JPH1111941A - Production of light calcium carbonate - Google Patents

Production of light calcium carbonate

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Publication number
JPH1111941A
JPH1111941A JP9161713A JP16171397A JPH1111941A JP H1111941 A JPH1111941 A JP H1111941A JP 9161713 A JP9161713 A JP 9161713A JP 16171397 A JP16171397 A JP 16171397A JP H1111941 A JPH1111941 A JP H1111941A
Authority
JP
Japan
Prior art keywords
calcium carbonate
calcium hydroxide
carbon dioxide
suspension
mixing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9161713A
Other languages
Japanese (ja)
Other versions
JP3995761B2 (en
Inventor
Kazuo Yamashita
一夫 山下
Tsutomu Okubo
勉 大久保
Akihiro Miyasaka
明弘 宮坂
Hiroyuki Nishiguchi
浩之 西口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Okutama Kogyo Co Ltd
Original Assignee
Okutama Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Okutama Kogyo Co Ltd filed Critical Okutama Kogyo Co Ltd
Priority to JP16171397A priority Critical patent/JP3995761B2/en
Publication of JPH1111941A publication Critical patent/JPH1111941A/en
Application granted granted Critical
Publication of JP3995761B2 publication Critical patent/JP3995761B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for producing efficiently and industrially advantageously a light calcium carbonate stable in grain shape and uniform in grain size while overcoming a fault of a conventional method by controlling the grain size using a feed crystal. SOLUTION: In the production of the light calcium carbonate in which either or both of a calcium hydroxide aq. suspension and a partially carbonated calcium hydroxide aq. suspension and the seed crystal are mixed, then carbon dioxide or a carbon dioxide-containing gas is blown into the obtained aq. suspension to carbonize it, the mixing is executed by a shearing agitating treatment of >=7 m/sec agitating peripheral speed or in the production of the light calcium carbonate in which the carbon dioxide or the carbon dioxide-containing gas is blown for carbonization while mixing the calcium hydroxide aq. suspension and the partially carbonated calcium hydroxide aq. suspension and the seed crystal, the mixing is executed by a shearing agitating treatment of >=7 m/sec agitating peripheral speed till a carbonating ratio reaches 50%.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、軽質炭酸カルシウ
ムの製造方法に関するものである。更に詳しく言えば、
本発明は、水酸化カルシウム水性懸濁液を原料とし、種
晶を用いて軽質炭酸カルシウムの粒子径を制御する方法
の改良に関するものである。
TECHNICAL FIELD The present invention relates to a method for producing light calcium carbonate. More specifically,
The present invention relates to an improvement in a method for controlling the particle diameter of light calcium carbonate using a calcium hydroxide aqueous suspension as a raw material and using seed crystals.

【0002】[0002]

【従来の技術】従来、軽質炭酸カルシウムは、工業的に
は石灰石を焼成して得た生石灰を原料に用いて、これと
水とを反応させて消石灰水性懸濁液を調製し、これを二
酸化炭素と反応させることにより軽質炭酸カルシウムと
して製造され、紡錘状、角状、柱状、針状、球状、凝集
状などの種々の形態のものが生産され、0.1μm以下
の膠質粒子から数μm〜数十μmの粗大粒子までの種々
の粒子径のものが生産されている。
2. Description of the Related Art Conventionally, light calcium carbonate has been industrially produced by using calcined lime obtained by calcining limestone as a raw material, and reacting this with water to prepare an aqueous suspension of slaked lime. Manufactured as light calcium carbonate by reacting with carbon, spindle-shaped, angular, columnar, needle-shaped, spherical, various forms such as agglomerates are produced, and several μm to Particles of various diameters up to coarse particles of several tens μm have been produced.

【0003】この粒子径の制御については、工業的には
種晶添加法が知られており、例えば、平均粒子径0.1
μm未満の極微細立方形炭酸カルシウム水懸濁液に水酸
化カルシウムを添加し、炭酸化反応を行い、炭酸カルシ
ウムを製造する方法(特開昭60−90818号公
報)、粒径0.01〜0.09μmの極微細種晶を炭酸
化反応の途中で添加し、立方体状炭酸カルシウムを製造
する方法(特公平3−19165号公報)、カルシウム
塩の水溶液に炭酸カルシウム種晶を特定比で添加した
後、二酸化炭素を導入することにより、種晶表面に析出
する炭酸カルシウムの量を調整して平均粒子径を制御す
る方法(特開昭63−230520号公報)、一部炭酸
化された膠質状水酸化カルシウム水性懸濁液を所定割合
で炭酸化率が所定値になるまでに添加して、均一で分散
性が良好な所定紡錘状炭酸カルシウムを製造する方法
(特公平8−18827号公報)、この方法を酸化カル
シウムの湿式消化後の水性懸濁液を液体サイクロン処理
してして調製された水酸化カルシウム水性懸濁液を原料
に用いて行う方法(特開平6−56422号公報)など
が提案されている。しかしながら、これらの方法では、
炭酸カルシウムの粒径を制御するのに必要な種晶の添加
量が多くなり、それに伴い、所望の炭酸カルシウム粒子
形状以外の粒子の存在量も増加するという欠点がある。
また、先に本発明者らは、種晶として一部炭酸化された
膠質状水酸化カルシウム水性懸濁液を5重量%以下で炭
酸化率が所定値になるまでに添加して、長径1〜5μ
m、短径0.3〜1.5μmの紡錘状炭酸カルシウムを
製造する方法(特公平8−18827号公報)を提案し
たが、この方法では、粒子径のばらつきが生じ、品質が
不安定になるなどの問題がある。
[0003] As for the control of the particle diameter, a seed crystal addition method is known industrially.
A method for producing calcium carbonate by adding calcium hydroxide to an ultrafine cubic calcium carbonate aqueous suspension having a particle size of less than μm (Japanese Patent Application Laid-Open No. 60-90818). A method of producing cubic calcium carbonate by adding an ultrafine seed crystal of 0.09 μm in the course of the carbonation reaction (Japanese Patent Publication No. 3-19165), and adding a calcium carbonate seed crystal to an aqueous solution of calcium salt at a specific ratio. After that, a method of adjusting the amount of calcium carbonate precipitated on the seed crystal surface by introducing carbon dioxide to control the average particle size (Japanese Patent Application Laid-Open No. 63-230520), a method of partially carbonated colloid A method of producing a predetermined spindle-shaped calcium carbonate having uniform and good dispersibility by adding an aqueous suspension of calcium hydroxide in a predetermined ratio until the carbonation ratio reaches a predetermined value (Japanese Patent Publication No. 8-18827) Report), a method in which an aqueous suspension of calcium oxide after wet digestion of calcium oxide is subjected to a liquid cyclone treatment and used as a raw material (JP-A-6-56422). ) Has been proposed. However, with these methods,
There is a drawback in that the amount of seed crystals necessary for controlling the particle size of calcium carbonate increases, and the amount of particles other than the desired calcium carbonate particle shape increases accordingly.
In addition, the present inventors previously added an aqueous suspension of colloidal calcium hydroxide partially carbonated as a seed crystal at 5% by weight or less until the carbonation ratio reached a predetermined value, and added the long diameter 1%. ~ 5μ
m, a method for producing spindle-shaped calcium carbonate having a minor axis of 0.3 to 1.5 μm (Japanese Patent Publication No. 8-18827) was proposed. However, in this method, the particle diameter varies, and the quality becomes unstable. There are problems such as becoming.

【0004】[0004]

【発明が解決しようとする課題】本発明は、このような
種晶を用いて粒子径を制御する従来法の欠点を克服し、
効率よく工業的に有利に粒子形状の安定し、粒子径の揃
った軽質炭酸カルシウムを製造する方法を提供すること
を目的としてなされたものである。
SUMMARY OF THE INVENTION The present invention overcomes the drawbacks of the conventional method of controlling the particle size using such seed crystals,
An object of the present invention is to provide a method for producing light calcium carbonate having a stable particle shape and a uniform particle size in an industrially advantageous manner efficiently.

【0005】[0005]

【課題を解決するための手段】本発明者らは、前記の好
ましい特徴を有する軽質炭酸カルシウムの工業的製法を
開発するために種々研究を重ねた結果、水酸化カルシウ
ム水性懸濁液と種晶をある程度以上の高速で混合処理す
ることにより、その目的を達成しうることを見出し、こ
の知見に基づいて本発明を完成するに至った。
The present inventors have conducted various studies to develop an industrial process for producing light calcium carbonate having the above-mentioned preferable characteristics. It has been found that the object can be achieved by performing a mixing treatment at a speed higher than a certain level, and the present invention has been completed based on this finding.

【0006】すなわち、本発明の軽質炭酸カルシウムの
製造方法は、水酸化カルシウム水性懸濁液及び一部炭酸
化された水酸化カルシウム水性懸濁液の一方又は両方と
種晶を混合したのち、得られた水性懸濁液に二酸化炭素
又は二酸化炭素含有ガスを吹き込み炭酸化することによ
って軽質炭酸カルシウムを製造するに当り、混合を撹拌
周速7m/s以上の剪断撹拌処理により行うか、あるい
は水酸化カルシウム水性懸濁液及び一部炭酸化された水
酸化カルシウム水性懸濁液と種晶とを混合しながら、二
酸化炭素又は二酸化炭素含有ガスを吹き込み炭酸化する
ことによって軽質炭酸カルシウムを製造するに当り、混
合を炭酸化率が50%に達するまでに撹拌周速7m/s
以上の剪断撹拌処理により行うことを特徴とするもので
ある。
That is, the method for producing light calcium carbonate of the present invention comprises mixing a seed crystal with one or both of an aqueous suspension of calcium hydroxide and an aqueous suspension of partially carbonated calcium hydroxide. In producing light calcium carbonate by blowing carbon dioxide or a carbon dioxide-containing gas into the obtained aqueous suspension to cause carbonation, mixing is carried out by a shearing stirring treatment at a stirring peripheral speed of 7 m / s or more, or hydroxylation is performed. A method for producing light calcium carbonate by blowing carbon dioxide or a carbon dioxide-containing gas and carbonating while mixing the calcium aqueous suspension and the partially carbonated calcium hydroxide aqueous suspension with a seed crystal. The mixing was continued until the carbonation rate reached 50%.
It is characterized by performing the above-described shearing and stirring treatment.

【0007】[0007]

【発明の実施の形態】本発明方法は、種晶を用いて製造
される軽質炭酸カルシウムすべてに適用可能であり、種
晶を用いて結晶を粗大化させる場合にも、また種晶を用
いて結晶を極小化させる場合にも適用可能であり、特に
種晶を用いて結晶を極小化させる場合に効果を発揮し、
中でも撹拌機のない半回分式反応器や低速撹拌型反応器
で炭酸化反応を行う場合に特に効果を発揮する。この低
速撹拌型反応器は通常1〜4m/sの低速で撹拌され
る。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The method of the present invention is applicable to all light calcium carbonates produced using a seed crystal. It is also applicable when minimizing crystals, especially when minimizing crystals using seed crystals,
In particular, it is particularly effective when the carbonation reaction is carried out in a semi-batch reactor or a low-speed stirring reactor without a stirrer. This low-speed stirring type reactor is usually stirred at a low speed of 1 to 4 m / s.

【0008】軽質炭酸カルシウムについては、軽微性炭
酸カルシウム工業組合においては膠質品、普通品に分類
し、普通品は、結晶がカルサイト又は一部アラゴナイト
が混入したカルサイト(以下、アラゴナイト部分混入カ
ルサイトということもある)であり、結晶形状が紡錘型
又は偏三角面体型(scalenohedral)であ
るものの生産が主流である。通常の製造方法は、円筒型
又は円筒で下部のみ円錐になっている円筒コーン型等の
半回分式反応器に水酸化カルシウム水性懸濁液を仕込
み、反応器内に二酸化炭素含有ガスを導入し、炭酸化反
応を行い、炭酸カルシウム水性懸濁液を得る。結晶がカ
ルサイト又はアラゴナイト部分混入カルサイトであり、
結晶形状が紡錘型又は偏三角面体型(scalenoh
edral)である軽質炭酸カルシウムは、電気代低減
や設備費低減のために高速撹拌を行なわずに、無撹拌や
低速撹拌のみで炭酸化反応を行い、所望の粒子を得る
が、種晶添加法で製造する場合には、液撹拌が弱いた
め、種晶と水酸化カルシウム水性懸濁液との混合性が悪
くなり、炭酸カルシウムの品質が不安定になるなどの問
題が生じる。得られる軽質炭酸カルシウムの結晶の確認
には、XRDが用いられ、好適な結晶は、アラゴナイト
第一ピークとカルサイト第一ピークの高さ比率が50%
以下、好ましくは5%以下のもの、さらに好ましくは、
アラゴナイトのピークが確認できないものである。
[0008] Light calcium carbonate is classified into colloidal products and ordinary products by the Minor Calcium Carbonate Industrial Association. The ordinary products are calcite in which crystals are partially mixed with calcite or aragonite (hereinafter referred to as aragonite partially mixed calcium). In some cases, the mainstream is production of a crystal having a spindle type or a scalenohedral type. The usual production method is that a calcium hydroxide aqueous suspension is charged into a semi-batch reactor such as a cylindrical type or a cylindrical cone type in which only the lower part is conical, and a carbon dioxide-containing gas is introduced into the reactor. , A carbonation reaction to obtain an aqueous calcium carbonate suspension. The crystal is calcite or aragonite partially mixed calcite,
The crystal shape is spindle type or scalenohedral type (scalenoh)
Light calcium carbonate, which is edral), undergoes a carbonation reaction only with no stirring or low-speed stirring without high-speed stirring to reduce electricity costs and equipment costs, and obtains desired particles. In the case of manufacturing by the method, since the liquid stirring is weak, the miscibility between the seed crystal and the aqueous calcium hydroxide suspension is deteriorated, and problems such as instability of the quality of calcium carbonate occur. XRD is used to confirm the crystals of the obtained light calcium carbonate. A preferable crystal has a height ratio of the first peak of aragonite and the first peak of calcite of 50%.
Or less, preferably 5% or less, more preferably
Aragonite peak cannot be confirmed.

【0009】本発明方法においては、種晶は、水酸化カ
ルシウム水性懸濁液及び一部炭酸化された水酸化カルシ
ウム水性懸濁液の一方又は両方、すなわち水酸化カルシ
ウム水性懸濁液又は一部炭酸化された水酸化カルシウム
水性懸濁液又は両者と混合される。この混合処理は、二
酸化炭素又は二酸化炭素含有ガスを吹き込み炭酸化する
炭酸化反応の前、好ましくは反応直前に行われるか、あ
るいは炭酸化反応時に行われる。炭酸化反応時の混合処
理は炭酸化率が50%に達するまでに行うことが必要で
あり、中でも反応初期に行うのが好ましい。この混合処
理は撹拌周速7m/s以上好ましくは10m/s以上の
剪断撹拌処理により行うことが必要である。剪断撹拌処
理とは、混合成分を該成分相互間に剪断力をかけながら
撹拌する処理を意味する。撹拌周速7m/s未満では、
種晶と所定水酸化カルシウム水性懸濁液との混合性が悪
くなり、粒子径のばらつきが生じ、また種晶必要量が増
大する。撹拌周速が速いほど液の混合性は良くなり、粒
子径のばらつきが少なくなり、また種晶必要量が減少す
る。
In the method of the present invention, the seed crystals may be one or both of an aqueous suspension of calcium hydroxide and an aqueous suspension of partially carbonated calcium hydroxide, ie, an aqueous suspension or part of an aqueous calcium hydroxide suspension. It is mixed with the carbonated calcium hydroxide aqueous suspension or both. This mixing treatment is carried out before, preferably immediately before, the carbonation reaction in which carbon dioxide or a carbon dioxide-containing gas is blown and carbonated, or is carried out during the carbonation reaction. It is necessary to perform the mixing treatment during the carbonation reaction until the carbonation rate reaches 50%, and it is particularly preferable to perform the mixing treatment at the beginning of the reaction. This mixing process must be performed by a shearing stirring process at a stirring peripheral speed of 7 m / s or more, preferably 10 m / s or more. The term “shear-stirring treatment” means a process of stirring a mixed component while applying a shearing force between the components. At a stirring peripheral speed of less than 7 m / s,
The miscibility of the seed crystal and the predetermined aqueous solution of calcium hydroxide is poor, the particle size varies, and the required amount of the seed crystal increases. The higher the stirring peripheral speed, the better the mixing properties of the liquid, the smaller the variation in particle diameter, and the smaller the required amount of seed crystals.

【0010】また、混合処理は、好ましくは液撹拌型で
ある、混合槽、混合ポンプ又は炭酸化反応を行わせる炭
酸化反応槽を用いて行われる。これら液撹拌型の装置に
は、液の剪断力を高めるために、邪魔板を設置すること
が好ましい。上記液撹拌型の混合槽として好ましいの
は、ディスパー(デスパーともいわれる)であり、一軸
型や二軸型のものがある。このディスパーの例として
は、コーレスミキサー、高速撹拌式ディスパーザー、コ
ーネルデスパー、同芯二軸デスパー、バッチレンジャ
ー、ディアミックス(Diamix)などが挙げられ
る。上記撹拌周速要件を満たさない、低速撹拌型や無撹
拌型の炭酸化反応槽を用いる場合、混合処理は上記撹拌
周速要件を満たす液撹拌型である、混合槽や混合ポンプ
で行うのが好ましい。
The mixing treatment is preferably carried out using a mixing tank, a mixing pump or a carbonation reaction tank for performing a carbonation reaction, which is preferably a liquid stirring type. It is preferable to install a baffle plate in these liquid stirring devices in order to increase the shearing force of the liquid. Preferred as the liquid stirring type mixing tank is a disper (also called a despar), and there are a uniaxial type and a biaxial type. Examples of the disperser include a Coreless mixer, a high-speed stirring type disperser, a Cornell disperser, a concentric twin-screw disperser, a batch ranger, a Diamix, and the like. When using a low-speed stirring type or non-stirring type carbonation reaction tank that does not satisfy the stirring peripheral speed requirement, the mixing process is performed in a mixing tank or a mixing pump that is a liquid stirring type satisfying the stirring peripheral speed requirement. preferable.

【0011】本発明に用いられる種晶は、所望の粒子形
状を得るために通常使用されるものであれば特に制限さ
れないが、結晶形状が紡錘型又は偏三角面体型(sca
lenohedral)の炭酸カルシウムを得る場合に
は、紡錘型又は偏三角面体型(scalenohedr
al)炭酸カルシウム又は膠質状炭酸カルシウム又は一
部炭酸化された膠質状水酸化カルシウムが用いられ、種
晶を用いて結晶を極小化させる場合には、膠質状炭酸カ
ルシウム又は一部炭酸化された膠質状水酸化カルシウ
ム、中でも特に炭酸化率10〜50%の膠質状水酸化カ
ルシウムが好適に用いられる。種晶の添加率は、原料水
酸化カルシウムに対し、水酸化カルシウム重量換算で
0.1〜30重量%、好ましくは0.1〜5重量%の範
囲で選ばれる。この添加率は、所望の粒子径により変化
し、炭酸カルシウム粒子の極小化度が少ないときには、
添加量が少なく、極小化度が大きいときには添加量は多
くする。この添加率が0.1重量%未満では、極小化の
効果が得られないし、また30重量%を超えると所望の
粒子以外の粒子の存在比率が多くなり、物性が低下して
しまう。膠質状炭酸カルシウムは、極微細状炭酸カルシ
ウム又は極微細立方形炭酸カルシウムとも称し、0.0
1〜0.5μm程度の膠質状粒子である。一部炭酸化さ
れた膠質状水酸化カルシウムは、石灰乳に二酸化炭素を
吹き込み炭酸化反応させる膠質状炭酸カルシウムの製造
の途中で炭酸化を中断することによって調製することが
できる。この一部炭酸化された膠質状水酸化カルシウム
の好適な調製法としては、濃度2〜5重量%の原料石灰
乳を5〜20℃の範囲の温度に調整し、出発時の水酸化
カルシウム1kg当り100%二酸化炭素(1気圧、2
0℃のガス状態)換算で3〜12L/分(以下、記号L
はリットルを示す)、好ましくは4〜8L/分の二酸化
炭素含有ガスを吹き込み、炭酸化率10〜50%、好ま
しくは15〜25%になったところで上記ガスの吹き込
みを停止する方法(特開平6−56422号公報)が挙
げられる。
The seed crystal used in the present invention is not particularly limited as long as it is a substance commonly used for obtaining a desired particle shape, but the crystal shape is a spindle type or a scalenohedral type (sca).
In the case of obtaining lenohedral calcium carbonate, a spindle type or a scalenohedral type (scalenohedr) is used.
al) Calcium carbonate or colloidal calcium carbonate or partially carbonated colloidal calcium hydroxide is used, and when the crystals are minimized using seed crystals, colloidal calcium carbonate or partially carbonated Colloidal calcium hydroxide, especially colloidal calcium hydroxide having a carbonation rate of 10 to 50%, is preferably used. The seed crystal is added in an amount of 0.1 to 30% by weight, preferably 0.1 to 5% by weight, in terms of calcium hydroxide, based on the weight of the raw material calcium hydroxide. This addition rate varies depending on the desired particle size, and when the degree of minimization of the calcium carbonate particles is small,
When the addition amount is small and the degree of minimization is large, the addition amount is increased. If the addition ratio is less than 0.1% by weight, the effect of minimization cannot be obtained, and if it exceeds 30% by weight, the abundance ratio of particles other than the desired particles increases, and the physical properties deteriorate. Colloidal calcium carbonate is also called ultrafine calcium carbonate or ultrafine cubic calcium carbonate, 0.0
Colloidal particles of about 1 to 0.5 μm. Partially carbonated colloidal calcium hydroxide can be prepared by blowing carbon dioxide into lime milk and suspending carbonation during the production of colloidal calcium carbonate. As a preferred method of preparing the partially carbonated colloidal calcium hydroxide, a raw lime milk having a concentration of 2 to 5% by weight is adjusted to a temperature in the range of 5 to 20 ° C., and 1 kg of the starting calcium hydroxide is added. 100% carbon dioxide (1 atm, 2 atm)
3-12 L / min in terms of a gas state at 0 ° C.)
Indicates a liter), preferably by blowing a carbon dioxide-containing gas of 4 to 8 L / min, and stopping the blowing of the gas when the carbonation rate becomes 10 to 50%, preferably 15 to 25%. No. 6-56422).

【0012】本発明に用いられる水酸化カルシウム水性
懸濁液は、酸化カルシウムを乾式消化して得られる水酸
化カルシウムに水を添加し混合乳化することによっても
得られるが、好ましくは酸化カルシウムを湿式消化した
水酸化カルシウム水性懸濁液が用いられる。また、水酸
化カルシウム水性懸濁液は、残さを除去して使用するこ
とが好ましい。残さの除去は、スクリーン、篩、液体サ
イクロン等を単独で又は組み合わせて行われ、通常は、
粗粒を除去した後に、微粒の除去を行う。この残さに
は、シリカや鉄酸化物、表土、木片などの不純物、未消
化の酸化カルシウム、未焼成の石灰石、水酸化カルシウ
ムの粗大粒子などが含まれる。要求品質に応じて、カッ
トポイントを細かくするのが好ましく、特にカットポイ
ントが20μm以下の液体サイクロンを用いるのが好ま
しい。カットポイントを粗くすると粒子の均一性が低く
なり、また凝集粒子の存在も増大するため、物性が低下
する。
The aqueous calcium hydroxide suspension used in the present invention can also be obtained by adding water to calcium hydroxide obtained by dry digestion of calcium oxide and mixing and emulsifying it. An aqueous suspension of digested calcium hydroxide is used. The aqueous calcium hydroxide suspension is preferably used after removing the residue. The removal of the residue is performed alone or in combination with a screen, a sieve, a hydrocyclone, or the like.
After removing coarse particles, fine particles are removed. This residue includes impurities such as silica and iron oxide, topsoil and wood chips, undigested calcium oxide, unfired limestone, and coarse particles of calcium hydroxide. It is preferable to make the cut point fine according to the required quality, and it is particularly preferable to use a hydrocyclone having a cut point of 20 μm or less. When the cut point is made coarse, the uniformity of the particles is lowered, and the presence of aggregated particles is also increased.

【0013】本発明方法においては、炭酸化反応に二酸
化炭素又は二酸化炭素含有ガスが用いられるが、工業的
には二酸化炭素含有ガスが好ましい。二酸化炭素含有ガ
スとして好適には、二酸化炭素を含有する混合ガス、例
えば石灰石焼成キルン排ガスなどの石灰石焼成排ガス、
パルプ製造プラントの石灰焼成排ガス、セメント製造キ
ルン排ガス、発電ボイラー排ガス、ゴミ消却排ガスなど
が用いられる。二酸化炭素含有ガスとして上記各種排ガ
スを用いる場合には、排ガス中に石灰石、石灰、硫黄酸
化物、未燃焼カーボン等のダストが含まれているのでダ
ストを、バグフィルター、電気集塵機、乾式スクラバ
ー、湿式スクラバーあるいは、それらの組み合わせで除
塵して排ガスを浄化するようにする。上記排ガスは、乾
性ガスであってもよいし、また湿性ガスであってもよ
く、乾性ガスの場合には、前もってバグフィルターや電
気集塵機である程度浄化した後、さらに、湿式スクラバ
ーで所望程度まで浄化するのが好ましく、また湿性ガス
の場合には多段の湿式スクラバーで所望程度まで浄化す
るかあるいは前もって湿式電気集塵機である程度浄化し
た後さらに湿式スクラバーで所望程度まで浄化するのが
好ましい。
In the method of the present invention, carbon dioxide or a gas containing carbon dioxide is used for the carbonation reaction, but a gas containing carbon dioxide is industrially preferable. Preferably as a carbon dioxide-containing gas, a mixed gas containing carbon dioxide, for example, limestone fired exhaust gas such as limestone fired kiln exhaust gas,
The lime burning exhaust gas, the cement production kiln exhaust gas, the power generation boiler exhaust gas, the garbage exhaust gas, etc. of the pulp manufacturing plant are used. When the above various exhaust gases are used as the carbon dioxide-containing gas, dust such as limestone, lime, sulfur oxides, and unburned carbon is contained in the exhaust gases, so the dust is removed by using a bag filter, an electric dust collector, a dry scrubber, a wet type. Exhaust gas is purified by removing dust with a scrubber or a combination thereof. The exhaust gas may be a dry gas or a wet gas. In the case of a dry gas, after purifying to a certain extent with a bag filter or an electric dust collector in advance, and further purifying to a desired degree with a wet scrubber. In the case of a wet gas, it is preferable to purify to a desired degree with a multi-stage wet scrubber, or to purify to some extent with a wet electric precipitator before further purifying to a desired degree with a wet scrubber.

【0014】本発明において、必要に応じて、炭酸化反
応終了後もしくは炭酸化率90%以上で燐化合物を添加
することもでき、それによりゼータ電位がプラス側にシ
フトするため、紙に内填した場合、填料歩留まり率や不
透明度を向上させることができる。燐化合物の添加量は
炭酸カルシウム乾物重量当り0.05〜2重量%の範囲
で選ぶのがよい。燐化合物としては、例えば燐酸、燐酸
アンモニウムのような燐酸塩、ヘキサメタ燐酸やそのナ
トリウム塩のような縮合燐酸やその塩などが用いられ
る。
In the present invention, if necessary, a phosphorus compound can be added after the completion of the carbonation reaction or at a carbonation rate of 90% or more, whereby the zeta potential shifts to the positive side. In this case, the filler yield and opacity can be improved. The amount of the phosphorus compound to be added is preferably selected in the range of 0.05 to 2% by weight based on the dry weight of calcium carbonate. As the phosphorus compound, for example, a phosphoric acid salt such as phosphoric acid and ammonium phosphate, a condensed phosphoric acid such as hexametaphosphoric acid and its sodium salt, and a salt thereof are used.

【0015】[0015]

【実施例】次に、実施例により本発明をさらに詳細に説
明するが、本発明はこれらの例によって何ら限定される
ものでない。
EXAMPLES Next, the present invention will be described in more detail by way of examples, but the present invention is not limited to these examples.

【0016】各物性については、次のとおりである。 (1)メディアン径:マイクロトラックSPA II型
(商品名:日機装社製、レーザー式粒度分布測定計)で
測定した平均径である。 (2)+10μm頻度:マイクロトラックSPA II
型で測定した10μm以上の頻度である。 (3)SEM粒子径:SEM写真(倍率×10,00
0)で観察される粒子50〜100個についてそれぞれ
短径及び長径をデジマチックノギスで求めた測定値の平
均値である。 (4)固形分濃度:MettlerLP−16型(メト
ラー社製、赤外線水分計)を用い105℃で測定した。 (5)粘度:ブルックスフィールド型(B型)粘度計を
用い60rpm(25℃)で測定した。 (6)ゼータ電位:PEN KEM社製、レーザ回転プ
リズム方式測定装置で測定した。
The physical properties are as follows. (1) Median diameter: It is an average diameter measured with a Microtrac SPA II type (trade name: laser type particle size distribution meter manufactured by Nikkiso Co., Ltd.). (2) +10 μm frequency: Microtrack SPA II
It is a frequency of 10 μm or more measured by a mold. (3) SEM particle diameter: SEM photograph (magnification × 10,000,
The average value of the measured values of the minor axis and the major axis of each of 50 to 100 particles observed in step 0) obtained by a digimatic caliper. (4) Solid content concentration: measured at 105 ° C. using a Mettler LP-16 type (manufactured by METTLER, infrared moisture meter). (5) Viscosity: Measured at 60 rpm (25 ° C.) using a Brooksfield type (B type) viscometer. (6) Zeta potential: Measured by a laser rotating prism type measuring device manufactured by PEN KEM.

【0017】また、紙質物性は、下記方法に準拠して行
った。 歩留まり:JIS P8129 灰分 :JIS P8128 白色度 :JIS P8123 不透明度:JIS P8136 引張強度:JIS P8113 白紙光沢度:JIS P8142 印刷光沢度:JIS P8142(インクとしてTKU
G−ロ 0.4mlを使用) 平滑度(Smooster):JAPAN TAPPI
No.5 平滑度(Bekk):JIS P8119 透気度:JIS P8117 K&N受理性:JAPAN TAPPI No.46 インクセット性:印刷後のインクの転写をハンター白色
度計により測定した。 RI強度(ドライピック):RI−2印刷適正試験機を
用い、50回印刷後の紙の剥け状態を目視にて5〜1
(数値の高いものほど良好)の5段階で評価した。 RI強度(ウエットピック):湿し水で濡らした後、印
刷を行い、紙の剥け状態を目視にて5〜1(数値の高い
ものほど良好)の5段階で評価した。
The paper properties were measured according to the following methods. Yield: JIS P8129 Ash: JIS P8128 Whiteness: JIS P8123 Opacity: JIS P8136 Tensile strength: JIS P8113 White paper gloss: JIS P8142 Printing gloss: JIS P8142 (TKU as ink)
G-b 0.4 ml is used) Smoothness (Smooster): JAPAN TAPPI
No. 5 Smoothness (Bekk): JIS P8119 Air permeability: JIS P8117 K & N Acceptance: JAPAN TAPPI No. 46 Ink setability: Transfer of the ink after printing was measured by a Hunter whiteness meter. RI strength (dry pick): Using a RI-2 printability tester, visually check the peeled state of the paper after printing 50 times for 5-1.
(The higher the numerical value, the better the evaluation). RI strength (wet topic): After wetting with dampening water, printing was performed, and the peeling state of the paper was visually evaluated on a scale of 5 to 1 (the higher the numerical value, the better).

【0018】各例に用いた酸化カルシウムは、天然産石
灰石を水洗後、Cサイズ(60〜30mm)に粒度調整
し、ベッケンバッハ炉で焼成したJIS特号相当品の酸
化カルシウムを篩い分けし、粒分(60〜10mm)を
ジョークラッシャーで10〜0mmに粉砕したものであ
る。各例に用いた二酸化炭素含有ガスは、0.5g/N
3のダスト濃度をバグフィルターで0.005g/N
3にさらに湿式スクラバーで0.003g/m3に減少
させて除塵することによって浄化した、二酸化炭素濃度
30容量%のベッケンバッハ型石灰焼成炉排ガスであ
る。
The calcium oxide used in each example was prepared by washing natural limestone with water, adjusting the particle size to C size (60 to 30 mm), and sieving calcium oxide equivalent to JIS special number, which was fired in a Beckenbach furnace. The particles (60 to 10 mm) are ground to 10 to 0 mm with a jaw crusher. The carbon dioxide-containing gas used in each example was 0.5 g / N
the dust concentration of m 3 a bag filter 0.005g / N
It was purified by dust by further reduced in wet scrubber to 0.003 g / m 3 to m 3, a carbon dioxide concentration of 30% by volume of the separate case Bach type lime calciner exhaust gas.

【0019】実施例1 1000Lの容器に東京都西多摩郡瑞穂町の水道水を6
00L入れ、60℃に温度調整した後、撹拌機で撹拌周
速2.6m/s(500rpm)で撹拌しながら、酸化
カルシウム50kgを投入し、撹拌を継続し、投入から
30分後に325メッシュ篩でろ過を行い、100g/
Lの濃度の原料水酸化カルシウム水性スラリーを得た。
原料水酸化カルシウム水性スラリーを一部分取し、水道
水を添加し、30g/Lの濃度の水酸化カルシウム水性
スラリーを得、このスラリー30Lを容量50Lのバッ
チ式邪魔板付きコーレスミキサー(円筒型)に仕込み、
15℃に調整した後、撹拌周速10m/s(2550r
pm)で撹拌しながら、二酸化炭素含有ガスを水酸化カ
ルシウム1kg当たり100容量%換算で10NL/m
inの割合で吹き込み、炭酸化率が30%になるまで反
応させて、一部炭酸化された膠質状水酸化カルシウム水
性懸濁液を得、このものを325メッシュ篩でろ過し、
種晶とした。容量50Lのバッチ式邪魔板付きコーレス
ミキサーに原料水酸化カルシウム水性スラリー30Lを
入れ、上記種晶を水酸化カルシウム固形分換算で1重量
%添加し、撹拌周速10m/s(2550rpm)で6
0分間撹拌し、次いで得られたスラリーを撹拌機のない
円筒コーン型半回分式反応器に仕込み、50℃に調整し
た後、二酸化炭素含有ガスを水酸化カルシウム1kg当
たり100容量%換算で5NL/minの割合で吹き込
み、炭酸化率が100%になるまで反応させて炭酸カル
シウム水性懸濁液を得た。このものを325メッシュ篩
でろ過して得た炭酸カルシウムは、メディアン径が3.
82μm、SEM粒径が、平均長径1.80μm、平均
短径0.51μmのカルサイト型紡錘状粒子であった。
Example 1 A 1000 L container was filled with 6 tap water from Mizuho-cho, Nishitama-gun, Tokyo.
After adding 100 L and adjusting the temperature to 60 ° C., 50 kg of calcium oxide was added while stirring at a stirring peripheral speed of 2.6 m / s (500 rpm), and stirring was continued. And filtered at 100 g /
A raw material calcium hydroxide aqueous slurry having a concentration of L was obtained.
A part of the raw material calcium hydroxide aqueous slurry is taken and tap water is added thereto to obtain a calcium hydroxide aqueous slurry having a concentration of 30 g / L. 30 L of this slurry is put into a 50 L batch type baffle-less coreless mixer (cylindrical type). Preparation,
After adjusting to 15 ° C., the stirring peripheral speed was 10 m / s (2550 r.
pm), while stirring the carbon dioxide-containing gas at 10 NL / m in terms of 100% by volume per 1 kg of calcium hydroxide.
in, and reacted until the carbonation rate became 30% to obtain a partially carbonated aqueous colloidal calcium hydroxide aqueous suspension, which was filtered through a 325 mesh sieve.
It was a seed crystal. 30 L of the aqueous calcium hydroxide slurry is placed in a 50 L batch-type boilerplate-less Coreless mixer, and the above-mentioned seed crystals are added at 1% by weight in terms of calcium hydroxide solid content, and stirred at a peripheral speed of 10 m / s (2550 rpm).
After stirring for 0 minutes, the obtained slurry was charged into a cylindrical cone type semi-batch reactor without a stirrer, adjusted to 50 ° C., and then a carbon dioxide-containing gas was supplied at a volume of 5 NL / kg of calcium hydroxide in terms of 100% by volume. The mixture was blown at a rate of min, and reacted until the carbonation rate reached 100%, to obtain an aqueous calcium carbonate suspension. The calcium carbonate obtained by filtering this through a 325 mesh sieve has a median diameter of 3.
Calcite-type spindle-shaped particles having an average major axis of 1.80 μm and an average minor axis of 0.51 μm had an SEM particle size of 82 μm.

【0020】実施例2 上記コーレスミキサーでの撹拌処理における撹拌周速を
25m/s(6400rpm)に変えた以外は、実施例
1と同様にして炭酸カルシウム水性懸濁液を得た。この
ものを325メッシュ篩でろ過して得た炭酸カルシウム
は、メディアン径が3.76μm、SEM粒径が、平均
長径1.50μm、平均短径0.45μmのカルサイト
型紡錘状粒子であった。
Example 2 An aqueous calcium carbonate suspension was obtained in the same manner as in Example 1, except that the stirring peripheral speed in the above-mentioned Coreless mixer was changed to 25 m / s (6400 rpm). The calcium carbonate obtained by filtering this through a 325 mesh sieve was calcite-type spindle-shaped particles having a median diameter of 3.76 μm, an SEM particle diameter of an average major axis of 1.50 μm, and an average minor axis of 0.45 μm. .

【0021】比較例1 上記コーレスミキサーでの撹拌処理における撹拌周速を
5m/s(1275rpm)に変えた以外は、実施例1
と同様にして炭酸カルシウム水性懸濁液を得た。このも
のを325メッシュ篩でろ過して得た炭酸カルシウム
は、メディアン径が4.02μm、SEM粒径が、平均
長径2.00μm、平均短径0.55μmのカルサイト
型紡錘状粒子であった。
Comparative Example 1 Example 1 was repeated except that the peripheral speed of the stirring in the above-mentioned Coreless mixer was changed to 5 m / s (1275 rpm).
In the same manner as in the above, an aqueous calcium carbonate suspension was obtained. The calcium carbonate obtained by filtering this through a 325 mesh sieve was calcite-type spindle-shaped particles having a median diameter of 4.02 μm, an SEM particle diameter of an average major axis of 2.00 μm, and an average minor axis of 0.55 μm. .

【0022】実施例3 実施例1と同様にして得た原料水酸化カルシウム水性ス
ラリーを2液分離型のカットポイント10μmのスーパ
ークロンT−10(大石機械社製、液体サイクロン)に
通し、レーザー式粒度分布のメディアン径が2.80μ
m、10μm以上の頻度が2重量%、濃度が80g/L
の原料水酸化カルシウム水性スラリーを調製した後、こ
のスラリーを連続式邪魔板付きコーレスミキサーに入
れ、実施例1と同様にして得た種晶を水酸化カルシウム
固形分換算で2重量%添加し、撹拌周速10m/s(4
000rpm)、平均滞留時間2分で撹拌処理し、次い
で得られたスラリーを撹拌機のない円筒コーン型半回分
式反応器に仕込み、50℃に調整した後、二酸化炭素含
有ガスを水酸化カルシウム1kg当たり100容量%換
算で5NL/minの割合で吹き込み、炭酸化率が10
0%になるまで反応させて炭酸カルシウム水性懸濁液を
得た。このものを325メッシュ篩でろ過して得た炭酸
カルシウムは、メディアン径が2.94μm、SEM粒
径が、平均長径0.90μm、平均短径0.30μmの
カルサイト型紡錘状粒子であった。
Example 3 The aqueous calcium hydroxide slurry obtained in the same manner as in Example 1 was passed through a two-liquid separation type Supercron T-10 having a cut point of 10 μm (manufactured by Oishi Kikai Co., Ltd., liquid cyclone). Median diameter of particle size distribution is 2.80μ
m, frequency of 10 μm or more is 2% by weight, concentration is 80 g / L
After preparing an aqueous slurry of the raw material calcium hydroxide, the slurry was put into a continuous mixer with a baffle plate, and seed crystals obtained in the same manner as in Example 1 were added at 2% by weight in terms of calcium hydroxide solid content, Stirring peripheral speed 10m / s (4
2,000 rpm) and an average residence time of 2 minutes. Then, the obtained slurry is charged into a cylindrical cone type semi-batch reactor without a stirrer, adjusted to 50 ° C., and carbon dioxide-containing gas is reduced to 1 kg of calcium hydroxide. 100 liters / volume and 5 NL / min.
The reaction was carried out until the concentration became 0% to obtain an aqueous calcium carbonate suspension. The calcium carbonate obtained by filtering this through a 325 mesh sieve was calcite-type spindle-shaped particles having a median diameter of 2.94 μm, an SEM particle diameter of an average major axis of 0.90 μm, and an average minor axis of 0.30 μm. .

【0023】実施例4 連続式邪魔板付きコーレスミキサーでの撹拌処理におけ
る撹拌周速を25m/s(10000rpm)に変えた
以外は、実施例3と同様にして炭酸カルシウム水性懸濁
液を得た。このものを325メッシュ篩でろ過して得た
炭酸カルシウムは、メディアン径が2.72μm、SE
M粒径が、平均長径0.75μm、平均短径0.27μ
mのカルサイト型紡錘状粒子であった。
Example 4 An aqueous calcium carbonate suspension was obtained in the same manner as in Example 3, except that the stirring peripheral speed in the stirring process with a continuous baffle-equipped Coreless mixer was changed to 25 m / s (10000 rpm). . Calcium carbonate obtained by filtering this through a 325 mesh sieve has a median diameter of 2.72 μm, SE
M particle size, average major axis 0.75μm, average minor axis 0.27μ
m calcite-type spindle-shaped particles.

【0024】比較例2 連続式邪魔板付きコーレスミキサーでの撹拌処理におけ
る撹拌周速を5m/s(2000rpm)に変えた以外
は、実施例4と同様にして炭酸カルシウム水性懸濁液を
得た。このものを325メッシュ篩でろ過して得た炭酸
カルシウムは、メディアン径が3.12μm、SEM粒
径が、平均長径1.1μm、平均短径0.35μmのカ
ルサイト型紡錘状粒子であった。
Comparative Example 2 An aqueous calcium carbonate suspension was obtained in the same manner as in Example 4 except that the stirring peripheral speed in the stirring process with a continuous baffle-equipped Coreless mixer was changed to 5 m / s (2000 rpm). . The calcium carbonate obtained by filtering this through a 325 mesh sieve was calcite-type spindle-shaped particles having a median diameter of 3.12 μm, an SEM particle diameter of 1.1 μm in average major axis, and 0.35 μm in average minor axis. .

【0025】実施例5 実施例1と同様にして得た原料水酸化カルシウム水性ス
ラリーを2液分離型のカットポイント10μmのスーパ
ークロンT−10(大石機械社製、液体サイクロン)に
通し、レーザー式粒度分布のメディアン径が2.80μ
m、10μm以上の頻度が2重量%、濃度が80g/L
の原料水酸化カルシウム水性スラリーを調製した後、こ
のスラリーを連続式邪魔板付きコーレスミキサーに入
れ、実施例1と同様にして得た種晶を水酸化カルシウム
固形分換算で2重量%添加し、撹拌周速25m/s(1
0000rpm)、平均滞留時間2分で撹拌処理し、次
いで得られたスラリーを撹拌周速3m/s(760rp
m)で作動される低速撹拌機を備えた円筒型半回分式反
応器に仕込み、50℃に調整した後、二酸化炭素含有ガ
スを水酸化カルシウム1kg当たり100容量%換算で
5NL/minの割合で吹き込み、炭酸化率が100%
になるまで反応させてpH7.5の炭酸カルシウム水性
懸濁液を得た。このものを325メッシュ篩でろ過して
得た炭酸カルシウムは、メディアン径が2.95μm、
SEM粒径が、平均長径0.75μm、平均短径0.2
6μm、ゼータ電位が−5mVのカルサイト型紡錘状粒
子であった。
Example 5 The aqueous calcium hydroxide aqueous slurry obtained in the same manner as in Example 1 was passed through a two-liquid separation type Supercron T-10 having a cut point of 10 μm (manufactured by Oishi Kikai Co., Ltd., liquid cyclone). Median diameter of particle size distribution is 2.80μ
m, frequency of 10 μm or more is 2% by weight, concentration is 80 g / L
After preparing an aqueous slurry of the raw material calcium hydroxide, the slurry was put into a continuous mixer with a baffle plate, and seed crystals obtained in the same manner as in Example 1 were added at 2% by weight in terms of calcium hydroxide solid content, Agitation peripheral speed 25 m / s (1
0000 rpm) and an average residence time of 2 minutes, and then the obtained slurry is stirred at a peripheral speed of 3 m / s (760 rpm).
m), the mixture was charged into a cylindrical semi-batch reactor equipped with a low-speed stirrer operated at 50 ° C., and adjusted to 50 ° C., and then a carbon dioxide-containing gas was supplied at a rate of 5 NL / min in terms of 100% by volume per 1 kg of calcium hydroxide. Injection, carbonation rate 100%
To obtain an aqueous calcium carbonate suspension having a pH of 7.5. The calcium carbonate obtained by filtering this through a 325 mesh sieve has a median diameter of 2.95 μm,
SEM particle size: average major axis 0.75 μm, average minor axis 0.2
Calcite-type spindle-shaped particles having a particle diameter of 6 μm and a zeta potential of −5 mV were obtained.

【0026】実施例6 炭酸化率が99.9%になるまで反応させた以外は実施
例5と同様にしてpH8.5の炭酸カルシウム水性懸濁
液を得た。このものにヘキサメタ燐酸ソーダを炭酸カル
シウム乾物重量比で0.2重量%添加した。このものを
325メッシュ篩でろ過して得た炭酸カルシウムは、メ
ディアン径が2.69μm、SEM粒径が、平均長径
0.74μm、平均短径0.25μm、ゼータ電位が+
5mVのカルサイト型紡錘状粒子であった。
Example 6 An aqueous calcium carbonate suspension having a pH of 8.5 was obtained in the same manner as in Example 5, except that the reaction was carried out until the carbonation ratio became 99.9%. To this was added 0.2% by weight of sodium hexametaphosphate in terms of calcium carbonate dry matter weight ratio. The calcium carbonate obtained by filtering this through a 325 mesh sieve has a median diameter of 2.69 μm, an SEM particle diameter of an average major axis of 0.74 μm, an average minor axis of 0.25 μm, and a zeta potential of +
It was a calcite-type spindle-shaped particle of 5 mV.

【0027】応用例1 実施例1〜6、比較例1〜2で得た炭酸カルシウム水性
スラリーをフィルタープレスでろ過脱水を行い、固形分
濃度40重量%の脱水ケーキを得、コーレスミキサーに
て水を添加後、脱水ケーキをスラリー化し、固形分濃度
20〜21重量%、粘度150〜450cPの炭酸カル
シウム水性スラリーを得た。このスラリーを適当に希釈
して、広葉樹クラフトパルプ(350csf)と針葉樹
クラフトパルプ(450csf)とを重量比7:3で混
合したパルプ原料100重量部に配合し、さらに紙力増
強剤としてカチオン化澱粉0.2重量部、中性サイズ剤
としてアルキルケテンダイマー0.2重量部、歩留まり
向上剤としてポリアクリルアミド0.02重量部を添加
し、填料添加率をパルプに対し、15%とし、坪量60
g/m2で角形シートマシーンを用いた手抄きにより、
炭酸カルシウム内填紙を得た。これらの物性を、実施例
1及び2、及びこれらと対応する比較例1で得た炭酸カ
ルシウムスラリーを用いた場合は表1に、また実施例3
〜6、及びこれらと対応する比較例2で得た炭酸カルシ
ウムスラリーを用いた場合は表2にそれぞれ示す。
Application Example 1 The aqueous calcium carbonate slurries obtained in Examples 1 to 6 and Comparative Examples 1 and 2 were subjected to filtration and dehydration by a filter press to obtain a dehydrated cake having a solid content of 40% by weight. Was added to obtain a slurry of the dehydrated cake to obtain a calcium carbonate aqueous slurry having a solid content of 20 to 21% by weight and a viscosity of 150 to 450 cP. This slurry is appropriately diluted and mixed with 100 parts by weight of a pulp raw material obtained by mixing hardwood kraft pulp (350 csf) and softwood kraft pulp (450 csf) in a weight ratio of 7: 3. 0.2 parts by weight, 0.2 parts by weight of an alkyl ketene dimer as a neutral sizing agent, and 0.02 parts by weight of polyacrylamide as a retention aid were added.
g / m 2 by hand using a square sheet machine
A calcium carbonate-filled paper was obtained. These properties are shown in Table 1 when using the calcium carbonate slurries obtained in Examples 1 and 2 and Comparative Example 1 corresponding thereto, and in Example 3
Table 2 shows the cases where the calcium carbonate slurries obtained in Comparative Examples 2 to 6 were used.

【0028】[0028]

【表1】 [Table 1]

【0029】[0029]

【表2】 [Table 2]

【0030】これより、実施例1及び2、あるいは実施
例3〜6で得られた炭酸カルシウムは、対応する比較例
1又は2で得られたそれと比較し、白色度や不透明度が
優れていることがわかる。
Thus, the calcium carbonate obtained in Examples 1 and 2 or Examples 3 to 6 is superior in whiteness and opacity as compared with those obtained in Comparative Examples 1 and 2. You can see that.

【0031】応用例2 実施例1〜4、比較例1〜2で得た炭酸カルシウム水性
スラリーをフィルタープレスでろ過脱水を行い、固形分
濃度40重量%の脱水ケーキを得、その後ベルトプレス
で圧縮脱水を行い、固形分濃度66重量%の脱水ケーキ
を得た。得られた脱水ケーキにSN−206(サンノプ
コ社製、ポリアクリル酸ソーダ系分散剤)を炭酸カルシ
ウムに対し、固形分換算で1.0重量%添加し、コーレ
スミキサー(6400rpm、撹拌周速25m/s)で
5分間一次分散を行い、サンドグラインダーSLG1/
2型(アイメックス社製、連続式サンドミル)で二次分
散を行い、固形分濃度65〜66重量%、粘度20〜5
0cPの炭酸カルシウム水性スラリーをた。このスラリ
ーを顔料組成物に用い、その100重量部にスターチ
(日本食品加工#4600)3重量部とSBR(JSR
0692)12重量部とノプコートC104( サンノ
プコ社製、ステアリン酸カルシウム系潤滑剤)1.5重
量部と水を加え、アンモニア水でpH調整を行い、固形
分濃度55重量%の塗工カラーを調製し、市販の上質紙
にコーティングロッドで手塗りにて塗工を行い(54g
/m2)、105℃で2分乾燥後、調湿を行い、スーパ
ーカレンダー処理(線圧:100kg/cm、処理温
度:105℃、処理速度:8m/分、ニップ回数:2
回)を行い、紙質試験を行った。それらの結果を、実施
例1及び2、及びこれらと対応する比較例1で得た炭酸
カルシウムスラリーを用いた場合は表3に、また実施例
3及び4、及びこれらと対応する比較例2で得た炭酸カ
ルシウムスラリーを用いた場合は表4にそれぞれ示す。
Application Example 2 The aqueous calcium carbonate slurries obtained in Examples 1 to 4 and Comparative Examples 1 and 2 were subjected to filtration and dewatering by a filter press to obtain a dewatered cake having a solid content of 40% by weight, and then compressed by a belt press. Dehydration was performed to obtain a dehydrated cake having a solid concentration of 66% by weight. To the obtained dehydrated cake, SN-206 (Sodium polyacrylate dispersant, manufactured by San Nopco Co.) was added to calcium carbonate in an amount of 1.0% by weight in terms of solid content, and a Coreless mixer (6400 rpm, stirring peripheral speed 25 m / Perform primary dispersion for 5 minutes in s), and use a sand grinder SLG1 /
Secondary dispersion is performed by a type 2 (manufactured by IMEX Co., Ltd., continuous sand mill), and the solid content is 65 to 66% by weight and the viscosity is 20 to 5%.
An aqueous calcium carbonate slurry of 0 cP was obtained. This slurry was used for a pigment composition, and 100 parts by weight of starch (Japanese food processing # 4600) and 3 parts by weight of SBR (JSR
0692) 12 parts by weight, 1.5 parts by weight of Nopcoat C104 (manufactured by San Nopco, calcium stearate-based lubricant) and water are added, and the pH is adjusted with aqueous ammonia to prepare a coating color having a solid content concentration of 55% by weight. , Hand-coated on a commercial high quality paper with a coating rod (54g
/ M 2 ), drying at 105 ° C. for 2 minutes, humidity control, and super calendering (linear pressure: 100 kg / cm, processing temperature: 105 ° C., processing speed: 8 m / min, number of nips: 2)
Times) and a paper quality test was performed. The results are shown in Table 3 when the calcium carbonate slurries obtained in Examples 1 and 2 and Comparative Example 1 corresponding thereto were used, and in Examples 3 and 4 and Comparative Example 2 corresponding thereto. Table 4 shows the obtained calcium carbonate slurries.

【0032】[0032]

【表3】 [Table 3]

【0033】[0033]

【表4】 これより、実施例1及び2、あるいは実施例3及び4で
得られた炭酸カルシウムは、対応する比較例1又は2で
得られたそれと比較し、白紙光沢が優れていることがわ
かる。
[Table 4] From this, it can be seen that the calcium carbonate obtained in Examples 1 and 2 or Examples 3 and 4 has superior white paper gloss as compared with those obtained in Comparative Examples 1 and 2.

【0034】[0034]

【発明の効果】本発明方法によれば、従来の種晶添加法
と比較し、粒子径の均一性が向上し、粒子径が揃い、ぶ
れが少なくなり、その結果品質特に白紙光沢が向上し、
また、種晶の添加量を節減することができ、さらに均一
で分散性良好な軽質炭酸化カルシウム特に結晶がカルサ
イト又は一部アラゴナイトが混入したカルサイトであ
り、結晶形状が紡錘型又は偏三角面体型(scalen
ohedral)である軽質炭酸カルシウムを得ること
ができる。
According to the method of the present invention, as compared with the conventional seeding method, the particle size uniformity is improved, the particle size is uniform, the blurring is reduced, and as a result, the quality, especially the gloss of white paper, is improved. ,
In addition, the amount of seed crystals to be added can be reduced, and furthermore, light calcium carbonate having uniform and good dispersibility, particularly calcite or calcite mixed with some aragonite, has a spindle-shaped or triangular shape. Face type (scalen
light calcium carbonate can be obtained.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 水酸化カルシウム水性懸濁液及び一部炭
酸化された水酸化カルシウム水性懸濁液の一方又は両方
と種晶を混合したのち、得られた水性懸濁液に二酸化炭
素又は二酸化炭素含有ガスを吹き込み炭酸化することに
よって軽質炭酸カルシウムを製造するに当り、混合を撹
拌周速7m/s以上の剪断撹拌処理により行うことを特
徴とする軽質炭酸カルシウムの製造方法。
1. A method comprising mixing a seed crystal with one or both of an aqueous suspension of calcium hydroxide and an aqueous suspension of partially carbonated calcium hydroxide, and adding carbon dioxide or carbon dioxide to the resulting aqueous suspension. A method for producing light calcium carbonate, wherein mixing is performed by a shearing stirring process at a stirring peripheral speed of 7 m / s or more when producing light calcium carbonate by blowing and carbonizing a carbon-containing gas.
【請求項2】 水酸化カルシウム水性懸濁液及び一部炭
酸化された水酸化カルシウム水性懸濁液と種晶とを混合
しながら、二酸化炭素又は二酸化炭素含有ガスを吹き込
み炭酸化することによって軽質炭酸カルシウムを製造す
るに当り、混合を炭酸化率が50%に達するまでに撹拌
周速7m/s以上の剪断撹拌処理により行うことを特徴
とする軽質炭酸カルシウムの製造方法。
2. Carbon dioxide or a carbon dioxide-containing gas is blown into and carbonated while mixing an aqueous suspension of calcium hydroxide and an aqueous suspension of partially carbonated calcium hydroxide with a seed crystal. A method for producing light calcium carbonate, characterized in that, in producing calcium carbonate, mixing is carried out by shearing stirring at a stirring peripheral speed of 7 m / s or more until the carbonation ratio reaches 50%.
【請求項3】 種晶として、膠質状炭酸カルシウム粒子
又は一部炭酸化された膠質状水酸化カルシウム粒子を用
い、かつその混合量を水酸化カルシウム換算重量基準で
0.1〜30重量%の範囲とする請求項1又は2記載の
製造方法。
3. A colloidal calcium carbonate particle or a partially carbonated colloidal calcium hydroxide particle is used as a seed crystal, and the amount thereof is 0.1 to 30% by weight based on calcium hydroxide. The production method according to claim 1 or 2, wherein the production range is within a range.
【請求項4】 水酸化カルシウム水性懸濁液として液体
サイクロンにより残渣を除去したものを用いる請求項
1、2又は3記載の製造方法。
4. The process according to claim 1, wherein the aqueous calcium hydroxide suspension is obtained by removing the residue with a liquid cyclone.
【請求項5】 炭酸化反応終了後もしくは炭酸化率90
%以上で燐化合物を添加する請求項1ないし4のいずれ
かに記載の製造方法。
5. After completion of the carbonation reaction or at a carbonation rate of 90
The method according to any one of claims 1 to 4, wherein the phosphorus compound is added in an amount of at least%.
JP16171397A 1997-06-18 1997-06-18 Method for producing light calcium carbonate Expired - Lifetime JP3995761B2 (en)

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