JPH1025620A - High-shrinkage polyester staple fiber and its production - Google Patents

High-shrinkage polyester staple fiber and its production

Info

Publication number
JPH1025620A
JPH1025620A JP8179170A JP17917096A JPH1025620A JP H1025620 A JPH1025620 A JP H1025620A JP 8179170 A JP8179170 A JP 8179170A JP 17917096 A JP17917096 A JP 17917096A JP H1025620 A JPH1025620 A JP H1025620A
Authority
JP
Japan
Prior art keywords
shrinkage
boiling water
hydroxyethoxy
propane
phenyl
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8179170A
Other languages
Japanese (ja)
Other versions
JP3731252B2 (en
Inventor
Shoji Aono
正二 青野
Satoshi Hirai
諭 平井
Yoshihiro Konno
吉宏 近野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Industries Inc
Original Assignee
Toray Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toray Industries Inc filed Critical Toray Industries Inc
Priority to JP17917096A priority Critical patent/JP3731252B2/en
Publication of JPH1025620A publication Critical patent/JPH1025620A/en
Application granted granted Critical
Publication of JP3731252B2 publication Critical patent/JP3731252B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Artificial Filaments (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain high-shrinkage polyester staple fibers which give bulky woven fabric of high light fastness, swelling feel and soft touch by treating drawn yarns of a specific copolyester with heat under specific conditions. SOLUTION: Copolyester drawn fibers which contain isophthalic acid and 2,2-bis 4-(2-hydroxyethoxy)phenyl}propane as copolymerization components, simultaneously satisfy formulas I-III [p(a) is the molar fraction of isophthalic acid based on the whole acids in %; p(b) is the molar fraction of 2,2-bis 4-(2- hydroxyethoxy)phenyl}propane], have an intrinsic viscosity of >=0.52, a crystallinity of 15-30%, an optical birefrigence of 100×10<-3> -145×10<-3> and a shrinkage stress of >=150mg/d, are heat treated at 120-180 deg.C under -2-+5% relaxation for >=2 seconds whereby high-shrinkage polyester staple fibers are obtained with a boiling water shrinkage of <=20%, a dry heat shrinkage of 12-40% at 160 deg.C after treatment with boiling water, a dry heat shrinkage of 15-45% at 180 deg.C after treatment with boiling water, a change rate of <=15% with the lapse of time and a deformation rate >=1.2.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は高収縮ポリエステル
短繊維に関するものであり、高い耐光堅牢性を有し、か
つ高温領域でスパン織物の拘束に逆らって大きい収縮を
発現し、ふくらみ感とソフト感を兼ね備えたスパン織物
を得ることができる高収縮性ポリエステル短繊維に関す
るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a high-shrink polyester staple fiber, which has high light fastness and exhibits a large shrinkage against a restraint of a spun fabric in a high temperature region, thereby giving a feeling of swelling and softness. The present invention relates to a high-shrinkage polyester short fiber capable of obtaining a spun woven fabric having the following properties.

【0002】[0002]

【従来の技術】高収縮性繊維は低収縮性繊維と混繊ある
いは混紡した後、糸又は布帛の段階で熱処理して嵩高性
を有する糸や嵩高い織編物を製造するために使用されて
いる。従来の高収縮ポリエステル短繊維は、低い分子量
のポリエステルを比較的低い温度で、かつ低い倍率で延
伸して得ることが一般的であり、沸水処理または染色時
にその大部分の収縮が発現するために、収縮率が不十分
か、あるいは収縮率が十分高くとも染色以後の高次加工
段階での工程張力の影響を受け、先に収縮した繊維が伸
長するために十分な嵩高性が得られないと言う欠点があ
った。
2. Description of the Related Art High shrinkage fibers are used to produce bulky yarns and bulky woven or knitted fabrics by blending or blending with low shrinkage fibers and then heat-treating them at the yarn or fabric stage. . Conventional high-shrink polyester short fibers are generally obtained by drawing a low-molecular-weight polyester at a relatively low temperature and at a low magnification, and most of the shrinkage occurs during boiling water treatment or dyeing. If the shrinkage is insufficient, or even if the shrinkage is sufficiently high, it is affected by the process tension in the higher processing stage after dyeing, and if the previously shrunk fiber does not have sufficient bulkiness to elongate, There was a drawback to say.

【0003】このような欠点を改善するために特公昭5
8−28373号公報、特公昭58−28374号公
報、特公昭58−30412号公報には特定の成分を共
重合することによって収縮特性を改善することが提案さ
れている。しかしながら該公報は、いずれも沸水処理後
の乾熱収縮率が小さいために布帛での収縮が不十分であ
った。また、特開昭55−57013号公報には、2・
2ビス{4−(2−ヒドロキシエトキシ)フェニル}プ
ロパンを5〜15モル%共重合したポリエステルを用い
収縮特性を改善することが提案されているが、該公報に
よれば沸水収縮率差を大きくすることが可能となるもの
の、耐光堅牢性が不良であること、沸水処理後の乾熱収
縮率が小さいことが本願発明者により明らかになった。
また、収縮応力が不十分なために布帛で十分な収縮を発
現することができないという欠点がある。また、特公昭
61−13009号公報には、低収縮成分と高収縮成分
からなるポリエステル混繊糸により、沸水収縮率に差を
もたせ嵩高性を付与することが提案されている。しか
し、沸水処理(精練)後の乾熱処理(中間セットなど)
時に十分な収縮が得られない欠点があった。更に特開平
2−19528号公報では、特定の成分を特定比率含有
したポリエステルを用い、耐光堅牢性、収縮特性を改善
することが提案されており、沸水処理後の乾熱収縮特性
はかなり向上したものの、経時によって収縮率が変化す
る欠点があった。また、特開平3−249239号公報
には、沸水収縮率差が20%以上である低収縮成分と高
収縮成分からなるポリエステル混繊糸によって収縮特性
を改善しソフト感を付与することが提案されている。し
かし、沸水収縮率が高すぎて紡績糸にした場合に撚止め
セット、経糸の糊付乾燥時に大きく収縮しすぎる欠点が
あった。
In order to improve such disadvantages, Japanese Patent Publication No. Sho 5
JP-A-8-28373, JP-B-58-28374 and JP-B-58-30412 propose to improve the shrinkage characteristics by copolymerizing specific components. However, in all of these publications, the shrinkage in the fabric was insufficient because the dry heat shrinkage after the boiling water treatment was small. Also, Japanese Patent Application Laid-Open No. 55-57013 discloses 2
It has been proposed to improve the shrinkage characteristics by using a polyester obtained by copolymerizing 2bis {4- (2-hydroxyethoxy) phenyl} propane in an amount of 5 to 15 mol%. However, the inventors of the present application have found that light fastness is poor and dry heat shrinkage after boiling water treatment is small.
Further, there is a disadvantage that the fabric cannot exhibit sufficient shrinkage due to insufficient shrinkage stress. Japanese Patent Publication No. 61-13909 proposes that a polyester mixed fiber comprising a low shrinkage component and a high shrinkage component has a difference in boiling water shrinkage to impart bulkiness. However, dry heat treatment after boiling water treatment (scouring) (intermediate set, etc.)
There was a defect that sufficient shrinkage was not obtained at times. Furthermore, JP-A-2-19528 proposes to improve the light fastness and shrinkage characteristics by using a polyester containing a specific component in a specific ratio, and the dry heat shrinkage characteristics after boiling water treatment have been considerably improved. However, there was a drawback that the shrinkage rate changed over time. Japanese Patent Application Laid-Open No. Hei 3-249239 proposes that a polyester mixed yarn comprising a low shrinkage component and a high shrinkage component having a difference in boiling water shrinkage of 20% or more improves the shrinkage characteristics and imparts a soft feeling. ing. However, when the spun yarn is formed into a spun yarn due to an excessively high boiling water shrinkage ratio, there is a drawback in that the twisting set and the warp are greatly shrunk when glued and dried.

【0004】[0004]

【発明が解決しようとする課題】ニーズが多様化してい
る現在において嵩高な織編物に対する要望は相変わらず
強い。嵩高性を向上するために多くの提案があり改善が
図られているが、前記したように、織物拘束力下では十
分な収縮が発現せず、要求を満足するレベルに至ってい
ない。また、収縮を高めるために特殊な成分を共重合す
ると耐光堅牢性が劣るなどの欠点がある。
As needs are diversifying, demands for bulky woven or knitted fabrics are still strong. Many proposals have been made to improve the bulkiness, and improvements have been made. However, as described above, sufficient shrinkage does not appear under the binding force of the fabric, and the level has not reached the level satisfying the requirements. Further, when a special component is copolymerized in order to increase shrinkage, there is a disadvantage that light fastness is deteriorated.

【0005】本発明の目的は、耐光堅牢性が良く、スパ
ン織物のように拘束力が大きい布帛であっても十分なふ
くらみ感とソフト感を備えた嵩高な織物を得ることがで
きる高収縮性ポリエステル短繊維を提供することにあ
る。
An object of the present invention is to provide a bulky woven fabric having a good light fastness and a sufficient swelling and softness even with a fabric having a large binding force such as a spun woven fabric. An object of the present invention is to provide polyester short fibers.

【0006】[0006]

【課題を解決するための手段】本発明の目的は、沸水収
縮率が20%以下、沸水処理後の160℃乾熱収縮率が
12〜40%、沸水処理後の180℃乾熱収縮率が15
〜45%、経時変化率が15%以下であることを特徴と
する高収縮性ポリエステル短繊維によって達成できる。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a hot water shrinkage of not more than 20%, a dry heat shrinkage of 160 ° C. after boiling water treatment of 12 to 40%, and a heat shrinkage of 180 ° C. after boiling water treatment. Fifteen
To 45%, and the rate of change with time is 15% or less.

【0007】[0007]

【発明の実施の形態】本発明の高収縮性ポリエステル短
繊維は、原綿の収縮特性が特定の範囲内にあることが必
要であり、沸水収縮率は20%以下であることが必要で
ある。沸水収縮率が20%を越えてしまうとスパン糸の
撚止めセットや経糸の糊付乾燥時に収縮が発現してしま
い、工程安定性が不良となる。また、沸水収縮率が20
%を越えると沸水処理後の乾熱収縮率を大きくできない
欠点も生ずる。沸水収縮率は、17%以下が好ましく、
15%以下であることがより好ましい。沸水収縮率の下
限値は特に規定しないが、前記工程通過性を良くするた
めには5%以上あることが好ましい。
BEST MODE FOR CARRYING OUT THE INVENTION The high-shrinkable polyester short fibers of the present invention require that the shrinkage characteristics of raw cotton be within a specific range, and that the boiling water shrinkage be 20% or less. If the boiling water shrinkage exceeds 20%, shrinkage will occur during twist setting of the spun yarn and drying of the warp with sizing, resulting in poor process stability. In addition, the boiling water shrinkage rate is 20
%, The dry heat shrinkage after the boiling water treatment cannot be increased. The boiling water shrinkage is preferably 17% or less,
More preferably, it is 15% or less. Although the lower limit of the boiling water shrinkage is not particularly limited, it is preferably 5% or more in order to improve the process passability.

【0008】また、実工程においては沸水処理後の乾熱
収縮率が極めて重要なファクターとなる。つまり、染色
した後の乾熱によるバルクアップ時に大きく収縮するこ
とが織物にふくらみを付与し、ソフトな織物にすること
ができるからである。その意味から沸水処理後の160
℃における乾熱収縮率は12〜40%、沸水処理後の1
80℃における乾熱収縮率は15〜45%が必要であ
る。前記した沸水処理後の乾熱収縮率が範囲より低い場
合には、低収縮短繊維と混紡した時に十分な嵩高性を得
ることができず本発明の目的を達成することはできな
い。
In the actual process, the dry heat shrinkage after the boiling water treatment is a very important factor. That is, the large shrinkage at the time of bulk-up due to dry heat after dyeing gives the swelling to the woven fabric, and can make the woven fabric soft. In that sense, 160 after boiling water treatment
The dry heat shrinkage at 12 ° C. is 12 to 40%,
The dry heat shrinkage at 80 ° C. needs to be 15 to 45%. If the dry heat shrinkage after the above-mentioned boiling water treatment is lower than the above range, sufficient bulkiness cannot be obtained when blended with low shrinkage short fibers, and the object of the present invention cannot be achieved.

【0009】逆に前記した乾熱収縮率の範囲よりも高い
場合には、収縮が大きすぎるために、収縮した繊維が太
くなり、織物全体が粗硬となって本発明の目的を達成す
ることはできない。沸水処理後の160℃における乾熱
収縮率は好ましくは16〜30%であり、同様に沸水処
理後の180℃における乾熱収縮率は好ましくは18〜
35%である。
Conversely, if the dry heat shrinkage is higher than the above range, the shrinkage becomes too large, the shrinked fibers become thicker, and the whole fabric becomes coarse and hard, thereby achieving the object of the present invention. Can not. The dry heat shrinkage at 160 ° C. after the boiling water treatment is preferably 16 to 30%, and the dry heat shrinkage at 180 ° C. after the boiling water treatment is preferably 18 to 30%.
35%.

【0010】また、本発明においては、後述する経時変
化率が15%以下であることが必要である。一般的に、
収縮率が大きいほど、または拘束力が小さいほど、放置
温度が高いほど収縮率の経時変化が大きく、収縮率が経
時とともに変化する。このように経時変化が大きいと一
定の収縮率を得ることが難しく、ひいては嵩高性も不均
一となる。従って、経時変化は小さい程良いが、本発明
者が鋭意検討した結果、経時変化率を15%以下とする
ことによって、得られた織物のふくらみ感を長期に渡っ
て保持できることが判明した。なお、経時変化率(%)
は、次式によって求めた値である。 {(初期沸水収縮率−経時後の沸水収縮率)/初期沸水
収縮率}×100 ここで、経時後の沸水収縮率とは、無拘束力状態で40
℃の雰囲気下に10日放置した時の沸水収縮率をいう。
In the present invention, the rate of change with time, which will be described later, must be 15% or less. Typically,
The larger the shrinkage ratio, the smaller the binding force, and the higher the standing temperature, the greater the change over time in the shrinkage ratio, and the shrinkage ratio changes over time. If the change with time is large as described above, it is difficult to obtain a constant shrinkage ratio, and the bulkiness is not uniform. Therefore, the smaller the change over time is, the better. However, as a result of intensive studies by the present inventors, it has been found that by setting the rate of change over time to 15% or less, the swelling feeling of the obtained woven fabric can be maintained for a long period of time. The rate of change over time (%)
Is a value obtained by the following equation. {(Initial boiling water shrinkage rate-boiling water shrinkage rate after aging) / initial boiling water shrinkage rate} x 100 Here, the boiling water shrinkage rate after aging is 40 in an unrestrained state.
It refers to the boiling water shrinkage when left in an atmosphere at 10 ° C. for 10 days.

【0011】経時変化率を小さくするためには、高収縮
性を保持しながら繊維の内部構造が緻密であることが好
ましく、内部構造の緻密性を表す密度法による結晶化度
が15%以上であることが好ましい。15%未満の場合
には経時変化率が大きく、織物に均一な嵩高を付与する
ことが困難となる場合がある。更に好ましい結晶化度は
18%以上である。一方、結晶化度が高すぎる場合には
収縮率が低下するので、結晶化度は30%以下であるこ
とが好ましい。
In order to reduce the rate of change over time, it is preferable that the internal structure of the fiber is dense while maintaining high shrinkage, and the degree of crystallinity by the density method showing the denseness of the internal structure is 15% or more. Preferably, there is. If it is less than 15%, the rate of change with time is large, and it may be difficult to impart uniform bulkiness to the woven fabric. A more preferable crystallinity is 18% or more. On the other hand, if the crystallinity is too high, the shrinkage decreases, so the crystallinity is preferably 30% or less.

【0012】さらに、内部構造を決定する因子として分
子の配向度を示すコンペンセータ法による複屈折率は1
10×10-3〜145×10-3の範囲にあることが収縮特
性と経時変化率の点から好ましい。複屈折率が110×
10-3よりも低い場合には、非晶部の配向度は保持でき
るものの結晶化度が低くなるために経時変化が大きくな
ってしまう傾向にある。一方、145×10-3よりも高
い場合には、結晶化度が高くなるために収縮率が低くな
りすぎる傾向にある。
Further, the birefringence according to the compensator method, which indicates the degree of molecular orientation as a factor determining the internal structure, is 1
It is preferable to be in the range of 10 × 10 −3 to 145 × 10 −3 from the viewpoint of shrinkage characteristics and the rate of change with time. Birefringence is 110 ×
When it is lower than 10 -3, the degree of orientation of the amorphous portion can be maintained, but the degree of crystallization tends to be low, so that the change with time tends to be large. On the other hand, when it is higher than 145 × 10 −3 , the degree of shrinkage tends to be too low because the crystallinity is high.

【0013】また、本発明の高収縮性ポリエステル短繊
維用ポリエステルは、イソフタル酸および2・2ビス
{4−(2−ヒドロキシエトキシ)フェニル}プロパン
を共重合成分とし、次式I、II、III を同時に満足する
量を含有する共重合ポリエステルであることが好まし
い。 P(a) +1.5×P(b) ≧8.5−−−−I P(a) +P(b) ≦18.0 −−−−II 1.0≦P(b) ≦5.5 −−−−III (但し、上式中、P(a) は共重合ポリエステル中の全酸
成分に対するイソフタル酸のモル分率(%)、P(b) は
共重合ポリエステル中の全グリコール成分に対する2・
2ビス{4−(2−ヒドロキシエトキシ)フェニル}プ
ロパンのモル分率(%)である。)
Further, the polyester for high shrinkage polyester short fibers of the present invention comprises isophthalic acid and 2.2 bis {4- (2-hydroxyethoxy) phenyl} propane as copolymerization components, and has the following formulas I, II and III: Is preferable. P (a) + 1.5 × P (b) ≧ 8.5 −−− IP (a) + P (b) ≦ 18.0 −−−− II 1.0 ≦ P (b) ≦ 5.5 --- III (wherein, P (a) is the mole fraction (%) of isophthalic acid with respect to all the acid components in the copolymerized polyester, and P (b) is the mole fraction of all the glycol components in the copolymerized polyester. 2.
It is the mole fraction (%) of 2-bis {4- (2-hydroxyethoxy) phenyl} propane. )

【0014】高収縮性ポリエステル短繊維用共重合ポリ
エステルは、イソフタル酸もしくは、2・2ビス{4−
(2−ヒドロキシエトキシ)フェニル}プロパンのいず
れか一方のみを共重合成分として含有する共重合ポリエ
ステルでは、本発明の収縮特性を発現しにくい傾向にあ
り、耐光堅牢性、ふくらみ感とソフト感の風合いだけで
なく、染色性の点からも高品質の織編物として好適な高
収縮性ポリエステル短繊維とはなりにくい傾向にある。
また、イソフタル酸もしくは2・2ビス{4−(2−ヒ
ドロキシエトキシ)フェニル}プロパンの一方と他の共
重合成分との組合せでは、本発明で規定する収縮特性と
耐光堅牢性などを同時に満足しにくい傾向にある。
The copolyester for high-shrink polyester short fiber is isophthalic acid or 2.2 bis @ 4-
Copolymerized polyesters containing only one of (2-hydroxyethoxy) phenyl @ propane as a copolymer component tend not to exhibit the shrinkage characteristics of the present invention, and have a light fastness, a feeling of swelling and a soft feeling. Not only in terms of dyeability, but also in terms of dyeing properties, it tends to be unlikely to be a high-shrinkable polyester short fiber suitable as a high-quality woven or knitted fabric.
Also, the combination of one of isophthalic acid or 2.2 bis {4- (2-hydroxyethoxy) phenyl} propane with another copolymer component simultaneously satisfies the shrinkage characteristics and light fastness specified in the present invention. It tends to be difficult.

【0015】本発明の高収縮性ポリエステル短繊維用共
重合ポリエステルは、イソフタル酸と2・2ビス{4−
(2−ヒドロキシエトキシ)フェニル}プロパンを共重
合成分として式I、を満足する共重合ポリエステルであ
ることが好ましい。 P(a) +1.5×P(b) ≧8.5 −−−−I ここで、P(a) はイソフタル酸、P(b) は2・2ビス
{4−(2−ヒドロキシエトキシ)フェニル}プロパン
である。
[0015] The copolymerized polyester for a high-shrinkable polyester short fiber of the present invention comprises isophthalic acid and 2.2 bis @ 4-
It is preferable that the copolymerized polyester satisfying the formula (I) using (2-hydroxyethoxy) phenyl} propane as a copolymerization component. P (a) + 1.5 × P (b) ≧ 8.5 ----- Here, P (a) is isophthalic acid, and P (b) is 2.2 bis {4- (2-hydroxyethoxy). Phenyl} propane.

【0016】P(a) +1.5×P(b) が8.5未満では
沸水収縮率および沸水処理後の乾熱収縮率ともに低くな
る傾向にある。収縮率を十分に大きくするためにはP
(a) +1.5×P(b) が12.0以上が好ましい。
If P (a) + 1.5 × P (b) is less than 8.5, both the boiling water shrinkage and the dry heat shrinkage after the boiling water treatment tend to be low. In order to increase the shrinkage sufficiently, P
(a) + 1.5 × P (b) is preferably 12.0 or more.

【0017】また、式II、 P(a) +P(b) ≦18.0 −−−−−−II を満足することが好ましい。P(a) +P(b) が18.0
を越えると共重合ポリエステルの融点は210℃付近ま
で低下し、更に耐熱性も低下するために紡糸時の糸切
れ、延伸時の膠着など製糸性が悪化する場合がある。な
お、P(a) +P(b)を16.0以下にするとより安定な
紡糸、延伸が可能となり好ましい。
Further, it is preferable to satisfy the formula II, P (a) + P (b) ≦ 18.0. P (a) + P (b) is 18.0
If the temperature exceeds the melting point, the melting point of the copolyester decreases to around 210 ° C., and the heat resistance also lowers, so that the yarn forming properties such as thread breakage during spinning and agglutination during stretching may deteriorate. In addition, it is preferable that P (a) + P (b) is 16.0 or less, because more stable spinning and drawing can be performed.

【0018】そして、式III 、 1.0≦P(b) ≦5.5 −−−−−−−III を満足することが好ましい。P(b) が1.0未満では紡
糸延伸条件を変更しても前述した収縮特性、特に沸水処
理後の乾熱収縮率を満足しない場合がある。一方、2・
2ビス{4−(2−ヒドロキシエトキシ)フェニル}プ
ロパンを含有する共重合ポリエステル短繊維はこの共重
合成分の共重合分率が高くなるにつれて、耐光堅牢性が
著しく低下する傾向にあり、P(b) ≦5.5であること
が好ましい。耐光堅牢性についてはP(b) を4.6以下
にするとより好ましい結果を生じる。
It is preferable that the formula III satisfies 1.0 ≦ P (b) ≦ 5.5. When P (b) is less than 1.0, the above-mentioned shrinkage characteristics, especially the dry heat shrinkage after the boiling water treatment, may not be satisfied even when the spinning and drawing conditions are changed. On the other hand,
Copolyester staple fibers containing 2-bis {4- (2-hydroxyethoxy) phenyl} propane tend to have a remarkable decrease in light fastness as the copolymerization fraction of the copolymerization component increases, and P ( b) It is preferred that ≦ 5.5. Regarding the light fastness, more preferable results are obtained when P (b) is 4.6 or less.

【0019】また、本発明においてはイソフタル酸と2
・2ビス{4−(2−ヒドロキシエトキシ)フェニル}
プロパンとをともに共重合すること、更に好ましくはイ
ソフタル酸を2・2ビス{4−(2−ヒドロキシエトキ
シ)フェニル}プロパンよりも高率に共重合することに
より、耐光堅牢性の低下を抑制する傾向にある。
In the present invention, isophthalic acid and 2
・ 2bis {4- (2-hydroxyethoxy) phenyl}
By co-polymerizing with propane, more preferably, isophthalic acid is copolymerized at a higher rate than 2.2 bis {4- (2-hydroxyethoxy) phenyl} propane, thereby suppressing a decrease in light fastness. There is a tendency.

【0020】ここで、共重合ポリエステルとは、ポリエ
ステルの主鎖にイソフタル酸および2・2ビス{4−
(2−ヒドロキシエトキシ)フェニル}プロパンがラン
ダムに共重合した構造を有するものを示す。ベースとな
るポリエステルとしては、ポリエチレンテレフタレート
が好ましい。共重合ポリエステルには、その製造工程で
副生する範囲内でジエチレングリコールなどを主鎖に含
有しても良いし、本発明の高収縮性ポリエステル短繊維
を製造可能な範囲で、イソフタル酸と2・2ビス{4−
(2−ヒドロキシエトキシ)フェニル}プロパン以外の
共重合成分を含有しても良い。
Here, the copolymerized polyester means that isophthalic acid and 2.2 bis {4-
A compound having a structure in which (2-hydroxyethoxy) phenyl @ propane is randomly copolymerized is shown. Polyethylene terephthalate is preferred as the base polyester. The copolymerized polyester may contain diethylene glycol or the like in the main chain as long as it is produced as a by-product in the production process, or isophthalic acid and 2 × as long as the highly shrinkable polyester short fiber of the present invention can be produced. 2-bis 4-
A copolymer component other than (2-hydroxyethoxy) phenyl @ propane may be contained.

【0021】本発明の高収縮性ポリエステル短繊維に
は、本発明の目的を阻害しない範囲において酸化チタン
などの添加物が添加されていても良い。
Additives such as titanium oxide may be added to the highly shrinkable polyester short fibers of the present invention as long as the object of the present invention is not impaired.

【0022】高収縮性ポリエステル短繊維は、異収縮の
混紡もしくは、異収縮の交編織物において、優れたふく
らみ感、ソフト感を発揮するには、単に高収縮性ポリエ
ステル短繊維の収縮率が高いだけでは十分でなく、編織
物の拘束力に打ち勝って収縮する力、すなわち収縮応力
が高いことが肝要である。したがって、本発明の高収縮
性ポリエステル短繊維の収縮応力は、150mg/d以
上であることが好ましく、さらには250mg/d以上
であることがより好ましい。収縮応力が150mg/d
未満では拘束力下にある編織物で十分な収縮を発現しに
くい傾向にある。
The high-shrinkable polyester staple fiber simply has a high shrinkage ratio in order to exhibit excellent swelling and softness in mixed-shrink or mixed-knit woven fabric of different shrinkage. Is not sufficient, and it is important that the contraction force, which overcomes the binding force of the knitted fabric, that is, the contraction stress is high. Therefore, the shrinkage stress of the high-shrinkable polyester short fiber of the present invention is preferably 150 mg / d or more, and more preferably 250 mg / d or more. Shrinkage stress is 150mg / d
If it is less than 30, the knitted woven fabric under the binding force tends to hardly exhibit sufficient shrinkage.

【0023】また、本発明の高収縮性ポリエステル短繊
維の固有粘度は、0.52以上であることが好ましい。
従来の高収縮性短繊維は、抗ピル性を付与するために固
有粘度を低く設定しており、沸水処理後の乾熱収縮率を
高くすることができなかった。しかし、現在では織物に
した後で有効な抗ピル加工が可能となったために固有粘
度を高くし、製糸条件も沸水処理後の乾熱収縮率が高く
できる条件が採用可能となった。固有粘度が0.52未
満では収縮率、特に沸水処理後の乾熱収縮率と収縮応力
が高くなりにくい傾向にある。つまり、本発明で規定す
るような高い沸水処理後の乾熱収縮率と高い収縮応力を
得るためには未延伸糸を高温及び高倍率で延伸し、その
後に定長熱処理をすることが極めて有効であるが、固有
粘度が低い場合には高温延伸、高倍率延伸、延伸後の熱
処理のいずれも困難となる場合がある。特に好ましい固
有粘度は0.60以上である。収縮特性を高くするため
には固有粘度は高い方が有効であるが、高すぎると織物
になった後に抗ピル加工を行ってもピルの発生を防止す
ることが困難となるので固有粘度は0.68以下が好ま
しい。
Further, the intrinsic viscosity of the high-shrinkable polyester short fiber of the present invention is preferably 0.52 or more.
Conventional high-shrinkable short fibers have a low intrinsic viscosity in order to impart anti-pill properties, and the dry heat shrinkage after boiling water treatment cannot be increased. However, at present, it has become possible to increase the intrinsic viscosity because effective anti-pill processing is possible after forming a woven fabric, and it is possible to adopt a condition in which the dry heat shrinkage after the boiling water treatment can be increased. If the intrinsic viscosity is less than 0.52, the shrinkage, especially the dry heat shrinkage and the shrinkage stress after the boiling water treatment, tend to hardly increase. In other words, in order to obtain a high dry heat shrinkage and a high shrinkage stress after the high boiling water treatment as defined in the present invention, it is extremely effective to stretch the undrawn yarn at a high temperature and a high magnification and then to perform a constant length heat treatment. However, when the intrinsic viscosity is low, all of high-temperature stretching, high-magnification stretching, and heat treatment after stretching may be difficult. Particularly preferred intrinsic viscosity is 0.60 or more. It is effective to increase the intrinsic viscosity in order to increase the shrinkage property. However, if the intrinsic viscosity is too high, it is difficult to prevent the occurrence of pills even if anti-pill processing is performed after the fabric is formed. .68 or less.

【0024】また、本発明の高収縮性ポリエステル短繊
維維の断面形状は、特に限定されることはないが、シル
キー分野にはT断面あるいはY断面等の3葉以上の断面
が好ましい。さらに、その断面の変形度は、1.2以上
であることが高い光沢を付与できることから好ましい。
The cross-sectional shape of the high-shrinkable polyester short fiber of the present invention is not particularly limited, but a cross section of three or more leaves such as a T cross section or a Y cross section is preferable in the silky field. Further, the degree of deformation of the cross section is preferably 1.2 or more because high gloss can be imparted.

【0025】本発明の高収縮性ポリエステル短繊維の繊
度及び繊維長の制約はないが、繊度は0.5〜5.0d
が好ましく使用できる。織物を熱処理した後では、高収
縮短繊維は、紡績糸の中心に位置するので腰・張を付与
する目的から1.2d以上が特に好ましい。繊維長は、
32〜110mmであることが好ましい。
The fineness and length of the high-shrinkable polyester short fiber of the present invention are not limited, but the fineness is 0.5 to 5.0 d.
Can be preferably used. After heat-treating the woven fabric, the high-shrink staple fibers are located at the center of the spun yarn, and therefore are preferably at least 1.2 d for the purpose of imparting waist and tension. The fiber length is
It is preferably from 32 to 110 mm.

【0026】次に、本発明の高収縮性ポリエステル短繊
維の製造方法について説明する。本発明の高収縮性ポリ
エステル短繊維を製造するためには、イソフタル酸およ
び2・2ビス{4−(2−ヒドロキシエトキシ)フェニ
ル}プロパンを共重合成分とし次式I、II、III を同時
に満足する量を含有し、固有粘度が0.52以上の共重
合ポリエステル延伸繊維を−2〜5%の弛緩率で120
〜180℃で2秒間以上熱処理することを特徴とする高
収縮性ポリエステル短繊維の製造方法によって達成され
る。
Next, a method for producing the high shrinkage polyester short fiber of the present invention will be described. In order to produce the high shrinkage polyester short fiber of the present invention, isophthalic acid and 2.2 bis {4- (2-hydroxyethoxy) phenyl} propane are used as copolymerization components and the following formulas I, II and III are simultaneously satisfied. And a copolyester stretched fiber having an intrinsic viscosity of 0.52 or more at a relaxation rate of -2 to 5%.
This is achieved by a method for producing a high-shrinkable polyester short fiber, which comprises heat-treating at 180 ° C for 2 seconds or more.

【0027】 P(a) +1.5×P(b) ≧8.5−−−−I P(a) +P(b) ≦18.0 −−−−II 1.0≦P(b) ≦5.5 −−−−III (但し、上式中、P(a) は共重合ポリエステル中の全酸
成分に対するイソフタル酸のモル分率(%)、P(b) は
共重合ポリエステル中の全グリコール成分に対する2・
2ビス{4−(2−ヒドロキシエトキシ)フェニル}プ
ロパンのモル分率(%)である。) 本発明の高収縮性ポリエステル短繊維を製造するために
は、前記共重合ポリエステルを用い、溶融紡糸を行い所
定の速度で引取りつつ合糸した後、一旦缶に収納する。
得られたサブトウを複数本引き揃えながら通常用いられ
る液浴で延伸し、次いで熱処理を施す。この製造工程に
おいて延伸繊維を弛緩率−2〜5%の範囲で、温度12
0〜180℃で2秒間以上熱処理した後にトウをクリン
パに挿入し、捲縮を付与した後、所定の処理剤を付与し
カッターでカットすることによって本発明の高収縮性ポ
リエステル短繊維を得ることが可能となる。延伸繊維の
熱処理において弛緩率が−2%未満では、熱処理時ロー
ルへの単糸巻き付きや糸切れが頻発し製糸性が大巾に低
下する。また、弛緩率が5%を越えると糸道が安定せ
ず、さらに糸に均一な熱処理を施すことが困難となり収
縮むらが大きくなる。
P (a) + 1.5 × P (b) ≧ 8.5 −−− IP (a) + P (b) ≦ 18.0 −−−− II 1.0 ≦ P (b) ≦ 5.5 (where P (a) is the molar fraction (%) of isophthalic acid with respect to all the acid components in the copolymerized polyester, and P (b) is the total fraction in the copolymerized polyester. 2 against glycol component
It is the mole fraction (%) of 2-bis {4- (2-hydroxyethoxy) phenyl} propane. In order to produce the high-shrinkable polyester short fiber of the present invention, the above-mentioned copolymerized polyester is melt-spun, taken up at a predetermined speed, plied, and once stored in a can.
The obtained subtows are stretched in a commonly used liquid bath while a plurality of subtows are aligned, and then heat-treated. In this manufacturing process, the stretched fiber is heated at a relaxation rate of -2 to 5% at a temperature of 12%.
After heat-treating at 0 to 180 ° C. for 2 seconds or more, the tow is inserted into the crimper, crimped, a predetermined treating agent is applied, and cut with a cutter to obtain the high-shrinkable polyester short fiber of the present invention. Becomes possible. If the relaxation rate in the heat treatment of the drawn fiber is less than -2%, the winding of the single yarn around the roll or the breakage of the yarn frequently occurs during the heat treatment, and the yarn-making property is greatly reduced. On the other hand, if the relaxation rate exceeds 5%, the yarn path will not be stable, and it will be difficult to apply a uniform heat treatment to the yarn, resulting in large uneven shrinkage.

【0028】また、熱処理温度が120℃未満では、低
温領域における収縮を十分に抑制できないため好ましく
ない。逆に、熱処理温度が180℃を越えると、収縮が
低くなりすぎ中間セットなどのバルクアップ工程で十分
な収縮を発現しえない。
On the other hand, if the heat treatment temperature is lower than 120 ° C., the shrinkage in the low temperature region cannot be sufficiently suppressed, which is not preferable. Conversely, if the heat treatment temperature exceeds 180 ° C., the shrinkage becomes too low, and sufficient shrinkage cannot be exhibited in a bulk-up process such as an intermediate set.

【0029】一方、熱処理時間が2秒未満では、十分な
熱処理を施すことができないために単糸間のばらつきが
発生し収縮むらの発生原因となる。好ましい熱処理時間
は、3秒間以上である。
On the other hand, if the heat treatment time is less than 2 seconds, sufficient heat treatment cannot be performed, so that variations between single yarns occur, which causes uneven shrinkage. A preferred heat treatment time is 3 seconds or more.

【0030】本発明の高収縮性ポリエステル短繊維は,
例えば次のようにして製造することが可能である。繰り
返し単位の酸成分の7.0モル%がイソフタル酸、グリ
コール成分の4.0モル%が2・2ビス{4−(2−ヒ
ドロキシエトキシ)フェニル}プロパン含有の共重合ポ
リエチレンテレフタレートのチップを得る。得られたチ
ップを紡糸温度290℃、紡糸速度1300m/min
で溶融紡糸をして未延伸糸を得る。その未延伸糸を90
℃、延伸倍率3.35倍、延伸速度150m/minの
条件で延伸を行い、引続き弛緩率0%の定長状態で13
0℃の条件で熱処理を4.5秒間行う。次いで機械捲縮
を付与し、76mmの繊維長とすることによって本発明
の高収縮性ポリエステル短繊維を得ることができる。
The highly shrinkable polyester short fibers of the present invention are:
For example, it can be manufactured as follows. A chip of copolymerized polyethylene terephthalate containing 7.0% by mole of the acid component of the repeating unit and 4.0% by mole of the glycol component containing 2.2 bis {4- (2-hydroxyethoxy) phenyl} propane is obtained. . The obtained chip is spun at a spinning temperature of 290 ° C. and a spinning speed of 1300 m / min.
To obtain an undrawn yarn. 90% of the undrawn yarn
The stretching was performed under the conditions of a temperature of 150 ° C., a stretching ratio of 3.35 times, and a stretching speed of 150 m / min.
Heat treatment is performed at 0 ° C. for 4.5 seconds. Subsequently, by applying mechanical crimping to a fiber length of 76 mm, the highly shrinkable polyester short fiber of the present invention can be obtained.

【0031】[0031]

【実施例】以下、実施例によって本発明を具体的に説明
する。尚、実施例中の各物性は、次の方法で求めた。
The present invention will be specifically described below with reference to examples. In addition, each physical property in an Example was calculated | required by the following method.

【0032】A.沸水収縮率 デニール当たり100mgの荷重をかけて原長(L0)
を測定し、無荷重で沸騰水中に15分間浸漬する。沸騰
水処理後デニール当たり100mgの荷重で処理後の長
さ(L1)を測定する。沸水収縮率は下記式で求める。 沸水収縮率={(L0−L1)/L0}×100(%)
A. Boiling water shrinkage Original length (L0) with a load of 100mg per denier
Is measured and immersed in boiling water without load for 15 minutes. The length (L1) after the treatment with the load of 100 mg per denier after the boiling water treatment is measured. The boiling water shrinkage is determined by the following equation. Boiling water shrinkage = {(L0−L1) / L0} × 100 (%)

【0033】B.沸水処理後の乾熱収縮率 無荷重で沸騰水中に15分間浸漬する。沸騰水から取り
出し、室温で24時間以上風乾する。サンプルをデニー
ル当たり100mgの荷重を掛け、沸水処理後の長さ
(L2)を測定する。無荷重で規定の温度の雰囲気中に
投入し、15分後取り出し、デニール当たり100mg
の荷重下で乾熱処理後の長さ(L3)を測定する。沸水
処理後の乾熱収縮率は下記式で求める。 沸水処理後の乾熱収縮率={(L2−L3)/L2}×
100(%)
B. Dry heat shrinkage after boiling water treatment Immerse in boiling water without load for 15 minutes. Remove from boiling water and air dry at room temperature for at least 24 hours. The sample is applied with a load of 100 mg per denier, and the length (L2) after the boiling water treatment is measured. Put in the atmosphere of specified temperature without load, take out after 15 minutes, 100mg per denier
Under dry load, the length (L3) after the dry heat treatment is measured. The dry heat shrinkage after the boiling water treatment is determined by the following equation. Dry heat shrinkage after boiling water treatment = {(L2-L3) / L2} ×
100 (%)

【0034】C.収縮応力 一方の端を歪みゲージに取り付け、デニール当たり20
mgの張力を与えて他端を固定する。180℃のオーブ
ン中で処理した時発生する収縮応力をレコーダーに記録
し、その最大値(mg/d)を求める。
C. Shrinkage stress Attach one end to strain gauge, 20 per denier
The other end is fixed by applying a tension of mg. The shrinkage stress generated during the treatment in an oven at 180 ° C. is recorded on a recorder, and the maximum value (mg / d) is determined.

【0035】D.耐光堅牢度 分散染料(RESOLINE BLUE FBL)によ
り染色した織物を用い、耐光堅牢度用のサンプルとし
た。評価はJIS L0842(カーボンアーク灯法)
に基づいた8段階判定とした。8級が最も良く、級が低
くなるに従い堅牢性は悪い。本発明の目標とする耐光堅
牢度は4級以上を合格とした。
D. Light fastness A sample for light fastness was used, using a fabric dyed with a disperse dye (RESOLINE BLUE FBL). Evaluation is JIS L0842 (Carbon arc lamp method)
8 steps based on Grade 8 is the best, and the lower the grade, the poorer the robustness. The target light fastness of the present invention was grade 4 or higher.

【0036】E.ふくらみ感、ソフト感 官能評価により行い、結果は9段階で判定した。ふくら
み感、ソフト感が最も悪い場合を1級として評価した。
本発明の目標とするふくらみ感、ソフト感はそれぞれ5
級以上を合格とした。
E. Swelling feeling, soft feeling Sensory evaluation was performed, and the results were judged in 9 steps. The case where the swelling feeling and the soft feeling were the worst was evaluated as the first grade.
The target swelling and soft feeling of the present invention are 5
Grade or higher was passed.

【0037】F.固有粘度 高収縮性ポリエステル短繊維をO−クロルフェノールに
溶解し、25℃で測定した値である。
F. Intrinsic viscosity This is a value obtained by dissolving high-shrinkable polyester short fibers in O-chlorophenol and measuring at 25 ° C.

【0038】実施例1 テレフタル酸/エチレングリコールおよびイソフタル酸
/エチレングリコールスラリーを用いてエステル化反応
を行った後、着色防止剤/エチレングリコールスラリー
を添加した後、重合反応触媒および酸化チタン/エチレ
ングリコールスラリー(得られる共重合ポリエステルに
対して酸化チタンを0.1wt%)を添加した後に2・
2ビス{4−(2−ヒドロキシエトキシ)フェニル}プ
ロパン/エチレングリコール溶液を添加し、通常の方法
により重合を行い、表1に示す組成の高収縮性共重合ポ
リエチレンテレフタレートのチップを得た。
Example 1 After an esterification reaction was carried out using terephthalic acid / ethylene glycol and isophthalic acid / ethylene glycol slurry, a coloring inhibitor / ethylene glycol slurry was added, and then a polymerization reaction catalyst and titanium oxide / ethylene glycol After adding a slurry (0.1 wt% of titanium oxide to the obtained copolyester),
A solution of 2-bis {4- (2-hydroxyethoxy) phenyl} propane / ethylene glycol was added, and polymerization was carried out by a usual method to obtain a chip of a highly shrinkable copolymerized polyethylene terephthalate having the composition shown in Table 1.

【0039】得られたチップを乾燥後、紡糸温度290
℃、紡糸速度1300m/分で、Y型口金を用い変形度
1.4のY型断面の未延伸糸を紡糸した。この未延伸糸
を50万デニールのトウとし、延伸温度90℃、延伸倍
率3.35倍、延伸速度150m/分で延伸し、延伸に
引続き弛緩率0%の定長状態で130℃の条件で4.5
秒間の熱処理を行い機械的捲縮を付与した後、この繊維
を切断し、2.5d、76mmの原綿とした。この原綿
の固有粘度は0.62であり、また繊維物性は表1の通
りであった。この製糸における製糸性は繊維の切断もな
く、良好であった。この原綿と1.5d、76mmの沸
水収縮率が0.5%である低収縮原綿をそれぞれ40重
量%、60重量%の比率でブレンドし、30/2の紡績
糸を得た。得られた紡績糸を経・緯に使用してそれぞれ
の織密度61/45(本/インチ)とした生機を得た。
この生機を98℃熱水でリラックス精練、170℃で仕
上げセットを行い織物を作製した。この織物のふくらみ
感は8級、ソフト感8級の官能評価結果を得、さらに耐
光堅牢度は7級と表1に示したとおり、本発明の目的と
するふくらみ感とソフト感のある織物を得た。
After drying the obtained chips, the spinning temperature was 290.
At a spinning speed of 1300 m / min., An undrawn yarn having a degree of deformation of 1.4 and a Y-shaped cross section was spun at a spinning speed of 1300 m / min. This undrawn yarn is made into a 500,000-denier tow, drawn at a drawing temperature of 90 ° C., at a draw ratio of 3.35 times, at a drawing speed of 150 m / min. 4.5
After a heat treatment for 2 seconds to give a mechanical crimp, the fiber was cut into a 2.5d, 76 mm raw cotton. The intrinsic viscosity of the raw cotton was 0.62, and the physical properties of the fiber were as shown in Table 1. The yarn-making properties of this yarn-making were good without cutting the fiber. This raw cotton was blended with 1.5 d and 76 mm low-shrink raw cotton having a boiling water shrinkage of 0.5% at a ratio of 40% by weight and 60% by weight, respectively, to obtain a spun yarn of 30/2. The obtained spun yarn was used for warp and weft to obtain a green fabric having a weaving density of 61/45 (lines / inch).
The greige fabric was relaxed and scoured with hot water at 98 ° C, and finished at 170 ° C to prepare a woven fabric. The swelling feeling of the woven fabric was grade 8 and the feeling of softness was 8 and the sensory evaluation results were obtained. Further, as shown in Table 1, the light fastness was grade 7 and the woven fabric having the swelling feeling and soft feeling intended for the present invention was obtained. Obtained.

【0040】[0040]

【表1】 実施例2〜5および比較実施例1〜3 表1に記載した如く、酸成分のイソフタル酸およびグリ
コール成分の2・2ビス{4−(2−ヒドロキシエトキ
シ)フェニル}プロパンの量を変更した以外は、実施例
1と同様の方法で各種共重合ポリエチレンテレフタレー
トを得、実施例1と同様に織物を得た。その結果を表1
に示す。
[Table 1] Examples 2 to 5 and Comparative Examples 1 to 3 As shown in Table 1, except that the amounts of isophthalic acid as the acid component and 2.2 bis {4- (2-hydroxyethoxy) phenyl} propane as the glycol component were changed. In the same manner as in Example 1, various copolymerized polyethylene terephthalates were obtained, and a woven fabric was obtained in the same manner as in Example 1. Table 1 shows the results.
Shown in

【0041】実施例2〜5は、本発明の範囲内の共重合
ポリエチレンテレフタレートであり、ふくらみ感、ソフ
ト感の官能評価結果および耐光堅牢度ともに良好であっ
た。
Examples 2 to 5 are copolymerized polyethylene terephthalates within the scope of the present invention, and had good swelling feeling, soft feeling, and good light fastness.

【0042】一方、比較実施例1および3は、イソフタ
ル酸または2・2ビス{4−(2−ヒドロキシエトキ
シ)フェニル}プロパンのいずれか一方のみ共重合した
共重合ポリエチレンテレフタレートであるために、沸水
処理後の160℃乾熱収縮率が12%未満、沸水処理後
の180℃乾熱収縮率が15%未満であるために、本発
明の目的とするふくらみ感、ソフト感のある織物が得ら
れなかった。
On the other hand, Comparative Examples 1 and 3 are copolymerized polyethylene terephthalates in which only one of isophthalic acid and 2.2 bis {4- (2-hydroxyethoxy) phenyl} propane is copolymerized. Since the dry heat shrinkage at 160 ° C. after the treatment is less than 12% and the dry heat shrinkage at 180 ° C. after the boiling water treatment is less than 15%, the swelling and soft woven fabric aimed at by the present invention can be obtained. Did not.

【0043】また、比較実施例2は、イソフタル酸およ
び2・2ビス{4−(2−ヒドロキシエトキシ)フェニ
ル}プロパンの量が本発明の式IIの範囲外の共重合ポリ
エチレンテレフタレートであり、該ポリエステルは融点
が212℃まで低下し、紡糸時糸切れが頻発した他、収
縮率が高すぎるとともに、経時変化も大きい原綿とな
り、ソフト感に劣る織物であった。
Comparative Example 2 is a copolymerized polyethylene terephthalate in which the amounts of isophthalic acid and 2.2 bis {4- (2-hydroxyethoxy) phenyl} propane are outside the range of the formula II of the present invention. The polyester had a melting point lowered to 212 ° C., frequently broken yarns during spinning, had too high a shrinkage rate, and was a raw cotton that changed greatly with time, and was a woven fabric having poor softness.

【0044】実施例6〜9および比較実施例4〜6 実施例1と同じ高収縮性共重合ポリエチレンテレフタレ
ートを用い、表2に記載した如く、熱処理の温度、時
間、弛緩率を変更し、実施例1同様にして織物を得た。
その結果を表2に示す。
Examples 6 to 9 and Comparative Examples 4 to 6 The same high shrinkage copolymerized polyethylene terephthalate as in Example 1 was used, and the temperature, time and relaxation rate of the heat treatment were changed as shown in Table 2, and A woven fabric was obtained in the same manner as in Example 1.
Table 2 shows the results.

【0045】実施例6〜7は、本発明の範囲内の熱処理
条件であり、ふくらみ感、ソフト感の官能評価結果およ
び耐光堅牢度ともに良好であった。
Examples 6 and 7 were heat treatment conditions within the range of the present invention, and the results of the sensory evaluation of the swelling feeling and the soft feeling and the light fastness were good.

【0046】また実施例8は、本発明の範囲内の熱処理
条件において弛緩率を本発明の下限値に変更したとこ
ろ、ふくらみ感、ソフト感の官能評価結果および耐光堅
牢度ともに良好であったものの、単糸巻き付きがわずか
に起こり製糸性が若干劣る傾向にあった。
In Example 8, when the relaxation rate was changed to the lower limit of the present invention under the heat treatment conditions within the range of the present invention, the results of the sensory evaluation of the swelling feeling and the soft feeling and the light fastness were good. In addition, there was a tendency that single yarn winding was slightly caused and the yarn forming property was slightly inferior.

【0047】逆に実施例9は、本発明の範囲内の熱処理
条件において弛緩率を本発明の上限値に変更したとこ
ろ、ふくらみ感、ソフト感の官能評価結果および耐光堅
牢度ともに良好であったものの、糸道の安定性に若干劣
る傾向にあった。
On the contrary, in Example 9, when the relaxation rate was changed to the upper limit of the present invention under the heat treatment conditions within the range of the present invention, the results of the sensory evaluation of the swelling feeling and the soft feeling and the light fastness were good. However, the stability of the yarn path tended to be slightly inferior.

【0048】一方、比較実施例4は本発明の範囲外の熱
処理条件であったために収縮特性等の繊維物性が本発明
の範囲外であり、さらに本発明の目的とする、ふくらみ
感、ソフト感の官能評価結果を得ることができなかっ
た。
On the other hand, in Comparative Example 4, since the heat treatment conditions were outside the range of the present invention, the fiber properties such as shrinkage properties were out of the range of the present invention, and the swelling feeling and the soft feeling, which were the objects of the present invention, were also obtained. No sensory evaluation result could be obtained.

【0049】また、比較実施例5は、熱処理の弛緩率が
低すぎるために延伸時、糸切れが頻発に起こり延伸性不
良となった。
In Comparative Example 5, the yarn was frequently broken at the time of stretching due to too low a relaxation rate of the heat treatment, resulting in poor stretchability.

【0050】また、比較実施例6においては弛緩率が大
きすぎるため、糸道が全く安定せず糸に均一な熱処理を
施すことが困難となり収縮むらが大きかった。
In Comparative Example 6, since the relaxation rate was too large, the yarn path was not stable at all, and it was difficult to apply a uniform heat treatment to the yarn, resulting in large uneven shrinkage.

【0051】さらに、比較実施例7は固有粘度が本発明
範囲外の0.49と低粘度であったがために延伸時スー
パードローが発生し延伸性不良となった。
Further, in Comparative Example 7, since the intrinsic viscosity was as low as 0.49, which was out of the range of the present invention, a superdraw occurred during stretching, resulting in poor stretchability.

【0052】[0052]

【表2】 [Table 2]

【0053】[0053]

【発明の効果】本発明の高収縮性ポリエステル短繊維
は、低収縮性短繊維と混紡もしくは交織することによっ
て、豊かなふくらみ、ソフト感、および染色後の耐光堅
牢性を有し、かつ、収縮率の経時変化が少ないために、
長期に渡ってふくらみ感を保持できる他、ライブリネス
に優れた紡績糸織物とすることができる。
The high shrinkage polyester short fiber of the present invention has a rich swelling, a soft feeling, and a light fastness after dyeing by being blended or woven with a low shrinkage short fiber, and has a shrinkage. The rate of change over time is small,
A spun yarn woven fabric that can maintain the swelling feeling over a long period of time and has excellent liveliness can be obtained.

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 沸水収縮率が20%以下、沸水処理後の
160℃乾熱収縮率が12〜40%、沸水処理後の18
0℃乾熱収縮率が15〜45%、経時変化率が15%以
下であることを特徴とする高収縮性ポリエステル短繊
維。
1. The boiling water shrinkage is 20% or less, the dry heat shrinkage at 160 ° C. after boiling water treatment is 12 to 40%, and the boiling water shrinkage is 18% after boiling water treatment.
A high-shrinkable polyester short fiber having a dry heat shrinkage of 0 ° C. of 15 to 45% and a change with time of 15% or less.
【請求項2】 イソフタル酸および2・2ビス{4−
(2−ヒドロキシエトキシ)フェニル}プロパンを共重
合成分とし、次式I、II、III を同時に満足する量を含
有する共重合ポリエステルからなる請求項1記載の高収
縮性ポリエステル短繊維。 P(a) +1.5×P(b) ≧8.5−−−−I P(a) +P(b) ≦18.0 −−−−II 1.0≦P(b) ≦5.5 −−−−III (但し、上式中、P(a) は共重合ポリエステル中の全酸
成分に対するイソフタル酸のモル分率(%)、P(b) は
共重合ポリエステル中の全グリコール成分に対する2・
2ビス{4−(2−ヒドロキシエトキシ)フェニル}プ
ロパンのモル分率(%)である。)
2. Isophthalic acid and 2.2 bis {4-
2. The high-shrinkable polyester short fiber according to claim 1, comprising a copolymerized polyester containing (2-hydroxyethoxy) phenyl} propane as a copolymer component and satisfying the following formulas I, II and III simultaneously. P (a) + 1.5 × P (b) ≧ 8.5 −−− IP (a) + P (b) ≦ 18.0 −−−− II 1.0 ≦ P (b) ≦ 5.5 --- III (wherein, P (a) is the mole fraction (%) of isophthalic acid with respect to all the acid components in the copolymerized polyester, and P (b) is the mole fraction of all the glycol components in the copolymerized polyester. 2.
It is the mole fraction (%) of 2-bis {4- (2-hydroxyethoxy) phenyl} propane. )
【請求項3】 密度法で測定した結晶化度が15〜30
%であることを特徴とする請求項1または2に記載の高
収縮性ポリエステル短繊維。
3. The crystallinity measured by a density method is 15 to 30.
% Of the high-shrinkable polyester short fiber according to claim 1.
【請求項4】 コンペンセータ法で測定した複屈折率が
110×10-3〜145×10-3であることを特徴とす
る請求項1〜3のいずれか1項記載の高収縮性ポリエス
テル短繊維。
4. The high-shrinkable polyester short fiber according to claim 1, wherein the birefringence measured by a compensator method is 110 × 10 −3 to 145 × 10 −3. .
【請求項5】 収縮応力が150mg/d以上であるこ
とを特徴とする請求項1〜4のいずれか1項記載の高収
縮性ポリエステル短繊維。
5. The high-shrinkable polyester short fiber according to claim 1, wherein the shrinkage stress is 150 mg / d or more.
【請求項6】 固有粘度が0.52以上であることを特
徴とする請求項1〜5のいずれか1項記載の高収縮性ポ
リエステル短繊維。
6. The high-shrinkable polyester short fiber according to claim 1, wherein the intrinsic viscosity is 0.52 or more.
【請求項7】 断面形状が3葉以上であり、その変形度
が1.2以上であることを特徴とする請求項1〜6のい
ずれか1項記載の高収縮性ポリエステル短繊維。
7. The high-shrinkable polyester short fiber according to claim 1, wherein the cross-sectional shape is three or more leaves and the degree of deformation is 1.2 or more.
【請求項8】 イソフタル酸および2・2ビス{4−
(2−ヒドロキシエトキシ)フェニル}プロパンを共重
合成分とし、次式I、II、III を同時に満足し、固有粘
度が0.52以上の共重合ポリエステル延伸繊維を−2
〜5%の弛緩率で120〜180℃で2秒間以上熱処理
することを特徴とする高収縮性ポリエステル短繊維の製
造方法。 P(a) +1.5×P(b) ≧8.5−−−−I P(a) +P(b) ≦18.0 −−−−II 1.0≦P(b) ≦5.5 −−−−III (但し、上式中、P(a) は共重合ポリエステル中の全酸
成分に対するイソフタル酸のモル分率(%)、P(b) は
共重合ポリエステル中の全グリコール成分に対する2・
2ビス{4−(2−ヒドロキシエトキシ)フェニル}プ
ロパンのモル分率(%)である。)
8. Isophthalic acid and 2.2 bis {4-
(2-Hydroxyethoxy) phenyl @ propane is used as a copolymer component, and the following formulas I, II, and III are simultaneously satisfied, and the drawn copolyester fiber having an intrinsic viscosity of 0.52 or more is -2.
A method for producing a high-shrinkable polyester short fiber, comprising heat-treating at 120 to 180 ° C. for 2 seconds or more at a relaxation rate of 55%. P (a) + 1.5 × P (b) ≧ 8.5 −−− IP (a) + P (b) ≦ 18.0 −−−− II 1.0 ≦ P (b) ≦ 5.5 --- III (wherein, P (a) is the mole fraction (%) of isophthalic acid with respect to all the acid components in the copolymerized polyester, and P (b) is the mole fraction of all the glycol components in the copolymerized polyester. 2.
It is the mole fraction (%) of 2-bis {4- (2-hydroxyethoxy) phenyl} propane. )
JP17917096A 1996-07-09 1996-07-09 Highly shrinkable polyester staple fiber and method for producing the same Expired - Fee Related JP3731252B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17917096A JP3731252B2 (en) 1996-07-09 1996-07-09 Highly shrinkable polyester staple fiber and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17917096A JP3731252B2 (en) 1996-07-09 1996-07-09 Highly shrinkable polyester staple fiber and method for producing the same

Publications (2)

Publication Number Publication Date
JPH1025620A true JPH1025620A (en) 1998-01-27
JP3731252B2 JP3731252B2 (en) 2006-01-05

Family

ID=16061171

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17917096A Expired - Fee Related JP3731252B2 (en) 1996-07-09 1996-07-09 Highly shrinkable polyester staple fiber and method for producing the same

Country Status (1)

Country Link
JP (1) JP3731252B2 (en)

Also Published As

Publication number Publication date
JP3731252B2 (en) 2006-01-05

Similar Documents

Publication Publication Date Title
EP0664351B1 (en) Polyester fiber
JP3473890B2 (en) Polyester composite fiber
JPH10204721A (en) Highly shrinkable polyester staple and its production
JP2005527715A (en) Polytrimethylene terephthalate composite fiber and method for producing the same
JP4233245B2 (en) Polyester composite fiber and method for producing the same
JPH1025620A (en) High-shrinkage polyester staple fiber and its production
KR970001080B1 (en) Process for producing a woven or knitted fabric having a high elasticity
JP3583402B2 (en) Polyester fiber
JPH08209443A (en) Differently shrinkable polyester blended yarn
JP4506130B2 (en) Dyed yarn and method for producing the same
JP2002020930A (en) Polyester highly shrinkable fiber
JP3319545B2 (en) Polyester multifilament entangled composite yarn
JPH10204722A (en) Highly shrinkable polyester staple having hollow section and its production
JP3948045B2 (en) Bulky spun yarn and fabric using the same
JP4566708B2 (en) Method for producing polyester composite fiber
JPWO2005071149A1 (en) Polyester different shrinkage mixed yarn and method for producing the same
JPH11152635A (en) Special polyester spun yarn and its production
JP3004695B2 (en) Polyester different shrinkage yarn
JPH0759770B2 (en) Polyester shrinkage difference mixed yarn
JPH10130955A (en) Highly shrinkable polyester staple fiber
JPS5828373B2 (en) High shrinkage copolyester fiber and method for producing the same
JPH04119134A (en) Polyester combined filament yarn having different shrinkage
JPS5916014B2 (en) Manufacturing method for bulky polyester woven and knitted fabrics
JPH11131333A (en) Polyester spun yarn and its production
JP2005113369A (en) Method for producing soft stretch yarn

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20040325

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20041019

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20041220

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20050125

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20050323

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20050920

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20051003

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20091021

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20091021

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101021

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111021

Year of fee payment: 6

LAPS Cancellation because of no payment of annual fees