JPH10244798A - Model carving device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To carve various sophisticated patterns with good accuracy and efficiency. SOLUTION: A device is provided with a lifting stand for lifting and lowering in the Y direction set on a processing main body bed changing positions forward and backward in the X direction, a forward and backward sliding body 12 moving in the X direction through an incliningly moving body 11 moving incliningly around the Z axis of the lifting stand and a cutting head 13 provided on the forward and backward sliding body 12. The cutting head 13 is provided with a sliding body 15 supported to move horizontally in the Z axis direction in the horizontal state of an incliningly moving body 14 through the incliningly moving body 14 moving incliningly around the X axis direction of the forward and backward moving body 12, an incliningly moving body 16 on all over the sliding body 15 moving incliningly around the X axis in the horizontal state of the incliningly moving body 11 and extending forward from the inclined body 16 to the blank side and supporting a tool supporting plate 19 for mounting a cutting tool C in the X axis direction easily around the axis orthogonal to the X axis of the plate.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a model engraving apparatus which can be suitably used for engraving a predetermined tread pattern on a master model for casting a mold especially for an automobile tire.

[0002]

2. Description of the Related Art For example, molds used for molding automobile tires are often formed by casting using an aluminum alloy and used for this casting. The split master model made of gypsum or the like is formed by processing the outer peripheral surface of the model base body into a shape corresponding to the tire contour shape, and then engraving a predetermined tread pattern on the outer peripheral surface.

[0003] On the other hand, such an engraving machine for forming a master model has conventionally been provided with a vertically movable (in the Y-axis direction) a processing main body stand which is moved back and forth (in the X-axis direction) with respect to a rotary table for fixing the model base. (2) a vertically movable table, a front and rear slide body attached to a tilting body that is tilted around the horizontal Z axis of the vertically movable table and movable in the X axis direction, and A tool support plate for holding the chisel that is movably supported. A tread pattern or the like having an arbitrary shape is engraved by the three-dimensional movement and the tilting around the Z axis by the lifting platform, the tilting body, the front-rear sliding body, and the tool support plate.

However, with the recent improvement in tire performance, the profile of the meridional section of the tread has become a single arc, a plurality of arcs, or the like, and the tread pattern has also been increased.
From the viewpoint of wet performance, noise performance, and the like, the pattern shape of the groove itself, the groove cross-sectional shape, the pitch arrangement, and the like are becoming more complicated.
Therefore, the conventional engraving machines have become insufficient in terms of processing accuracy and processing efficiency.

That is, in a complicated tread pattern, a combination operation in the X-axis direction and the Z-axis direction with respect to the Y-axis direction is important, and the position at the cutting point, the cutting direction, and the like can be easily determined. It is strongly required that the cutting direction can be freely moved while fixing the position.

Accordingly, the present invention relates to a front-rear slide body, which is newly provided with a first X-axis tilting about the X-axis of the front-rear slide body.
A laterally-moving slide that is supported so as to be laterally movable in the direction of the Z-axis via a tilting body about an axis;
A second X-axis tilting body that tilts around the axis, and a tool support plate that is supported on a protruding piece extending forward from the second X-axis tilting body so as to be tiltable about an axis perpendicular to the X axis. It is an object of the present invention to provide a model engraving device capable of engraving various complicated pattern patterns accurately and efficiently on the basis of the provision.

[0007]

In order to achieve the above object, a model engraving apparatus according to the present invention comprises a model support table having a rotary table on a pedestal on which a model substrate to be engraved is placed. And a processing machine main body having a cutting tool for engraving a model base, while the model support base is mounted on a base provided on the pedestal by a table rotating operation of rotating the rotary table around its rotation center axis. A table rotating tool for performing a certain model first operation is arranged via a table tilting tool for performing a model second operation, which is a table tilting operation in which the rotation center axis is vertically inclined above the processing machine body. And the processing machine main body is provided on a processing main body stand which can be repositioned and fixed to the model support base in the direction of the X axis which is the front-rear direction and is fixed to the base. A lifting and lowering table for performing a head first operation as a Y-axis raising and lowering operation for raising and lowering the head in the direction of the Y-axis, which is a vertical direction. Z that performs the second operation of the head, which is a tilting operation around the Z-axis, which tilts around the Z-axis in the transverse direction at right angles.
A tilting body around an axis, a front-back sliding body that is provided on the tilting body around the Z-axis and performs a third head operation, which is a front-back movement operation that moves in the direction of the X-axis when the tilting body around the Z-axis moves horizontally. A cutting head disposed on a horizontal projection formed on the slide body and projecting in the Z-axis direction, wherein the cutting head is a model-side surface of the horizontal projection parallel to a vertical plane including the Z-axis. In the horizontal state of the tilting body around the Z-axis, a tool performs a first operation, which is a first tilting operation around the X-axis, which tilts in a range from 0 ° oriented horizontally around the X-axis to 90 ° oriented vertically. The first tilting body around the X-axis and the tool second operation which is a lateral movement operation provided in the first tilting body around the X-axis and moving in the direction of the Z-axis when the tilting body around the X-axis is horizontal. A lateral slide body,
In a plane parallel to a vertical plane including the Z-axis formed on the laterally moving slide body, the tool is a second X-axis tilting operation that tilts around the X-axis when the tilting body around the Z-axis is horizontal. A second X-axis tilting body for performing an operation, and a tool support plate extending forward from the second X-axis tilting body toward the model side and mounting the cutting tool in the normal X-axis direction, A tool that can be tilted around an axis perpendicular to the axis.

[0008] Further, it is preferable that the processing main body base of the processing machine main body performs a fourth head operation, which is a Y-axis rotating operation for rotating around the Y-axis.

It is preferable that the cutting head includes a restricting member for performing a tool tilt restricting operation for restricting a tilt range of the tool supporting plate.

A model first operation, which is a rotation operation of the rotary table, a head first operation, which is a Y-axis elevating operation of the elevating table, and a Z-axis tilting member provided on the Z-axis tilting member. It is preferable that the third movement of the head, which is the forward and backward movement of the front and rear slide body in the horizontal state, sequentially measures the amount of movement from the reference state.

[0011]

Embodiments of the present invention will be described below with reference to the drawings. 1 to 5, a model engraving apparatus 1 includes a pedestal 2, a model support table 3 having a rotary table T on which a model substrate W to be engraved is mounted, and a cutting tool C as an engraving knife for engraving the model substrate. And a processing machine main body 5 having the same.

In this embodiment, the model base W is a gypsum model base for forming a master model for mold casting of an automobile tire. Using the model engraving apparatus 1 or another model forming machine, as shown in FIG.
1 is formed in an arc shape.

As shown in FIGS. 1, 2, and 4, the model support table 3 has a table rotation tool 6 disposed on a base 20 fixed to the base 2 with a table tilting tool 7 interposed therebetween. The table rotating tool 6 rotates the rotary table T about its rotation center axis Jt (model 1st rotation).
Operation B1) is performed. The table tilting tool 7 is provided on the base 2.
0 A state Q2 which is pivotally attached to a horizontal support shaft 21 provided on the U-shaped portion 20A at the upper end, and whose upper part thereof is inclined approximately 90 ° toward the processing machine main body 5 from a state Q1 in which the rotation center axis Jt is vertical.
Until then, a table tilting operation (model second operation B2) for tilting the rotary table T is performed. In the present embodiment, the table rotation tool 6 is provided with a display calculation means (not shown) for measuring the table rotation angle from the reference position and digitally displaying the table rotation angle, and the table tilt tool 7 has a table tilt angle. (Not shown) is provided.

As shown in FIG. 4, the processing machine main body 5 includes a processing main body stand 9 erected on the pedestal 2, an elevating base 10 held on the processing main body base 9 so as to be able to move up and down, and A tilting body 11 about a Z-axis pivotally supported by 10, a front-rear slide 12 held by the Z-axis tilting body 11 so as to be able to move back and forth, and a cutting head 13 attached to the front-rear slide 12.

The working body base 9 is provided with a moving part 9A that is repositioned and fixed so as to be close to and away from the model support base 3 in the direction of the X axis, which is the front-back direction, along the rail 22 laid on the base 2. And a vertical portion 9B rising from the moving portion 9A. The elevating table 10 is guided by rails 23 formed in the vertical portion 9B, and performs a Y-axis elevating operation (first head operation H1) for elevating and lowering in the Y-axis direction which is the vertical direction.

The tilting body 11 around the Z axis is provided with a lift 10
Is pivoted about an axis 11J in the Z-axis direction, which is a horizontal direction perpendicular to the X-axis, whereby the rectangular plate-shaped tilting body main part 1 is rotated.
1A performs a tilting operation (second head operation H2) about the Z axis that tilts in a plane parallel to a vertical plane including the X axis. Note that the tilting body main portion 11A includes a guide rail 25 that extends horizontally in the X-axis direction in the horizontal state P1.

The front and rear slide body 12 is engaged with the guide rail 25, and moves in the X-axis direction along the guide rail 25 in the horizontal state P1 (third head operation H3). And a block-shaped horizontal protrusion 12B protruding in the direction of the Z-axis from the transfer table 12A. A cutting head 13 is arranged on the model side end surface of the horizontal protrusion 12B. ing.

In this example, the processing main body base 9 has
Display operation means (not shown) for sequentially measuring the vertical movement amount of the lift table 10 from the reference state in the first head operation H1 and digitally displaying, for example, is provided. The display operation means (not shown) for sequentially measuring the horizontal movement amount of the front and rear slide body 12 from the reference state in the head third operation H3 and digitally displaying, for example, is provided.

As shown in FIG. 5, the cutting head 13 comprises a first X-axis tilting member 14 and a laterally moving slide member 1.
5, a second X-axis tilting body 16, a projecting piece 17, and a tool support plate 19.

The first X-axis tilting body 14 has a guide rail 26 on its model side end surface, and is pivotally mounted about the X-axis axis 12J of the horizontal projection 12B. In the horizontal state P1 of the tilting body 11 around the Z axis, the first tilting body 14 around the X axis, as schematically shown in FIG. 6, is oriented horizontally at 0 ° in a plane parallel to a vertical plane including the Z axis. 90 ° state P facing up and down from state P2
A first tilting operation around the X-axis (tool first operation TS1) for tilting the range up to 3 around the X-axis is performed.

The laterally movable slide body 15 can be moved laterally along the guide rail 26 by engaging with the guide rail 26. Therefore, in the horizontal state P2 of the X-axis tilting body 14, the Z-axis Is performed, and in the vertical state P3, the tool second operation TS2 for moving in the direction of the Y axis is performed.

The second tilting body 16 about the X axis is pivotally mounted on the axis 15J of the laterally moving slide body 15 in the X axis direction.
In a horizontal state P1 of the tilting body 11 about the Z-axis in a plane parallel to the vertical plane including the Z-axis, the second body tilts around the X-axis.
(Tool third operation TS3) is performed.
The second X-axis tilting body 16 is provided with a projecting piece 17 extending forward toward the model side, and a tool support plate 19 for gripping the cutting tool C is provided at the front end of the projecting piece 17. Attach.

The tool support plate 19 is provided with the shaft center 15J.
A mounting portion 19A pivotally attached to the protruding piece 17 around an axis 17J perpendicular to the axis, and a holding portion 19B arranged at the front end of the mounting portion 19A and provided with a chuck 30 for mounting the cutting tool C.
And Accordingly, the tool support plate 19 performs the tool X-axis right-angle tilting operation (tool fourth operation TS4) tilting about an axis perpendicular to the X-axis, and usually, the projecting piece 1
The cutting tool C is mounted in the X-axis direction at a tilt reference position where the mounting 7 and the mounting portion 19A are on a straight line.

At the reference position of the tilt, the axis 1
5J and the axis CJ of the cutting tool C are concentric. Therefore, the tilting of the second X-axis tilting body 16 by the tool third operation TS3 causes no displacement of the cutting point of the cutting tool C. The cutting direction, which is the direction of the cutting edge, can be freely changed. In this example,
Further, at the reference position of the movement of the laterally moving slide body 15 in the tool second operation TS2, the axis 12J of the front and rear slide body 12, the axis 15J, and the axis CJ are concentric. Therefore, at the reference position of this movement, the moving direction of the cutting tool C is freely changed without causing a positional shift at the cutting point due to the tilting of the first X-axis tilting body 14 by the tool first operation TS1. It is also possible.

In the present embodiment, the back and forth movement of the processing body base 9 with respect to the pedestal 2, the first operation H1 of the head of the elevating table 10, the third operation H3 of the head of the front and rear slide 12,
And the tool second operation TS2 of the laterally moving slide body 15
Is performed by well-known operating means (not shown) in which, for example, a ball screw and a manual handle or a servomotor connected thereto are combined.

The first operation B of the model of the rotary table T
1. Model second operation B2 of the rotary table T, Z
The second operation H2 of the head of the tilting body 11 around the axis, the first X
The first tool operation TS1 of the tilting body 14 around the axis, the third operation TS3 of the tool 16 of the second tilting body around the X-axis, and the fourth operation TS4 of the tool of the tool support plate 19 are, for example, each at the axis. This is performed by a known operating means (not shown) in which a meshing gear and a manual handle or a servomotor connected thereto are combined.

Note that, in the processing main body base 9, a horizontal rotating means (not shown) is provided between the moving portion 9A and the vertical portion 9B, and as shown by a dashed line in FIG. May be configured to enable a Y-axis rotation operation (head fourth operation H4) that rotates around a vertical axis 9J extending in the Y-axis direction.

The cutting head 13 is provided with the fourth tool.
A restricting tool 31 (illustrated in FIG. 5) for performing a tool tilt restricting operation for restricting a tilt range of the tool support plate 19 in the operation TS4 may be provided. The projecting piece 17 may be provided with adjusting means (not shown) for adjusting the tilt radius of the tool fourth operation TS4 by changing the position of the axis 17J in the longitudinal direction (X-axis direction). Wear.

[0029]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A case where the model engraving apparatus 1 of the present invention is used to engrave, for example, a vertical groove Gt in the tire circumferential direction and a horizontal groove Gy intersecting the same in the tread pattern shown in FIGS. explain. The model substrate W
Is fixed on a rotary table T, as shown in FIG. 10, and its outer peripheral surface S has a tread contour shape using the engraving apparatus 1 of the present application or another model molding machine prior to pattern engraving as described above. For example, it is formed on an arc surface having a curvature radius R1. CO indicates the equatorial plane of the tire.

A cutting tool C suitable for the shape of the vertical groove Gt is selected and attached to the chuck 30. Also, the shaft centers 12J, 15
At the reference position of movement where J and CJ are concentric with each other,
The second operation H2 of the head is performed, and the inclination angle θ1 of the tilting body 11 about the Z-axis is set to an angle θ2 that is perpendicular to the outer peripheral surface S at the cutting point Pa (center position of the vertical groove) on the outer peripheral surface S of the model base. To match.

Thereafter, as shown in FIG.
The head first operation H1 of 0 and the head third operation H3 of the front and rear slide body 12 are performed, and the tip of the cutting tool C is adjusted to the cutting point Pa. At this point, the first and second Xs
Tool 1st, 3rd operation TS by axis tilting body 14, 16
1. Perform TS3 to set the direction of the cutting edge of the cutting tool C and the tool moving direction according to the processing. At this time, since the shaft centers 12J, 15J, and CJ are concentric with each other, the displacement between the tip of the cutting tool C and the cutting point Pa is prevented. In this example, the first X-axis tilting body 14 is tilted to the vertical state P3 by the tool first operation TS1. After that, the second tool by the laterally moving slide body 15 is used.
By the operation TS2, the cutting tool C is slightly moved up and down to scratch the cutting point Pa shallowly.
Set the reference position for flute cutting. The digital display is reset so that the position of the front-rear slide 12 on the tilting body 11 about the Z-axis at this time is used as the reference position of the third head operation H3.

Then, the head third operation H3 and the model first operation B1 are performed, and the cutting tool C is moved to the cutting point P.
From the point a to the groove bottom point Pb, the angle θ2 is maintained while cutting is performed gradually. The cutting such as the width expansion of the vertical groove Gt and the position adjustment in the width direction are performed by the second tool TS2 in the vertical direction by the horizontal slide body 15.

FIG. 12 shows a case where the lateral groove Gy is engraved. After attaching the cutting tool C suitable for the shape of the lateral groove Gy, the head second operation H2 is performed at a reference position for movement where the axes 12J, 15J, and CJ are concentric with each other.
The inclination angle θ3 of the tilting body 11 about the Z axis is made to coincide with an angle θ4 which is perpendicular to the groove bottom of the lateral groove Gy. Next, the first X-axis tilting body 14 is tilted to the vertical state P3 by the tool first operation TS1, and the tool fourth operation TS4 of the tool support plate 19 is performed to set the inclination angle of the cutting tool C to the above-described angle. At the cutting point Pc (center position of the lateral groove) on the model outer peripheral surface S, an angle θ that is perpendicular to the outer peripheral surface S
Match 5

In the same manner as described above, the tip of the cutting tool C is adjusted to the cutting point Pc by the first head operation H1 and the third head operation H3, and the position of the front-rear sliding body 12 in this state is set to the third head operation. The digital display is reset so as to set the reference position of H3.

Thereafter, using the head third operation H3, cutting is performed from the cutting point Pa to the groove bottom, and the model second operation B2 and the vertical tool The two actions TS2 are simultaneously moved to cut the lateral groove Gy into a shape that matches the above-mentioned trigram.

The tilting of the tool support plate 19 by the tool fourth operation TS4 is also effective for forming a concave or convex platform on a part of the groove wall surface, for example.

Thus, the cutting head 13 is provided with the first tool.
Since the operation TS1 to the tool fourth operation TS4 are enabled, for example, a cutting point can be searched and the cutting reference position can be easily set by the tool second operation TS2, and a change in the pattern during the cutting can be easily performed. By using other operations in combination, cutting can be advanced. That is, since it is not necessary to return to the origin and start cutting at each step of cutting, it is possible to quickly cope with a so-called multi-axis shape, so that efficient and precise engraving can be performed.

The model engraving apparatus 1 of the present invention is used for engraving various products made of wood, plastic, and relatively soft metal such as aluminum alloy, copper alloy, soft iron, etc., in addition to the gypsum model base. It can also be used for

[0039]

Since the present invention is configured as described above,
Various complicated patterns can be engraved accurately and efficiently.

[Brief description of the drawings]

FIG. 1 is a side view of one embodiment of the present invention.

FIG. 2 is a rear view thereof.

FIG. 3 is a plan view thereof.

FIG. 4 is a partially exploded perspective view showing a processing machine main body.

FIG. 5 is a perspective view showing the cutting head.

FIG. 6 is a schematic diagram illustrating a first operation of the tool.

FIG. 7 is a schematic diagram illustrating first to third operations of a head, and second and fourth operations of a tool.

FIG. 8 is a developed view showing an example of a pattern of a model base for forming a tire die engraved by the present apparatus.

FIG. 9 is a meridional sectional view thereof.

FIG. 10 is an operation diagram illustrating an example of an initial operation of the device when engraving the pattern.

FIG. 11 is an operation diagram illustrating an example of an operation when engraving a vertical groove in the pattern.

FIG. 12 is an operation diagram illustrating an example of an operation when engraving a horizontal groove in the pattern.

[Explanation of symbols]

 2 Pedestal 3 Model support stand 5 Processing machine main body 6 Table rotating tool 7 Table tilting tool 9 Processing main body base 9B Vertical section 10 Elevating table 11 Z-axis tilting body 12 Front and rear slide body 12B Horizontal protruding section 13 Cutting head 14 First X Axial tilting body 15 Lateral sliding body 16 Second X-axis tilting body 17 Projection piece 19 Tool support plate 20 Base 31 Restrictor C Cutting tool Jt Rotation center axis of rotary table T Rotary table W Model base B1 Model No. 1 operation B2 Model 2nd operation H1 Head 1st operation H2 Head 2nd operation H3 Head 3rd operation H4 Head 4th operation TS1 Tool 1st operation TS2 Tool 2nd operation TS3 Tool 3rd operation TS4 Tool 4th operation

Claims (4)

[Claims] 1. A model support having a rotating table on which a model base, which is a workpiece to be engraved, is mounted on a pedestal;
A processing machine main body having a cutting tool for engraving a model base, wherein the model support base is a table rotating operation of rotating the rotary table around a rotation center axis on a base provided on the base. A table rotating tool for performing a model first operation is disposed via a table tilting tool for performing a model second operation, which is a table tilting operation in which the rotation center axis is vertically tilted from above toward the processing machine body. In addition, the processing machine main body has a vertical portion provided on a processing main body stand that can be repositioned and fixed to the model support base in the X-axis direction that is the front-rear direction and is fixed in the up-down direction. An elevator that performs a first operation of the head, which is a Y-axis elevating operation that moves up and down in the direction of the Y-axis; a horizontal direction mounted on the elevator and parallel to a vertical plane including the X-axis and perpendicular to the X-axis A Z-axis tilting body which performs a second operation of the head which is a Z-axis tilting operation tilting around the Z-axis; an X-axis direction provided in the Z-axis tilting body in a horizontal state of the Z-axis tilting body And a cutting head disposed on a horizontal protruding portion formed on the front-rear sliding body and protruding in the Z-axis direction, the cutting head comprising: When the tilting body around the Z-axis is in a horizontal state, the horizontal protruding portion has a horizontal plane around the X-axis at 0 ° and a vertical plane at 90 ° in the plane parallel to the vertical plane including the Z-axis. A first X-axis tilting body for performing a first operation of the tool, which is a first X-axis tilting operation for tilting a range; and a first X-axis tilting body provided on the first X-axis tilting body. In the state, it is a horizontal movement that moves in the Z-axis direction. A horizontal slide body for performing a second operation of a tool, and in a plane parallel to a vertical plane including the Z axis formed in the horizontal slide body, the tilt body around the Z axis tilts around the X axis in a horizontal state. A second X-axis tilting body for performing a third operation of the tool, which is a second X-axis tilting operation; and a front extending from the second X-axis tilting body toward the model side, and A model sculpture characterized by comprising a projecting piece for performing a tool fourth operation, which is a tool X-axis right-angle tilting operation capable of tilting a tool support plate normally mounted in the X-axis direction around an axis perpendicular to the X-axis. apparatus. 2. A processing machine base of the processing machine body,
2. The model engraving apparatus according to claim 1, wherein a fourth operation of the head, which is a Y-axis rotation operation that rotates around an axis, is performed. 3. The model engraving apparatus according to claim 1, wherein the cutting head includes a restricting tool for performing a tool tilting restricting operation for restricting a tilting range of the tool support plate. 4. A model first operation that is a rotation operation of the rotary table, a head first operation that is a Y-axis elevating operation of the lift table, and a Z-axis tilting member provided on the Z-axis tilting member. 2. The model engraving apparatus according to claim 1, wherein the third movement of the head, which is a movement of the front-rear slide body in the front-rear direction when the head is in a horizontal state, sequentially measures a movement amount from a reference state.