JPH1037458A - Construction temporary work steel tube - Google Patents
Construction temporary work steel tubeInfo
- Publication number
- JPH1037458A JPH1037458A JP21058996A JP21058996A JPH1037458A JP H1037458 A JPH1037458 A JP H1037458A JP 21058996 A JP21058996 A JP 21058996A JP 21058996 A JP21058996 A JP 21058996A JP H1037458 A JPH1037458 A JP H1037458A
- Authority
- JP
- Japan
- Prior art keywords
- steel tube
- steel pipe
- weight
- temporary
- less
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、型枠用端太材や、
足場パイプ、サポート用パイプ、足場ブラケット用パイ
プなどの、建設に用いられる仮設用鋼管に関する。BACKGROUND OF THE INVENTION The present invention relates to an end material for formwork,
The present invention relates to a temporary steel pipe used for construction, such as a scaffold pipe, a support pipe, and a scaffold bracket pipe.
【0002】[0002]
【従来の技術】従来、この種の建設用の仮設用鋼管に関
しては、必要強度と耐久性を確保するため、板厚の比較
的厚い厚肉鋼板を使用することにより、その性能条件の
充足を図ってきた。このため、製品重量が大きくなり、
これを取扱う作業員の疲労が著しく、作業能率の低下を
招いたり、更には疲労から誘発される労働災害の危険性
が高い等の問題があった。他方、工事現場で大量に使用
される金属製の仮設用鋼管から発生する騒音が周辺に及
ぼす影響についても大きな環境問題として対策が求めら
れていた。2. Description of the Related Art Conventionally, with regard to this kind of temporary steel pipe for construction, in order to secure necessary strength and durability, a relatively thick steel plate is used to satisfy the performance conditions. I've been trying. For this reason, the product weight increases,
Workers handling this are remarkably tired, resulting in problems such as a reduction in work efficiency and a high risk of occupational accidents induced by fatigue. On the other hand, countermeasures have been demanded as a major environmental problem with respect to the effect of noise generated from metal temporary steel pipes used in large quantities at construction sites on the surroundings.
【0003】近年、以上のような問題を解消するための
手段として、アルミ合金や樹脂製品による軽量化が図ら
れているが、両製品とも非常に高価であるためコスト面
で大きな問題がある。また、性能面でも、アルミ合金製
の部材にはコンクリートが付着した場合の除去作業が非
常に困難であるという難点があり、樹脂製の部材には紫
外線等による品質劣化の問題や廃棄処理上の問題が残さ
れているといった難点がある。In recent years, as a means for solving the above-mentioned problems, aluminum alloy and resin products have been used to reduce the weight. However, both products are very expensive, so there is a major problem in terms of cost. Also, in terms of performance, aluminum alloy members have the disadvantage that it is very difficult to remove concrete when it adheres.Resin members have problems such as quality deterioration due to ultraviolet rays and waste disposal. There is a drawback that the problem remains.
【0004】[0004]
【発明が解決しようとする課題】本発明は、以上のよう
な従来の技術的事情に鑑みてなされたもので、その目的
とするところは、軽量でかつ十分な強度を有し、かつ耐
久性に優れた、使い勝手がよく、しかもコストの削減に
も有効な、より実用的な仮設用鋼管を提供し、仮設作業
における作業性の向上及び騒音の低減を図る点にある。SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned conventional technical circumstances, and an object of the present invention is to provide a lightweight, sufficiently strong and durable Another object of the present invention is to provide a more practical steel pipe for temporary use, which is excellent in ease of use, is easy to use, and is effective in reducing costs, and aims to improve workability and reduce noise in temporary work.
【0005】[0005]
【課題を解決するための手段】本発明は、前記課題を解
決するため、Mn含有率が1.5〜2.5重量%で引張強さが
900N/mm2以上の炭素鋼材から形成された厚さ1.5m
m以下の鋼管の内外表面に、溶融亜鉛メッキあるいはA
l−Mn合金メッキを施したもの、若しくは制振塗料を
塗布したものを建設用の仮設用鋼管として採用した。な
お、前2者のメッキを施した場合には、前記鋼管の少な
くとも内外いずれかのメッキ層の表面に更に制振用塗料
を塗布してもよい。In order to solve the above-mentioned problems, the present invention has a Mn content of 1.5 to 2.5% by weight and a tensile strength of 1.5 to 2.5% by weight.
900 N / mm 2 or more thickness 1.5m was formed from carbon steel
hot-dip galvanized or A
The one coated with l-Mn alloy or the one coated with a damping paint was adopted as a temporary steel pipe for construction. In the case where the former two plating methods are performed, a vibration damping paint may be further applied to at least the inner or outer plating layer of the steel pipe.
【0006】[0006]
【発明の実施の形態】前記仮設用鋼管の実施形態として
は、矩形、丸形のほか、三角形や他の多角形など、使用
態様に応じて適宜の断面形状の選択が可能である。同様
に、その太さや長さに関しても使用態様に応じて適宜選
定すればよい。鋼管を構成する素材としては、Mn含有
率が1.5〜2.5重量%で引張強さが900N/mm2以上の高
強度の炭素鋼材を使用し、その厚さを1.5mm以下の薄
肉に形成することにより、仮設用鋼管として必要な強度
を有するとともに軽量化を図ったものである。これによ
り、仮設作業員の作業負担が軽減され作業性や安全性が
向上されるとともに、材料費や運搬コストの削減が可能
である。なお、Mn以外の化学成分としては、C含有率
は0.25重量%以下、Si含有率は0.50重量%以下、P含
有率は0.035重量%以下、S含有率は0.035重量%以下が
望ましい。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As an embodiment of the temporary steel pipe, it is possible to select an appropriate cross-sectional shape such as a rectangle, a circle, a triangle, another polygon, or the like according to a use mode. Similarly, the thickness and length may be appropriately selected according to the use mode. Use a high-strength carbon steel material with a Mn content of 1.5 to 2.5% by weight and a tensile strength of 900 N / mm 2 or more as the material constituting the steel pipe, and make it thin with a thickness of 1.5 mm or less. Accordingly, the steel pipe has the necessary strength as a temporary steel pipe and is lightened. As a result, the work load of the temporary worker is reduced, workability and safety are improved, and material costs and transport costs can be reduced. As chemical components other than Mn, it is desirable that the C content is 0.25% by weight or less, the Si content is 0.50% by weight or less, the P content is 0.035% by weight or less, and the S content is 0.035% by weight or less.
【0007】前記鋼管の内外表面には、前述のように、
防錆処理として溶融亜鉛メッキあるいはAl−Mn合金
メッキが施される。溶融亜鉛メッキとしては、従来から
行われている溶融亜鉛中に浸漬して表面に亜鉛メッキ層
を形成する周知の溶融亜鉛メッキが施され、そのメッキ
付着量は300g/m2以上が望ましい。特に、この溶融亜
鉛メッキにおいては、鋼材のMn含有率が1.5〜2.5重量
%と従来品より多いので、メッキの付着性がきわめて良
好である。また、Al−Mn合金メッキは、近時開発の
進んでいる耐食性の高い電気メッキ法で、表面にAl−
Mn合金からなるメッキ層を形成するものであり(特公
平4−38837号公報、特公平6−102839号公
報、特公平7−65212号公報参照)、それらのAl
とMn間の重量比率などに関しては場合に応じて種々の
態様が選択可能である。On the inner and outer surfaces of the steel pipe, as described above,
Hot-dip galvanizing or Al-Mn alloy plating is performed as rust prevention treatment. The galvanized, known galvanizing to form a galvanized layer on the surface was immersed in molten zinc which is conventional is applied, the coating weight is 300 g / m 2 or more. In particular, in this hot-dip galvanizing, since the Mn content of the steel material is 1.5 to 2.5% by weight, which is larger than that of the conventional product, the adhesion of the plating is extremely good. Al-Mn alloy plating is a highly corrosion-resistant electroplating method that has recently been developed.
A plating layer made of a Mn alloy is formed (see Japanese Patent Publication No. 4-38837, Japanese Patent Publication No. 6-102839, and Japanese Patent Publication No. 7-65212).
Regarding the weight ratio between and Mn, various embodiments can be selected depending on the case.
【0008】前記制振用塗料は、振動を減衰する制振作
用を有する塗料で、例えばアスファルト、ゴム、合成樹
脂及びセルロース誘導体よりなる群から選ばれた1種又
は2種以上からなる展色材に、合成樹脂粉末や、合成樹
脂粉末及び無機充填材を混合した水系の塗料組成物など
から構成されるものである(特開平7−247446号
公報参照)。この制振塗料の中には防錆効果も合せ持っ
ているものも多いことから、前記溶融亜鉛メッキあるい
はAl−Mn合金メッキに代えて制振塗料を単独で用い
てもよいし、前記メッキにより形成されたメッキ層の上
に追加的に制振塗料を塗布するようにしてもよい。この
制振塗料の塗布により、作業時において鋼管を叩いた
り、鋼管間の衝突や落下などによって生じる鋼管自体の
振動、すなわち音の発生エネルギーが大幅に減衰される
結果、発生される騒音が大幅に低減されるので、特に夜
間における仮設作業などの騒音対策としてきわめて有効
である。The above-mentioned damping paint is a paint having a vibration damping action for damping vibration, and is, for example, a coloring material comprising one or more selected from the group consisting of asphalt, rubber, synthetic resin and cellulose derivatives. And a water-based coating composition in which a synthetic resin powder or a synthetic resin powder and an inorganic filler are mixed (see Japanese Patent Application Laid-Open No. 7-247446). Since many of these damping paints also have a rust-preventive effect, the damping paint may be used alone instead of the hot-dip galvanizing or Al-Mn alloy plating, or A damping paint may be additionally applied on the formed plating layer. By applying this damping paint, the vibration of the steel pipe itself caused by hitting the steel pipe at the time of work or collision or dropping between the steel pipes, that is, the sound generation energy is greatly attenuated, resulting in significant noise reduction. Since it is reduced, it is extremely effective as a noise countermeasure especially for temporary work at night.
【0009】[0009]
【実施例】以下、本発明の実施例に関して説明する。図
1及び図2は、本発明の一実施例として、例えば端太材
として使用される矩形断面の角形鋼管に本発明を適用し
た場合を示したもので、それぞれ縦断面図及び左側面図
を示したものである。また、図3は図1中に指示した部
分Aに関する部分拡大図、図4は図1中に指示した部分
Bに関する部分拡大図である。図中、1は鋼管本体で、
図2に示したように正方形状の角形鋼管として形成され
ており、Mn含有率が1.5〜2.5重量%で引張強さが900
N/mm2以上の高強度の炭素鋼材を使用して、1.5mm
以下の薄肉の板厚に形成されている。これにより、重量
を従来品と比べて半減することができる。しかも、Mn
含有率が、従来一般に用いられている一般構造用炭素鋼
管(JIS G 3444)の例えばSTK400やSTK500あ
るいは一般構造用角形鋼管(JIS G 3466)のSTK
R400やSTKR490の場合より多く、900N/mm2以上
の引張強さを有する高強度の炭素鋼材を使用しているの
で、強度的にも仮設用鋼管として十分な性能を有してい
る。したがって、以上の軽量化により仮設作業員の作業
負担を軽減して作業性や安全性の向上を図ることができ
る。なお、Mn以外の化学成分としては、C含有率は0.
25重量%以下、Si含有率は0.50重量%以下、P含有率
は0.035重量%以下、S含有率は0.035重量%以下のもの
が適当である。Embodiments of the present invention will be described below. FIGS. 1 and 2 show, as one embodiment of the present invention, a case where the present invention is applied to a rectangular steel pipe having a rectangular cross section used as, for example, a thick material. It is shown. FIG. 3 is a partially enlarged view of a portion A indicated in FIG. 1, and FIG. 4 is a partially enlarged view of a portion B indicated in FIG. In the figure, 1 is a steel pipe main body,
As shown in FIG. 2, it is formed as a square rectangular steel pipe having a Mn content of 1.5 to 2.5% by weight and a tensile strength of 900%.
Using high strength carbon steel material of N / mm 2 or more, 1.5mm
It is formed with the following thin plate thickness. Thereby, the weight can be reduced by half as compared with the conventional product. Moreover, Mn
The content is, for example, STK400 or STK500 of a general structural carbon steel pipe (JIS G 3444) conventionally used or STK of a general structural square steel pipe (JIS G 3466).
Since a high-strength carbon steel material having a tensile strength of 900 N / mm 2 or more is used, which is higher than that of R400 and STKR490, it has sufficient performance as a temporary steel pipe in terms of strength. Therefore, the work load of the temporary worker can be reduced by the above weight reduction, and the workability and safety can be improved. In addition, as a chemical component other than Mn, the C content is 0.
It is suitable that the content is 25% by weight or less, the Si content is 0.50% by weight or less, the P content is 0.035% by weight or less, and the S content is 0.035% by weight or less.
【0010】図3の部分拡大図に示すように、鋼管本体
1の内外表面には、前述の溶融亜鉛メッキあるいはAl
−Mn合金メッキが施されメッキ層2,3が形成されて
いる。この場合、前述のように、鋼材のMn含有率が大
きいのでメッキの付着性が良好である。また、本実施例
においては、鋼管本体1の内面側のメッキ層2の表面に
は、更に前述の制振塗料が塗布され制振塗料層4が形成
されている。これらの表面処理により、前述のように鋼
管本体1は板厚の薄い素材から形成されているにも拘ら
ず、前者の防錆作用によって耐久性のある実用的な仮設
用鋼管が提供できるとともに、後者の制振作用により仮
設作業に伴う騒音の大幅な低減を図ることができる。な
お、前述のように、場合によっては制振塗料を直に鋼管
本体1の内外表面に塗布することにより、その制振作用
と防錆作用により同様の効果を得ることも可能である。As shown in the partially enlarged view of FIG. 3, the above-mentioned hot-dip galvanizing or Al
-Plating layers 2 and 3 are formed by applying Mn alloy plating. In this case, as described above, since the Mn content of the steel material is large, the adhesion of plating is good. In the present embodiment, the above-described damping paint is further applied to the surface of the plating layer 2 on the inner surface side of the steel pipe main body 1 to form a damping paint layer 4. Due to these surface treatments, as described above, although the steel pipe main body 1 is formed of a material having a small thickness, a practical temporary steel pipe which is durable due to the rust prevention action of the former can be provided. By the latter damping action, it is possible to significantly reduce noise caused by the temporary work. As described above, by applying the damping paint directly to the inner and outer surfaces of the steel pipe main body 1 in some cases, the same effect can be obtained by the damping action and the rust preventing action.
【0011】なお、鋼管本体1の両端部には、図1に示
したように、キャップ5,6を叩込むことにより簡便に
装着し得るように構成されており、その鋼管本体1の両
端部の保護とともに、生コンクリートの内部への浸入の
防止及び内部で発生した音の閉込めにより騒音の低減が
図れるように構成されている。また、それらのキャップ
5,6は鉄製からなり、図2及び図4に示すように、周
辺部にはツバ部7が形成され、鋼管本体1の端面に当接
して当該端面を保護し得るように構成されている。な
お、キャップ5,6の表面には、例えばダクロタイズド
処理等の特殊焼付塗装などを用いた適宜の表面処理を施
して高耐食性を付与しておくことが望ましい。同様に、
鋼管本体1自体の両端面にも、前記溶融亜鉛メッキや防
錆塗料の塗布などの適宜の防錆処理を施しておくことが
望ましい。As shown in FIG. 1, both ends of the steel pipe main body 1 are configured so that they can be easily attached by tapping the caps 5 and 6. In addition to the protection of the concrete, the noise is reduced by preventing intrusion of the ready-mixed concrete into the inside and confining the sound generated inside. The caps 5 and 6 are made of iron. As shown in FIGS. 2 and 4, a brim portion 7 is formed in the peripheral portion so that the cap 5 comes into contact with the end surface of the steel pipe main body 1 to protect the end surface. Is configured. The surfaces of the caps 5 and 6 are desirably subjected to an appropriate surface treatment using, for example, a special baking coating such as a dacrotized treatment to impart high corrosion resistance. Similarly,
It is desirable that the both end surfaces of the steel pipe main body 1 itself are also subjected to an appropriate rust prevention treatment such as hot-dip galvanization or application of a rust prevention paint.
【0012】[0012]
【発明の効果】本発明の建設仮設用鋼管によれば、次の
効果を得ることができる。 (1)高強度薄肉鋼材を用いて仮設用鋼管を形成したの
で、従来品に比べて大幅な軽量化が実現され、鋼管を使
用する仮設工事における作業性を大幅に改善できる。ま
た、薄肉軽量化により材料費及び輸送コストの削減が図
れる。 (2)しかも、鋼管の内外表面に防錆用の表面処理を施
したので、薄肉鋼材を用いたにも拘らず耐久性のよい実
用的な仮設用鋼管が提供できる。 (3)鋼材のMn含有率を従来品より大きくしたので、
特に表面処理手段として溶融亜鉛メッキ法を使用した場
合のメッキの付着性がよく、仕上り面のきれいな質のよ
いメッキ層が容易に得られる。 (4)さらに、制振塗料を塗布したので、鋼管から生じ
る騒音が低減され、使い勝手のよい仮設用鋼管が提供で
きる。According to the steel pipe for temporary construction of the present invention, the following effects can be obtained. (1) Since the temporary steel pipe is formed using a high-strength thin steel material, the weight is significantly reduced as compared with a conventional product, and workability in temporary construction using the steel pipe can be greatly improved. Further, material and transportation costs can be reduced by reducing the thickness and weight. (2) In addition, since the inner and outer surfaces of the steel pipe are subjected to a surface treatment for rust prevention, a practical steel pipe with good durability and good durability can be provided despite the use of a thin steel material. (3) Since the Mn content of the steel material was increased compared to conventional products,
In particular, when the hot-dip galvanizing method is used as the surface treatment means, the adhesion of the plating is good, and a high-quality plating layer with a clean finished surface can be easily obtained. (4) Further, since the vibration damping paint is applied, noise generated from the steel pipe is reduced, and an easy-to-use temporary steel pipe can be provided.
【図1】 本発明の実施例を示した縦断面図である。FIG. 1 is a longitudinal sectional view showing an embodiment of the present invention.
【図2】 同実施例の左側面図である。FIG. 2 is a left side view of the embodiment.
【図3】 図1中に指示した部分Aに関する部分拡大図
である。FIG. 3 is an enlarged view of a portion A indicated in FIG. 1;
【図4】 図1中に指示した部分Bに関する部分拡大図
である。FIG. 4 is a partially enlarged view of a portion B indicated in FIG. 1;
1…鋼管本体、2,3…メッキ層、4…制振塗料層、
5,6…キャップ、7…ツバ部1: steel pipe body, 2, 3: plating layer, 4: damping paint layer,
5, 6 ... cap, 7 ... collar
Claims (4)
が900N/mm2以上の炭素鋼材から形成された厚さ1.5
mm以下の鋼管の内外表面に溶融亜鉛メッキを施したこ
とを特徴とする建設仮設用鋼管。1. A thickness 1.5 formed from a carbon steel material having a Mn content of 1.5 to 2.5% by weight and a tensile strength of 900 N / mm 2 or more.
A steel pipe for temporary construction, wherein inner and outer surfaces of a steel pipe having a diameter of less than 1 mm are subjected to hot-dip galvanizing.
が900N/mm2以上の炭素鋼材から形成された厚さ1.5
mm以下の鋼管の内外表面にAl−Mn合金メッキを施
したことを特徴とする建設仮設用鋼管。2. A thickness 1.5 formed from a carbon steel material having a Mn content of 1.5 to 2.5% by weight and a tensile strength of 900 N / mm 2 or more.
A steel pipe for temporary construction, wherein inner and outer surfaces of a steel pipe having a diameter of 1 mm or less are plated with an Al-Mn alloy.
が900N/mm2以上の炭素鋼材から形成された厚さ1.5
mm以下の鋼管の内外表面に制振塗料を塗布したことを
特徴とする建設仮設用鋼管。3. A thickness 1.5 formed from a carbon steel material having a Mn content of 1.5 to 2.5% by weight and a tensile strength of 900 N / mm 2 or more.
A steel pipe for temporary construction, characterized in that a damping paint is applied to inner and outer surfaces of a steel pipe having a diameter of not more than 1 mm.
ッキ層の表面に、更に制振用塗料を塗布したことを特徴
とする請求項1又は2記載の建設仮設用鋼管。4. The steel pipe for temporary construction according to claim 1, wherein a paint for damping is further applied to at least a surface of a plating layer inside or outside the steel pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21058996A JPH1037458A (en) | 1996-07-22 | 1996-07-22 | Construction temporary work steel tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21058996A JPH1037458A (en) | 1996-07-22 | 1996-07-22 | Construction temporary work steel tube |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH1037458A true JPH1037458A (en) | 1998-02-10 |
Family
ID=16591830
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP21058996A Pending JPH1037458A (en) | 1996-07-22 | 1996-07-22 | Construction temporary work steel tube |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH1037458A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014125238A (en) * | 2012-12-27 | 2014-07-07 | Shimizu Corp | Hopper, feeder and bucket |
-
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014125238A (en) * | 2012-12-27 | 2014-07-07 | Shimizu Corp | Hopper, feeder and bucket |
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