JPH1046163A - Production of highly concentrated porous coal slurry - Google Patents

Production of highly concentrated porous coal slurry

Info

Publication number
JPH1046163A
JPH1046163A JP21012296A JP21012296A JPH1046163A JP H1046163 A JPH1046163 A JP H1046163A JP 21012296 A JP21012296 A JP 21012296A JP 21012296 A JP21012296 A JP 21012296A JP H1046163 A JPH1046163 A JP H1046163A
Authority
JP
Japan
Prior art keywords
medium oil
oil
slurry
porous coal
coal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP21012296A
Other languages
Japanese (ja)
Other versions
JP3787192B2 (en
Inventor
Osamu Okuma
修 大隈
Takahiro Shimizu
孝浩 清水
Toshinori Inoue
聡則 井上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP21012296A priority Critical patent/JP3787192B2/en
Publication of JPH1046163A publication Critical patent/JPH1046163A/en
Application granted granted Critical
Publication of JP3787192B2 publication Critical patent/JP3787192B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To make it possible to produce a highly concentrated porous coal slurry at good heat efficiency and to simplify production equipment by adding a porous coal to a medium oil kept at a specified temperature and separating the highly concentrated slurry portion formed as a result of settlement. SOLUTION: While keeping a medium oil is being kept at a temperature of above the boiling point of water and below the initial boiling point of the oil, a porous coal is introduced into this oil. The coal is allowed to settle, and the formed highly concentrated slurry portion is separated. According to this process, the porous coal is dehydrated not by forming a slurry of the coal and a medium oil but by introducing it into a heated medium oil. The temperature of the heated oil is in the range of the boiling point of water to the initial boiling point of the oil. The reason why the temperature is specified to be above the boiling point of water is that the water in the porous coal can be boiled and evaporated thereby. The reason why the temperature is specified to be below the initial boiling point of the medium oil is that the evaporation of the oil itself can be prevented thereby.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、水分を多く含有す
る為に低品位炭とされる多孔質炭を、高温度油分を用い
て脱水することによって優れた固形燃料とする為の技術
に関するものであり、詳細には油分の使用量を低減し、
且つエネルギー効率を向上させた高濃度多孔質炭スラリ
ーの製造方法に関するものである。ここに得られた高濃
度多孔質炭スラリーから油分を除去すれば、固形燃料と
なる。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a technique for dehydrating porous coal, which is considered to be low-grade coal because it contains a large amount of water, by using high-temperature oil to obtain an excellent solid fuel. In particular, reduce the amount of oil used,
The present invention also relates to a method for producing a high-concentration porous coal slurry with improved energy efficiency. If oil is removed from the high-concentration porous coal slurry obtained here, it will be a solid fuel.

【0002】[0002]

【従来の技術】多孔質炭は、その多孔質性によって、多
くの水分、例えば30〜70重量%もの水分を含有する
傾向がある。この様な高い含水量を有する多孔質炭で
は、例えばこれを工業地帯に輸送して利用しようとして
も、水分を輸送しているに等しいという面もあって輸送
コストが割高となり、山元近くで利用する他ないという
のが実情である。この様な高水分含有多孔質炭の代表例
としては褐炭が挙げられる。
2. Description of the Related Art Porous coal tends to contain a large amount of water, for example, as much as 30 to 70% by weight due to its porosity. For porous coal with such a high water content, for example, even if you try to transport it to an industrial area and use it, the transportation cost is relatively high because it is equivalent to transporting moisture, and it is used near Yamamoto The reality is that you have to do it. A typical example of such a high moisture content porous coal is lignite.

【0003】褐炭には低灰分・低硫黄という好ましい性
質を有しているものもあるが、前述の如く、その多孔質
性の故に含水量が高くなる傾向にあり、水分量が30%
を超えるものになると輸送コストが非常に割高となり、
その上含水量が多い分だけ単位重量当たりのカロリーが
低くなるので、上記好適性質にもかかわらず低品位炭と
の評価が下されている。また褐炭だけでなく、亜炭や亜
瀝青炭等も同様の問題がある。
[0003] Some brown coals have favorable properties of low ash content and low sulfur, but as described above, their water content tends to be high due to their porosity, and the water content is 30%.
If it exceeds, the transportation cost becomes very expensive,
In addition, the calorific value per unit weight is reduced due to the higher water content. In addition to lignite, lignite and subbituminous coal have similar problems.

【0004】従って以下、褐炭の場合を代表例として説
明することがあるが、本発明の適用対象は亜炭や亜瀝青
炭等の全多孔質炭に及ぶものである。また褐炭として
も、ビクトリア炭、ノースダコタ炭、ベルガ炭等が存在
するが、多孔質で高い含水量を有するものであれば産地
を問わず、いずれも本発明の対象となる。
Accordingly, the case of lignite will be described below as a typical example, but the present invention is applied to all porous coals such as lignite and sub-bituminous coal. Also, as brown coal, there are Victoria coal, North Dakota coal, Berga coal, and the like, and any porous coal having a high water content is an object of the present invention regardless of the production place.

【0005】従来より褐炭の含水率を下げて固形燃料と
しての利用を図る技術が検討されているが、このうち水
分を除去する方法として、チューブラー・ドライヤー法
等の乾式蒸発型脱水法(従来法)や、フライスナー・
プロセス等の非蒸発型脱水法(従来法)が知られてい
る。
[0005] Conventionally, techniques for reducing the water content of lignite to use it as a solid fuel have been studied. Among the methods for removing water, dry evaporation dehydration methods such as a tubular dryer method (conventional methods) have been proposed. Law) and milling
A non-evaporative dehydration method (conventional method) such as a process is known.

【0006】しかし、上記従来法のチューブラー・ド
ライヤー法は、乾燥の為に消費される熱エネルギーが非
常に多く、しかも生成した乾燥褐炭は多孔質で、活性表
面積が広い為、この活性点への酸素の吸着及び酸化反応
によって自然発火事故を起こすという危険があり、貯蔵
性や輸送性が悪いという実用上の問題が指摘される。
However, the conventional tubular dryer method consumes a large amount of heat energy for drying, and the dry lignite produced is porous and has a large active surface area. There is a risk that a spontaneous ignition accident may occur due to the oxygen adsorption and oxidation reaction, and a practical problem that storage and transport properties are poor is pointed out.

【0007】また、上記従来法のフライスナー・プロ
セスは、高圧操作を行なう為、この操作に適した設備の
製作や維持のコストが高くつき、しかも高圧操作自体が
困難で、また煩雑でもあり、加えて本法は廃水処理の問
題もある。更に、本従来法によって得られた脱水多孔
質炭の脱水率が悪く、また自然発火性の抑制についても
充分なものではない。
In the conventional milling process, since high-pressure operation is performed, the cost of manufacturing and maintaining equipment suitable for this operation is high, and the high-pressure operation itself is difficult and complicated. In addition, this method has the problem of wastewater treatment. Further, the dewatering rate of the dewatered porous coal obtained by the conventional method is poor, and the suppression of spontaneous combustion is not sufficient.

【0008】一方、自然発火の抑制法として、多孔質炭
を圧縮成形して空気との接触表面を少なくする方法(従
来法)、タール,アスファルト,鉱油等で多孔質炭の
表面を被覆し、空気との接触を防ぐ方法(従来法)が
提案されている。
On the other hand, as a method of suppressing spontaneous ignition, a method of compressing and forming porous coal to reduce the surface in contact with air (conventional method), covering the surface of porous coal with tar, asphalt, mineral oil, etc. A method for preventing contact with air (conventional method) has been proposed.

【0009】そこで例えば、上記従来法と従来法を
組み合わせ、発火の危険のない安全な褐炭ブリケット製
造方法が提案されているが、脱水時の水分蒸発に消費さ
れるエネルギーを回収することができず、従って熱効率
が低いという問題があり、加えて自然発火性の抑制が完
全に達成されているとは言い難いという問題点もある。
更に別法として、上記従来法,による脱水の後、上
記従来法を付加して脱水多孔質炭を得る方法として、
下記の方法が提案されている。
Thus, for example, a safe lignite briquette production method free from danger of ignition has been proposed by combining the above-mentioned conventional methods with the conventional method. Therefore, there is a problem that the thermal efficiency is low, and in addition, there is also a problem that it is difficult to say that the suppression of spontaneous ignition has been completely achieved.
As a further alternative, as a method of obtaining a dehydrated porous coal by adding the above-mentioned conventional method after dehydration by the above-mentioned conventional method,
The following methods have been proposed.

【0010】特公昭63-61358(従来法-1):予め脱水
した褐炭に、発塵防止及び高カロリー化の目的で、芳香
族炭化水素とアスファルトの混合液をスプレーして褐炭
粒子表面を被覆する技術である。
Japanese Patent Publication No. 63-61358 (conventional method-1): Spraying a mixture of aromatic hydrocarbon and asphalt onto lignite which has been dehydrated in advance to prevent dust generation and increase calories, to coat the lignite particle surface Technology.

【0011】特公平7-47751 [特表昭63-503461 ](従
来法-2):0.5〜1.5インチに砕かれた低品位塊
状炭を油分中に浸漬加熱することによって、蒸気を放出
して油分で置換する一方、蒸気がまだ石炭から放出され
ている間に塊状炭を分離し、更にこの湿潤塊状炭から油
分を取除く方法であり、塊状炭が残留油分で被覆された
状態となって自然発火性が抑制されるというものであ
る。 特開昭61-238889 (従来法-3):褐炭等を乾留して改
質するとともに、発生するタールを用いて上記褐炭等を
被覆するというものである。
[0011] Japanese Patent Publication No. 7-47751 [Japanese Translation of PCT International Publication No. 63-503461] (Conventional method-2): Low-grade lump coal crushed to 0.5 to 1.5 inches is immersed in oil and heated to produce steam. And replacing the oil with oil, while separating the lump coal while the steam is still being released from the coal, and removing the oil from the wet lump coal, the lump coal being coated with residual oil. It is in a state where spontaneous combustion is suppressed. JP-A-61-238889 (Conventional method-3): Lignite is dry-distilled and reformed, and the generated lignite is coated with tar generated.

【0012】しかし、上記従来法-1〜3 はいずれもエ
ネルギー原単位が高く、操作が複雑であり、また上記従
来法-1はアスファルトの被覆が不均一となることが多
く、自然発火性抑制効果が不充分となる場合がある等の
問題が残されている。そこで、これらの問題を解決する
新しい製造法として、特開平7-233383の発明が提案され
た(従来法)。
However, the above-mentioned conventional methods 1 to 3 all have a high energy intensity and are complicated in operation, and the above-mentioned conventional method 1 often results in non-uniform asphalt coating, thus suppressing spontaneous ignition. There remain problems such as an insufficient effect. Therefore, as a new manufacturing method for solving these problems, the invention of Japanese Patent Application Laid-Open No. 7-233383 was proposed (conventional method).

【0013】該従来法は、多孔質炭と媒体油を撹拌混
合してスラリーを調製し、該スラリーを100〜250
℃に加熱して上記多孔質炭内の水分を蒸発分離し、その
後固液分離して、脱水固形燃料を得るというものであ
る。尚、この従来法に用いる媒体油は、アスファルト
等の重質油分を媒体油分に溶解したものであり、上記固
液分離において媒体油中の重質油のみが選択的に多孔質
炭に残留され、この様な少量(5重量%以下)の重質油
が多孔質炭の自然発火を効果的に抑制している。
In the conventional method, a slurry is prepared by stirring and mixing porous coal and a medium oil, and the slurry is mixed with a slurry of 100 to 250%.
C. to evaporate and separate the water in the porous coal, followed by solid-liquid separation to obtain a dehydrated solid fuel. The medium oil used in the conventional method is obtained by dissolving heavy oil such as asphalt in the medium oil, and only the heavy oil in the medium oil is selectively left on the porous coal in the solid-liquid separation. Such a small amount (5% by weight or less) of heavy oil effectively suppresses spontaneous ignition of the porous coal.

【0014】本従来法も、上記従来法と同様に、油
分で多孔質炭表面を被覆して空気との接触を防ぐという
手法であるが、従来法の良い点は、上記重質油分が酸
化反応性の高い活性点に対して特に選択的に吸着するか
ら、少量の油分でも高い被覆効率を上げることができる
という点にある。しかも従来法では、多孔質炭から蒸
発分離してきた水分の蒸気を圧縮昇温して上記脱水工程
における加熱源としており、潜熱を回収利用するという
点で熱効率の高い製造方法となっている。
This conventional method is also a method in which the surface of the porous coal is covered with oil to prevent contact with air, as in the above-described conventional method. The good point of the conventional method is that the heavy oil is oxidized. Since it is particularly selectively adsorbed to active sites having high reactivity, high coating efficiency can be improved even with a small amount of oil. In addition, in the conventional method, the vapor of the water vaporized and separated from the porous coal is heated to a high temperature by compressing and raising the temperature to serve as a heating source in the above-mentioned dehydration step.

【0015】一方、石炭をスラリー状態で処理する手法
という観点から眺めると、(a) 粉砕した石炭を媒体油と
接触させ、これを撹拌する等して剪断力を作用させつつ
混合し、均一なスラリーを得るという方法や、(b) まず
粗く粉砕した石炭を媒体油と接触させ、上記と同様に撹
拌等により混合物とした後、更にボールミル等で上記石
炭を微粉砕し、均一なスラリーを得るという方法等が採
用されている。
[0015] On the other hand, from the viewpoint of a method of treating coal in a slurry state, (a) the ground coal is brought into contact with a medium oil, and this is mixed while applying a shearing force by, for example, stirring, to form a uniform oil. A method of obtaining a slurry, or (b) first contacting coarsely pulverized coal with a medium oil, forming a mixture by stirring or the like in the same manner as described above, and further pulverizing the coal with a ball mill or the like to obtain a uniform slurry Is adopted.

【0016】尚上記従来法の場合もスラリー状態の調
製については、粉砕した多孔質炭と媒体油をタンクに装
入し、撹拌混合してスラリーを調製するという方法を採
用している。
In the above-mentioned conventional method, a slurry is prepared by charging a pulverized porous coal and a medium oil into a tank and stirring and mixing to prepare a slurry.

【0017】[0017]

【発明が解決しようとする課題】上記従来法において
は、前述の様に、脱水多孔質炭と媒体油の混合スラリー
を得た後、最終的に固液分離を行ってスラリーから媒体
油を除去し固形燃料を得ており、上記固液分離の方法と
しては、遠心分離や加熱等による媒体油除去方法が行わ
れる。この様な固液分離に際しては、低濃度スラリーか
ら媒体油を除去するよりも、高濃度スラリーから媒体油
を除去して固形燃料を得る方が、設備や使用エネルギー
の点から有利である。従って、高濃度スラリーを高効率
で得る方法の開発が望まれている。
In the above conventional method, as described above, after a mixed slurry of dehydrated porous coal and medium oil is obtained, solid-liquid separation is finally performed to remove the medium oil from the slurry. A solid fuel is obtained, and as a method of the solid-liquid separation, a medium oil removing method by centrifugation, heating, or the like is performed. In such solid-liquid separation, it is more advantageous to remove the medium oil from the high-concentration slurry to obtain a solid fuel than to remove the medium oil from the low-concentration slurry from the viewpoint of equipment and energy used. Therefore, development of a method for obtaining a highly concentrated slurry with high efficiency is desired.

【0018】しかしながら、上記従来法においては、
原料の高含水多孔質炭の体積中に占める水分の割合が高
く、例えば65wt%の水分を含む褐炭の場合では約72
vol%もの多量の水分を含む為、原料多孔質炭と媒体油
の原料スラリーを混合調製するに際して、高濃度スラリ
ーとなる様に調製することが困難であり、かなり多量の
媒体油量を用いて原料スラリーを調製する必要があっ
た。この為、脱水後のスラリーについても、多量の媒体
油を有する低濃度スラリーとして得られていた。
However, in the above conventional method,
The proportion of water in the volume of the raw water-rich porous coal is high. For example, in the case of brown coal containing 65% by weight of water, about 72%
Because it contains a large amount of water by volume, it is difficult to prepare a high-concentration slurry when mixing and preparing a raw material slurry of raw material porous coal and medium oil. It was necessary to prepare a raw material slurry. Therefore, the slurry after dehydration has been obtained as a low-concentration slurry having a large amount of medium oil.

【0019】この様に多量の媒体油を使用した場合は、
上述の様に、固液分離の際にエネルギーを多く必要とす
るだけでなく、原料スラリーを加熱して多孔質炭を脱水
する際においても、熱量を多く消費することになり、従
って熱効率の低下につながると共に、スラリー中で多孔
質炭の分離が起こり、スラリーが不均一化し易いという
問題もある。
When such a large amount of medium oil is used,
As described above, not only does a large amount of energy be required for solid-liquid separation, but also a large amount of heat is consumed when the raw slurry is heated to dehydrate the porous coal, and thus the thermal efficiency is reduced. In addition, there is a problem that the porous coal is separated in the slurry and the slurry tends to be non-uniform.

【0020】加えて、従来法は、原料をスラリー化し
た後に加熱する手法を採っている為、熱交換器等で間接
加熱をする必要があり、この為熱損失が大きく、また加
熱器(熱交換器)におけるスラリーが不均一化し易い
等、取扱い上の問題がある。また設備が複雑となるとい
った問題がある。
In addition, since the conventional method employs a method in which the raw material is slurried and then heated, it is necessary to perform indirect heating with a heat exchanger or the like. There is a problem in handling, such as that the slurry in the exchanger) tends to be non-uniform. There is also a problem that the equipment becomes complicated.

【0021】本発明は、上記の様な問題に鑑みてなされ
てものであり、多孔質炭を原料とし、自然発火性が抑制
されて貯蔵性や輸送性が良好な固形燃料を最終的に得る
ことを目的とし、より具体的には、熱効率良く高濃度多
孔質炭スラリーを製造することができ、また該高濃度多
孔質炭スラリーの製造設備を簡略化することができる方
法を提供することを目的とする。
The present invention has been made in view of the above-mentioned problems, and uses a porous coal as a raw material to finally obtain a solid fuel which is suppressed in spontaneous combustion and has excellent storage and transport properties. More specifically, it is an object of the present invention to provide a method capable of producing a high-concentration porous coal slurry with high thermal efficiency and simplifying a production facility for the high-concentration porous coal slurry. Aim.

【0022】[0022]

【課題を解決するための手段】本発明に係る高濃度多孔
質炭スラリーの製造方法は、媒体油を水の沸点以上で且
つその初留点以下の温度に保持しつつ、該媒体油中に多
孔質炭を投入し、該多孔質炭を沈降させて高濃度スラリ
ーの部分を分離することを要旨とする。
The method for producing a high-concentration porous coal slurry according to the present invention is characterized in that the medium oil is maintained at a temperature not lower than the boiling point of water and not higher than its initial boiling point. The gist is to introduce porous coal, settle the porous coal, and separate a portion of the high-concentration slurry.

【0023】本発明の方法においては、多孔質炭を媒体
油との混合スラリーとせずに、加熱した媒体油に多孔質
炭を投入することによって、脱水を行う。媒体油の加熱
温度は、上述の様に水の沸点以上で且つ媒体油の初留点
以下の温度であり、水の沸点以上とする理由は、多孔質
炭内の水分が沸騰蒸発できる様にする為であり、媒体油
の初留点以下とする理由は、媒体油自身が蒸発するのを
防ぐ為である。
In the method of the present invention, dehydration is performed by charging the porous coal into the heated medium oil without using the porous coal as a slurry mixed with the medium oil. The heating temperature of the medium oil is, as described above, a temperature equal to or higher than the boiling point of water and equal to or lower than the initial boiling point of the medium oil. The reason for setting the medium oil below the initial boiling point is to prevent the medium oil itself from evaporating.

【0024】この様な温度に保持した媒体油に多孔質炭
を投入すると、多孔質炭に含まれている水分が沸騰する
から、多孔質炭の粒子が媒体油中を激しく運動する様に
なり、熱が媒体油から多孔質炭に効率良く伝達され、含
有される水分が次々と蒸発し、脱水が進んで行く。
When the porous coal is charged into the medium oil maintained at such a temperature, the moisture contained in the porous coal boils, so that the particles of the porous coal move violently in the medium oil. The heat is efficiently transferred from the medium oil to the porous coal, and the contained water evaporates one after another, and the dehydration proceeds.

【0025】この様にして大半の水分が蒸発分離により
除去された多孔質炭では、水分の沸騰現象がなくなるた
め運動が緩慢となり、下方へ沈降する。この様に多孔質
炭が沈降して堆積したところでは、多孔質炭と媒体油の
高濃度スラリーとなっており、この沈降堆積した部分を
回収することで高濃度スラリーを得ることができる。そ
の後、上記高濃度スラリーに含まれる媒体油を回収すれ
ば、自然発火性の抑制された固形燃料を得ることができ
る。
In the porous coal from which most of the water has been removed by evaporative separation in this manner, since the boiling phenomenon of the water is eliminated, the movement becomes slow and the water sediments downward. Where the porous coal has settled and deposited, a high-concentration slurry of porous coal and medium oil has been formed, and a high-concentration slurry can be obtained by collecting the sedimented and deposited portion. Thereafter, if the medium oil contained in the high-concentration slurry is recovered, a solid fuel with reduced spontaneous combustion can be obtained.

【0026】前記媒体油としては、水の沸点より10℃
以上高い初留点を示すものが好ましい。初留点が低い媒
体油の場合は、水分の沸騰と同時に媒体油が蒸発してし
まい、初留点が低い程、上記媒体油の蒸発量が多くな
る。従って初留点は高い方が好ましく、上述の様な初留
点を示すものが好ましい。より好ましくは、水の沸点よ
り30℃以上高い初留点を示すものである。
The medium oil is 10 ° C. below the boiling point of water.
Those showing a high initial boiling point are preferred. In the case of a medium oil having a low initial boiling point, the medium oil evaporates simultaneously with the boiling of water, and the lower the initial boiling point, the larger the amount of evaporation of the medium oil. Therefore, it is preferable that the initial boiling point is higher, and that the above-mentioned initial boiling point is preferable. More preferably, it has an initial boiling point 30 ° C. or more higher than the boiling point of water.

【0027】尚、媒体油全体としての初留点が低い値を
示す場合であっても、水分の沸点より高い沸点を示す成
分を含む媒体油であれば使用することできるが、低沸点
成分が蒸発することにより、製造装置全体の熱効率が低
下する。
Even if the initial boiling point of the medium oil as a whole shows a low value, any medium oil containing a component having a boiling point higher than the boiling point of water can be used. The evaporation reduces the thermal efficiency of the entire manufacturing apparatus.

【0028】更に前記媒体油は、20℃における密度が
1.1以下であることが好ましい。脱水が完了し媒体油
中を多孔質炭が沈降するにあたっては、多孔質炭が媒体
油よりも密度が大きくなければならない。そして多孔質
炭の真密度は一般に1.4前後であるから、これを良好
に沈降させる為には、上述の様に、20℃における密度
が1.1以下の媒体油を用いることが好ましい。より好
ましくは、20℃における密度が1.0以下の媒体油で
ある。尚、前記媒体油としては、石油系炭化水素油が推
奨される。
Further, the medium oil preferably has a density at 20 ° C. of 1.1 or less. In order to complete the dehydration and settle the porous coal in the medium oil, the porous coal must have a higher density than the medium oil. Since the true density of porous coal is generally around 1.4, it is preferable to use a medium oil having a density at 20 ° C. of 1.1 or less, as described above, in order to sediment it satisfactorily. More preferably, the medium oil has a density of 1.0 or less at 20 ° C. As the medium oil, petroleum hydrocarbon oil is recommended.

【0029】また前記媒体油が、重質油を10重量%以
下含む炭化水素油であることがより好ましい。上記重質
油としては石油アスファルト,コールタール等の石炭系
重質油や石油系蒸留残渣,石炭系蒸留残渣等が挙げら
れ、媒体油としてはこれら重質油を他の炭化水素油に混
合して用いるか、或いはもともとこれらの重質油成分を
含む炭化水素油を用いると良い。
It is more preferable that the medium oil is a hydrocarbon oil containing 10% by weight or less of heavy oil. Examples of the heavy oil include coal-based heavy oils such as petroleum asphalt and coal tar, petroleum-based distillation residues, and coal-based distillation residues. As the medium oil, these heavy oils are mixed with other hydrocarbon oils. Or a hydrocarbon oil originally containing these heavy oil components.

【0030】[0030]

【発明の実施の形態】BEST MODE FOR CARRYING OUT THE INVENTION

<第1の例>図1は、本発明に係る高濃度多孔質炭スラ
リーの製造方法を実施する為の装置の一例を示す概念図
である。容器1は、上部円筒11と、それより直径が小
さい下部円筒12が、傾斜を有する上コーン部13で接
続された構造のものである。下部円筒12の底部にも、
傾斜を有する下コーン部14が接続され、該下コーン部
14によって沈降固形物が集合して堆積することによっ
てスラリーの濃縮が果たされ、該下コーン部14の底部
には、スラリー抜き出し口16が接続されている。上記
上部円筒11内には媒体油加熱用のパイプ15が通され
ている。
<First Example> FIG. 1 is a conceptual diagram showing an example of an apparatus for carrying out a method for producing a high-concentration porous coal slurry according to the present invention. The container 1 has a structure in which an upper cylinder 11 and a lower cylinder 12 having a smaller diameter than the upper cylinder 11 are connected by an upper cone 13 having an inclination. At the bottom of the lower cylinder 12,
The lower cone portion 14 having an inclination is connected, and the settled solids are collected and accumulated by the lower cone portion 14 to thereby concentrate the slurry, and the bottom of the lower cone portion 14 has a slurry outlet 16. Is connected. A pipe 15 for heating the medium oil is passed through the upper cylinder 11.

【0031】製造方法としては、まず水の沸点より高温
に加熱した炭化水素油(媒体油)が入れられた容器1
に、5mm以下に粉砕した多孔質炭を投入する。尚、上記
媒体油の加熱温度は、水の沸点以上で且つ媒体油の初留
点以下の温度であり、好ましくは水の沸点より10℃以
上で且つ媒体油の初留点以下の温度であり、より好まし
くは水の沸点より30℃以上で且つ媒体油の初留点以下
の温度である。水の沸点は、例えば400kPa (約4気
圧)で脱水を行う場合は143.5℃となるから、この
場合は媒体油を175℃に加熱するのが好ましい。
As a production method, first, a container 1 containing a hydrocarbon oil (medium oil) heated to a temperature higher than the boiling point of water is used.
Then, porous coal pulverized to 5 mm or less is charged. The heating temperature of the medium oil is a temperature not lower than the boiling point of water and not higher than the initial boiling point of the medium oil, preferably not lower than 10 ° C. than the boiling point of water and not higher than the initial boiling point of the medium oil. , More preferably at least 30 ° C. above the boiling point of water and at most the initial boiling point of the medium oil. The boiling point of water is, for example, 143.5 ° C. when dehydrating at 400 kPa (about 4 atm). In this case, it is preferable to heat the medium oil to 175 ° C.

【0032】尚、媒体油との接触面積を増大させる為
に、多孔質炭を予め粉砕しておくことが望ましく、この
粉砕多孔質炭粒子の大きさとしては、上述の様に5mm以
下が好ましく、より好ましくは約3mm以下である。
Incidentally, in order to increase the contact area with the medium oil, it is desirable to pulverize the porous coal in advance, and the size of the pulverized porous carbon particles is preferably 5 mm or less as described above. , More preferably about 3 mm or less.

【0033】上部円筒11内の媒体油の液面では、高温
の油分と接触した多孔質炭が急速に加熱され、含有され
ている水分が急速に沸騰蒸発を始める。この沸騰によ
り、多孔質炭の粒子が媒体油中で不規則に激しく運動
し、媒体油を撹拌しつつ分散する。その結果、高温の媒
体油と多孔質炭の接触が著しく促進され、高い熱伝達が
得られ、従って水分の沸騰蒸発が効率的に進む。
At the liquid level of the medium oil in the upper cylinder 11, the porous coal in contact with the high-temperature oil is rapidly heated, and the contained water rapidly starts to boil and evaporate. Due to this boiling, the particles of the porous coal move irregularly and vigorously in the medium oil, and disperse the medium oil while stirring it. As a result, the contact between the high-temperature medium oil and the porous coal is remarkably promoted, high heat transfer is obtained, and the boiling evaporation of water proceeds efficiently.

【0034】この様にして水分の蒸発が進み、やがて蒸
発量が減少していくと、多孔質炭の運動は徐々に緩慢に
なり、媒体油に比べて密度が大きい多孔質炭は、媒体油
中を沈降する。上記沈降してくる多孔質炭粒子は、容器
1の下部円筒12に集まって濃縮され、高濃度のスラリ
ーを形成する。該高濃度スラリーを形成する多孔質炭
は、水分が殆ど蒸発した脱水多孔質炭であり、下部円筒
12の底に堆積することによって更に圧密される。
As the evaporation of water progresses in this way and the amount of evaporation gradually decreases, the movement of the porous coal gradually becomes slower. Settles inside. The sedimented porous coal particles collect in the lower cylinder 12 of the container 1 and are concentrated to form a high-concentration slurry. The porous coal forming the high-concentration slurry is a dewatered porous coal in which water is almost evaporated, and is further compacted by being deposited on the bottom of the lower cylinder 12.

【0035】この圧密された脱水多孔質炭を、容器1の
最底部の抜き出し口16からスラリーとして抜き出す。
この様にして、脱水された高濃度多孔質炭スラリーが得
られる。
The condensed dehydrated porous coal is withdrawn as a slurry from the outlet 16 at the bottom of the container 1.
In this way, a dehydrated high-concentration porous coal slurry is obtained.

【0036】その後、該高濃度多孔質炭スラリーはポン
プ2によって媒体油回収工程4に送られ、媒体油が回収
され、該媒体油が再び容器1内に投入されて循環使用さ
れる。また、製品(多孔質炭)に伴って持ち出され不足
していく媒体油の分量として、新たに媒体油を補充す
る。
Thereafter, the high-concentration porous coal slurry is sent to the medium oil recovery step 4 by the pump 2, where the medium oil is recovered, and the medium oil is again charged into the container 1 for circulating use. Further, the medium oil is newly replenished as the amount of the medium oil which is taken out and becomes insufficient with the product (porous coal).

【0037】尚、容器1内に媒体油を投入する際には、
容器1内の液面近傍に循環流を形成する様に投入するこ
とが望ましい。多孔質炭は液面に浮上する傾向があり、
この様に液面に浮上した多孔質炭に対する熱伝達は低い
ものとなることから、これを防止する為に、上記形成し
た循環流によって多孔質炭を液中に押し込むようにす
る。この様に循環流を形成することにより、多孔質炭か
らの水分蒸発は一層効率的に進む。一方、媒体油回収工
程4において媒体油のほとんどを取り除かれた脱水多孔
質炭は、自然発火性の抑制された優れた固形燃料とな
る。
When the medium oil is charged into the container 1,
It is desirable that the liquid be introduced so as to form a circulating flow near the liquid level in the container 1. Porous coal tends to rise to the surface of the liquid,
Since the heat transfer to the porous coal floating on the liquid surface is low in this way, in order to prevent this, the porous coal is pushed into the liquid by the circulating flow formed as described above. By forming a circulating flow in this way, moisture evaporation from the porous coal proceeds more efficiently. On the other hand, the dewatered porous coal from which most of the medium oil has been removed in the medium oil recovery step 4 becomes an excellent solid fuel with reduced spontaneous combustion.

【0038】図1に示す装置において、容器1内で多孔
質炭から生成した水蒸気は、上部円筒11上のパイプ1
7に導入されて、圧縮機3によって圧縮昇温され、パイ
プ15を通ることによって媒体油の加熱に利用される。
次に、残る熱量は、熱交換器18において、容器1に補
充される媒体油の加熱の為に利用され、水蒸気は水とな
って排出される。
In the apparatus shown in FIG. 1, steam generated from porous coal in the vessel 1 is supplied to the pipe 1 on the upper cylinder 11.
7, the temperature is increased by compression by the compressor 3, and is used for heating the medium oil by passing through the pipe 15.
Next, the remaining heat is used in the heat exchanger 18 for heating the medium oil replenished to the container 1, and the steam is discharged as water.

【0039】上記熱交換器18における加熱のみでは熱
量が不足する場合は、熱交換器19において、高温のホ
ットオイル等の熱媒体で媒体油を加熱し、この様にして
熱量を補充することにより、容器1内の温度を所望温度
に保つことができる。
If the amount of heat is insufficient only by heating in the heat exchanger 18, the medium oil is heated by a heat medium such as hot oil in the heat exchanger 19, and the amount of heat is replenished in this manner. The temperature inside the container 1 can be maintained at a desired temperature.

【0040】<第2の例>図2は、本発明に係る高濃度
多孔質炭スラリーの製造方法を実施する為の装置の他の
例を示す概念図である。尚、図1と同じ構成部分につい
ては同一の符号を付して重複説明を避ける。
<Second Example> FIG. 2 is a conceptual diagram showing another example of an apparatus for carrying out the method for producing a high-concentration porous coal slurry according to the present invention. It is to be noted that the same components as those in FIG.

【0041】容器10の上部円筒21内には、上コーン
部13と平行して羽根部25が設けられている。沈降し
てきた多孔質炭は、上記羽根部25と上記上コーン部1
3の間には侵入しないから、ここに媒体油のみの清澄層
が形成される。この清澄層の部分にはパイプ26が接続
され、多孔質炭を含まない媒体油を抜き出すことができ
る様になっている。
A blade 25 is provided in the upper cylinder 21 of the container 10 in parallel with the upper cone 13. The sedimented porous coal is supplied to the blade 25 and the upper cone 1.
3 does not penetrate, so that a fining layer of only the medium oil is formed here. A pipe 26 is connected to the fining layer so that a medium oil containing no porous coal can be extracted.

【0042】上記第1の例と同様に、加熱媒体油に投入
された多孔質炭は蒸発脱水され、下部円筒12に沈降、
濃縮されて、脱水された高濃度多孔質炭スラリーとな
り、抜き出し口16から抜き出される。
As in the first example, the porous coal charged into the heating medium oil is evaporated and dehydrated, and settles in the lower cylinder 12.
It is concentrated and becomes a dehydrated high-concentration porous coal slurry, which is extracted from the extraction port 16.

【0043】容器10内で多孔質炭から生成した水蒸気
は、上部円筒21上のパイプ17に導入され、圧縮機3
によって圧縮昇温された後、熱交換器27における媒体
油の加熱に用いられ、更には熱交換器29における媒体
油の加熱にも用いられ、その後排出される。
The steam generated from the porous coal in the vessel 10 is introduced into the pipe 17 on the upper cylinder 21 and
After the temperature is increased by compression, it is used for heating the medium oil in the heat exchanger 27, further used for heating the medium oil in the heat exchanger 29, and then discharged.

【0044】媒体油回収工程4において高濃度脱水多孔
質炭スラリーから回収された媒体油には、不足分量の媒
体油(或いは媒体油から不足した特定の成分)が加えら
れ、上記熱交換器29において加熱される。次に、パイ
プ26から抜き出した媒体油が加えられ、更に上記熱交
換器27において加熱される。尚、媒体油の温度が低い
場合は、熱交換器28において熱媒体により加熱され、
この様にして容器10内の温度を所望温度に保つ。
To the medium oil recovered from the high-concentration dehydrated porous coal slurry in the medium oil recovery step 4, an insufficient amount of medium oil (or a specific component insufficient from medium oil) is added. Is heated. Next, the medium oil extracted from the pipe 26 is added, and further heated in the heat exchanger 27. When the temperature of the medium oil is low, the medium oil is heated by the heat medium in the heat exchanger 28,
In this way, the temperature in the container 10 is maintained at a desired temperature.

【0045】上記した第2の例では、上記清澄層から媒
体油を抜き出すことで、循環媒体油の流量を任意に設定
できる。容器10内の温度を上げたい場合には、投入す
る媒体油を高温にする必要があるが、媒体油を非常に高
温にすると、媒体油が蒸発してしまう為、自ずと上昇温
度には限界がある。しかし、第2の例の様に、循環する
媒体油量を任意に設定できる場合は、循環媒体油を多く
することで、容器10内の媒体油の温度制御が可能とな
る。また循環媒体油量を多くすることによって、多孔質
炭の液面への浮上をより効果的に抑制することができ
る。この様に媒体油の温度が自由に制御でき、容器10
の上部の多孔質炭と媒体油の流動状態を制御することが
容易になる。
In the above-mentioned second example, the flow rate of the circulating medium oil can be arbitrarily set by extracting the medium oil from the fining layer. If it is desired to raise the temperature in the container 10, the medium oil to be charged needs to be heated to a high temperature. However, if the medium oil is made extremely high, the medium oil will evaporate. is there. However, when the amount of circulating medium oil can be set arbitrarily as in the second example, the temperature of the medium oil in the container 10 can be controlled by increasing the amount of circulating medium oil. In addition, by increasing the amount of circulating medium oil, the floating of the porous coal on the liquid surface can be more effectively suppressed. In this way, the temperature of the medium oil can be freely controlled,
It becomes easy to control the flow state of the porous coal and the medium oil at the top of the plate.

【0046】これに対し、上記第1の例は、循環する媒
体油の量については、抜き出し口16から抜き出される
スラリーの濃度と、媒体油回収工程4における媒体油の
回収率で決まるから、循環媒体油量に自由度がない。従
って、容器1内の温度制御にもある程度の規制があり、
容器1の上部の流動状態の制御も制限される。
On the other hand, in the first example, the amount of the circulating medium oil is determined by the concentration of the slurry extracted from the extraction port 16 and the medium oil recovery rate in the medium oil recovery step 4. There is no flexibility in the amount of circulating medium oil. Therefore, there are some restrictions on the temperature control in the container 1,
The control of the flow state at the top of the container 1 is also limited.

【0047】また、上記第1の例においては、容器1内
に長いパイプ15を通す為、これが多孔質炭の沈降の邪
魔になり、また装置が複雑になるのに対し、上記第2の
例は、この様なことがなく有利である。
In the first example, since the long pipe 15 is passed through the container 1, this obstructs the sedimentation of the porous coal and complicates the apparatus. Is advantageous without such a thing.

【0048】他方、熱効率の点から言えば、上記第1の
例においてはパイプ15によって直接熱を供給している
から、熱効率の点で有利である。これに対し、上記第2
の例の場合は、熱交換器を用いている為、熱回収の点で
やや劣る。つまり、上記第1の例は熱効率的に有利であ
り、上記第2の例は装置設計が複雑でなく、また運転が
容易であり、夫々の利点を有する。
On the other hand, in terms of thermal efficiency, in the first example, heat is directly supplied by the pipe 15, which is advantageous in terms of thermal efficiency. In contrast, the second
In the case of the example, since the heat exchanger is used, the heat recovery is slightly inferior. That is, the first example is advantageous in terms of thermal efficiency, and the second example is not complicated in device design and easy to operate, and has respective advantages.

【0049】尚、本発明に用いられる装置としては、上
記第1,2の例に限るものではなく、原料の含水多孔質
炭と媒体油とを接触させる脱水部を上部に有し、下部に
沈降した脱水多孔質炭を濃縮しスラリーとして排出する
機能を有する装置であれば、どの様なものでも良い。
The apparatus used in the present invention is not limited to the first and second examples, but has a dehydrating section at the upper part for bringing the raw water-containing porous coal into contact with the medium oil, and a lower part at the lower part. Any device may be used as long as it has a function of concentrating the settled dehydrated porous coal and discharging the same as a slurry.

【0050】脱水後にスラリーを取扱う上で必要とされ
る媒体油量はかなり少ないものである。その理由は、褐
炭が脱水過程において収縮するからであり、また水分が
取り除かれたミクロの細孔には媒体油が侵入しないから
である。例えば、褐炭に含浸される媒体油を含めても、
乾燥炭/媒体油=約50/50(重量比)まで濃縮する
ことができる。しかも、上記媒体油のうち褐炭に含浸さ
れた媒体油を除き、実際に流動に寄与する媒体油と乾燥
炭との重量比を示すと、乾燥炭/媒体油=約50/19
となり、非常に高濃度のスラリーにすることができる。
The amount of medium oil required to handle the slurry after dewatering is quite small. The reason is that the brown coal shrinks during the dehydration process, and that the medium oil does not penetrate into the micropores from which water has been removed. For example, including medium oil impregnated in lignite,
It can be concentrated to dry coal / medium oil = about 50/50 (weight ratio). In addition, excluding the medium oil impregnated in the lignite, the weight ratio of the medium oil and the dry coal actually contributing to the flow is as follows: dry coal / medium oil = about 50/19
And a slurry with a very high concentration can be obtained.

【0051】一方、従来法の様に、始めからスラリー
とする場合については、多孔質炭内の水分の存在によっ
て、多くの油分を必要とし、例えば、生褐炭(水分65
wt%含有)とA重油(媒体油)を混合してスラリーとす
る際に最も高濃度となる割合は、生褐炭/A重油=60
/40(重量比)[乾燥炭/A重油=21/40]ので
混合したときであり、濃度としては約54vol %であ
る。この濃度におけるスラリーは粘度が高く、これ以上
の高濃度とすることは困難である。従って、従来法の
様に、始めに原料をスラリー化する場合は、上記濃度以
上では脱水工程における取り扱いをすることができな
い。
On the other hand, when a slurry is formed from the beginning as in the conventional method, a large amount of oil is required due to the presence of water in the porous coal.
wt%) and heavy oil A (medium oil) to form a slurry, the ratio of the highest concentration is raw brown coal / heavy oil A = 60.
/ 40 (weight ratio) [dry coal / heavy oil A = 21/40], and the concentration is about 54 vol%. The slurry at this concentration has a high viscosity, and it is difficult to achieve a higher concentration. Therefore, when the raw material is first slurried as in the conventional method, it cannot be handled in the dehydration step at a concentration higher than the above concentration.

【0052】これに対し本発明では、脱水の際にはスラ
リーとしないから、脱水時の媒体油量は少なくてすみ、
また沈降した脱水後のスラリーについては、上述の様に
高濃度とすることができるから、全体として使用する媒
体油の量を少ないものとすることができる。即ち、始め
にスラリー化する従来法の場合は、上述の様に多量の
媒体油を使用する必要があるが、本発明の場合は、脱水
工程及び回収工程で取り扱う媒体油の量を大幅に削減す
ることができる。
On the other hand, in the present invention, since the slurry is not formed at the time of dehydration, the amount of medium oil at the time of dehydration can be small,
In addition, the settled dewatered slurry can be made to have a high concentration as described above, so that the amount of medium oil used as a whole can be reduced. That is, in the case of the conventional method in which the slurry is first formed, it is necessary to use a large amount of the medium oil as described above, but in the case of the present invention, the amount of the medium oil handled in the dewatering step and the recovery step is greatly reduced. can do.

【0053】[0053]

【実施例】【Example】

<実施例1>水分を65wt%含むモーウェル褐炭を1mm
以下に粉砕した。容器内のA重油(媒体油)100部を
130℃に保持し、該A重油に上記粉砕モーウェル褐炭
10部を投入した。該褐炭の水分が沸騰蒸発し、容器底
部に自然沈降した後、該底部の褐炭をスラリー状態で回
収した。尚、大部分の褐炭が沈降するのに要した時間は
5〜10分であった。
<Example 1> 1 mm of Morwell lignite containing 65 wt% moisture
It was ground to the following. 100 parts of heavy oil A (medium oil) in the vessel was kept at 130 ° C., and 10 parts of the above crushed Morwell lignite was charged into the heavy oil A. After the moisture of the lignite was boiled off and settled naturally at the bottom of the vessel, the lignite at the bottom was recovered in a slurry state. The time required for most of the lignite to settle was 5 to 10 minutes.

【0054】上記回収したスラリーについて褐炭濃度を
測定した。また、該スラリーについて400Gで遠心分
離を行って付着媒体油を除去し、褐炭中に残留している
水分と媒体油量を求めた。
The lignite concentration of the recovered slurry was measured. Further, the slurry was centrifuged at 400 G to remove the adhering medium oil, and the moisture remaining in the lignite and the amount of the medium oil were determined.

【0055】<実施例2>上記実施例1と同様に、水分
を65wt%含むモーウェル褐炭を1mm以下に粉砕した。
媒体油としてはA重油80部にアスファルト20部を溶
解したものを用い、該媒体油を容器内で130℃に保持
し、上記実施例1と同様に、該媒体油に上記粉砕モーウ
ェル褐炭10部を投入し、水分を沸騰蒸発させて、容器
底部に自然沈降した褐炭をスラリー状態で回収した。上
記回収したスラリーについて、同じく褐炭濃度を測定
し、また、褐炭中に残留している水分と媒体油量を求め
た。
<Example 2> As in Example 1, Morwell lignite containing 65% by weight of water was pulverized to 1 mm or less.
As the medium oil, a solution prepared by dissolving 20 parts of asphalt in 80 parts of A heavy oil was used, and the medium oil was kept at 130 ° C. in a container, and 10 parts of the crushed Morwell lignite was added to the medium oil in the same manner as in Example 1 above. , And the water was boiled off and evaporated, and the brown coal spontaneously settled at the bottom of the vessel was recovered in a slurry state. The lignite concentration of the recovered slurry was measured in the same manner, and the amount of water and medium oil remaining in the lignite was determined.

【0056】<比較例1>粉砕したモーウェル褐炭(水
分65wt%含有)100部とA重油100部を混合して
スラリー化し、常圧で撹拌しつつ昇温し、スラリー温度
が110℃になるまで約3時間加熱して水分を蒸発させ
た。脱水終了後、スラリーの褐炭濃度を測定した。また
該スラリーに対して400Gで遠心分離を行い、付着し
ている媒体油を除去して褐炭を回収し、該褐炭に残留し
ている水分と媒体油の量を求めた。
<Comparative Example 1> 100 parts of pulverized Morwell lignite (containing 65 wt% of water) and 100 parts of Fuel Oil A were mixed to form a slurry, and the mixture was heated with stirring at normal pressure until the slurry temperature reached 110 ° C. The water was evaporated by heating for about 3 hours. After the completion of the dehydration, the brown coal concentration of the slurry was measured. The slurry was centrifuged at 400 G to remove adhering medium oil to recover lignite, and the amount of water and medium oil remaining in the lignite was determined.

【0057】<比較例2>粉砕したモーウェル褐炭(水
分65wt%含有)100部と、A重油80部にアスファ
ルト20部を溶解した媒体油100部とを混合してスラ
リー化し、上記比較例1と同様に、水分の蒸発を行い、
スラリーの褐炭濃度を測定し、また回収した褐炭に残留
している水分と媒体油の量を求めた。
Comparative Example 2 100 parts of pulverized Morwell lignite (containing 65% by weight of water) and 100 parts of medium oil obtained by dissolving 20 parts of asphalt in 80 parts of Fuel Oil A were mixed to form a slurry. Similarly, evaporate the water,
The lignite concentration of the slurry was measured, and the amounts of water and medium oil remaining in the recovered lignite were determined.

【0058】<比較例3>粉砕したモーウェル褐炭(水
分65wt%含有)150部と、A重油(媒体油)100
部を混合してスラリー化し、上記比較例1と同様に、水
分の蒸発を行い、スラリーの褐炭濃度を測定し、また回
収した褐炭に残留している水分と媒体油の量を求めた。
尚、本比較例3の場合は、上記水分蒸発の際、室温では
媒体油量が不足し、均一にスラリー化することが困難で
あったが、60℃に加熱することにより均一なスラリー
を調製できた。
Comparative Example 3 150 parts of pulverized Morwell lignite (containing 65 wt% of water) and 100 heavy oil A (medium oil)
The water was evaporated and the lignite concentration of the slurry was measured, and the amounts of water and medium oil remaining in the recovered lignite were determined, as in Comparative Example 1.
In the case of Comparative Example 3, the amount of the medium oil was insufficient at room temperature during the water evaporation, and it was difficult to make a uniform slurry. However, a uniform slurry was prepared by heating to 60 ° C. did it.

【0059】<結果>上記実施例1,2及び上記比較例
1〜3の結果を、下記表1に示す。尚、脱水褐炭に残留
する水分と媒体油の量については、乾燥褐炭100kg当
たりの重量(kg)で示す。尚、回収スラリー中の媒体油
の量としては、褐炭に含浸されている媒体油分(残留媒
体油)も含む。
<Results> The results of Examples 1 and 2 and Comparative Examples 1 to 3 are shown in Table 1 below. The amounts of moisture and medium oil remaining in the dehydrated lignite are indicated by weight (kg) per 100 kg of dry lignite. Note that the amount of the medium oil in the recovered slurry includes the medium oil component (residual medium oil) impregnated in the lignite.

【0060】[0060]

【表1】 [Table 1]

【0061】表1から分かる様に、スラリー状態で脱水
した比較例1〜3に比べ、実施例1,2は高濃度のスラ
リーが得られた。尚、比較例1〜3は、静置分離等をす
ることによって更に濃縮することが可能である。
As can be seen from Table 1, high concentration slurries were obtained in Examples 1 and 2 as compared with Comparative Examples 1 to 3 in which the slurry was dehydrated. In addition, Comparative Examples 1 to 3 can be further concentrated by static separation or the like.

【0062】また脱水の程度に関して、実施例1,2は
十分に脱水されており、むしろ比較例1〜3よりも良好
に脱水できた。褐炭に残留する媒体油については、比較
例1〜3に比べ、実施例1,2は残留媒体油が少なく、
従って、実施例1,2は少なく媒体油を残留させながら
も良好に脱水できるということが分かる。
Regarding the degree of dehydration, Examples 1 and 2 were sufficiently dehydrated, and could be dehydrated better than Comparative Examples 1 to 3. Regarding the medium oil remaining in the lignite, Examples 1 and 2 have less residual medium oil than Comparative Examples 1 to 3,
Therefore, it can be seen that Examples 1 and 2 can satisfactorily dewater while leaving a small amount of medium oil.

【0063】[0063]

【発明の効果】本発明に係る高濃度多孔質炭スラリーの
製造方法においては、原料多孔質炭を効率良く脱水し、
高濃度の多孔質炭・媒体油スラリーを得ることができ
る。加えて、この製造方法における使用媒体油の総量を
少なくすることができ、従って、高粘度スラリーポンプ
使用台数の削減等、設備の簡略化を図ることができ、ま
たエネルギー効率を顕著に向上させることができる。
In the method for producing a high-concentration porous coal slurry according to the present invention, the raw material porous coal is efficiently dehydrated,
A high-concentration porous coal / medium oil slurry can be obtained. In addition, the total amount of medium oil used in this production method can be reduced, and therefore, the equipment can be simplified, for example, the number of high viscosity slurry pumps used can be reduced, and the energy efficiency can be significantly improved. Can be.

【0064】前述の様に、脱水多孔質炭スラリーは、そ
の後表面の媒体油が除去され、脱水多孔質炭(固形燃
料)とされるが、高濃度スラリーの場合は、媒体油の除
去を低エネルギーで小型の設備で容易に行うことができ
るから、本発明の様に高濃度多孔質炭スラリーを得るこ
とは有効である。しかも、媒体油が除去された上記脱水
多孔質炭は、自然発火の抑制された良好な固形燃料であ
る。尚、媒体油に重質油が含まれている場合は、上記高
濃度スラリーから媒体油を除去すると、脱水多孔質炭に
は重質油のみが残留することになるが、この様に重質油
が選択的に残された脱水多孔質炭も、自然発火の抑制さ
れた良好な固形燃料である。
As described above, the dewatered porous charcoal slurry is used to remove dehydrated porous charcoal (solid fuel) after removal of the medium oil on the surface. However, in the case of a highly concentrated slurry, the removal of the medium oil is reduced. It is effective to obtain a high-concentration porous coal slurry as in the present invention because it can be easily performed with a small facility with energy. Moreover, the dewatered porous coal from which the medium oil has been removed is a good solid fuel in which spontaneous combustion is suppressed. If the medium oil contains heavy oil, removing the medium oil from the high-concentration slurry leaves only heavy oil in the dewatered porous coal. Dewatered porous coal in which oil is selectively left is also a good solid fuel with spontaneous ignition suppressed.

【0065】また本発明においては従来法と異なり、
高温に保持した媒体油中に褐炭が直接投入されるから、
熱損失が無く、しかも水分の沸騰時に粒子が激しく運動
し、加えて循環媒体油で分散を図ることができるから、
撹拌等の設備の必要がない。
In the present invention, unlike the conventional method,
Because lignite is directly injected into medium oil held at high temperature,
There is no heat loss, and the particles move violently when the water boils, and can be dispersed with the circulating medium oil.
There is no need for equipment such as stirring.

【0066】また、沸騰がおさまった多孔質炭粒子は、
自動的に沈降して濃縮されるから、従来の様な濃縮分離
工程を省略することができ、更なる設備の簡略化を図る
ことができ、またエネルギー効率を向上させることがで
きる。
The porous coal particles whose boiling has stopped are
Since the sediment is automatically settled and concentrated, it is possible to omit the conventional concentration and separation step, further simplify the equipment, and improve the energy efficiency.

【0067】また、本発明においては、多孔質炭粒子の
昇温や水分の沸騰が急激に起こるから、脱水後の褐炭に
含浸される媒体油量が減少し、従って消費する媒体油量
を少なくすることができる。多孔質炭に含浸された媒体
油は、機械的に回収することは難しく、従ってそのほと
んどを蒸発回収することになるが、含浸される媒体油量
が少なくなれば、後工程の媒体油回収工程の負荷が低減
され、エネルギー効率の向上に寄与する。
Further, in the present invention, since the temperature rise of the porous coal particles and the boiling of water occur rapidly, the amount of medium oil impregnated in the brown coal after dehydration is reduced, and therefore the amount of medium oil consumed is reduced. can do. It is difficult to mechanically recover the medium oil impregnated in the porous coal, and most of the medium oil is evaporated and recovered. Load is reduced, which contributes to improving energy efficiency.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る高濃度多孔質炭スラリーの製造方
法を実施する為の装置の一例を示す概念図。
FIG. 1 is a conceptual diagram showing an example of an apparatus for implementing a method for producing a high-concentration porous coal slurry according to the present invention.

【図2】本発明に係る高濃度多孔質炭スラリーの製造方
法を実施する為の装置の他の例を示す概念図。
FIG. 2 is a conceptual diagram showing another example of an apparatus for performing the method for producing a high-concentration porous coal slurry according to the present invention.

【符号の説明】[Explanation of symbols]

1,10 容器 2 ポンプ 3 圧縮機 4 媒体油回収工程 11,21 上部円筒 12 下部円筒 13 上コーン部 14 下コーン部 15,17,26 パイプ 16 抜き出し口 18,19,27,28,29 熱交換器 25 羽根部 1,10 container 2 pump 3 compressor 4 medium oil recovery process 11,21 upper cylinder 12 lower cylinder 13 upper cone section 14 lower cone section 15,17,26 pipe 16 extraction port 18,19,27,28,29 heat exchange Vessel 25 wing

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 媒体油を水の沸点以上で且つその初留点
以下の温度に保持した状態で該媒体油中に多孔質炭を存
在せしめ、該多孔質炭が該媒体中に沈降して生成した高
濃度スラリー部分を分離することを特徴とする高濃度多
孔質炭スラリーの製造方法。
1. A method in which porous coal is present in a medium oil while maintaining the medium oil at a temperature not lower than the boiling point of water and not higher than its initial boiling point, and the porous coal is settled in the medium. A method for producing a high-concentration porous coal slurry, comprising separating a generated high-concentration slurry portion.
【請求項2】 前記媒体油が、水の沸点より10℃以上
高い初留点を示すものである請求項1に記載の高濃度多
孔質炭スラリーの製造方法。
2. The method for producing a high-concentration porous coal slurry according to claim 1, wherein the medium oil has an initial boiling point higher than the boiling point of water by 10 ° C. or more.
【請求項3】 前記媒体油が、20℃における密度が
1.1以下の炭化水素油である請求項1または2に記載
の高濃度多孔質炭スラリーの製造方法。
3. The method for producing a high-concentration porous coal slurry according to claim 1, wherein the medium oil is a hydrocarbon oil having a density at 20 ° C. of 1.1 or less.
【請求項4】 前記媒体油が、重質油を10重量%以下
含む炭化水素油である請求項1〜3のいずれかに記載の
高濃度多孔質炭スラリーの製造方法。
4. The method for producing a high-concentration porous coal slurry according to claim 1, wherein the medium oil is a hydrocarbon oil containing 10% by weight or less of heavy oil.
JP21012296A 1996-08-08 1996-08-08 Method for producing high concentration porous coal slurry Expired - Lifetime JP3787192B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21012296A JP3787192B2 (en) 1996-08-08 1996-08-08 Method for producing high concentration porous coal slurry

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21012296A JP3787192B2 (en) 1996-08-08 1996-08-08 Method for producing high concentration porous coal slurry

Publications (2)

Publication Number Publication Date
JPH1046163A true JPH1046163A (en) 1998-02-17
JP3787192B2 JP3787192B2 (en) 2006-06-21

Family

ID=16584169

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3787192B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004209462A (en) * 2002-12-18 2004-07-29 Kobe Steel Ltd Drying method of plant-derived biomass, and production method of biomass fuel
JP2007000735A (en) * 2005-06-22 2007-01-11 Kobe Steel Ltd Gravity settling tank
JP2009286923A (en) * 2008-05-30 2009-12-10 Kobe Steel Ltd Device for producing solid fuel and method for producing the same
JP2009286959A (en) * 2008-05-30 2009-12-10 Kobe Steel Ltd Method for producing solid fuel and device for the same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004209462A (en) * 2002-12-18 2004-07-29 Kobe Steel Ltd Drying method of plant-derived biomass, and production method of biomass fuel
JP2007000735A (en) * 2005-06-22 2007-01-11 Kobe Steel Ltd Gravity settling tank
JP4537268B2 (en) * 2005-06-22 2010-09-01 株式会社神戸製鋼所 Gravity settling tank
JP2009286923A (en) * 2008-05-30 2009-12-10 Kobe Steel Ltd Device for producing solid fuel and method for producing the same
JP2009286959A (en) * 2008-05-30 2009-12-10 Kobe Steel Ltd Method for producing solid fuel and device for the same

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