JPH1112853A - Oil agent for carbon fiber precursor - Google Patents

Oil agent for carbon fiber precursor

Info

Publication number
JPH1112853A
JPH1112853A JP16425197A JP16425197A JPH1112853A JP H1112853 A JPH1112853 A JP H1112853A JP 16425197 A JP16425197 A JP 16425197A JP 16425197 A JP16425197 A JP 16425197A JP H1112853 A JPH1112853 A JP H1112853A
Authority
JP
Japan
Prior art keywords
group
carbon fiber
oil agent
formula
fiber precursor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16425197A
Other languages
Japanese (ja)
Other versions
JP3945549B2 (en
Inventor
Yoshito Osawa
芳人 大沢
Satoshi Kuwata
敏 桑田
Masaki Tanaka
正喜 田中
Tomoyuki Kotani
知之 小谷
Yoshitaka Kageyama
義隆 景山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shin Etsu Chemical Co Ltd
Mitsubishi Rayon Co Ltd
Original Assignee
Shin Etsu Chemical Co Ltd
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Etsu Chemical Co Ltd, Mitsubishi Rayon Co Ltd filed Critical Shin Etsu Chemical Co Ltd
Priority to JP16425197A priority Critical patent/JP3945549B2/en
Publication of JPH1112853A publication Critical patent/JPH1112853A/en
Application granted granted Critical
Publication of JP3945549B2 publication Critical patent/JP3945549B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Inorganic Fibers (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain an oil agent for a carbon fiber precursor excellent in process passableness and heat resistance without causing fusion among single filaments and any fuzz present therein by emulsifying and dispersing a specific amino-modified silicone and a specified nonionic surfactant and an antioxidant in a specific proportion in water. SOLUTION: This oil agent is obtained by emulsifying and dispersing (A) an amino-modified silicone represented by the formula R is a 1-20C alkyl or a 6-20C aryl; X is Q-(NH-Q')p -NH2 [Q and Q' are each a 1-10C bivalent hydrocarbon; (p) is 0-2]; Y is X, R, a 1-5C alkoxy or hydroxyl group; (m) is 10-10,000; (n) is 0-100}, (B) 0.01-20 wt.% (based on the component A) of an antioxidant such as an aromatic amino group-containing organopolysiloxane and (C) 5-100 wt.% (based on the component A) of a nonionic surfactant having 6-16 HLB such as a polyoxyethylene alkyl ether or a polyoxyethylene alkylphenyl ether in water.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、品質及び物性の優
れた炭素繊維を製造するのに好適な、耐熱性の良好な炭
素繊維前駆体用油剤に関する。
[0001] The present invention relates to an oil agent for a carbon fiber precursor having good heat resistance and suitable for producing carbon fiber having excellent quality and physical properties.

【0002】[0002]

【従来の技術】炭素繊維の製造は前駆体繊維を酸化性雰
囲気中で 200〜 400℃で加熱処理することにより耐炎性
繊維に転換する耐炎化工程、それに引き続いて少なくと
も 1,000℃の不活性雰囲気中で炭素化を行ういわゆる炭
素化工程などからなる方法で、従来から行われている。
上記耐炎化工程において単繊維間融着が発生し、焼成が
不均一になったり、毛羽や糸切れといった障害が発生す
る。この融着を回避するためには、耐炎化前の炭素繊維
前駆体に付与する油剤の選択が重要なことが知られてお
り、多くの油剤が紹介されている。例えば良好な耐熱性
を有し、単繊維間融着を効果的に抑えることから特開平
5-140821号公報に開示されているシリコーン系油剤が、
炭素繊維前駆体用油剤として広く使用されている。
2. Description of the Related Art Carbon fiber is produced by a flame-proofing process in which a precursor fiber is converted into a flame-resistant fiber by heating at 200 to 400 ° C. in an oxidizing atmosphere, and subsequently in an inert atmosphere at least at 1,000 ° C. This is a method including a so-called carbonization step for performing carbonization by a conventional method.
In the above-mentioned flame-proofing step, fusion between the single fibers occurs, and the firing becomes uneven, and troubles such as fluff and yarn breakage occur. It is known that in order to avoid this fusion, it is important to select an oil agent to be imparted to the carbon fiber precursor before flame resistance, and many oil agents have been introduced. For example, it has good heat resistance and effectively suppresses fusion between single fibers.
The silicone oil disclosed in 5-140821 gazette,
It is widely used as an oil agent for carbon fiber precursors.

【0003】しかし炭素繊維前駆体用油剤には、耐炎化
工程において単繊維間融着がないことが必要なばかりで
なく、該炭素繊維前駆体繊維自身に融着がなく、実質的
に毛羽を発生させないことも必要である。例えば、炭素
繊維前駆体の紡糸工程に用いられる油剤には、紡糸ノズ
ルから吐出された糸条を凝固浴中で凝固させ、水洗、も
しくは、延伸−水洗した水膨潤状態の脆弱な繊維を乾
燥、加熱して緻密化する乾燥工程において、単繊維間相
互の融着を防止して、均一で緻密な繊維構造を形成せし
め、工程通過性の良好な繊維を与える性能が要求される
が、シリコーン系油剤は加熱処理したときにゲル化しや
すく、前記乾燥工程において、ゲル化したシリコーン系
油剤が、毛羽、糸切れを誘発することがあるので、炭素
繊維前駆体用油剤としてシリコーン系油剤を使用する場
合は、耐熱性が高く、ゲル化しにくいことが必要であ
る。一般に耐炎化工程においてシリコーン系油剤の分解
物である酸化珪素等が生成し、耐炎化炉壁や排ガス処理
ラインに堆積し、操業性の低下をもたらすため、上記性
能に加えて炭素繊維前駆体用油剤に対しては、耐炎化工
程での分解物量が少ないことが要求される。しかし、以
上のような性能を全て満足する炭素繊維前駆体用油剤
は、これまでに報告されていない。
[0003] However, the oil agent for the carbon fiber precursor not only needs to have no fusion between the single fibers in the flame-proofing step, but also has no fusion to the carbon fiber precursor fiber itself and has substantially fuzz. It is also necessary that they do not occur. For example, in the oil agent used in the carbon fiber precursor spinning step, the yarn discharged from the spinning nozzle is coagulated in a coagulation bath, and washed or stretched. In the drying step of heating and densifying, it is required to prevent fusion between the single fibers to form a uniform and dense fiber structure, and to provide fibers having good processability. When a silicone oil is used as an oil for a carbon fiber precursor, the oil is liable to gel when heated, and the gelled silicone oil may cause fluff and thread breakage in the drying step. Is required to have high heat resistance and to be hardly gelled. In general, silicon oxide, which is a decomposition product of a silicone oil agent, is generated in the oxidization process, and is deposited on the oxidization furnace wall and the exhaust gas treatment line, resulting in a decrease in operability. Oil agents are required to have a small amount of decomposition products in the flame-proofing step. However, no oil agent for a carbon fiber precursor satisfying all of the above performances has been reported so far.

【0004】[0004]

【発明が解決しようとする課題】本発明の目的は、炭素
繊維前駆体の段階で単糸間融着がなく、毛羽が実質的に
存在せず、耐炎化工程での前駆体繊維の毛羽、糸切れ及
び単糸間融着を効果的に抑え、且つ耐炎化工程でのシリ
コーン分解物の生成量を抑えることにより耐炎化工程で
の工程通過性が著しく改善された、炭素繊維前駆体用油
剤を提供することにある。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a carbon fiber precursor in which there is no fusion between single yarns, there is substantially no fluff, and the fluff of the precursor fiber in the oxidization-resistant step. An oil agent for a carbon fiber precursor, in which yarn breakage and fusion between single yarns are effectively suppressed, and the processability in the oxidization process is significantly improved by suppressing the amount of silicone decomposition products generated in the oxidization process. Is to provide.

【0005】[0005]

【課題を解決するための手段】発明者らは、特定のアミ
ノ変性シリコーンに特定の酸化防止剤及び界面活性剤を
添加することにより、アミノ変性シリコーン混合物のゲ
ル化温度が格段に向上し、炭素繊維前駆体の段階で単糸
間融着がなく、毛羽が実質的に存在せず、また耐炎化工
程での前駆体繊維の毛羽、糸切れ及び単糸間融着を効果
的に抑え、耐炎化工程でのシリコーン分解物の生成量を
抑えることにより耐炎化工程における工程通過性が著し
く改善されることを見出し、本発明を完成した。
Means for Solving the Problems The inventors of the present invention have found that the addition of a specific antioxidant and a surfactant to a specific amino-modified silicone significantly improves the gelation temperature of the amino-modified silicone mixture and reduces the carbonation of the mixture. There is no fusion between the single yarns at the stage of the fiber precursor, there is substantially no fluff, and the fluff, breakage of the precursor fibers and the fusion between the single yarns in the flameproofing process are effectively suppressed, and the flame resistance It has been found that by suppressing the amount of silicone decomposition products generated in the oxidizing step, the processability in the oxidizing step is significantly improved, and the present invention has been completed.

【0006】即ち本発明の要旨は、下記(A)〜(C)
成分を水中に乳化分散してなる耐熱性アミノ変性シリコ
ーン混合物からなる炭素繊維前駆体用油剤にある。 (A)下記一般式(化1)で示されるアミノ変性シリコ
ーン、
That is, the gist of the present invention is the following (A) to (C)
An oil agent for a carbon fiber precursor comprising a heat-resistant amino-modified silicone mixture obtained by emulsifying and dispersing components in water. (A) an amino-modified silicone represented by the following general formula (Formula 1),

【化5】 [式中、Rは同一または異種の炭素数1〜20のアルキル
基または炭素数6〜20のアリール基、Xは一般式 -Q-(N
H-Q')p-NH2で表され、Q及びQ’は同一または異種の炭
素数1〜10の2価炭化水素基であり、YはX、R、炭素
数1〜5のアルコキシ基、水酸基のいずれかであり、p
は0、1、2のいずれかである。また10≦m≦10,000、
0≦n≦100 である。] (B)酸化防止剤 (A)の0.01〜20重量%、 (C)HLB6〜16の非イオン性界面活性剤 (A)の5〜 100重量%。 上記(C)成分としてはポリオキシエチレンアルキルエ
ーテル及びまたはポリオキシエチレンアルキルフェニル
エーテルなどが挙げられる。上記(B)成分としては芳
香族アミノ基含有オルガノポリシロキサンなどが挙げら
れるが、特に好ましいものは下記一般式(化6)で示さ
れる芳香族アミノ基含有オルガノポリシロキサンであ
る。
Embedded image [Wherein, R represents the same or different alkyl groups having 1 to 20 carbon atoms or aryl groups having 6 to 20 carbon atoms, and X represents a general formula -Q- (N
H—Q ′) p —NH 2 , where Q and Q ′ are the same or different and are divalent hydrocarbon groups having 1 to 10 carbon atoms, and Y is X, R, an alkoxy group having 1 to 5 carbon atoms. , A hydroxyl group, and p
Is 0, 1, or 2. Also, 10 ≦ m ≦ 10,000,
0 ≦ n ≦ 100. (B) 0.01-20% by weight of antioxidant (A), (C) 5-100% by weight of nonionic surfactant of HLB 6-16 (A). Examples of the component (C) include polyoxyethylene alkyl ether and / or polyoxyethylene alkyl phenyl ether. Examples of the component (B) include an aromatic amino group-containing organopolysiloxane, and particularly preferred is an aromatic amino group-containing organopolysiloxane represented by the following general formula (Formula 6).

【化6】 [式中、R’は同一または異種の炭素数1〜20のアルキ
ル基または炭素数6〜20のアリール基であり、ZはR’
または-O-Ph-NH-Ph 、-O-Ph-NH-Ph-NH-Ph 、下記式(化
7)および(化8)で示される基から選択される1価の
芳香族アミノ基である。さらにq、rは1≦q≦50、0
≦r≦10であるが、分子中に少なくとも1個以上の芳香
族アミノ基を有する必要があることからr=0の場合に
式中のZの少なくとも一方は上記の1価芳香族アミノ基
である。]
Embedded image [Wherein, R ′ is the same or different alkyl group having 1 to 20 carbon atoms or aryl group having 6 to 20 carbon atoms, and Z is R ′
Or a monovalent aromatic amino group selected from -O-Ph-NH-Ph, -O-Ph-NH-Ph-NH-Ph, and groups represented by the following formulas (7) and (8): is there. Further, q and r are 1 ≦ q ≦ 50, 0
≦ r ≦ 10, but it is necessary to have at least one or more aromatic amino groups in the molecule. Therefore, when r = 0, at least one of Z in the formula is a monovalent aromatic amino group as described above. is there. ]

【化7】 Embedded image

【化8】 Embedded image

【0007】[0007]

【発明の実施の形態】以下に本発明を詳細に説明する。
本発明における(A)成分の一般式(化1)において式
中のRは同一または異種の炭素数1〜20のアルキル基又
は炭素数6〜20のアリール基であり、具体的にはメチル
基、エチル基、プロピル基、ブチル基、ペンチル基、ヘ
キシル基、ヘプチル基、オクチル基、ノニル基、デシル
基、テトラデシル基、オクタデシル基、フェニル基、ト
リル基、ナフチル基等あるいはこれらの炭素原子に結合
した水素原子の一部または全部をハロゲン原子、水酸基
などで置換した1価の炭化水素基などが挙げられるが、
好ましくはメチル基である。Xは一般式 -Q-(NH-Q')p-N
H2で表されるアミノ基であり、Q及びQ’は同一または
異種の炭素数1〜10の2価炭化水素基であり、具体的に
はメチレン基、ジメチレン基、トリメチレン基、テトラ
メチレン基、ペンタメチレン基、ヘキサメチレン基、ヘ
プタメチレン基、オクタメチレン基、ノナメチレン基、
デカメチレン基及びこれらの炭素原子の一部を酸素原
子、硫黄原子のような他の原子で置換したもの、これら
の炭素原子の有する水素原子の一部または全部をハロゲ
ン原子、水酸基などで置換した置換炭化水素基等が挙げ
られる。好ましくは、ジメチレン基又はトリメチレン基
である。Yは前出のX、Rまたは炭素数1〜5のアルコ
キシ基、水酸基のいずれかであり、炭素数1〜5のアル
コキシ基としては、メトキシ基、エトキシ基、ブトキシ
基、プロポキシ基等が挙げられる。pは0、1、2のい
ずれかである。製造面からpとしては0又は1が好まし
い。また、10≦m≦10,000、0≦n≦100 であり、好ま
しくは50≦m≦1,000 、0≦n≦10である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail.
In the general formula (Chemical Formula 1) of the component (A) in the present invention, R in the formula is the same or different and is an alkyl group having 1 to 20 carbon atoms or an aryl group having 6 to 20 carbon atoms. , Ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, tetradecyl, octadecyl, phenyl, tolyl, naphthyl, etc. or a bond to these carbon atoms A monovalent hydrocarbon group in which part or all of the hydrogen atom has been substituted with a halogen atom, a hydroxyl group, or the like,
Preferably it is a methyl group. X is a general formula -Q- (NH-Q ') p -N
An amino group represented by H 2 , wherein Q and Q ′ are the same or different divalent hydrocarbon groups having 1 to 10 carbon atoms, and specifically include a methylene group, a dimethylene group, a trimethylene group, and a tetramethylene group. , Pentamethylene group, hexamethylene group, heptamethylene group, octamethylene group, nonamethylene group,
Decamethylene group and those in which some of these carbon atoms are replaced with other atoms such as oxygen atoms and sulfur atoms, and those in which some or all of the hydrogen atoms of these carbon atoms are replaced with halogen atoms, hydroxyl groups, etc. And a hydrocarbon group. Preferably, it is a dimethylene group or a trimethylene group. Y is any of the aforementioned X, R or an alkoxy group having 1 to 5 carbon atoms or a hydroxyl group, and examples of the alkoxy group having 1 to 5 carbon atoms include a methoxy group, an ethoxy group, a butoxy group, and a propoxy group. Can be p is 0, 1, or 2. From the viewpoint of production, p is preferably 0 or 1. Also, 10 ≦ m ≦ 10,000 and 0 ≦ n ≦ 100, preferably 50 ≦ m ≦ 1,000 and 0 ≦ n ≦ 10.

【0008】このような(A)成分のアミノ変性シリコ
ーンの具体例としては、下記一般式(化9)〜(化1
9)で示される化合物を挙げることができるが、本発明
はこれらに限定されるものではない。
Specific examples of the amino-modified silicone of the component (A) include the following general formulas (9) to (1).
The compound represented by 9) can be mentioned, but the present invention is not limited to these.

【化9】 Embedded image

【化10】 Embedded image

【化11】 Embedded image

【化12】 Embedded image

【化13】 Embedded image

【化14】 Embedded image

【化15】 Embedded image

【化16】 Embedded image

【化17】 Embedded image

【化18】 Embedded image

【化19】 Embedded image

【0009】次に本発明における(B)成分の酸化防止
剤はアミノ基の熱酸化性の劣化を抑制する為に使用する
ものであり、下記式(化20)、(化21)などで示さ
れるヒンダードフェノール類、PhNHPhNHPh、PhNHPh、下
記式(化22)及び(化23)などで示される芳香族ア
ミン類、ヒンダードフェノール基含有オルガノポリシロ
キサン、芳香族アミノ基含有オルガノポリシロキサンな
どが挙げられるが、特に好ましいものは一般式(化2)
で示される芳香族アミノ基含有オルガノポリシロキサン
である。
The antioxidant (B) in the present invention is used to suppress the thermal oxidative deterioration of the amino group, and is represented by the following formulas (20) and (21). Hindered phenols, PhNHPhNHPh, PhNHPh, aromatic amines represented by the following formulas (Formula 22) and (Formula 23), hindered phenol group-containing organopolysiloxanes, aromatic amino group-containing organopolysiloxanes, and the like. Particularly preferred are those represented by the general formula (Chemical Formula 2)
And an aromatic amino group-containing organopolysiloxane represented by the formula:

【化20】 Embedded image

【化21】 Embedded image

【化22】 Embedded image

【化23】 Embedded image

【0010】本発明における(B)成分の添加量として
は(A)成分のアミノ変性シリコーンの0.01〜20重量%
である。0.01%未満では耐熱性の向上効果が弱く、20%
を超えて添加しても耐熱性の向上効果は変わらず、かえ
ってシリコーンエマルジョンの安定性が悪くなるため0.
01〜20%が好ましく、より好ましくは、 0.1〜5%であ
る。
In the present invention, the amount of the component (B) added is preferably 0.01 to 20% by weight of the amino-modified silicone of the component (A).
It is. If less than 0.01%, the effect of improving heat resistance is weak, and 20%
The effect of improving heat resistance does not change even if added in excess of 0.1, and instead, the stability of the silicone emulsion deteriorates.
It is preferably from 01 to 20%, more preferably from 0.1 to 5%.

【0011】次に本発明における(C)成分のHLB6
〜16の非イオン性界面活性剤は、(A)、(B)両成分
を水中で乳化分散させるための界面活性剤であるが、こ
のHLBが16を超えると、得られるシリコーンエマルジ
ョンの耐熱性が不十分なものとなるし、HLBが6未満
であるとシリコーンエマルジョンの乳化安定剤が悪くな
るため、HLBは6〜16であることが好ましく、より好
ましくは10〜14である。
Next, HLB6 of the component (C) in the present invention is used.
The nonionic surfactants Nos. To 16 are surfactants for emulsifying and dispersing both the components (A) and (B) in water. When the HLB exceeds 16, the heat resistance of the obtained silicone emulsion is increased. If the HLB is less than 6, the emulsion stabilizer of the silicone emulsion will be poor if the HLB is less than 6. Therefore, the HLB is preferably from 6 to 16, more preferably from 10 to 14.

【0012】本発明における(C)成分の非イオン性界
面活性剤の具体例としては、ポリオキシエチレンアルキ
ルフェニルエーテル、ポリオキシエチレンアルキルエー
テル、ソルビタン脂肪酸エステル等が挙げられる。中で
もポリオキシエチレンアルキルフェニルエーテル、ポリ
オキシエチレンアルキルエーテルが好ましい。この添加
量は(A)成分のアミノ変性シリコーンの5から 100重
量%である。5重量%未満ではアミノ変性シリコーンの
乳化安定性が悪くなり、 100重量%を超えるとアミノ変
性シリコーンの特性を阻害するおそれがあるから5〜 1
00重量%であることが好ましく、より好ましくは10〜50
重量%である。なお、これらの成分からなるシリコーン
エマルジョン組成物にその特性向上のために各種添加剤
として帯電防止剤、浸透剤、増粘剤、消泡剤、顔料、無
機粉体、防腐剤等を適宜配合することは差し支えない。
Specific examples of the nonionic surfactant (C) in the present invention include polyoxyethylene alkylphenyl ether, polyoxyethylene alkyl ether, and sorbitan fatty acid ester. Among them, polyoxyethylene alkyl phenyl ether and polyoxyethylene alkyl ether are preferred. This addition amount is 5 to 100% by weight of the amino-modified silicone of the component (A). If the amount is less than 5% by weight, the emulsification stability of the amino-modified silicone is deteriorated. If the amount exceeds 100% by weight, the properties of the amino-modified silicone may be impaired.
00% by weight, more preferably 10 to 50% by weight.
% By weight. In addition, an antistatic agent, a penetrating agent, a thickener, a defoaming agent, a pigment, an inorganic powder, an antiseptic, and the like are appropriately blended into the silicone emulsion composition comprising these components as various additives in order to improve its properties. That is fine.

【0013】本発明の油剤を用いて処理する炭素繊維前
駆体としては、公知のレーヨン繊維、アクリル繊維、ビ
ニロン繊維、各種ピッチ糸繊維等が挙げられ、特に限定
されるものではないがこれらの繊維とアクリル繊維との
組み合わせがより好ましい。アクリル繊維としては、公
知の炭素繊維前駆体アクリル繊維を例示することがで
き、特に限定されないが、アクリロニトリル単量体95重
量%以上とアクリロニトリルと共重合可能なビニル系単
量体5重量%以下から成るアクリル繊維が好ましい。さ
らにこのビニル系単量体が、耐炎化反応を促進する作用
を有するアクリル酸、メタクリル酸、イタコン酸、また
は、これらの酸のアルカリ金属塩もしくはアンモニウム
塩及びアクリルアミド等の単量体群から選ばれる1種以
上の単量体であることが耐炎化反応を促進する上で好ま
しい。このような繊維の製造方法も特に限定されるもの
ではなく、公知の湿式、乾式及び乾湿式の各紡糸方法が
採用される。
Examples of the carbon fiber precursor to be treated with the oil agent of the present invention include known rayon fibers, acrylic fibers, vinylon fibers, various pitch yarn fibers, and the like. And an acrylic fiber are more preferable. As the acrylic fiber, a known carbon fiber precursor acrylic fiber can be exemplified, and is not particularly limited. From 95% by weight or more of acrylonitrile monomer and 5% by weight or less of vinyl monomer copolymerizable with acrylonitrile. Acrylic fibers are preferred. Further, the vinyl monomer is selected from a group of monomers such as acrylic acid, methacrylic acid, itaconic acid, or alkali metal salts or ammonium salts of these acids and acrylamide, which have an action of promoting a flame-resistant reaction. It is preferable to use one or more monomers in order to promote the flame-resistant reaction. The method for producing such fibers is not particularly limited, either, and any of the known wet, dry, and dry-wet spinning methods may be employed.

【0014】[0014]

【実施例】以下に本発明を実施例によりさらに具体的に
説明するが、本発明の炭素繊維前駆体用油剤はこれらに
よって限定されるものではない。なお、油剤のゲル化
度、重量保持率、融着数、耐炎化工程前工程通過性、シ
リコーン系油剤分解物飛散量及びストランド強度は以下
の方法により評価した。
EXAMPLES The present invention will be described in more detail with reference to the following Examples, which should not be construed as limiting the invention. The degree of gelation, weight retention, number of fusions, passability of the oil agent before the oxidization process, amount of scattered silicone oil decomposition products, and strand strength of the oil agent were evaluated by the following methods.

【0015】[耐熱性の測定、評価方法(ゲル化度)]
アルミシャーレ(直径60mm、深さ10mm)に本発明の油剤
エマルジョン2.0gを精秤し、 105℃で1時間予備乾燥
後、 150℃で24時間加熱した後の残分について、クロロ
ホルムへの不溶分含有率をゲル化度として算出し、耐熱
性を評価した。ゲル化度が小さいほど、耐熱性に優れて
いて、油剤エマルジョン付着後の乾燥工程での工程通過
性が良いこと、即ちゲル化したシリコーン系油剤により
誘発される毛羽、糸切れが少ないことを示す。
[Method for Measurement and Evaluation of Heat Resistance (Degree of Gelation)]
2.0 g of the oil emulsion of the present invention was precisely weighed in an aluminum Petri dish (60 mm in diameter, 10 mm in depth), preliminarily dried at 105 ° C. for 1 hour, and heated at 150 ° C. for 24 hours. The content was calculated as the degree of gelation, and the heat resistance was evaluated. The smaller the degree of gelation, the better the heat resistance and the better the processability in the drying step after the oil emulsion is attached, that is, less fuzz and yarn breakage induced by the gelled silicone oil. .

【0016】[分解飛散物の測定、評価方法(重量保持
率)]アルミシャーレ(直径60mm、深さ10mm)に本発明
の油剤エマルジョン2.0gを精秤し、 105℃で1時間予備
乾燥後、 250℃で1時間加熱した後の残分について重量
保持率を算出し、分解物の飛散挙動を評価した。重量保
持率が大きいほど耐炎化工程でのシリコーン系油剤の分
解物の生成量の少ないことを意味する。
[Measurement and evaluation method of decomposed and scattered matter (weight retention)] 2.0 g of the oil agent emulsion of the present invention was precisely weighed in an aluminum dish (diameter 60 mm, depth 10 mm), and preliminarily dried at 105 ° C. for 1 hour. The weight retention of the residue after heating at 250 ° C. for one hour was calculated, and the scattering behavior of the decomposition product was evaluated. The higher the weight retention ratio, the smaller the amount of decomposition products of the silicone oil agent generated in the flame-proofing step.

【0017】[単繊維間融着の測定、評価方法(融着
数)]炭素繊維トウを3mm長に切断し、アセトン中に分
散させ、マグネティックスターラーを用い10分間撹拌し
た後の全単繊維数と融着数を計数し、繊維 100本当たり
の融着数を算出した。評価基準は下記の通りである。 ○:融着数(個/100本)≦1 ×:1<融着数(個/100本)
[Measurement and evaluation method of fusion between single fibers (number of fusion)] A carbon fiber tow was cut into a length of 3 mm, dispersed in acetone, and stirred with a magnetic stirrer for 10 minutes. And the number of fusions were counted, and the number of fusions per 100 fibers was calculated. The evaluation criteria are as follows. ○: Number of fusions (pieces / 100 pieces) ≦ 1 ×: 1 <Number of fusions (pieces / 100 pieces)

【0018】[耐炎化工程前工程通過性]炭素繊維前駆
体のアクリル繊維を用いて、1週間連続サンプリングし
た時の耐炎化工程前、炭素繊維前駆体アクリル繊維の段
階でのロール等への巻き付き回数により、前駆体アクリ
ル繊維の段階での毛羽、糸切れの量を評価した。評価基
準は下記の通りである。 ○:巻き付き回数(回/1日)≦1 △:1<巻き付き回数(回/1日)≦10 ×:10<巻き付き回数(回/1日)
[Passability of Step Before Oxidizing Step] Using acrylic fiber of the carbon fiber precursor, winding it around a roll or the like at the stage of the carbon fiber precursor acrylic fiber before the oxidizing step at the time of continuous sampling for one week. By the number of times, the amount of fluff and thread breakage at the stage of the precursor acrylic fiber was evaluated. The evaluation criteria are as follows. :: Number of windings (times / day) ≦ 1 Δ: 1 <Number of windings (times / day) ≦ 10 ×: 10 <Number of windings (times / day)

【0019】[シリコーン系油剤分解物飛散状況]炭素
繊維を1週間連続サンプリングした時の耐炎化炉の掃除
頻度により、耐炎化炉内のシリコーン系油剤分解物量を
表した。評価基準は下記の通りである。 ○:掃除回数(回/1週間)≦1 ×:1<掃除回数(回/1週間)
[Scattering of Silicone-based Oil Decomposed Product] The amount of silicone-based oil-based decomposed product in the flameproofing furnace was represented by the cleaning frequency of the flameproofing furnace when carbon fibers were continuously sampled for one week. The evaluation criteria are as follows. ○: Number of cleaning times (times / week) ≦ 1 ×: 1 <number of cleaning times (times / week)

【0020】[炭素繊維物性の測定、評価方法(ストラ
ンド強度)]JIS−R−7601に規定されているエポキ
シ樹脂含浸ストランド法に準じて測定した値である。
(なお、測定回数は10回であり、物性値はその平均値を
以て示した。)
[Measurement and Evaluation Method of Physical Properties of Carbon Fiber (Strand Strength)] This is a value measured according to the epoxy resin-impregnated strand method specified in JIS-R-7601.
(Note that the number of measurements was 10 times, and the physical properties were indicated by their average values.)

【0021】(実施例1)下記(化24)で示されるア
ミノ変性シリコーン150g、
(Example 1) 150 g of an amino-modified silicone represented by the following (Formula 24)

【化24】 酸化防止剤として下記(化25)で示される芳香族アミ
ノ基含有オルガノポリシロキサン0.5g、
Embedded image As an antioxidant, 0.5 g of an aromatic amino group-containing organopolysiloxane represented by the following (Formula 25)

【化25】 乳化剤としてポリオキシエチレンラウリルエーテル[E
O:5モル、HLB:10.8]30g 、水820gの混合物をホ
モミキサーで乳化し、さらに高圧ホモジナイザーで、30
0kg/cm2 で2次乳化を行ない油剤エマルジョンを得た。
この油剤の耐熱性(ゲル化度、以下同様)を測定し、結
果を表1に示した。
Embedded image Polyoxyethylene lauryl ether [E
O: 5 mol, HLB: 10.8], a mixture of 30 g of water and 820 g of water were emulsified by a homomixer, and further emulsified by a high-pressure homogenizer.
Secondary emulsification was performed at 0 kg / cm 2 to obtain an oil emulsion.
The heat resistance (gelling degree, the same applies hereinafter) of this oil agent was measured, and the results are shown in Table 1.

【0022】(実施例2)実施例1で使用した式(化2
4)で示されるアミノ変性シリコーン150g、式(化2
5)で示される芳香族アミノ基含有オルガノポリシロキ
サン0.5g、乳化剤としてポリオキシエチレンラウリルエ
ーテル[EO:10モル、HLB:14.0]50g、水800gの
混合物を実施例1と同様の方法でホモミキサーで乳化
し、さらに高圧ホモジナイザーで2次乳化を行ない油剤
エマルジョンを得た。この油剤の耐熱性を測定し、結果
を表1に示した。
Example 2 The formula (Formula 2) used in Example 1 was used.
4) 150 g of an amino-modified silicone represented by the formula:
A mixture of 0.5 g of the aromatic amino group-containing organopolysiloxane represented by 5), 50 g of polyoxyethylene lauryl ether [EO: 10 mol, HLB: 14.0] as an emulsifier, and 800 g of water was homomixed in the same manner as in Example 1. And then subjected to secondary emulsification with a high-pressure homogenizer to obtain an oil emulsion. The heat resistance of this oil agent was measured, and the results are shown in Table 1.

【0023】(実施例3)下記式(化26)で示される
アミノ変性シリコーン150g、
Example 3 150 g of an amino-modified silicone represented by the following formula (Formula 26)

【化26】 式(化25)で示される芳香族アミノ基含有オルガノポ
リシロキサン0.5g、乳化剤としてポリオキシエチレンラ
ウリルエーテル[EO:5モル、HLB:10.8]50g 、
水820gの混合物を実施例1と同様にしてホモミキサーで
乳化し、さらに高圧ホモジナイザーで2次乳化を行ない
油剤エマルジョンを得た。この油剤の耐熱性を測定し、
結果を表1に示した。
Embedded image 0.5 g of an aromatic amino group-containing organopolysiloxane represented by the formula (Formula 25), 50 g of polyoxyethylene lauryl ether [EO: 5 mol, HLB: 10.8] as an emulsifier,
A mixture of 820 g of water was emulsified with a homomixer in the same manner as in Example 1, and further subjected to secondary emulsification with a high-pressure homogenizer to obtain an oil emulsion. Measure the heat resistance of this oil,
The results are shown in Table 1.

【0024】(実施例4)下記式(化27)で示される
アミノ変性シリコーン150g、
Example 4 150 g of an amino-modified silicone represented by the following formula (Formula 27)

【化27】 式(化25)で示される芳香族アミノ基含有オルガノポ
リシロキサン3g 、乳化剤としてポリオキシエチレント
リデシルエーテル[EO:10モル、HLB:13.7]50g
、水797gの混合物を実施例1と同様にしてホモミキサ
ーで乳化し、さらに高圧ホモジナイザーで2次乳化を行
ない油剤エマルジョンを得た。この組成物の耐熱性を測
定し、結果を表1に示した。
Embedded image 3 g of an aromatic amino group-containing organopolysiloxane represented by the formula (Formula 25) and 50 g of polyoxyethylene tridecyl ether [EO: 10 mol, HLB: 13.7] as an emulsifier
And 797 g of water were emulsified with a homomixer in the same manner as in Example 1 and further subjected to secondary emulsification with a high-pressure homogenizer to obtain an oil emulsion. The heat resistance of this composition was measured, and the results are shown in Table 1.

【0025】(実施例5)下記式(化28)で示される
アミノ変性シリコーン150g、
Example 5 150 g of an amino-modified silicone represented by the following formula (Formula 28)

【化28】 式(化25)で示される芳香族アミノ基含有オルガノポ
リシロキサン3g 、乳化剤としてポリオキシエチレント
リデシルエーテル[EO:10モル、HLB:13.7]50g
、水797gの混合物を実施例1と同様にしてホモミキサ
ーで乳化し、さらに高圧ホモジナイザーで2次乳化を行
ない油剤エマルジョンを得た。この油剤耐熱性を測定
し、結果を表1に示した。
Embedded image 3 g of an aromatic amino group-containing organopolysiloxane represented by the formula (Formula 25) and 50 g of polyoxyethylene tridecyl ether [EO: 10 mol, HLB: 13.7] as an emulsifier
And 797 g of water were emulsified with a homomixer in the same manner as in Example 1 and further subjected to secondary emulsification with a high-pressure homogenizer to obtain an oil emulsion. The oil agent heat resistance was measured, and the results are shown in Table 1.

【0026】(実施例6)下記式(化29)で示される
アミノ変性シリコーン150g、
Example 6 150 g of an amino-modified silicone represented by the following formula (Formula 29)

【化29】 式(化25)で示される芳香族アミノ基含有オルガノポ
リシロキサン3g 、乳化剤としてポリオキシエチレント
リデシルエーテル[EO:10モル、HLB:13.7]50g
、水797gの混合物を実施例1と同様にしてホモミキサ
ーで乳化し、さらに高圧ホモジナイザーで2次乳化を行
ない油剤エマルジョンを得た。この油剤の耐熱性を測定
し、結果を表1に示した。
Embedded image 3 g of an aromatic amino group-containing organopolysiloxane represented by the formula (Formula 25) and 50 g of polyoxyethylene tridecyl ether [EO: 10 mol, HLB: 13.7] as an emulsifier
And 797 g of water were emulsified with a homomixer in the same manner as in Example 1 and further subjected to secondary emulsification with a high-pressure homogenizer to obtain an oil emulsion. The heat resistance of this oil agent was measured, and the results are shown in Table 1.

【0027】(比較例1)実施例1で使用した式(化2
4)で示されるアミノ変性シリコーン150g、式(化2
5)で示される芳香族アミノ基含有オルガノポリシロキ
サン0.5g、乳化剤としてポリオキシエチレンラウリルエ
ーテル[EO:4モル、HLB:9.6 ]15g、ポリオキ
シエチレンラウリルエーテル[EO:23モル、HLB:
16.9]15g 、水820gの混合物を実施例1と同様にしてホ
モミキサーで乳化し、さらに高圧ホモジナイザーで2次
乳化を行ない油剤エマルジョンを得た。この油剤の耐熱
性を測定し、結果を表1に示した。
Comparative Example 1 The formula (Formula 2) used in Example 1 was used.
4) 150 g of an amino-modified silicone represented by the formula:
0.5 g of an organopolysiloxane containing an aromatic amino group represented by 5), 15 g of polyoxyethylene lauryl ether [EO: 4 mol, HLB: 9.6] as an emulsifier, 23 g of polyoxyethylene lauryl ether [EO: 23 mol, HLB:
16.9] A mixture of 15 g of water and 820 g of water was emulsified with a homomixer in the same manner as in Example 1 and further emulsified with a high-pressure homogenizer to obtain an oil emulsion. The heat resistance of this oil agent was measured, and the results are shown in Table 1.

【0028】(比較例2)実施例1で使用した式(化2
4)で示されるアミノ変性シリコーン150g、乳化剤とし
てポリオキシエチレンラウリルエーテル[EO:10モ
ル、HLB:14.0]15g 、水835gの混合物を実施例1と
同様にしてホモミキサーで乳化し、さらに高圧ホモジナ
イザーで2次乳化を行ない油剤エマルジョンを得た。こ
の油剤の耐熱性を測定し、結果を表1に示した。
Comparative Example 2 The formula (Formula 2) used in Example 1 was used.
A mixture of 150 g of the amino-modified silicone shown in 4), 15 g of polyoxyethylene lauryl ether [EO: 10 mol, HLB: 14.0] as an emulsifier, and 835 g of water was emulsified with a homomixer in the same manner as in Example 1, and further a high-pressure homogenizer. To carry out secondary emulsification to obtain an oil emulsion. The heat resistance of this oil agent was measured, and the results are shown in Table 1.

【0029】(比較例3)実施例1で使用した式(化2
4)で示されるアミノ変性シリコーン150g、式(化2
5)で示される芳香族アミノ基含有オルガノポリシロキ
サン0.1g、乳化剤としてポリオキシエチレンラウリルエ
ーテル[EO:10モル、HLB:14.0]5g、水845gの
混合物を実施例1と同様にしてホモミキサーで乳化し、
さらに高圧ホモジナイザーで2次乳化を行ない油剤エマ
ルジョンを得た。この油剤の耐熱性を測定し、結果を表
1に示した。
Comparative Example 3 The formula used in Example 1 (Chemical Formula 2)
4) 150 g of an amino-modified silicone represented by the formula:
A mixture of 0.1 g of the aromatic amino group-containing organopolysiloxane represented by 5), 5 g of polyoxyethylene lauryl ether [EO: 10 mol, HLB: 14.0] as an emulsifier, and 845 g of water was treated with a homomixer in the same manner as in Example 1. Emulsify,
Further, secondary emulsification was performed with a high-pressure homogenizer to obtain an oil emulsion. The heat resistance of this oil agent was measured, and the results are shown in Table 1.

【0030】(実施例7)アクリロニトリル共重合体
(アクリロニトリル/メタクリル酸/アクリルアミドの
重量比97.1/0.9 /2.0 )をジメチルアセトアミドに溶
解し、重合体濃度21重量%、60℃における粘度が 500ポ
イズの紡糸原液を調製し、孔径0.15mmφ、孔数 1,500の
紡糸口金を通じて一旦空気中に吐出させ約5mm空間を通
過させたのち、35℃の69重量%ジメチルアセトアミド水
溶液を満たした凝固浴中を通過させて凝固糸とした。凝
固糸は水洗槽中で脱溶媒するとともに 3.5倍に延伸して
水膨潤状態のアクリル繊維とした。この水膨潤状態にあ
るアクリル繊維を実施例1で示した油剤エマルジョンを
満たした油浴に導き、エマルジョンを付着させた後、表
面温度 130℃の加熱ロールで乾燥緻密化し、さらに表面
温度 170℃の加熱ロール間で 2.0倍に延伸を施し前駆体
アクリル繊維を得た。この前駆体アクリル繊維は、単糸
繊度 1.1デニール、引張り強度7g/デニール、伸度1
2.5%で油剤の繊維への付与量は 1.0重量%であった。
この前駆体アクリル繊維を 230〜 270℃の温度勾配を有
する耐炎化炉に60分かけて通し、さらに窒素雰囲気中で
300〜 1,300℃の温度勾配を有する炭素化炉で焼成して
炭素繊維とした。ここで得られた炭素繊維の融着数及び
ストランド強度、耐炎化工程前工程通過性、耐炎化工程
でのシリコーン分解物飛散量の評価(炉の掃除回数によ
り評価、以下同様)を表2に示した。
Example 7 An acrylonitrile copolymer (weight ratio of acrylonitrile / methacrylic acid / acrylamide 97.1 / 0.9 / 2.0) was dissolved in dimethylacetamide, and the polymer concentration was 21% by weight and the viscosity at 60 ° C. was 500 poise. A spinning dope is prepared, discharged once into the air through a spinneret having a hole diameter of 0.15 mmφ and a number of holes of 1,500, passed through a space of about 5 mm, and then passed through a coagulation bath filled with a 69% by weight aqueous solution of dimethylacetamide at 35 ° C. Into a coagulated yarn. The coagulated yarn was desolvated in a water washing tank and stretched 3.5 times to obtain a water-swelled acrylic fiber. The acrylic fiber in the water-swelled state was led to an oil bath filled with the oil agent emulsion shown in Example 1, and after the emulsion was attached thereto, it was dried and densified with a heating roll having a surface temperature of 130 ° C. It was stretched 2.0 times between heating rolls to obtain a precursor acrylic fiber. This precursor acrylic fiber has a single yarn fineness of 1.1 denier, a tensile strength of 7 g / denier, and an elongation of 1 denier.
At 2.5%, the applied amount of the oil agent to the fiber was 1.0% by weight.
The precursor acrylic fiber is passed through a stabilization furnace having a temperature gradient of 230 to 270 ° C. for 60 minutes, and further in a nitrogen atmosphere.
It was fired in a carbonization furnace having a temperature gradient of 300 to 1,300 ° C to obtain carbon fibers. Table 2 shows the fusion number and strand strength of the carbon fibers obtained here, evaluation of the passability of the process before the oxidization process, and the amount of scattered silicone decomposed products in the oxidization process (evaluated by the number of times of furnace cleaning, the same applies hereinafter). Indicated.

【0031】(比較例4)実施例1と同じ(化24)で
示されるアミノ変性シリコーン3kg、乳化剤としてポリ
オキシエチレンラウリルエーテル[EO:5モル、HL
B:10.8]600g、水 16.4kg 、の酸化防止剤を含んでい
ない混合物を同様に乳化し油剤エマルジョンを得た。こ
の油剤エマルジョンを実施例7と同じ紡糸原液を調製
し、同様に操作して得られた繊維に付着させて、前駆体
アクリル繊維を得た。この前駆体アクリル繊維は、単糸
繊度 1.1デニール、引張り強度6.8g/デニール、伸度1
1.8%で油剤の繊維への付着量は 1.0重量%であった。
この前駆体アクリル繊維を実施例7と同様の操作で焼成
して炭素繊維とした。ここで得られた炭素繊維の融着数
及びストランド強度、耐炎化工程前工程通過性、耐炎化
工程でのシリコーン分解物飛散量の評価を表2に示し
た。
COMPARATIVE EXAMPLE 4 3 kg of the amino-modified silicone represented by the same chemical formula as in Example 1 and polyoxyethylene lauryl ether [EO: 5 mol, HL as an emulsifier]
B: 10.8] A mixture containing 600 g of water and 16.4 kg of water without an antioxidant was emulsified in the same manner to obtain an oil emulsion. The same spinning dope as in Example 7 was prepared from this oil agent emulsion, and attached to the fiber obtained by the same operation to obtain a precursor acrylic fiber. This precursor acrylic fiber has a single yarn fineness of 1.1 denier, a tensile strength of 6.8 g / denier, and an elongation of 1 denier.
At 1.8%, the adhesion amount of the oil agent to the fiber was 1.0% by weight.
This precursor acrylic fiber was fired in the same manner as in Example 7 to obtain a carbon fiber. Table 2 shows the evaluation results of the number of fused carbon fibers, the strand strength, the passability of the process before the oxidization process, and the scattering amount of the silicone decomposition product in the oxidization process.

【0032】(比較例5)実施例5で使用した式(化2
8)で示されるアミノ変性シリコーン3kg、乳化剤とし
てポリオキシエチレンラウリルエーテル[EO:5モ
ル、HLB:10.8]600g、水 16.4kg 、の酸化防止剤を
含んでいない混合物を同様に乳化し油剤エマルジョンを
得た。この油剤エマルジョンを実施例7と同じ紡糸原液
を調製し、同様に操作して得られた繊維に付与したエマ
ルジョン前駆体アクリル繊維を得た。この前駆体アクリ
ル繊維は、単糸繊度 1.1デニール、引張り強度6.7g/デ
ニール、伸度11.5%で油剤の繊維への付与量は 1.0重量
%であった。この前駆体アクリル繊維を実施例7と同様
の操作で焼成して炭素繊維とした。ここで得られた炭素
繊維の融着数及びストランド強度、耐炎化工程前工程通
過性、耐炎化工程でのシリコーン分解物飛散量の評価を
表2に示した。
Comparative Example 5 The formula (Formula 2) used in Example 5 was used.
8% of the amino-modified silicone shown in 8), 600 g of polyoxyethylene lauryl ether [EO: 5 mol, HLB: 10.8] as an emulsifier, and 16.4 kg of water were emulsified in the same manner as described above to obtain an oil emulsion. Obtained. The same spinning dope as in Example 7 was prepared from this oil agent emulsion, and an emulsion precursor acrylic fiber applied to the fiber obtained by the same operation was obtained. This precursor acrylic fiber had a single yarn fineness of 1.1 denier, a tensile strength of 6.7 g / denier, an elongation of 11.5%, and the applied amount of the oil agent to the fiber was 1.0% by weight. This precursor acrylic fiber was fired in the same manner as in Example 7 to obtain a carbon fiber. Table 2 shows the evaluation results of the number of fused carbon fibers, the strand strength, the passability of the process before the oxidization process, and the scattering amount of the silicone decomposition product in the oxidization process.

【0033】(実施例8)実施例7と同じ紡糸原液を調
製し、35℃の69重量%ジメチルアセトアミド水溶液を満
たした凝固浴中に孔径 0.075mmφ、孔数12,000の紡糸口
金より吐出し凝固糸とした。凝固糸は水洗槽中で脱溶媒
するとともに5倍に延伸して水膨潤状態のアクリル繊維
とした。この水膨潤状態にあるアクリル繊維を実施例1
で示したエマルジョンを満たした油浴に導き、エマルジ
ョンを付着させた後、表面温度 130℃の加熱ロールで乾
燥緻密化し、さらに表面温度 170℃の加熱ロール間で
1.7倍延伸を施し前駆体アクリル繊維を得た。この前駆
体アクリル繊維は、単糸繊度 1.1デニール、引張り強度
7g/デニール、伸度10.5%で油剤の繊維への付着量は
1.0重量%であった。 この前駆体アクリル繊維を実施
例7と同様の操作で焼成して炭素繊維とした。ここで得
られた炭素繊維の融着数及びストランド強度、耐炎化工
程前工程通過性、耐炎化工程でのシリコーン分解物飛散
量の評価を表2に示した。
Example 8 The same spinning dope as in Example 7 was prepared and discharged from a spinneret having a pore size of 0.075 mmφ and 12,000 holes into a coagulation bath filled with a 69% by weight aqueous solution of dimethylacetamide at 35 ° C. And The coagulated yarn was desolvated in a washing tank and stretched 5 times to obtain a water-swelled acrylic fiber. The acrylic fiber in the water-swelled state was prepared in Example 1
After introducing the emulsion into the oil bath filled with the emulsion shown in the above, the emulsion is adhered, and then dried and densified with a heating roll having a surface temperature of 130 ° C.
It was stretched 1.7 times to obtain a precursor acrylic fiber. This precursor acrylic fiber has a single yarn fineness of 1.1 denier, a tensile strength of 7 g / denier, an elongation of 10.5%, and the amount of oil agent adhering to the fiber.
1.0% by weight. This precursor acrylic fiber was fired in the same manner as in Example 7 to obtain a carbon fiber. Table 2 shows the evaluation results of the number of fused carbon fibers, the strand strength, the passability of the process before the oxidization process, and the scattering amount of the silicone decomposition product in the oxidization process.

【0034】[0034]

【表1】 [Table 1]

【表2】 [Table 2]

【0035】[0035]

【発明の効果】本発明の炭素繊維前駆体用油剤は耐熱性
が良好なため、炭素繊維前駆体の段階で単糸間融着がな
く、毛羽が実質的に存在せず、耐炎化工程での前駆体繊
維の毛羽、糸切れ及び単糸間融着を効果的に抑え、耐炎
化工程でのシリコーン分解物の飛散量が少ないため、該
工程での工程通過性が著しく改善される。
The oil agent for a carbon fiber precursor of the present invention has good heat resistance, so there is no fusion between the single yarns at the stage of the carbon fiber precursor, there is substantially no fuzz, and in the flame-proofing step. Fuzz of the precursor fiber, yarn breakage and fusion between the single yarns are effectively suppressed, and the amount of the silicone decomposed matter scattered in the flame-proofing process is small, so that the processability in the process is significantly improved.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 桑田 敏 群馬県碓氷郡松井田町大字人見1番地10 信越化学工業株式会社シリコーン電子材料 技術研究所内 (72)発明者 田中 正喜 東京都千代田区大手町2丁目6番1号 信 越化学工業株式会社内 (72)発明者 小谷 知之 広島県大竹市御幸町20番1号 三菱レイヨ ン株式会社中央技術研究所内 (72)発明者 景山 義隆 広島県大竹市御幸町20番1号 三菱レイヨ ン株式会社中央技術研究所内 ──────────────────────────────────────────────────続 き Continuing from the front page (72) Inventor Satoshi Kuwata 1-10 Hitomi, Matsuida-cho, Usui-gun, Gunma Prefecture Inside Silicone Electronics Materials Research Laboratory Shin-Etsu Chemical Co., Ltd. (72) Inventor Masayoshi Tanaka Otemachi, Chiyoda-ku, Tokyo 2-6-1, Shin-Etsu Chemical Co., Ltd. (72) Inventor Tomoyuki Kotani 20-1, Miyukicho, Otake City, Hiroshima Prefecture Mitsubishi Rayon Co., Ltd. Central Research Laboratory (72) Inventor Yoshitaka Kageyama Otake City, Hiroshima Prefecture 20-1 Miyukicho Mitsubishi Rayon Co., Ltd. Central Research Laboratory

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 下記(A)〜(C)成分を水中に乳化分
散してなる炭素繊維前駆体用油剤 (A)下記一般式(化1)で示されるアミノ変性シリコ
ーン、 【化1】 [式中、Rは同一または異種の炭素数1〜20のアルキル
基または炭素数6〜20のアリール基、Xは一般式 -Q-(N
H-Q')p-NH2で表され、Q及びQ’は同一または異種の炭
素数1〜10の2価炭化水素基であり、YはX、R、炭素
数1〜5のアルコキシ基、水酸基のいずれかであり、p
は0、1、2のいずれかである。また10≦m≦10,000、
0≦n≦100 である。] (B)酸化防止剤 (A)の0.01〜20重量%、 (C)HLB6〜16の非イオン性界面活性剤 (A)の5〜 100重量%。
1. An oil agent for a carbon fiber precursor obtained by emulsifying and dispersing the following components (A) to (C) in water: (A) an amino-modified silicone represented by the following general formula (1): [Wherein, R represents the same or different alkyl groups having 1 to 20 carbon atoms or aryl groups having 6 to 20 carbon atoms, and X represents a general formula -Q- (N
H—Q ′) p —NH 2 , where Q and Q ′ are the same or different and are divalent hydrocarbon groups having 1 to 10 carbon atoms, and Y is X, R, an alkoxy group having 1 to 5 carbon atoms. , A hydroxyl group, and p
Is 0, 1, or 2. Also, 10 ≦ m ≦ 10,000,
0 ≦ n ≦ 100. (B) 0.01-20% by weight of antioxidant (A), (C) 5-100% by weight of nonionic surfactant of HLB 6-16 (A).
【請求項2】 炭素繊維前駆体がポリアクリロニトリル
系繊維であることを特徴とする請求項1に記載の炭素繊
維前駆体用油剤。
2. The oil agent for a carbon fiber precursor according to claim 1, wherein the carbon fiber precursor is a polyacrylonitrile fiber.
【請求項3】 (C)成分がポリオキシエチレンアルキ
ルエーテル及びまたはポリオキシエチレンアルキルフェ
ニルエーテルであることを特徴とする請求項1および2
に記載の炭素繊維前駆体用油剤。
3. The composition according to claim 1, wherein the component (C) is a polyoxyethylene alkyl ether and / or a polyoxyethylene alkyl phenyl ether.
3. The oil agent for a carbon fiber precursor according to item 1.
【請求項4】 (B)成分が芳香族アミノ基含有オルガ
ノポリシロキサンであることを特徴とする請求項1〜3
のいずれか1項記載の炭素繊維前駆体用油剤。
4. The composition according to claim 1, wherein the component (B) is an organopolysiloxane containing an aromatic amino group.
The oil agent for a carbon fiber precursor according to any one of the above items.
【請求項5】 (B)成分が下記一般式(化2)で示さ
れる芳香族アミノ基含有オルガノポリシロキサンである
ことを特徴とする請求項1〜4のいずれか1項記載の炭
素繊維前駆体用油剤。 【化2】 [式中、R’は同一または異種の炭素数1〜20のアルキ
ル基または炭素数6〜20のアリール基、ZはR’または
-O-Ph-NH-Ph 、-O-Ph-NH-Ph-NH-Ph 、下記式(化3)お
よび(化4)で示される基から選択される1価の芳香族
アミノ基、q、rは1≦q≦50、0≦r≦10であり、分
子中に少なくとも1個以上の芳香族アミノ基を有する必
要があることからr=0の場合に、式中のZの少なくと
も一方は上記の1価芳香族アミノ基である。但しPhはフ
ェニル基を示す。] 【化3】 【化4】
5. The carbon fiber precursor according to claim 1, wherein the component (B) is an aromatic amino group-containing organopolysiloxane represented by the following general formula (Formula 2). Body oil. Embedded image [Wherein, R ′ is the same or different alkyl group having 1 to 20 carbon atoms or aryl group having 6 to 20 carbon atoms, and Z is R ′ or
-O-Ph-NH-Ph, -O-Ph-NH-Ph-NH-Ph, a monovalent aromatic amino group selected from the groups represented by the following formulas (3) and (4), q , R satisfies 1 ≦ q ≦ 50 and 0 ≦ r ≦ 10, and at least one of Z in the formula when r = 0 since it is necessary to have at least one aromatic amino group in the molecule. Is the above-mentioned monovalent aromatic amino group. Here, Ph represents a phenyl group. ] Embedded image
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