JPH10216835A - Steel plate camber simple straightening device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To efficiently straighten a steel plate by providing a steel plate mounting member, a lateral pressing cylinder to press the projection side edge of the steel plate toward a side stopper, a vertical pressing cylinder unit to press the steel plate to a receiving member from the upper side and a common base. SOLUTION: A steel plate 2 before straitening is mounted on a mounting member 3, the steel plate 2 is pressed laterally with lateral pressing cylinder units 5 to lateral pressing side stoppers 4 and the amount of lateral bending is approached to zero. Plural numbers of the lateral pressing cylinder units 5 are acted at the same time or preferably ordered from the central part to the right and left sides. The steel plate 2 pressed to the side stoppers 4 in the state of finishing lateral pressing is pressurized with the vertical pressing cylinder unit 7 by being driven. The vertical pressing cylinder units 7 are pressed preferably to the steel plate 2 in the order with the time difference from the central part to the sides and the plural frequencies are repeated. An eye-plate 9 is a member hung with a wire of a crane. Therefore, by hanging up a common base 8, this device can be moved easily.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a simple straightening device capable of straightening a steel plate camber with a small-scale device. The “flatness” defined by JIS is hereinafter referred to as “vertical warpage” for convenience. In addition, the camber may show only horizontal bending, but here, both deformation of horizontal bending and vertical warping are collectively referred to.

[0002]

2. Description of the Related Art Thick steel plate narrow and long materials used for tank materials, bridge materials, building materials, shipbuilding materials, etc. are obtained by cutting a thick plate base material brought into the field, a so-called "large plate", by gas cutting or the like. Although camber is obtained, camber may be generated due to release of residual stress of the base material due to cutting or thermal strain due to gas cutting. In detail, when the slab or ingot is rolled by a rolling mill, the plate base material has rolling distortion inherent therein, and when a leveler is applied, the correction distortion is inherent, but in the state of "large plate", the distortions cancel each other out To maintain flatness. However, by dividing the large plate, the strain and the residual stress are released, and camber occurs.

[0003] Since this camber is harmful in producing a tank or the like, it is necessary to correct the shape of the strip material, and as a technique therefor, for example, JP-A-7-603.
No. 52, "Method and Apparatus for Correcting Sheet Camber" and Japanese Utility Model Publication No. 6-34013, "Apparatus for Correcting Steel Sheet Camber"
Has been proposed.

In the above, as shown in FIG. 1 of the publication, both ends of the plate 10 are supported by clamping devices 1c and 1d, and two points closer to the center thereof are pressed by pressing devices 2a and 2b to correct lateral bending. It is to do. Also, as shown in FIG. 1 of the above publication, a hydraulic ram device 5 and a pressing down liner 4 are attached to a main body 1 having wheels 2,
The material to be corrected W is formed by the hydraulic ram device 5 and the pressing down liner 4.
It is a portable orthodontic tool that corrects by pressing.

[0005]

The above is a large-scale device and not a device to be carried on site. Moreover,
Since it does not have a function to correct the warpage, a leveler is required, and it cannot be said that it is suitable for the site from this point.

[0006] In this respect, the above-mentioned is a correction tool which is small and is suitable for a site. However, since there is only one press point, when correcting both horizontal and vertical warpage, a large number of points must be pressed in order, and the time required for correction is long, and productivity is low. Extremely bad. Therefore, an object of the present invention is to provide a straightening device which is a device suitable for a site and has high productivity.

[0007]

In order to achieve the above object, a first object of the present invention is to provide a mounting member for mounting a steel plate, a plurality of side stoppers for receiving a concave edge of the steel plate, and a convex edge of the steel plate. At least one laterally-pressed cylinder unit for extruding the steel plate against the side stopper, a plurality of receiving members arranged below the steel plate near the side stopper, and for pressing the steel plate against these receiving members from above. A simple steel plate camber straightening device was constructed from the provided vertical push cylinder unit and a lifting movable common base for mounting the mounting member, side stopper, horizontal push cylinder unit, receiving member and vertical push cylinder unit collectively. Things.

[0008] Since the horizontal bending of the steel sheet is corrected by the horizontal pressing cylinder unit and the vertical warpage of the steel sheet is corrected by the vertical pressing cylinder unit, the deformation of the steel sheet can be corrected efficiently, and the productivity is improved. improves. Furthermore, since the entire correction device can be easily moved by lifting the common base, the correction device is suitable for the site.

[0009]

Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 is a plan view of a simple straightening device according to the present invention, and the simple straightening device 1 has a plurality of mounting members 3...
, A plurality of side stoppers 4... Receiving the concave edge of the steel plate 2, and at least one side-pressing cylinder unit for pushing the steel plate 2 against the side stoppers 4. .. And a plurality of receiving members 6 arranged below the steel plate 2 in the vicinity of the side stoppers 4.
, A vertically-pressed cylinder unit 7 provided to press the steel plate 2 against these receiving members 6 from above, and a mounting member 3, a side stopper 4, and a side-pressing. , A receiving member 6... And a vertically movable cylinder unit 7. Reference numeral 9 denotes an eye plate, reference numeral 11 denotes a hydraulic pipe, and reference numeral 12 denotes a stop valve.

FIG. 2 is a view taken in the direction of arrow 2-2 in FIG. 1. The mounting member 3 includes, for example, a free rotation roller 3a and this roller 3a.
And brackets 3b, 3b that support In the case of the roller 3a, since the roller 3a is freely rotated with the movement of the steel plate 2, there is no fear of scratching the lower surface of the steel plate 2. However, the mounting member 3 may be, for example, a non-rotating table.

FIG. 3 is a view taken in the direction of the arrow 3 in FIG. 1. The lateral pushing cylinder unit 5 is preferably one in which, for example, a hydraulic cylinder 5a is fixed to a common base 8 with a bracket 5b.
However, the hydraulic cylinder 5a can be changed to a mechanical jack or an electric cylinder, and any type of mechanism can be used as long as it presses the push pad 5d at the tip of the piston rod 5c horizontally with a strong force. Further, the push pad 5d may be pushed by a cylinder via a lever or a pinion rack.

The side stopper 4 is disposed opposite to the push pad 5d, and in the present embodiment, is attached to a strong cylinder stand 13.

FIG. 4 is a view taken in the direction of arrow 4 in FIG. 1. The vertical pushing cylinder unit 7 is, for example, a hydraulic cylinder 7a mounted downward on a cylinder stand 13 and faces a receiving member 6 arranged below. The shaft 7b is extruded. However, it is also possible to change the hydraulic cylinder 7a to a mechanical jack or an electric cylinder.

FIG. 5 is a view taken in the direction of arrows 5-5 in FIG. 1. The eye plate 9 is a member for hanging a crane wire having a hole 9b formed in the plate 9a. However, the eye plate 9 is not limited to the shape shown in the drawing, but may be a round bar formed into a U and welded to the common base 8 in an inverted U state. Therefore, the common base 8, that is, the simple straightening device 1, can be moved to any place with a crane or a wrecker.

The operation of the simple straightening device 1 described above will now be described. FIG. 6 is a diagram showing a large plate and a steel plate according to the present invention. When a steel plate 2 having a predetermined width is cut out from the large plate 14 by a gas cutting method, the steel plate 2 is released due to the release of residual stress and the thermal effect of gas cutting. 2 shows that it deformed like a fan. In plan view, the length of the convex side is longer than the length of the concave side, so the convex side is referred to as a long side 2a and the concave side is referred to as a short side 2b. The amount of lateral bending is defined as y.

FIG. 7 is a perspective view of a steel sheet before straightening. The inventors of the present invention have found that the long side 2a is slightly deformed up and down, and the short side 2b
We noticed that the vertical deformation was remarkable. That is,
Although the arc length L2 of the short side 2b is almost the same as the arc length L1 of the long side 2a, the short side 2b is shortened in a plan view because the short side 2b is warped upward. The vertical warp at this time is z. Therefore, in the present invention, the apparatus is configured so that only the short side 2b side is corrected by the vertical pushing cylinder unit 7.

FIGS. 8 (a) and 8 (b) are operation diagrams of the lateral pushing cylinder unit of the present invention. In (a), the uncorrected steel plate 2 is placed on a mounting member (not shown) (see FIG. 2).
In (b), the steel plate 2 is laterally pushed by the laterally pushing cylinder units 5 and pressed against the side stoppers 4 so that the amount of lateral bending y approaches 0 (zero). It is to be noted that five laterally pushing cylinder units 5 may be operated at the same time, or the order may be arranged in the order from the center to the left and right (up and down in the figure).

FIGS. 9A to 9C are diagrams showing the operation of the vertical pushing cylinder unit of the present invention. (A) Push pads 5d, 5 of the laterally pushing cylinder unit are attached to the side stoppers 4, 4.
d indicates the steel plate 2 pressed, and indicates that the vertically-pressed cylinder units 7 face the short side 2b side.
(B) is a bb arrow view of (a), and the short side 2 of the steel plate 2 is shown.
b indicates that it is warped up by z. From this state,
The vertically pushed cylinder units 7 are operated. (C) shows the steel sheet 2 after correcting the warp. It is desirable that the vertical pressing cylinder unit 7 presses the steel plate 2 with a slight time difference at the center, the side, and the side. .. May be repeated a plurality of times.

FIGS. 10 (a) and 10 (b) are diagrams showing changes in the lateral bending and vertical warpage of the steel sheet. The test material is a carbon steel plate having a thickness of 25 mm, a width of 300 mm and a length of 13,000 mm. As shown in (a), the central laterally-pressed cylinder unit is 51, and the laterally-pressed cylinder units beside it are 52 and 53 as shown in the figure.
When the axes of 1, 52, and 53 were set as measurement points, the amount of lateral bending of the steel sheet before straightening was 20 mm, 14 mm, and 13 mm in the order of the measurement points.
mm, 5 mm, and 5 mm.

[0021] The laterally pushing cylinder unit is changed from 51 to 52 to 5
The correction was performed by operating in the order of No. 3 and then operating the vertical pushing cylinder unit (not shown). (B) shows the steel sheet after straightening, and the lateral bending amount of the steel sheet after straightening is 0.5 mm, 1.0 mm, 0.8 mm in the order of the measurement points.
And the vertical warp is 0.0mm, 0.5mm, 0.3mm
Became. Therefore, the maximum value of the lateral bending of the steel sheet after the correction was 1.0 mm and the maximum value of the vertical warpage was 0.5 mm, and the correction result was extremely good.

Although not shown, the plate thickness before correction is 25.0.
mm is 24.98 m in the order of measurement points after correction.
m, 24.95 mm, 24.94 mm, and the plate width 300 mm before the correction is 300 mm, 299.5 mm, 300 mm in the order of the measurement points after the correction,
It was confirmed that both the sheet thickness and sheet width were within the tolerance.

According to the apparatus of the present invention, the processing can be performed in about 20% of the time as compared with the conventional apparatus disclosed in Japanese Utility Model Publication No. 6-34013, entitled "Camber straightening apparatus for steel sheet", and the productivity is reduced by 5%. It could be doubled.

FIG. 11 is a view showing another embodiment of the simple straightening device according to the present invention. The same reference numerals are used for the same parts as those in FIG. The symbol "L" is added to the symbol of "." The simple straightening device 20 includes a side stopper 4 on the long side 2a side of the steel plate 2.
R and a vertical pushing cylinder unit 7R are provided, and a horizontal pushing cylinder unit 5L is additionally arranged on the short side 2b side.

When the long side 2a of the steel plate 2 comes to the right in the figure,
The side stopper 4L, the horizontal pushing cylinder unit 5R, the vertical pushing cylinder unit 7L, and the receiving member 6L are operated. Conversely, when the long side 2a of the steel plate 2 comes to the left in the figure, the side stopper 4R, the laterally pushing cylinder unit 5L, the vertically pushing cylinder unit 7R, and the receiving member 6R are operated. This device 20 is a double cylinder unit 5L, 5
R, 7L, 7R, side stoppers 4L, 4R
・ Because it is necessary to equip the receiving members 6L, 6R, etc., it becomes expensive, but without worrying about the direction of the steel plate 2,
Since it can be carried freely, productivity can be further improved.

If the steel plate 2 is not so long or has a small lateral bend, it is possible to sufficiently correct the lateral bend even with a single lateral pushing cylinder unit 5. However, 1
The handling of the steel plate becomes troublesome, for example, the lateral bending cylinder unit 5 is exposed to the position having the largest lateral bending amount. Therefore, the workability is improved as the number of the lateral pushing cylinder units 5 increases.

[0026]

According to the present invention, the following effects are exhibited by the above configuration. According to a first aspect of the present invention, a simple steel plate camber straightening device is configured by collectively mounting a side stopper, a lateral pushing cylinder unit, a receiving member, and a vertical pushing cylinder unit on a movable common base. Since the horizontal bending of the steel sheet is corrected by the horizontal pressing cylinder unit and the vertical warpage of the steel sheet is corrected by the vertical pressing cylinder unit, the deformation of the steel sheet can be corrected efficiently, and the productivity is improved. Furthermore, since the common base can be easily moved by lifting it, it is a correction device suitable for the site.

[Brief description of the drawings]

FIG. 1 is a plan view of a simple straightening device according to the present invention.

FIG. 2 is a view taken in the direction of arrow 2-2 in FIG. 1;

FIG. 3 is a view taken in the direction of arrow 3 in FIG. 1;

4 is a view taken in the direction of arrow 4 in FIG. 1;

FIG. 5 is a view taken in the direction of arrows 5-5 in FIG. 1;

FIG. 6 is a view showing a large plate and a steel plate according to the present invention.

FIG. 7 is a perspective view of a steel sheet before straightening.

FIG. 8 is an operation diagram of the laterally pushing cylinder unit of the present invention.

FIG. 9 is an operation view of the vertical pushing cylinder unit of the present invention.

FIG. 10 is a diagram showing changes in horizontal bending and vertical warpage of a steel sheet.

FIG. 11 is a view showing another embodiment of the simple straightening device according to the present invention.

[Explanation of symbols]

DESCRIPTION OF SYMBOLS 1 ... Simple straightening device, 2 ... Steel plate, 2a ... Long side of steel plate, 2b
... Short side of steel plate, 3 ... Placement member, 4 ... Side stopper, 5
... Horizontally pushing cylinder unit, 6... Receiving member, 7... Vertical pushing cylinder unit, 8... Common base, 9.

Claims (1)

[Claims] 1. A simple straightening device for straightening a steel sheet having a horizontal curve parallel to a horizontal plane and a vertical warp parallel to a vertical surface, the simple straightening device comprising: a mounting member for mounting the steel sheet; A plurality of side stoppers for receiving the concave side edge of the steel plate, at least one laterally pushing cylinder unit for extruding the convex side edge of the steel plate to press the steel plate against the side stopper, and disposed below the steel plate near the side stopper. A plurality of receiving members, a vertical pushing cylinder unit provided for pressing the steel plate against these receiving members from above, and the placing member, the side stopper, the horizontal pushing cylinder unit, the receiving member, and the vertical pushing cylinder unit collectively. A simple straightening device for steel plate camber, comprising a common base that can be lifted and moved for mounting.