JPH10251692A - Non-flammable industrial detergent composition and cleaning method using the same - Google Patents
Non-flammable industrial detergent composition and cleaning method using the sameInfo
- Publication number
- JPH10251692A JPH10251692A JP5301697A JP5301697A JPH10251692A JP H10251692 A JPH10251692 A JP H10251692A JP 5301697 A JP5301697 A JP 5301697A JP 5301697 A JP5301697 A JP 5301697A JP H10251692 A JPH10251692 A JP H10251692A
- Authority
- JP
- Japan
- Prior art keywords
- flammable
- detergent composition
- component
- cleaning
- solvent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 44
- 239000003599 detergent Substances 0.000 title claims abstract description 35
- 238000004140 cleaning Methods 0.000 title claims description 57
- 238000000034 method Methods 0.000 title claims description 15
- 239000002904 solvent Substances 0.000 claims abstract description 42
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000000126 substance Substances 0.000 claims abstract description 18
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 14
- 239000011737 fluorine Substances 0.000 claims abstract description 14
- 238000013329 compounding Methods 0.000 claims abstract 3
- 125000000217 alkyl group Chemical group 0.000 abstract description 5
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 abstract description 4
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 abstract description 4
- 229930195733 hydrocarbon Natural products 0.000 abstract description 3
- 150000002430 hydrocarbons Chemical class 0.000 abstract description 3
- 239000003208 petroleum Substances 0.000 abstract description 3
- 230000006378 damage Effects 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 229940116333 ethyl lactate Drugs 0.000 abstract description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 abstract description 2
- 239000012454 non-polar solvent Substances 0.000 abstract description 2
- 239000002798 polar solvent Substances 0.000 abstract description 2
- 239000004215 Carbon black (E152) Substances 0.000 abstract 1
- 238000010186 staining Methods 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 13
- 238000011156 evaluation Methods 0.000 description 11
- 239000012459 cleaning agent Substances 0.000 description 10
- 230000004907 flux Effects 0.000 description 9
- 238000002156 mixing Methods 0.000 description 8
- 238000005406 washing Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000356 contaminant Substances 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 239000010730 cutting oil Substances 0.000 description 6
- 239000004210 ether based solvent Substances 0.000 description 6
- -1 fingerprints Substances 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 3
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- RIQRGMUSBYGDBL-UHFFFAOYSA-N 1,1,1,2,2,3,4,5,5,5-decafluoropentane Chemical compound FC(F)(F)C(F)C(F)C(F)(F)C(F)(F)F RIQRGMUSBYGDBL-UHFFFAOYSA-N 0.000 description 2
- 238000004566 IR spectroscopy Methods 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000002529 flux (metallurgy) Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- QYGBYAQGBVHMDD-XQRVVYSFSA-N (z)-2-cyano-3-thiophen-2-ylprop-2-enoic acid Chemical compound OC(=O)C(\C#N)=C/C1=CC=CS1 QYGBYAQGBVHMDD-XQRVVYSFSA-N 0.000 description 1
- OKIYQFLILPKULA-UHFFFAOYSA-N 1,1,1,2,2,3,3,4,4-nonafluoro-4-methoxybutane Chemical compound COC(F)(F)C(F)(F)C(F)(F)C(F)(F)F OKIYQFLILPKULA-UHFFFAOYSA-N 0.000 description 1
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 1
- AJDIZQLSFPQPEY-UHFFFAOYSA-N 1,1,2-Trichlorotrifluoroethane Chemical compound FC(F)(Cl)C(F)(Cl)Cl AJDIZQLSFPQPEY-UHFFFAOYSA-N 0.000 description 1
- PXQCQQARRAYIFS-UHFFFAOYSA-N 1-[2-(2-ethoxyethoxy)ethoxy]propane Chemical compound CCCOCCOCCOCC PXQCQQARRAYIFS-UHFFFAOYSA-N 0.000 description 1
- MBRRDORCFVPYMA-UHFFFAOYSA-N 1-[2-(2-methoxyethoxy)ethoxy]propane Chemical compound CCCOCCOCCOC MBRRDORCFVPYMA-UHFFFAOYSA-N 0.000 description 1
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 1
- ZIKLJUUTSQYGQI-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxypropoxy)propane Chemical compound CCOCC(C)OCC(C)OCC ZIKLJUUTSQYGQI-UHFFFAOYSA-N 0.000 description 1
- VLZBDLGYKXSSQM-UHFFFAOYSA-N 1-methoxy-2-(2-propoxypropoxy)propane Chemical compound CCCOC(C)COC(C)COC VLZBDLGYKXSSQM-UHFFFAOYSA-N 0.000 description 1
- OHMHBGPWCHTMQE-UHFFFAOYSA-N 2,2-dichloro-1,1,1-trifluoroethane Chemical compound FC(F)(F)C(Cl)Cl OHMHBGPWCHTMQE-UHFFFAOYSA-N 0.000 description 1
- CADVUMMFHYFDNX-UHFFFAOYSA-N 2-(2-ethoxypropoxy)-1-propoxypropane Chemical compound CCCOCC(C)OCC(C)OCC CADVUMMFHYFDNX-UHFFFAOYSA-N 0.000 description 1
- CGFCWVIOWYPCFZ-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol;propane-1,2-diol Chemical compound CC(O)CO.CC(O)COC(C)COC(C)CO CGFCWVIOWYPCFZ-UHFFFAOYSA-N 0.000 description 1
- VATRWWPJWVCZTA-UHFFFAOYSA-N 3-oxo-n-[2-(trifluoromethyl)phenyl]butanamide Chemical compound CC(=O)CC(=O)NC1=CC=CC=C1C(F)(F)F VATRWWPJWVCZTA-UHFFFAOYSA-N 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- KYKAJFCTULSVSH-UHFFFAOYSA-N chloro(fluoro)methane Chemical compound F[C]Cl KYKAJFCTULSVSH-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000779 depleting effect Effects 0.000 description 1
- 229940019778 diethylene glycol diethyl ether Drugs 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000002798 spectrophotometry method Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Detergent Compositions (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、機械金属工業、電
気電子工業、光学機械工業、プラスチック工業などの各
種部品製造加工工程で付着する加工油、フラックスやワ
ックス、埃や指紋、金属粉や樹脂粉等に対する一般洗浄
や、主として隙間部に存在する汚れの除去、さらには、
上記部品類等のメンテナンス洗浄に有効な非水系の非引
火性工業用洗浄剤組成物に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to processing oils, fluxes and waxes, dusts and fingerprints, metal powders and resins which are adhered in various parts manufacturing and processing steps in the machine metal industry, electric and electronic industry, optical machine industry, plastic industry and the like. General cleaning of powder and the like, removal of dirt mainly in gaps,
The present invention relates to a non-aqueous non-flammable industrial cleaning composition effective for maintenance cleaning of the above-mentioned parts and the like.
【0002】[0002]
【従来の技術】従来、各種工業部品に付着した加工油、
フラックスやワックス、埃や指紋、金属粉や樹脂粉等の
洗浄に使用される洗浄剤としては、CFC−113に代
表されるクロロフルオロカーボン、HCFC−225に
代表されるハイドロクロロフルオロカーボン、1,1,
1−トリクロロエタンや塩化メチレンに代表される塩素
系溶剤等の不燃性溶剤類、アルコール類や石油系炭化水
素類等の可燃性溶剤類、水系洗浄剤類が安全性や洗浄目
的等の因子別により使い分けられていた。2. Description of the Related Art Conventionally, processing oil adhered to various industrial parts,
As cleaning agents used for cleaning fluxes, waxes, dust, fingerprints, metal powders, resin powders, etc., chlorofluorocarbons represented by CFC-113, hydrochlorofluorocarbons represented by HCFC-225, 1,1,1
Non-flammable solvents such as 1-trichloroethane and methylene chloride, such as chlorinated solvents, flammable solvents such as alcohols and petroleum hydrocarbons, and water-based cleaning agents depend on factors such as safety and cleaning purpose. They were properly used.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、上記不
燃性溶剤類のなかでも、クロロフルオロカーボンや1,
1,1−トリクロロエタンはオゾン層破壊物質として既
にその生産が全廃となっており、さらにハイドロクロロ
フルオロカーボンも将来的にはその使用に制限が加えら
れることになっている。However, among the above non-flammable solvents, chlorofluorocarbon and 1,1 are preferable.
The production of 1,1-trichloroethane as an ozone depleting substance has already been completely abolished, and the use of hydrochlorofluorocarbon will be restricted in the future.
【0004】一方、上記不燃性溶剤類のうち塩化メチレ
ンは、人体に対して毒性を有することが知られており、
また上記可燃性溶剤類はその取り扱い上の安全対策に多
大の労力を必要とするという問題がある。さらに、上記
水系洗浄剤類は安全性や汚染選択性に優れるものの、隙
間部に付着した汚染物質に対する洗浄効果はそれほど高
くなく、さらに水が存在するがための素材への悪影響が
懸念されている。On the other hand, methylene chloride among the above non-flammable solvents is known to be toxic to the human body.
Further, the above-mentioned flammable solvents have a problem that a great deal of labor is required for safety measures in handling. Further, although the above-mentioned aqueous cleaning agents are excellent in safety and contamination selectivity, the cleaning effect on contaminants attached to the gap is not so high, and there is a concern that the presence of water may adversely affect the material. .
【0005】本発明は、このような事情に鑑みなされた
ものであって、使用に際して環境破壊等の問題がなく安
全であり、しかも洗浄性に優れた非引火性工業用洗浄剤
組成物と、それを用いた効率の良い洗浄方法の提供をそ
の目的とする。The present invention has been made in view of the above-mentioned circumstances, and is intended to provide a non-flammable industrial detergent composition which is safe and free from environmental destruction at the time of use, and has excellent detergency. It is an object of the present invention to provide an efficient cleaning method using the same.
【0006】[0006]
【課題を解決するための手段】上記の目的を達成するた
め、本発明は、下記(A)および(B)を必須成分とす
る非引火性洗浄剤組成物であって、上記(A)成分およ
び(B)成分の配合重量比〔(A)/(B)〕が、
(A)/(B)=(30〜70)/(70〜30)の範
囲に設定されている非水系の非引火性工業用洗浄剤組成
物を第1の要旨とする。In order to achieve the above object, the present invention provides a non-flammable detergent composition comprising the following components (A) and (B) as essential components, And the blending weight ratio of the components (B) [(A) / (B)]
A first aspect is a non-aqueous non-flammable industrial cleaning composition set in the range of (A) / (B) = (30-70) / (70-30).
【0007】(A)下記の一般式(1)で表されるグリ
コールエーテル系溶剤。(A) A glycol ether solvent represented by the following general formula (1):
【化2】 (B)フッ素系不燃性溶剤。Embedded image (B) a fluorine-based nonflammable solvent.
【0008】また、本発明は、上記非引火性工業用洗浄
剤組成物を用いて被洗浄物質表面を洗浄した後、さら
に、上記非引火性工業用洗浄剤組成物中の(B)成分の
みを用いて、上記被洗浄物質表面をすすぐ洗浄方法を第
2の要旨とする。Further, the present invention provides a method for cleaning a surface of a substance to be cleaned using the above-mentioned non-flammable industrial detergent composition, and further comprising only the component (B) in the above-mentioned non-flammable industrial detergent composition. A second aspect of the present invention is a method of rinsing the surface of the substance to be cleaned by using the method.
【0009】この発明者は、従来から工業用洗浄剤とし
て使用されている各種溶剤類の有する問題を解消し、そ
の取扱いが容易かつ安全であって、しかも被洗浄物質表
面に残存するあらゆる汚染物質を迅速かつ効果的に洗浄
することのできる工業用洗浄剤を得るために一連の研究
を重ねた。その結果、二種類の溶剤、すなわち、前記一
般式(1)で表されるグリコールエーテル系溶剤
〔(A)成分〕と、フッ素系不燃性溶剤〔(B)成分〕
を特定の割合で配合した混合溶剤を必須の洗浄剤成分と
して用いると、所期の目的が達成されることを見出し本
発明に到達した。The inventor of the present invention has solved the problems of various solvents conventionally used as industrial cleaning agents, and has achieved easy and safe handling of all solvents and any contaminants remaining on the surface of the material to be cleaned. A series of studies have been conducted to obtain an industrial detergent that can quickly and effectively wash the water. As a result, two kinds of solvents, namely, a glycol ether solvent represented by the general formula (1) [component (A)] and a fluorine-based nonflammable solvent [component (B)]
It has been found that the intended purpose can be achieved by using a mixed solvent in which is mixed at a specific ratio as an essential detergent component, and has reached the present invention.
【0010】さらに、本発明の非引火性工業用洗浄剤組
成物を用いての洗浄では、まず、この非引火性工業用洗
浄剤組成物を用いて被洗浄物質を洗浄した後、さらに、
上記非引火性工業用洗浄剤組成物中のフッ素系不燃性溶
剤〔(B)成分〕のみを用いて被洗浄物質をすすぐ。こ
のため、この被洗浄物質に残存する汚染物質と上記非引
火性工業用洗浄剤組成物を容易に除去することができ
る。しかも、上記非引火性工業用洗浄剤組成物を用いた
洗浄に続いて、上記フッ素系不燃性溶剤〔(B)成分〕
のみを用いたすすぎを行うため、後の乾燥工程を省略す
ることができ、洗浄作業の高効率化が図られる。Further, in the cleaning using the non-flammable industrial cleaning composition of the present invention, first, the substance to be cleaned is cleaned using the non-flammable industrial cleaning composition,
The substance to be cleaned is rinsed using only the fluorinated nonflammable solvent [component (B)] in the non-flammable industrial cleaning composition. Therefore, the contaminants remaining in the substance to be cleaned and the non-flammable industrial detergent composition can be easily removed. Moreover, following the cleaning using the non-flammable industrial cleaning composition, the fluorine-based nonflammable solvent [component (B)] is used.
Since the rinsing is performed using only the rinsing, the subsequent drying step can be omitted, and the efficiency of the cleaning operation can be increased.
【0011】そして、本発明の非引火性工業用洗浄剤組
成物において、上記フッ素系不燃性溶剤〔(B)成分〕
としては、ハイドロフルオロカーボンや、ハイドロフル
オロエーテルが用いられる。In the non-flammable industrial detergent composition of the present invention, the fluorine-containing nonflammable solvent [component (B)] is used.
For example, a hydrofluorocarbon or a hydrofluoroether is used.
【0012】[0012]
【発明の実施の形態】つぎに、本発明の実施の形態につ
いて詳しく説明する。Next, an embodiment of the present invention will be described in detail.
【0013】本発明の非引火性工業洗浄剤組成物は、特
定のグリコールエーテル系溶剤(A成分)と、フッ素系
不燃性溶剤(B成分)を必須成分として用いて得られ
る。なお、本発明において、必須成分とするとは、非引
火性工業洗浄剤組成物が上記必須成分のみからなる場合
も含める趣旨である。The non-flammable industrial detergent composition of the present invention is obtained by using a specific glycol ether solvent (component A) and a fluorine-based nonflammable solvent (component B) as essential components. In the present invention, the term "essential component" is intended to include the case where the non-flammable industrial detergent composition comprises only the essential component.
【0014】上記特定のグリコールエーテル系溶剤(A
成分)は、下記の一般式(1)で表されるグリコールエ
ーテル系溶剤からなる。The specific glycol ether solvent (A)
Component) comprises a glycol ether-based solvent represented by the following general formula (1).
【0015】[0015]
【化3】 Embedded image
【0016】上記一般式(1)で表されるグリコールエ
ーテル系溶剤としては、R3 が水素原子であるジエチレ
ングリコール系エーテル溶剤、具体的には、ジエチレン
グリコールジメチルエーテル、ジエチレングリコールエ
チルメチルエーテル、ジエチレングリコールプロピルメ
チルエーテル、ジエチレングリコールジエチルエーテ
ル、ジエチレングリコールエチルプロピルエーテルがあ
げられる。As the glycol ether solvent represented by the general formula (1), a diethylene glycol ether solvent in which R 3 is a hydrogen atom, specifically, diethylene glycol dimethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol propyl methyl ether, Examples include diethylene glycol diethyl ether and diethylene glycol ethyl propyl ether.
【0017】また、上記一般式(1)で表されるグリコ
ールエーテル系溶剤として、R3 がメチル基であるジプ
ロピレングリコール系エーテル溶剤、具体的には、ジプ
ロピレングリコールジメチルエーテル、ジプロピレング
リコールエチルメチルエーテル、ジプロピレングリコー
ルプロピルメチルエーテル、ジプロピレングリコールジ
エチルエーテル、ジプロピレングリコールエチルプロピ
ルエーテルがあげられる。The glycol ether solvent represented by the general formula (1) is a dipropylene glycol ether solvent in which R 3 is a methyl group, specifically, dipropylene glycol dimethyl ether, dipropylene glycol ethyl methyl. Ether, dipropylene glycol propyl methyl ether, dipropylene glycol diethyl ether, and dipropylene glycol ethyl propyl ether.
【0018】これら上記一般式(1)で表されるグリコ
ールエーテル系溶剤は、単独でもしくは2種以上併せて
用いられる。また、これらA成分であるグリコールエー
テル系溶剤は、常温で少なくとも水溶性傾向を示すこと
が望ましい。These glycol ether solvents represented by the above general formula (1) may be used alone or in combination of two or more. Further, it is desirable that the glycol ether solvent as the component A shows at least a tendency to be water-soluble at room temperature.
【0019】上記一般式(1)中の、R1 は炭素数1〜
3のアルキル基でなければならなず、また、R2 は炭素
数1〜2のアルキル基でなければならない。すなわち、
R1が炭素数4以上のアルキル基、およびR2 が炭素数
3以上のアルキル基では、得られる洗浄剤組成物におい
て所望の洗浄性能を得ることができないからである。さ
らに、上記一般式(1)で表されるグリコールエーテル
系溶剤のなかのジエチレングリコール系エーテル類以外
の、例えば、モノエチレングリコール、トリエチレング
リコールや、ジプロピレングリコール系エーテル類以外
のモノプロピレングリコール、トリプロピレングリコー
ルでは、やはり所望の洗浄性能を得ることはできない。In the above general formula (1), R 1 has 1 to 1 carbon atoms.
R 2 must be an alkyl group having 1 to 2 carbon atoms. That is,
This is because R 1 has an alkyl group having 4 or more carbon atoms and R 2 has an alkyl group having 3 or more carbon atoms, whereby a desired cleaning performance cannot be obtained in the obtained detergent composition. Further, among the glycol ether solvents represented by the general formula (1), other than diethylene glycol ethers, for example, monoethylene glycol, triethylene glycol, monopropylene glycol other than dipropylene glycol ethers, and tripropylene glycol Propylene glycol still cannot achieve the desired cleaning performance.
【0020】つぎに、上記A成分である特定のグリコー
ルエーテル系溶剤とともに用いられるフッ素系不燃性溶
剤(B成分)としては、例えば、ハイドロフルオロカー
ボン、ハイドロフルオロエーテル等が用いられる。上記
ハイドロフルオロカーボンとしては、デカフルオロペン
タン、具体的には、三井・デュポンフロロケミカル社製
のバートレルXF、およびその共沸混合物があげられ
る。また、上記ハイドロフルオロエーテルとしては、1
−メトキシノナフルオロブタン、具体的には、住友スリ
ーエム社製のHFE−7100が用いられ、さらにその
共沸混合物があげられる。Next, as the fluorine-based nonflammable solvent (component B) used together with the specific glycol ether-based solvent as component A, for example, hydrofluorocarbon, hydrofluoroether and the like are used. Examples of the hydrofluorocarbon include decafluoropentane, specifically, Vertrel XF manufactured by DuPont-Mitsui Fluorochemicals, and an azeotropic mixture thereof. Further, as the hydrofluoroether, 1
-Methoxynonafluorobutane, specifically, HFE-7100 manufactured by Sumitomo 3M Ltd. is used, and an azeotrope thereof is further included.
【0021】上記特定のグリコールエーテル系溶剤(A
成分)とフッ素系不燃性溶剤(B成分)の配合重量比
〔(A)/(B)〕は、(A)/(B)=(30〜7
0)/(70〜30)の範囲に設定する必要がある。特
に好ましくは(A)/(B)=(40〜60)/(60
〜40)である。すなわち、特定のグリコールエーテル
系溶剤(A成分)の配合重量比が30重量%未満(B成
分が70重量%を超える)では洗浄性能に劣り、特定の
グリコールエーテル系溶剤(A成分)の配合重量比が7
0重量%を超える(B成分が30重量%未満)と、引火
性への懸念が生じるとともに、特に被洗浄物質の隙間部
分等の細部の洗浄性に劣るようになるからである。The specific glycol ether solvent (A)
(A) / (B) = (30-7)
0) / (70 to 30). Particularly preferably, (A) / (B) = (40-60) / (60)
4040). That is, when the blending weight ratio of the specific glycol ether solvent (component A) is less than 30% by weight (the component B exceeds 70% by weight), the cleaning performance is poor, and the blending weight of the specific glycol ether solvent (component A) is low. The ratio is 7
If the content exceeds 0% by weight (the component B is less than 30% by weight), there is a concern about flammability, and in particular, the cleanability of details such as gaps between the substances to be cleaned is deteriorated.
【0022】このように、本発明の非引火性工業用洗浄
剤組成物では、上記特定のグリコールエーテル系溶剤
(A成分)とフッ素系不燃性溶剤(B成分)の2成分が
必須であり、しかも、この両者の構成が上記特定割合を
逸脱した場合、一般的な洗浄性と隙間部分に対する洗浄
性との良好なバランスが得られず、また、引火性に対す
る安全性、多岐にわたる各種汚染物質への汎用洗浄性な
どの効果が得られない。As described above, in the non-flammable industrial detergent composition of the present invention, two components, the above-mentioned specific glycol ether-based solvent (component A) and the fluorine-based non-flammable solvent (component B), are essential. Moreover, if the configuration of the two deviates from the above-mentioned specific ratio, a good balance between general cleaning performance and cleaning performance for gaps cannot be obtained, and safety against flammability and various types of pollutants. The effect of general-purpose detergency cannot be obtained.
【0023】本発明の非引火性工業用洗浄剤組成物に
は、本発明の特徴的構成を逸脱せず、またその効果を損
なわない範囲であれば、上記A成分およびB成分以外
に、必要に応じて他の添加剤、例えば、石油系炭化水素
類等の非極性溶剤、N−メチル−2−ピロリドンや乳酸
エチル等の極性溶剤、アルカノールアミン類、各種安定
剤等を適宜に加えることも可能である。The non-flammable industrial detergent composition of the present invention may further comprise the necessary components other than the above-mentioned components A and B as long as they do not deviate from the characteristic constitution of the present invention and do not impair the effects thereof. Depending on the other additives, for example, non-polar solvents such as petroleum hydrocarbons, polar solvents such as N-methyl-2-pyrrolidone and ethyl lactate, alkanolamines, various stabilizers and the like may be appropriately added. It is possible.
【0024】本発明の非引火性工業用洗浄剤組成物は、
必須成分である上記A成分およびB成分を所定の配合割
合で配合するとともに、必要に応じて上記他の添加剤を
配合し、これらを混合することにより得られる。The non-flammable industrial cleaning composition of the present invention comprises:
It is obtained by blending the above-mentioned essential components A and B at a predetermined blending ratio, blending other additives as needed, and mixing them.
【0025】本発明の非引火性工業用洗浄剤組成物を用
いての洗浄は、つぎのようにして行われる。まず、本発
明の非引火性工業用洗浄剤組成物を用いて被洗浄物質を
洗浄する(第1工程)。ついで、上記非引火性工業用洗
浄剤組成物中の(B)成分のみを用いて、さらに上記被
洗浄物質をすすぐ(第2工程)。この第2工程により、
この被洗浄物質に残存する汚染物質と、上記第1工程に
おいて付着した上記非引火性工業用洗浄剤組成物が効果
的に除去される。上記洗浄(第1工程および第2工程と
も)における操作方法としては、特に限定するものでは
なく、従来公知の各種洗浄法、例えば、浸漬洗浄法、攪
拌洗浄法、超音波洗浄法、ブラシ洗浄法等あらゆる洗浄
操作法を適用することができる。また、このような洗浄
作業に本発明の非引火性工業用洗浄剤組成物を供する際
には、例えば、40〜50℃程度に加温して用いること
が、洗浄効果の点から好ましい。The cleaning using the non-flammable industrial cleaning composition of the present invention is performed as follows. First, a substance to be cleaned is cleaned using the non-flammable industrial cleaning composition of the present invention (first step). Next, the substance to be cleaned is further rinsed using only the component (B) in the non-flammable industrial cleaning composition (second step). By this second step,
The contaminants remaining in the substance to be cleaned and the non-flammable industrial cleaning composition adhering in the first step are effectively removed. The operation method in the above-mentioned washing (both the first step and the second step) is not particularly limited, and various conventionally known washing methods, for example, immersion washing method, stirring washing method, ultrasonic washing method, brush washing method Any washing operation method can be applied. When the non-flammable industrial cleaning composition of the present invention is used for such a cleaning operation, it is preferable to use the composition after heating to, for example, about 40 to 50 ° C. from the viewpoint of the cleaning effect.
【0026】このように、本発明の非引火性工業用洗浄
剤組成物を用いた洗浄方法では、硝子や樹脂、金属等の
各種部品に付着した様々な汚染物質を安全かつ有効に洗
浄することができる。As described above, in the cleaning method using the non-flammable industrial cleaning composition of the present invention, various contaminants adhered to various parts such as glass, resin and metal can be safely and effectively cleaned. Can be.
【0027】つぎに、実施例について比較例と併せて説
明する。Next, examples will be described together with comparative examples.
【0028】[0028]
【実施例1〜7、比較例1〜15】下記の表1〜表3に
示す各成分を同表に示す割合で混合することにより洗浄
剤を作製した。Examples 1 to 7 and Comparative Examples 1 to 15 The components shown in the following Tables 1 to 3 were mixed in the proportions shown in the tables to prepare cleaning agents.
【0029】[0029]
【表1】 [Table 1]
【0030】[0030]
【表2】 [Table 2]
【0031】[0031]
【表3】 [Table 3]
【0032】このようにして得られた実施例および比較
例の各洗浄剤を用いて、その洗浄性能およびすすぎ性能
を下記の方法に従い測定評価した。その結果を後記の表
4に示す。The cleaning performance and the rinsing performance of the thus obtained cleaning agents of Examples and Comparative Examples were measured and evaluated according to the following methods. The results are shown in Table 4 below.
【0033】〔洗浄評価−1〕まず、袋穴を8箇所有す
るアルミ製部品を油性切削油中に浸漬し、減圧乾燥機に
て50℃×30分間汚染処理を行い洗浄評価用試験体を
作製した。一方、各洗浄剤を1リットルガラス容器に採
取し、温度50℃に調整した。つぎに、上記洗浄評価用
試験体を、上記洗浄剤に浸漬し2分間攪拌洗浄を行っ
た。[Evaluation of Cleaning-1] First, an aluminum part having eight blind holes was immersed in an oil-based cutting oil, and subjected to a contamination treatment at 50 ° C. for 30 minutes using a reduced-pressure drier to prepare a test body for cleaning evaluation. did. On the other hand, each cleaning agent was collected in a 1-liter glass container and adjusted to a temperature of 50 ° C. Next, the test body for cleaning evaluation was immersed in the cleaning agent and washed with stirring for 2 minutes.
【0034】上記洗浄操作を行った後、減圧乾燥機(1
00℃)にて120分間で洗浄剤成分を乾燥除去した。
その結果、洗浄評価用試験体に残存した油性切削油量を
赤外分光光度法により測定し、下記の基準で評価した。After performing the above-mentioned washing operation, the reduced-pressure drier (1
(00 ° C.) for 120 minutes to dry and remove the detergent components.
As a result, the amount of oily cutting oil remaining in the cleaning evaluation specimen was measured by infrared spectrophotometry and evaluated according to the following criteria.
【0035】〔基準〕 ◎:残存油性切削油が10μg未満/個以下 ○:残存油性切削油が10〜50μg未満/個以下 △:残存油性切削油が50〜100μg未満/個以下 ×:残存油性切削油が100μg/個以上[Criterion] :: Residual oily cutting oil is less than 10 μg / piece or less ○: Residual oily cutting oil is less than 10 to 50 μg / piece or less △: Residual oily cutting oil is less than 50 to 100 μg / piece or less ×: Residual oiliness Cutting oil is 100μg / piece or more
【0036】〔洗浄評価−2〕清浄な硝子製テストピー
ス表面に油性ロジンフラックスを厚み50μmとなるよ
う塗布し、さらにこの油性ロジンフラックス塗布面に清
浄な硝子製テストピースを載置し、両者をクリップで挟
み固定した後60℃×10分間熱処理を行うことにより
洗浄評価用試験体を作製した。[Cleaning Evaluation-2] An oil-based rosin flux was applied to a clean glass test piece surface to a thickness of 50 μm, and a clean glass test piece was placed on the oil-based rosin flux applied surface. After being clamped and fixed with clips, a heat treatment was performed at 60 ° C. for 10 minutes to prepare a test body for cleaning evaluation.
【0037】一方、各洗浄剤を300mlガラス容器に
採取し、温度50℃に調整した。つぎに、上記洗浄評価
用試験体を、上記洗浄剤に浸漬し、40kHz×300
Wで2分間の超音波洗浄処理を行った。On the other hand, each cleaning agent was collected in a 300 ml glass container, and the temperature was adjusted to 50 ° C. Next, the test body for cleaning evaluation was immersed in the above-mentioned cleaning agent, and 40 kHz × 300
An ultrasonic cleaning treatment was performed at W for 2 minutes.
【0038】上記超音波洗浄処理を行った後、減圧乾燥
機(100℃)にて60分間で洗浄剤成分を乾燥除去し
た。その結果、洗浄評価用試験体に残存した油性ロジン
フラックス量を紫外分光光度法により測定し、下記の基
準で評価した。After the above ultrasonic cleaning treatment, the detergent components were dried and removed in a vacuum dryer (100 ° C.) for 60 minutes. As a result, the amount of oil-based rosin flux remaining in the test specimen for cleaning evaluation was measured by ultraviolet spectrophotometry, and evaluated according to the following criteria.
【0039】〔基準〕 ◎:残存フラックスが5μg未満/枚以下 ○:残存フラックスが5〜10μg未満/枚以下 △:残存フラックスが10〜50μg未満/枚以下 ×:残存フラックスが50μg/枚以上[Criteria] ◎: Residual flux is less than 5 μg / sheet or less ○: Residual flux is less than 5 to 10 μg / sheet or less △: Residual flux is less than 10 to 50 μg / sheet or less ×: Residual flux is 50 μg / sheet or more
【0040】〔すすぎ評価〕清浄な硝子製テストピース
を上記洗浄液に浸漬して取り出した後、これに清浄な硝
子製テストピースを重ねて両者の片辺をクリップで挟み
固定することによりすすぎ評価用試験体を作製した。一
方、バートレルXF(三井・デュポンフロロケミカル社
製)を、65℃に加温した冷却管付帯容器に入れ、これ
に上記すすぎ評価用試験体を1分間浸漬した後、続いて
40kHz×300Wの条件で超音波処理を行った。さ
らに、上記試験体を、液界面上でさらに3分間保持し
た。[Rinse evaluation] A clean glass test piece was immersed in the above-mentioned cleaning solution, taken out, and then placed on a clean glass test piece. A test body was prepared. On the other hand, Bertrel XF (manufactured by DuPont Fluorochemicals, Mitsui) was placed in a cooling tube-attached container heated to 65 ° C., and the above-described test piece for rinsing evaluation was immersed in the container for 1 minute. Was subjected to ultrasonic treatment. Further, the test specimen was held on the liquid interface for another 3 minutes.
【0041】上記操作を行った後、減圧乾燥機(105
℃)にて30分間で乾燥除去した。その結果、すすぎ評
価用試験体に残存した各洗浄剤成分量を赤外分光光度法
により測定し、下記の基準で評価した。After performing the above operation, a reduced-pressure drier (105
(° C.) for 30 minutes. As a result, the amount of each detergent component remaining in the test specimen for rinsing evaluation was measured by infrared spectrophotometry and evaluated according to the following criteria.
【0042】〔基準〕 ◎:残存洗浄剤が1μg未満/枚以下 ○:残存洗浄剤が1〜5μg未満/枚以下 △:残存洗浄剤が5〜20μg未満/枚以下 ×:残存洗浄剤が20μg/枚以上[Criteria] :: Residual detergent less than 1 μg / sheet or less ○: Residual detergent less than 1-5 μg / sheet or less △: Residual detergent less than 5-20 μg / sheet ×: Residual detergent 20 μg / More than
【0043】[0043]
【表4】 [Table 4]
【0044】上記表4の結果から、全実施例は、洗浄評
価−1,2およびすすぎ評価の全てにおいてトータル的
に優れた洗浄性能を発揮したことが明らかである。これ
に対して、A成分とB成分との配合割合が本発明の特定
範囲を外れている比較例9,10,14,15および、
グリコールエーテル系溶剤として本発明のA成分以外の
ものを用いた比較例7,8は、他の比較例よりも洗浄性
能およびすすぎ性能に関して良好な結果が得られたが、
それでも実施例と比べた場合、明らかに洗浄・すすぎ性
能に劣ることがわかる。そして、残りの比較例は実施例
と比べてその洗浄・すすぎ性能が大幅に劣っていること
が明らかである。From the results in Table 4, it is clear that all the examples exhibited totally excellent cleaning performance in all of the cleaning evaluations-1 and 2, and the rinsing evaluation. On the other hand, Comparative Examples 9, 10, 14, 15 in which the mixing ratio of the component A and the component B is out of the specific range of the present invention, and
In Comparative Examples 7 and 8 using a glycol ether-based solvent other than the component A of the present invention, better results were obtained with respect to the cleaning performance and the rinsing performance than the other comparative examples.
Nevertheless, when compared with the examples, it can be seen that the cleaning and rinsing performance is clearly inferior. And it is clear that the remaining comparative examples are significantly inferior in cleaning and rinsing performance as compared with the examples.
【0045】[0045]
【発明の効果】以上のように、本発明の非引火性工業用
洗浄剤組成物は、前記特定のグリコールエーテル系溶剤
(A成分)と、フッ素系不燃性溶剤(B成分)を特定の
割合で配合した洗浄剤成分を必須成分とするものであ
る。このため、引火性を発揮せず取り扱いが安全であ
り、あらゆる汚染物質の特に隙間部分に対する洗浄性に
優れている。As described above, the non-flammable industrial detergent composition of the present invention comprises the specific glycol ether solvent (component A) and the fluorine-based nonflammable solvent (component B) in a specific ratio. The essential component is the detergent component blended in the above. For this reason, it is safe to handle without exhibiting flammability, and is excellent in cleaning properties for all contaminants, particularly for gaps.
【0046】そして、本発明の非引火性工業用洗浄剤組
成物を用いての洗浄では、まず、この非引火性工業用洗
浄剤組成物を用いて被洗浄物質を洗浄した後、さらに、
上記非引火性工業用洗浄剤組成物中のフッ素系不燃性溶
剤(B成分)のみを用いて、上記被洗浄物質を洗浄す
る。このため、被洗浄物質に残存する汚染物質と上記非
引火性工業用洗浄剤組成物を容易に除去することができ
る。しかも、上記非引火性工業用洗浄剤組成物を用いた
洗浄に続いて、上記フッ素系不燃性溶剤(B成分)のみ
を用いたすすぎを行うため、後の乾燥工程を省略するこ
とができ、洗浄作業の高効率化が図られる。In the cleaning using the non-flammable industrial cleaning composition of the present invention, first, the substance to be cleaned is cleaned using the non-flammable industrial cleaning composition, and further,
The substance to be cleaned is cleaned using only the fluorinated nonflammable solvent (component B) in the non-flammable industrial cleaning composition. Therefore, the contaminants remaining in the substance to be cleaned and the non-flammable industrial cleaning composition can be easily removed. Moreover, subsequent to the cleaning using the non-flammable industrial cleaning composition, the rinsing using only the fluorine-based non-flammable solvent (component B) is performed, so that a subsequent drying step can be omitted. Higher efficiency of the cleaning operation is achieved.
【0047】本発明の非引火性工業用洗浄剤組成物にお
いて、上記フッ素系不燃性溶剤(B成分)としては、ハ
イドロフルオロカーボンや、ハイドロフルオロエーテル
が好適に用いられる。In the non-flammable industrial detergent composition of the present invention, hydrofluorocarbon or hydrofluoroether is preferably used as the fluorine-based nonflammable solvent (component B).
Claims (4)
る非引火性洗浄剤組成物であって、上記(A)成分およ
び(B)成分の配合重量比〔(A)/(B)〕が、
(A)/(B)=(30〜70)/(70〜30)の範
囲に設定されていることを特徴とする非水系の非引火性
工業用洗浄剤組成物。 (A)下記の一般式(1)で表されるグリコールエーテ
ル系溶剤。 【化1】 (B)フッ素系不燃性溶剤。1. A non-flammable detergent composition comprising the following components (A) and (B) as essential components, wherein the compounding weight ratio of the components (A) and (B) [(A) / (B) )〕But,
(A) / (B) = (30-70) / (70-30) A non-aqueous non-flammable industrial detergent composition characterized by the following range: (A) A glycol ether solvent represented by the following general formula (1). Embedded image (B) a fluorine-based nonflammable solvent.
剤が、ハイドロフルオロカーボンである請求項1記載の
非引火性工業用洗浄剤組成物。2. The non-flammable industrial detergent composition according to claim 1, wherein the fluorinated nonflammable solvent as the component (B) is a hydrofluorocarbon.
剤が、ハイドロフルオロエーテルである請求項1記載の
非引火性工業用洗浄剤組成物。3. The non-flammable industrial detergent composition according to claim 1, wherein the fluorine-based nonflammable solvent as the component (B) is hydrofluoroether.
の非引火性工業用洗浄剤組成物を用いて被洗浄物質を洗
浄した後、さらに、上記非引火性工業用洗浄剤組成物中
の(B)成分のみを用いて、上記被洗浄物質をすすぐこ
とを特徴とする洗浄方法。4. A non-flammable industrial detergent composition according to claim 1, wherein said non-flammable industrial detergent composition is used to wash a substance to be cleaned, and further, said non-flammable industrial detergent composition. A cleaning method comprising rinsing the substance to be cleaned using only the component (B) in the object.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001016422A1 (en) * | 1999-09-01 | 2001-03-08 | Niran Technologies, Inc. | Non combustible nonaqueous compositions |
JP2001279298A (en) * | 2000-01-28 | 2001-10-10 | Asahi Kasei Corp | Detergent composition having no flash point, cleaning method and cleaning apparatus |
JP2001334104A (en) * | 2000-05-30 | 2001-12-04 | Asahi Kasei Corp | Separation method and device |
WO2001092456A1 (en) * | 2000-06-01 | 2001-12-06 | Asahi Kasei Kabushiki Kaisha | Cleaning agent, cleaning method and cleaning apparatus |
US7053035B2 (en) | 2002-03-06 | 2006-05-30 | Asahi Glass Company, Limited | Solvent composition |
WO2007095014A1 (en) * | 2006-02-13 | 2007-08-23 | 3M Innovative Properties Company | Detergent composition containing fluorine-containing compound and method of use thereof |
-
1997
- 1997-03-07 JP JP05301697A patent/JP3556793B2/en not_active Expired - Fee Related
Cited By (8)
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WO2001016422A1 (en) * | 1999-09-01 | 2001-03-08 | Niran Technologies, Inc. | Non combustible nonaqueous compositions |
JP2001279298A (en) * | 2000-01-28 | 2001-10-10 | Asahi Kasei Corp | Detergent composition having no flash point, cleaning method and cleaning apparatus |
JP2001334104A (en) * | 2000-05-30 | 2001-12-04 | Asahi Kasei Corp | Separation method and device |
WO2001092456A1 (en) * | 2000-06-01 | 2001-12-06 | Asahi Kasei Kabushiki Kaisha | Cleaning agent, cleaning method and cleaning apparatus |
US7531495B2 (en) | 2000-06-01 | 2009-05-12 | Asahi Kasei Kabushiki Kaisha | Cleaning agent, cleaning method and cleaning apparatus |
US8529703B2 (en) | 2000-06-01 | 2013-09-10 | Asahi Kasei Kabushiki Kaisha | Cleaning agent, cleaning method and cleaning apparatus |
US7053035B2 (en) | 2002-03-06 | 2006-05-30 | Asahi Glass Company, Limited | Solvent composition |
WO2007095014A1 (en) * | 2006-02-13 | 2007-08-23 | 3M Innovative Properties Company | Detergent composition containing fluorine-containing compound and method of use thereof |
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