JPH1046305A - Galvannealed steel sheet - Google Patents

Galvannealed steel sheet

Info

Publication number
JPH1046305A
JPH1046305A JP19999696A JP19999696A JPH1046305A JP H1046305 A JPH1046305 A JP H1046305A JP 19999696 A JP19999696 A JP 19999696A JP 19999696 A JP19999696 A JP 19999696A JP H1046305 A JPH1046305 A JP H1046305A
Authority
JP
Japan
Prior art keywords
base material
steel sheet
plating
plating film
alloying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP19999696A
Other languages
Japanese (ja)
Other versions
JP3163986B2 (en
Inventor
Toshio Nakamori
俊夫 中森
Masahiko Hori
雅彦 堀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP19999696A priority Critical patent/JP3163986B2/en
Publication of JPH1046305A publication Critical patent/JPH1046305A/en
Application granted granted Critical
Publication of JP3163986B2 publication Critical patent/JP3163986B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a galvannealed steel sheet excellent in powdering resistance, chipping resistance, and smoothness of plating surface by using an IF steel excellent in deep drawability as a base material. SOLUTION: At least one side of a base material, having a chemical composition which contains, by weight, <=0.006% C, 0.02-0.08% Si, 0.06-0.25% Mn, 0.007-0.014% P, 0.005-0.08% Al, 0-0.2% Cr, 0-0.003% B, and 0.03-0.30%, in total, of at least either of Ti and Nb and in which respective contents of Si and P satisfy the relations of inequalities Si+10×P<=0.18 and P>=0.005+0.1×Si, has a zinc alloy plating film containing 0.15-0.60% Al and 8.5-13.5% Fe. Further, the average crystalline grain size of the base-material surface from which the plating layer is removed is regulated to <=15μm.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、主に自動車に用い
られるめっき皮膜の密着性とめっき表面の平滑性に優れ
た合金化溶融亜鉛めっき鋼板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a galvannealed steel sheet mainly used for automobiles and having excellent adhesion of a plating film and excellent smoothness of a plating surface.

【0002】[0002]

【従来の技術】合金化溶融亜鉛めっき鋼板は、防錆機
能、塗装後の性能および経済性に優れており、自動車車
体用材料の他、家電・建材等の産業分野において大量に
使用されている。この鋼板は、連続的に溶融亜鉛めっき
した鋼板を480 〜600 ℃に加熱して亜鉛皮膜をZn-Fe
合金皮膜にすることにより製造される。めっき皮膜中の
Fe 含有量は皮膜の断面平均で7〜12重量%のものが多
い。
2. Description of the Related Art Alloyed hot-dip galvanized steel sheets are excellent in rust prevention function, after-painting performance and economical efficiency, and are used in large quantities in industrial fields such as automobile body materials, home appliances and building materials. . This steel sheet is prepared by heating a hot-dip galvanized steel sheet to 480-600 ° C to form a zinc coating on Zn-Fe.
Manufactured by forming an alloy film. The content of Fe in the plating film is often 7 to 12% by weight on the average of the cross section of the film.

【0003】合金化溶融亜鉛めっき鋼板の母材には、低
炭素Al キルド鋼の他、固溶CやNをTi やNb などで
固定した極低炭素のInterstitial Free 鋼(以下、I
F鋼と記す)や、PやMn を添加して強化した高張力鋼
も広く用いられている。特にIF鋼は非時効性で深絞り
性が優れており、自動車の車体用材料として多用されて
いる。
The base material of the galvannealed steel sheet is a low-carbon Al killed steel, or a very low-carbon Interstitial Free steel (hereinafter referred to as I) in which solid solution C and N are fixed with Ti or Nb.
High strength steel reinforced by adding P or Mn is also widely used. In particular, IF steel is non-ageing and has excellent deep drawability, and is frequently used as a material for an automobile body.

【0004】IF鋼を母材とする合金化溶融亜鉛めっき
鋼板には、耐パウダリング性、耐低温チッピング性およ
びめっき表面の平滑性などの問題がある。パウダリング
は、圧縮変形を受けた部分のめっき皮膜がめっき層内部
から破壊し、粉末状になって脱落する現象であり、脱落
した亜鉛粉がプレス金型に付着堆積すると製品の疵の原
因になる。Zn-Fe 合金はFe の含有量が増加すると共
に硬くなる。特にΓ1相と称するZn-Fe 金属間化合物
は硬質で脆く、これが生じるとパウダリングがおこりや
すくなる。これを改善するには、Fe が過剰の合金にな
らないように合金化度を適正に管理することが必要であ
り、Γ1 相などが生成しにくい成分系や製造条件を選択
する必要がある。特に、IF鋼では結晶粒界が清浄なの
で粒界を介しての合金化反応が速い。このためフェライ
ト粒界からΓ1 相が成長しやすく、めっき皮膜の脆弱性
を助長すると言われている。
[0004] Alloyed hot-dip galvanized steel sheets using IF steel as a base material have problems such as powdering resistance, low-temperature chipping resistance, and smoothness of the plating surface. Powdering is a phenomenon in which the plating film of the part that has undergone compression deformation is broken from the inside of the plating layer, falls into a powder state, and falls off. Become. Zn-Fe alloys become harder with increasing Fe content. In particular gamma 1 phase referred to as Zn-Fe intermetallic compound is brittle hard, tends which the results powdering takes place. To improve this, Fe is necessary that properly manage the alloying degree so as not to excess the alloy, it is necessary to select and gamma 1-phase product difficult component or manufacturing conditions. In particular, in IF steel, since the grain boundaries are clean, the alloying reaction via the grain boundaries is fast. Therefore gamma 1-phase of ferrite grain boundaries is likely to grow, it is said to promote the vulnerability of the plating film.

【0005】寒冷地の道路で自動車車体の塗装された合
金化溶融亜鉛めっき鋼板に石跳ねなどによる衝撃が加わ
った場合に、めっき皮膜が塗膜と共に母材の素地界面か
ら剥離することがある。この現象を低温チッピングと称
している。この現象はめっき界面の密着力が弱いことが
原因であるが、衝撃を受けた時の鋼板の変形挙動も関係
しており、密着力が同じ場合にはIF鋼のように軟質で
かつ車体用のように板厚が薄い場合に問題が大きい。
[0005] When an impact such as a stone bomb is applied to a painted alloyed galvanized steel sheet of an automobile body on a road in a cold region, the plating film may peel off from the base material interface of the base material together with the coating film. This phenomenon is called low temperature chipping. This phenomenon is due to the weak adhesion at the plating interface, but it is also related to the deformation behavior of the steel sheet when subjected to impact.If the adhesion is the same, it is as soft as IF steel and used for car bodies. The problem is significant when the plate thickness is small as in the above.

【0006】また、塗装製品では塗装後の外観の美麗さ
や塗装面に写る像が鮮明に見えること(以下、鮮映性と
記す)が重視される。塗装後の鮮映性は塗装される鋼板
の表面が平滑なほど良好になる。このため、自動車の外
装材に用いられる合金化溶融亜鉛めっき鋼板ではめっき
皮膜表面の平滑性が重視される。めっき表面を平滑にす
るにはめっき皮膜との界面の母材表面が平滑であること
と、めっき皮膜自体の厚さが均一であることが必要であ
る。
[0006] Further, in a painted product, importance is attached to the beauty of the appearance after painting and the fact that an image reflected on the painted surface is clearly visible (hereinafter referred to as sharpness). The sharpness after coating becomes better as the surface of the steel plate to be coated is smoother. For this reason, in the alloyed hot-dip galvanized steel sheet used for the exterior material of the automobile, the smoothness of the plating film surface is emphasized. In order to make the plating surface smooth, it is necessary that the surface of the base material at the interface with the plating film is smooth and that the thickness of the plating film itself is uniform.

【0007】母材の結晶粒界などでZn-Fe 合金反応が
急速かつ局部的に進展するのをアウトバースト現象と称
している。この現象が生じるとめっき皮膜表面の凹凸が
激しくなるとともに、場合によりΓ1 層などの脆い層が
局部的に形成されて皮膜の耐パウダリング性を損なう。
結晶粒界が清浄なIF鋼では、粒界を介してのFe ―Z
n 合金化反応が速いためアウトバースト現象が生じ易
い。他方、合金化反応速度はめっき皮膜と接する界面の
母材表面の結晶方位によっても異なり、特に(111)
面上では、他の結晶方位の面に較べて合金化反応が遅れ
る。面内で合金化反応の遅速があると、合金化反応の速
い部分が周辺の遅い部分のZn を吸引するためにめっき
表面の凹凸が助長される。絞り性を高めるために(11
1)面を意識的に増加させるIF鋼では、前述のアウト
バースト現象と(111)面での合金化の遅れが相まっ
て合金化処理後の表面の凹凸が拡大され、表面粗度が大
きくなって塗装後の鮮映性が損なわれやすい。
[0007] The rapid and local progress of the Zn-Fe alloying reaction at the crystal grain boundaries of the base material is called an outburst phenomenon. When this phenomenon occurs, the unevenness of the plating film surface becomes severe, and in some cases, a brittle layer such as a first layer is locally formed to impair the powdering resistance of the film.
In IF steel with clean grain boundaries, Fe-Z
n The outburst phenomenon is likely to occur due to the fast alloying reaction. On the other hand, the alloying reaction rate also depends on the crystal orientation of the base material surface at the interface in contact with the plating film, and in particular, (111)
On a plane, the alloying reaction is delayed as compared with the plane having another crystal orientation. If the alloying reaction is slow in the plane, the portion where the alloying reaction is fast attracts Zn in the peripheral slow portion, so that the unevenness of the plating surface is promoted. To improve drawability (11
1) In the IF steel in which the surface is intentionally increased, the outburst phenomenon described above and the delay in alloying on the (111) surface are combined, so that the surface irregularities after the alloying treatment are enlarged and the surface roughness is increased. The sharpness after painting is easily impaired.

【0008】合金化処理後にスキンパス圧延を行なって
粗度を低減する方法もあるが、機械的特性を損なわない
ためには軽い圧下しか施せないため、中心線平均粗さR
a で0.1 μm 程度の改善効果しか得られず、十分な解決
策にはなっていない。
[0008] There is also a method of reducing the roughness by performing skin pass rolling after the alloying treatment. However, since only a slight reduction can be performed in order not to impair the mechanical properties, the center line average roughness R
With a, only an improvement effect of about 0.1 μm was obtained, and it was not a sufficient solution.

【0009】これら3点の問題の内、耐低温チッピング
性はめっき皮膜中のAl 含有量を幾分増加させることで
改善される。Al が高いと母材界面での反応が不均一に
なり、凹凸が増して密着性が向上することが寄与してい
ると言われている。経済性や耐パウダリング性改善など
の観点からめっき付着量を少なくすることが要請される
場合があるが、めっきの付着量が少なくなるにつれて耐
低温チッピング性が低下する。このため、付着量が40g
/m2 以下の場合にはその対策として、通常は、皮膜の
Al 含有量を高めて製造される。
Among these three problems, the low-temperature chipping resistance can be improved by slightly increasing the Al content in the plating film. It is said that when Al is high, the reaction at the interface of the base material becomes non-uniform, and the unevenness is increased to improve the adhesion. In some cases, it is required to reduce the coating weight from the viewpoints of economy, improvement in powdering resistance, and the like. However, as the coating weight decreases, the low-temperature chipping resistance decreases. For this reason, the amount of adhesion is 40 g
In the case where it is less than / m 2, as a countermeasure, it is usually produced by increasing the Al content of the film.

【0010】しかし、Al は粒界でのアウトバースト反
応を助長する傾向があるため、Al含有量を増やすと表
面が粗くなり、塗装後の鮮映性が劣化する。また、Al
は合金化反応を遅らせるので実操業においては合金化を
高温で行なう必要がある。その結果Γ1 相等の硬質の合
金層が生じて耐パウダリング性が損なわれる危険性が増
すのも問題である。
However, since Al tends to promote the outburst reaction at the grain boundary, increasing the Al content results in a roughened surface, which deteriorates the sharpness after coating. Also, Al
In the actual operation, it is necessary to perform the alloying at a high temperature because the alloying reaction is delayed. As a result, it is also a problem that a hard alloy layer such as a single phase is formed and the risk of impairing the powdering resistance is increased.

【0011】本発明者らは、IF鋼を母材とする合金化
溶融亜鉛めっき鋼板の低温チッピンング性を改善する方
法を特開平6-41707 号公報で提案した。これは、0.02〜
0.1重量%のSi と(0.005 +0.1 ×Si )重量%未満
のPとを含むIF鋼の母材を特定の条件で溶融亜鉛めっ
きし合金化することによって、母材の表面に特定の粗さ
を付与する方法であり、これにより、めっきと母材表面
との密着性を向上させるものであった。しかしながら、
この方法では、母材の表面を粗くすると同時にめっき表
面の粗度も大きくなる場合があり、塗装後の鮮映性も不
十分な場合があった。
The present inventors have proposed a method for improving the low-temperature chipping property of a galvannealed steel sheet using IF steel as a base material in Japanese Patent Application Laid-Open No. 6-41707. This is between 0.02 and
By subjecting an IF steel base material containing 0.1% by weight of Si and less than (0.005 + 0.1 × Si)% by weight of P to hot-dip galvanizing and alloying under specific conditions, the surface of the base material has a specific roughness. This method improves the adhesion between the plating and the surface of the base material. However,
In this method, the roughness of the plating surface may be increased at the same time that the surface of the base material is roughened, and the sharpness after coating may be insufficient.

【0012】Galvatech '95のCnference Proceedin
gs p.753 にはIF鋼にSi を添加した場合、前記特開
平6-41707 号公報と同様に、合金化溶融亜鉛めっき皮膜
の密着性が向上することが示唆されている。しかしこの
文献ではSi とPに対するバランスが考慮されていない
ため、実験例として示された鋼ではΓ1 層が成長しやす
く、パウダリング性が低下するうえ、表面粗さの粗大化
防止に対する示唆を欠いている。
[0012] Galvatech '95 Conference Procedure
gs p.753 suggests that when Si is added to IF steel, the adhesion of the galvannealed film is improved as in the case of JP-A-6-41707. However, since the balance to Si and P in this document is not taken into consideration, it is easy to grow gamma 1 layers in shown as Experiment steel, terms of powdering resistance is lowered, the suggestion for preventing coarsening of the surface roughness I lack.

【0013】このように、自動車用に多用されるIF鋼
を母材とする合金化溶融亜鉛めっき鋼板において、耐低
温チッピング性、耐パウダリング性および表面の平滑性
を同時に満たす鋼板は未だ確立されておらず、その実現
が強く望まれている。
As described above, among alloyed hot-dip galvanized steel sheets using IF steel as a base material, which are frequently used in automobiles, steel sheets satisfying simultaneously low-temperature chipping resistance, powdering resistance and surface smoothness have been established. And its realization is strongly desired.

【0014】[0014]

【発明が解決しようとする課題】本発明は、深絞り性に
優れたIF鋼を母材とし、耐パウダリング性、耐チッピ
ング性およびめっき表面の平滑性が共に優れた合金化溶
融亜鉛めっき鋼板を提供することを目的とする。
SUMMARY OF THE INVENTION The present invention provides an alloyed hot-dip galvanized steel sheet having an IF steel excellent in deep drawability as a base material, and having excellent powdering resistance, chipping resistance and plating surface smoothness. The purpose is to provide.

【0015】[0015]

【課題を解決するための手段】本発明の要旨は下記の合
金化溶融亜鉛めっき鋼板にある。
The gist of the present invention resides in the following galvannealed steel sheet.

【0016】化学組成が重量%でC:0.006 %以下、S
i :0.02〜0.08%、Mn :0.06〜0.25%、P:0.007 〜
0.014 %、Al :0.005 〜0.08%、Cr :0 〜0.2 %、
B:0 〜0.003 %、Ti 及びNb の少なくとも一方を合
計で0.03〜0.30%含み、さらに、Si とPの含有量が下
記の式および式の関係を満たし、残部がFe および
不可避的不純物よりなる母材の少なくとも1面に、重量
%でAl :0.15〜0.60%、Fe :8.5 〜13.5%、残部が
Zn 及び不可避的不純物よりなる合金めっき皮膜を有
し、かつ、めっき皮膜との界面の母材表面の平均結晶粒
径が15μm 以下であることを特徴とする合金化溶融亜鉛
めっき鋼板。
When the chemical composition is C: 0.006% or less by weight%, S
i: 0.02 to 0.08%, Mn: 0.06 to 0.25%, P: 0.007 to
0.014%, Al: 0.005 to 0.08%, Cr: 0 to 0.2%,
B: 0 to 0.003%, at least one of Ti and Nb is contained in a total of 0.03 to 0.30%, and the contents of Si and P satisfy the following formulas and the relationship of the following formulas, with the balance being Fe and unavoidable impurities. Al: 0.15 to 0.60% by weight, Fe: 8.5 to 13.5%, balance: Zn and unavoidable impurities. At least one surface of the base material has an alloy plating film, and the base at the interface with the plating film. An alloyed hot-dip galvanized steel sheet having an average crystal grain size of 15 μm or less on the surface of the material.

【0017】Si +10×P≦0.18 ------ P≧0.005 +0.1 ×Si ---- 本発明者らは合金化溶融亜鉛めっき鋼板の皮膜のパウダ
リング特性に関して調査した。その結果、Pはめっき皮
膜の耐パウダリング性を損なうことがあるが、これに適
量のSi を添加すれば耐パウダリング性が向上すること
を見出した。このメカニズムは定かではないが、Si が
存在すると、Γ相とΓ1 相の界面が凹凸の激しい錯綜し
た構造になり、Γ1 相に生じる亀裂の進展を押さえる作
用があるためと考えられる。そしてこのSi の効果はP
が多少共存していても有効であると推定される。
Si + 10 × P ≦ 0.18—P ≧ 0.005 + 0.1 × Si The inventors of the present invention have investigated the powdering characteristics of the coating of the galvannealed steel sheet. As a result, it has been found that P may impair the powdering resistance of the plating film, but that the addition of an appropriate amount of Si improves the powdering resistance. Although the mechanism is not clear, it is considered that when Si exists, the interface between the Γ phase and the Γ 1 phase has a complicated structure with severe irregularities, and has an effect of suppressing the growth of cracks generated in the Γ 1 phase. And the effect of this Si is P
Is presumed to be effective even if some coexist.

【0018】さらに本発明者らは、耐チッピング性の改
善について、先に出願した特開平6-41707 号公報を基礎
に鋭意検討した。その結果、Si を添加すると塗装後の
耐チッピング性が向上することを見いだした。この理由
は定かではないが、Si を含有すると母材のフェライト
粒界へのZn の拡散が助長され、母材表層部にZn が濃
化、偏析したフェライト粒界が生じる。この部分は一般
のフェライト粒界よりも脆くなっていると思われる。塗
装後に衝撃が加わった場合に、通常はめっき皮膜と母材
との界面を伝播する亀裂の進展が、これらの母材表層部
の結晶粒界の脆い部分によって分散、減衰させられるの
で、界面での剥離が進まなくなるのではないかと推測さ
れる。
Further, the present inventors have studied diligently the improvement of chipping resistance based on Japanese Patent Application Laid-Open No. 6-41707, which was previously filed. As a result, it has been found that the addition of Si improves the chipping resistance after coating. The reason for this is not clear, but when Si is contained, the diffusion of Zn into the ferrite grain boundaries of the base material is promoted, and Zn is concentrated and segregated in the surface layer portion of the base material to form ferrite grain boundaries. This part seems to be more brittle than a general ferrite grain boundary. When an impact is applied after painting, the propagation of cracks that normally propagate at the interface between the plating film and the base material is dispersed and attenuated by the brittle portions of the crystal grain boundaries on the surface layer of these base materials. It is presumed that the peeling of the resin does not proceed.

【0019】Pは、一般にはフェライト粒界へのZn の
拡散を抑制して合金化反応を遅らせる。この結果、アウ
トバースト反応を抑制して合金化処理後のめっき表面を
平滑にする。他方、Pがフェライト粒界へのZn の拡散
を抑制する、との従来の一般的な知見に従えば、Pは耐
チッピング性を損なう方向に作用することになる。しか
し、本発明者らの検討によれば、特定の量のSi とPが
共存する場合にはZnの拡散を妨げないPの範囲があ
り、この領域ではPは耐チッピング性を損なわないでア
ウトバースト反応の抑制にのみ寄与することがわかっ
た。つまり、この領域では、めっき皮膜と母材界面との
間の密着性を維持しつつ合金化処理後の表面の平滑性を
確保できるのである。
P generally suppresses the diffusion of Zn into the ferrite grain boundaries and delays the alloying reaction. As a result, the outburst reaction is suppressed and the plating surface after the alloying treatment is smoothed. On the other hand, according to the conventional general knowledge that P suppresses the diffusion of Zn into the ferrite grain boundary, P acts in a direction that impairs chipping resistance. However, according to the study of the present inventors, when a specific amount of Si and P coexist, there is a range of P which does not hinder the diffusion of Zn, and in this region, P does not impair chipping resistance and outgoes. It was found that it contributed only to suppression of the burst reaction. That is, in this region, the surface smoothness after the alloying treatment can be secured while maintaining the adhesion between the plating film and the base material interface.

【0020】本発明では、めっき皮膜の密着性と皮膜表
面の平滑性を向上させるために、さらに母材表面の結晶
の大きさを制限する。結晶粒を細かくすることによって
密着性が向上するのは、Zn の侵入によって脆化した粒
界が増して、衝撃を受けた場合にクラックが分散する経
路が増すからである。また、めっき皮膜の平滑性が向上
するのは、結晶粒界が合金化の活性点になっており、活
性点が増すことによって結晶粒が合金層で覆われやすく
なり、見かけ上一様に合金化が進み、面内に凹凸が生じ
にくいことによるものと推定している。
In the present invention, in order to improve the adhesion of the plating film and the smoothness of the film surface, the crystal size on the surface of the base material is further restricted. The reason why the adhesion is improved by making the crystal grains fine is that the number of embrittled grain boundaries due to the penetration of Zn increases, and the number of paths through which cracks are dispersed when subjected to an impact increases. Also, the smoothness of the plating film is improved because the crystal grain boundaries are active points for alloying, and the increased active points make it easier for the crystal grains to be covered with the alloy layer, and the apparent uniformity of the alloy It is presumed that this is due to the progression of the formation and the difficulty in forming irregularities in the plane.

【0021】母材表面の結晶粒を細かくするには鋼中に
PとSi を適量に含有させることが必要である。即ち、
Si は、特定量のPが共存する場合に、合金化の過程で
母材へのZn の拡散を助長し、母材表面のフェライト結
晶粒内にZn が濃化した境界(以下、疑似的粒界と記
す)が新たに形成され、結晶粒径が小さく観察される。
In order to make the crystal grains on the surface of the base material fine, it is necessary to contain an appropriate amount of P and Si in the steel. That is,
Si promotes the diffusion of Zn into the base material during the alloying process when a specific amount of P coexists, and the boundary where Zn is concentrated in the ferrite crystal grains on the base material surface (hereinafter referred to as pseudo grain). Are formed, and the crystal grain size is observed to be small.

【0022】本発明では、この疑似的粒界をも粒界とみ
なして母材の表面の結晶粒径を求める。
In the present invention, the pseudo grain boundaries are also regarded as grain boundaries, and the crystal grain size on the surface of the base material is determined.

【0023】この現象は合金化の後期に生じるため、上
述の表面の平滑性向上に対する寄与は小さいが、めっき
皮膜の界面密着力の向上には効果が大きい。更に平滑性
を向上させるにはめっき反応の初期に母材表面の結晶粒
径を小さくすれば良い。これには、PとSi を適量に含
有する母材の表面を研削して表面に加工層を付与したの
ち焼鈍熱処理を施すことで可能である。これにより、疑
似的粒界の形成が促進される 本発明はこれらの知見にもとづいてなされたものであ
る。
Since this phenomenon occurs at a later stage of alloying, it does not contribute much to the above-mentioned improvement in surface smoothness, but has a great effect in improving the interfacial adhesion of the plating film. In order to further improve the smoothness, the crystal grain size on the surface of the base material may be reduced at the beginning of the plating reaction. This can be attained by grinding the surface of the base material containing appropriate amounts of P and Si to provide a work layer on the surface, and then performing an annealing heat treatment. This promotes formation of pseudo grain boundaries. The present invention has been made based on these findings.

【0024】[0024]

【発明の実施の形態】以下に、本発明の構成要件とその
作用効果について説明する。なお、母材およびめっき皮
膜の化学成分の%は重量%を意味する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The constituent features of the present invention and the effects thereof will be described below. In addition,% of the chemical components of the base material and the plating film means% by weight.

【0025】(a)母材の化学組成 C:製品の冷間加工性を損なうので、少ないほどよい。
また、結晶粒界へのCの析出が減少すれば、合金化の過
程でフェライト粒界へのZn の拡散が促進され、投錨効
果が増してめっき皮膜の密着性も向上する。このため、
固溶CはTi 、Nb などを添加して析出物として固定す
る。Cを高めるとこれを固定するために大量のTi 、N
b 等の添加が必要となり経済性が低下するので、Cの含
有量は0.006 以下%とする。望ましくは0.004 %以下で
ある。下限は特に定めるものではないが、経済性から0.
001 %以上とするのが好ましい。
(A) Chemical composition of the base material C: The cold workability of the product is impaired.
Further, if the precipitation of C at the crystal grain boundaries is reduced, the diffusion of Zn to the ferrite grain boundaries during the alloying process is promoted, the anchoring effect is increased, and the adhesion of the plating film is also improved. For this reason,
Solid solution C is fixed as a precipitate by adding Ti, Nb and the like. If C is increased, a large amount of Ti, N
Since the addition of b and the like becomes necessary and the economic efficiency decreases, the content of C is set to 0.006% or less. Desirably, it is 0.004% or less. The lower limit is not specified, but it is set at 0.
It is preferably at least 001%.

【0026】Si およびP:溶融亜鉛めっきを施すとき
の還元・焼鈍工程においてSi は母材表面に酸化物とし
て濃化しやすく不めっきの原因になるため、一般的には
Siは少ない方が好まれる。しかしSi は特定範囲のP
と共存した場合に合金化処理時に母材の結晶粒界へのZ
n の拡散を促進してめっき皮膜の密着性を向上させる。
これと同時に、合金化処理後の母材表面の結晶粒を微細
にする。これは合金化反応の過程で母材表面のフェライ
ト粒内にZn が局部的に濃化している部分が生じ、フェ
ライト粒界を検出するためのエッチング操作で通常の粒
界と同様に腐食される疑似的な粒界を形成するためと考
えられる。この疑似的粒界が石はねなどの衝撃で生じる
亀裂の伝播の分散にも寄与し、耐低温チッピング性が改
善されるものと推定される。また、これらの粒界は合金
化反応の活性点としても作用するため、このような微細
粒組織になれば、皮膜中のAl 含有量が低くても耐低温
チッピング性が改善できる。また、Si はΓ相とΓ1
との界面構造を凹凸化し、皮膜の耐パウダリング性を改
善する。このような効果を発揮させるには0.02%以上の
Si が必要である。
Si and P: In the reduction / annealing step when hot-dip galvanizing is applied, Si is easily concentrated as an oxide on the surface of the base material and causes non-plating. Therefore, it is generally preferred that Si be smaller. . However, Si has a certain range of P
And Z at the grain boundary of the base metal during alloying
Promotes the diffusion of n and improves the adhesion of the plating film.
At the same time, the crystal grains on the surface of the base material after the alloying treatment are refined. This is because Zn is locally concentrated in ferrite grains on the surface of the base material during the alloying reaction, and is corroded in the same manner as ordinary grain boundaries by an etching operation for detecting ferrite grain boundaries. This is considered to form pseudo grain boundaries. It is presumed that this pseudo grain boundary also contributes to the dispersion of the propagation of cracks generated by impacts such as stone splashes, and that the low-temperature chipping resistance is improved. In addition, since these grain boundaries also act as active points of the alloying reaction, such a fine grain structure can improve the low-temperature chipping resistance even if the Al content in the coating is low. Further, Si is uneven the interface structure between gamma phase and gamma 1-phase, for improving powdering resistance of the film. In order to exert such an effect, Si of 0.02% or more is required.

【0027】しかし、過剰にSi を含有すると合金化反
応が遅くなる。特に本発明のようにPと共存する成分範
囲の場合には合金化反応を抑制する効果が顕著になり、
その結果合金化温度の上昇が必要になってパウダリング
性が低下したり、局部的に合金化が遅れるため表面に合
金化処理むらが生じやすい。このため、Si の含有量は
0.08%以下で、かつ、下記式を満たす範囲に限定す
る。
However, when Si is excessively contained, the alloying reaction becomes slow. Particularly in the case of a component range coexisting with P as in the present invention, the effect of suppressing the alloying reaction becomes remarkable,
As a result, an increase in the alloying temperature is required, whereby the powdering property is reduced, and alloying is locally delayed, so that unevenness in the alloying process is likely to occur on the surface. Therefore, the content of Si is
It is limited to a range of not more than 0.08% and satisfying the following formula.

【0028】Pは粒界に偏析してZn の拡散を抑制する
ことでフェライト粒界でのアウトバースト反応を抑制
し、めっき表面を平滑にする作用がある。この効果を得
るにはPの含有量は0.007 %以上が必要である。また、
Si が増すとアウトバースト反応が促進されるので、P
は下記式を満たすことも必要である。Pが増すと成形
性が損なわれるほか、皮膜のパウダリング性が損なわれ
る。また、Si によるZn の拡散促進効果を阻害して耐
低温チッピング性改善をも阻害する。このためにPの含
有量の上限を0.014 %とする。
P segregates at the grain boundary and suppresses the diffusion of Zn, thereby suppressing the outburst reaction at the ferrite grain boundary and smoothing the plating surface. To obtain this effect, the P content needs to be 0.007% or more. Also,
As the Si increases, the outburst reaction is accelerated.
Must also satisfy the following equation. When P is increased, the moldability is impaired, and the powdering property of the film is impaired. In addition, the effect of Si on promoting the diffusion of Zn is impaired, thereby impeding the improvement of low-temperature chipping resistance. For this reason, the upper limit of the P content is set to 0.014%.

【0029】さらに、Si の限定理由で説明したよう
に、Si とPを過剰に含有すると局部的な合金化の遅れ
から表面の合金化処理むらが生じやすくなるので、式
を満たす範囲とする。
Further, as described for the reason for limiting Si, if Si and P are excessively contained, alloying unevenness of the surface is likely to occur due to local alloying delay.

【0030】 Si (%)+10×P(%)≦0.18 ---- P(%)≧0.005 +0.1 ×Si (%) ---- Mn :不可避的不純物であるSによる熱間脆化を防止す
るために0.06%以上添加する。大量に添加すると製品の
成形性(r値)が低下するため含有量は0.25%以下とす
る。また、Mn はSi による不めっきの発生を抑制する
効果があるため、Si を0.05%以上含む場合にはMn を
0.13%以上添加することが望ましい。
Si (%) + 10 × P (%) ≦ 0.18 ---- P (%) ≧ 0.005 + 0.1 × Si (%) ---- Mn: Hot embrittlement due to inevitable impurities S 0.06% or more is added in order to prevent the above. If added in a large amount, the moldability (r value) of the product will be reduced, so the content should be 0.25% or less. Since Mn has the effect of suppressing the occurrence of non-plating due to Si, Mn is contained when Si is contained at 0.05% or more.
It is desirable to add 0.13% or more.

【0031】Al :鋼の脱酸剤、および不可避的不純物
として混入してくるNをAlN として固定するために添
加する。その場合、含有量が0.005 %未満では効果がな
く、0.08%を超えると効果が飽和するばかりでなく、不
めっきが生じやすい。このため、含有量の範囲は0.005
〜0.08%とする。 Ti およびNb :固溶C、SあるいはNを固定し、母材
の加工性を改善するために用いる。また、フェライト粒
界の清浄性を高めるのでフェライ粒界でのZnの拡散を
助長し、めっき皮膜と母材との密着性を高める効果もあ
る。Ti の方がZn の拡散を促進する効果が幾分大きい
が、しかし同時にアウトバースト反応を助長しやすい。
鋼板の成形性を確保し、かつ、皮膜の密着性を確保する
にはTi及びNb の少なくとも一方を合計で0.03%以上
含有する必要がある。またこれらの合計が0.30%を超え
ると、アウトバースト反応が助長されて合金化処理後の
表面の平滑性が低下するようになるほか、経済性にも欠
ける。
Al: A deoxidizing agent for steel and N added as unavoidable impurities are added to fix as AlN. In this case, if the content is less than 0.005%, there is no effect, and if the content exceeds 0.08%, not only the effect is saturated, but also non-plating tends to occur. Therefore, the content range is 0.005
To 0.08%. Ti and Nb: Used for fixing solid solution C, S or N and improving workability of the base material. Further, since the cleanliness of the ferrite grain boundaries is enhanced, the diffusion of Zn at the ferrite grain boundaries is promoted, and there is also an effect of increasing the adhesion between the plating film and the base material. Ti has a somewhat greater effect on promoting the diffusion of Zn, but at the same time tends to promote the outburst reaction.
In order to ensure the formability of the steel sheet and the adhesion of the film, it is necessary to contain at least one of Ti and Nb in a total amount of 0.03% or more. If the sum of them exceeds 0.30%, the outburst reaction is promoted, the surface smoothness after the alloying treatment is reduced, and the economy is low.

【0032】Cr :Cr は必ずしも用いる必要はない
が、Cr には耐パウダリング性を改善する効果があるの
で必要に応じて添加する。その場合は、0.02〜0.2 %の
範囲のCr を含有してもよい。Cr の含有量が0.02%に
満たないときは耐パウダリング性改善の効果が十分では
なく、0.2 %を超えて添加してもその効果が飽和してし
まう。
Cr: It is not necessary to use Cr. However, Cr has an effect of improving the powdering resistance and is added as necessary. In that case, Cr may be contained in the range of 0.02 to 0.2%. If the Cr content is less than 0.02%, the effect of improving the powdering resistance is not sufficient, and even if it exceeds 0.2%, the effect is saturated.

【0033】B:Bは必ずしも用いる必要はないが、B
を添加すると深絞り性に関係するr値の面内異方性を抑
制し、かつフェライト粒界を強化して二次加工脆性を避
ける効果が期待できる。このために、必要に応じて0.00
1 〜0.003 %の範囲で添加しても良い。Bの含有量が0.
001 %に満たないときはこれらの効果が十分ではなく、
0.003 %を超えて添加してもその効果が飽和してしま
う。
B: It is not necessary to use B, but B
The effect of suppressing the in-plane anisotropy of the r value related to the deep drawability and strengthening the ferrite grain boundaries to avoid secondary working embrittlement can be expected by adding. For this, if necessary 0.00
You may add in the range of 1-0.003%. B content is 0.
If less than 001%, these effects are not enough,
Even if it exceeds 0.003%, the effect is saturated.

【0034】(b)めっき皮膜の化学組成 次に本発明の合金化溶融亜鉛めっき鋼板は、母材の少な
くとも1面にAl :0.15〜0.60%、Fe :8.5 〜15%、
残部Zn 及び不可避的不純物よりなる合金めっき皮膜を
有する。
(B) Chemical Composition of Plating Film Next, in the galvannealed steel sheet of the present invention, Al: 0.15 to 0.60%, Fe: 8.5 to 15%
It has an alloy plating film consisting of Zn and unavoidable impurities.

【0035】めっき皮膜中のAl 含有量が0.15%未満の
場合には、めっき皮膜の耐パウダリング性が低下し、0.
60%を超えるとアウトバースト反応が顕著になってめっ
き表面の平滑性が損なわれる。従来技術のところでも述
べたが、経済性を追及するためなどの理由でめっきの付
着量を下げると低温チッピング性が損なわれる。これを
補うために、通常はAl を高めるが、アウトバーストが
ひどくなって鮮映性を犠牲にせざるをえなかった。
When the Al content in the plating film is less than 0.15%, the powdering resistance of the plating film is reduced, and the plating film has an Al content of less than 0.15%.
If it exceeds 60%, the outburst reaction becomes remarkable and the smoothness of the plating surface is impaired. As described in connection with the prior art, if the amount of plating is reduced for reasons such as pursuing economic efficiency, the low-temperature chipping property is impaired. To compensate for this, Al is usually increased, but the outburst is severe and the sharpness has to be sacrificed.

【0036】本発明によればこの問題も有利に解決でき
る。本発明で規定したSi とPの組成範囲の制限や母材
表面の結晶粒径の制限等に従って製造される鋼板では、
めっき皮膜のAl 含有量を高めなくても耐低温チッピン
グ性が確保できる。この結果、耐低温チッピング性と表
面の平滑性が共に優れた鋼板が得られる。
According to the present invention, this problem can also be advantageously solved. In the steel sheet manufactured according to the limitation of the composition range of Si and P and the limitation of the crystal grain size on the surface of the base material specified in the present invention,
Low temperature chipping resistance can be ensured without increasing the Al content of the plating film. As a result, a steel sheet excellent in both low-temperature chipping resistance and surface smoothness can be obtained.

【0037】本発明の特に有効な態様として、めっきの
付着量が25〜40g /m2の範囲の場合においては、めっき
皮膜中のAl 含有量を0.18〜0.28%とするのが好まし
い。本発明によれば、比較的低Al で耐チッピング性が
確保でき、かつ、平滑性も向上する。Al 含有量が0.18
%未満では皮膜のパウダリング性が低下し、0.28%を超
えると表面の平滑性が幾分低下する。
As a particularly effective embodiment of the present invention, when the amount of plating is in the range of 25 to 40 g / m 2 , the Al content in the plating film is preferably 0.18 to 0.28%. According to the present invention, the chipping resistance can be ensured at a relatively low Al, and the smoothness is also improved. Al content 0.18
%, The powdering property of the film is reduced, and if it exceeds 0.28%, the surface smoothness is somewhat reduced.

【0038】めっき皮膜中のFe 含有量が、8.5 %未満
の場合は合金化度が低いためにη(Zn )相が残りやす
く、溶接性、塗装後耐食性が低下して、合金化溶融亜鉛
めっき鋼板としての一般的な性能が低下する。他方、皮
膜中のFe 含有量が13.5%を超えると、Г1 相が増加し
てパウダリングが発生しやすくなる。このため、Fe含
有量は8.5 〜13.5%の範囲に限定する。
When the Fe content in the plating film is less than 8.5%, the η (Zn) phase is likely to remain due to the low degree of alloying, and the weldability and the corrosion resistance after painting are reduced. General performance as a steel sheet is reduced. On the other hand, when the Fe content in the coating exceeds 13.5%, powdering becomes likely to occur .GAMMA 1 phase is increased. For this reason, the Fe content is limited to the range of 8.5 to 13.5%.

【0039】めっき皮膜にはその他不純物として、Pb
、Cd 、Sn およびSb は耐パウダリング性と耐食性
を損なうので合計で0.3 %以内にするのが好ましい。ま
た、耐食性を向上させる元素としてMg とMn を合計で
0.5 %以内含有しても本願発明の効果が大きく低減され
るものではない。
In the plating film, other impurities such as Pb
, Cd, Sn and Sb impair the powdering resistance and corrosion resistance, so that the total content is preferably within 0.3%. In addition, Mg and Mn as elements for improving corrosion resistance
Even if it is contained within 0.5%, the effect of the present invention is not significantly reduced.

【0040】(c)母材表面の結晶粒径 本発明では、めっき皮膜の密着性と平滑性を十分に確保
するために、さらに、めっき皮膜との境界部における母
材表面の平均結晶粒径を15μm 以下に限定する。平均結
晶粒径がこれを上回ると界面の密着性が低下するからで
ある。皮膜の密着性を一段と向上させるためには、母材
表面の平均結晶粒径は8μm 以下にすることが好まし
い。平均結晶粒径の下限は1μm とするのが好ましい。
密着性や平滑さに対する細粒化の効果が飽和するうえ、
これ以上の細粒化は経済性に欠けるからである。
(C) Crystal Grain Size of Base Material Surface In the present invention, in order to ensure sufficient adhesion and smoothness of the plating film, the average crystal grain size of the base material surface at the boundary with the plating film is further determined. Is limited to 15 μm or less. This is because if the average crystal grain size exceeds this, the adhesiveness at the interface is reduced. In order to further improve the adhesion of the coating, the average crystal grain size on the surface of the base material is preferably 8 μm or less. The lower limit of the average crystal grain size is preferably 1 μm.
The effect of grain refinement on adhesion and smoothness saturates,
This is because further refinement is not economical.

【0041】(d)製造方法 次に本発明に関わる合金化溶融めっき鋼板の製造方法の
概要について説明する。なお、以下に示すのは例であっ
て本発明に関わるめっき鋼板が以下の製造方法に限定さ
れるものではない。
(D) Manufacturing Method Next, an outline of a method for manufacturing an alloyed hot-dip coated steel sheet according to the present invention will be described. The following is an example, and the plated steel sheet according to the present invention is not limited to the following manufacturing method.

【0042】母材には前記(a)に記載した組成の鋼板
を用いる。熱間圧延板あるいは冷間圧延板のいずれを用
いてもよいが、本発明の効果を最大限に生かすには、自
動車外装鋼板として用いられる冷間圧延板を用いるのが
好適である。冷間圧延板としては焼鈍していないもの
(以下、未焼鈍冷延板と記す)を用いるのが通常である
が、焼鈍済みの鋼板を用いてもよい。
As the base material, a steel sheet having the composition described in (a) is used. Either a hot-rolled plate or a cold-rolled plate may be used, but in order to maximize the effects of the present invention, it is preferable to use a cold-rolled plate used as an automotive exterior steel plate. As the cold-rolled sheet, a sheet that has not been annealed (hereinafter referred to as an unannealed cold-rolled sheet) is generally used, but an annealed steel sheet may be used.

【0043】母材には、望ましくはNaOH 等のアルカ
リ性溶液中で浸漬もしくは電解による脱脂を施す。脱脂
工程と同時に、もしくはその前後において、母材の表面
を砥粒入り回転ブラシ等により研削面当たり0.2 〜8g/
m2研削することが望ましい。この研削により、合金化処
理後の母材表面の結晶粒径の微細化を促進できる。母材
が熱延板である場合、あるいは焼鈍温度が高い場合には
この研削を併用することが特に有効である。特に合金化
処理後の母材の表面の平均の結晶粒径を8μm以下にす
る場合には、2.0g/m2以上研削することが好ましい。
The base material is desirably immersed in an alkaline solution such as NaOH or degreased by electrolysis. At the same time as or before and after the degreasing step, the surface of the base material is ground with a rotary brush containing abrasive grains or the like at a rate of 0.2 to 8 g / ground surface.
It is desirable to m 2 grinding. By this grinding, the refinement of the crystal grain size on the surface of the base material after the alloying treatment can be promoted. When the base material is a hot-rolled sheet or when the annealing temperature is high, it is particularly effective to use this grinding together. In particular, when the average crystal grain size of the surface of the base material after the alloying treatment is set to 8 μm or less, it is preferable to grind 2.0 g / m 2 or more.

【0044】このように処理した母材は溶融亜鉛めっき
設備の連続炉に通板される。連続炉には、無酸化炉ある
いは直火炉等からなる予熱炉とラジアントチューブ方式
の還元炉とを組み合わせた方式と、全体をラジアントチ
ューブ方式としたオールラジアントチューブ還元炉方式
とがあるが、その様式は限定しない。母材は連続炉で、
要求される材料特性に応じた所定の温度に加熱される
が、母材が未焼鈍冷延板の場合には再結晶温度以上に加
熱される。本発明の組成の未焼鈍冷延板の場合には780
〜870 ℃、望ましくは780 〜830 ℃で焼鈍する。焼鈍雰
囲気はH2 :2〜50容量%、残N2 もしくは不活性ガス
の雰囲気で、−20℃以下の露点が望ましい。
The base material thus treated is passed through a continuous furnace of a galvanizing facility. Continuous furnaces include a system in which a preheating furnace such as an oxidation-free furnace or a direct-fired furnace and a radiant tube-type reduction furnace are combined, and an all-radiant tube reduction furnace system in which the whole is a radiant tube system. Is not limited. The base material is a continuous furnace,
The material is heated to a predetermined temperature in accordance with the required material properties. However, when the base material is an unannealed cold rolled sheet, the material is heated to a temperature higher than the recrystallization temperature. In the case of the unannealed cold-rolled sheet of the composition of the present invention, 780
Anneal at ~ 870 ° C, preferably 780-830 ° C. The annealing atmosphere is an atmosphere of H 2 : 2 to 50% by volume, residual N 2 or an inert gas, and a dew point of −20 ° C. or less is desirable.

【0045】加熱還元された母材はめっき浴の温度近く
まで冷却される。めっき浴の温度は通常460 〜480 ℃で
あるので、めっき前の母材温度は400 〜520 ℃である。
めっき浴の温度あるいは母材温度が高くなりすぎると合
金化が遅れやすい。このため、母材温度は480 ℃を超え
ないことが望ましい。めっき浴中のAl 含有量は有効A
l (全Al 濃度−全Fe 濃度)を0.07〜0.15%にするこ
とが好ましい。この範囲をはずれると、めっき皮膜中の
Al の含有量を前記(b)に記載した範囲に制御するこ
とが困難になる。めっき浴への浸漬時間は3秒以下が好
ましい。浸漬時間がこれよりも長くなるとドロスが発生
しやすくなる。亜鉛は高圧のガスナイフで所定の付着量
に調整される。
The heat-reduced base material is cooled to a temperature close to the temperature of the plating bath. Since the temperature of the plating bath is usually 460 to 480 ° C, the base material temperature before plating is 400 to 520 ° C.
If the temperature of the plating bath or the temperature of the base material is too high, alloying tends to be delayed. Therefore, it is desirable that the base material temperature does not exceed 480 ° C. Al content in plating bath is effective A
l (total Al concentration-total Fe concentration) is preferably set to 0.07 to 0.15%. If it is out of this range, it becomes difficult to control the content of Al in the plating film to the range described in (b) above. The immersion time in the plating bath is preferably 3 seconds or less. If the immersion time is longer than this, dross is likely to occur. Zinc is adjusted to a predetermined amount by a high-pressure gas knife.

【0046】めっきされた母材は、引き続き熱処理炉で
合金化処理される。合金化処理時の鋼板の温度は好まし
くは490 〜530 ℃であり、490 ℃までは20℃/秒以上の
速度で加熱することが好ましい。合金化処理時の鋼板の
温度が490 ℃未満の場合はζ相が析出する。この相はF
e −Zn 合金としては比較的軟質で摩擦係数が大きいた
め、プレス成形時に金型との間の摺動による皮膜の剥離
(フレーキング)が生じる場合がある。合金化処理時の
鋼板の温度が530 ℃を超えると耐パウダリング性が低下
しやすい。ζ相は500 ℃以下の温度域で成長しやすいの
で、鋼板の昇温速度が20℃/秒に満たない場合には、ζ
相が多量に析出することがあり好ましくない。
The plated base material is subsequently alloyed in a heat treatment furnace. The temperature of the steel sheet during the alloying treatment is preferably 490 to 530 ° C, and it is preferable to heat the steel sheet up to 490 ° C at a rate of 20 ° C / sec or more. If the temperature of the steel sheet during the alloying treatment is lower than 490 ° C, a ζ phase will precipitate. This phase is F
Since the e-Zn alloy is relatively soft and has a large coefficient of friction, peeling (flaking) of the film may occur due to sliding with a mold during press molding. If the temperature of the steel sheet during the alloying treatment exceeds 530 ° C., the powdering resistance tends to decrease. The ζ phase tends to grow in the temperature range of 500 ° C or less, so if the heating rate of the steel sheet is less than 20 ° C / sec,
A large amount of phase may precipitate, which is not preferable.

【0047】本発明の合金化溶融亜鉛めっき鋼板の上
に、さらに通常行われているFe 系めっきやZn-Ni 等
の上層めっきを施すことや、さらにこれらの上に潤滑剤
を塗布して用いることもできる。
On the alloyed hot-dip galvanized steel sheet of the present invention, a usual upper plating such as Fe-based plating or Zn-Ni is applied, or a lubricant is applied thereon. You can also.

【0048】[0048]

【実施例】表1に記載の化学組成からなる板厚0.8mmの
未焼鈍冷延板を母材として、75℃の10重量%のNaOH
溶液で脱脂洗浄した後、連続式溶融亜鉛めっき設備の直
火還元加熱により650 ℃迄予熱し、H2 20容量%、N2
80容量%、露点−37℃の雰囲気中で790 ℃×60秒の焼鈍
を行い、さらにH2 20容量%、N2 80容量%、露点−47
℃の雰囲気中で550 ℃×60秒の熱処理を行ない、480 ℃
に冷却し、有効Al(全Al 濃度―全Fe 濃度)を0.11
〜0.15重量%含有する460 ℃の亜鉛めっき浴に2秒間浸
漬して片面当りの付着量55g /m2の溶融亜鉛めっき鋼板
を得た。このめっき鋼板を誘導加熱方式の熱処理装置を
用いて40℃/秒の速度で各種の温度に加熱し、18秒間保
持し、15℃/秒の速度で冷却して合金化処理を施したサ
ンプルを得た。一部の母材は脱脂洗浄工程の前に砥粒入
りのナイロン製回転ブラシで表面を研削し、その後、上
記と同様の脱脂以降の製造工程によって合金化溶融亜鉛
めっき鋼板のサンプルを得た。
EXAMPLE An unannealed cold-rolled sheet having a thickness of 0.8 mm having the chemical composition shown in Table 1 was used as a base material, and 10% by weight of NaOH at 75 ° C.
After being degreased and washed with a solution, it is preheated to 650 ° C. by direct flame reduction heating of a continuous hot-dip galvanizing equipment, and H 2 20% by volume, N 2
Anneal at 790 ° C. for 60 seconds in an atmosphere of 80% by volume and a dew point of −37 ° C., and further add 20% by volume of H 2 , 80% by volume of N 2 and a dew point of −47.
Heat treatment at 550 ° C for 60 seconds in an atmosphere at 480 ° C
And the effective Al (total Al concentration-total Fe concentration) is reduced to 0.11.
It was immersed in a galvanizing bath at 460 ° C. containing 0.15% by weight for 2 seconds to obtain a hot-dip galvanized steel sheet having an adhesion amount of 55 g / m 2 per side. The coated steel sheet was heated to various temperatures at a rate of 40 ° C / sec using an induction heating type heat treatment apparatus, held for 18 seconds, cooled at a rate of 15 ° C / sec, and subjected to alloying treatment. Obtained. A part of the base material was ground with a rotating nylon brush containing abrasive grains before the degreasing and washing step, and then a sample of an alloyed hot-dip galvanized steel sheet was obtained by the same degreasing and subsequent manufacturing steps as described above.

【0049】[0049]

【表1】 [Table 1]

【0050】合金化処理後の外観を肉眼で観察し、処理
むら(スジ状の外観不良)が認められるものは不良とし
た。合金化処理しためっき鋼板サンプルは、インヒビタ
ー(朝日化学社、イビット710N)を0.5 重量%含む6重
量%の塩酸溶液でめっき皮膜を溶解して皮膜組成を化学
分析により分析した。
The appearance after the alloying treatment was observed with the naked eye, and those in which unevenness in processing (streak-like appearance defect) was recognized were regarded as defective. The plated steel sheet sample subjected to the alloying treatment was analyzed by chemical analysis by dissolving the plated film with a 6% by weight hydrochloric acid solution containing 0.5% by weight of an inhibitor (Asahi Chemical Co., Ibit 710N).

【0051】合金化溶融亜鉛めっき鋼板の性能評価は以
下の方法で行った。
The performance of the galvannealed steel sheet was evaluated by the following method.

【0052】耐パウダリング性:各鋼板サンプルから直
径60mmのブランクを打ち抜き、これを直径33mmのポンチ
を用いて深さ25mmの円筒状のカップに成形した。成形時
のしわ押え圧は3.92kNとした。円筒状に成形したサン
プルの外側の側壁面から粘着テープで剥離する亜鉛片の
重量を求めて耐パウダリング性を評価した。
Powdering resistance: A blank having a diameter of 60 mm was punched from each steel sheet sample, and this was formed into a cylindrical cup having a depth of 25 mm using a punch having a diameter of 33 mm. The wrinkle pressure during molding was 3.92 kN. The powdering resistance was evaluated by determining the weight of the zinc pieces peeled off from the outer side wall surface of the cylindrical sample with an adhesive tape.

【0053】耐低温チッピング性:長さ150mm 、巾70mm
の試験片にChemfil社製CF168 によりリン酸塩処理を
行った後、カチオン電着塗装(PPG社製Uniprime を
使用、膜厚30μm )、中塗り塗装(PPG社製エホ゜キシエステ
ル 系塗料を使用、膜厚15μm)、さらに上塗り塗装(P
PG社製アクリル・エナメル 系塗料を使用、膜厚45μm )の塗装
を施した。この鋼板を―20℃に冷却保持し、グラベロ試
験機において直径4〜6mmの砂利石10個を衝突速度100
〜150km /時の条件で衝突させた後、粘着テープで剥離
するめっき皮膜片の内、直径が最大のものから5ケまで
のものの平均値を求めて各鋼板の低温チッピング性の指
標とした。
Low temperature chipping resistance: length 150 mm, width 70 mm
After phosphate treatment with CF168 manufactured by Chemfil Co., Ltd., a cationic electrodeposition coating (using Uniprime manufactured by PPG, film thickness: 30 μm), and intermediate coating (using an epoxy ester-based coating manufactured by PPG) were used. 15μm thick) and top coat (P
An acrylic / enamel-based paint manufactured by PG Co., Ltd. was applied to a thickness of 45 μm). The steel plate was cooled and kept at -20 ° C, and 10 gravel stones with a diameter of 4 to 6 mm were hit with a gravel tester at a collision speed of 100.
After colliding under conditions of ~ 150 km / h, the average value of the plating film pieces having the largest diameter to 5 pieces among the pieces of the plating film peeled off with the adhesive tape was obtained as an index of the low-temperature chipping property of each steel sheet.

【0054】めっき表面の粗さ:触針式表面粗さ計によ
り、55deg 円錐型、先端径1μm の触針を用いて、走査
距離8mm 、カットオフ0.8 mmの条件で表面の凹凸を計測
した。
Surface roughness of plating surface: Using a stylus type surface roughness meter, using a stylus having a 55 ° conical shape and a tip diameter of 1 μm, surface irregularities were measured under the conditions of a scanning distance of 8 mm and a cutoff of 0.8 mm.

【0055】めっき層との境界部の母材表面の結晶粒
径:合金化処理しためっき鋼板のめっき層を0.01%のイ
ンヒビター(朝日化学社製:イビット)を含む濃度6%
の塩酸で溶解除去し、さらに、3%の硝酸アルコール液
(ナイタール液)で2分間腐食した。この表面を電子顕
微鏡により倍率1000倍で10視野について写真撮影し、写
真の中央部に引いた直線で切断される結晶粒の数を求め
て平均の結晶粒径を算出した。
Crystal grain size on the surface of the base material at the boundary with the plating layer: The plating layer of the alloyed plated steel sheet is made to have a concentration of 6% containing 0.01% inhibitor (Ibit, manufactured by Asahi Chemical Co., Ltd.).
And dissolved in hydrochloric acid, and further corroded with a 3% nitric alcohol solution (Nital solution) for 2 minutes. The surface was photographed with an electron microscope at a magnification of 1000 for 10 fields of view, and the number of crystal grains cut by a straight line drawn at the center of the photograph was determined to calculate the average crystal grain size.

【0056】各鋼板の製造条件と性能評価結果を表2に
示す。ここで、研削量およびめっきの付着量はいずれも
鋼板の片面当たりの量を示し、外観の欄の×印は処理む
らが観察されたことを示す。
Table 2 shows the production conditions and performance evaluation results for each steel sheet. Here, each of the grinding amount and the adhesion amount of the plating indicates the amount per one side of the steel sheet, and the x mark in the column of the external appearance indicates that processing unevenness was observed.

【0057】[0057]

【表2】 [Table 2]

【0058】表2に示すように本発明の方法で製造した
鋼板は合金化時の処理むらがない。その性能は、パウダ
リング量が15mg以内、低温チッピング試験でのめっき皮
膜の剥離径が4mm未満、さらに、めっき表面の表面粗さ
も1.0 μm 以下であり、自動車外装用の鋼板として十分
な性能を持っている。特に、試番25、28、33および38は
総合性能に於いて極めて優れており、皮膜のAl 含有量
が低くても耐低温チッピング性と耐パウダリング性が確
保できている。
As shown in Table 2, the steel sheet produced by the method of the present invention has no processing unevenness during alloying. Its performance is within 15mg of powdering, peeling diameter of plating film is less than 4mm in low temperature chipping test, and surface roughness of plating surface is less than 1.0μm. ing. In particular, Test Nos. 25, 28, 33, and 38 are extremely excellent in overall performance, and can secure low-temperature chipping resistance and powdering resistance even if the Al content of the film is low.

【0059】本発明の条件に外れる場合には、比較例に
示したように上記3条件の内のいずれかが劣っており、
総合的に性能が優れた鋼板を得ることが出来ない。
When the conditions of the present invention are not satisfied, one of the above three conditions is inferior as shown in the comparative example.
A steel sheet with excellent overall performance cannot be obtained.

【0060】[0060]

【発明の効果】本発明の合金化溶融亜鉛めっき鋼板は、
塗装後の耐低温チッピング性とめっき皮膜の耐パウダリ
ング性に加えてめっき表面の平滑性も優れている。この
鋼板は合理的に製造できるので経済性にも富み、深絞り
用途にも適するので特に自動車の外装用鋼板として好適
である。
The alloyed hot-dip galvanized steel sheet of the present invention comprises:
In addition to the low temperature chipping resistance after painting and the powdering resistance of the plating film, the plating surface has excellent smoothness. Since this steel sheet can be manufactured rationally, it is economically rich and is also suitable for deep drawing, so it is particularly suitable as an exterior steel sheet for automobiles.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】化学組成が重量%でC:0.006 %以下、S
i :0.02〜0.08%、Mn :0.06〜0.25%、P:0.007 〜
0.014 %、Al :0.005〜0.08%、Cr :0 〜0.2 %、
B:0〜0.003 %、Ti 及びNb の少なくとも一方を合
計で0.03〜0.30%含み、さらに、Si とPの含有量が下
記の式および式の関係を満たし、残部がFe および
不可避的不純物よりなる母材の少なくとも1面に、重量
%でAl :0.15〜0.60%、Fe :8.5 〜13.5%、残部が
Zn 及び不可避的不純物よりなる合金めっき皮膜を有
し、かつ、めっき皮膜との界面の母材表面の平均結晶粒
径が15μm 以下であることを特徴とする合金化溶融亜鉛
めっき鋼板。 Si +10×P≦0.18 ------ P≧0.005 +0.1 ×Si ----
(1) The chemical composition is C: 0.006% or less by weight%,
i: 0.02 to 0.08%, Mn: 0.06 to 0.25%, P: 0.007 to
0.014%, Al: 0.005 to 0.08%, Cr: 0 to 0.2%,
B: 0 to 0.003%, at least one of Ti and Nb is contained in a total of 0.03 to 0.30%, and the contents of Si and P satisfy the following formulas and the relationship of the following formulas, with the balance being Fe and unavoidable impurities. Al: 0.15 to 0.60% by weight, Fe: 8.5 to 13.5%, balance: Zn and unavoidable impurities. At least one surface of the base material has an alloy plating film, and the base at the interface with the plating film. An alloyed hot-dip galvanized steel sheet having an average crystal grain size of 15 μm or less on the surface of the material. Si + 10 × P ≦ 0.18 ------ P ≧ 0.005 +0.1 × Si ----
JP19999696A 1996-07-30 1996-07-30 Galvannealed steel sheet Expired - Fee Related JP3163986B2 (en)

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