JPH1060317A - Elution-free antifouling method and elution-free antifouling coating composition - Google Patents
Elution-free antifouling method and elution-free antifouling coating compositionInfo
- Publication number
- JPH1060317A JPH1060317A JP8244253A JP24425396A JPH1060317A JP H1060317 A JPH1060317 A JP H1060317A JP 8244253 A JP8244253 A JP 8244253A JP 24425396 A JP24425396 A JP 24425396A JP H1060317 A JPH1060317 A JP H1060317A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- antifouling
- average particle
- particle diameter
- coating film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000003373 anti-fouling effect Effects 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000008199 coating composition Substances 0.000 title claims abstract description 18
- 229920005989 resin Polymers 0.000 claims abstract description 90
- 239000011347 resin Substances 0.000 claims abstract description 90
- 239000011248 coating agent Substances 0.000 claims abstract description 59
- 238000000576 coating method Methods 0.000 claims abstract description 59
- 239000002245 particle Substances 0.000 claims abstract description 41
- 239000013535 sea water Substances 0.000 claims abstract description 36
- 239000003973 paint Substances 0.000 claims description 30
- 239000000203 mixture Substances 0.000 claims description 23
- 239000002904 solvent Substances 0.000 claims description 16
- 239000004925 Acrylic resin Substances 0.000 claims description 12
- 229920000178 Acrylic resin Polymers 0.000 claims description 12
- 239000010419 fine particle Substances 0.000 claims description 12
- 230000005484 gravity Effects 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 4
- 238000013329 compounding Methods 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 claims 1
- 230000008020 evaporation Effects 0.000 claims 1
- 230000002411 adverse Effects 0.000 abstract description 2
- 230000002085 persistent effect Effects 0.000 abstract 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 27
- 239000007787 solid Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 210000004027 cell Anatomy 0.000 description 8
- 229920002379 silicone rubber Polymers 0.000 description 8
- 239000004945 silicone rubber Substances 0.000 description 8
- 239000000758 substrate Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 229920001296 polysiloxane Polymers 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 238000000089 atomic force micrograph Methods 0.000 description 5
- 238000010828 elution Methods 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 5
- 229920002050 silicone resin Polymers 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 210000000170 cell membrane Anatomy 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000002519 antifouling agent Substances 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- 239000004264 Petrolatum Substances 0.000 description 2
- 229920006311 Urethane elastomer Polymers 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 238000009360 aquaculture Methods 0.000 description 2
- 244000144974 aquaculture Species 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010073 coating (rubber) Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229940066842 petrolatum Drugs 0.000 description 2
- 235000019271 petrolatum Nutrition 0.000 description 2
- 238000005191 phase separation Methods 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- 241000251468 Actinopterygii Species 0.000 description 1
- 241000584629 Aosa Species 0.000 description 1
- 241000206761 Bacillariophyta Species 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 241000238586 Cirripedia Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 108010052285 Membrane Proteins Proteins 0.000 description 1
- 102000018697 Membrane Proteins Human genes 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 241000237536 Mytilus edulis Species 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005661 hydrophobic surface Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000008235 industrial water Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000003834 intracellular effect Effects 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229940057995 liquid paraffin Drugs 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004660 morphological change Effects 0.000 description 1
- 235000020638 mussel Nutrition 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
- C09D5/1662—Synthetic film-forming substance
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Paints Or Removers (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、非溶出型防汚方法
及び非溶出型防汚塗料組成物に関する。The present invention relates to a non-eluting type antifouling method and a non-eluting type antifouling paint composition.
【0002】[0002]
【従来の技術】海水に接する構造物、例えば、船舶、海
洋構築物、養殖用漁網、浮標等や、工業用水系設備等
は、生物が生息する水中に常時さらされているため、時
間の経過により、バクテリア、珪藻等の微生物が付着
し、更に大型の付着生物、例えば、フジツボ、イガイ、
アオサ等の動植物が付着する。これらにより海水に接す
る構造物等の表面が覆われると、当該部分の腐食、船舶
の船底部の海水摩擦抵抗の増大による船舶燃料効率の低
下、漁網の目詰まりによる魚介類の大量ヘイ死や作業能
率の低下、浮標の浮力低下による沈降等の被害が発生す
る。2. Description of the Related Art Structures that come into contact with seawater, such as ships, marine structures, fishing nets for aquaculture, buoys, and industrial water systems, are constantly exposed to the water in which living organisms inhabit. , Bacteria, diatoms and other microorganisms adhere to it, and even larger attached organisms such as barnacles, mussels,
Animals and plants such as Aosa attach. If the surface of structures or the like in contact with seawater is covered by these, corrosion of the relevant parts, decrease in ship fuel efficiency due to increase in seawater frictional resistance at the bottom of the ship, mass death of fish and shellfish due to clogging of fishing nets and work Damage such as sinking due to reduced efficiency and reduced buoyancy of the buoy will occur.
【0003】これらの有害生物の付着を防止する方法と
して、従来より、防汚塗料を塗装する方法がとられてい
る。このような防汚塗料としては、トリアルキル錫含有
高分子を防汚成分とする加水分解型防汚塗料が使用され
ている。この防汚塗料は、トリアルキル錫含有高分子が
海水中の微アルカリ性雰囲気中で加水分解し、有機錫化
合物を溶出するとともに、塗料ビヒクルが水溶化し、配
合した防汚剤が溶出することにより防汚効果を得るもの
であるが、溶出する有機錫化合物は、毒性が高く、生態
に対して有害であるので、環境汚染の観点から生態に対
して安全な防汚策をとる必要があった。[0003] As a method of preventing the adhesion of these pests, a method of applying an antifouling paint has conventionally been adopted. As such an antifouling paint, a hydrolysis-type antifouling paint using a trialkyltin-containing polymer as an antifouling component is used. In this antifouling paint, the trialkyltin-containing polymer is hydrolyzed in a slightly alkaline atmosphere in seawater to elute the organic tin compound, and the paint vehicle is made water soluble, and the compounded antifouling agent is eluted to prevent the antifouling paint. Although an elutriation effect is obtained, the eluted organotin compound is highly toxic and harmful to ecology, so it is necessary to take an ecologically safe antifouling measure from the viewpoint of environmental pollution.
【0004】防汚剤やその他の成分を溶出させることな
く、防汚効果を得ることができるものとして、シリコー
ンゴム塗膜がよく知られている。このシリコーンゴム塗
膜は、撥水性、弾性、その他の性質を併せ持ち、これら
の性質を利用して、防汚効果を発揮するものである。し
かしながら、このような塗膜では、海水に浸漬後、極め
て早い時期に微生物の攻撃を受け、撥水性を失うので、
その後は急激に水中生物の付着が進行する。[0004] Silicone rubber coatings are well known as being capable of obtaining an antifouling effect without eluting an antifouling agent or other components. This silicone rubber coating film has both water repellency, elasticity and other properties, and exhibits an antifouling effect by utilizing these properties. However, since such a coating film is attacked by microorganisms very early after immersion in seawater and loses water repellency,
Thereafter, the attachment of aquatic organisms proceeds rapidly.
【0005】撥水性を維持し、防汚効果の持続性を高め
るために、さまざまな提案がなされている。例えば、特
開昭53−79980号公報には、加硫シリコーンゴム
に流動パラフィンのようなシリコーンや金属を含まない
有機化合物を含有させる方法が開示されている。特公昭
56−26272号公報には、シリコーンゴムに分子量
2000〜30000程度のシリコーン油を含有させる
方法が開示されている。特公昭60−3433号公報に
は、シリコームゴムにワセリンのような石油溜分の低臨
界表面張力物質を加える方法が開示されている。特開昭
54−26826号公報、特公昭57−16868号公
報には、シリコーンゴムに種々の熱可塑性樹脂又はポリ
ビニルブチラール樹脂を配合する方法が開示されてい
る。しかしながら、これらの技術では、長期にわたって
防汚効果を持続させることは困難であった。Various proposals have been made in order to maintain water repellency and increase the durability of the antifouling effect. For example, JP-A-53-79980 discloses a method in which a vulcanized silicone rubber contains an organic compound containing no silicone or metal, such as liquid paraffin. JP-B-56-26272 discloses a method in which silicone rubber contains a silicone oil having a molecular weight of about 2,000 to 30,000. Japanese Patent Publication No. 60-3433 discloses a method of adding a low critical surface tension substance of a petroleum fraction such as petrolatum to silicone rubber. JP-A-54-26826 and JP-B-57-16868 disclose methods of blending various thermoplastic resins or polyvinyl butyral resins with silicone rubber. However, it has been difficult for these technologies to maintain the antifouling effect for a long time.
【0006】特開平7−328523号公報には、少な
くとも表面が疎水性である平均粒径1nm〜1mmの微
粒子と樹脂塗膜とからなり、該微粒子が塗膜表面積の2
0%以上の領域に固着されている撥水性被膜が開示され
ている。しかしながら、この技術では、塗膜を形成する
際に樹脂が未硬化状態又は半硬化状態のときに微粒子を
付着させているので、長期間水中で使用した場合には、
微粒子が塗膜から外れたりして、被膜の撥水性が損なわ
れる問題があった。Japanese Patent Application Laid-Open No. 7-328523 discloses that a resin film is composed of fine particles having at least a hydrophobic surface and having an average particle diameter of 1 nm to 1 mm and a resin coating film.
A water-repellent coating fixed to a region of 0% or more is disclosed. However, in this technique, when the resin is in an uncured state or a semi-cured state when forming a coating film, the fine particles are adhered, so when used in water for a long time,
There is a problem that the water repellency of the coating is impaired due to the fine particles coming off the coating.
【0007】[0007]
【発明が解決しようとする課題】本発明は、上記に鑑
み、環境に悪影響を及ぼすことなく、長期にわたって防
汚効果を維持することができる非溶出型防汚方法及びそ
れに使用される非溶出型防汚塗料組成物を提供すること
を目的とするものである。SUMMARY OF THE INVENTION In view of the above, the present invention provides a non-elutable antifouling method capable of maintaining an antifouling effect for a long period of time without adversely affecting the environment, and a non-elutable antifouling method used therefor. An object of the present invention is to provide an antifouling paint composition.
【0008】[0008]
【課題を解決するための手段】本発明者らは、上記課題
を解決するために、海水に接触する塗膜表面の状態に着
目し、鋭意検討を行った結果、防汚塗料組成物から形成
された塗膜表面において、上記防汚塗料組成物に含まれ
る海水に不溶である樹脂のうち少なくとも1種が、平均
粒径10nm〜20μmの粒状又は円盤状の微小な突起
を形成し、上記突起が、5〜49%の表面面積を占める
ことにより、防汚成分を溶出させることなく、防汚効果
を発現させることを見いだし、本発明を完成するに至っ
た。Means for Solving the Problems In order to solve the above-mentioned problems, the present inventors have focused on the state of the surface of the coating film which comes into contact with seawater and made intensive studies. On the surface of the coated film, at least one of the resins that are insoluble in seawater contained in the antifouling coating composition forms minute or disk-shaped projections having an average particle diameter of 10 nm to 20 μm. However, it has been found that by occupying 5 to 49% of the surface area, the antifouling effect is exhibited without eluting the antifouling component, and the present invention has been completed.
【0009】すなわち、本発明の要旨は、構造物の海水
没水部の最外層上に、互いに相溶せず、海水に不溶であ
る少なくとも2種の樹脂からなる非溶出型防汚塗料組成
物を塗布、硬化させ、上記最外層を、上記樹脂のうち少
なくとも1種からなる平均粒径10nm〜20μmの粒
状又は円盤状の微小な突起が5〜49%の表面面積を占
めるミクロ不均一構造の硬化塗膜によって被覆する非溶
出型防汚方法に存する。That is, the gist of the present invention is to provide a non-elutable antifouling paint composition comprising at least two types of resins that are incompatible with each other and insoluble in seawater on the outermost layer of the submerged seawater portion of the structure. Is applied and cured to form an outermost layer having a micro-nonuniform structure in which at least one of the above-mentioned resins has a particle or disk-shaped fine projection having an average particle diameter of 10 nm to 20 μm and a surface area of 5 to 49%. It is a non-elution type antifouling method of coating with a cured coating film.
【0010】また、本発明の要旨は、互いに相溶せず、
海水に不溶である少なくとも2種の樹脂からなり、上記
樹脂のうち少なくとも1種からなる平均粒径10nm〜
20μmの粒状又は円盤状の微小な突起を有するミクロ
不均一構造の硬化塗膜を形成することができる非溶出型
防汚塗料組成物であって、上記硬化塗膜の表面面積の5
〜49%が、上記平均粒径10nm〜20μmの粒状又
は円盤状の微小な突起からなり、上記樹脂は、溶剤中に
溶解又は懸濁して存在し、塗布乾燥後に、上記平均粒径
10nm〜20μmの粒状又は円盤状の微小な突起を有
するミクロ不均一構造の硬化塗膜を形成することができ
るものである非溶出型防汚塗料組成物に存する。[0010] Further, the gist of the present invention is that
It is composed of at least two kinds of resins insoluble in seawater, and has an average particle size of at least one of the above resins of 10 nm to
A non-eluting antifouling coating composition capable of forming a cured coating film having a micro-uniform structure having 20 μm granular or disc-shaped fine projections, wherein the cured coating film has a surface area of 5%.
4949% is composed of fine particles or disc-shaped projections having an average particle diameter of 10 nm to 20 μm, and the resin is dissolved or suspended in a solvent. After coating and drying, the resin has an average particle diameter of 10 nm to 20 μm. A non-eluting antifouling coating composition capable of forming a cured coating film having a micro-uniform structure having fine particles or disk-shaped fine projections.
【0011】更に、本発明の要旨は、上記非溶出型防汚
塗料組成物を、被塗物に塗布、硬化させて、平均粒径1
0nm〜20μmの粒状又は円盤状の微小な突起が表面
面積の5〜49%を占めるようにしたミクロ不均一構造
の硬化塗膜に存する。以下に本発明を詳述する。Further, the gist of the present invention is that the above-mentioned non-elutable antifouling paint composition is applied to an object to be coated and cured to obtain an average particle size of 1%.
Finely divided particles or discs having a size of 0 nm to 20 μm are present in a cured coating film having a micro heterogeneous structure in which 5 to 49% of the surface area is occupied. Hereinafter, the present invention will be described in detail.
【0012】本発明の非溶出型防汚方法においては、構
造物の海水没水部の最外層上に、互いに相溶せず、海水
に不溶である少なくとも2種の樹脂からなる非溶出型防
汚塗料組成物を塗布、硬化し、その硬化塗膜によって上
記最外層を被覆する。上記構造物としては特に限定され
ず、例えば、船舶の船底部、養殖用漁網、定置網用漁
網、浮標;工場、火力発電所、原子力発電所等の冷却水
路等を挙げることができる。In the non-elution type antifouling method of the present invention, the non-elution type antifouling resin comprising at least two types of resins which are incompatible with each other and insoluble in seawater is provided on the outermost layer of the submerged portion of the structure. The soil paint composition is applied and cured, and the outermost layer is coated with the cured coating film. The structure is not particularly limited, and examples thereof include a ship bottom, a fishing net for aquaculture, a fishing net for a fixed net, and a buoy; a cooling water channel of a factory, a thermal power plant, a nuclear power plant, and the like.
【0013】上記構造物の海水没水部の最外層上に塗布
される非溶出型防汚塗料組成物は、互いに相溶せず、海
水に不溶である少なくとも2種の樹脂からなる。上記海
水に不溶である樹脂としては、以下の2つのグループを
挙げることができ、それぞれについて少なくとも1種ず
つ選択することができる。第一のグループとしては、ポ
リブタジエンゴム、一液硬化型シリコーンゴム、一液硬
化型エポキシ樹脂、ウレタンエラストマー等の反応硬化
型樹脂、溶剤揮発により硬化する乾燥硬化型樹脂等を挙
げることができる。第二のグループとしては、アクリル
樹脂、スチレン樹脂、塩化ビニル樹脂、ポリオキシエチ
レン−シリコーンブロック樹脂、シリコーングラフトア
クリル樹脂等の乾燥硬化型樹脂等を挙げることができ
る。The non-elutable antifouling paint composition applied on the outermost layer of the submerged seawater portion of the above structure is composed of at least two kinds of resins which are incompatible with each other and insoluble in seawater. Examples of the resin insoluble in seawater include the following two groups, and at least one resin can be selected for each. The first group includes reaction-curable resins such as polybutadiene rubber, one-component curable silicone rubber, one-component curable epoxy resin, and urethane elastomer, and dry-curable resins cured by solvent volatilization. The second group includes dry-curable resins such as acrylic resins, styrene resins, vinyl chloride resins, polyoxyethylene-silicone block resins, and silicone-grafted acrylic resins.
【0014】本発明においては、上記海水に不溶である
樹脂のうち、互いに相溶しない樹脂を少なくとも2種混
合することによって、海水構造物の海水没水部の最外層
上に、粒状又は円盤状の微小な突起を有するミクロ不均
一構造の硬化塗膜を形成することができる。本明細書
中、ミクロ不均一構造の硬化塗膜とは、対照的な性質を
有する2種類以上の樹脂を混合し、成膜した際に、巨視
的にはそれぞれの樹脂に分離していないが、微視的には
同種成分同士が寄り集まって形成されたミクロなドメイ
ンがアトランダムに表面に現れており、多量成分が連続
相、微量成分が分散相のいわゆる海島構造を形成してい
るものをいう。In the present invention, by mixing at least two kinds of resins which are insoluble in seawater among the resins which are insoluble in each other, a granular or disc-shaped resin is formed on the outermost layer of the submerged portion of the seawater structure. A cured coating film having a micro heterogeneous structure having minute projections can be formed. In the present specification, a cured coating having a micro heterogeneous structure is not macroscopically separated into respective resins when two or more resins having contrasting properties are mixed and formed into a film. Microscopically, microscopic domains formed by the aggregation of similar components are randomly appearing on the surface, with a large amount of components forming a continuous phase and a minority component forming a so-called sea-island structure of a dispersed phase. Say.
【0015】上記粒状又は円盤状の微小な突起の平均粒
径は、10nm〜20μmである。10nm未満である
と、粒状又は円盤状の突起とはならず、表面のミクロ不
均一構造が充分ではなく、20μmを超えると、突起の
部分が大きすぎて水中生物の付着の足場となってしまう
ので、上記範囲に限定される。The average particle size of the fine granular or disk-shaped projections is 10 nm to 20 μm. If it is less than 10 nm, it does not become granular or disk-shaped projections, and the micro-inhomogeneous structure on the surface is not sufficient. If it exceeds 20 μm, the projections are too large to serve as a scaffold for the attachment of aquatic organisms. Therefore, it is limited to the above range.
【0016】本発明の非溶出型防汚方法においては、上
記互いに相溶せず、海水に不溶である少なくとも2種の
樹脂からなる非溶出型防汚塗料組成物を構造物の海水没
水部の最外層に塗布、硬化させて、上記最外層を、平均
粒径10nm〜20μmの粒状又は円盤状の微小な突起
が5〜49%の表面面積を占めるミクロ不均一構造の硬
化塗膜によって被覆する。In the non-elutable antifouling method according to the present invention, the non-elutable antifouling paint composition comprising at least two kinds of resins which are incompatible with each other and insoluble in seawater is prepared by submerging the non-elutable antifouling paint composition in the seawater submerged portion of the structure. Is applied to the outermost layer and cured, and the outermost layer is covered with a cured coating film having a micro heterogeneous structure in which fine projections having a mean particle size of 10 nm to 20 μm and having a surface area of 5 to 49% are provided with fine projections of 5 to 49%. I do.
【0017】上記平均粒径10nm〜20μmの粒状又
は円盤状の微小な突起は、上記硬化塗膜の全表面面積に
対して、5〜49%である。5%未満であると、表面の
ミクロ不均一構造が充分ではないため防汚効果が得られ
ず、49%を超えると、突起の部分が多すぎて、水中生
物の付着の足場となってしまうので、上記範囲に限定さ
れる。好ましくは、5〜35%である。The fine protrusions having a mean particle size of 10 nm to 20 μm, which are granular or disk-shaped, account for 5 to 49% of the total surface area of the cured coating film. If it is less than 5%, the anti-fouling effect cannot be obtained because the micro-uneven structure on the surface is insufficient, and if it exceeds 49%, the projections are too many and serve as a scaffold for the attachment of underwater organisms. Therefore, it is limited to the above range. Preferably, it is 5-35%.
【0018】本発明の非溶出型防汚方法は、構造物の海
水没水部の最外層上を、上記平均粒径10nm〜20μ
mの粒状又は円盤状の微小な突起を有する硬化塗膜によ
り被覆することにより行われるものであり、海水接触面
である上記硬化塗膜の表面をミクロ不均一構造にするこ
とで水中生物の付着等を防ぐことができる。本発明の非
溶出型防汚方法においては、上記硬化塗膜は、巨視的に
は均一であり、海水中で変化することはなく、硬化時の
塗膜の構造をそのまま保持することができるので、長期
間安定して防汚効果を得ることができる。In the non-elution type antifouling method of the present invention, the average particle size of 10 nm to 20 μm is formed on the outermost layer of the submerged portion of the structure in seawater.
The coating is performed by coating with a cured coating film having m or granular small protrusions, and the surface of the cured coating film, which is the seawater contact surface, has a micro-uneven structure to adhere to underwater organisms. Etc. can be prevented. In the non-elution type antifouling method of the present invention, the cured coating film is macroscopically uniform, does not change in seawater, and can maintain the structure of the coating film at the time of curing. The antifouling effect can be obtained stably for a long time.
【0019】本発明の非溶出型防汚塗料組成物は、互い
に相溶せず、海水に不溶である少なくとも2種の樹脂か
らなり、上記樹脂のうち少なくとも1種からなる平均粒
径10nm〜20μmの粒状又は円盤状の微小な突起を
有するミクロ不均一構造の硬化塗膜を形成することがで
きる非溶出型防汚塗料組成物であって、上記硬化塗膜の
表面面積の5〜49%は、上記平均粒径10nm〜20
μmの粒状又は円盤状の微小な突起からなり、上記樹脂
は、溶剤中に溶解又は懸濁して存在し、塗布乾燥後に、
上記平均粒径10nm〜20μmの粒状又は円盤状の微
小な突起を有するミクロ不均一構造の硬化塗膜を形成す
ることができるものである。The non-eluting antifouling paint composition of the present invention comprises at least two resins which are incompatible with each other and insoluble in seawater, and has an average particle diameter of at least one of the above resins of 10 nm to 20 μm. A non-eluting antifouling paint composition capable of forming a cured coating film having a micro-uniform structure having granular or disk-shaped fine projections, wherein 5 to 49% of the surface area of the cured coating film is , The average particle size of 10 nm to 20
μm granular or disk-shaped fine projections, the resin is dissolved or suspended in a solvent, after coating and drying,
The cured coating film having a micro-uniform structure having fine particles or disc-shaped fine projections having an average particle diameter of 10 nm to 20 μm can be formed.
【0020】本発明の非溶出型防汚塗料組成物は、互い
に相溶せず、海水に不溶である少なくとも2種の樹脂か
らなる。上記海水に不溶である樹脂としては特に限定さ
れず、例えば、上記非溶出型防汚方法で説明したもの等
を挙げることができる。本発明において、上記樹脂は、
溶解性パラメーター(SP)値がそれぞれ12.5[c
al/cm3 ]1/2 未満であるものが好ましい。12.
5[cal/cm3 ]1/2 以上であると、海水に対して
著しい膨潤や溶解が起こり、不適当である。上記SP値
は、いわゆる溶剤スペクトル法で測定することができ
る。The non-elutable antifouling coating composition of the present invention comprises at least two resins which are incompatible with each other and insoluble in seawater. The resin insoluble in seawater is not particularly limited, and examples thereof include those described in the non-elutable antifouling method. In the present invention, the resin is
Each solubility parameter (SP) value is 12.5 [c
al / cm 3 ] less than 1/2 . 12.
If it is 5 [cal / cm 3 ] 1/2 or more, remarkable swelling or dissolution occurs in seawater, which is inappropriate. The SP value can be measured by a so-called solvent spectrum method.
【0021】具体的には、例えば、1〜2gの樹脂に、
適当量の溶剤を加え、加えられた溶剤に樹脂が可溶か否
かを確認する。上記溶剤としては、化学構造に無関係に
SP値が増大していく溶剤スペクトルを構成する溶剤で
あればよく、適宜選択して使用される。上記溶剤スペク
トルを構成する溶剤としては、例えば、「ポリマー・ハ
ンドブック(POLYMER HANDBOOK)」
〔ジェー・ブランドラップ(J.Brandrup)、
イー・エイチ・イマーガット(E.H.Immergu
t)編;ジョン・ウィレイ・アンド・サンズ(John
Wiley &Sons);1989年)VII/5
23頁の表2.1に記載されているもの等を挙げること
ができる。上記溶剤のうち、樹脂が可溶であるもののS
P値の範囲の中点を、当該樹脂のSP値とする。Specifically, for example, for 1 to 2 g of resin,
An appropriate amount of solvent is added, and it is checked whether the resin is soluble in the added solvent. The solvent may be any solvent that constitutes a solvent spectrum in which the SP value increases irrespective of the chemical structure, and is appropriately selected and used. As the solvent constituting the solvent spectrum, for example, "Polymer Handbook (POLYMER HANDBOOK)"
[J. Brandrup,
EH Immergut
t) ed .; John Wiley and Sands (John)
Wiley &Sons); 1989) VII / 5
Examples thereof include those described in Table 2.1 on page 23. Of the above solvents, those in which the resin is soluble
The middle point of the range of the P value is defined as the SP value of the resin.
【0022】上記海水に不溶である樹脂のうち、平均粒
径10nm〜20μmの粒状又は円盤状の微小な突起を
形成する樹脂としては、アクリル樹脂、スチレン樹脂、
塩化ビニル樹脂、ポリオキシエチレン−シリコーンブロ
ック樹脂、シリコーングラフトアクリル樹脂等の溶剤揮
発により硬化する乾燥硬化型樹脂を使用することが好ま
しい。本発明においては、シリコーングラフトアクリル
樹脂を使用することが最も好ましい。Among the resins that are insoluble in seawater, acrylic resins, styrene resins, and the like, which form minute or disk-like projections having an average particle size of 10 nm to 20 μm,
It is preferable to use a dry-curable resin, such as a vinyl chloride resin, a polyoxyethylene-silicone block resin, or a silicone-grafted acrylic resin, which is cured by solvent volatilization. In the present invention, it is most preferable to use a silicone-grafted acrylic resin.
【0023】上記海水に不溶である樹脂のうち、上記平
均粒径10nm〜20μmの粒状又は円盤状の微小な突
起を形成する樹脂以外の樹脂としては、ポリブタジエン
ゴム、一液硬化型シリコーンゴム、一液硬化型エポキシ
樹脂、ウレタンエラストマー等の反応硬化型樹脂、乾燥
硬化型樹脂を使用することが好ましい。本発明におい
て、上記反応硬化型樹脂のSP値の測定は、反応後のも
のでは測定不可能であるので、反応前の樹脂を使用す
る。Among the resins that are insoluble in seawater, resins other than the resin that forms the granular or disk-shaped minute projections having an average particle diameter of 10 nm to 20 μm include polybutadiene rubber, one-component curable silicone rubber, It is preferable to use a reaction curable resin such as a liquid curable epoxy resin or a urethane elastomer, or a dry curable resin. In the present invention, since the SP value of the reaction-curable resin cannot be measured after the reaction, the resin before the reaction is used.
【0024】上記粒状又は円盤状の微小な突起を形成す
る樹脂の配合比率は、50重量%未満が好ましい。50
重量%を超えると、粒状又は円盤状の微小な突起を形成
しないうえ、塗膜の強度が低下する問題がある。下限値
は、上記粒状又は円盤状の微小な突起を形成することが
できる範囲であれば、特に限定されるものではない。好
ましくは、使用する樹脂の比重の差により異なるが、3
重量%以上である。[0024] The compounding ratio of the resin forming the above-mentioned granular or disk-shaped fine projections is preferably less than 50% by weight. 50
If the content is more than 10% by weight, there is a problem that fine particles or disc-shaped projections are not formed and the strength of the coating film is reduced. The lower limit is not particularly limited as long as it is within a range in which the granular or disk-like minute projections can be formed. Preferably, it depends on the difference in specific gravity of the resin used.
% By weight or more.
【0025】上記粒状又は円盤状の微小な突起を形成す
る樹脂及び上記粒状又は円盤状の微小な突起を形成する
樹脂以外の樹脂は、両者の溶解性パラメーター(SP)
値の差が、0.3〜4[cal/cm3 ]1/2 が好まし
い。The resin forming the granular or disk-shaped minute projections and the resin other than the resin forming the granular or disk-shaped minute projections have a solubility parameter (SP) of both.
The difference in the values is preferably from 0.3 to 4 [cal / cm 3 ] 1/2 .
【0026】上記SP値の差が、0.3[cal/cm
3 ]1/2 未満であると、上記樹脂が互いに相溶してしま
い、硬化塗膜が微視的にも不均一構造とならず、均一で
平滑なものになるため、水中生物が付着しやすくなる。
一方、4[cal/cm3 ]1/2 を超えると、上記2種
類の樹脂の間での相互作用がほとんどなく、そのため樹
脂同士が完全に分離状態となり、相分離を引き起こす。
上記相分離とは、対照的な性質を有する2種以上の樹脂
を混合し、成膜した際に、分子運動により同じ性質を有
する樹脂同士が集合し、それぞれの樹脂単独で成膜した
ものと同様な部分が繰り返されている状態のことをい
う。この状態においては、それぞれの樹脂の境界部分で
の塗膜の強度が弱く、硬化後に構造物の被膜としての形
態や強度を保持することができない。The difference between the SP values is 0.3 [cal / cm].
3 ] If it is less than 1/2 , the above resins are mutually compatible, and the cured coating film does not have a microscopically non-uniform structure, but becomes uniform and smooth, so that underwater organisms adhere. It will be easier.
On the other hand, when it exceeds 4 [cal / cm 3 ] 1/2 , there is almost no interaction between the above two kinds of resins, so that the resins are completely separated from each other, causing phase separation.
The above-mentioned phase separation means that when two or more resins having contrasting properties are mixed and formed into a film, the resins having the same properties assemble by molecular motion to form a film with each resin alone. It refers to a state where similar parts are repeated. In this state, the strength of the coating film at the boundary between the respective resins is weak, and the structure and strength of the structure as a coating film after curing cannot be maintained.
【0027】上記粒状又は円盤状の微小な突起を形成す
る樹脂及び上記粒状又は円盤状の微小な突起を形成する
樹脂以外の樹脂は、両者の比重の差が、0.3以下であ
ることが好ましい。0.3を超えると、被膜形成時に上
下に層分離が起こり、平均粒径10nm〜20μmの粒
状又は円盤状の微小な突起を形成することができない。The resin other than the resin forming the granular or disk-shaped minute protrusions and the resin other than the resin forming the granular or disk-shaped minute protrusions may have a difference in specific gravity of 0.3 or less. preferable. If it exceeds 0.3, layer separation occurs vertically during the formation of the film, and it is not possible to form fine granular or disk-shaped projections having an average particle size of 10 nm to 20 μm.
【0028】本発明の非溶出型防汚塗料組成物は、得ら
れる塗膜の膜厚が、該塗膜表面に形成される粒状又は円
盤状の微小な突起の平均粒径の3倍以上であることが好
ましい。上記膜厚は、上記粒状又は円盤状の微小な突起
の平均粒径の3倍未満であっても、ミクロ不均一構造の
塗膜を得ることができるが、膜厚が薄すぎると、上記粒
状又は円盤状の微小な突起を長期間にわたって海水中で
保持することが困難である。上記膜厚は、具体的には5
0μm以上であることが好ましい。In the non-eluting antifouling paint composition of the present invention, the film thickness of the obtained coating film is three times or more the average particle size of the granular or disk-like fine projections formed on the coating film surface. Preferably, there is. Even if the film thickness is less than three times the average particle size of the granular or disk-shaped minute projections, a coating film having a micro-uneven structure can be obtained. Alternatively, it is difficult to hold the disk-shaped minute projection in seawater for a long period of time. The thickness is specifically 5
It is preferably at least 0 μm.
【0029】本発明の非溶出型防汚塗料組成物には、上
記粒状又は円盤状の微小な突起の形成を妨げない範囲に
おいて、公知の防汚剤、殺菌剤、防藻剤;シリコーンオ
イル、パラフィン、ワセリン等の撥水性付与剤等を防汚
性能を補強することを目的として添加してもよい。The non-eluting antifouling paint composition of the present invention contains a known antifouling agent, bactericide, antialgae agent, silicone oil, or the like, as long as the formation of the above-mentioned granular or disk-shaped minute projections is not hindered. A water repellency-imparting agent such as paraffin or petrolatum may be added for the purpose of reinforcing antifouling performance.
【0030】本発明の非溶出型防汚塗料組成物は、被塗
物に塗布し、乾燥、硬化させることによって、その表面
に平均粒径10nm〜20μmの粒状又は円盤状の微小
な突起が5〜49%の表面面積を占めるミクロ不均一構
造の硬化塗膜を形成することができる。このミクロ不均
一構造の硬化塗膜もまた、本発明の一つである。The non-eluting antifouling coating composition of the present invention is applied to a substrate to be coated, dried and cured to form fine particles or disc-shaped projections having an average particle size of 10 nm to 20 μm on the surface. It is possible to form a cured coating having a micro-uneven structure occupying a surface area of ~ 49%. This cured coating film having a micro heterogeneous structure is also one of the present invention.
【0031】本発明においては、構造物の海水没水部の
最外層上に上記硬化塗膜を形成させることにより、海水
接触面がミクロ不均一構造となり、水中生物の付着を防
止することができる。本発明が奏する特有の効果が発現
する理由は、必ずしも明らかではないが、以下のように
考えることができる。In the present invention, by forming the above-mentioned cured coating film on the outermost layer of the seawater submerged portion of the structure, the seawater contact surface has a micro-uneven structure, and it is possible to prevent the adhesion of underwater organisms. . The reason why the specific effects of the present invention are exhibited is not necessarily clear, but can be considered as follows.
【0032】第一に、物理的な理由として、硬化塗膜
が、平均粒径10nm〜20μmの粒状又は円盤状の微
小な突起を有していることにより、水中生物の付着の足
場となる部分がないため、水中生物が付着しにくいこと
が考えられる。First, as a physical reason, since the cured coating film has fine particles or disc-like projections having an average particle diameter of 10 nm to 20 μm, the cured coating film serves as a scaffold for the attachment of organisms in water. Because there is no water, it is considered that underwater organisms are difficult to attach.
【0033】第二に、化学的、生物的な理由として、水
中生物の付着の機構によるものが考えられる。水中生物
の付着は、まず、付着する基盤を認識した後、基盤表面
に接着成分を放出し、付着する。このような付着の過程
において、基盤認識と付着とが細胞レベルで行われてい
るとする考え方があり、水中生物が付着しやすいか否か
は、生体内細胞の異物認識過程が関与していると考えら
れている。生体内細胞が基盤表面に接着成分を放出する
場合、接着成分の放出に伴って細胞膜を構成するたんぱ
く質や脂質の集合状態や流動性が変化し、その変化が刺
激となって細胞内部へ伝達され、形態変化や細胞内物質
の放出のような活性化が引き起こされると考えられてい
る。Second, the chemical and biological reasons may be due to the mechanism of adhesion of underwater organisms. For the attachment of aquatic organisms, first, after recognizing the substrate to be attached, the adhesive component is released to the surface of the substrate and adheres. In the process of such attachment, there is an idea that substrate recognition and attachment are performed at the cellular level, and whether or not an underwater organism easily attaches depends on the foreign matter recognition process of cells in a living body. It is believed that. When cells in a living body release an adhesive component on the substrate surface, the release state of the adhesive component changes the aggregation state and fluidity of the proteins and lipids that make up the cell membrane, and the change is stimulated and transmitted to the inside of the cell. It is thought that activation such as morphological change and release of intracellular substances is caused.
【0034】官能基が表面に均一に分布するような単一
成分からなる基盤表面に細胞が接触すると、その官能基
と強く相互作用する細胞膜成分が基盤と細胞との接触面
で高密度に分布し、異物認識が起こる。一方、異なる種
類の官能基が不均一に分布する表面、すなわち、ミクロ
不均一構造の硬化塗膜表面においては、それぞれの官能
基に応じて異なる種類の細胞膜成分が集合するために、
基盤と細胞との接触面では広範囲での同種類の膜たんぱ
く質の集合体は形成されにくく、細胞膜は非接触時に近
い状態となり、細胞内部への刺激伝達が阻害され、細胞
の異物認識が起こらない。従って、水中生物の付着が制
御されると考えられる。When a cell comes into contact with the surface of a substrate consisting of a single component in which functional groups are uniformly distributed on the surface, cell membrane components that strongly interact with the functional group are distributed at a high density at the contact surface between the substrate and the cell. Then, foreign object recognition occurs. On the other hand, on the surface on which different types of functional groups are unevenly distributed, that is, on the surface of the cured coating film having a micro-uneven structure, different types of cell membrane components are aggregated according to each functional group.
Aggregates of the same type of membrane protein over a wide area are hardly formed at the contact surface between the substrate and the cell, and the cell membrane is in a state close to that at the time of non-contact, stimulus transmission to the inside of the cell is inhibited, and the cell does not recognize foreign substances . Therefore, it is considered that the adhesion of underwater organisms is controlled.
【0035】本発明においては、平均粒径10nm〜2
0μmの粒状又は円盤状の微小な突起が表面面積の5〜
49%を占めている硬化塗膜の表面が、上述した異なる
種類の官能基が不均一に分布する表面と同一のものであ
るので、水中生物の付着が制御されると考えることがで
きる。In the present invention, the average particle size is 10 nm to 2 nm.
0 μm granular or disk-shaped minute projections have a surface area of 5 to 5 μm.
Since the surface of the cured coating, occupying 49%, is the same as the surface on which the different types of functional groups are unevenly distributed as described above, it can be considered that the adhesion of underwater organisms is controlled.
【0036】[0036]
【実施例】以下に実施例を掲げて本発明を更に詳しく説
明するが、本発明はこれら実施例のみに限定されるもの
ではない。The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to these examples.
【0037】製造例1 シリコーングラフトアクリル樹
脂の製造 攪拌機と温度制御装置とを備えた重合反応容器にトルエ
ン35重量部を仕込み、105℃に保温した。メチルメ
タクリレート23重量部、2−エチルヘキシルアクリレ
ート9重量部、下記式(I)で示されるシリコーンマク
ロモノマー18重量部及び過酸化ベンゾイル0.7重量
部を、予め室温で混合した溶液を、上記反応容器内に攪
拌しながら、105℃保温下で3時間定容滴下させた。
滴下終了後、30分間攪拌保温状態を保ち、その後、ト
ルエン15重量部及び過酸化ベンゾイル0.1重量部の
混合液を同様に30分間定容滴下させた。滴下終了後、
2時間攪拌保温状態を保った後、室温に冷却した。この
ようにして得られたシリコーンアクリル樹脂はトルエン
50%濃度のワニスで、粘度100センチポイズ、分子
量約29000であった。SP値は、10.2[cal
/cm3 ]1/2 、比重は、1.15であった。Production Example 1 Silicone Graft Acrylic Tree
35 parts by weight of toluene was charged into a polymerization reaction vessel equipped with a stirrer and a temperature controller for the production of fat, and the temperature was maintained at 105 ° C. A solution in which 23 parts by weight of methyl methacrylate, 9 parts by weight of 2-ethylhexyl acrylate, 18 parts by weight of a silicone macromonomer represented by the following formula (I), and 0.7 parts by weight of benzoyl peroxide were previously mixed at room temperature was added to the above reaction vessel. While stirring, the mixture was dropped at a constant volume for 3 hours while keeping the temperature at 105 ° C.
After the completion of the dropwise addition, the mixture was kept under stirring and warming for 30 minutes, and then a mixture of 15 parts by weight of toluene and 0.1 part by weight of benzoyl peroxide was dropped in a constant volume in the same manner for 30 minutes. After dropping,
After maintaining the stirring and warming state for 2 hours, the mixture was cooled to room temperature. The silicone acrylic resin thus obtained was a varnish having a 50% concentration of toluene, and had a viscosity of 100 centipoise and a molecular weight of about 29000. The SP value is 10.2 [cal
/ Cm 3 ] 1/2 and the specific gravity was 1.15.
【0038】[0038]
【化1】 Embedded image
【0039】実施例1 室温湿気硬化型シリコーン樹脂(信越化学社製、KE4
5TS、SP値9.2[cal/cm3 ]1/2 、比重
1.04)を固形分換算で94重量部、製造例1で製造
したシリコーングラフトアクリル樹脂を固形分換算で6
重量部及びトルエン100重量部を、高速ホモディスパ
ーにより分散塗料化を行い、試験塗料を得た。使用した
反応硬化型樹脂と乾燥硬化型樹脂のSP値の差は、1.
0[cal/cm3 ]1/2 、比重の差は、0.11であ
った。 実施例2 室温湿気硬化型シリコーン樹脂(信越化学社製、KE4
5TS)を固形分換算で90重量部、製造例1で製造し
たシリコーングラフトアクリル樹脂を固形分換算で10
重量部及びトルエン100重量部としたこと以外は実施
例1と同様にして試験塗料を得た。 実施例3 室温湿気硬化型シリコーン樹脂(信越化学社製、KE4
5TS)を固形分換算で70重量部、製造例1で製造し
たシリコーングラフトアクリル樹脂を固形分換算で30
重量部及びトルエン100重量部としたこと以外は実施
例1と同様にして試験塗料を得た。Example 1 Room temperature moisture-curable silicone resin (KE4 manufactured by Shin-Etsu Chemical Co., Ltd.)
5TS, an SP value of 9.2 [cal / cm 3 ] 1/2 , a specific gravity of 1.04) was 94 parts by weight in terms of solids, and the silicone-grafted acrylic resin produced in Production Example 1 was 6 parts in terms of solids.
By weight, 100 parts by weight of toluene and 100 parts by weight of toluene were dispersed and coated with a high-speed homodisper to obtain a test coating. The difference between the SP values of the used reaction-curable resin and the dry-curable resin was as follows.
0 [cal / cm 3 ] 1/2 , and the difference in specific gravity was 0.11. Example 2 Room temperature moisture-curable silicone resin (KE4 manufactured by Shin-Etsu Chemical Co., Ltd.)
5TS) in terms of solid content of 90 parts by weight, and the silicone-grafted acrylic resin produced in Production Example 1 was converted to solid content of 10 parts by weight.
A test paint was obtained in the same manner as in Example 1 except that the parts by weight and 100 parts by weight of toluene were used. Example 3 Room temperature moisture-curable silicone resin (KE4 manufactured by Shin-Etsu Chemical Co., Ltd.)
5TS) in terms of solid content, and 70 parts by weight of the silicone graft acrylic resin produced in Production Example 1 in terms of solid content of 30 parts by weight.
A test paint was obtained in the same manner as in Example 1 except that the parts by weight and 100 parts by weight of toluene were used.
【0040】比較例1 室温湿気硬化型シリコーン樹脂(信越化学社製、KE4
5TS)を固形分換算で98重量部、製造例1で製造し
たシリコーングラフトアクリル樹脂を固形分換算で2重
量部及びトルエン100重量部としたこと以外は実施例
1と同様にして試験塗料を得た。 比較例2 室温湿気硬化型シリコーン樹脂(信越化学社製、KE4
5TS)を固形分換算で50重量部、製造例1で製造し
たシリコーングラフトアクリル樹脂を固形分換算で50
重量部及びトルエン100重量部としたこと以外は実施
例1と同様にして試験塗料を得た。Comparative Example 1 Room temperature moisture-curable silicone resin (KE4 manufactured by Shin-Etsu Chemical Co., Ltd.)
5TS) in terms of solids, 98 parts by weight in terms of solids, the silicone-grafted acrylic resin produced in Production Example 1 in terms of 2 parts by weight in terms of solids, and 100 parts by weight of toluene. Was. Comparative Example 2 Room temperature moisture-curable silicone resin (KE4 manufactured by Shin-Etsu Chemical Co., Ltd.)
5TS) in terms of solid content of 50 parts by weight, and the silicone-grafted acrylic resin produced in Production Example 1 in an amount of 50 in terms of solid content.
A test paint was obtained in the same manner as in Example 1 except that the parts by weight and 100 parts by weight of toluene were used.
【0041】評価結果 1.表面微細構造観察結果 実施例1〜3、比較例1〜2の各試験塗料を10mm×
10mm×1mmのガラス板に、乾燥膜厚が100μm
となるように塗布し、1週間室温にて乾燥後、原子間力
顕微鏡(SPI3700、セイコー電子工業社製)にて
表面の微細構造を観察した。結果を図1〜図5に示し
た。 Evaluation results 1. Observation result of surface microstructure Each test paint of Examples 1 to 3 and Comparative Examples 1 and 2 was 10 mm ×
Dry film thickness of 100 μm on a glass plate of 10 mm x 1 mm
After drying at room temperature for one week, the surface microstructure was observed with an atomic force microscope (SPI3700, manufactured by Seiko Instruments Inc.). The results are shown in FIGS.
【0042】2.防汚試験結果 実施例1〜3、比較例1〜2の各試験塗料を300mm
×100mm×2mmの硬質塩化ビニール板に、乾燥膜
厚が約100μmとなるように塗装し、1週間室温で乾
燥後、岡山県玉野市沖の海上筏から水深約1mで垂下し
防汚性を調査した。結果を表1に示した。2. Antifouling test results Each of the test paints of Examples 1 to 3 and Comparative Examples 1 and 2 was 300 mm.
Painted on a 100mm x 2mm hard vinyl chloride plate to a dry film thickness of about 100μm, dried for 1 week at room temperature, then dripped from a marine raft off the coast of Tamano City, Okayama Prefecture at a depth of about 1m to investigate the antifouling properties did. The results are shown in Table 1.
【0043】[0043]
【表1】 [Table 1]
【0044】[0044]
【発明の効果】本発明の非溶出型防汚方法及び非溶出型
防汚塗料組成物は上述の構成よりなるので、塗料組成物
中に含まれる成分を海水中に溶出させることなく、長期
にわたって防汚効果を持続することができる塗膜を構造
物に形成させることができ、火力発電所や原子力発電所
等の冷却水路等の海水接触面に好適に使用することがで
きる。Since the non-elutable antifouling method and the non-elutable antifouling coating composition of the present invention have the above-mentioned constitution, the components contained in the coating composition are not eluted into seawater for a long time. A coating film capable of maintaining the antifouling effect can be formed on a structure, and can be suitably used for a seawater contact surface such as a cooling water channel of a thermal power plant or a nuclear power plant.
【図面の簡単な説明】[Brief description of the drawings]
【図1】実施例1の防汚性塗料組成物から得られた塗膜
表面の原子間力顕微鏡写真である。1 is an atomic force micrograph of the surface of a coating film obtained from the antifouling coating composition of Example 1. FIG.
【図2】実施例2の防汚性塗料組成物から得られた塗膜
表面の原子間力顕微鏡写真である。FIG. 2 is an atomic force micrograph of the surface of a coating film obtained from the antifouling coating composition of Example 2.
【図3】実施例3の防汚性塗料組成物から得られた塗膜
表面の原子間力顕微鏡写真である。FIG. 3 is an atomic force micrograph of the surface of a coating film obtained from the antifouling coating composition of Example 3.
【図4】比較例1の塗料組成物から得られた塗膜表面の
原子間力顕微鏡写真である。FIG. 4 is an atomic force micrograph of the surface of a coating film obtained from the coating composition of Comparative Example 1.
【図5】比較例2の塗料組成物から得られた塗膜表面の
原子間力顕微鏡写真である。5 is an atomic force micrograph of the surface of a coating film obtained from the coating composition of Comparative Example 2. FIG.
Claims (10)
に相溶せず、海水に不溶である少なくとも2種の樹脂か
らなる非溶出型防汚塗料組成物を塗布、硬化させ、前記
最外層を、前記樹脂のうち少なくとも1種からなる平均
粒径10nm〜20μmの粒状又は円盤状の微小な突起
が5〜49%の表面面積を占めるミクロ不均一構造の硬
化塗膜によって被覆することを特徴とする非溶出型防汚
方法。1. A non-elutable antifouling paint composition comprising at least two resins which are incompatible with each other and insoluble in seawater, are applied and cured on the outermost layer of a submerged seawater portion of a structure, The outermost layer is coated with a cured coating film having a micro-uniform structure in which minute projections of at least one of the resins having an average particle diameter of 10 nm to 20 μm and having a surface area of 5 to 49% are formed by fine projections of 5 to 49%. A non-eluting antifouling method characterized by the following.
円盤状の微小な突起が、硬化塗膜の表面面積の5〜35
%を占める請求項1記載の非溶出型防汚方法。2. Fine or disk-shaped fine projections having an average particle diameter of 10 nm to 20 μm have a surface area of 5 to 35 μm of the cured coating film.
The non-eluting type antifouling method according to claim 1, wherein the antifouling method is used.
くとも2種の樹脂からなり、前記樹脂のうち少なくとも
1種からなる平均粒径10nm〜20μmの粒状又は円
盤状の微小な突起を有するミクロ不均一構造の硬化塗膜
を形成することができる非溶出型防汚塗料組成物であっ
て、前記硬化塗膜の表面面積の5〜49%は、前記平均
粒径10nm〜20μmの粒状又は円盤状の微小な突起
からなり、前記樹脂は、溶剤中に溶解又は懸濁して存在
し、塗布乾燥後に、前記平均粒径10nm〜20μmの
粒状又は円盤状の微小な突起を有するミクロ不均一構造
の硬化塗膜を形成することができるものであることを特
徴とする請求項1記載の非溶出型防汚方法に使用する非
溶出型防汚塗料組成物。3. A resin comprising at least two kinds of resins which are incompatible with each other and insoluble in seawater, and have at least one kind of the above-mentioned resins having fine granular or disk-shaped projections having an average particle diameter of 10 nm to 20 μm. A non-elutable antifouling coating composition capable of forming a cured coating film having a micro-heterogeneous structure, wherein 5 to 49% of the surface area of the cured coating film is in the form of particles having an average particle size of 10 nm to 20 μm or The resin is composed of minute protrusions in a disk shape, and the resin is present in a state of being dissolved or suspended in a solvent, and after coating and drying, has a micro heterogeneous structure having fine particles or disk-like protrusions having an average particle diameter of 10 nm to 20 μm. 2. A non-eluting antifouling coating composition for use in the non-eluting antifouling method according to claim 1, which is capable of forming a cured coating film.
請求項3記載の非溶出型防汚塗料組成物。4. The non-eluting antifouling paint composition according to claim 3, which can form a cured coating film at room temperature.
円盤状の微小な突起を形成する樹脂が、溶剤揮発により
硬化する乾燥硬化型樹脂である請求項3記載の非溶出型
防汚塗料組成物。5. The non-eluting type antifouling paint composition according to claim 3, wherein the resin forming fine projections in the form of particles or discs having an average particle size of 10 nm to 20 μm is a dry-curable resin which is cured by evaporation of a solvent. .
円盤状の微小な突起を形成する樹脂が、シリコーングラ
フトアクリル樹脂である請求項5記載の非溶出型防汚塗
料組成物。6. The non-eluting antifouling paint composition according to claim 5, wherein the resin forming the fine particles or the disk-shaped protrusions having an average particle size of 10 nm to 20 μm is a silicone-grafted acrylic resin.
円盤状の微小な突起を形成する樹脂以外の樹脂が、反応
硬化型樹脂又は溶剤揮発により硬化する乾燥硬化型樹脂
である請求項3記載の非溶出型防汚塗料組成物。7. The resin according to claim 3, wherein the resin other than the resin that forms the fine protrusions having a particle diameter or a disk shape having an average particle diameter of 10 nm to 20 μm is a reaction-curable resin or a dry-curable resin that is cured by volatilization of a solvent. Non-eluting antifouling paint composition.
円盤状の微小な突起を形成する樹脂の配合比率が、50
重量%未満である請求項3記載の非溶出型防汚塗料組成
物。8. The compounding ratio of a resin which forms minute projections in the form of particles or discs having an average particle diameter of 10 nm to 20 μm is 50%.
The non-elutable antifouling paint composition according to claim 3, which is less than about 10% by weight.
円盤状の微小な突起を形成する樹脂、及び、前記平均粒
径10nm〜20μmの粒状又は円盤状の微小な突起を
形成する樹脂以外の樹脂は、溶解性パラメーター値の差
が0.3〜4[cal/cm3 ]1/2 であり、比重の差
が0.3以下であるものである請求項3記載の非溶出型
防汚塗料組成物。9. A resin other than the resin that forms the granular or disk-shaped fine projections having an average particle diameter of 10 nm to 20 μm, and the resin other than the resin that forms the granular or disk-shaped fine projections having the average particle diameter of 10 nm to 20 μm. the solubility difference between the parameter value is 0.3~4 [cal / cm 3] 1/2 , non-eluting antifouling paint according to claim 3, wherein the difference in specific gravity is not less than 0.3 Composition.
出型防汚塗料組成物を、被塗物に塗布、硬化させて、平
均粒径10nm〜20μmの粒状又は円盤状の微小な突
起が表面面積の5〜49%を占めるようにしたことを特
徴とするミクロ不均一構造の硬化塗膜。10. A non-elutable antifouling coating composition according to any one of claims 3 to 9, which is applied to an object to be coated and cured to form a fine particle or disk having an average particle diameter of 10 nm to 20 μm. A cured coating film having a micro-uniform structure, wherein the projections occupy 5 to 49% of the surface area.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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JP24425396A JP4043540B2 (en) | 1996-08-26 | 1996-08-26 | Non-eluting antifouling method and non-eluting antifouling coating composition |
GB9718015A GB2316633B (en) | 1996-08-26 | 1997-08-26 | Nonelution type antifouling method, method of forming nonelution type antifouling coating, and nonelution type antifouling coating composition |
US08/917,364 US6214902B1 (en) | 1996-08-26 | 1997-08-26 | Nonelution type antifouling method and antifouling coating composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP24425396A JP4043540B2 (en) | 1996-08-26 | 1996-08-26 | Non-eluting antifouling method and non-eluting antifouling coating composition |
Publications (2)
Publication Number | Publication Date |
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JPH1060317A true JPH1060317A (en) | 1998-03-03 |
JP4043540B2 JP4043540B2 (en) | 2008-02-06 |
Family
ID=17116010
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JP24425396A Expired - Lifetime JP4043540B2 (en) | 1996-08-26 | 1996-08-26 | Non-eluting antifouling method and non-eluting antifouling coating composition |
Country Status (3)
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---|---|
US (1) | US6214902B1 (en) |
JP (1) | JP4043540B2 (en) |
GB (1) | GB2316633B (en) |
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US5298060A (en) * | 1992-04-03 | 1994-03-29 | Air Products And Chemicals, Inc. | Use of silicone resins and fluids to retard marine life buildup on submerged surfaces |
JPH0837997A (en) * | 1994-07-28 | 1996-02-13 | Mitsui Eng & Shipbuild Co Ltd | Antifouling fishing net for culturing fish or shellfish and method for preventing fishing net for fish or shellfish from fouling |
CA2191935C (en) * | 1995-12-04 | 2006-04-11 | Akio Kotani | Antifouling wall structure, method of constructing antifouling wall and antifouling wall panel transporter therefor |
-
1996
- 1996-08-26 JP JP24425396A patent/JP4043540B2/en not_active Expired - Lifetime
-
1997
- 1997-08-26 GB GB9718015A patent/GB2316633B/en not_active Expired - Lifetime
- 1997-08-26 US US08/917,364 patent/US6214902B1/en not_active Expired - Lifetime
Cited By (7)
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JP2003082292A (en) * | 2001-07-16 | 2003-03-19 | Creavis G Fuer Technol & Innov Mbh | Self-cleaning surface with self-regenerative self- cleaning activity and method for producing the same |
JP2006503115A (en) * | 2002-02-21 | 2006-01-26 | ヨトゥン エイエス | Self-polishing antifouling paint |
WO2006077738A1 (en) * | 2004-12-28 | 2006-07-27 | Nippon Paint Co., Ltd. | Hydraulic stain-proof coating composition, stain-proof coating film and underwater structure |
JP2007169628A (en) * | 2005-11-25 | 2007-07-05 | Nippon Paint Co Ltd | Coating composition, coating film, method for reducing underwater friction, and method for producing coating composition |
JP2007169449A (en) * | 2005-12-21 | 2007-07-05 | Nippon Paint Co Ltd | Water-based curable antifouling coating, antifouling coating film, underwater structure, and method for reducing underwater friction |
JP2008088440A (en) * | 2007-12-26 | 2008-04-17 | Nippon Paint Co Ltd | Antifouling coating composition |
JP2018203900A (en) * | 2017-06-06 | 2018-12-27 | 三菱ケミカル株式会社 | Insoluble antifouling coating polymer, resin composition, antifouling coating, coating, underwater friction reducing method, and method for producing insoluble antifouling coating polymer |
Also Published As
Publication number | Publication date |
---|---|
GB2316633A (en) | 1998-03-04 |
US6214902B1 (en) | 2001-04-10 |
GB9718015D0 (en) | 1997-10-29 |
GB2316633B (en) | 2000-06-28 |
JP4043540B2 (en) | 2008-02-06 |
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