcium silicate raw material. And about 20 to 100 parts by weight of water.

【0023】また、調湿性石膏に硬化性を付与し、後に
石膏硬化体とする場合、石膏硬化体の機械的強度を確保
するために、石膏そのものの純度を高めることも重要で
ある。未反応の珪酸カルシウムが多量に残存していた
り、過剰な硫酸が存在する状態では、十分な機械的強度
は得られない。石膏の純度は添加する硫酸の量に大きく
関係し、具体的には珪酸カルシウム系原料中のCaOの
70〜100モル%の硫酸の添加量が好ましいと言え
る。
In addition, in the case where the curable gypsum is imparted with curability and is later formed into a gypsum cured product, it is also important to increase the purity of the gypsum itself in order to secure the mechanical strength of the cured gypsum product. In a state where a large amount of unreacted calcium silicate remains or an excessive amount of sulfuric acid is present, sufficient mechanical strength cannot be obtained. The purity of the gypsum greatly depends on the amount of sulfuric acid to be added, and specifically, it can be said that the addition amount of sulfuric acid of 70 to 100 mol% of CaO in the calcium silicate-based raw material is preferable.

【0024】上記のような硫酸化処理により生成する石
膏の形態は、二水石膏、半水石膏、III型無水石膏、II
型無水石膏の少なくとも1種以上となり、この形態は硫
酸化処理の条件によって変わるものである。これらの石
膏の形態は、使用目的に応じて適宜選択すればよい。例
えば、石膏の形態が主に二水石膏である場合、得られる
調湿性石膏は硬化性をもたない。このような調湿性石膏
は、吸放湿性能に優れる微細なシリカゲルが含まれてい
るので、粉末状態であれば通気性のある素材で包装する
ことにより各種の調湿材になるし、粒状、或いはペレッ
ト状であればそのまま、或いは包装し、住宅内部或いは
床下などの調湿材とすることができる。さらに、粉末や
粒状物をプレス成形してタイルやブロック、または板状
として使用することもできる。
The form of gypsum produced by the above-mentioned sulfate treatment is gypsum dihydrate, gypsum hemihydrate, type III anhydrous gypsum, II
It becomes at least one or more types of anhydrous gypsum, and this form varies depending on the conditions of the sulfation treatment. The form of these gypsums may be appropriately selected according to the purpose of use. For example, if the form of gypsum is predominantly dihydrate gypsum, the resulting moisture-regulating gypsum will not have curability. Such moisture-regulating gypsum contains fine silica gel that is excellent in moisture absorption and desorption performance, so if it is in a powder state, it can be made into various moisture conditioning materials by packaging with a breathable material, Alternatively, if it is in the form of pellets, it can be used as it is or packaged, and used as a humidity control material inside the house or under the floor. Further, powders and granules can be pressed and used as tiles, blocks, or plates.

【0025】また、調湿性石膏に硬化性を付与する場合
には、二水石膏およびII型無水石膏は水和活性がないの
で、できるだけ低い含有率であるのが望ましい。なお、
できるだけ少ない水分量となるように硫酸水溶液を添加
すると、硫酸化反応に伴う発熱によって、二水石膏から
半水石膏、あるいはIII型無水石膏への脱水反応が促さ
れ、II型無水石膏が生成しにくく、一方、水和活性の無
い二水石膏の残存量も低下するので好ましいといえる。
しかしながら、あまりにも水分量を低下させると、過度
の発熱反応が生じ、水和活性の無いII型無水石膏が生成
してしまうので好ましくない。なお、適性水量は使用す
る珪酸カルシウム原料の性状によって大きく変わり得る
ので、性状をよく把握した上で適正化する必要があるこ
とは言うまでもない。
In order to impart curability to the moisture-regulating gypsum, gypsum dihydrate and type-II anhydrous gypsum do not have hydration activity, so that the content is desirably as low as possible. In addition,
When an aqueous solution of sulfuric acid is added so that the water content becomes as small as possible, the dehydration reaction from gypsum to hemihydrate gypsum or type III anhydrous gypsum is promoted by the heat generated by the sulfation reaction, and type II anhydrous gypsum is produced. On the other hand, it is preferable because the remaining amount of dihydrate gypsum having no hydration activity also decreases.
However, if the water content is too low, an excessively exothermic reaction occurs, and a type II anhydrous gypsum having no hydration activity is generated, which is not preferable. Since the appropriate amount of water can vary greatly depending on the properties of the calcium silicate raw material used, it is needless to say that the properties need to be properly grasped and understood.

【0026】調湿性石膏に硬化性を付与し、これを後に
石膏硬化体にする場合には、調湿性石膏は次の2つの条
件を同時に満たすことが必須である。すなわち:
In the case where the curable gypsum is imparted with curability and is later converted into a gypsum cured product, it is essential that the moisture-regulated gypsum simultaneously satisfies the following two conditions. That is:

【0027】 調湿性石膏の35重量%以上が水和性
石膏から構成される;および 調湿性石膏の軽装容重が0.3〜1.2の範囲にあ
る。なお、本発明でいう軽装容重とは、JIS R61
26に準拠し、一定容積(例えば1cc)に対する重量
(例えばg)の割合であるが、例えば一定容積の容器に
材料を充填する場合、材料にかかる圧力は材料の自重の
みである。
[0027] 35% by weight or more of the humidity control gypsum is composed of hydratable gypsum; and the light weight of the humidity control gypsum is in the range of 0.3 to 1.2. In addition, the light loading capacity in the present invention is JIS R61.
In accordance with No. 26, the ratio of the weight (for example, g) to a certain volume (for example, 1 cc) is used. For example, when filling a container having a certain volume with a material, the pressure applied to the material is only the weight of the material.

【0028】好ましくは、調湿性石膏の40〜70重量
%が水和性石膏から構成されるのがよく、また調湿性石
膏の軽装容重が0.5〜1.0の範囲にあるのがよい。
Preferably, 40 to 70% by weight of the humidity control gypsum is composed of hydratable gypsum, and the light weight of the humidity control gypsum is in the range of 0.5 to 1.0. .

【0029】また本発明においては、硫酸化処理により
得られた調湿性石膏を、さらに焼成処理に施して、二水
石膏の脱水反応を促し、半水石膏およびIII型無水石膏
の割合を増加させることもできる。焼成処理は、生成す
る水和性石膏の量が何らかの理由により制御しにくい場
合、あるいは意図的に水和性石膏の生成量を高めたい場
合に行うのがよい。焼成処理は、例えば温度100〜2
50℃、時間30〜120分程度である。過度な焼成は
II型無水石膏をも生成させる可能性があるので、焼成条
件の設定には十分な配慮が必要である。また本発明にお
いて、必要に応じて焼成処理していない調湿性石膏と、
焼成処理した調湿性石膏とを併用することもできる。
In the present invention, the moisture-controlling gypsum obtained by the sulfation treatment is further subjected to a calcination treatment to promote the dehydration reaction of gypsum dihydrate, thereby increasing the proportion of hemihydrate gypsum and type III anhydrous gypsum. You can also. The baking treatment is preferably performed when the amount of hydratable gypsum to be formed is difficult to control for some reason or when it is desired to intentionally increase the amount of hydratable gypsum. The firing treatment is performed, for example, at a temperature of 100 to 2.
The temperature is 50 ° C. and the time is about 30 to 120 minutes. Excessive firing
Since there is a possibility of producing type II anhydrous gypsum, sufficient consideration must be given to the setting of the firing conditions. Further, in the present invention, a humidity-controlling gypsum that has not been calcined if necessary,
It is also possible to use in combination with the moisture-controlling gypsum subjected to the baking treatment.

【0030】ここで、水和性石膏の生成量を35重量%
以上と規定するのは、最終的に得られる石膏硬化体の機
械的強度を確保するためであり、水和性石膏の生成量が
35重量%未満では、硬化体として使用に耐えうる機械
的強度が得られないので、好ましくない。また必要に応
じて水和性石膏を別に添加して調湿性石膏中の水和性石
膏を調節することもできる。
Here, the amount of hydratable gypsum formed was 35% by weight.
The reason for defining the above is to secure the mechanical strength of the gypsum cured product finally obtained, and when the amount of hydratable gypsum is less than 35% by weight, the mechanical strength that can be used as a cured product is used. Is not obtained, which is not preferable. If necessary, hydratable gypsum can be separately added to adjust the hydratable gypsum in the humidity control gypsum.

【0031】また、軽装容重を0.3〜1.2の範囲に
設定したのは、これも石膏硬化体の機械的強度を確保す
るためである。すなわち、機械的強度を高めるには混練
水量を如何に減らすかが重要であり、そのためには軽装
容重の大きな原料が好ましい。しかしながら、軽装容重
が大き過ぎると、粉体の硬度が高まり、水中での分散性
が悪くなるため、水和反応が十分に進まず、結果的に硬
化体強度を低めてしまう。このようなことから、軽装容
重は0.3〜1.2の範囲になければならないのであ
る。なお、軽装容重の調整は、ハンマーミル、ボールミ
ル等を用いて調湿性石膏を粉砕により簡単に行うことが
できる。また、焼成処理を行った場合、軽装容重の調整
は、焼成前または焼成後のどちらでもよいが、焼成効率
を高めるためには焼成後に粉砕する方が好ましい。
The reason why the light weight is set in the range of 0.3 to 1.2 is also to secure the mechanical strength of the hardened gypsum body. That is, it is important to reduce the amount of kneading water in order to increase the mechanical strength. For this purpose, a raw material having a large light loading capacity is preferable. However, if the light weight is too large, the hardness of the powder increases, and the dispersibility in water deteriorates. Therefore, the hydration reaction does not proceed sufficiently, and as a result, the strength of the cured product decreases. For this reason, the light loading capacity must be in the range of 0.3 to 1.2. The adjustment of the light weight can be easily performed by pulverizing the humidity-controlling gypsum using a hammer mill, a ball mill or the like. When the baking treatment is performed, the light weight may be adjusted before or after the baking, but it is preferable to pulverize after the baking in order to increase the baking efficiency.

【0032】このようにして得られる硬化性を有する調
湿性石膏は、水とともに混練し、水和・硬化させ、所望
の形状の石膏硬化体にすることができる。石膏硬化体の
種類は、ブロック、ボード、タイルなどがあり、使用目
的に応じてこれらは適時選択すればよいが、内装建材と
して使用するならば、施工のしやすさ等からみてボード
が好ましい。石膏硬化体の製造方法は、流し込み成形
法、プレス成形法など公知の方法が使用できるが、本発
明においては、安価な石膏硬化体の提供を主眼としてい
るので、この目的を達成するためには流し込み成形法が
最も推奨できる成形方法と言える。流し込み成形法によ
る石膏硬化体の調整は、調湿性石膏と水とを混合したス
ラリーを、製造ラインの原紙上に流し、所望の厚さに均
した後、硬化させることにより行うことができる。
The curable moisture-controlling gypsum thus obtained is kneaded with water, hydrated and cured to obtain a cured gypsum of a desired shape. The type of the gypsum cured body includes a block, a board, a tile, and the like, which may be appropriately selected according to the purpose of use. However, when used as an interior building material, a board is preferable in view of ease of construction and the like. Known methods such as a casting method and a press molding method can be used for the production method of the gypsum cured body, but in the present invention, since the main purpose is to provide an inexpensive gypsum cured body, in order to achieve this object, Cast molding is the most recommended molding method. The adjustment of the gypsum cured body by the casting method can be performed by flowing a slurry obtained by mixing a moisture-controlling gypsum and water on a base paper of a production line, making the slurry have a desired thickness, and then curing.

【0033】さらに石膏硬化体の強度改善として、ガラ
ス繊維、金属繊維などの無機繊維やパルプ繊維、ポリプ
ロビレン繊維、ナイロン繊維、ビニロン繊維などの有機
繊維の添加、またスラリーの特性や石膏硬化体の物性改
善として減水剤、糊剤、凝結遅延剤などの混和剤の添加
が可能である。
In order to further improve the strength of the cured gypsum, addition of inorganic fibers such as glass fiber and metal fiber and organic fibers such as pulp fiber, polypropylene fiber, nylon fiber and vinylon fiber, properties of slurry and physical properties of the cured gypsum As an improvement, it is possible to add an admixture such as a water reducing agent, a sizing agent and a setting retarder.

【0034】さらにまた、石膏硬化体のpHを用途に応
じて調節することもできる。この調節は、珪酸カルシウ
ム系原料中のCaO分に対して加減した量の硫酸を導入
するか、pH調節剤、好適にはアルカリのカルシウム塩
を導入することにより簡単に行うことができ、石膏硬化
体を例えばpH4〜8に調節することができる。
Furthermore, the pH of the gypsum cured product can be adjusted according to the application. This adjustment can be easily performed by introducing sulfuric acid in an amount adjusted to the CaO content in the calcium silicate-based raw material or by introducing a pH adjuster, preferably an alkali calcium salt. The body can be adjusted to, for example, pH 4-8.

【0035】本発明の石膏硬化体は、強度に優れ、製造
が容易であり、しかも安価であることから、各種建築材
料に応用が十分可能である。
The cured gypsum body of the present invention is excellent in strength, easy to manufacture, and inexpensive, so that it can be sufficiently applied to various building materials.

【0036】[0036]

【実施例】以下、本発明を実施例および比較例により具
体的に説明するが、本発明はこれらの例によって制限さ
れるものではない。
EXAMPLES Hereinafter, the present invention will be described specifically with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.

【0037】1.硫酸化処理方法 実施例および比較例で使用した原料を下記に示す。 珪酸カルシウム系原料: 小野田エー・エル・シー
(株)製の軽量気泡コンクリート(以下ALCと略)を
2mmアンダーに粉砕後、乾燥して使用した。なお、化
学分析によるとCaO含有率25.2重量%、SiO2
含有率54.7重量%であり、鉱物的にはトバモライ
ト、珪石を主成分とする珪酸カルシウム化合物であっ
た。 硫酸: 関東化学(株)試薬一級(純度:95重量%)
を用い、所定の硫酸濃度となるように水道水で希釈し
て、硫酸水溶液を調製した。 硫酸化処理方法は次のようにして行った。ALCの粉砕
物2000gを、内容積20リットルのヘンシェルミキ
サー(三井三池化工機(株)製)に投入し、撹拌速度7
40r.p.m.で撹拌しながら、所定の硫酸/CaO
モル%となる硫酸水溶液を添加し、硫酸化処理を行っ
た。
1. Sulfation treatment method Raw materials used in Examples and Comparative Examples are shown below. Calcium silicate-based raw material: Light-weight cellular concrete (hereinafter abbreviated as ALC) manufactured by Onoda ALC Co., Ltd. was ground to 2 mm under, dried and used. According to still chemical analysis CaO content 25.2 wt%, SiO 2
The content was 54.7% by weight. Minerally, it was a calcium silicate compound composed mainly of tobermorite and silica stone. Sulfuric acid: Kanto Chemical Co., Ltd. reagent first class (purity: 95% by weight)
And diluted with tap water to a predetermined sulfuric acid concentration to prepare a sulfuric acid aqueous solution. The sulfation treatment was performed as follows. 2000 g of the pulverized ALC is put into a 20-liter Henschel mixer (manufactured by Mitsui Miike Kakoki Co., Ltd.) and the stirring speed is 7
40r. p. m. While stirring with a predetermined sulfuric acid / CaO
An aqueous solution of sulfuric acid in an amount of mol% was added to perform a sulfation treatment.

【0038】2.石膏硬化体の作製方法 (1)原料 以下の硫酸化処理物及び硫酸化焼成処理物を原料とし
た。 上記1.に記載の硫酸化処理物 上記1.の硫酸化処理物を150℃で15時間焼成
し、20℃、相対湿度60%中で24時間養生した、硫
酸化焼成処理物。 (2)石膏硬化体の作製方法 まず、上記の硫酸化処理物および上記の硫酸化焼成
処理物を、それぞれ単独で、あるいは両者の混合物に水
を加え混練し、スラリーとした。所定の練和を行ったス
ラリーをφ=5cm、h=5cmのパイプコーンに充填
し、静かに引き上げ、この時のフロー値が12cmとな
る水比を求めた。その後、この水比で混練したスラリー
を2×2×8(cm)の型枠に流し込み、水和・硬化さ
せ、45℃で乾燥して、石膏硬化体とした。
2. Production method of hardened gypsum (1) Raw materials The following sulfated products and sulfated baked products were used as raw materials. The above 1. The sulfated product described in 1 above. The sulphated product was calcined at 150 ° C. for 15 hours and cured at 20 ° C. and a relative humidity of 60% for 24 hours. (2) Method for Producing a Hardened Gypsum First, the above-mentioned sulfated product and the above-mentioned sulfated and calcined product were kneaded by adding water to each of them alone or a mixture of both, to obtain a slurry. The slurry that had been subjected to the predetermined kneading was filled into a pipe cone of φ = 5 cm and h = 5 cm, and was gently pulled up. The water ratio at which the flow value at this time was 12 cm was determined. Thereafter, the slurry kneaded at this water ratio was poured into a 2 × 2 × 8 (cm) mold, hydrated and hardened, and dried at 45 ° C. to obtain a gypsum hardened body.

【0039】3.評価方法 得られた調湿性石膏および石膏硬化体の評価は、次の方
法で行った。また、比較例の評価も同様に行った。 (1)組成の同定:X線回折装置RINT1000
((株)リガク社製)を用い、粉末回折法により、45
℃で乾燥した硫酸化処理物と硫酸化焼成処理物中の石膏
の鉱物組成を同定した。 (2)水和性石膏の含有率:硫酸化処理物または硫酸化
焼成処理物をX線回折分析し、含まれる半水石膏および
III型無水石膏のピーク強度から外挿法により算出し
た。 (3)軽装容重:硫酸化焼成処理物の軽装容重は、39
7.5ccのステンレス製のカップを用いて測定を行っ
た。 (4)曲げ強度:島津オートグラフAGS−1000B
(島津製作所製)を用い、スパンを6cmとし、硬化体
の曲げ強度の測定を行った。 (5)吸湿率:45℃で絶乾にした調湿性石膏または石
膏硬化体を20℃相対湿度93%雰囲気中に平衡となる
まで放置し、重量変化から吸湿率を算出した。 (6)吸湿量:(5)の測定方法で求めた吸湿率に硬化
体の比重を乗じ、算出した。
3. Evaluation method The humidity control gypsum and the cured gypsum obtained were evaluated by the following methods. The evaluation of the comparative example was also performed in the same manner. (1) Composition identification: X-ray diffractometer RINT1000
(Manufactured by Rigaku Co., Ltd.) using a powder diffraction method.
The mineral composition of gypsum in the sulfated product dried at ℃ and the sulfated calcined product was identified. (2) Content of hydratable gypsum: X-ray diffraction analysis of a sulfated product or a sulfated calcined product, the contained hemihydrate gypsum and
It was calculated from the peak intensity of type III anhydrous gypsum by extrapolation. (3) Light loading weight: The light loading weight of the sulfated and calcined product is 39.
The measurement was performed using a 7.5 cc stainless steel cup. (4) Flexural strength: Shimadzu Autograph AGS-1000B
(Shimadzu Corporation), the span was set to 6 cm, and the bending strength of the cured product was measured. (5) Moisture absorption: The moisture-controllable gypsum or the gypsum cured product dried at 45 ° C. was allowed to stand in an atmosphere of 20 ° C. and a relative humidity of 93% until equilibrium, and the moisture absorption was calculated from the change in weight. (6) Moisture absorption: Calculated by multiplying the moisture absorption determined by the method of (5) by the specific gravity of the cured product.

【0040】[実施例1〜2および比較例1〜2]下記
表1に示す配合で硫酸化処理し(実施例は非スラリー状
態、比較例はスラリー状態で硫酸化処理)、得られた硫
酸化処理物中の石膏の鉱物組成の同定、吸湿率の測定、
硫酸化処理物の形状の観察を行った。なお、ここでは未
反応物(珪酸カルシウム原料)が残存しないよう、実施
例、比較例ともに硫酸水溶液の添加量は、硫酸/CaO
モル%が100%となるように調整した。得られた結果
を併せて表1に示す。
[Examples 1 and 2 and Comparative Examples 1 and 2] Sulfurization treatment was carried out according to the formulation shown in Table 1 below (Examples were in a non-slurry state, Comparative Examples were in a slurry state). Identification of mineral composition of gypsum in hydrolyzate, measurement of moisture absorption,
The shape of the sulfated product was observed. Here, the amount of the aqueous sulfuric acid solution was set to sulfuric acid / CaO 2 in both the examples and comparative examples so that unreacted substances (calcium silicate raw material) did not remain.
It adjusted so that mol% might be set to 100%. Table 1 also shows the obtained results.

【0041】[0041]

【表1】 [Table 1]

【0042】先ず、実施例1、2における調湿性石膏は
非スラリー状態で硫酸化処理を行った結果、その処理物
は見掛け上、乾燥した粉末状を呈した。このため、この
処理物は何ら乾燥作業を施すことなく、通気性のある素
材で包装することにより調湿材として使用することがで
きた。なお、処理物には石膏相とシリカゲル相の分離は
見られず、目視上、均質な組成であると判断された。一
方、比較例1、2では、スラリー状態で硫酸化処理を行
った結果、その処理物には大量の水が含有されており、
固形分を採取するには、濾過、乾燥が必要となった。ま
た、実際の濾過は、濾過効率の高い減圧濾過を採用した
にも関わらず、かなりの長時間を要した。これは処理物
中のシリカゲルが非常に微細なためと考えられた。ま
た、乾燥にもかなりの長時間を要し、乾燥物は石膏とシ
リカゲルが分離した状態であり、目視上不均一であっ
た。このように、本発明によれば実質的に流動性の無い
非スラリー状態で硫酸化処理を行うために、均質かつ経
済的に有用な調湿性石膏が提供される。
First, the moisture-controlling gypsum in Examples 1 and 2 was subjected to a sulfation treatment in a non-slurry state, and as a result, the treated product appeared to be a dried powder in appearance. For this reason, this processed product could be used as a humidity control material by packaging it with a breathable material without performing any drying operation. Note that no gypsum phase and silica gel phase were separated in the treated product, and the composition was visually judged to be homogeneous. On the other hand, in Comparative Examples 1 and 2, as a result of performing the sulfation treatment in the slurry state, the treated product contains a large amount of water,
Filtration and drying were required to collect the solids. In addition, the actual filtration took a considerably long time in spite of employing vacuum filtration having high filtration efficiency. This was thought to be because the silica gel in the processed product was very fine. In addition, the drying took a considerably long time, and the dried product was in a state in which gypsum and silica gel were separated, and were visually nonuniform. As described above, according to the present invention, since the sulfation treatment is performed in a non-slurry state having substantially no fluidity, a homogeneous and economically useful moisture-controlling gypsum is provided.

【0043】[実施例3〜4および比較例3〜4]下記
表2に示す配合で硫酸化処理後、焼成・養生した硫酸化
焼成処理物中の石膏の分析、軽装容重の測定および作製
した硬化体の特性評価を行った。なお、軽装容重の測定
と硬化体の作製は、ハンマーミルで2mmアンダーに粉
砕した硫酸化焼成処理物を使用して行った。得られた結
果を表2に併せて示す。
[Examples 3 and 4 and Comparative Examples 3 and 4] Analysis of gypsum, measurement of light loading capacity and preparation of sulfated and calcined products after sulphation treatment with the composition shown in Table 2 below were carried out. The properties of the cured product were evaluated. The measurement of the light loading capacity and the production of the cured product were performed using a sulfated and calcined product which was pulverized to 2 mm under with a hammer mill. Table 2 also shows the obtained results.

【0044】[0044]

【表2】 [Table 2]

【0045】実施例3、4では、水和性石膏が35重量
%以上含有するように硫酸化処理と焼成処理を行った。
一方、硫酸化処理後に焼成処理したものの水和性石膏の
含有率が35重量%未満となる条件として、比較例3で
は、未反応の珪酸カルシウムが残存する条件、また比較
例4は、硫酸が過剰となる条件で硫酸化処理を行った。
本結果からは、本発明による石膏硬化体は、調湿性に優
れると同時に曲げ強度が著しく高いことが判る。一方、
比較例3、4では、水和性石膏が少なく、調湿性石膏硬
化体の強度は低いため、建材として使用するには不適切
と判断された。このことにより、本発明による石膏硬化
体では、水和性石膏を35重量%以上含有させたことに
より十分な機械的強度が確保され、調湿性を具備した硬
化体を提供できる。
In Examples 3 and 4, the sulphation treatment and the calcination treatment were performed so that the hydratable gypsum was contained in an amount of 35% by weight or more.
On the other hand, in Comparative Example 3, unreacted calcium silicate remained, and in Comparative Example 4, sulfuric acid was used as a condition that the content of hydratable gypsum was less than 35% by weight after baking treatment after sulfation treatment. Sulfation was performed under excessive conditions.
From these results, it can be seen that the cured gypsum body of the present invention is excellent in humidity control and has extremely high bending strength. on the other hand,
In Comparative Examples 3 and 4, since the amount of hydratable gypsum was small and the strength of the moisture-controllable gypsum cured product was low, it was determined to be inappropriate for use as a building material. Thus, in the gypsum cured product according to the present invention, sufficient mechanical strength is ensured by including 35% by weight or more of hydratable gypsum, and a cured product having humidity control can be provided.

【0046】[実施例5〜6および比較例5〜6]下記
表3に示す配合で硫酸化処理後、焼成・養生した硫酸化
焼成処理物中の石膏の分析、軽装容重の測定および作製
した硬化体の特性評価を行った。次に硫酸化焼成処理物
について、それぞれ軽装容重を変化させ、石膏硬化体を
作製した。得られた結果を表3に併せて示す。
[Examples 5 to 6 and Comparative Examples 5 to 6] Analysis of gypsum in sulfated and calcined products which had been subjected to sulfation treatment with the composition shown in Table 3 below, and calcined and cured, and measured and prepared for light weight. The properties of the cured product were evaluated. Next, with respect to the sulfated and calcined products, the light loading weight was changed to prepare a gypsum cured product. Table 3 also shows the obtained results.

【0047】[0047]

【表3】 [Table 3]

【0048】先ず、実施例5はハンマーミルで1mmア
ンダーに粉砕して軽装容重を0.46としたものを、実
施例6はハンマーミルで2.5mmアンダーに粉砕して
軽装容重を0.92としたものをそれぞれ用いて硬化体
を作製した。また、比較例5はハンマーミルで0.5m
mアンダーに粉砕して軽装容重を0.19としたもの
を、比較例6は粉砕を行わず軽装容重を1.34とした
ものをそれぞれ用いて硬化体を作製した。表3の結果か
ら分かるように、同一の処理条件で得られる硫酸化焼成
処理物においても、軽装容重が変化すると混練に必要な
水量も変化し、硬化体の強度もこれに依存することが分
かる。特に、実施例5、6のように軽装容重を0.3〜
1.2の範囲にすることにより、少ない水量で混練がで
き、強度の大きな硬化体を得ることができた。一方、軽
装容重が0.3未満の比較例5では、混練に必要な水量
が大きくなり、硬化体の強度は小さくなった。さらに軽
装容重が大きい比較例6は、粉体の硬度が高く、水中で
の分散性が悪くなり、十分な水和反応が進まないため、
硬化体の曲げ強度は小さくなった。これらのことから、
本発明では、軽装容重を特定することで、調湿性能と強
度特性が優れた石膏硬化体が提供できることが確認され
た。
First, Example 5 was crushed by a hammer mill to 1 mm under to make the light weight 0.46, and Example 6 was crushed by a hammer mill to 2.5 mm under and the light weight to 0.92. A cured product was prepared using each of the above. Comparative Example 5 was a hammer mill of 0.5 m.
A cured product was prepared by using a material having a light loading capacity of 0.19 by pulverizing the powder to m-under, and using a material having a light loading capacity of 1.34 without performing pulverization in Comparative Example 6. As can be seen from the results in Table 3, even in the sulfated and calcined product obtained under the same treatment conditions, when the light loading capacity changes, the amount of water necessary for kneading also changes, and the strength of the cured product also depends on this. . Particularly, as in the case of the fifth and sixth embodiments, the light loading capacity is 0.3 to
By setting the ratio in the range of 1.2, kneading was possible with a small amount of water, and a cured product having high strength was obtained. On the other hand, in Comparative Example 5 in which the light weight was less than 0.3, the amount of water required for kneading was large, and the strength of the cured product was small. Comparative Example 6, which has a larger light weight, has a high powder hardness, poor dispersibility in water, and does not proceed with a sufficient hydration reaction.
The bending strength of the cured product was reduced. from these things,
In the present invention, it has been confirmed that by specifying the light loading capacity, it is possible to provide a cured gypsum body having excellent humidity control performance and strength properties.

【0049】[0049]

【発明の効果】本発明によれば、調湿性能に優れ、また
その製造プロセスが煩雑ではなく、容易に且つ安価に得
ることができる調湿性石膏、その製造方法および石膏硬
化体が提供される。
According to the present invention, there is provided a moisture-regulating gypsum which is excellent in humidity control performance, can be easily and inexpensively obtained without a complicated production process, a method for producing the same, and a cured gypsum product. .

───────────────────────────────────────────────────── フロントページの続き (72)発明者 永田 憲史 千葉県佐倉市大作二丁目四番二号 株式会 社建材テクノ研究所内 ──────────────────────────────────────────────────の Continuing from the front page (72) Inventor Norifumi Nagata 2-4-2-4 Daisaku, Sakura City, Chiba Pref.

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 珪酸カルシウム系原料に硫酸を添加し、
実質的に流動性のない非スラリー状態で前記珪酸カルシ
ウム系原料と硫酸とを反応させて得られた調湿性石膏。
1. A method for adding sulfuric acid to a calcium silicate-based raw material,
A moisture-controlling gypsum obtained by reacting the calcium silicate-based raw material with sulfuric acid in a non-slurry state having substantially no fluidity.
【請求項2】 珪酸カルシウム系原料に硫酸を添加し、
実質的に流動性のない非スラリー状態で前記珪酸カルシ
ウム系原料と硫酸とを反応させることを特徴とする調湿
性石膏の製造方法。
2. Addition of sulfuric acid to a calcium silicate-based raw material,
A method for producing a moisture-controlling gypsum, comprising reacting the calcium silicate-based raw material with sulfuric acid in a non-slurry state having substantially no fluidity.
【請求項3】 珪酸カルシウム系原料と硫酸とを反応さ
せて得られる調湿性石膏において、前記調湿性石膏の3
5重量%以上が水和性石膏から構成され、且つ前記調湿
性石膏の軽装容重が0.3〜1.2の範囲にあることを
特徴とする硬化性を有する調湿性石膏。
3. A moisture-controlling gypsum obtained by reacting a calcium silicate-based raw material with sulfuric acid, wherein
A moisture-controlling gypsum having curability, characterized in that 5% by weight or more is composed of hydratable gypsum, and the light weight of the humidity-controlling gypsum is in the range of 0.3 to 1.2.
【請求項4】 珪酸カルシウム系原料と硫酸とを反応さ
せるステップを備えた、硬化性を有する調湿性石膏の製
造方法において、珪酸カルシウム系原料と硫酸との反応
が、実質的に流動性のない非スラリー状態で行われ、前
記調湿性石膏に含まれる水和性石膏の含量が35重量%
以上に調節され、且つ前記調湿性石膏の軽装容重が0.
3〜1.2の範囲に調節されることを特徴とする調湿性
石膏の製造方法。
4. A method for producing a curable, moisture-controlling gypsum comprising a step of reacting a calcium silicate-based raw material with sulfuric acid, wherein the reaction between the calcium silicate-based raw material and sulfuric acid has substantially no fluidity. It is carried out in a non-slurry state, and the content of hydratable gypsum contained in the humidity control gypsum is 35% by weight.
Adjusted as described above, and the light weight of the humidity control gypsum is 0.
A method for producing a humidity-controlling gypsum, which is adjusted to a range of 3 to 1.2.
【請求項5】 調湿性石膏に含まれる水和性石膏の含量
の調節を、調湿性石膏の焼成処理により行う請求項4に
記載の製造方法。
5. The production method according to claim 4, wherein the content of the hydratable gypsum contained in the humidity control gypsum is adjusted by a baking treatment of the humidity control gypsum.
【請求項6】 請求項3に記載の調湿性石膏に、水を配
合し混練し硬化させて得られる石膏硬化体。
6. A gypsum cured product obtained by mixing, kneading and curing water with the moisture-regulating gypsum according to claim 3.
【請求項7】 硬化体のpHが4〜8の間にある請求項
6に記載の石膏硬化体。
7. The gypsum cured product according to claim 6, wherein the pH of the cured product is between 4 and 8.
【請求項8】 請求項6または7に記載の石膏硬化体を
用いてなる建築材料。
8. A building material using the gypsum cured product according to claim 6 or 7.
JP30891497A 1997-11-11 1997-11-11 Humidity control plaster, method for producing the same, and cured gypsum Expired - Fee Related JP4197363B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016138006A (en) * 2015-01-26 2016-08-04 住友大阪セメント株式会社 Method for producing anhydrous gypsum

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016138006A (en) * 2015-01-26 2016-08-04 住友大阪セメント株式会社 Method for producing anhydrous gypsum

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