JPH10296449A - Flash cover for flash butt welding machine - Google Patents
Flash cover for flash butt welding machineInfo
- Publication number
- JPH10296449A JPH10296449A JP10732297A JP10732297A JPH10296449A JP H10296449 A JPH10296449 A JP H10296449A JP 10732297 A JP10732297 A JP 10732297A JP 10732297 A JP10732297 A JP 10732297A JP H10296449 A JPH10296449 A JP H10296449A
- Authority
- JP
- Japan
- Prior art keywords
- flash
- cover
- upper cover
- water
- water film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Arc Welding In General (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明はフラッシュバット溶
接時に発生するフラッシュの飛散を防止するためのフラ
ッシュバット溶接機用フラッシュカバーに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flash cover for a flash butt welding machine for preventing flash scatter generated during flash butt welding.
【０００２】[0002]
【従来の技術】図３は従来の走間フラッシュバット溶接
装置４の概要図である。この溶接装置４は、走行機体４
０の内部に固定ヘッド４１と移動ヘッド４２を設け、各
ヘッドに、先行ビレット１ａ及び後行ビレット１ｂをそ
れぞれクランプするための油圧シリンダ４３ａ、４４
ａ、４３ｂ、４４ｂを複数装備してなるものである。こ
れらのうちビレットの端面に近い方の油圧シリンダ４３
ａと油圧シリンダ４３ｂのクランプ体は電極４５、４６
となっている。また、固定ヘッド４１と移動ヘッド４２
は複数のアプセット用油圧シリンダ４７で結合されてい
る。2. Description of the Related Art FIG. 3 is a schematic view of a conventional running flash butt welding apparatus 4. This welding device 4 includes a traveling body 4
0, a fixed head 41 and a movable head 42 are provided, and hydraulic cylinders 43a, 44 for clamping the leading billet 1a and the trailing billet 1b respectively on each head.
a, 43b, and 44b. Of these, the hydraulic cylinder 43 closer to the end face of the billet
a and the clamp body of the hydraulic cylinder 43b are electrodes 45, 46
It has become. Further, a fixed head 41 and a moving head 42
Are connected by a plurality of hydraulic cylinders 47 for upset.
【０００３】上記のような従来の走間フラッシュバット
溶接装置４では、電極４５と電極４６を介して先行ビレ
ット１ａ及び後行ビレット１ｂに溶接電流を流してフラ
ッシュバット溶接を行うと、その突き合わせ部２の端面
から溶接金属がフラッシュとなって飛散する。このフラ
ッシュの飛散から周囲を保護するために、従来は間に合
わせのつい立て状のもので機械を囲っていた。In the conventional running flash butt welding apparatus 4 as described above, when a welding current is applied to the leading billet 1a and the succeeding billet 1b via the electrodes 45 and 46 to perform flash butt welding, the butt portion is formed. The weld metal is flashed and scattered from the end face of No. 2. In order to protect the surroundings from the splash of the flash, the machine was conventionally surrounded by a makeshift screen.
【０００４】[0004]
【発明が解決しようとする課題】フラッシュバット溶接
において飛散するフラッシュは不可避であるが、そのフ
ラッシュバットの持つエネルギー及びその量ともに被溶
接物の断面積が大きくなる程大きくなる。従来のつい立
て方式のカバーではフラッシュが機械のいたる所に付着
し、絶縁不良等の悪影響を与える。そのため、定期的な
清掃は不可欠となる。また、簡易なカバーでは飛散する
フラッシュで、人体への安全上、火災の防止上の観点か
らも十分とはいえなかった。更に、溶接機が大型化すれ
ば囲いにも限界がある。The flash scattered in the flash butt welding is inevitable, but the energy and the amount of the flash butt increase as the cross-sectional area of the workpiece increases. In the conventional screen-covering cover, the flash adheres to every part of the machine, and has a bad influence such as poor insulation. Therefore, regular cleaning is essential. In addition, a flash that is scattered with a simple cover is not sufficient in terms of safety to humans and prevention of fire. Furthermore, if the size of the welding machine is increased, there is a limit to the enclosure.
【０００５】本発明は、このような状況に鑑みてなされ
たものであり、溶接金属の飛散を適切に抑えるようにし
たフラッシュバット溶接機用フラッシュカバーを提供す
ることを目的とする。The present invention has been made in view of such a situation, and an object of the present invention is to provide a flash cover for a flash butt welding machine which appropriately suppresses scattering of a weld metal.
【０００６】[0006]
【課題を解決するための手段】本発明に係るフラッシュ
バット溶接機用フラッシュカバーは、フラッシュバット
溶接部を囲むようにして設けられた断面馬蹄形の上カバ
ーと、その上カバーの下端側を覆うようにして設けられ
た下カバーと、上カバーの内壁面に向けて水を噴射して
水膜を形成する冷却水ノズルとを有する。SUMMARY OF THE INVENTION A flash cover for a flash butt welding machine according to the present invention comprises an upper cover formed to surround a flash butt welding portion and a lower end of the upper cover. It has a lower cover provided, and a cooling water nozzle that sprays water toward the inner wall surface of the upper cover to form a water film.
【０００７】本発明においては、冷却ノズルからの噴射
により上カバーの内壁面に水膜が形成されている状態に
おいて、フラッシュが飛散すると、その水膜にて冷却さ
れ、そして、上カバーにぶつかる。このとき、上カバー
の内壁は冷却されているので、そのフラッシュはその内
壁に付着せずに落下する。落下の際には、その水膜を形
成している水とともに、下カバー側に落下することにな
る。冷却水は、断面馬蹄形の上カバーの下方から噴出さ
せることにより１８０度以上を水膜でカバーすることが
可能となる。一方、上カバーの上方から冷却水を噴出さ
せようとすると、水流を二手に分ける必要があるので、
この分岐部で水膜が形成されない死角が生じ、この部分
にフラッシュが付着する懸念があるため好ましくない。In the present invention, when a flash is scattered in a state where a water film is formed on the inner wall surface of the upper cover by jetting from the cooling nozzle, the flash is cooled by the water film and hits the upper cover. At this time, since the inner wall of the upper cover is cooled, the flash falls without adhering to the inner wall. When it falls, it falls to the lower cover side together with the water forming the water film. By spraying the cooling water from below the upper cover of the horseshoe cross section, it is possible to cover 180 ° or more with the water film. On the other hand, if you want to blow out the cooling water from above the upper cover, you need to split the water flow into two parts.
There is a blind spot where a water film is not formed at this branch portion, and there is a concern that flash may adhere to this portion, which is not preferable.
【０００８】[0008]
【発明の実施の形態】図１は本発明の一実施形態に係る
フラッシュバット溶接機用フラッシュカバーの正面断面
図であり、図２は図１のII−II断面図である。このフラ
ッシュカバー１０は、上カバー１２及び下カバー１４か
ら構成されており、フラッシュ溶接部を囲うように配置
される。上カバー１２はその上部が断面馬蹄形に構成さ
れ、下部が開放された箱型形状からなっており、そし
て、ビレット１に近接して囲い込むようにするための溝
部１２ａが設けられている。下カバー１４は上部及び下
部がそれぞれ開放された箱型形状からなっており、そし
て、上部に溝部１４ａが設けられ、上カバー１４の下端
部を覆うようにしてビレット１に近接配置される。そし
て、この下カバー１４にはノズル１６が上カバー１２の
内壁の幅方向全域に沿って水が噴射されるように上向き
に配置されている。そして、このフラッシュカバー１０
は、図２に示されるように、先行ビレット１ａ側の電極
４５と後行ビレット１ｂ側の電極４６との間に配置され
る。なお、図１及び図２は溶接時の状態を状態を示すも
のであり、この上カバー１２及び下カバー１４はそれぞ
れ昇降式になっており、ビレット１を搬送する際には上
カバー１２は上昇し、下カバー１４は降下して、カバー
１２，１４にビレットの溶接部が接触してカバーが破損
しないようにしている。なお、カバー１２，１４の材質
は十分な冷却効果を与えるために熱伝導率の高い材料、
例えば銅又は銅合金を使用する。FIG. 1 is a front sectional view of a flash cover for a flash butt welding machine according to an embodiment of the present invention, and FIG. 2 is a sectional view taken along line II-II of FIG. The flash cover 10 includes an upper cover 12 and a lower cover 14, and is disposed so as to surround a flash weld. The upper cover 12 has a horseshoe cross-section at the top and a box-like shape with an open bottom, and is provided with a groove 12a for enclosing the billet 1 close to it. The lower cover 14 has a box shape with an upper part and a lower part opened, and a groove part 14a is provided on the upper part. The lower part 14 is disposed close to the billet 1 so as to cover the lower end part of the upper cover 14. A nozzle 16 is arranged on the lower cover 14 so that water is sprayed along the entire width of the inner wall of the upper cover 12 in the width direction. And this flash cover 10
Are arranged between the electrode 45 on the leading billet 1a side and the electrode 46 on the trailing billet 1b side, as shown in FIG. FIGS. 1 and 2 show the state at the time of welding. The upper cover 12 and the lower cover 14 are of an up-and-down type, and the upper cover 12 is raised when the billet 1 is transported. Then, the lower cover 14 is lowered to prevent the welded portion of the billet from coming into contact with the covers 12 and 14 so that the cover is not damaged. The materials of the covers 12 and 14 are made of a material having high thermal conductivity in order to provide a sufficient cooling effect.
For example, copper or a copper alloy is used.
【０００９】図１のフラッシュカバーにおいては、ノズ
ル１６から水が噴射されると、その水は層流となって上
カバーの内壁に沿って流れて水膜１８を成形する。この
水膜１８は上カバー１２を冷却するとともに、フラッシ
ュバット溶接により発生する溶融金属のフラッシュを洗
い流す。この水膜１８を突き抜けて上カバー１２にフラ
ッシュが達するまでにフラッシュを冷却させる効果も持
たせるために、この水膜１８の厚さは少なくとも５mm〜
１０mm程度の厚さにしている。また、この水膜１８を突
き抜けて上カバー１２にぶつかってきたフラッシュカス
は、上カバー１２の内壁が冷却されていることから、付
着せずに、水膜１８の水とともに下カバー１４側に落下
する。そして、下カバー１４側に落下したフラッシュカ
スは水膜１８を形成した水とともに外部に排出される。In the flash cover shown in FIG. 1, when water is jetted from the nozzle 16, the water flows as a laminar flow along the inner wall of the upper cover to form a water film 18. The water film 18 cools the upper cover 12 and flushes out the flash of the molten metal generated by the flash butt welding. The thickness of the water film 18 should be at least 5 mm to provide the effect of cooling the flash before the flash penetrates the water film 18 and reaches the upper cover 12.
The thickness is about 10 mm. Further, the flash residue penetrating through the water film 18 and hitting the upper cover 12 does not adhere to the lower cover 14 together with the water of the water film 18 because the inner wall of the upper cover 12 is cooled. I do. The flash scum that has fallen toward the lower cover 14 is discharged to the outside together with the water on which the water film 18 has been formed.
【００１０】[0010]
【発明の効果】以上のように本発明によれば、上カバー
の内壁面に水膜が形成して飛散してきたフラッシュバッ
トを冷却し、そして、上カバーが冷却されていることか
らフラッシュカスが上カバーの内壁面に付着することな
く、その水膜を構成した水とともに下カバー側に落下す
るようにしたので、フラッシュ飛散が適切に抑えられる
とい優れた効果が得られている。As described above, according to the present invention, the flash bat that has been scattered due to the formation of a water film on the inner wall surface of the upper cover is cooled, and the flash scum is generated because the upper cover is cooled. Since the water is formed on the lower cover side together with the water constituting the water film without adhering to the inner wall surface of the upper cover, an excellent effect is obtained in that the flash scattering is appropriately suppressed.
【図１】本発明の一実施形態に係るフラッシュバット溶
接機用カバーの正面断面図である。FIG. 1 is a front sectional view of a flash butt welding machine cover according to an embodiment of the present invention.
【図２】図１のII−II断面図である。FIG. 2 is a sectional view taken along line II-II of FIG.
【図３】走間フラッシュバット溶接機の概要図である。FIG. 3 is a schematic diagram of a flash butt welding machine during running.
Claims (1)
て設けられ、下方が開放された断面馬蹄形の箱状の上カ
バーと、該上カバーの下端側を覆うようにして設けられ
た下カバーと、前記上カバーの内壁面に向けて水を噴射
して水膜を形成する冷却水ノズルとを有することを特徴
とするフラッシュバット溶接機用フラッシュカバー。1. A box-shaped upper cover having a horseshoe-shaped cross-section, which is provided so as to surround a flash butt weld, and has an open lower portion, a lower cover provided to cover a lower end side of the upper cover, and A cooling water nozzle for spraying water toward an inner wall surface of the cover to form a water film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10732297A JP3345771B2 (en) | 1997-04-24 | 1997-04-24 | Flash cover for flash butt welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10732297A JP3345771B2 (en) | 1997-04-24 | 1997-04-24 | Flash cover for flash butt welding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10296449A true JPH10296449A (en) | 1998-11-10 |
| JP3345771B2 JP3345771B2 (en) | 2002-11-18 |
Family
ID=14456133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10732297A Expired - Lifetime JP3345771B2 (en) | 1997-04-24 | 1997-04-24 | Flash cover for flash butt welding machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3345771B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201600092574A1 (en) * | 2016-09-14 | 2018-03-14 | Danieli Off Mecc | PROTECTION DEVICE FOR WELDING SPRAYS WITH INTEGRATED CLEANING SYSTEM |
-
1997
- 1997-04-24 JP JP10732297A patent/JP3345771B2/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201600092574A1 (en) * | 2016-09-14 | 2018-03-14 | Danieli Off Mecc | PROTECTION DEVICE FOR WELDING SPRAYS WITH INTEGRATED CLEANING SYSTEM |
| WO2018051225A1 (en) * | 2016-09-14 | 2018-03-22 | Danieli & C. Officine Meccaniche S.P.A. | Device for shielding from weld spatter with an integrated cleaning system |
| CN109475966A (en) * | 2016-09-14 | 2019-03-15 | 丹尼尔和科菲森梅克尼齐有限公司 | The device for being used to block spatter object with integral type cleaning systems |
| AU2017328131B2 (en) * | 2016-09-14 | 2020-05-14 | Danieli & C. Officine Meccaniche S.P.A. | Device for shielding from weld spatter with an integrated cleaning system |
| US10994363B2 (en) | 2016-09-14 | 2021-05-04 | Danieli & C. Officine Meccaniche S.P.A. | Device for shielding from weld spatter with an integrated cleaning system |
| CN109475966B (en) * | 2016-09-14 | 2021-06-01 | 丹尼尔和科菲森梅克尼齐有限公司 | Device for shielding welding spatter with integrated cleaning system |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3345771B2 (en) | 2002-11-18 |
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