JPH1053847A - Production of resin-coated aluminum alloy sheet for can made by deep drawing and ironing - Google Patents

Production of resin-coated aluminum alloy sheet for can made by deep drawing and ironing

Info

Publication number
JPH1053847A
JPH1053847A JP10680297A JP10680297A JPH1053847A JP H1053847 A JPH1053847 A JP H1053847A JP 10680297 A JP10680297 A JP 10680297A JP 10680297 A JP10680297 A JP 10680297A JP H1053847 A JPH1053847 A JP H1053847A
Authority
JP
Japan
Prior art keywords
aluminum alloy
resin
coated
coating
alloy sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10680297A
Other languages
Japanese (ja)
Other versions
JP3270710B2 (en
Inventor
Keiichi Shimizu
慶一 志水
Fumio Kunishige
文男 国繁
Masao Komai
正雄 駒井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Kohan Co Ltd
Original Assignee
Toyo Kohan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Kohan Co Ltd filed Critical Toyo Kohan Co Ltd
Priority to JP10680297A priority Critical patent/JP3270710B2/en
Publication of JPH1053847A publication Critical patent/JPH1053847A/en
Application granted granted Critical
Publication of JP3270710B2 publication Critical patent/JP3270710B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Chemical Treatment Of Metals (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent the fracture of a can wall at the time of executing dry type working by deciding the compsn. of an alloy, the kinds of resin and surface treatment or the like. SOLUTION: An Al alloy ingot contg., by weight, 0.01 to 1.0% Mn, 2.0 to 6.0% Mg, 0.05 to 0.4% Si, <=0.7% Fe and <=0.9% Si+Fe is subjected to prescribed homogenizing treatment, hot rolling, continuous annealing and cold rolling, and after that, surface treatment is executed. The surface treatment is executed preferably by etching and/or electrolytic chromating treatment. The surface-treated alloy sheet is heated to regulate the sheet temp. to 220 to 300 deg.C, and both sides thereof are coated with thermoplastic resin. As the resin, polyester resin is suitably used. Finally, it is rapidly cooled to the recrystallization temp. of the resin or below. As for the alloy sheet produced by the above process, at the time of executing dry type composite working including bending-rebending working and ironing in the die shoulder round part of a small shoulder round, fracture in a can wall is hard to occur, and it has required strength as a can.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、絞りしごき加工を
含む加工により製造される2ピース缶に用いる材料の製
造方法に関する。より詳細には水、あるいは水系潤滑剤
などによる冷却、あるいは潤滑を行うことなく、製缶後
の缶の洗浄を必要としない、絞りしごき加工を含む加工
により缶壁厚が薄い2ピース缶を製造するのに適した、
熱可塑性樹脂を被覆した絞りしごき缶用樹脂被覆アルミ
ニウム合金板の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a material used for a two-piece can produced by a process including drawing and ironing. More specifically, a two-piece can with a thin can wall is manufactured by processing including drawing and ironing, which does not require cooling or lubrication of water or a water-based lubricant, and does not require cleaning of the can after making. Suitable for
The present invention relates to a method for producing a resin-coated aluminum alloy plate for a drawn ironing can coated with a thermoplastic resin.

【0002】[0002]

【従来の技術】缶胴部と缶底部が一体で成形される2ピ
ース缶としては、ぶりきまたはアルミニウム合金板を絞
り加工、およびしごき加工により得られるDI缶(Draw
n andIroned Can)が従来より製造されている。DI缶
はぶりきまたはアルミニウム合金板を絞り加工した後、
連続的に配置された数個のしごきダイスとポンチを用い
て、大量の水、あるいは水系潤滑剤で冷却および潤滑し
ながら缶壁厚を元板厚の1/3程度に薄肉化し、その後
脱脂洗浄、乾燥し、塗装が施される。近年、特開平6−
312223号公報に、絞りしごき加工を含む複合加工
法により、樹脂被覆金属板から2ピース缶を製造する方
法が開示されている。この方法は従来のDI缶の製造法
とは異なり、高温揮発性の潤滑剤を塗布した樹脂被覆金
属板を絞り加工した後、水、あるいは水系潤滑剤を用い
ることなく、乾式で再絞りおよびしごき加工を同時に行
う複合加工法により、缶壁厚が薄い2ピース缶を製造す
るものである。この複合加工法によれば、2ピース缶に
成形した後の缶の脱脂洗浄、乾燥、塗装工程が不要とな
り、環境を殆ど汚染することなく、2ピース缶を製造す
ることが可能である。本発明は、この複合加工法に適し
た樹脂被覆アルミニウム合金板を提供することを目的と
して検討したものである。複合加工法に適した材料に関
しては、特開平7−266496号公報に、降伏強度、
抗張力、板厚、中心線粗さなどを限定した材料が開示さ
れ、実施例にJIS 5052 H38、およびJIS
3004 H19のアルミニウム合金の使用が示されて
いる。
2. Description of the Related Art As a two-piece can in which a can body and a can bottom are formed integrally, a DI can (Draw) obtained by drawing or ironing a tinplate or an aluminum alloy plate is used.
n andIroned Can) have been manufactured. DI can is tinplate or after drawing aluminum alloy plate,
Using several ironing dies and punches arranged continuously, cooling and lubricating with a large amount of water or water-based lubricant to reduce the wall thickness of the can to about 1/3 of the original plate thickness, followed by degreasing , Dried and painted. In recent years,
Japanese Patent No. 310223 discloses a method of manufacturing a two-piece can from a resin-coated metal plate by a combined processing method including drawing and ironing. This method differs from the conventional method for manufacturing DI cans in that after drawing a resin-coated metal plate coated with a high-temperature volatile lubricant, dry drawing and ironing are performed without using water or an aqueous lubricant. A two-piece can having a thin can wall is manufactured by a combined processing method in which the processing is performed simultaneously. According to this composite processing method, the steps of degreasing, washing, drying, and painting the can after forming it into a two-piece can become unnecessary, and a two-piece can can be manufactured without polluting the environment. The present invention has been studied for the purpose of providing a resin-coated aluminum alloy sheet suitable for this composite processing method. Regarding materials suitable for the composite processing method, Japanese Unexamined Patent Publication No. Hei 7-266496 discloses a yield strength,
Materials having limited tensile strength, plate thickness, center line roughness, etc. are disclosed, and JIS 5052 H38 and JIS
The use of 3004 H19 aluminum alloy is shown.

【0003】[0003]

【発明が解決しようとする課題】本発明は、特開平6−
312223号公報に示されるような複合加工法に適し
た樹脂被覆アルミニウム合金板を提供することを目的と
する。本発明が対象とする複合加工法は、再絞り加工部
としごき加工部が一対となったダイスを用い、再絞りお
よびしごき加工を同時に行う加工法である。複合加工法
の一つの特徴は、再絞り加工を行う部分のダイスの肩ア
ールの寸法を小さくし、このダイス肩アール部において
材料を曲げ・曲げ戻し加工し、缶壁厚を薄肉化すること
にある.この複合加工においては、加工する板厚の2〜
数倍程度の小さなダイス肩ア−ルで厳しい曲げ・曲げ戻
し加工を行うため、材料表面に肌荒れ、割れを生じ易
く、加工条件によってはこのダイス肩アール部で缶壁破
断が生じる。また、ダイス肩アール部で破断を生じない
場合においても、肌荒れ、表面割れは、被覆樹脂被膜と
アルミニウム合金板との密着性の低下をもたらし、続く
しごき加工において缶壁破断が極めて生じやすくなる。
本発明は、小さな肩ア−ルのダイス肩アール部における
曲げ・曲げ戻し加工、および続くしごき加工を含む複合
加工を乾式で行うに際して、缶壁破断が生じ難く、かつ
缶として必要な強度を有する缶胴材として使用される樹
脂被覆アルミニウム合金板の製造方法を導くことを課題
とする。また、本発明の製造方法を用いて製造された樹
脂被覆アルミニウム合金板は、市販のアルミニウムDI
缶に使用される缶胴材を再利用しやすいことも課題の一
つとする。なお、特開平7−266496号公報の実施
例に示されるJIS3004H19合金は、必要とされ
る強度は有するものの、加工性は本発明の目標に対して
は不十分なものである。一方、JIS5052H38合
金は加工性は本発明の目的とする複合加工方法に適する
が、許容Mn量が少なく、この合金の製造において投入
可能な3004合金のスクラップの量が大幅に制限され
る。すなわち、スクラップの再利用が制限される。
SUMMARY OF THE INVENTION The present invention relates to a method disclosed in
It is an object of the present invention to provide a resin-coated aluminum alloy plate suitable for a composite machining method as disclosed in JP-A-313223. The composite machining method targeted by the present invention is a machining method in which redrawing and ironing are performed simultaneously using a die in which a redrawing portion and an ironing portion are paired. One of the features of the combined machining method is to reduce the size of the shoulder radius of the die where redrawing is performed, and to bend and bend back the material at this die shoulder radius to reduce the thickness of the can wall. is there. In this combined machining, the thickness of the machined
Since severe bending and bending back processing is performed with a small die shoulder radius of about several times, the surface of the material is likely to be rough and cracked, and depending on the processing conditions, the can wall is broken at the die shoulder radius. Further, even in the case where no break occurs at the die shoulder radius portion, the rough surface and the surface crack cause a decrease in the adhesion between the coated resin film and the aluminum alloy plate, and the can wall break is extremely likely to occur in the subsequent ironing.
According to the present invention, when performing a bending / rebending process at a die shoulder radius portion of a small shoulder radius and a subsequent complex process including an ironing process in a dry manner, the can wall is hardly broken and has a necessary strength as a can. An object of the present invention is to provide a method for manufacturing a resin-coated aluminum alloy plate used as a can body. Further, the resin-coated aluminum alloy plate manufactured by using the manufacturing method of the present invention is a commercially available aluminum DI plate.
One of the issues is that can body materials used for cans can be easily reused. The JIS 3004H19 alloy disclosed in the examples of JP-A-7-266496 has the required strength, but the workability is insufficient for the purpose of the present invention. On the other hand, JIS5052H38 alloy is suitable for the complex working method aimed at by the present invention because of its workability, but has a small allowable Mn amount and greatly limits the amount of scrap of 3004 alloy that can be put into production of this alloy. That is, the reuse of scrap is restricted.

【0004】[0004]

【課題を解決するための手段】本発明は、重量%でM
n:0.01〜1.0%、Mg:2.0〜6.0%、Si:
0.05〜0.4%、不可避的不純物としてFe:≦0.
7%を含有し、かつ(Si+Fe):≦0.9% の関係
を有するアルミ合金鋳隗を均質化熱処理した後、常法に
より熱間圧延を行い熱延板とする工程、引き続き連続焼
鈍を行う工程、その後圧延率60〜95%で冷間圧延を
行う工程、ついで表面処理する工程、表面処理したアル
ミニウム合金板を、240〜350℃に1分間以内加熱
する工程、ついでアルミニウム合金板の板温を220〜
300℃の温度とし、その両面に熱可塑性樹脂を被覆す
る工程、被覆後急冷する工程からなる絞りしごき缶用樹
脂被覆アルミニウム合金板の製造方法である。また、本
発明は、重量%でMn:0.01〜1.0%、Mg:2.
0〜6.0%、Si:0.05〜0.4 %、不可避的不純
物としてFe:≦0.7%を含有し、かつ(Si+F
e):≦0.9% の関係を有するアルミ合金鋳隗を均質
化熱処理した後、常法により熱間圧延を行い熱延板とす
る工程、引き続き箱形焼鈍を行う工程、その後圧延率6
0〜95%で冷間圧延を行う工程、ついで表面処理する
工程、表面処理したアルミニウム合金板を、240〜3
50℃に1分間以内加熱する工程、ついでアルミニウム
合金板の板温を220〜300℃の温度とし、その両面
に熱可塑性樹脂を被覆する工程、被覆後急冷する工程か
らなる絞りしごき缶用樹脂被覆アルミニウム合金板の製
造方法である。さらに、本発明は、被覆する熱可塑性樹
脂が熱可塑性ポリエステル樹脂であることを特徴とし、
またアルミニウム合金板に施される表面処理がエッチン
グ、およびまたは電解クロム酸処理であるか、さらにま
たはリン酸クロメート処理であることを特徴とする。
SUMMARY OF THE INVENTION The present invention provides a method for preparing M
n: 0.01 to 1.0%, Mg: 2.0 to 6.0%, Si:
0.05 to 0.4%, Fe: ≦ 0.4 as an inevitable impurity.
An aluminum alloy ingot containing 7% and having a relationship of (Si + Fe): ≦ 0.9% is subjected to a homogenizing heat treatment, and then hot-rolled by a conventional method to form a hot-rolled sheet, followed by continuous annealing. Performing a cold rolling process at a rolling rate of 60 to 95%, then performing a surface treatment process, heating the surface-treated aluminum alloy plate to 240 to 350 ° C. within 1 minute, and then forming an aluminum alloy plate plate 220 ~
This is a method for producing a resin-coated aluminum alloy plate for a drawn and ironed can, comprising a step of coating both surfaces with a thermoplastic resin at a temperature of 300 ° C. and a step of quenching after coating. Further, in the present invention, Mn: 0.01 to 1.0% by weight, Mg: 2.0% by weight%.
0-6.0%, Si: 0.05-0.4%, Fe: ≦ 0.7% as an unavoidable impurity, and (Si + F
e): After homogenizing and heat-treating an aluminum alloy ingot having a relationship of ≦ 0.9%, a step of hot rolling by a conventional method to form a hot-rolled sheet, a step of subsequently performing box-shaped annealing, and then a rolling reduction of 6%
A step of cold rolling at 0 to 95%, a step of surface treatment, and a step of subjecting the surface treated aluminum alloy sheet to 240 to 3%.
Resin coating for drawing and ironing can consisting of a step of heating to 50 ° C within 1 minute, a step of setting the temperature of the aluminum alloy sheet to a temperature of 220 to 300 ° C, and coating both sides with a thermoplastic resin, and a step of quenching after coating. This is a method for manufacturing an aluminum alloy plate. Furthermore, the present invention is characterized in that the thermoplastic resin to be coated is a thermoplastic polyester resin,
The surface treatment applied to the aluminum alloy plate is etching and / or electrolytic chromic acid treatment, or furthermore, phosphoric acid chromate treatment.

【0005】[0005]

【発明の実施の形態】本発明は、強度、加工性、密着性
に優れ、乾式での絞りしごき加工性に優れる樹脂被覆ア
ルミ合金板の製造方法を提供するために多岐にわたり検
討を行った結果、合金組成、熱可塑性樹脂および表面処
理の種類などを定めることにより、目的とする樹脂被覆
アルミ合金板を得ることが可能な製造方法を開発したも
のである。以下、本発明を実施例により詳細に説明す
る。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention has been extensively studied in order to provide a method for producing a resin-coated aluminum alloy sheet which is excellent in strength, workability, adhesion, and excellent in dry drawing and ironing workability. The present invention has developed a manufacturing method capable of obtaining a target resin-coated aluminum alloy plate by determining the alloy composition, the type of thermoplastic resin, and the type of surface treatment. Hereinafter, the present invention will be described in detail with reference to examples.

【0006】まず、本発明において樹脂被覆アルミニウ
ム合金板の被覆基板となるアルミニウム合金板の合金成
分などを限定する理由を以下に説明する。なお、各合金
成分の%は重量%で示す。本発明においては、アルミニ
ウム合金板の製造時に発生するスクラップや、使用後の
アルミニウム缶のスクラップを混合し、溶解して再使用
することを容易とするため、アルミニウムDI缶の缶胴
材である3004合金、および蓋材である5052合金
の合金成分、特にMnとMgの量を考慮した。JIS規
格においては3004材は Mn:1.0 〜1.5%、M
g:0.8〜1.3%、5052材はMn:0.1% 以
下、Mg:2.2〜2.8%と規定されている。本発明の
樹脂被覆アルミニウム合金板の被覆基板となるアルミニ
ウム合金板のMn量は、3004合金の下限のMn量ま
で含みうることを前提とする。このようにすることによ
り、本発明に使用するアルミニウム合金を製造する際
に、多量に存在する3004合金のスクラップの混合割
合を格段に大きくすることが可能となる。
First, the reason for limiting the alloy components and the like of the aluminum alloy plate serving as the coated substrate of the resin-coated aluminum alloy plate in the present invention will be described below. In addition,% of each alloy component is shown by weight%. In the present invention, in order to make it easy to mix, melt and reuse the scrap generated during the production of the aluminum alloy plate and the scrap of the used aluminum can, it is necessary to use the can body material of the aluminum DI can 3004. The alloy and the alloy components of the 5052 alloy as the cover material, particularly the amounts of Mn and Mg were considered. According to the JIS standard, 3004 material has Mn: 1.0 to 1.5%, M
g: 0.8-1.3%, 5052 material is defined as Mn: 0.1% or less, Mg: 2.2-2.8%. It is assumed that the Mn content of the aluminum alloy plate serving as the coated substrate of the resin-coated aluminum alloy plate of the present invention can include the Mn content of the lower limit of 3004 alloy. This makes it possible to significantly increase the mixing ratio of the abundant scrap of the 3004 alloy when producing the aluminum alloy used in the present invention.

【0007】[Mn]Mnは安価であり、強度が得られる
ために添加するが、0.01 %未満では効果が不十分で
ある。一方、添加量の上限に関しては缶胴材のスクラッ
プを混合再利用することを考慮し、添加量は3004合
金の下限の1.0 %以下の範囲を前提とした。Mnの添
加によりAl−Fe−Mn系の晶出物が形成されるが、
その変態生成物である硬質のα相は、本発明が課題とす
る曲げ・曲げ戻し加工性には好ましくない。市販のアル
ミニウムDI加工においては、Al−Fe−Mn系の晶
出物はしごき加工時に潤滑作用を有し、しごき加工性を
向上させるため不可欠とされる。しかし、本発明におい
ては表面に樹脂が被覆されたアルミニウム合金板を加工
するため、Al−Fe−Mn系の晶出物の潤滑作用は必
要ではなく、むしろ加工性が損なわれる。すなわち、該
晶出物は本発明の樹脂被覆アルミ合金板の適用を図る複
合加工方法には適さないものである。複合加工方法は、
再絞り加工部としごき加工部が一対となったダイスを用
いて再絞り加工としごき加工を同時に行い、再絞りダイ
スの肩ア−ルを板厚の数倍程度以下の小さな肩ア−ルと
することを特徴とするが、晶出物はそのダイス肩アール
部における曲げ・曲げ戻し加工性を著しく損なう。すな
わち、曲げ・曲げ戻し加工時にアルミニウム合金表面に
荒れ、割れが生じやすく、それに基づく被覆樹脂被膜の
密着性を低下をもたらす。さらに晶出物の量、サイズ、
加工条件によっては缶壁破断をもたらす。そのため、後
述するMg量も考慮しMn量の上限を 1.0%とする。
[Mn] Mn is inexpensive and is added to obtain strength, but if it is less than 0.01%, the effect is insufficient. On the other hand, regarding the upper limit of the addition amount, it is assumed that the scrap of the can body material is mixed and reused, and the addition amount is assumed to be in the range of 1.0% or less of the lower limit of the 3004 alloy. Al-Fe-Mn crystallized substances are formed by the addition of Mn.
The hard α phase, which is a transformation product, is not preferable for the bending / unbending workability which is the subject of the present invention. In commercially available aluminum DI processing, an Al—Fe—Mn crystallized substance has a lubricating action during ironing, and is indispensable for improving ironing workability. However, in the present invention, since an aluminum alloy plate whose surface is coated with a resin is processed, the lubricating action of the Al-Fe-Mn-based crystallized substance is not necessary, but rather the workability is impaired. That is, the crystallized product is not suitable for the composite working method for applying the resin-coated aluminum alloy sheet of the present invention. The compound processing method is
Redrawing and ironing are performed simultaneously using a pair of dies with a redrawing part and an ironing part, and the shoulder radius of the redrawing die is set to a small shoulder radius several times less than the plate thickness. However, the crystallized material significantly impairs the bendability / returnability at the die shoulder radius portion. That is, the surface of the aluminum alloy is easily roughened and cracked at the time of bending / unbending, and the adhesion of the coating resin film based on the roughness is lowered. In addition, the amount, size,
Depending on the processing conditions, the can wall is broken. Therefore, the upper limit of the amount of Mn is set to 1.0% in consideration of the amount of Mg described below.

【0008】[Mg]Mgは、Mn以上に強度向上に効果
のある元素であり、缶として必要な強度を得るために添
加するが、添加量が多くなると加工性が低下する。本発
明においては前記の理由によりMn量の上限を 1.0%
とするが、加工性に十分余裕のある範囲ではない。その
ため、加工性の低下、および加工性の変動を少なくする
ために、Mg量の範囲を2.0〜6.0%とする。Mn量
が本発明の上限の 1.0%近傍にある場合は、Mgが
6.0%を越えると加工性が不良となり、厳しい加工用
途には適用困難となる。一方、Mg量が2.0%未満で
は強度が不十分となり、経済性を向上させるため、板厚
を薄くすることが不可能となる。本発明による樹脂被覆
アルミニウム合金板を前記の複合加工を用いて成形した
2ピ−ス缶は、ビ−ル、炭酸飲料、窒素ガス充填飲料な
ど、缶内圧が陽圧となる内容物に適用されるが、内容物
によって缶内圧が異なる。このため、缶内圧が高い内容
物を充填する缶用材には、Mn、Mgの量が多い材料を
適用する。缶底の耐圧強度が不足すると缶底が座屈変形
し、商品として使用に耐えなくなる。缶底の耐圧強度に
は、主として、板の降伏強度、板厚が影響し、降伏強度
が低い場合は板厚を厚くすることが必要であるが、経済
性が損なわれることになる。このため、経済性の点から
Mn、Mgの添加量の多い高強度の薄板厚の材料の適用
が考えられるが、Mn、Mgの添加量の増加による高強
度化を行うと材料の加工性が低下する。本発明のアルミ
ニウム合金はMg量が一般的な缶用のアルミニウム合金
より多く、高強度が得られるが加工性はやや不十分であ
る。そのため板製造時に板厚を薄肉化し、複合加工時の
加工度を低めとすることが望ましい。
[Mg] Mg is an element that is more effective than Mn in improving the strength, and is added to obtain the necessary strength as a can. However, when the added amount increases, the workability decreases. In the present invention, the upper limit of the Mn content is set to 1.0% for the above-mentioned reason.
However, it is not in the range where the workability is sufficient. Therefore, the range of the Mg content is set to 2.0 to 6.0% in order to reduce the deterioration of the workability and the fluctuation of the workability. When the Mn content is near the upper limit of 1.0% of the present invention, Mg
If it exceeds 6.0%, the workability becomes poor, and it becomes difficult to apply it to severe processing applications. On the other hand, if the Mg content is less than 2.0%, the strength becomes insufficient, and the economic efficiency is improved. The two-piece can formed by molding the resin-coated aluminum alloy plate according to the present invention by using the above-described composite processing is applied to contents in which the internal pressure of the can is positive, such as beers, carbonated beverages, and beverages filled with nitrogen gas. However, the internal pressure of the can differs depending on the contents. For this reason, a material having a large amount of Mn and Mg is applied to a material for a can filled with a content having a high internal pressure of the can. If the pressure resistance of the can bottom is insufficient, the can bottom will buckle and become unusable as a product. The yield strength and thickness of the sheet mainly affect the pressure resistance of the can bottom. When the yield strength is low, it is necessary to increase the thickness of the sheet, but the economic efficiency is impaired. For this reason, from the viewpoint of economic efficiency, it is conceivable to use a high-strength material with a large thickness of Mn or Mg added. descend. The aluminum alloy of the present invention has a higher Mg content than that of a general aluminum alloy for cans and can provide high strength, but the workability is somewhat insufficient. Therefore, it is desirable to reduce the thickness of the sheet during the manufacture of the sheet and to reduce the degree of processing in the combined processing.

【0009】SiはAl−Fe−Mn系晶出物に相変態
を生じさせ、いわゆる硬質のα相を形成する。このα相
はDI缶の製造においてはしごき加工性を向上させるた
めに0.1% 以上の添加を必要とするが、本発明にとっ
ては相変態前の晶出物以上に曲げ・曲げ戻し加工性を低
下させ、好ましくない。そのため、強度上昇の点から下
限を0.05%とし、加工性の点から上限を0.4%とす
る。
Si causes a phase transformation in the Al—Fe—Mn crystallized product to form a so-called hard α phase. This α phase needs to be added in an amount of 0.1% or more in order to improve ironing workability in the production of DI cans, but for the present invention, the bendability / return workability is higher than that of the crystallized material before the phase transformation. Is not preferred. Therefore, the lower limit is set to 0.05% from the viewpoint of strength increase, and the upper limit is set to 0.4% from the viewpoint of workability.

【0010】[Fe]FeはMnとの関係で、Al−Fe
−Mn系晶出物を形成する。Al−Fe−Mn系は、前
述のように曲げ・曲げ戻し加工性の点から本発明にとっ
て好ましくなく、その形成元素であるFeの上限を0.
7 %とする。好ましくは0.4 %以下とする。
[Fe] Fe is related to Mn, and Al—Fe
-Form Mn-based crystals. As described above, the Al-Fe-Mn system is not preferable for the present invention from the viewpoint of bending and bending-back workability, and the upper limit of Fe, which is an element forming the Al-Fe-Mn system, is set to 0.1.
7%. Preferably, it is 0.4% or less.

【0011】[Si+Fe](Si+Fe)量も、Al−
Fe−Mn系晶出物の量、特に硬質なα相の量を低いレ
ベルとするため上限を定める。Fe、Si量の上限を前
記の如く定めるが、それぞれが上限近傍である場合、A
l−Fe−Mn系晶出物が加工性を損なう。よってその
上限を0.9%好ましくはは0.5%以下とする。
The amount of [Si + Fe] (Si + Fe) is also
An upper limit is set to reduce the amount of the Fe-Mn-based crystallized product, particularly the amount of the hard α phase, to a low level. The upper limits of the amounts of Fe and Si are determined as described above.
l-Fe-Mn crystallized substances impair workability. Therefore, the upper limit is set to 0.9%, preferably 0.5% or less.

【0012】[Cu]CuはMgとともにAl−Cu−M
g系析出物による析出硬化を示し、高強度化の点からは
有効であり、0.05% 以上の添加を必要とするが、添
加量が多くなると加工性を低下させるため、その上限は
0.4% 以下であることが好ましく、0.2%以下がよ
り好ましい。Znについては特に限定しないが、Zn添
加は晶出物の分散を適正にする効果があり、晶出物の弊
害を軽減するため、0.01〜0.5%含有することが好
ましい。
[Cu] Cu is Al-Cu-M together with Mg.
It shows precipitation hardening due to g-based precipitates, is effective from the viewpoint of increasing strength, and requires addition of 0.05% or more. However, when the addition amount is large, the workability is reduced. It is preferably at most 0.4%, more preferably at most 0.2%. There is no particular limitation on Zn, but the addition of Zn has an effect of appropriately dispersing the crystallized substance, and is preferably contained in an amount of 0.01 to 0.5% in order to reduce the adverse effect of the crystallized substance.

【0013】次に、本発明の製造方法について説明す
る。上記の化学成分を有するアルミニウム合金を、常法
により溶解、鋳造し、得られた鋳隗に熱間圧延前に均質
化熱処理を施す。この均質化熱処理は、ミクロ偏析の均
質化、過飽和元素の析出などを図り、材質の均質化、お
よび以後の熱間圧延性を向上させる。500℃未満では
効果は不十分であり、600℃を超えると、バ−ニング
などにより、板表面の性能が低下する。上記温度範囲で
の保持時間は、好ましくは1時間以上である。
Next, the manufacturing method of the present invention will be described. An aluminum alloy having the above chemical components is melted and cast by a conventional method, and the obtained ingot is subjected to a homogenizing heat treatment before hot rolling. This homogenization heat treatment aims at homogenization of micro-segregation, precipitation of supersaturated elements, and the like, homogenization of the material, and improvement of hot rollability thereafter. If the temperature is lower than 500 ° C., the effect is insufficient. If the temperature exceeds 600 ° C., the performance of the plate surface is deteriorated due to burning or the like. The holding time in the above temperature range is preferably 1 hour or more.

【0014】上記の均質化熱処理に引き続いて、常法に
より熱間圧延を行う。熱間圧延時の温度は特に限定しな
いが、熱間開始温度は400〜520℃、仕上げ圧延温
度は230〜350℃の範囲が好ましい。
Subsequent to the homogenizing heat treatment, hot rolling is performed by a conventional method. The temperature at the time of hot rolling is not particularly limited, but the hot start temperature is preferably in the range of 400 to 520 ° C, and the finish rolling temperature is preferably in the range of 230 to 350 ° C.

【0015】上記の熱間圧延後、連続焼鈍、または箱形
焼鈍を行う。連続焼鈍を行う場合の加熱速度、および冷
却速度は、100℃/分以上が好ましい。100℃/分
未満の場合は結晶粒の粗大化が生じ、強度、加工性が不
十分となる。また加熱温度は400〜580℃とする。
400℃未満では再結晶が不十分であり、加工性の改善
が果たされない。また、580℃を越えると板表面がバ
−ニングし、表面性状が悪化する。また、5分を越えて
加熱を行うと軟化し、必要な強度を得ることが出来な
い。
After the above hot rolling, continuous annealing or box annealing is performed. The heating rate and the cooling rate when performing continuous annealing are preferably 100 ° C./min or more. If the temperature is lower than 100 ° C./min, the crystal grains become coarse and the strength and workability become insufficient. The heating temperature is 400 to 580 ° C.
If the temperature is lower than 400 ° C., recrystallization is insufficient and workability is not improved. On the other hand, if the temperature exceeds 580 ° C., the surface of the plate burns, and the surface properties deteriorate. Further, if the heating is performed for more than 5 minutes, the material softens, and the required strength cannot be obtained.

【0016】焼鈍を箱形焼鈍で行う場合は、300〜4
00℃の温度で30分〜5時間均熱保持した後徐冷す
る。加熱温度が300℃未満では、再結晶が不十分にな
る。一方、400℃を越えると結晶粒が異常に粗大化
し、好ましくない。また均熱時間が30分未満ではコイ
ル内部の加熱が不十分となり、5時間を越えると経済的
でないばかりか極端に軟質化し、好ましくない。
If the annealing is performed by box-shaped annealing, 300 to 4
After keeping the temperature uniform at a temperature of 00 ° C. for 30 minutes to 5 hours, it is gradually cooled. If the heating temperature is lower than 300 ° C., recrystallization becomes insufficient. On the other hand, if the temperature exceeds 400 ° C., the crystal grains become abnormally coarse, which is not preferable. If the soaking time is less than 30 minutes, the inside of the coil is insufficiently heated. If the soaking time is more than 5 hours, it becomes not only economical but also extremely soft, which is not preferable.

【0017】上記のいずれかの焼鈍処理を行った後、冷
間圧延を行う。圧延率は60〜95%の範囲が好まし
い。この条件で冷間圧延した後、240〜350℃で1
分間以内の加熱処理を施す。圧延率の増大に伴い晶出物
が圧延方向に延伸され、かつ晶出物の周囲にボイドの形
成、加工歪の蓄積が生じ、曲げ・曲げ戻し加工性が低下
する。このため加工性の点から圧延率の上限を95%と
する。また必要強度を得るために、圧延率の下限を60
%とする。表面処理を施した後の樹脂を被覆する前に、
前記の圧延加工による加工性の低下を回復するため、2
40〜350℃、1分間以内の加熱を行う。加熱温度の
下限は回復のために240℃とし、上限は再結晶化を防
ぐため350℃とする。加熱時間が長くなる加熱設備が
長大となること、および軟化が進行し必要強度が得られ
なくなるので、前記温度における加熱時間は1分以内と
する。また、加熱は樹脂被覆工程の直前で行い、前記温
度に加熱した後、その冷却過程における所定の温度で樹
脂を被覆することが経済的である。
After performing any of the above annealing treatments, cold rolling is performed. The rolling ratio is preferably in the range of 60 to 95%. After cold rolling under these conditions, 1
Heat treatment for up to a minute. As the rolling ratio increases, the crystallized material is stretched in the rolling direction, voids are formed around the crystallized material, and processing strain is accumulated, and the bending / unbending workability is reduced. Therefore, the upper limit of the rolling ratio is set to 95% from the viewpoint of workability. In order to obtain the required strength, the lower limit of the rolling reduction is 60.
%. Before coating the resin after surface treatment,
In order to recover the decrease in workability due to the rolling process, 2
Heat at 40 to 350 ° C. for 1 minute or less. The lower limit of the heating temperature is 240 ° C. for recovery, and the upper limit is 350 ° C. to prevent recrystallization. The heating time at the above-mentioned temperature is set to 1 minute or less because the heating equipment for which the heating time is long becomes long and the required strength cannot be obtained due to the progress of softening. Heating is performed immediately before the resin coating step, and after heating to the above-mentioned temperature, it is economical to coat the resin at a predetermined temperature in the cooling process.

【0018】上記の冷間圧延を施された後、アルミニウ
ム合金板は陽極酸化処理、浸漬クロム酸処理、リン酸ク
ロメート処理、アルカリ溶液、酸溶液によるエッチング
処理、電解クロム酸処理など公知の方法による表面処理
が施されるが、本発明にはエッチング処理、およびまた
は電解クロム酸処理、またはリン酸クロメート処理がよ
り好ましい。特に、アルミニウム合金板に電解クロム酸
処理により金属クロムとクロム水和酸化物からなる二層
皮膜を形成させる場合、積層される樹脂フィルムの加工
密着性の点から、クロム水和酸化物の量はクロムとして
3〜50mg/m2であればよく、7〜40mg/m2
の範囲がより好ましい。また金属クロム量は特に限定す
る必要はないが、加工後の耐食性、積層される樹脂フィ
ルムの加工密着性の観点から1〜100mg/m2の範
囲が好ましく、5〜30mg/m2の範囲がより好まし
い。またリン酸クロメート処理を施す場合、形成される
クロメート皮膜の量はクロムとして3〜30mg/m2
の範囲であればよく、5〜20mg/m2 の範囲がより
好ましい。
After being subjected to the above cold rolling, the aluminum alloy plate is subjected to a known method such as anodizing treatment, immersion chromic acid treatment, phosphoric acid chromate treatment, etching treatment with an alkali solution or an acid solution, electrolytic chromic acid treatment and the like. Although a surface treatment is performed, an etching treatment and / or an electrolytic chromic acid treatment or a phosphoric acid chromate treatment is more preferable in the present invention. In particular, when forming a two-layer film composed of metallic chromium and chromium hydrated oxide on an aluminum alloy plate by electrolytic chromic acid treatment, the amount of chromium hydrated oxide is determined from the viewpoint of processing adhesion of the laminated resin film. may be a 3~50mg / m 2 as chromium, 7~40mg / m 2
Is more preferable. The metallic chromium amount need not be particularly limited, the corrosion resistance after processing, preferably in the range of 1 to 100 mg / m 2 from the viewpoint of processability adhesion between the resin film to be laminated, in the range of 5 to 30 mg / m 2 More preferred. When phosphoric acid chromate treatment is performed, the amount of the formed chromate film is 3 to 30 mg / m 2 as chromium.
And the range of 5 to 20 mg / m 2 is more preferable.

【0019】次に、本発明においてアルミニウム合金板
の少なくとも片面に積層される熱可塑性樹脂としては、
ポリエステル樹脂、ポリオレフィン樹脂、ポリアミド樹
脂、ポリカーボネート樹脂などを主成分とした単層また
は複層の樹脂フィルム、これらの樹脂を2種以上をブレ
ンドした樹脂フィルム、あるいは共重合した樹脂フィル
ムなどを用いることができる。特に本発明の厳しい成形
加工が施される絞りしごき缶用には、ポリエチレンテレ
フタレート、エチレンテレフタレート繰り返し単位を主
体とする共重合ポリエステル樹脂、ポリブチレンテレフ
タレート、ブチレンテレフタレート繰り返し単位を主体
とするポリエステル樹脂、またはこれらのポリエステル
樹脂を少なくとも2種類ブレンドしたポリエステル樹
脂、または上記のポリエステル樹脂を少なくとも2種類
積層してなる複層のポリエステル樹脂のいずれか、さら
にポリカーボネート樹脂、またはポリカーボネート樹脂
と上記のポリエステル樹脂を少なくとも1種類ブレンド
した樹脂、さらに、ポリカーボネート樹脂と上記のポリ
エステル樹脂を少なくとも2種類積層した複層樹脂から
なり、公知の押し出し機によりフィルム成形後、縦横二
方向に延伸し、熱固定して製造される二軸配向樹脂フィ
ルムが好ましい。
Next, in the present invention, the thermoplastic resin laminated on at least one side of the aluminum alloy plate includes:
It is possible to use a single-layer or multi-layer resin film containing polyester resin, polyolefin resin, polyamide resin, polycarbonate resin, etc. as a main component, a resin film obtained by blending two or more of these resins, or a resin film obtained by copolymerization. it can. Particularly for drawn ironing cans subjected to severe molding processing of the present invention, polyethylene terephthalate, copolymerized polyester resin mainly composed of ethylene terephthalate repeating units, polybutylene terephthalate, polyester resin mainly composed of butylene terephthalate repeating units, or Either a polyester resin obtained by blending at least two kinds of these polyester resins, or a multilayer polyester resin obtained by laminating at least two kinds of the above polyester resins, and further, a polycarbonate resin, or at least one polyester resin and the above polyester resin It consists of a multi-layer resin obtained by laminating at least two types of polycarbonate resin and the above-mentioned polyester resin. Stretched in two directions, biaxial orientation resin film produced by heat is preferable.

【0020】積層される樹脂フィルムの厚さは5〜50
μmの範囲が好ましく、10〜30μmの範囲がより好
ましい。厚さが5μm以下の場合、連続的に高速で金属
板に積層することがむずかしい。一方、積層される樹脂
フィルムの厚さが50μm以上になると、製缶用材料に
広く使用されているエポキシ系樹脂塗料などと比較し経
済性の点からも好ましくない。
The thickness of the laminated resin film is 5 to 50.
The range of μm is preferable, and the range of 10 to 30 μm is more preferable. When the thickness is 5 μm or less, it is difficult to continuously laminate a metal plate at a high speed. On the other hand, if the thickness of the laminated resin film is 50 μm or more, it is not preferable from the viewpoint of economic efficiency as compared with an epoxy resin paint widely used as a material for cans.

【0021】また、樹脂フィルムはアルミニウム合金板
に直接積層されてもよいし、樹脂フィルムとアルミニウ
ム合金板の間にエポキシ−フェノール樹脂のような熱硬
化性接着剤を介在させて積層されてもよい。熱硬化性接
着剤を樹脂フィルムまたはアルミニウム合金板のどちら
かの、互いと接着する片面に予め塗布しておくことによ
り、熱硬化性接着剤を介在させて樹脂フィルムをアルミ
ニウム合金板に積層することができる。
The resin film may be laminated directly on the aluminum alloy plate, or may be laminated between the resin film and the aluminum alloy plate with a thermosetting adhesive such as an epoxy-phenol resin interposed therebetween. Laminating the resin film on the aluminum alloy plate with the thermosetting adhesive interposed by applying the thermosetting adhesive in advance on one side of the resin film or the aluminum alloy plate that adheres to each other Can be.

【0022】樹脂フィルムを被覆する際のアルミニウム
合金板の温度は、被覆する樹脂の種類により異なるが、
220〜300℃とする。220℃以下では得られた樹
脂被覆アルミニウム合金板を絞りしごき加工した場合、
加工密着性に乏しく被覆した樹脂フィルムが容易に剥離
する。一方、300℃以上では被覆する樹脂フィルムが
溶融し、ラミネートロ−ルなどに付着し、被覆作業が不
可能となる。以上の理由により、樹脂フィルムを被覆す
る際のアルミニウム合金板の温度の上限、および下限を
定める。
The temperature of the aluminum alloy plate when coating the resin film differs depending on the type of resin to be coated.
220-300 ° C. When the obtained resin-coated aluminum alloy plate is drawn and ironed at 220 ° C or lower,
The resin film coated with poor processing adhesion easily peels off. On the other hand, at 300 ° C. or higher, the resin film to be coated melts and adheres to a laminating roll or the like, making the coating operation impossible. For the above reasons, the upper and lower limits of the temperature of the aluminum alloy plate when coating the resin film are determined.

【0023】次に、上記の温度に加熱されたアルミニウ
ム合金板の両面に、上記の熱可塑性樹脂フィルムを接触
させ、1対のラミネートロールの間で重ね合わせ、挟み
つけて圧着した後、直ちに熱可塑性樹の再結晶温度以下
に急冷する。以上の工程から絞りしごき缶用樹脂被覆ア
ルミニウム合金板が得られる。
Next, the above-mentioned thermoplastic resin film is brought into contact with both sides of the aluminum alloy plate heated to the above-mentioned temperature, superposed between a pair of laminating rolls, sandwiched and pressed, and then immediately heated. Cool rapidly below the recrystallization temperature of the plastic tree. From the above steps, a resin-coated aluminum alloy plate for a drawn and ironed can is obtained.

【0024】上記のように、本発明の製造方法を用いて
製造された熱可塑性樹脂フィルム被覆アルミニウム合金
板の上面に高温揮発性潤滑剤を塗布し、絞りしごき加工
を施すことにより、水、あるいは水系潤滑剤などによる
冷却、あるいは潤滑を行うことなく、製缶後の缶の洗浄
を必要としない、缶壁厚が薄い2ピース缶を製造するこ
とができる。高温揮発性潤滑剤としては、絞りしごき加
工後に200℃程度の温度で数分の加熱を施した時に5
0%以上飛散することが望ましく、具体的には流動パラ
フィン、合成パラフィン、天然ワックスなどの単体、ま
たはこれらの混合物から加工条件、加工後の加熱条件に
応じ選択する。塗布される潤滑剤の特性としては融点が
25〜80℃、沸点が180〜400℃の範囲にあるも
のが本発明の目的を果たすのに望ましい。また、塗布量
は缶外面となる面、缶内面となる面、加工条件、加工後
の加熱条件等を考慮し、決定されるべきであるが、5〜
100mg/m2、好ましくは30〜60mg/m2の範
囲が適している。
As described above, a high-temperature volatile lubricant is applied to the upper surface of a thermoplastic resin film-coated aluminum alloy plate manufactured by using the manufacturing method of the present invention, and then drawn and ironed to obtain water or It is possible to manufacture a two-piece can having a thin can wall without requiring cooling or lubrication with a water-based lubricant or the like and without requiring cleaning of the can after can-making. As a high-temperature volatile lubricant, when drawing and ironing and heating at a temperature of about 200 ° C. for several minutes,
It is desirable that the particles be scattered by 0% or more. Specifically, the material is selected from liquid paraffin, synthetic paraffin, natural wax, or other simple substance, or a mixture thereof according to processing conditions and heating conditions after processing. As the characteristics of the lubricant to be applied, those having a melting point in the range of 25 to 80 ° C and a boiling point in the range of 180 to 400 ° C are desirable for achieving the object of the present invention. In addition, the application amount should be determined in consideration of the surface to be the outer surface of the can, the surface to be the inner surface of the can, processing conditions, heating conditions after processing, and the like.
A range of 100 mg / m 2 , preferably 30-60 mg / m 2 is suitable.

【0025】[0025]

【実施例】表1〜3に示す組成のアルミニウム合金を常
法により溶解、鋳造、面削し、550℃で1時間均質化
熱処理を行った後、常法により熱間圧延、冷間圧延、連
続焼鈍を行い、その後表1〜3に示す圧延率で二次冷間
圧延し、0.25mm の板厚とし、下記に示す(A)〜
(D)のいずれかの表面処理を施した。 (A)[エッチング処理] 60℃の水酸化ナトリウム水溶液(50g/l)に15
秒間浸漬後水洗し、ついで15℃の硫酸(15g/l)
に15秒間浸漬後水洗し、乾燥する。 (B)[電解クロム酸処理] 無水クロム酸:100g/lを主剤とし、フッ化ナトリ
ウム5g/lを助剤とからなる40℃の水溶液中で、1
00A/dm2 の電流密度で陰極電解し、金属クロムが
32〜41mg/m2、クロム水和酸化物が12〜15
mg/m2からなる2層皮膜を形成させる。 (C)[エッチング処理後にさらに電解クロム酸処理] 60℃の水酸化ナトリウム水溶液(50g/l)に15
秒間浸漬後水洗し、ついで15℃の硫酸(15g/l)
に15秒間浸漬後水洗し、引き続いて無水クロム酸:1
00g/lを主剤とし、フッ化ナトリウム5g/lを助
剤とからなる40℃の水溶液中で、100A/dm2
電流密度で陰極電解し、金属クロムが21〜28mg/
2、クロム水和酸化物が7〜11mg/m2からなる2
層皮膜を形成させる。 (D)[リン酸クロメート処理] リン酸:70g/l、無水クロム酸:12g/l、およ
びフッ化ナトリウム5g/lとからなる60℃の水溶液
をスプレーし、クロム量として13〜20mg/m2
クロメート皮膜を形成させる。 ついで上記のいずれかの方法により表面処理を施した
後、表1〜3に示す条件でアルミニウム合金板を加熱
し、その両面にポリエチレンイソフタレート12モル%
とポレエチレンテレフタレート88モル%からなる厚み
20μmの共重合ポリエステル樹脂二軸配向フィルムを
積層し、直ちに水中に浸漬冷却した。乾燥した後、その
両面にグラマーワックス(沸点115℃)を約50mg
/m2 塗布し供試板とした。供試板の評価は、前述の曲
げ・曲げ戻し後の強度、複合加工による加工性、耐圧強
度、加工後の被覆樹脂フィルムとアルミ合金板表面の密
着性について行った。曲げ・曲げ戻し後の強度は、曲げ
半径 0.5mmでの曲げ・曲げ戻し加工を施した供試板
の引っ張り強度が加工前の供試板の強度の30%以上の
場合を○(良)、30%未満を×(不良)とした。耐圧強度
は通常の絞り加工により缶形65mmの缶を成形し、缶
底部をドーミング加工した後内圧を付加し、缶底が座屈
する圧力で良否を評価し、座屈圧力が6.3kg/cm2
以上の場合を ○(良)、6.3cg/mm2 未満の場合
を ×(不良)とした。複合加工性の評価は、絞り比 1.
6で成形した直径100mmの絞り缶を直径75mm、
缶壁厚が元板厚の80%である一次再絞り缶に加工し、
続く二次再絞り加工性を評価した。二次再絞り加工は再
絞り比を1.15とし、再絞りダイス肩ア−ル 0.4m
mとし、しごきダイスのクリアランスを変更してダイス
肩部、しごき加工部での加工性を加工時の缶壁破断の発
生の有無で評価し、缶壁破断が無い場合を○(良)、缶壁
破断が発生した場合を×(不良)とした。密着性は、上記
と同一条件で二次再絞り加工を行った後の缶壁内面につ
いて、被覆樹脂の剥離の有無によりにより評価し、剥離
無しを○(良)、剥離有りを×(不良)とした。評価結果を
表4〜6に示す。
EXAMPLE An aluminum alloy having the composition shown in Tables 1 to 3 was melted, cast, and beveled by a conventional method, and was subjected to a homogenizing heat treatment at 550 ° C. for 1 hour. Continuous annealing is performed, and thereafter, the sheet is subjected to secondary cold rolling at a rolling rate shown in Tables 1 to 3 to a sheet thickness of 0.25 mm, and the following (A) to
(D) Any surface treatment was applied. (A) [Etching treatment] An aqueous solution of sodium hydroxide (60 g / l)
After immersion for 2 seconds, washing with water, sulfuric acid at 15 ° C (15 g / l)
Immersed in water for 15 seconds, washed with water, and dried. (B) [Electrolytic chromic acid treatment] In a 40 ° C. aqueous solution comprising chromic anhydride: 100 g / l as a main component and 5 g / l of sodium fluoride as an auxiliary,
Cathodic electrolysis at a current density of 00 A / dm 2 , metal chromium of 32 to 41 mg / m 2 , chromium hydrated oxide of 12 to 15
A two-layer coating of mg / m 2 is formed. (C) [Electrochromic treatment after etching treatment] 15% aqueous sodium hydroxide solution (50 g / l) at 60 ° C.
After immersion for 2 seconds, washing with water, sulfuric acid at 15 ° C (15 g / l)
And then rinsed with water, followed by chromic anhydride: 1
Cathodic electrolysis at a current density of 100 A / dm 2 in a 40 ° C. aqueous solution containing 00 g / l as a main agent and 5 g / l of sodium fluoride as an auxiliary,
m 2 , the chromium hydrated oxide comprising 7 to 11 mg / m 2 2
A layer film is formed. (D) [Phosphoric acid chromate treatment] A 60 ° C aqueous solution consisting of phosphoric acid: 70 g / l, chromic anhydride: 12 g / l, and sodium fluoride 5 g / l is sprayed, and the amount of chromium is 13 to 20 mg / m2. Form a chromate film of 2 . Then, after performing a surface treatment by any of the above methods, the aluminum alloy plate was heated under the conditions shown in Tables 1 to 3, and polyethylene isophthalate was 12 mol% on both surfaces.
And a 20 μm-thick copolymerized polyester resin biaxially oriented film composed of 88 mol% of polyethylene terephthalate, and immediately immersed in water and cooled. After drying, about 50 mg of glamor wax (boiling point 115 ° C.)
/ M 2 was applied to obtain a test plate. The test plate was evaluated for the strength after bending / unbending, the workability by composite processing, the pressure resistance, and the adhesion between the coated resin film after processing and the surface of the aluminum alloy plate. The strength after bending / unbending is evaluated as good when the tensile strength of the test plate subjected to bending / unbending at a bending radius of 0.5 mm is 30% or more of the strength of the test plate before processing. , Less than 30% was evaluated as x (defective). With respect to the pressure resistance, a 65 mm can can is formed by ordinary drawing, and after doming the bottom of the can, an internal pressure is applied, and the pressure at which the bottom of the can buckles is evaluated. The buckling pressure is 6.3 kg / cm. Two
The above cases were evaluated as ○ (good), and the cases with less than 6.3 cg / mm 2 were evaluated as × (bad). The evaluation of combined workability is based on the drawing ratio 1.
100mm diameter draw can molded in 6
Processed into a primary redrawn can with a can wall thickness of 80% of the original plate thickness,
The subsequent secondary redrawability was evaluated. In the secondary redrawing process, the redrawing ratio is set to 1.15, and the redrawing die shoulder radius is 0.4 m.
m, the clearance of the ironing die was changed, and the workability at the die shoulder and the ironing part was evaluated based on the occurrence of can wall breakage during processing.If there was no can wall break, ○ (good), can The case where wall breakage occurred was evaluated as x (defective). Adhesion is evaluated by the presence or absence of peeling of the coating resin on the inner surface of the can wall after performing the secondary redrawing process under the same conditions as above, ○ without peeling (good), × with peeling (poor) And The evaluation results are shown in Tables 4 to 6.

【0026】[0026]

【表1】 [Table 1]

【0027】[0027]

【表2】 [Table 2]

【0028】[0028]

【表3】 [Table 3]

【0029】[0029]

【表4】 [Table 4]

【0030】[0030]

【表5】 [Table 5]

【0031】[0031]

【表6】 [Table 6]

【0032】[0032]

【発明の効果】本発明は、重量%でMn:0.01〜1.
0%、Mg:2.0〜6.0%、Si:0.05〜0.4
%、不可避的不純物として Fe:≦0.7%を含有し、
かつ(Si+Fe):≦0.9% の関係を有するアルミ
ニウム合金鋳隗を均質化熱処理した後、常法により熱間
圧延を行い熱延板とする工程、ついで連続焼鈍、または
箱形焼鈍を行う工程、その後圧延率:60〜95%で冷
間圧延し、ついで表面処理する工程、表面処理を施した
アルミニウム合金板を240〜350℃の温度で1分間
以内加熱する工程、ついでアルミニウム合金板の板温を
220〜300℃の温度とし、その両面に熱可塑性樹脂
を被覆する工程、被覆後急冷する工程からなる、絞りし
ごき缶用樹脂被覆アルミニウム合金板の製造方法であ
り、またアルミニウム合金板に施される表面処理が
(A)エッチング、(B)電解クロム酸処理、(C)エ
ッチング後、電解クロム酸処理、(D)リン酸クロメー
ト処理、の(A)〜(D)のいずれかの1種であること
を特徴としており、小さな肩ア−ルのダイス肩アール部
における曲げ・曲げ戻し加工、および続くしごき加工を
含む複合加工を乾式で行うに際して缶壁破断が生じ難
く、かつ缶として必要な強度を有する樹脂被覆アルミ合
金板を製造することが可能となる。さらに、本発明の樹
脂被覆アルミニウム合金板の被覆基板となるアルミニウ
ム合金板のMn量が3004合金の下限のMn量までを
含みうることにより、本発明に使用するアルミニウム合
金を製造する際に、多量に存在する3004合金のスク
ラップの混合割合を格段に大きくすることが可能とな
り、リサイクル性にも優れたものとなる。
According to the present invention, Mn: 0.01 to 1.
0%, Mg: 2.0-6.0%, Si: 0.05-0.4
%, Fe: ≦ 0.7% as an unavoidable impurity,
And (Si + Fe): an aluminum alloy ingot having a relationship of 0.9% is subjected to a homogenizing heat treatment, followed by hot rolling by a conventional method to form a hot-rolled sheet, and then continuous annealing or box-shaped annealing. Process, then cold-rolling at a rolling ratio of 60 to 95%, then surface-treating, heating the surface-treated aluminum alloy plate at a temperature of 240 to 350 ° C. within 1 minute, and then heating the aluminum alloy plate. A method for producing a resin-coated aluminum alloy sheet for a drawn and ironed can, comprising a step of coating a thermoplastic resin on both sides thereof at a sheet temperature of 220 to 300 ° C. and a step of quenching after coating, and (A) etching, (B) electrolytic chromic acid treatment, (C) etching, electrolytic chromic acid treatment, (D) phosphoric acid chromate treatment, (A) to (D) When performing dry and dry combined processing including bending / returning at the die shoulder radius portion of the small shoulder radius and subsequent ironing, the can wall is less likely to break. In addition, it becomes possible to manufacture a resin-coated aluminum alloy plate having the necessary strength as a can. Further, since the Mn content of the aluminum alloy plate serving as the coating substrate of the resin-coated aluminum alloy plate of the present invention can include the Mn content of the lower limit of 3004 alloy, a large amount of Can greatly increase the mixing ratio of the scrap of the 3004 alloy present in the steel, and the recyclability is excellent.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 // C22F 1/00 613 8719−4K C22F 1/00 613 630 8719−4K 630K 673 8719−4K 673 685 8719−4K 685Z 691 8719−4K 691B 8719−4K 691C ──────────────────────────────────────────────────の Continuation of the front page (51) Int.Cl. 6 Identification code Agency reference number FI Technical indication // C22F 1/00 613 8719-4K C22F 1/00 613 630 8719-4K 630K 673 8719-4K 673 685 8719-4K 685Z 691 8719-4K 691B 8719-4K 691C

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 重量%でMn:0.01〜1.0%、M
g:2.0〜6.0%、Si:0.05〜0.4%、不可避
的不純物としてFe:≦0.7% を含有し、かつ(Si
+Fe):≦0.9 %の関係を有するアルミ合金鋳隗を
均質化熱処理した後、常法により熱間圧延を行い熱延板
とする工程、引き続き連続焼鈍を行う工程、その後圧延
率60〜95%で冷間圧延を行う工程、ついで表面処理
する工程、表面処理したアルミニウム合金板を、240
〜350℃に1分間以内加熱する工程、ついでアルミニ
ウム合金板の板温を220〜300℃の温度とし、その
両面に熱可塑性樹脂を被覆する工程、被覆後急冷する工
程からなる絞りしごき缶用樹脂被覆アルミニウム合金板
の製造方法。
1. Mn: 0.01 to 1.0% by weight%, M
g: 2.0-6.0%, Si: 0.05-0.4%, Fe: ≦ 0.7% as an inevitable impurity, and (Si)
+ Fe): After homogenizing and heat treating an aluminum alloy ingot having a relationship of ≦ 0.9%, a process of hot rolling by a conventional method to form a hot rolled sheet, a process of continuous annealing, and a rolling reduction of 60 to A step of performing cold rolling at 95%, a step of surface treatment, and a step of subjecting the surface-treated aluminum alloy sheet to 240%.
A step of heating the aluminum alloy sheet to a temperature of 220 to 300 ° C. and a step of coating both sides thereof with a thermoplastic resin, and a step of rapidly cooling after the coating, and a step of rapidly cooling after coating. Manufacturing method of coated aluminum alloy plate.
【請求項2】 重量%でMn:0.01〜1.0%、M
g:2.0〜6.0%、Si:0.05〜0.4%、不可避
的不純物としてFe:≦0.7% を含有し、かつ(Si
+Fe):≦0.9% の関係を有するアルミ合金鋳隗を
均質化熱処理した後、常法により熱間圧延を行い熱延板
とする工程、引き続き箱形焼鈍を行う工程、その後圧延
率60〜95%で冷間圧延を行う工程、ついで表面処理
する工程、表面処理したアルミニウム合金板を、240
〜350℃に1分間以内加熱する工程、ついでアルミニ
ウム合金板の板温を220〜300℃の温度とし、その
両面に熱可塑性樹脂を被覆する工程、被覆後急冷する工
程からなる絞りしごき缶用樹脂被覆アルミニウム合金板
の製造方法。
2. Mn: 0.01 to 1.0% by weight, M
g: 2.0-6.0%, Si: 0.05-0.4%, Fe: ≦ 0.7% as an inevitable impurity, and (Si)
+ Fe): After homogenizing and heat-treating an aluminum alloy ingot having a relationship of ≦ 0.9%, a step of performing hot rolling by a conventional method to form a hot-rolled sheet, a step of subsequently performing box-shaped annealing, and then a rolling reduction of 60% A step of performing cold rolling at ~ 95%, a step of surface treatment, and a step of subjecting the surface-treated aluminum alloy sheet to 240%.
A step of heating the aluminum alloy sheet to a temperature of 220 to 300 ° C. and a step of coating both sides thereof with a thermoplastic resin, and a step of rapidly cooling after the coating, and a step of rapidly cooling after coating. Manufacturing method of coated aluminum alloy plate.
【請求項3】 被覆する熱可塑性樹脂が熱可塑性ポリエ
ステル樹脂であることを特徴とする、請求項1または2
に記載の絞りしごき缶用樹脂被覆アルミニウム合金板の
製造方法。
3. The thermoplastic resin to be coated is a thermoplastic polyester resin.
The method for producing a resin-coated aluminum alloy sheet for a drawn and ironed can according to claim 1.
【請求項4】 アルミニウム合金板に施される表面処理
がエッチング、およびまたは電解クロム酸処理であるこ
とを特徴とする、請求項1〜3のいずれかに記載の絞り
しごき缶用樹脂被覆アルミニウム合金板の製造方法。
4. The resin-coated aluminum alloy for a drawn and ironed can according to claim 1, wherein the surface treatment applied to the aluminum alloy plate is etching and / or electrolytic chromic acid treatment. Plate manufacturing method.
【請求項5】 アルミニウム合金板に施される表面処理
がリン酸クロメート処理であることを特徴とする、請求
項1〜3のいずれかに記載の絞りしごき缶用樹脂被覆ア
ルミニウム合金板の製造方法。
5. The method for producing a resin-coated aluminum alloy sheet for a drawn and ironed can according to claim 1, wherein the surface treatment applied to the aluminum alloy sheet is a phosphoric acid chromate treatment. .
JP10680297A 1996-04-10 1997-04-10 Method for producing resin-coated aluminum alloy sheet for drawn ironing can Expired - Fee Related JP3270710B2 (en)

Priority Applications (1)

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JP10680297A JP3270710B2 (en) 1996-04-10 1997-04-10 Method for producing resin-coated aluminum alloy sheet for drawn ironing can

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Application Number Priority Date Filing Date Title
JP8-112132 1996-04-10
JP11213296 1996-04-10
JP10680297A JP3270710B2 (en) 1996-04-10 1997-04-10 Method for producing resin-coated aluminum alloy sheet for drawn ironing can

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JPH1053847A true JPH1053847A (en) 1998-02-24
JP3270710B2 JP3270710B2 (en) 2002-04-02

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1748088A1 (en) * 2005-07-29 2007-01-31 Hydro Aluminium Deutschland GmbH Al-Mg-Mn aluminium alloy exhibiting cold and warm formability

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1748088A1 (en) * 2005-07-29 2007-01-31 Hydro Aluminium Deutschland GmbH Al-Mg-Mn aluminium alloy exhibiting cold and warm formability

Also Published As

Publication number Publication date
JP3270710B2 (en) 2002-04-02

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