JPH11106490A - Polyester resin and sheetlike material and blow molding product comprising the same - Google Patents
Polyester resin and sheetlike material and blow molding product comprising the sameInfo
- Publication number
- JPH11106490A JPH11106490A JP9268599A JP26859997A JPH11106490A JP H11106490 A JPH11106490 A JP H11106490A JP 9268599 A JP9268599 A JP 9268599A JP 26859997 A JP26859997 A JP 26859997A JP H11106490 A JPH11106490 A JP H11106490A
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- Manufacture Of Macromolecular Shaped Articles (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は透明性、ガスバリヤ
−性、耐熱性、機械的特性および保香性に優れ、食品あ
るいは飲料用等の容器や包装体等として有用なポリエス
テル樹脂およびそれより成る成形体に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polyester resin which is excellent in transparency, gas barrier properties, heat resistance, mechanical properties and fragrance retention, and is useful as a container or package for food or beverages and the like. It relates to a molded article.
【0002】[0002]
【従来の技術】ポリエチレンテレフタレ−ト樹脂はその
優れた透明性、機械的強度、耐熱性、ガスバリヤ−性等
の特性により炭酸飲料、ジュ−ス、ミネラルウオ−タ等
の容器の素材として採用されている。しかし、エチレン
テレフタレ−トを主たる繰り返し単位とするポリエステ
ル樹脂は、副生物であるアセトアルデヒドを含有する。
ポリエステル樹脂中のアセトアルデヒド含量が多い場合
には、これから成形された容器やその他包装等の材質中
のアセトアルデヒド含量も多くなり、該容器等に充填さ
れた飲料等の風味や臭いに影響を及ぼす。したがって、
従来よりポリエステル樹脂中のアセトアルデヒド含量を
低減させるために種々の方策が採られてきた。近年、ポ
リエチレンテレフタレ−トを中心とするポリエステル樹
脂製容器は、ミネラルウオ−タやウ−ロン茶等の低フレ
−バ−飲料用の容器として使用されるようになってき
た。このような飲料の場合は、一般にこれらの飲料を熱
充填したりまたは充填後加熱して殺菌されるが、飲料容
器のアセトアルデヒド含量の低減だけではこれらの内容
物の風味や臭いが改善されないことがわかってきた。ま
た、飲料用金属缶については、工程簡略化、衛生性、公
害防止等の目的から、その内面にエチレンテレフタレ−
トを主たる繰り返し単位とするポリエステルフイルムを
被覆した金属板を利用して製缶する方法が採られるよう
になってきた。この場合にも、内容物を充填後高温で加
熱殺菌されるが、この際アセトアルデヒド含量の低いフ
イルムを使用しても内容物の風味や臭いが改善されない
ことが分かってきた。2. Description of the Related Art Polyethylene terephthalate resin is used as a material for containers of carbonated beverages, juices, mineral water, etc. due to its excellent transparency, mechanical strength, heat resistance, gas barrier properties and the like. Have been. However, a polyester resin containing ethylene terephthalate as a main repeating unit contains a by-product acetaldehyde.
When the content of acetaldehyde in the polyester resin is large, the content of acetaldehyde in the material of a container or other packaging formed therefrom also increases, which affects the flavor and odor of the beverage or the like filled in the container or the like. Therefore,
Conventionally, various measures have been taken to reduce the acetaldehyde content in the polyester resin. In recent years, containers made of polyester resin, mainly polyethylene terephthalate, have come to be used as containers for low-flavor beverages such as mineral water and Wurong tea. In the case of such beverages, these beverages are generally heat-filled or sterilized by heating after filling, but the reduction of the acetaldehyde content of the beverage container alone may not improve the flavor and odor of these contents. I understand. In addition, metal cans for beverages have ethylene terephthalate on the inner surface for the purpose of process simplification, hygiene, and pollution prevention.
A method of making a can using a metal plate coated with a polyester film having a main repeating unit as a main unit has been adopted. Also in this case, the contents are heat-sterilized at a high temperature after filling, and it has been found that the flavor and odor of the contents are not improved even if a film having a low acetaldehyde content is used.
【0003】[0003]
【発明が解決しようとする課題】本発明の目的は、上記
の従来技術の問題点を解決することにあり、透明性、ガ
スバリヤ−性、耐熱性、機械的特性および保香性に優
れ、食品あるいは飲料用等の容器、包装材料として有用
なポリエステル樹脂およびそれから成る成形体を提供す
ることである。SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems of the prior art, and is excellent in transparency, gas barrier properties, heat resistance, mechanical properties and fragrance retention, and Another object of the present invention is to provide a polyester resin useful as a container for beverages and the like and a packaging material, and a molded article comprising the same.
【0004】[0004]
【課題を解決するための手段】本発明者らは、上記の問
題点に鑑み鋭意研究の結果、本発明に到達した。即ち、
主たる繰り返し単位がエチレンテレフタレ−トから構成
されるポリエステル樹脂であって、該ポリエステル樹脂
を290℃で射出成形した場合に、遊離のエチレングリ
コ−ル含量の増加量が10ppm以下、遊離のモノヒド
ロキシエチルテレフタレ−ト含量の増加量が30ppm
以下、遊離のビスヒドロキシエチルテレフタレ−ト含量
の増加量が60ppm以下、遊離のモノヒドロキシエチ
ルテレフタレ−ト含量と遊離のビスヒドロキシエチルテ
レフタレ−ト含量の合計増加量が70ppm以下、およ
び遊離のビスヒドロキシエチルテレフタレ−ト2量体含
量の増加量が150ppm以下であるポリエステル樹脂
である。Means for Solving the Problems The present inventors have assiduously studied in view of the above problems, and have reached the present invention. That is,
A polyester resin whose main repeating unit is ethylene terephthalate, wherein when the polyester resin is injection molded at 290 ° C., the free ethylene glycol content increases by 10 ppm or less; 30 ppm increase in ethyl terephthalate content
In the following, the increase in free bishydroxyethyl terephthalate content is 60 ppm or less, the total increase in free monohydroxyethyl terephthalate content and free bishydroxyethyl terephthalate content is 70 ppm or less, and free Is a polyester resin having an increased amount of bishydroxyethyl terephthalate dimer of 150 ppm or less.
【0005】また、本発明のポリエステル樹脂は、主た
る繰り返し単位がエチレンテレフタレ−ト単位から構成
されるポリエステル樹脂であって、極限粘度が0.65
dl/kg以上、密度が1.37g/cm3 以上であ
り、該ポリエステル樹脂を290℃で射出成形した場合
に、遊離のエチレングリコ−ル含量の増加量が10pp
m以下、遊離のモノヒドロキシエチルテレフタレ−ト含
量の増加量が20ppm以下、遊離のビスヒドロキシエ
チルテレフタレ−ト含量の増加量が50ppm以下、遊
離のモノヒドロキシエチルテレフタレ−ト含量と遊離の
ビスヒドロキシエチルテレフタレ−ト含量の合計増加量
が60ppm以下、および遊離のビスヒドロキシエチル
テレフタレ−ト2量体含量の増加量が120ppm以下
であるポリエステル樹脂である。The polyester resin of the present invention is a polyester resin whose main repeating unit is composed of ethylene terephthalate unit, and has an intrinsic viscosity of 0.65.
dl / kg or more, the density is 1.37 g / cm 3 or more, and when the polyester resin is injection-molded at 290 ° C., the increase in free ethylene glycol content is 10 pp.
m or less, the increase in free monohydroxyethyl terephthalate content is 20 ppm or less, the increase in free bishydroxyethyl terephthalate content is 50 ppm or less, the free monohydroxyethyl terephthalate content and free A polyester resin having a total increase of bishydroxyethyl terephthalate content of 60 ppm or less and a free bishydroxyethyl terephthalate dimer content of 120 ppm or less.
【0006】また、本発明のポリエステル樹脂は、アセ
トアルデヒド含量が10ppm以下、ホルムアルデヒド
含量が7ppm以下であることが好ましい。また、本発
明のポリエステル樹脂は、環状3量体含量が0.5重量
%以下であることが好ましい。また、本発明のポリエス
テル樹脂は、共重合されたジエチレングリコ−ル量がグ
リコ−ル成分の1.0〜5.0モル%であることが好ま
しい。Further, the polyester resin of the present invention preferably has an acetaldehyde content of 10 ppm or less and a formaldehyde content of 7 ppm or less. The polyester resin of the present invention preferably has a cyclic trimer content of 0.5% by weight or less. The polyester resin of the present invention preferably has a copolymerized diethylene glycol content of 1.0 to 5.0 mol% of the glycol component.
【0007】また、本発明のポリエステル樹脂は、該ポ
リエステル樹脂を290℃で射出成形した場合にそのホ
ルムアルデヒド含量の増加量が10ppm以下であるこ
とを特徴とするポリエステル樹脂である。上記の特性を
持つポリエステル樹脂は、優れた透明性、耐熱性、機械
的特性および保香性を持つ容器や包装材料等を与える。Further, the polyester resin of the present invention is a polyester resin characterized in that when the polyester resin is injection-molded at 290 ° C., the increase in formaldehyde content is 10 ppm or less. A polyester resin having the above properties provides a container or packaging material having excellent transparency, heat resistance, mechanical properties, and fragrance retention.
【0008】[0008]
【発明の実施の形態】本発明の、主たる繰り返し単位が
エチレンテレフタレ−トから構成されるポリエステル樹
脂は、エチレンテレフタレ−ト単位を85モル%以上含
む線状ポリエステル樹脂であり、好ましくは、95モル
%以上含む線状ポリエステル樹脂である。前記ポリエス
テル樹脂の共重合に使用されるジカルボン酸としては、
イソフタル酸、2,6−ナフタレンジカルボン酸、ジフ
ェニ−ル−4,4’−ジカルボン酸、ジフェノキシエタ
ンジカルボン酸等の芳香族ジカルボン酸及びその機能的
誘導体、p−オキシ安息香酸、オキシカプロン酸等のオ
キシ酸及びその機能的誘導体、アジピン酸、セバシン
酸、コハク酸、グルタル酸等の脂肪族ジカルボン酸及び
その機能的誘導体、シクロヘキサンジカルボン酸等の脂
環族ジカルボン酸及びその機能的誘導体などが挙げられ
る。BEST MODE FOR CARRYING OUT THE INVENTION The polyester resin having a main repeating unit composed of ethylene terephthalate according to the present invention is a linear polyester resin containing 85 mol% or more of ethylene terephthalate unit. It is a linear polyester resin containing 95 mol% or more. As the dicarboxylic acid used for copolymerization of the polyester resin,
Aromatic dicarboxylic acids such as isophthalic acid, 2,6-naphthalenedicarboxylic acid, diphenyl-4,4'-dicarboxylic acid, diphenoxyethanedicarboxylic acid, and functional derivatives thereof, p-oxybenzoic acid, oxycaproic acid, etc. Oxyacids and functional derivatives thereof, adipic acid, sebacic acid, succinic acid, aliphatic dicarboxylic acids such as glutaric acid and its functional derivatives, alicyclic dicarboxylic acids such as cyclohexanedicarboxylic acid and its functional derivatives and the like. Can be
【0009】前記ポリエステル樹脂の共重合に使用され
るグリコ−ルとしては、ジエチレングリコ−ル、トリメ
チレングリコ−ル、テトラメチレングリコ−ル、ネオペ
ンチルグリコ−ル等の脂肪族グリコ−ル、シクロヘキサ
ンジメタノ−ル等の脂環族グリコ−ル、ビスフェノ−ル
A、ビスフェノ−ルAのアルキレンオキサイド付加物等
の芳香族グリコ−ルなどが挙げられる。Glycols used for copolymerization of the polyester resin include aliphatic glycols such as diethylene glycol, trimethylene glycol, tetramethylene glycol, neopentyl glycol, and cyclohexanediol. Examples thereof include alicyclic glycols such as methanol, aromatic glycols such as bisphenol A and alkylene oxide adducts of bisphenol A.
【0010】さらに、前記ポリエステル樹脂中の多官能
化合物からなるその他の共重合成分としては酸成分とし
て、トリメリット酸、ピロメリット酸を挙げることがで
き、グリコ−ル成分としてグリセリン、ペンタエリスリ
ト−ルを挙げることができる。以上の共重合成分の使用
量は、ポリエステル樹脂が実質的に線状を維持する程度
でなければならない。Further, other copolymerizable components comprising a polyfunctional compound in the polyester resin include trimellitic acid and pyromellitic acid as acid components, and glycerin and pentaerythritol as glycol components. Can be mentioned. The amount of the above-mentioned copolymer component to be used must be such that the polyester resin maintains a substantially linear shape.
【0011】本発明のポリエステル樹脂は、該ポリエス
テル樹脂を290℃で射出成形した場合に、その成形品
中の遊離のエチレングリコ−ル含量の増加量が10pp
m以下、遊離のモノヒドロキシエチルテレフタレ−ト含
量の増加量が30ppm以下、遊離のビスヒドロキシエ
チルテレフタレ−ト含量の増加量が60ppm以下、遊
離のモノヒドロキシエチルテレフタレ−ト含量と遊離の
ビスヒドロキシエチルテレフタレ−ト含量の合計増加量
が70ppm以下、および遊離のビスヒドロキシエチル
テレフタレ−ト2量体含量の増加量が150ppm以下
であるポリエステル樹脂である。遊離のエチレングリコ
−ル含量の増加量は好ましくは9ppm以下、さらに好
ましくは8ppm以下であり、遊離のモノヒドロキシエ
チルテレフタレ−ト含量の増加量が好ましくは25pp
m以下、さらに好ましくは20ppm以下、遊離のビス
ヒドロキシエチルテレフタレ−ト含量の増加量が好まし
くは55ppm以下、さらに好ましくは50ppm以
下、遊離のモノヒドロキシエチルテレフタレ−ト含量と
遊離のビスヒドロキシエチルテレフタレ−ト含量の合計
増加量が好ましくは65ppm以下、更に好ましくは6
0ppm以下、および遊離のビスヒドロキシエチルテレ
フタレ−ト2量体含量の増加量が好ましくは130pp
m以下、さらに好ましくは110ppm以下であること
が必要である。When the polyester resin of the present invention is injection-molded at 290 ° C., the free ethylene glycol content in the molded product is increased by 10 pp.
m, the free monohydroxyethyl terephthalate content increase is 30 ppm or less, the free bishydroxyethyl terephthalate content increase is 60 ppm or less, the free monohydroxyethyl terephthalate content and the free A polyester resin having a total increase in bishydroxyethyl terephthalate content of 70 ppm or less and a free bishydroxyethyl terephthalate dimer content of 150 ppm or less. The increase in free ethylene glycol content is preferably 9 ppm or less, more preferably 8 ppm or less, and the increase in free monohydroxyethyl terephthalate content is preferably 25 pp.
m or less, more preferably 20 ppm or less, and the increase of the free bishydroxyethyl terephthalate content is preferably 55 ppm or less, more preferably 50 ppm or less. The free monohydroxyethyl terephthalate content and the free bishydroxyethyl The total increase in terephthalate content is preferably 65 ppm or less, more preferably 6 ppm or less.
0 ppm or less, and the increase of the free bishydroxyethyl terephthalate dimer content is preferably 130 pp
m or less, more preferably 110 ppm or less.
【0012】前記のポリエステル樹脂を290℃で射出
成形した場合に、遊離のエチレングリコ−ル含量の増加
量が10ppm以上、遊離のモノヒドロキシエチルテレ
フタレ−ト含量の増加量が30ppm以上、遊離のビス
ヒドロキシエチルテレフタレ−ト含量の増加量が60p
pm以上、遊離のモノヒドロキシエチルテレフタレ−ト
含量と遊離のビスヒドロキシエチルテレフタレ−ト含量
の合計増加量が70ppm以上、および遊離のビスヒド
ロキシエチルテレフタレ−ト2量体含量の増加量が15
0ppm以上の場合には、このポリエステル樹脂から得
られた容器等中の内容物の風味や香りが非常に悪くな
る。これらの遊離のモノマ−等の低分子量化合物は、ポ
リエステル樹脂製容器等の材質より内容物中に極微量で
はあるが溶出し、その結果内容物の風味等に影響を及ぼ
すと考えられる。When the above polyester resin is injection-molded at 290 ° C., the increase in free ethylene glycol content is 10 ppm or more, the increase in free monohydroxyethyl terephthalate content is 30 ppm or more, The increase in bishydroxyethyl terephthalate content is 60p
pm or more, the total increase in free monohydroxyethyl terephthalate content and free bishydroxyethyl terephthalate content is 70 ppm or more, and the increase in free bishydroxyethyl terephthalate dimer content is 70 ppm or more. Fifteen
When the content is 0 ppm or more, the flavor and aroma of the contents in a container or the like obtained from the polyester resin become extremely poor. It is considered that these low-molecular-weight compounds such as free monomers are eluted in the content from the material of the polyester resin container or the like, though in a very small amount, and as a result, affect the flavor and the like of the content.
【0013】本発明においては、射出成形品の遊離の低
分子化合物含量を測定するが、この射出成型品は下記の
条件で成形する。即ち、試験に供されるポリエステル樹
脂を真空乾燥器において水分が50ppm以下になるよ
うに乾燥する。この乾燥済みのポリエステル樹脂を、名
機製作所(株)製のM−100射出成型機により設定温
度290℃で、金型温度15℃で射出成形し、約60g
の重量のプリフォ−ム(胴部肉厚=約3.7mm、長さ
=約165mm、直径=約29.5mm)を成形する。
この射出成形は、計量9秒、射出17秒、冷却時間約2
0秒で行う。低分子化合物含量測定用には射出開始後1
0〜20ショット目のプリフォ−ムで、胴部中央の箇所
を使用する。それぞれの遊離低分子化合物含量の増加量
は、プリフォ−ムの遊離低分子化合物含有量−成形前の
樹脂ペレットの遊離低分子化合物含有量として求める。In the present invention, the content of a free low-molecular compound in an injection-molded article is measured. This injection-molded article is molded under the following conditions. That is, the polyester resin to be subjected to the test is dried in a vacuum dryer so that the water content becomes 50 ppm or less. The dried polyester resin is injection-molded at a set temperature of 290 ° C. at a mold temperature of 15 ° C. using an M-100 injection molding machine manufactured by Meiki Seisakusho Co., Ltd.
(Former thickness = about 3.7 mm, length = about 165 mm, diameter = about 29.5 mm).
This injection molding was performed for 9 seconds, 17 seconds for injection, and about 2 seconds for cooling.
Perform in 0 seconds. 1 for the measurement of low molecular compound content
In the preform of the 0th to 20th shots, the center part of the trunk is used. The amount of increase in the content of each free low-molecular compound is determined as the free low-molecular compound content of the preform minus the free low-molecular compound content of the resin pellet before molding.
【0014】本発明のポリエステル樹脂の極限粘度は
0.55〜1.30dl/g、好ましくは0.60〜
1.20dl/g、さらに好ましくは0.65〜0.9
0dl/gの範囲である。0.55dl/g以下では、
得られた成形体等の機械的特性が悪い。また、1.30
dl/gを越える場合は、成型機等による溶融時に樹脂
温度が高くなって熱分解が激しくなり、保香性に影響を
及ぼす遊離の低分子量化合物の増加量が非常に多くなっ
たり、また成形体が黄色に着色する等の問題が起こる。The limiting viscosity of the polyester resin of the present invention is 0.55 to 1.30 dl / g, preferably 0.60 to 1.30 dl / g.
1.20 dl / g, more preferably 0.65 to 0.9
The range is 0 dl / g. At 0.55 dl / g or less,
The mechanical properties of the obtained molded article are poor. Also, 1.30
If the dl / g exceeds dl / g, the resin temperature rises during melting by a molding machine or the like, and thermal decomposition becomes severe, and the amount of free low molecular weight compounds that affect fragrance retention increases significantly, or Problems such as yellowing of the body occur.
【0015】また、本発明のポリエステル樹脂は、極限
粘度が0.65dl/g以上、好ましくは0.68dl
/g以上、さらに好ましくは0.70dl/g以上、密
度が1.37g/cm3 以上、好ましくは1.38g/
cm3 以上、更に好ましくは1.39g/cm3 以上で
あり、該ポリエステル樹脂を290℃で射出成形した場
合に、遊離のエチレングコ−ル含量の増加量が10pp
m以下、好ましくは9ppm以下、更に好ましくは8p
pm以下、遊離のモノヒドロキシエチルテレフタレ−ト
含量の増加量が20ppm以下、好ましくは19ppm
以下、更に好ましくは18ppm以下、遊離のビスヒド
ロキシエチルテレフタレ−ト含量の増加量が50ppm
以下、好ましくは45ppm以下、更に好ましくは40
ppm以下、遊離のモノヒドロキシエチルテレフタレ−
ト含量と遊離のビスヒドロキシエチルテレフタレ−ト含
量の合計増加量が60ppm以下、好ましくは55pp
m以下、更に好ましくは50ppm以下、および遊離の
ビスヒドロキシエチルテレフタレ−ト2量体含量の増加
量が120ppm以下、好ましくは110ppm以下、
更に好ましくは100ppm以下であることを特徴とす
るポリエステル樹脂である。このポリエステル樹脂を包
装材料に使用すると、その内容物の風味等がさらに改善
される。The polyester resin of the present invention has an intrinsic viscosity of 0.65 dl / g or more, preferably 0.68 dl / g.
/ G or more, more preferably 0.70 dl / g or more, and a density of 1.37 g / cm 3 or more, preferably 1.38 g / cm3.
cm 3 or more, still more preferably 1.39 g / cm 3 or more, when injection-molding the polyester resin at 290 ° C., free Echirenguko - increase in Le content 10pp
m, preferably 9 ppm or less, more preferably 8 p
pm or less, and the increase in free monohydroxyethyl terephthalate content is 20 ppm or less, preferably 19 ppm or less.
Or less, more preferably 18 ppm or less, and the increase in the free bishydroxyethyl terephthalate content is 50 ppm
Or less, preferably 45 ppm or less, more preferably 40 ppm or less.
ppm or less, free monohydroxyethyl terephthalate
The total increase in the content of free bishydroxyethyl terephthalate and the content of free bishydroxyethyl terephthalate is 60 ppm or less, preferably 55 pp.
m or less, more preferably 50 ppm or less, and the increase of the free bishydroxyethyl terephthalate dimer content is 120 ppm or less, preferably 110 ppm or less,
The polyester resin is more preferably 100 ppm or less. When this polyester resin is used for a packaging material, the flavor and the like of the contents are further improved.
【0016】本発明で用いられるポリエステル樹脂は、
例えば溶融重縮合を出来るだけ低温度で短時間に実施
し、また溶融重縮合終了後チップ化するため細孔から押
し出すまでの間、出来るだけ低温度で短時間の条件下に
溶融状態で保持することにより得られる。The polyester resin used in the present invention comprises:
For example, melt polycondensation is carried out at a temperature as low as possible in a short time, and after the completion of the melt polycondensation, it is kept in a molten state at a temperature as low as possible and for a short time until it is extruded from the pores to form chips. It can be obtained by:
【0017】重縮合反応の温度は260〜285℃が好
ましく、真空度は600〜0.1Torrである。回分式装
置での重縮合の場合は、最終段階の重縮合反応を260
〜285℃、5〜0.1Torrの減圧下に1.5時間以内
に終了すべきである。また連続式装置で重縮合を行う場
合は、最終の重縮合反応は260〜285℃、5〜0.
1Torrの条件で2時間以内で終了することが重要であ
る。また、溶融重縮合終了後の溶融状態での保持条件
は、260〜285℃で20分以内、好ましくは15分
以内、更に好ましくは10分以内にすべきである。28
5℃以上の高温度で重縮合を行ったり、2時間以上の長
時間の重縮合を行う場合には、上記の遊離のモノマ−等
の低分子化合物の含量が前記の制限量以上になり、得ら
れたポリエステル樹脂からの包装材料の内容物の風味や
臭いが非常に悪くなる。The temperature of the polycondensation reaction is preferably from 260 to 285 ° C., and the degree of vacuum is from 600 to 0.1 Torr. In the case of polycondensation in a batch-type apparatus, the polycondensation reaction in the final
It should be completed within 1.5 hours at 28285 ° C. under a reduced pressure of 5 to 0.1 Torr. When polycondensation is performed in a continuous apparatus, the final polycondensation reaction is performed at 260 to 285 ° C and at 5 to 0.
It is important to complete within 1 hour under the condition of 1 Torr. The holding condition in the molten state after the completion of the melt polycondensation should be within 260 minutes at 260 to 285 ° C., preferably within 15 minutes, more preferably within 10 minutes. 28
When polycondensation is performed at a high temperature of 5 ° C. or more, or when polycondensation is performed for a long time of 2 hours or more, the content of the low-molecular compound such as the above-mentioned free monomer becomes the above-mentioned limit amount, The flavor and odor of the contents of the packaging material from the obtained polyester resin become very poor.
【0018】直接エステル化法による場合は、重縮合触
媒としてGe、Sb、Tiの化合物が用いられるが、特
にGe化合物が好都合である。Ge化合物としては、無
定形二酸化ゲルマニウム、結晶性二酸化ゲルマニウム粉
末またはエチレングリコ−ルのスラリ−、結晶性二酸化
ゲルマニウムを水に加熱溶解した溶液またはこれにエチ
レングリコ−ルを添加加熱処理した溶液等が使用される
が、特に本発明で用いられるポリエステル樹脂を得るに
は二酸化ゲルマニウムを水に加熱溶解した溶液、または
これにエチレングリコ−ルを添加、加熱した溶液を使用
するのが好ましい。これらの重縮合触媒はエステル化工
程中に添加することができ、特に本発明で用いるポリエ
ステル樹脂を得るにはエステル化工程の初期段階に添加
するのが好ましい。Ge化合物を使用する場合、その使
用量はポリエステル樹脂中のGe残存量として20〜1
50ppm、好ましくは80ppm以下、更に好ましく
は60ppm以下である。In the case of the direct esterification method, compounds of Ge, Sb, and Ti are used as a polycondensation catalyst, and a Ge compound is particularly advantageous. Examples of the Ge compound include amorphous germanium dioxide, crystalline germanium dioxide powder or a slurry of ethylene glycol, a solution of crystalline germanium dioxide dissolved in water by heating, or a solution prepared by adding ethylene glycol to this solution and heating. In order to obtain the polyester resin used in the present invention, it is particularly preferable to use a solution obtained by heating and dissolving germanium dioxide in water or a solution obtained by adding ethylene glycol to the solution and heating the solution. These polycondensation catalysts can be added during the esterification step. In particular, it is preferable to add the polycondensation catalyst at an early stage of the esterification step to obtain the polyester resin used in the present invention. When a Ge compound is used, the amount used is 20 to 1 as the amount of Ge remaining in the polyester resin.
It is 50 ppm, preferably 80 ppm or less, more preferably 60 ppm or less.
【0019】また、安定剤として、燐酸、ポリ燐酸やト
リメチルフォスフェ−ト等の燐酸エステル類等を使用す
るのが好ましい。これらの安定剤はテレフタル酸とエチ
レングリコ−ルのスラリ−調合槽からエステル化反応工
程中に添加することができ、特に本発明で用いるポリエ
ステル樹脂を得るにはスラリ−調合槽やエステル化反応
の中期までに添加するのが好ましい。As the stabilizer, it is preferable to use phosphoric acid, polyphosphoric acid, phosphate esters such as trimethyl phosphate, and the like. These stabilizers can be added from a slurry blending tank of terephthalic acid and ethylene glycol during the esterification reaction step. In particular, in order to obtain the polyester resin used in the present invention, the slurry blending tank and the esterification reaction are required. It is preferable to add by the middle stage.
【0020】また、本発明のポリエステル樹脂のアセト
アルデヒド含量は10ppm以下、好ましくは8ppm
以下、更に好ましくは5ppm以下、ホルムアルデヒド
含量は7ppm以下、好ましくは6ppm以下、更に好
ましくは4ppm以下である。アセトアルデヒド含量が
10ppm以上、およびホルムアルデヒド含量が7pp
m以上の場合は、このポリエステル樹脂から成形された
容器等の内容物の風味や臭い等が悪くなる。特に、28
0℃で射出成形した場合の遊離のモノマ−等の低分子化
合物含量の増加量が請求項2の規制量以下のポリエステ
ル樹脂を使用する場合は、アセトアルデヒド含量が10
ppm以下、ホルムアルデヒド含量が7ppm以下であ
ると、内容物の風味や臭いがなお一層改善される。The polyester resin of the present invention has an acetaldehyde content of 10 ppm or less, preferably 8 ppm.
Or less, more preferably 5 ppm or less, and the formaldehyde content is 7 ppm or less, preferably 6 ppm or less, more preferably 4 ppm or less. Acetaldehyde content is 10 ppm or more, and formaldehyde content is 7 pp
In the case of m or more, the contents such as containers molded from the polyester resin have poor flavor and odor. In particular, 28
When a polyester resin having an increased amount of a low molecular compound such as a free monomer when the injection molding is carried out at 0 ° C. is less than the regulated amount according to claim 2, the acetaldehyde content is 10%.
When the content is not more than 7 ppm and the formaldehyde content is not more than 7 ppm, the flavor and odor of the contents are further improved.
【0021】本発明のポリエステル樹脂のアセトアルデ
ヒド含有量を10ppm以下、またホルムアルデヒド含
有量を7ppm以下にする方法は特に限定されるもので
はないが、例えば低分子量のポリエステル樹脂を減圧下
または不活性ガス雰囲気下において195℃以上から2
30℃以下の温度で固相重合する方法を挙げることが出
来る。The method of reducing the acetaldehyde content of the polyester resin of the present invention to 10 ppm or less and the formaldehyde content to 7 ppm or less is not particularly limited. For example, a low molecular weight polyester resin is reduced under reduced pressure or in an inert gas atmosphere. Below 195 ° C to 2
A method of performing solid-phase polymerization at a temperature of 30 ° C. or lower can be mentioned.
【0022】また、本発明のポリエステル樹脂の環状3
量体の含有量は0.50重量%以下、好ましくは0.4
5重量%以下、さらに好ましくは0.40重量%以下で
ある。本発明のポリエステル樹脂から耐熱性の中空成形
体等を成形する場合は加熱金型内で熱処理を行うが、環
状3量体の含有量が0.50重量%以上含有する場合に
は、加熱金型表面へのオリゴマ−付着が急激に増加し、
得られた中空成形体等の透明性が非常に悪化する。The cyclic 3 of the polyester resin of the present invention
Content of the monomer is 0.50% by weight or less, preferably 0.4% by weight or less.
It is at most 5% by weight, more preferably at most 0.40% by weight. When a heat-resistant hollow molded article or the like is molded from the polyester resin of the present invention, heat treatment is performed in a heating mold. However, when the content of the cyclic trimer is 0.50% by weight or more, the heating mold is used. Oligomer attachment to the mold surface increases sharply,
The transparency of the obtained hollow molded article or the like is extremely deteriorated.
【0023】また、本発明のポリエステル樹脂のジエチ
レングリコ−ル量はグリコ−ル成分の1.0〜5.0モ
ル%、好ましくは1.3〜4.5モル%、更に好ましく
は1.5〜4.0モル%である。ジエチレングリコ−ル
量が5.0モル%以上の場合は、熱安定性が悪くなり、
成型時に分子量低下が大きくなったり、またアセトアル
デヒド含量やホルムアルデヒド含量の増加量が大となり
好ましくない。The amount of diethylene glycol in the polyester resin of the present invention is from 1.0 to 5.0 mol%, preferably from 1.3 to 4.5 mol%, more preferably from 1.5 to 5.0 mol% of the glycol component. 4.0 mol%. When the amount of diethylene glycol is 5.0 mol% or more, the thermal stability becomes poor,
It is not preferable because the molecular weight is greatly reduced during molding and the acetaldehyde content and the formaldehyde content are increased.
【0024】また、本発明のポリエステル樹脂は、これ
を290℃で射出成形した場合、ホルムアルデヒド含量
の増加量が10ppm以下、好ましくは8ppm以下、
更に好ましくは6ppm以下であることを特徴とするポ
リエステル樹脂である。ホルムアルデヒド含量の増加量
が10ppm以下のポリエステル樹脂を使用すると、該
ポリエステル樹脂から得られた容器等の内容物の風味等
が更に一層改善される。When the polyester resin of the present invention is injection-molded at 290 ° C., the amount of increase in formaldehyde content is 10 ppm or less, preferably 8 ppm or less.
The polyester resin is more preferably 6 ppm or less. When a polyester resin having a formaldehyde content increase of 10 ppm or less is used, the flavor and the like of the contents of containers and the like obtained from the polyester resin are further improved.
【0025】なお、ホルムアルデヒド含量の増加量測定
には、遊離の低分子化合物含量増加量の測定用パリソン
を利用し、胴部中央の部分を使用する。ホルムアルデヒ
ド含量増加量は、パリソンのホルムアルデヒド含量−成
形前の樹脂ペレットのホルムアルデヒド含量として求め
る。For the measurement of the increase in the formaldehyde content, a parison for measuring the increase in the content of the free low-molecular compound is used, and the central part of the body is used. The increase in the formaldehyde content is determined as the formaldehyde content of the parison minus the formaldehyde content of the resin pellets before molding.
【0026】本発明のポリエステル樹脂を得る方法とし
ては、重縮合触媒及び安定剤として前記のGe化合物及
び前記の燐化合物を使用し、ジオ−ル成分として共重合
したジエチレングリコ−ル含量が3.0〜1.0モル%
のポリエチレンテレフタレ−ト(PET)を出来るだけ
低温度で短時間に溶融重縮合し、更に溶融重縮合終了後
チップ化するため細孔から押し出すまでの間、出来るだ
け低温度で短時間の条件下に溶融状態で保持する方法が
挙げられる。より具体的には重縮合触媒としてのGe化
合物の添加量は、樹脂中のGe金属残存量として20〜
70ppm、安定剤としての燐化合物の添加量は燐
(P)残存量として5〜60ppmで、残存Ge金属/
残存Pのモル比が0.2〜2.0、好ましくは0.3〜
1.0、更に好ましくは0.4〜0.8であり、かつジ
オ−ル成分として共重合したジエチレングリコ−ル含量
は好ましくは、2.7〜1.0モル%、更に好ましくは
2.5〜1.0モル%である。また、他の方法として
は、固相重合前の溶融重縮合ポリマ−(プレポリマ−)
が出来るだけ酸素を吸収しない状態にしておき、これを
不活性気体流通下に結晶化し、引き続き固相重合する方
法が挙げられる。また、その他の方法としては、固相重
合前の溶融重縮合ポリマ−(プレポリマ−)が出来るだ
け酸素を吸収しない状態にしておき、これを減圧下に結
晶化し、引き続き固相重合する方法が挙げられる。酸素
を吸収してしまったプレポリマ−を固相重合する場合に
は、酸素を殆ど含有しない不活性気体を用いて固相重合
を行ったとしても、本発明に用いるホルムアルデヒド含
量増加量が10ppm以下のポリエステル樹脂は得られ
ない。固相重合前のプレポリマ−に酸素を吸収させない
方法としては種々の方法があるが、例えば、溶融重縮合
後冷却しペレット状に切断後、直ちに酸素濃度が20p
pm以下の不活性ガスにより貯槽タンクやサイロに輸送
し、不活性ガス雰囲気下に保存する等の方法がある。さ
らにこれらの各方法を組み合わせて本発明のポリエステ
ル樹脂を得ることが出来る。As a method for obtaining the polyester resin of the present invention, the above-mentioned Ge compound and the above-mentioned phosphorus compound are used as a polycondensation catalyst and a stabilizer, and the content of diethylene glycol copolymerized as a diol component is 3.0. ~ 1.0 mol%
Polyethylene terephthalate (PET) is melt-polycondensed at a temperature as low as possible in a short time, and after completion of the melt polycondensation, it is as short as possible at a temperature as low as possible until it is extruded from chips to form chips. The method of holding in a molten state below is mentioned. More specifically, the amount of the Ge compound added as a polycondensation catalyst is 20 to 20 as a residual amount of Ge metal in the resin.
70 ppm, the added amount of the phosphorus compound as a stabilizer was 5 to 60 ppm as the residual amount of phosphorus (P), and the residual Ge metal /
The molar ratio of residual P is 0.2 to 2.0, preferably 0.3 to 2.0.
1.0, more preferably 0.4 to 0.8, and the content of diethylene glycol copolymerized as a diol component is preferably 2.7 to 1.0 mol%, more preferably 2.5 to 1.0 mol%. ~ 1.0 mol%. As another method, a melt polycondensation polymer (prepolymer) before solid-phase polymerization is used.
A method in which oxygen is absorbed as little as possible, and this is crystallized under an inert gas flow, followed by solid phase polymerization. As another method, there is a method in which a molten polycondensation polymer (prepolymer) before solid-state polymerization is made to absorb as little oxygen as possible, which is crystallized under reduced pressure, and then solid-phase polymerization is performed. Can be In the case where the prepolymer having absorbed oxygen is subjected to solid-phase polymerization, even if solid-phase polymerization is performed using an inert gas containing almost no oxygen, the formaldehyde content increase amount used in the present invention is 10 ppm or less. No polyester resin is obtained. There are various methods for preventing oxygen from being absorbed by the prepolymer before the solid-phase polymerization. For example, after the melt polycondensation, the mixture is cooled and cut into pellets.
For example, there is a method of transporting the gas to a storage tank or a silo with an inert gas of pm or less and storing the gas in an inert gas atmosphere. Further, the polyester resin of the present invention can be obtained by combining these methods.
【0027】上記のポリエステル樹脂は、従来公知の製
造方法によって製造することが出来る。即ち、テレフタ
ル酸とエチレングリコ−ル及び/又は第三成分を直接反
応させて水を留去しエステル化した後、減圧下に重縮合
を行う直接エステル化法により製造される.更に極限粘
度を増大させ、アセトアルデヒド含量等を低下さす為に
固相重合を行ってもよい。The above polyester resin can be produced by a conventionally known production method. That is, it is produced by a direct esterification method in which terephthalic acid is directly reacted with ethylene glycol and / or a third component to remove water and esterify, followed by polycondensation under reduced pressure. Further, solid-state polymerization may be performed to increase the intrinsic viscosity and decrease the acetaldehyde content and the like.
【0028】前記溶融重縮合反応は、回分式反応装置で
行っても良いしまた連続式反応装置で行っても良い。こ
れらいずれの方式においても、溶融重縮合反応は1段階
で行っても良いし、また多段階に分けて行っても良い固
相重合反応は、溶融重縮合反応と同様、回分式装置や連
続式装置で行うことが出来る。溶融重縮合と固相重合は
連続で行っても良いし、分割して行ってもよい。The above-mentioned melt polycondensation reaction may be carried out in a batch reactor or a continuous reactor. In any of these systems, the melt polycondensation reaction may be performed in one stage, or may be performed in multiple stages. It can be done with the device. The melt polycondensation and the solid phase polymerization may be performed continuously or may be performed separately.
【0029】DEG含量を制御するためにエステル化工
程に塩基性化合物、例えば、トリエチルアミン、トリ−
n−ブチルアミン等の第3級アミン、水酸化テトラエチ
ルアンモニウム等の第4級アンモニウム塩等を加えるこ
とが出来る。また、本発明のポリエステル樹脂には必要
に応じて着色剤、紫外線吸収剤、酸化防止剤、帯電防止
剤、滑剤、核剤、離型剤などを本発明の目的を損なわな
い範囲で添加することができる。本発明のポリエステル
樹脂は、中空成形容器、シ−ト状物、トレ−、2軸延伸
フイルム等の包装材、金属缶被覆用フイルム等として好
ましく用いることが出来る。In order to control the DEG content, a basic compound such as triethylamine, tri-
A tertiary amine such as n-butylamine and a quaternary ammonium salt such as tetraethylammonium hydroxide can be added. In addition, a coloring agent, an ultraviolet absorber, an antioxidant, an antistatic agent, a lubricant, a nucleating agent, a release agent, and the like may be added to the polyester resin of the present invention as necessary, as long as the object of the present invention is not impaired. Can be. The polyester resin of the present invention can be preferably used as a packaging material such as a hollow molded container, a sheet, a tray, a biaxially stretched film, a film for covering a metal can, and the like.
【0030】本発明のシ−ト状物は、従来よりポリエチ
レンテレフタレ−ト等のポリエステル樹脂やポリオレフ
ィン樹脂で一般的に用いられている1軸押出機または2
軸押出機を使用する押出成形法等により得られるもので
あり、延伸フイルムをも含む。本発明の延伸フイルム
は、前記のシ−ト状物を1軸または2軸延伸することに
より得られる。また、本発明の中空成形体は公知の射出
成型機等により成形された予備成形体(パリソン)を延
伸ブロ−成型機により延伸ブロ−成形する二段階方式
(コ−ルドパリソン法)、あるいは予備成形体の成形と
延伸ブロ−を同一機械で行う一段階方式(ホットパリソ
ン法)の延伸ブロ−成型法、ダイレクトブロ−成型法、
押出ブロ−成型法により製造することが出来る。The sheet-like material of the present invention may be a single-screw extruder or a twin-screw extruder generally used for a polyester resin such as polyethylene terephthalate or a polyolefin resin.
It is obtained by an extrusion molding method using a screw extruder, and includes a stretched film. The stretched film of the present invention is obtained by uniaxially or biaxially stretching the above-mentioned sheet-like material. The hollow molded article of the present invention may be a two-stage method (cold parison method) in which a preformed article (parison) formed by a known injection molding machine or the like is stretch blow-molded by a stretch blow molding machine, or preformed. One-step method (hot parison method) in which the molding of the body and the stretching blow are performed by the same machine (hot parison method), the direct blow molding method,
It can be manufactured by an extrusion blow molding method.
【0031】[0031]
【実施例】以下本発明を実施例により具体的に説明する
が本発明はこの実施例に限定されるものではない。なお
特性値の測定法を以下に示すとおりである。 1)ポリエステル樹脂(以下「PET樹脂」とする)の
極限粘度(以下「IV」という) 1,1,2,2−テトラクロルエタン/フェノ−ル
(2:3重量比)混合溶媒中30℃での溶液粘度から求
めた。 2)ジエチレングリコ−ル含量(以下[DEG含量」と
いう) メタノ−ルにより分解し、ガスクロマトグラフィ−によ
りDEG量を定量し、全グリコ−ル成分に対する割合
(モル%)で表した。EXAMPLES The present invention will be described below in more detail with reference to examples, but the present invention is not limited to these examples. The method of measuring the characteristic values is as follows. 1) Intrinsic viscosity of polyester resin (hereinafter referred to as “PET resin”) (hereinafter referred to as “IV”) 30 ° C. in a 1,1,2,2-tetrachloroethane / phenol (2: 3 weight ratio) mixed solvent From the solution viscosity at 2) Diethylene glycol content (hereinafter referred to as "DEG content") Decomposed with methanol, the amount of DEG was quantified by gas chromatography, and expressed as a ratio (mol%) to the total glycol components.
【0032】3)遊離のエチレングリコ−ル含量(以下
「EG含量]という) 樹脂ペレットまたは成形板試料をヘキサフルオロイソプ
ロパノ−ル/クロロフォルム混合液に溶解し、次いで水
を加えて均一化する。水相を濾過した溶液についてガス
クロマトグラフ法によりEGを定量した。 4)遊離のモノマ−等低分子化合物含量 樹脂ペレットまたは成形板試料をヘキサフルオロイソプ
ロパノ−ル/クロロフォルム混合液に溶解し、さらにク
ロロフルムを加え希釈する。これにメタノ−ルを加えて
ポリマ−を沈殿させた後、濾過する。濾液を蒸発乾固し
ジメチルフォルムアミドで定容とし、液体クロマトグラ
フ法により定量した。3) Free ethylene glycol content (hereinafter referred to as "EG content") A resin pellet or a molded plate sample is dissolved in a mixed solution of hexafluoroisopropanol / chloroform, and then homogenized by adding water. EG was quantified by gas chromatography of the solution obtained by filtering the aqueous phase 4) Content of low molecular compounds such as free monomer Resin pellets or molded plate samples were dissolved in a mixed solution of hexafluoroisopropanol / chloroform, and further chloroform was added. Then, methanol was added to precipitate a polymer, followed by filtration, and the filtrate was evaporated to dryness, made up to a constant volume with dimethylformamide, and quantified by liquid chromatography.
【0033】5)アセトアルデヒド含量(以下「AA含
量」という) 樹脂ペレット試料/蒸留水=1g/2mlを窒素置換し
たガラスアンプルに入れて上部を溶封し、160℃で2
時間抽出処理を行い、冷却後抽出液中のアセトアルデヒ
ドを高感度ガスクロマトグラフィ−で測定し濃度をpp
mで表示した。6)ホルムアルデヒド含量(以下「FA
含量」という) 樹脂ペレットまたは成形板試料1gを蒸留水2mlとと
もにガラスアンプルに入れ、窒素置換後上部を溶封し、
160℃、1時間加熱処理した。冷却後、シクロヘキサ
ン−1,3−ジオンとの蛍光誘導体に変換し、液体クロ
マトグラフ法にて測定しFAを求める。詳細は、分析化
学、Vol.34、p.314(1985)に記載されてい
る。5) Acetaldehyde content (hereinafter referred to as "AA content") A resin pellet sample / distilled water = 1 g / 2 ml was put into a glass ampoule purged with nitrogen, and the upper portion was sealed and heated at 160.degree.
After extraction for a while, acetaldehyde in the extract after cooling was measured by high-sensitivity gas chromatography, and the concentration was determined as pp.
Indicated by m. 6) Formaldehyde content (hereinafter referred to as “FA
1 g of resin pellet or molded plate sample is put into a glass ampoule together with 2 ml of distilled water, and after nitrogen replacement, the upper part is sealed,
Heat treatment was performed at 160 ° C. for 1 hour. After cooling, it is converted into a fluorescent derivative with cyclohexane-1,3-dione, and measured by liquid chromatography to determine FA. For details, see Analytical Chemistry, Vol. 34, p. 314 (1985).
【0034】7)PET樹脂の環状3量体含量 樹脂ペレットまたは成形板試料をヘキサフルオロイソプ
ロパノ−ル/クロロフォルム混合液に溶解し、さらにク
ロロフォルムを加え希釈する。これにメタノ−ルを加え
てポリマ−を沈殿させた後、濾過する。濾液を蒸発乾固
し、ジメチルフォルムアミドで定容とし、液体クロマト
グラフ法により定量した。 8)密度 四塩化炭素/n−ヘプタン混合溶媒の密度勾配管で25
℃で測定した。7) Cyclic trimer content of PET resin A resin pellet or a molded plate sample is dissolved in a hexafluoroisopropanol / chloroform mixture, and further diluted with chloroform. After adding methanol to precipitate a polymer, the mixture is filtered. The filtrate was evaporated to dryness, made up to volume with dimethylformamide, and quantified by liquid chromatography. 8) Density 25 with a density gradient tube of carbon tetrachloride / n-heptane mixed solvent
Measured in ° C.
【0035】9)官能試験 日精エ−エスビ−機械(株)の50T型延伸ブロ−成型
機を用いて、ポリマ−温度275℃でパリソンを射出成
形し、次いで延伸ブロ−し1.5Lの中空成形容器を成
形した。これに70℃のイオン交換水を入れ30分保持
後、室温へ冷却し1ケ月間放置し、開栓後風味、臭い等
の試験を行った。比較用のブランクとして、イオン交換
水を使用。官能試験は10人のパネラ−により次の基準
により実施し、平均値で比較した。 0:異味、臭いを感じない。1:ブランクとの差をわず
かに感じる。2:ブランクとの差を感じる。3:ブラン
クとのかなりの差を感じる。4:ブランクとの非常に大
きな差を感じる。9) Sensory test Using a 50T type stretch blow molding machine of Nissei ASB Machine Co., Ltd., a parison is injection molded at a polymer temperature of 275 ° C., and then stretch blown to form a 1.5 L hollow. A molded container was molded. After ion-exchanged water at 70 ° C. was added and kept for 30 minutes, the mixture was cooled to room temperature and left for one month. Ion exchange water is used as a blank for comparison. The sensory test was carried out by 10 panelists according to the following criteria and compared with the average value. 0: No off-flavor or smell is felt. 1: A slight difference from the blank is felt. 2: Feel the difference from the blank. 3: A considerable difference from the blank is felt. 4: A very large difference from the blank is felt.
【0036】(実施例1)連続重縮合設備により下記の
要領にてPET樹脂を製造した。予め反応物を含有して
いる第1エステル化反応器に、毎時865重量部の高純
度テレフタル酸と580重量部のエチレングリコ−ルと
のスラリ−を連続的に供給し、攪拌下、約250℃、
0.5kg/cm2 Gで平均滞留時間3時間反応を行っ
た。また、結晶性二酸化ゲルマニウムを水に加熱溶解
し、これにエチレングリコ−ルを添加加熱処理した触媒
溶液、および燐酸のエチレングリコ−ル溶液を別々にこ
の第1エステル化反応器に連続的に供給した。この反応
物を第2エステル化反応器に送付し、攪拌下、約260
℃、0.05kg/cm2 Gで所定の反応度まで反応を
行った。このエステル化反応生成物を連続的に第1重縮
合反応器に送り、攪拌下、約265℃、25torrで1時
間、次いで第2重縮合反応器で攪拌下、約265℃、3
torrで1時間、さらに第3重縮合反応器で攪拌下、約2
75℃、0.5〜0.8torrで1時間重縮合させた。重
縮合反応物を約275℃で5分以内の滞留時間で細孔へ
送り、ストランド状に押し出し、水冷後、チップ状に切
断した。得られたPET樹脂のIVは0.72、DEG
含量は2.1モル%であった。このPET樹脂を290
℃で射出成形し、成形板を得た。またこのポリエステル
樹脂を窒素雰囲気下で乾燥し中空成形容器の成形に供し
た。表1に得られたPET樹脂の290℃での遊離の低
分子化合物含量の増加量および中空成形容器の官能試験
結果を示す。表1に示すとうり本発明のPET樹脂は内
容物の味覚を変化させることがない中空成形容器を与え
ることがわかる。Example 1 A PET resin was produced by a continuous polycondensation facility in the following manner. A slurry of 865 parts by weight of high-purity terephthalic acid / hour and 580 parts by weight of ethylene glycol is continuously supplied to the first esterification reactor containing the reactants in advance, and the slurry is stirred for about 250 minutes. ℃,
The reaction was performed at 0.5 kg / cm 2 G for an average residence time of 3 hours. In addition, crystalline germanium dioxide is dissolved in water by heating, ethylene glycol is added thereto, and a heat-treated catalyst solution and a phosphoric acid ethylene glycol solution are separately and continuously supplied to the first esterification reactor. did. The reaction was sent to the second esterification reactor and stirred for about 260
The reaction was conducted at a temperature of 0.05 kg / cm 2 G at a predetermined degree of reaction. The esterification reaction product is continuously sent to the first polycondensation reactor, and is stirred at about 265 ° C. for 1 hour at 25 torr, and then at about 265 ° C. for 3 hours with stirring in the second polycondensation reactor.
1 hour at torr and about 2 hours with stirring in the third polycondensation reactor
The polycondensation was performed at 75 ° C. and 0.5 to 0.8 torr for 1 hour. The polycondensation reaction product was sent to the pores at a retention time of about 275 ° C. within 5 minutes, extruded into strands, cooled with water, and cut into chips. The obtained PET resin had an IV of 0.72 and DEG.
The content was 2.1 mol%. This PET resin is 290
Injection molding was performed at ℃ to obtain a molded plate. Further, this polyester resin was dried under a nitrogen atmosphere and used for forming a hollow molded container. Table 1 shows the increase in the free low-molecular compound content of the obtained PET resin at 290 ° C. and the results of the sensory test of the hollow molded container. As shown in Table 1, it can be seen that the PET resin of the present invention provides a hollow molded container that does not change the taste of the contents.
【0037】(比較例1)第2重縮合反応器での反応ま
では実施例1と同じ条件で実施し、第3重縮合反応器で
は約287℃、2〜3torrで1.7時間重縮合し、この
反応物を約287℃で30分間で細孔へ送り、実施例1
と同様にしてチップ化した。得られたPET樹脂のIV
は0.69、DEGは2.2モル%であった。表1に試
験結果を示す。(Comparative Example 1) The reaction was carried out under the same conditions as in Example 1 up to the reaction in the second polycondensation reactor. In the third polycondensation reactor, the polycondensation was carried out at about 287 ° C. and 2-3 torr for 1.7 hours. Then, the reaction product was sent to the pores at about 287 ° C. for 30 minutes.
A chip was formed in the same manner as described above. IV of PET resin obtained
Was 0.69 and DEG was 2.2 mol%. Table 1 shows the test results.
【0038】(実施例2)二酸化ゲウマニウムの添加量
を減らし、さらに第3重縮合反応器の温度を約272℃
に変更する以外 は実施例1とほぼ同一の反応条件のも
とで重合し、IV=0.55のプレポリマ−を得た。こ
の樹脂をひきつづき窒素雰囲気下、約155℃で結晶化
し、さらに窒素雰囲気下で約200℃に予熱後、連続固
相重合反応器に送り窒素雰囲気下で約205℃で固相重
合した。得られたPET樹脂のIVは0.74、DEG
含量は2.0モル%、密度は1.400g/cm3 であ
った。この樹脂を実施例1と同一条件で乾燥し、中空成
型容器を得た。表2に試験結果を示した。本発明のPE
T樹脂は内容物の味覚を変化させることがない中空成形
容器を与えることが分かる。Example 2 The amount of germanium dioxide added was reduced, and the temperature of the third polycondensation reactor was increased to about 272 ° C.
Polymerization was carried out under substantially the same reaction conditions as in Example 1 except that the prepolymer was changed to a prepolymer having an IV of 0.55. The resin was subsequently crystallized at about 155 ° C. under a nitrogen atmosphere, preheated to about 200 ° C. under a nitrogen atmosphere, and then sent to a continuous solid-state polymerization reactor to undergo solid-state polymerization at about 205 ° C. under a nitrogen atmosphere. The IV of the obtained PET resin was 0.74, DEG
The content was 2.0 mol% and the density was 1.400 g / cm 3 . This resin was dried under the same conditions as in Example 1 to obtain a hollow molded container. Table 2 shows the test results. PE of the present invention
It can be seen that the T resin gives a hollow molded container that does not change the taste of the contents.
【0039】(実施例3)固相重合を約210℃に変更
する以外は実施例2と同一条件で重縮合し、IVが0.
75、DEGが2.1モル%、密度が1.401g/c
m3 、AA含量が3.0ppm、FA含量が1.5pp
m、環状3量体含量が0.36重量%のPET樹脂を得
た。この樹脂を実施例1と同一条件で成形し中空成形容
器を得た。表2に得られたPET樹脂の遊離の低分子化
合物含量増加量および中空成形容器の官能試験結果を示
す。表2に示すとうり本発明のPET樹脂は内容物の味
覚を変化させることがない中空成形容器を与えることが
わかる。Example 3 Polycondensation was carried out under the same conditions as in Example 2 except that the solid-phase polymerization was changed to about 210 ° C.
75, DEG 2.1 mol%, density 1.401 g / c
m 3 , AA content is 3.0 ppm, FA content is 1.5 pp
m, a PET resin having a cyclic trimer content of 0.36% by weight. This resin was molded under the same conditions as in Example 1 to obtain a hollow molded container. Table 2 shows the increase in the free low-molecular compound content of the obtained PET resin and the results of the sensory test of the hollow molded container. As shown in Table 2, it can be seen that the PET resin of the present invention provides a hollow molded container that does not change the taste of the contents.
【0040】(比較例2)DEG含量を変更するために
エステル化反応条件を変え、さらに第3重縮合反応器の
温度を約287℃、減圧度を3〜5torrに変更する以外
は実例2とほぼ同一の反応条件のもとで重合し、この反
応物を約287℃で30分の滞留時間で細孔へ送り、実
施例1と同様にしてチップ化した。得られたプレポリマ
−のIVは0.53であった。この樹脂をひきつづき重
合温度を190℃とする以外は実施例2と同様の条件で
固相重合した。得られたPET樹脂のIVは0.69、
DEGは8.5モル%、密度は1.393g/cm3 、
AA含量は12.3ppm、FA含量は8.4ppmで
あった。この樹脂を実施例1と同一条件で乾燥し、中空
成型用容器を得た。試験結果を表2に示す。Comparative Example 2 Example 2 was repeated except that the esterification reaction conditions were changed to change the DEG content, the temperature of the third polycondensation reactor was changed to about 287 ° C., and the degree of vacuum was changed to 3 to 5 torr. Polymerization was carried out under substantially the same reaction conditions, and this reaction product was sent to the pores at a temperature of about 287 ° C. for a residence time of 30 minutes. The IV of the obtained prepolymer was 0.53. This resin was subjected to solid-state polymerization under the same conditions as in Example 2 except that the polymerization temperature was changed to 190 ° C. IV of the obtained PET resin is 0.69,
DEG is 8.5 mol%, density is 1.393 g / cm 3 ,
The AA content was 12.3 ppm and the FA content was 8.4 ppm. This resin was dried under the same conditions as in Example 1 to obtain a container for hollow molding. Table 2 shows the test results.
【0041】[0041]
【表1】 [Table 1]
【0042】[0042]
【表2】 [Table 2]
【0043】[0043]
【発明の効果】本発明のポリエステル樹脂は、透明性、
ガスバリヤ−性、耐熱性、機械的特性および保香性に優
れ、食品あるいは飲料用等の容器、包装材料として有用
である。The polyester resin of the present invention has transparency,
It has excellent gas barrier properties, heat resistance, mechanical properties and fragrance retention, and is useful as a container or packaging material for food or beverages.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI B29L 7:00 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 6 Identification code FI B29L 7:00
Claims (8)
レ−ト単位から構成されるポリエステル樹脂であって、
該ポリエステル樹脂を290℃で射出成形した場合に、
遊離のエチレングリコ−ル含量の増加量が10ppm以
下、遊離のモノヒドロキシエチルテレフタレ−ト含量の
増加量が30ppm以下、遊離のビスヒドロキシエチル
テレフタレ−ト含量の増加量が60ppm以下、遊離の
モノヒドロキシエチルテレフタレ−ト含量と遊離のビス
ヒドロキシエチルテレフタレ−ト含量の合計増加量が7
0ppm以下、および遊離のビスヒドロキシエチルテレ
フタレ−ト2量体含量の増加量が150ppm以下であ
ることを特徴とするポリエステル樹脂。1. A polyester resin whose main repeating unit is composed of an ethylene terephthalate unit,
When the polyester resin is injection molded at 290 ° C.,
The increase in free ethylene glycol content is 10 ppm or less, the increase in free monohydroxyethyl terephthalate content is 30 ppm or less, the increase in free bishydroxyethyl terephthalate content is 60 ppm or less, The total increase in monohydroxyethyl terephthalate content and free bishydroxyethyl terephthalate content is 7
A polyester resin having a content of 0 ppm or less and a free bishydroxyethyl terephthalate dimer content increase of 150 ppm or less.
レ−ト単位から構成されるポリエステル樹脂であって、
極限粘度が0.65dl/kg以上、密度が1.37g
/cm3 以上であり、該ポリエステル樹脂を290℃で
射出成形した場合に、遊離のエチレングリコ−ル含量の
増加量が10ppm以下、遊離のモノヒドロキシエチル
テレフタレ−ト含量の増加量が20ppm以下、遊離の
ビスヒドロキシエチルテレフタレ−ト含量の増加量が5
0ppm以下、遊離のモノヒドロキシエチルテレフタレ
−ト含量と遊離のビスヒドロキシエチルテレフタレ−ト
含量の合計増加量が60ppm以下、および遊離のビス
ヒドロキシエチルテレフタレ−ト2量体含量の増加量が
120ppm以下であることを特徴とするポリエステル
樹脂。2. A polyester resin having a main repeating unit composed of an ethylene terephthalate unit,
Intrinsic viscosity is 0.65 dl / kg or more, density is 1.37 g
/ Cm @ 3 or more, and when the polyester resin is injection-molded at 290 DEG C., the increase in free ethylene glycol content is 10 ppm or less, the increase in free monohydroxyethyl terephthalate content is 20 ppm or less, The increase in free bishydroxyethyl terephthalate content is 5
0 ppm or less, the total increase in free monohydroxyethyl terephthalate content and free bishydroxyethyl terephthalate content is 60 ppm or less, and the increase in free bishydroxyethyl terephthalate dimer content is 60 ppm or less. A polyester resin having a content of 120 ppm or less.
下、ホルムアルデヒド含量が7ppm以下である請求項
2記載のポリエステル樹脂。3. The polyester resin according to claim 2, wherein the acetaldehyde content is 10 ppm or less and the formaldehyde content is 7 ppm or less.
る請求項2〜3のいづれかに記載のポリエステル樹脂。4. The polyester resin according to claim 2, wherein the cyclic trimer content is 0.5% by weight or less.
グリコ−ル成分の1.0〜5.0モル%である請求項1
〜4のいづれかに記載のポリエステル樹脂。5. The amount of diethylene glycol copolymerized is 1.0 to 5.0 mol% of the glycol component.
The polyester resin according to any one of items 1 to 4.
ルデヒド含量の増加量が10ppm以下である請求項1
〜5のいづれかに記載のポリエステル樹脂。6. The method according to claim 1, wherein the amount of increase in the formaldehyde content when injection molded at 290 ° C. is 10 ppm or less.
The polyester resin according to any one of items 1 to 5.
ステル樹脂を押出成形して成ることを特徴とするシート
状物。7. A sheet-like article obtained by extruding the polyester resin according to any one of claims 1 to 5.
ステル樹脂から成ることを特徴とする中空成形体。8. A hollow molded article comprising the polyester resin according to any one of claims 1 to 5.
Priority Applications (1)
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JP26859997A JP3622881B2 (en) | 1997-10-01 | 1997-10-01 | Polyester resin, sheet-like material comprising the same, and hollow molded body |
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Application Number | Priority Date | Filing Date | Title |
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JP26859997A JP3622881B2 (en) | 1997-10-01 | 1997-10-01 | Polyester resin, sheet-like material comprising the same, and hollow molded body |
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JP3622881B2 JP3622881B2 (en) | 2005-02-23 |
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ID=17460782
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8299158B2 (en) * | 2004-05-31 | 2012-10-30 | Toray Industries, Inc. | Polyester resin composition, process for producing the same, and polyester film |
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1997
- 1997-10-01 JP JP26859997A patent/JP3622881B2/en not_active Expired - Fee Related
Cited By (1)
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---|---|---|---|---|
US8299158B2 (en) * | 2004-05-31 | 2012-10-30 | Toray Industries, Inc. | Polyester resin composition, process for producing the same, and polyester film |
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