JPH11115095A - Wear-resistant liner and its manufacture - Google Patents

Wear-resistant liner and its manufacture

Info

Publication number
JPH11115095A
JPH11115095A JP29936497A JP29936497A JPH11115095A JP H11115095 A JPH11115095 A JP H11115095A JP 29936497 A JP29936497 A JP 29936497A JP 29936497 A JP29936497 A JP 29936497A JP H11115095 A JPH11115095 A JP H11115095A
Authority
JP
Japan
Prior art keywords
wear
plate
resistant
hard
iron
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP29936497A
Other languages
Japanese (ja)
Inventor
Kazumi Daitoku
一美 大徳
Hiroo Takeda
碩生 武田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TOBATA SEISAKUSHO KK
Nippon Steel Corp
Tobata Seisakusho Co Ltd
Original Assignee
TOBATA SEISAKUSHO KK
Nippon Steel Corp
Tobata Seisakusho Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TOBATA SEISAKUSHO KK, Nippon Steel Corp, Tobata Seisakusho Co Ltd filed Critical TOBATA SEISAKUSHO KK
Priority to JP29936497A priority Critical patent/JPH11115095A/en
Publication of JPH11115095A publication Critical patent/JPH11115095A/en
Withdrawn legal-status Critical Current

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  • Pressure Welding/Diffusion-Bonding (AREA)
  • Laminated Bodies (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent rapid progress of wear in the case that a super-hard wear- resistant sheet is damaged and worn, by adhering through sequentially laminating the super-hard wear-resistant sheet composed of super-hard alloy, an insert sheet as stress relaxation material, and a hard wear-resistant sheet composed of iron and chrome as base material. SOLUTION: A wear-resistant liner 10 is constructed by sequentially laminating super-hard wear-resistant sheet 11 composed of tungsten-cobalt super-hard alloy, an insert sheet 12 composed of copper, a hard wear-resistant sheet 13 composed of high-chrome cast iron, and an iron sheet 14 composed of SS steel. The insert sheet 12 is composed of a copper sheet, where oxygen content of the copper material is, for example 5-10 ppm, and thickness is, for example 2 mm. By controlling oxygen density, generation of oxide is inhibited at the time of diffusion joining of the hard wear-resistant sheet 13 and the super-hard wear-resistant sheet 11 through the insert sheet 12 therebetween. Thereby, stress generated at the time of using between the both sheets are relaxed, and temperature distribution generated by temperature variation or the like becomes uniform.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、硬質原料を搬送、
移動させるシュート、破砕機等の耐摩耗性を必要とする
箇所にライニングされる耐摩耗ライナー及びその製造方
法に関する。
[0001] The present invention relates to a method for conveying hard raw materials,
The present invention relates to a wear-resistant liner lined at a place requiring wear resistance, such as a moving chute and a crusher, and a method for manufacturing the same.

【0002】[0002]

【従来の技術】従来から、耐摩耗性に優れたタングステ
ン−コバルト系合金等の超硬合金は、これらの超硬合金
を鉄板等の金属母材に接合し耐摩耗面を形成して、切削
チップ、引き抜きダイス、破砕機等の耐摩耗部品として
広く用いられている。このような超硬合金と金属母材と
の接合方法として、例えば、Ag基ろう材(銀ろう)や
銅ろう材を介して両者を接合するろう付け法、及び加圧
加熱処理により直接的に両者を接合する拡散接合法とが
ある。例えば、超硬合金を破砕機のハンマとして使用す
るような場合、超硬合金と金属母材間にろう材を用いて
接合するフラックスろう付けが一般的に行われている。
また、特開平3−5073号公報には、超硬合金と応力
緩和材としての銅、及び金属母材である鋼を、Tiを含
んだ銀ろうを用いて接合するろう付け法が提案されてい
る。また、切削チップのような工具においては、超硬合
金と基材となる鋼とをFe−Ni合金(Permall
oy)を介して拡散接合する方法、あるいは超硬合金と
鋼とをNi基アモルファスろう材を用いてろう付けする
方法等が知られている。また、超硬合金に較べて耐摩耗
性に劣るが安価な高クロム鋳鉄もまた、耐摩耗材料とし
て一般に広く用いられている。このように超硬合金及び
高クロム鋳鉄はそれ自体の靭性が乏しいために、ろう付
けや拡散接合によって、靭性の大きい鋼材(金属母材)
と一体化した2層構造あるいは、銅等のインサート板を
超硬合金又は高クロム鋳鉄と金属母材との間に挟んで一
体化した3層構造(図2(a)、(b)参照)とするこ
とで、耐摩耗部品としての全体の靭性をカバーしながら
使用されている。
2. Description of the Related Art Conventionally, cemented carbides such as tungsten-cobalt alloys having excellent wear resistance have been formed by joining these cemented carbides to a metal base material such as an iron plate to form a wear-resistant surface and cutting. Widely used as wear-resistant parts such as chips, drawing dies and crushers. As a joining method of such a cemented carbide and a metal base material, for example, a brazing method in which the two are joined via an Ag-based brazing material (silver brazing material) or a copper brazing material, and a pressure heating process are directly performed. There is a diffusion bonding method for bonding both. For example, when a cemented carbide is used as a hammer of a crusher, flux brazing in which a brazing material is joined between the cemented carbide and a metal base material is generally performed.
Japanese Patent Application Laid-Open No. Hei 3-5073 proposes a brazing method in which a cemented carbide, copper as a stress relaxation material, and steel as a metal base material are joined by using a silver solder containing Ti. I have. Further, in a tool such as a cutting tip, a cemented carbide and steel serving as a base material are made of an Fe—Ni alloy (Permall).
oy), or a method of brazing a cemented carbide and steel using a Ni-based amorphous brazing material. In addition, high-chromium cast iron, which is inferior in wear resistance to cemented carbide but inexpensive, is also widely used as a wear-resistant material. As described above, cemented carbide and high chromium cast iron have poor toughness, and therefore, have high toughness by brazing or diffusion bonding (metal base material).
Or a three-layer structure in which an insert plate such as copper is interposed between a cemented carbide or high chromium cast iron and a metal base material (see FIGS. 2 (a) and 2 (b)) As a result, it is used while covering the overall toughness as a wear-resistant part.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、従来の
ような超硬合金又は高クロム鋳鉄と金属母材との2層構
造、あるいは超硬合金又は高クロム鋳鉄と靭性を有する
銅等のインサート板、及び金属母材との3層構造からな
る耐摩耗ライナーでは以下の問題があった。図2
(a)、(b)に示すように3層に構成した従来例の耐
摩耗ライナー50、51では、表層である超硬合金5
2、高クロム鋳鉄53が部分的に摩耗すると、耐摩耗性
に乏しい下層の金属母材54あるいは銅等のインサート
板55が表面に露出して、以降は急激に摩耗が進行する
ので、交換のタイミングを逸してしまい、装置本体を大
きく損傷させるという問題があった。本発明はこのよう
な事情に鑑みてなされたもので、超硬合金等からなる超
硬耐摩耗板が損傷摩耗した場合の急激な摩耗の進行を防
止すると共に、耐久性に優れたコンパクトな複合型の耐
摩耗ライナー及びその製造方法を提供することを目的と
する。
However, a conventional two-layer structure of a cemented carbide or high chromium cast iron and a metal base material, or a cemented carbide or high chromium cast iron and an insert plate such as copper having toughness, A wear-resistant liner having a three-layer structure with a metal base material has the following problems. FIG.
In the conventional wear-resistant liners 50 and 51 having three layers as shown in FIGS.
2. If the high chromium cast iron 53 is partially worn, the lower metal base material 54 or the insert plate 55 made of copper or the like, which is poor in wear resistance, is exposed on the surface, and thereafter the wear rapidly progresses. There was a problem that the timing was missed and the main body of the apparatus was seriously damaged. The present invention has been made in view of such circumstances, and prevents a rapid progress of wear when a cemented carbide wear-resistant plate made of a cemented carbide or the like is damaged and worn, and is a compact composite having excellent durability. It is an object of the present invention to provide a mold wear-resistant liner and a method for manufacturing the same.

【0004】[0004]

【課題を解決するための手段】前記目的に沿う請求項1
記載の耐摩耗ライナーは、超硬合金からなる超硬耐摩耗
板と、応力緩和材となるインサート板と、鉄、クロムを
基材とする硬質耐摩耗板とが順次積層状態で固着されて
いる。請求項2記載の耐摩耗ライナーは、超硬合金から
なる超硬耐摩耗板と、応力緩和材となるインサート板
と、Hv600以上であって、高マンガン鋼、高張力鋼
等の硬質耐摩耗板とが順次積層状態で固着されている。
請求項3記載の耐摩耗ライナーは、請求項1又は2記載
の耐摩耗ライナーにおいて、前記硬質耐摩耗板の裏面側
には鉄板が接合され、該鉄板の裏面側には取付け部材が
設けられている。請求項4記載の耐摩耗ライナーは、請
求項1〜3のいずれか1項に記載の耐摩耗ライナーにお
いて、前記超硬耐摩耗板の厚みに対して、前記インサー
ト板の厚みが0.2〜0.5倍、前記硬質耐摩耗板の厚
みが2〜4倍である。請求項5記載の耐摩耗ライナーの
製造方法は、超硬合金からなる超硬耐摩耗板と、応力緩
和材となるインサート板と、鉄、クロムを基材とする硬
質耐摩耗板と、鉄板とを順次積層して、真空状態又は不
活性ガス雰囲気で拡散接合する。請求項6記載の耐摩耗
ライナーの製造方法は、超硬合金からなる超硬耐摩耗板
と、応力緩和材となるインサート板と、Hv600以上
であって、高マンガン鋼、高張力鋼等の硬質耐摩耗板
と、鉄板とを順次積層して、真空状態又は不活性ガス雰
囲気で拡散接合する。請求項7記載の耐摩耗ライナーの
製造方法は、請求項5又は6記載の耐摩耗ライナーの製
造方法において、前記インサート板は、酸素含有量が1
00ppm以下の無酸素銅板である。請求項8記載の耐
摩耗ライナーの製造方法は、請求項5〜7のいずれか1
項に記載の耐摩耗ライナーの製造方法において、前記拡
散接合は、雰囲気圧力が30Pa以下、加熱温度800
〜1000℃、接合時間20〜90分、接合圧力0.1
〜20MPaの範囲で行う。
According to the present invention, there is provided a semiconductor device comprising:
In the wear-resistant liner described above, a cemented carbide wear-resistant plate made of a cemented carbide, an insert plate serving as a stress relieving material, and a hard wear-resistant plate based on iron and chromium are fixed in a laminated state in order. . The wear-resistant liner according to claim 2 is a hard wear-resistant plate made of a cemented carbide, an insert plate serving as a stress relieving material, and a hard wear-resistant plate made of high manganese steel, high-tensile steel or the like having a Hv of 600 or more. Are sequentially fixed in a laminated state.
The wear-resistant liner according to claim 3 is the wear-resistant liner according to claim 1 or 2, wherein an iron plate is joined to a back surface of the hard wear-resistant plate, and a mounting member is provided on the back surface of the iron plate. I have. The wear-resistant liner according to claim 4 is the wear-resistant liner according to any one of claims 1 to 3, wherein the thickness of the insert plate is 0.2 to less than the thickness of the carbide wear-resistant plate. 0.5 times, and the thickness of the hard wear-resistant plate is 2 to 4 times. The method for producing a wear-resistant liner according to claim 5 includes a cemented carbide wear-resistant plate, an insert plate serving as a stress relaxation material, a hard wear-resistant plate based on iron and chromium, and an iron plate. Are sequentially laminated, and diffusion bonding is performed in a vacuum state or an inert gas atmosphere. The method of manufacturing a wear-resistant liner according to claim 6, wherein the cemented carbide wear-resistant plate made of a cemented carbide, the insert plate used as a stress relaxation material, and a hard material such as a high manganese steel, a high tensile steel, etc., having an Hv of 600 or more. The wear-resistant plate and the iron plate are sequentially laminated, and diffusion-bonded in a vacuum state or an inert gas atmosphere. The method for producing a wear-resistant liner according to claim 7 is the method for producing a wear-resistant liner according to claim 5 or 6, wherein the insert plate has an oxygen content of 1%.
It is an oxygen-free copper plate of 00 ppm or less. The method for producing a wear-resistant liner according to claim 8 is the method according to any one of claims 5 to 7.
In the method for producing an abrasion-resistant liner according to the above item, the diffusion bonding is performed under the following conditions:
~ 1000 ° C, joining time 20 ~ 90 minutes, joining pressure 0.1
It is performed in a range of 2020 MPa.

【0005】ここで超硬合金とは、元素周期表IVa、V
a、VIa族の金属の炭化物粉末をFe、Co、Niの鉄
族金属で焼結したものであり、セラミックスである金属
炭化物と金属からなるサーメットに属するものも含め、
総称していう。超硬合金は大別して、WC−Co系と、
WC−TiC−Ta(Nb)C−Co系の2種があり、
Co量、TiC量、Ta(Nb)量、C量、炭化物粒度
等を調節することにより物性を変化させることができ
る。WC−Co合金は鋳鉄や非鉄金属用切削工具、各種
ダイス、プラグ、ロール、破砕用ロール等の耐摩耗工
具、さく岩機用ビット等の鉱山工具、超高圧発生用部品
等として用いられ、WC−TiC−Ta(Nb)C−C
o合金は主として鋼切削用工具に用いられている。
[0005] Here, the cemented carbide refers to the periodic table IVa, V
a, VIa group metal carbide powder is sintered with iron, metal of Fe, Co, Ni, including those belonging to cermet consisting of metal carbide and metal as ceramics,
Collectively. Cemented carbides are roughly divided into WC-Co type,
There are two types of WC-TiC-Ta (Nb) C-Co type,
The physical properties can be changed by adjusting the amount of Co, the amount of TiC, the amount of Ta (Nb), the amount of C, and the particle size of carbide. WC-Co alloys are used as cutting tools for cast iron and non-ferrous metals, wear-resistant tools such as dies, plugs, rolls, crushing rolls, mining tools such as rock drill bits, parts for generating ultra-high pressure, etc. -TiC-Ta (Nb) CC
o alloys are mainly used for steel cutting tools.

【0006】応力緩和材となるインサート板は、伸びが
小さく靭性の小さい超硬耐摩耗板と硬質耐摩耗板との間
にあって、超硬耐摩耗板に加わる衝撃力、温度変化等に
伴う両者の膨張収縮の差を吸収緩和する働きを有してお
り、高靭性で延性の大きい金属、例えば銅、アルミニウ
ム、亜鉛、錫、鉛あるいはこれらの合金等を用いること
ができる。インサート板として銅板を使用する場合に
は、銅板の酸素含有量が100ppmを超えると、超硬
合金と銅板との接合界面にCo2 WO4 、Cu2 O、C
uO、Cu3 4 等の酸化物が生成することにより接合
強度が低下するので、酸素含有量が100ppm以下の
無酸素銅板を使用することが望ましい。
The insert plate serving as a stress relaxation material is located between the hard wear-resistant plate and the hard wear-resistant plate having a small elongation and a small toughness. It has a function of absorbing and mitigating the difference in expansion and contraction, and a metal with high toughness and high ductility, for example, copper, aluminum, zinc, tin, lead, or an alloy thereof can be used. When a copper plate is used as the insert plate, if the oxygen content of the copper plate exceeds 100 ppm, Co 2 WO 4 , Cu 2 O, C
Since oxides such as uO and Cu 3 O 4 are generated to lower the bonding strength, it is desirable to use an oxygen-free copper plate having an oxygen content of 100 ppm or less.

【0007】鉄、クロムを基材とする硬質耐摩耗板には
高クロム鋳鉄、クロム鋼等が含まれる。高クロム鋳鉄と
は、鋳鉄にクロムを加えて鋳鉄の機械的性質等を向上さ
せたものであり、これにさらに多くの合金元素を添加し
て耐食性、耐熱性、低熱膨張性、耐摩耗性等、特殊な性
質を付与した合金鋳鉄の一種である。白鋳鉄組織を有し
てクロム含有量が12〜35wt%となる高クロム鋳鉄
は耐摩耗性、耐熱性に優れ、クロム含有量が20〜35
wt%、炭素含有量が2.5wt%の高クロム鋳鉄は緻
密な組織と高硬度を有して、砕鉱機部品、ロールガイ
ド、押出しダイス、粉砕ロール等に用いられる。また、
炭素含有量が1〜1.5wt%のものは耐食性に富むの
で、揚砂ポンプ、硫化鉱ばい焼炉部品等に用いられる。
高マンガン鋼、高張力鋼等からなる鋼種のものを硬質耐
摩耗板として用いる場合には、そのビッカース硬度Hv
が600より小さいと、その上層となる超硬耐摩耗板及
びインサート板が損耗した以降の損耗量が大きくなり、
全体の耐用性が低下する。また、ビッカース硬度Hvが
1500を超えると、材質が脆くなり稼働中の衝撃力等
によって破断し易くなるので、ビッカース硬度Hvは6
00〜1500、好ましくは700〜900の範囲とす
る。
[0007] Hard wear-resistant plates based on iron and chromium include high chromium cast iron and chromium steel. High chromium cast iron is a material in which chromium is added to cast iron to improve the mechanical properties of the cast iron, and more alloying elements are added to the cast iron to increase corrosion resistance, heat resistance, low thermal expansion, wear resistance, etc. Is a type of alloy cast iron with special properties. High chromium cast iron having a white cast iron structure and having a chromium content of 12 to 35 wt% is excellent in wear resistance and heat resistance, and has a chromium content of 20 to 35.
High chromium cast iron having a wt% and carbon content of 2.5 wt% has a dense structure and high hardness, and is used for crusher parts, roll guides, extrusion dies, crushing rolls and the like. Also,
Those having a carbon content of 1 to 1.5 wt% are rich in corrosion resistance and are used for sand pumps, sulfide ore roaster parts and the like.
When a steel type made of high manganese steel, high tensile steel or the like is used as a hard wear-resistant plate, its Vickers hardness Hv
Is smaller than 600, the amount of wear after the wear of the super hard wear-resistant plate and the insert plate as the upper layer becomes large,
Overall durability is reduced. Further, if the Vickers hardness Hv exceeds 1500, the material becomes brittle and easily breaks due to an impact force or the like during operation.
The range is from 00 to 1500, preferably from 700 to 900.

【0008】超硬耐摩耗板の厚みに対してインサート板
の厚みが0.2倍より少ないとインサート板による応力
緩和効果が減退するので好ましくない、逆に0.5倍を
超えると、全体厚みが必要以上に増加する他、全体強度
を低下させる。超硬耐摩耗板の厚みに対して硬質耐摩耗
板の厚みが2倍より少ないと超硬耐摩耗板が損耗した以
降の摩耗速度が増加するので、交換のタイミングが取り
にくくなる。また、硬質耐摩耗板の厚みが4倍を超える
と全体厚みが必要以上に増加して耐摩耗ライナーをコン
パクトに構成することが困難になる。
If the thickness of the insert plate is less than 0.2 times the thickness of the carbide wear-resistant plate, the stress relaxation effect of the insert plate is undesirably diminished. Increases unnecessarily and decreases the overall strength. If the thickness of the hard wear-resistant plate is less than twice the thickness of the carbide wear-resistant plate, the wear rate after the wear of the cemented wear-resistant plate increases, making it difficult to take the timing of replacement. On the other hand, if the thickness of the hard wear-resistant plate exceeds four times, the total thickness is increased more than necessary, and it becomes difficult to make the wear-resistant liner compact.

【0009】拡散接合における雰囲気圧力(真空度)は
30Pa以下、望ましくは15Pa以下とするのがよ
い。30Paを超えると接合界面の空隙が埋まらず接合
強度が低下するので、好ましくない。拡散接合時の加熱
温度は800〜1000℃の範囲、望ましくは840〜
940℃の範囲とする。加熱温度が800℃より低下す
ると、超硬合金と銅板、銅板と硬質耐摩耗板間の拡散接
合が充分に進行しないので、それぞれの接合界面から剥
離する要因となる。一方、1000℃を超えるとインサ
ート材としての銅板の銅成分が、超硬合金に拡散しすぎ
て超硬合金の強度が低下して、超硬合金の一部から破壊
が生じる。接合時間(保持時間)は20〜90分がよ
く、望ましくは50〜70分がよい。接合時間が20分
より短いと充分な接合強度が得られず、90分より長く
すると、接合界面に互いの分子が移動しすぎて、被接合
材本来の材料強度が低下するからである。接合圧力(=
接合荷重/接合面積)は0.1〜20MPaの範囲がよ
く、望ましくは、5〜15MPaがよい。0.1MPa
より小さいと充分な接合強度が得られず、20MPaよ
り大きいとインサート板である銅板や鉄板が変形し易く
なると共に、設備にかかる負荷が増大するので好ましく
ない。
The atmospheric pressure (degree of vacuum) in the diffusion bonding is 30 Pa or less, preferably 15 Pa or less. If it exceeds 30 Pa, the voids at the bonding interface will not be filled and the bonding strength will decrease, which is not preferable. The heating temperature at the time of diffusion bonding is in the range of 800 to 1000 ° C., preferably 840 to 1000 ° C.
The temperature is in the range of 940 ° C. If the heating temperature is lower than 800 ° C., diffusion bonding between the cemented carbide and the copper plate or between the copper plate and the hard wear-resistant plate does not sufficiently proceed, which causes separation from the respective bonding interfaces. On the other hand, when the temperature exceeds 1000 ° C., the copper component of the copper plate as the insert material is excessively diffused into the cemented carbide, so that the strength of the cemented carbide is reduced and a part of the cemented carbide is broken. The bonding time (holding time) is preferably 20 to 90 minutes, and more preferably 50 to 70 minutes. If the bonding time is shorter than 20 minutes, sufficient bonding strength cannot be obtained, and if the bonding time is longer than 90 minutes, molecules of each other move excessively to the bonding interface, and the original material strength of the material to be bonded is reduced. Joining pressure (=
(Joining load / joining area) is preferably in the range of 0.1 to 20 MPa, and more preferably 5 to 15 MPa. 0.1MPa
If it is smaller, sufficient bonding strength cannot be obtained, and if it is larger than 20 MPa, the insert plate, such as a copper plate or an iron plate, is easily deformed, and the load on the equipment is undesirably increased.

【0010】以上のように、本発明の耐摩耗ライナー
は、超硬耐摩耗板、インサート板、硬質耐摩耗板とを順
に接合したものであるので、表層である超硬耐摩耗板が
摩耗した後でも、硬質耐摩耗板が残存して急激な摩耗の
進行を防止すると共に、全体をコンパクトな耐摩耗部品
とすることが可能である。また、超硬耐摩耗板と硬質耐
摩耗板間にインサート板を挟んで、真空状態又は不活性
ガス雰囲気で拡散接合を行うと、インサート板である銅
板と超硬耐摩耗板、銅板と硬質耐摩耗板との接合界面で
原子の拡散が生じて一体化した強固な接合とすることが
できる。さらに、インサート板を拡散接合した部分は、
従来のAg基ろう材を用いて接合した場合に較べて接合
強度を格段に強くでき、衝撃荷重や変形で超硬合金が剥
離しにくくなり、長寿命化を達成できる。
As described above, since the wear-resistant liner of the present invention is obtained by joining a cemented wear-resistant plate, an insert plate and a hard wear-resistant plate in this order, the surface wear-resistant cemented wear-resistant plate is worn. Even after this, the hard wear-resistant plate remains, preventing the progress of rapid wear, and making the whole a compact wear-resistant part. In addition, if the insert plate is sandwiched between the hard wear-resistant plate and the hard wear-resistant plate and diffusion bonding is performed in a vacuum state or an inert gas atmosphere, the insert plate, a copper plate and a carbide wear-resistant plate, Diffusion of atoms occurs at the joint interface with the wear plate, so that an integrated and strong joint can be obtained. In addition, the part where the insert plate was diffusion bonded
The joining strength can be remarkably increased as compared with the case of joining using a conventional Ag-based brazing material, and the cemented carbide is hardly peeled off by impact load or deformation, and a long life can be achieved.

【0011】[0011]

【発明の実施の形態】続いて、添付した図面を参照しつ
つ、本発明を具体化した実施の形態につき説明し、本発
明の理解に供する。図1は本発明の一実施の形態に係る
耐摩耗ライナーの斜視図である。本発明の一実施の形態
に係る耐摩耗ライナー10は図1に示すように、タング
ステン−コバルト系超硬合金からなる超硬耐摩耗板11
と、銅からなるインサート板12と、高クロム鋳鉄から
なる硬質耐摩耗板13と、鉄鋼(SS鋼材)からなる鉄
板14とが順に積層されている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, embodiments of the present invention will be described with reference to the accompanying drawings to provide an understanding of the present invention. FIG. 1 is a perspective view of a wear-resistant liner according to one embodiment of the present invention. As shown in FIG. 1, a wear-resistant liner 10 according to an embodiment of the present invention includes a cemented wear-resistant plate 11 made of a tungsten-cobalt cemented carbide.
And an insert plate 12 made of copper, a hard wear-resistant plate 13 made of high chromium cast iron, and an iron plate 14 made of steel (SS steel).

【0012】超硬耐摩耗板11は、タングステン(W)
及びコバルト(Co)系の超硬合金からなり、表1に示
す化学組成(W:82.90wt%、Co:6.71w
t%、C:4.57wt%等)を有する耐摩耗性材料で
あり、その厚みが5mmに形成されている。これによっ
て、耐摩耗性を耐摩耗ライナー10に付加することがで
きる。なお、ここに示したタングステン−コバルト系以
外の超硬合金を適用することもできる。タングステン−
コバルト系超硬合金(WC−Co系合金)を使用する場
合、タングステン含有量は70〜98wt%、コバルト
含有量は2〜30wt%とするのが好ましい。タングス
テンが70wt%より低くなると、耐摩耗に必要な硬度
が低下し、98wt%を超えると焼結に必要な結合材と
なるコバルトの量が不足するため結合強度が低下する。
コバルト含有量が2wt%より少なくなると超硬合金の
結合強度が不足し、30wt%を超えると必要な耐摩耗
性を低下させるので好ましくない。
The carbide wear-resistant plate 11 is made of tungsten (W)
And a cemented carbide of a cobalt (Co) series, and the chemical composition shown in Table 1 (W: 82.90 wt%, Co: 6.71 w
t%, C: 4.57 wt%, etc.) and has a thickness of 5 mm. Thereby, wear resistance can be added to the wear liner 10. In addition, a cemented carbide other than the tungsten-cobalt-based alloy shown here can also be applied. Tungsten
When a cobalt cemented carbide (WC-Co alloy) is used, the tungsten content is preferably 70 to 98 wt%, and the cobalt content is preferably 2 to 30 wt%. If the content of tungsten is less than 70 wt%, the hardness required for wear resistance is reduced, and if the content is more than 98 wt%, the amount of cobalt serving as a binder required for sintering is insufficient, so that the bonding strength is reduced.
If the cobalt content is less than 2 wt%, the bonding strength of the cemented carbide will be insufficient, and if it exceeds 30 wt%, the required wear resistance will be reduced, which is not preferable.

【0013】[0013]

【表1】 [Table 1]

【0014】インサート板12は、酸素含有量が5〜1
0ppmの銅(無酸素銅ともいう)を素材とする厚みが
2mmの銅板からなる。このように酸素濃度を抑制する
ことによって、硬質耐摩耗板13と超硬耐摩耗板11と
をインサート板12を介して拡散接合する際に、酸化物
の生成を阻止することができる。また、インサート板1
2を介在させることにより使用中に両者間に働く応力を
緩和し、温度変動等に伴う温度分布を均一化する等、耐
摩耗ライナー10にかかる衝撃力、熱膨張差、熱応力等
の負荷を軽減することができ、その耐用性を高めること
ができる。この無酸素銅板の厚みは0.5〜3.0m
m、望ましくは1.0〜2.0mmとする。0.5mm
より薄いと超硬合金と金属母材間の緩衝作用が低下し、
3.0mmより厚くなると拡散接合を行うときに無酸素
銅板が座屈し易くなると共に、無酸素銅板の変形量が大
きくなるために全体の寸法精度が低下する要因になるか
らである。
The insert plate 12 has an oxygen content of 5-1.
It is made of a copper plate having a thickness of 2 mm and made of 0 ppm copper (also referred to as oxygen-free copper). By suppressing the oxygen concentration in this way, it is possible to prevent the formation of oxide when the hard wear-resistant plate 13 and the cemented wear-resistant plate 11 are diffusion-bonded via the insert plate 12. Also, insert plate 1
By interposing 2, the stress acting between the two during use is alleviated, and the temperature distribution and the like due to temperature fluctuations are made uniform. Can be reduced and its durability can be increased. The thickness of this oxygen-free copper plate is 0.5 to 3.0 m.
m, desirably 1.0 to 2.0 mm. 0.5mm
If it is thinner, the buffering effect between the cemented carbide and the metal base material will decrease,
If the thickness is more than 3.0 mm, the oxygen-free copper plate tends to buckle during diffusion bonding, and the amount of deformation of the oxygen-free copper plate increases, which causes a reduction in overall dimensional accuracy.

【0015】硬質耐摩耗板は、クロム含有量25〜30
wt%、炭素含有量2.1wt%の高クロム鋳鉄等の
鉄、クロムを基材とするものや、又はビッカース硬度H
vが700〜800の高マンガン鋼、高張力鋼等を素材
として、その厚みが15mmとなる耐摩耗性板であり、
最終的に金属母材である鉄板14を保護する働きを有す
る。このため、必要以上に高価な超硬合金等を使用する
ことなく経済的に耐摩耗ライナー10を構成できる。な
お、高クロム鋳鉄は、硫黄、酸素、水素等の不純成分が
多くまた、溶接時に二酸化炭素ガスを発生し易い等のた
めに溶接による取付けが一般に困難である。このため、
高クロム鋳鉄を耐摩耗材として使用する場合には、鋳造
時にボルトを鋳込んだりして、機械本体に取付ける。こ
のような高クロム鋳鉄の所要の寿命を得るためには、3
0〜100mmの厚みとすることが好ましい。また、高
クロム鋳鉄の硬度を上げるためにはクロム含有量を高く
する等の工夫が必要であるが、この方法では反面、高価
となる。高クロム鋳鉄の耐摩耗性を向上させる手段とし
て、高クロム鋳鉄の中に超硬合金の粒子を同時に鋳込ん
で、高クロム鋳鉄のマトリックスの中に超硬合金の粒子
を分散させて耐摩耗性の向上を図ることもできる。この
ような耐摩耗ライナーは超硬合金の粒子を把持している
高クロム鋳鉄のマトリックスが摩耗すると、超硬合金の
粒子が脱落するという問題があり、超硬合金の粒子の持
つ耐摩耗性を充分に発揮させるためには、マトリックス
を強化する必要がある。
The hard wear-resistant plate has a chromium content of 25 to 30.
wt%, iron based on chromium, such as high chromium cast iron with a carbon content of 2.1 wt%, or Vickers hardness H
v is a wear-resistant plate having a thickness of 15 mm made of high manganese steel, high-tensile steel or the like having a thickness of 700 to 800,
Finally, it has a function of protecting the iron plate 14 which is a metal base material. For this reason, the wear-resistant liner 10 can be constructed economically without using an unnecessarily expensive cemented carbide. It should be noted that high chromium cast iron has many impurities such as sulfur, oxygen, and hydrogen, and it is generally difficult to mount by welding because carbon dioxide gas is easily generated during welding. For this reason,
When high-chromium cast iron is used as a wear-resistant material, bolts are cast at the time of casting and attached to the machine body. In order to obtain the required life of such high chromium cast iron, 3
The thickness is preferably 0 to 100 mm. Further, in order to increase the hardness of the high chromium cast iron, it is necessary to devise measures such as increasing the chromium content, but this method is expensive. As a means of improving the wear resistance of high chromium cast iron, wear resistance is achieved by simultaneously casting cemented carbide particles in high chromium cast iron and dispersing the cemented carbide particles in a high chromium cast iron matrix. Can also be improved. Such a wear-resistant liner has a problem that when the high chromium cast iron matrix holding the cemented carbide particles wears, the cemented carbide particles fall off, and the wear resistance of the cemented carbide particles is reduced. In order to make full use of the matrix, it is necessary to strengthen the matrix.

【0016】鉄板14は、一般構造用圧延鋼材(SS鋼
材)よりなり、その厚みが9mmのタイル状部材であ
る。その非稼働面側(図1の上方側)には、鉄板14を
焼結鉱原料搬送用シュート本体に固定するためのSS鋼
材からなる一端部がネジ切りされたスタッドボルト15
(取付け部材の一例)の他端が溶接により接合されてい
て、耐摩耗ライナー10の取付け、取外し作業を容易に
行えるようになっている。この溶接は、金属母材がSS
鋼材であるので、例えば、溶接が困難で硬い高クロム鋳
鉄にスタッドボルト15を直接取付ける場合等に較べ
て、極めて容易に行うことができる。なお、鉄板14に
は、前記SS鋼材の他に、機械構造用炭素鋼材(S−C
鋼材)等に加えて、ステンレス鋼、合金鋼、アルミニウ
ム、銅等の非鉄金属、及びそれらの合金等を使用するこ
ともできる。そして、以上のような構成となるタイル状
の耐摩耗ライナー10を、破砕機、硬質原料の搬送用シ
ュート等の摩耗の大きい箇所に多数ライニングすること
により、装置の耐久性を向上させることができる。
The iron plate 14 is a tile-shaped member having a thickness of 9 mm made of a rolled steel material for general structure (SS steel material). On its non-operating surface side (upper side in FIG. 1), a stud bolt 15 having one end made of SS steel material for fixing the iron plate 14 to the chute main body for transporting the sintered ore raw material is screwed.
The other end of (an example of the attachment member) is joined by welding so that the work of attaching and detaching the wear-resistant liner 10 can be easily performed. In this welding, the metal base material is SS
Since it is a steel material, for example, it can be performed extremely easily as compared with a case where the stud bolt 15 is directly attached to hard high chromium cast iron which is difficult to weld. The iron plate 14 has a carbon steel material for machine structure (S-C) in addition to the SS steel material.
In addition to steel materials), non-ferrous metals such as stainless steel, alloy steel, aluminum and copper, and alloys thereof can also be used. The durability of the apparatus can be improved by lining a large number of tile-shaped wear-resistant liners 10 having the above-described configuration in places where the wear is large, such as a crusher and a chute for transporting hard raw materials. .

【0017】続いて、前記耐摩耗ライナー10の製造方
法について詳細に説明する。まず、鉄板14となるSS
鋼材を所要形状及び所要表面粗さとなるように切断、切
削研磨、圧延加工等をした後、硬質耐摩耗板13との接
着面に付着した錆等の酸化物被膜あるいは油脂膜等の汚
れを研磨処理、酸洗処理等により除去して清浄化してお
く。また、硬質耐摩耗板13、インサート板12、及び
超硬耐摩耗板11についても、それぞれを所要寸法に加
工し、さらにそれぞれの接着面を所要の表面粗さと平面
度に仕上げる。即ち、硬質耐摩耗板13、インサート板
12及び超硬耐摩耗板11間の隙間が、所定の例えば5
μm以下になるように加工した後、同様にそれぞれの接
着面を清浄化処理しておく。このように清浄化処理を施
しておくことにより、酸化被膜等のない接合面同士を接
触させ、拡散接合に際して、最終的な接合強度を高める
ことができる。次に、準備した前記鉄板14の上に、硬
質耐摩耗板13、インサート板12、及び超硬耐摩耗板
11を順に積層させ、図示しない拡散接合処理装置を用
いて表2に示す拡散接合処理条件の下で加熱、加圧し
た。
Next, a method of manufacturing the wear-resistant liner 10 will be described in detail. First, SS which becomes iron plate 14
After cutting, cutting, polishing, rolling, etc., the steel material to a required shape and a required surface roughness, grind the dirt such as rust or other oxide film or oil film adhered to the bonding surface with the hard wear-resistant plate 13. It is removed and cleaned by treatment, pickling, or the like. Also, the hard wear-resistant plate 13, the insert plate 12, and the super hard wear-resistant plate 11 are each processed into required dimensions, and the respective bonding surfaces are finished to required surface roughness and flatness. That is, the gap between the hard wear-resistant plate 13, the insert plate 12 and the carbide wear-resistant plate 11 is, for example, 5
After processing to a thickness of less than μm, the respective bonded surfaces are similarly cleaned. By performing the cleaning treatment in this manner, the bonding surfaces having no oxide film or the like can be brought into contact with each other, and the final bonding strength can be increased in diffusion bonding. Next, the hard wear-resistant plate 13, the insert plate 12, and the super hard wear-resistant plate 11 are sequentially laminated on the prepared iron plate 14, and the diffusion bonding process shown in Table 2 is performed using a diffusion bonding apparatus (not shown). Heat and pressure were applied under the conditions.

【0018】[0018]

【表2】 [Table 2]

【0019】ここで、前記拡散接合処理条件における雰
囲気圧力(真空度)、加熱温度、接合時間、接合圧力が
それぞれ、30Pa以下、800〜1000℃、20〜
90分、0.1〜20MPaの範囲となるようにする。
雰囲気圧力は拡散接合処理装置に設けられた真空ポンプ
によって制御することができ、本実施の形態では平均1
3Paに維持した。なお、このような真空状態において
は、アルゴンガス等の不活性ガスを予め雰囲気ガスとし
て装入しておき、これを減圧した雰囲気中で拡散接合を
行わせることもでき、不活性ガス雰囲気中で行うことも
可能である。加熱温度は、耐摩耗ライナー10を構成す
る鉄板14、硬質耐摩耗板13、インサート板12、及
び超硬耐摩耗板11の積層体を保持する図示しない拡散
接合処理装置内の雰囲気温度であり、各層を拡散接合処
理装置に装入して各層の温度がほぼ均一となる状態に維
持させる。そして、鉄板14と超硬耐摩耗板11との面
を挟むように図示しない加圧装置を用いて加熱温度が9
00℃となる状態で加圧し、各接着面での接合圧力が1
0MPaとなるように全体に荷重を負荷して、この接合
時間を60分間保持させる。これによって、過度の塑性
変形を伴うことなく相互に原子が拡散して、強固な接合
組織を得ることができる。
Here, the atmospheric pressure (degree of vacuum), the heating temperature, the bonding time, and the bonding pressure under the diffusion bonding conditions are 30 Pa or less, 800 to 1000 ° C.,
For 90 minutes, the pressure is adjusted to be in the range of 0.1 to 20 MPa.
Atmospheric pressure can be controlled by a vacuum pump provided in the diffusion bonding apparatus.
It was maintained at 3 Pa. Note that, in such a vacuum state, an inert gas such as an argon gas is charged in advance as an atmosphere gas, and diffusion bonding can be performed in a reduced-pressure atmosphere. It is also possible to do. The heating temperature is an ambient temperature in a diffusion bonding apparatus (not shown) that holds a laminated body of the iron plate 14, the hard wear-resistant plate 13, the insert plate 12, and the cemented wear-resistant plate 11 constituting the wear-resistant liner 10, Each layer is charged into a diffusion bonding apparatus so that the temperature of each layer is maintained substantially uniform. The heating temperature is set to 9 by using a pressing device (not shown) so as to sandwich the surface of the iron plate 14 and the super hard wear plate 11.
Pressure is applied at a temperature of 00 ° C, and the bonding pressure at each bonding surface is 1
A load is applied to the whole so as to be 0 MPa, and the bonding time is maintained for 60 minutes. As a result, atoms are diffused with each other without excessive plastic deformation, and a strong joint structure can be obtained.

【0020】以上のような条件で製作して得られた耐摩
耗ライナー10における、超硬合金と高クロム鋳鉄間の
接合強度、正確には超硬合金と銅、及び銅と高クロム鋳
鉄との間の接合強度は250MPaであり、高クロム鋳
鉄と鉄板間の接合強度は200MPaであった。そし
て、このようにして得られたタイル状の耐摩耗ライナー
10を焼結塊を搬送するベルトコンベヤのシュートに取
付けたところ、従来、高クロム鋳鉄と鉄板との2層複合
ライナー(図2(b)参照)では1ヶ月の寿命であった
ものが、12ヶ月間にわたり使用できるようになった。
In the wear-resistant liner 10 manufactured under the above conditions, the joining strength between the cemented carbide and the high chromium cast iron, more precisely, the joint strength between the cemented carbide and the copper, and between the copper and the high chromium cast iron The joining strength between them was 250 MPa, and the joining strength between the high chromium cast iron and the iron plate was 200 MPa. Then, when the tile-shaped wear-resistant liner 10 thus obtained was attached to a chute of a belt conveyor that conveys the sintered mass, a two-layer composite liner of a high chromium cast iron and an iron plate (FIG. 2B )), The service life was one month, but it can be used for 12 months.

【0021】以上説明したように、本発明の実施の形態
に係る耐摩耗ライナーは、超硬合金と高クロム鋳鉄間に
銅板を挟んで、真空雰囲気中で拡散接合すると、銅板と
超硬合金、銅板と高クロム鋳鉄のそれぞれの接合界面で
原子の拡散が生じ、一体化して強固に接合できる。こう
して、拡散接合して得られた耐摩耗ライナーは、超硬合
金が摩耗した後でも、比較的硬度の大きな高クロム鋳鉄
が残存しているので、機械本体まで摩耗が急激に進展す
ることを防止できる。また、超硬合金と銅あるいは銅と
高クロム鋳鉄との拡散接合による拡散接合強度(200
〜250MPa)は、Ag基ろう材を用いて接合した超
硬合金と銅あるいは銅と高クロム鋳鉄とのろう付け接合
強度に較べて格段に大きくなり、しかもインサート板を
介在させることによって全体の靭性を大きくできるの
で、衝撃的な荷重や変形が耐摩耗ライナーに生じても超
硬合金が剥離しにくく、設備の長寿命化を達成できる。
As described above, the wear-resistant liner according to the embodiment of the present invention is obtained by sandwiching a copper plate between a cemented carbide and high chromium cast iron and performing diffusion bonding in a vacuum atmosphere. Diffusion of atoms occurs at the joining interface between the copper plate and the high chromium cast iron, so that they can be integrally joined firmly. In this way, the wear-resistant liner obtained by diffusion bonding has a relatively high-hardness high-chromium cast iron that remains even after the cemented carbide is worn, preventing the wear from abruptly extending to the machine body. it can. In addition, the diffusion bonding strength of the cemented carbide and copper or copper and high chromium cast iron by diffusion bonding (200
250250 MPa) is remarkably larger than the brazing joint strength between a cemented carbide and copper or copper and high chromium cast iron joined by using an Ag-based brazing material, and furthermore, the overall toughness is obtained by interposing an insert plate. Therefore, even if an impact load or deformation occurs on the wear-resistant liner, the cemented carbide is hardly peeled off, and the life of the equipment can be extended.

【0022】以上、本発明の実施の形態を説明したが、
本発明はこれらの実施の形態に限定されるものではな
く、要旨を逸脱しない条件の変更等は全て本発明の適用
範囲である。例えば、本発明の実施の形態においては、
鉄板、硬質耐摩耗板、インサート板、超硬耐摩耗板を同
時に接合する方法について述べたが、硬質耐摩耗板と鉄
板とを予め、溶接法、拡散接合法(固相拡散接合、液相
拡散接合)、ろう付け法等の手段で接合しておき、この
硬質耐摩耗板の面にインサート板及び超硬耐摩耗板を配
置して拡散接合により固着することもできる。また、硬
質耐摩耗板と超硬耐摩耗板とをインサート板を介して拡
散接合しておき、この複合板を鉄板等の金属母材にろう
付け法、液相拡散接合法等を用いて接合することも可能
である。さらに、硬質耐摩耗板には高クロム鋳鉄に代え
て、ビッカース硬度Hvが600以上となる高マンガン
鋼、高張力鋼等を適用することも可能である。
The embodiment of the present invention has been described above.
The present invention is not limited to these embodiments, and all changes in conditions without departing from the gist are within the scope of the present invention. For example, in the embodiment of the present invention,
The method of simultaneously joining an iron plate, a hard wear-resistant plate, an insert plate, and a cemented wear-resistant plate has been described, but the hard wear-resistant plate and the iron plate are previously welded, diffusion-bonded (solid-phase diffusion bonding, liquid-phase diffusion Bonding), brazing, or the like, and an insert plate and a super hard wear-resistant plate may be arranged on the surface of the hard wear-resistant plate and fixed by diffusion bonding. In addition, a hard wear-resistant plate and a cemented wear-resistant plate are diffusion-bonded via an insert plate, and this composite plate is bonded to a metal base material such as an iron plate using a brazing method, a liquid phase diffusion bonding method, or the like. It is also possible. Further, instead of the high chromium cast iron, a high manganese steel, a high tensile steel, or the like having a Vickers hardness Hv of 600 or more can be used as the hard wear-resistant plate.

【0023】[0023]

【発明の効果】請求項1〜4記載の耐摩耗ライナーにお
いては、超硬合金からなる超硬耐摩耗板と、接合する金
属部材間の応力を緩和するインサート板と、硬質耐摩耗
板とが順次積層状態で固着されているので、表層である
超硬耐摩耗板が摩耗した後でも、硬質耐摩耗板が残存し
て急激な摩耗の進行を防止して取り替えのタイミングを
調整できる。さらに、インサート板によって超硬耐摩耗
板及び硬質耐摩耗板間の応力を緩和して耐久性を高める
ことが可能となるので、全体をコンパクトに構成でき
る。特に、請求項2記載の耐摩耗ライナーにおいては、
Hv600以上となる硬度の高マンガン鋼、高張力鋼等
からなる硬質耐摩耗板が設けられているので、適正な応
力緩和効果を維持すると共に、全体の耐久性を向上でき
る。また、請求項3記載の耐摩耗ライナーにおいては、
硬質耐摩耗板の裏面側に鉄板が接合され、鉄板には取付
け部材が設けられているので、取付け部材を介して耐摩
耗ライナーを他の金属部材に容易に固定することがで
き、耐摩耗ライナーの交換時の作業性を向上できる。請
求項4記載の耐摩耗ライナーにおいては、超硬耐摩耗板
の厚みに対してインサート板及び硬質耐摩耗板のそれぞ
れの厚みの比率が特定範囲に設定されているので、イン
サート板による応力緩和効果を適正に維持すると共に、
超硬耐摩耗板が損耗した以降の摩耗速度を調整して交換
のタイミングを図ることができる。さらに、全体厚みが
必要以上に厚くなることがないので耐摩耗ライナーをコ
ンパクトに構成することができる。
In the wear-resistant liner according to any one of claims 1 to 4, the cemented carbide wear-resistant plate, the insert plate for relaxing the stress between the metal members to be joined, and the hard wear-resistant plate are provided. Since the hard wear-resistant plates, which are the surface layers, are abraded, the hard wear-resistant plates remain and prevent rapid progress of wear, so that the timing of replacement can be adjusted. Furthermore, since the stress between the hard wear-resistant plate and the hard wear-resistant plate can be relieved by the insert plate and the durability can be improved, the whole can be configured compact. In particular, in the wear-resistant liner according to claim 2,
Since the hard wear-resistant plate made of high manganese steel, high-tensile steel or the like having a hardness of Hv600 or more is provided, it is possible to maintain an appropriate stress relaxation effect and improve the overall durability. Further, in the wear-resistant liner according to claim 3,
Since the iron plate is joined to the back side of the hard wear-resistant plate, and the iron plate is provided with a mounting member, the wear-resistant liner can be easily fixed to another metal member via the mounting member, and the wear-resistant liner is provided. Workability at the time of replacement can be improved. In the wear-resistant liner according to the fourth aspect, the ratio of the thickness of each of the insert plate and the hard wear-resistant plate to the thickness of the cemented wear-resistant plate is set in a specific range, so that the stress relaxation effect of the insert plate is provided. While maintaining the
The timing of replacement can be achieved by adjusting the wear rate after the wear of the super hard wear plate. Further, since the overall thickness does not become unnecessarily large, the wear-resistant liner can be made compact.

【0024】請求項5〜8記載の耐摩耗ライナーの製造
方法においては、超硬合金からなる超硬耐摩耗板と、接
合する金属部材の応力を緩和するインサート板と、硬質
耐摩耗板と、鉄板とを順次積層して、真空状態又は不活
性ガス雰囲気で拡散接合するので、各接合界面で原子の
拡散が生じて両者が一体化した強固な接合組織とするこ
とができる。この拡散接合された部分は、従来のAg基
ろう材を用いたろう材接合に較べて接合強度を格段に大
きくでき、しかも、インサート板を介在させることによ
って衝撃荷重や変形で超硬合金が剥離しにくくなるの
で、衝撃力や荷重が加わり撓みが生じるような部品とし
ての耐摩耗ライナーの長寿命化を達成できる。特に、請
求項6記載の耐摩耗ライナーの製造方法においては、H
v600以上となる硬度の高マンガン鋼、高張力鋼等か
らなる硬質耐摩耗板を用いるので、適正な応力緩和効果
を維持すると共に、全体の耐久性の高い耐摩耗ライナー
を製造できる。特に、請求項7記載の耐摩耗ライナーの
製造方法においては、インサート板に酸素含有量が特定
範囲の無酸素銅板を用いるので、拡散接合処理の際に各
接合面で酸化物を生じることがなく所定の接合強度を維
持することができる。また、請求項8記載の耐摩耗ライ
ナーの製造方法においては、拡散接合における雰囲気圧
力、加熱温度、接合時間、接合圧力をそれぞれ特定範囲
に維持するので、各接合面における接合状態が最適に維
持され、所定の接合強度を有する耐摩耗ライナーが得ら
れる。
According to a fifth aspect of the present invention, there is provided a method for manufacturing a wear-resistant liner, comprising: a cemented wear-resistant plate made of a cemented carbide; an insert plate for relieving stress of a metal member to be joined; Since the iron plates are sequentially laminated and diffusion-bonded in a vacuum state or an inert gas atmosphere, diffusion of atoms occurs at each bonding interface, and a strong bonding structure in which the two are integrated can be obtained. This diffusion-bonded portion can significantly increase the bonding strength as compared with the conventional brazing material using an Ag-based brazing material, and the cemented carbide is peeled off by an impact load or deformation by interposing an insert plate. Since it becomes difficult, it is possible to achieve a longer life of the wear-resistant liner as a component in which an impact force or a load is applied to cause bending. In particular, in the method for producing a wear-resistant liner according to claim 6,
Since a hard wear-resistant plate made of high manganese steel, high-tensile steel or the like having a hardness of v600 or more is used, a wear-resistant liner with high overall durability can be manufactured while maintaining an appropriate stress relaxation effect. In particular, in the method for manufacturing a wear-resistant liner according to claim 7, since an oxygen-free copper plate having a specific range of oxygen content is used for the insert plate, no oxide is generated at each bonding surface during the diffusion bonding process. A predetermined bonding strength can be maintained. In the method for manufacturing a wear-resistant liner according to the eighth aspect, since the atmospheric pressure, the heating temperature, the bonding time, and the bonding pressure in the diffusion bonding are respectively maintained in specific ranges, the bonding state on each bonding surface is optimally maintained. Thus, a wear-resistant liner having a predetermined bonding strength is obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施の形態に係る耐摩耗ライナーの
斜視図である。
FIG. 1 is a perspective view of a wear-resistant liner according to one embodiment of the present invention.

【図2】(a)、(b)は従来例の耐摩耗ライナーの説
明図である。
FIGS. 2A and 2B are explanatory views of a conventional wear-resistant liner.

【符号の説明】[Explanation of symbols]

10 耐摩耗ライナー 11 超硬耐摩
耗板 12 インサート板 13 硬質耐摩
耗板 14 鉄板 15 スタッドボルト(取付け部材)
Reference Signs List 10 wear-resistant liner 11 carbide wear-resistant plate 12 insert plate 13 hard wear-resistant plate 14 iron plate 15 stud bolt (mounting member)

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 超硬合金からなる超硬耐摩耗板と、応力
緩和材となるインサート板と、鉄、クロムを基材とする
硬質耐摩耗板とが順次積層状態で固着されていることを
特徴とする耐摩耗ライナー。
1. A cemented carbide wear-resistant plate made of a cemented carbide, an insert plate used as a stress relaxation material, and a hard wear-resistant plate made of iron and chromium as a base material are fixed in order in a laminated state. Features a wear-resistant liner.
【請求項2】 超硬合金からなる超硬耐摩耗板と、応力
緩和材となるインサート板と、Hv600以上であっ
て、高マンガン鋼、高張力鋼等の硬質耐摩耗板とが順次
積層状態で固着されていることを特徴とする耐摩耗ライ
ナー。
2. A cemented carbide wear-resistant plate made of cemented carbide, an insert plate serving as a stress relaxation material, and a hard wear-resistant plate of Hv600 or more, such as high-manganese steel and high-tensile steel, are sequentially laminated. An abrasion-resistant liner characterized by being fixed by:
【請求項3】 前記硬質耐摩耗板の裏面側には鉄板が接
合され、該鉄板の裏面側には取付け部材が設けられてい
る請求項1又は2記載の耐摩耗ライナー。
3. The wear-resistant liner according to claim 1, wherein an iron plate is joined to a back surface of the hard wear-resistant plate, and a mounting member is provided on the back surface of the iron plate.
【請求項4】 前記超硬耐摩耗板の厚みに対して、前記
インサート板の厚みが0.2〜0.5倍、前記硬質耐摩
耗板の厚みが2〜4倍である請求項1〜3のいずれか1
項に記載の耐摩耗ライナー。
4. The thickness of the insert plate is 0.2 to 0.5 times, and the thickness of the hard wear plate is 2 to 4 times the thickness of the super hard wear plate. Any one of 3
A wear-resistant liner according to the item.
【請求項5】 超硬合金からなる超硬耐摩耗板と、応力
緩和材となるインサート板と、鉄、クロムを基材とする
硬質耐摩耗板と、鉄板とを順次積層して、真空状態又は
不活性ガス雰囲気で拡散接合することを特徴とする耐摩
耗ライナーの製造方法。
5. A vacuum state in which a cemented wear-resistant plate made of cemented carbide, an insert plate serving as a stress relaxation material, a hard wear-resistant plate based on iron and chromium, and an iron plate are sequentially laminated. Alternatively, a method for producing a wear-resistant liner, wherein diffusion bonding is performed in an inert gas atmosphere.
【請求項6】 超硬合金からなる超硬耐摩耗板と、応力
緩和材となるインサート板と、Hv600以上であっ
て、高マンガン鋼、高張力鋼等の硬質耐摩耗板と、鉄板
とを順次積層して、真空状態又は不活性ガス雰囲気で拡
散接合することを特徴とする耐摩耗ライナーの製造方
法。
6. A hard wear-resistant plate made of a cemented carbide, an insert plate serving as a stress relaxation material, a hard wear-resistant plate of Hv600 or more, such as a high manganese steel, a high tensile steel, and an iron plate. A method for producing an abrasion-resistant liner, comprising sequentially laminating and diffusion bonding in a vacuum state or an inert gas atmosphere.
【請求項7】 前記インサート板は、酸素含有量が10
0ppm以下の無酸素銅板である請求項5又は6記載の
耐摩耗ライナーの製造方法。
7. The insert plate having an oxygen content of 10%.
7. The method for producing a wear-resistant liner according to claim 5, wherein the oxygen-free copper plate is 0 ppm or less.
【請求項8】 前記拡散接合は、雰囲気圧力が30Pa
以下、加熱温度800〜1000℃、接合時間20〜9
0分、接合圧力0.1〜20MPaの範囲で行う請求項
5〜7のいずれか1項に記載の耐摩耗ライナーの製造方
法。
8. An atmosphere pressure of the diffusion bonding is 30 Pa.
Hereinafter, a heating temperature of 800 to 1000 ° C. and a bonding time of 20 to 9
The method for producing a wear-resistant liner according to any one of claims 5 to 7, wherein the method is performed for 0 minutes at a bonding pressure of 0.1 to 20 MPa.
JP29936497A 1997-10-15 1997-10-15 Wear-resistant liner and its manufacture Withdrawn JPH11115095A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29936497A JPH11115095A (en) 1997-10-15 1997-10-15 Wear-resistant liner and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29936497A JPH11115095A (en) 1997-10-15 1997-10-15 Wear-resistant liner and its manufacture

Publications (1)

Publication Number Publication Date
JPH11115095A true JPH11115095A (en) 1999-04-27

Family

ID=17871608

Family Applications (1)

Application Number Title Priority Date Filing Date
JP29936497A Withdrawn JPH11115095A (en) 1997-10-15 1997-10-15 Wear-resistant liner and its manufacture

Country Status (1)

Country Link
JP (1) JPH11115095A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101496619B1 (en) * 2014-07-10 2015-02-26 한국생산기술연구원 Chute liner
CN117464154A (en) * 2023-12-27 2024-01-30 南京天保昌冶金机械配件有限公司 Welding process for embedding alloy plates on surfaces of strip steel lining plates and side guide plates

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101496619B1 (en) * 2014-07-10 2015-02-26 한국생산기술연구원 Chute liner
CN117464154A (en) * 2023-12-27 2024-01-30 南京天保昌冶金机械配件有限公司 Welding process for embedding alloy plates on surfaces of strip steel lining plates and side guide plates
CN117464154B (en) * 2023-12-27 2024-03-05 南京天保昌冶金机械配件有限公司 Welding process for embedding alloy plates on surfaces of strip steel lining plates and side guide plates

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