JPH10194760A - Thin plate glass and its production - Google Patents
Thin plate glass and its productionInfo
- Publication number
- JPH10194760A JPH10194760A JP109697A JP109697A JPH10194760A JP H10194760 A JPH10194760 A JP H10194760A JP 109697 A JP109697 A JP 109697A JP 109697 A JP109697 A JP 109697A JP H10194760 A JPH10194760 A JP H10194760A
- Authority
- JP
- Japan
- Prior art keywords
- glass
- thin plate
- thin
- plate glass
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
- C03B11/06—Construction of plunger or mould
- C03B11/08—Construction of plunger or mould for making solid articles, e.g. lenses
- C03B11/088—Flat discs
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B2215/00—Press-moulding glass
- C03B2215/40—Product characteristics
- C03B2215/44—Flat, parallel-faced disc or plate products
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Surface Treatment Of Glass (AREA)
- Manufacturing Of Magnetic Record Carriers (AREA)
- Manufacturing Optical Record Carriers (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、磁気記録媒体、光
磁気記録媒体及び光記録媒体等の情報記録媒体用ガラス
基板並びにカメラ用フィルタ等として使用される、例え
ば肉厚3mm程度以下の肉薄板状ガラス及びその製造方
法に関する。The present invention relates to a thin plate having a thickness of, for example, about 3 mm or less, which is used as a glass substrate for an information recording medium such as a magnetic recording medium, a magneto-optical recording medium, and an optical recording medium, and as a filter for a camera. Glass-like glass and a method for producing the same.
【0002】[0002]
【従来の技術】従来、この種の肉薄板状ガラスを製造す
る方法としては、例えば特開平7−133121号公報
に記載されるような製造方法がある。この方法は、上・
下型のプレス面の表面温度をガラス転移点近傍に設定す
るとともに、胴型の内表面温度を前記プレス面の表面温
度よりも高く設定することにより、ガラスの延びを阻害
せずに肉薄板状ガラスをプレス成形する方法である。2. Description of the Related Art Conventionally, as a method for producing this kind of thin plate glass, there is a production method described in, for example, JP-A-7-133121. This method is
By setting the surface temperature of the press surface of the lower die near the glass transition point and setting the inner surface temperature of the body die higher than the surface temperature of the press surface, the thin plate shape is not hindered by elongating the glass. This is a method of press forming glass.
【0003】この方法もそうであるが、従来一般に肉薄
板状ガラスをプレス成形する場合は、上下の型でガラス
ゴブをプレスして肉薄板状ガラスを形成した後、すぐに
上型が肉薄板状ガラスから離れるが、肉薄板状ガラス
は、下型がガラス取出し位置に移動するまで下型のプレ
ス面上に保持され、取出し位置に下型が移動したなら
ば、下型のプレス面から取出されてアニール工程に移さ
れる。[0003] As with this method, conventionally, when thin-walled glass is generally press-formed, a glass gob is pressed with upper and lower dies to form the thin-walled glass, and then the upper die is immediately pressed into the thin-walled glass. Although separated from the glass, the thin glass plate is held on the press surface of the lower die until the lower die moves to the glass unloading position, and is removed from the press surface of the lower die when the lower die moves to the unloading position. To the annealing step.
【0004】したがって、プレス成形後の肉薄板状ガラ
スの放熱について考えてみると、肉薄板状ガラスの上面
側は、すぐに上型が離れた結果放熱が悪いが、下面側は
取出し位置まで下型と接していてこの下型へ熱が移動す
るため放熱が良好となる。したがって、肉薄板状ガラス
の上面側と下面側とに温度差が生じ、上面側と下面側で
ガラスの収縮量が異なる結果、肉薄板状ガラスが反るこ
とになる。この反りは、大量連続生産するためにプレス
時間を短くした場合に特に大きくなる。Therefore, when considering the heat radiation of the thin glass sheet after press forming, the upper mold side of the thin glass sheet has a poor heat radiation as a result of the upper mold being separated immediately, but the lower surface side of the thin glass sheet is lowered to the unloading position. Since the heat is transferred to the lower mold in contact with the mold, heat radiation is improved. Therefore, a temperature difference occurs between the upper surface side and the lower surface side of the thin plate glass, and the amount of shrinkage of the glass differs between the upper surface side and the lower surface side, so that the thin plate glass warps. This warpage becomes particularly large when the press time is reduced for mass continuous production.
【0005】ところで、肉薄板状ガラスは、通常、最終
製品より厚くプレス成形されており、その後両表面をラ
ップ研磨等により研削することにより、所望厚さの平坦
性に優れた最終製品としている。このとき、肉薄板状ガ
ラスに上述のように反りがあると、研削板により肉薄板
状ガラスの両表面側から圧力が加わえられた際に、肉薄
板状ガラスが撓む。したがって、この状態で研削して肉
薄板状ガラスを所望厚さの平坦性の良好なものにして
も、両表面側からの研削板による圧力を解くと、再び肉
薄板状ガラスが反り、平坦な肉薄板状ガラスが得られな
い。[0005] By the way, thin-walled glass is usually press-molded thicker than the final product, and then both surfaces are ground by lapping or the like to obtain a final product having a desired thickness and excellent flatness. At this time, if the thin plate glass is warped as described above, the thin plate glass bends when pressure is applied from both surface sides of the thin plate glass by the grinding plate. Therefore, even if the thin glass is ground in this state and the flat glass having a desired thickness and good flatness is obtained, when the pressure from the ground plate from both surfaces is released, the thin glass is warped again and becomes flat. A thin glass plate cannot be obtained.
【0006】[0006]
【発明が解決しようとする課題】このように、従来は、
プレス成形時の反りが、最終製品とする両面研削後も残
り、平坦性の良い肉薄板状ガラスを得られないという問
題点があった。As described above, conventionally,
Warpage at the time of press molding remains even after double-side grinding as a final product, and there is a problem that a thin flat glass having good flatness cannot be obtained.
【0007】[0007]
【課題を解決するための手段】本発明では、上述の課題
を解決するために、肉薄板状ガラスの一部に、両表面側
からの圧力を受け止める部位を設けるようにする。According to the present invention, in order to solve the above-mentioned problems, a portion for receiving pressure from both surface sides is provided in a part of the thin glass plate.
【0008】[0008]
【発明の実施の形態】次に添付図面を参照して本発明に
よる肉薄板状ガラス及びその製造方法の実施の形態を詳
細に説明する。図2は本発明の肉薄板状ガラスの実施の
形態を示す断面図である。この図に示すように、本発明
の実施の形態の肉薄板状ガラス11は、肉薄板状部12
の外周端部に、両表面側からの圧力を受け止める部位と
して肉厚部13を設けて構成される。肉厚部13は、肉
薄板状部12(肉薄板状ガラス11)の両表面側に突出
するが、突出量a,bは、予想される反り量fよりも大
きくする。一例として、肉厚部13は次のような数値で
形成される。図2を参照して、突出量a=0.1mm、
突出量b=0.15mm、幅c=2.0mm、厚さd=
1.7mm、ただし肉薄板状部12の厚さe=1.4m
m、外径66mmとする。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a thin glass sheet according to the present invention; FIG. 2 is a sectional view showing an embodiment of the thin plate glass of the present invention. As shown in this figure, a thin glass plate 11 according to an embodiment of the present invention
A thick portion 13 is provided at the outer peripheral end of the as a portion for receiving pressure from both surface sides. The thick portion 13 protrudes on both surface sides of the thin plate-shaped portion 12 (thin plate glass 11), and the protrusion amounts a and b are set to be larger than the expected warp amount f. As an example, the thick portion 13 is formed with the following numerical values. Referring to FIG. 2, the protrusion amount a = 0.1 mm,
Projection amount b = 0.15 mm, width c = 2.0 mm, thickness d =
1.7 mm, but the thickness e of the thin plate-shaped portion 12 is 1.4 m
m and an outer diameter of 66 mm.
【0009】このような肉薄板状ガラス11は、上型と
下型を用いてプレス成形により製造される。図3は、そ
のための上型21と下型31を示す。下型31は、円柱
状の下型本体32と、この下型本体32の下面中央部に
形成されて下型本体32を支持する支持ロッド33とに
よって構成されており、下型本体32の平坦な上面はプ
レス面34となっている。ただし、プレス面34(下型
本体32の上面)の外周部は、図2の肉薄板状ガラス1
1の肉厚部13の一表面側突部(下型側突部)を形成す
るために凹部35となっている。そして、このような下
型31は、支持ロッド33が図示しない駆動手段によっ
て上下動されることによって、上下動するようになって
いる。また、下型31は、該下型31を囲むように胴型
36を備えており、この胴型36は、円筒状の胴型本体
37と、この胴型本体37の下端部に内側に突出して形
成された円環状のフランジ部38とによって構成されて
いる。下型31は、このような胴型36の内周面を上下
に摺動自在に設けられる。Such a thin glass plate 11 is manufactured by press molding using an upper mold and a lower mold. FIG. 3 shows an upper mold 21 and a lower mold 31 for that purpose. The lower die 31 includes a cylindrical lower die main body 32 and a support rod 33 formed at the center of the lower surface of the lower die main body 32 to support the lower die main body 32. The upper surface is a press surface 34. However, the outer peripheral portion of the press surface 34 (the upper surface of the lower die body 32) is the thin plate glass 1 shown in FIG.
A concave portion 35 is formed to form one surface-side protrusion (lower mold-side protrusion) of one thick portion 13. The lower die 31 moves up and down by moving the support rod 33 up and down by driving means (not shown). The lower die 31 includes a trunk die 36 surrounding the lower die 31. The trunk die 36 projects inward from a cylindrical trunk body 37 and a lower end of the trunk die body 37. And an annular flange portion 38 formed as described above. The lower die 31 is provided slidably up and down on the inner peripheral surface of such a trunk die 36.
【0010】下型31に対向して設けられる上型21
は、円柱状の上型本体22と、この上型本体22の上面
中央部に形成されて上型本体22を支持する支持ロッド
23とにより構成されており、上型本体22の平坦な下
面はプレス面24となっている。さらに、支持ロッド2
3が図示しない駆動手段によって上下動されることによ
って、上型21が上下動するようになっている。このよ
うな上型21は、該上型21を囲むように胴型25を備
えている。この胴型25は、円筒状の胴型本体26と、
この胴型本体26の上端部に内側に突出して形成された
円環状のフランジ部27とによって構成されている。上
型21は、このような胴型25の内周面を上下に摺動自
在に設けられる。なお、上型21のプレス面24の外径
および胴型本体26の内径は、下型31のプレス面34
の外径および下型用胴型本体37の内径より、下型31
のプレス面34外周部の凹部35の幅だけ小さく形成さ
れている。また、上型21および上型用胴型25は、下
型31および下型用胴型36とともに耐熱性の材料、例
えばグラファイト、タングステン合金、窒化物、炭化
物、耐熱金属などで形成されている。ただし、型21,
25,31,36は、高周波加熱を行う場合には、これ
によって加熱できる耐熱金属に限定され、特に鋳鉄は強
度、耐久性に優れるため好ましい。The upper mold 21 provided opposite to the lower mold 31
Is composed of a cylindrical upper mold body 22 and a support rod 23 formed at the center of the upper surface of the upper mold body 22 to support the upper mold body 22. The flat lower surface of the upper mold body 22 A pressing surface 24 is provided. Further, the support rod 2
The upper die 21 moves up and down by moving the 3 up and down by driving means (not shown). The upper die 21 includes a body die 25 so as to surround the upper die 21. The trunk mold 25 includes a cylindrical trunk body 26,
An annular flange 27 is formed at the upper end of the body 26 to protrude inward. The upper mold 21 is provided slidably up and down on the inner peripheral surface of the body mold 25. The outer diameter of the press surface 24 of the upper die 21 and the inner diameter of the body 26 are the same as those of the press surface 34 of the lower die 31.
From the outer diameter of the lower die 31 and the inner diameter of the lower die body 37.
Is formed to be smaller by the width of the concave portion 35 in the outer peripheral portion of the press surface 34. The upper mold 21 and the upper mold barrel 25 are formed of a heat-resistant material, such as graphite, a tungsten alloy, a nitride, a carbide, a heat-resistant metal, together with the lower mold 31 and the lower mold barrel 36. However, type 21,
When performing high-frequency heating, 25, 31, and 36 are limited to heat-resistant metals that can be heated by the high-frequency heating, and cast iron is particularly preferred because it has excellent strength and durability.
【0011】以上のように構成された上型21および下
型31を用いて図2の肉薄板状ガラス11をプレス成形
する方法(本発明の製造方法の実施の形態)を図4ない
し図6を参照して説明する。プレス成形においては、ま
ず図4(a)に示すように白金製パイプ41から一定流
量で1200℃の溶融ガラス42を下型31(450℃
に加熱されている)上に供給し、所定量となったところ
で溶融ガラス42を図4(b)に示すように切断刃43
で切断する。切断された溶融ガラス42は、表面張力で
丸みを帯びたオハジキ状ガラスゴブとなる。次に、図5
(a)に示すように、上型用胴型25を下降させ、上型
用胴型25の下面を下型用胴型36の上面に当接させ
る。次に、図5(b)に示すように上型21(410℃
に加熱されている)を胴型25の内周面を摺動して下降
させ、上型21と下型31とでガラスゴブを1.0秒間
プレスする。これにより、ガラスゴブは下型用胴型36
で囲まれた空間一杯に広がって肉薄板状ガラス11とな
る。このとき、上型21は、下型用胴型36内に若干入
り込んだ位置まで下降させる。これにより、上型21と
下型31間の薄い板状の空間部で肉薄板状ガラス11の
肉薄板状部12が形成されるとともに、その外側の上下
に広がった空間部、すなわち、下型31のプレス面34
の凹部35で下方に広がり、前記上型21が下型用胴型
36内に入り込むことによりその上型21の外側の胴型
内部で上方に広がった空間部で肉薄板状ガラス11の外
周端肉厚部13が形成される。A method of press-molding the thin glass plate 11 of FIG. 2 using the upper mold 21 and the lower mold 31 configured as described above (an embodiment of the manufacturing method of the present invention) is shown in FIGS. This will be described with reference to FIG. In the press molding, first, as shown in FIG. 4 (a), a molten glass 42 of 1200 ° C. is poured from a platinum pipe 41 at a constant flow rate into a lower mold 31 (450 ° C.).
The molten glass 42 is supplied to the cutting blade 43 as shown in FIG.
Disconnect with The cut molten glass 42 becomes an ohashi-like glass gob that is rounded due to surface tension. Next, FIG.
As shown in (a), the upper mold body 25 is lowered, and the lower surface of the upper mold body 25 is brought into contact with the upper surface of the lower mold body 36. Next, as shown in FIG.
) Is lowered by sliding the inner peripheral surface of the barrel mold 25 and the glass gob is pressed by the upper mold 21 and the lower mold 31 for 1.0 second. As a result, the glass gob can be used as the lower mold body 36.
The thin glass 11 spreads over the entire space surrounded by. At this time, the upper mold 21 is lowered to a position where the upper mold 21 slightly enters the lower mold body mold 36. As a result, the thin plate-shaped portion 12 of the thin plate glass 11 is formed in the thin plate-shaped space between the upper mold 21 and the lower mold 31, and the space extending vertically outside the thin plate-shaped glass 11, that is, the lower mold 31 press surfaces 34
The lower end of the thin plate-shaped glass 11 spreads downward in the concave portion 35, and the upper die 21 enters the lower die body die 36 so as to expand upward inside the outer die part of the upper die 21. The thick part 13 is formed.
【0012】次に、図6(a)で示すように上型21を
胴型25の内周面を摺動して上昇させる。さらに、図6
(b)に示すように上型用胴型25を上昇させる。その
後、下型31を設置した図示しないターンテーブルが回
転するなどして下型31が製品取出し位置にきたときに
下型31を胴型36の内周面を摺動して上昇させ、一体
に肉薄板状ガラス11を押し上げ、図示しない真空吸着
装置により肉薄板状ガラス11を下型31上から取出
す。Next, as shown in FIG. 6A, the upper die 21 is raised by sliding on the inner peripheral surface of the trunk die 25. Further, FIG.
As shown in (b), the upper die 25 is raised. Thereafter, when the lower die 31 comes to the product take-out position by rotating a turntable (not shown) on which the lower die 31 is installed, the lower die 31 slides on the inner peripheral surface of the body die 36 to be lifted up, and integrally. The thin glass plate 11 is pushed up, and the thin glass plate 11 is removed from the lower mold 31 by a vacuum suction device (not shown).
【0013】以上のようにして製造された図2の肉薄板
状ガラス11は最終製品より厚くプレス成形されてお
り、その後、図1に示すように研削板51,52を用い
て両表面を研削することにより、平坦性に優れた所望厚
さの最終製品としている。このとき、肉薄板状ガラスに
反りがあり、かつ従来例のように肉薄板状ガラスの外周
端に肉厚部がない構造においては、研削板により肉薄板
状ガラスの両表面側から圧力が加わえられると、肉薄板
状ガラスが撓むので、その状態で両面研削して肉薄板状
ガラスを平坦にしても、両表面側からの研削板による圧
力を解くと、再び肉薄板状ガラスが反り、平坦な肉薄板
状ガラスを得ることはできない。これに対して、図2の
本発明の肉薄板状ガラス11によれば、外周端部に肉厚
部13が設けられており、この肉厚部13で図1に示す
ように研削板51,52による両表面側からの圧力が受
け止められるので、図1に示すように肉薄板状ガラス1
1に反りが生じている場合でも該肉薄板状ガラス11が
撓むことがなく、現在の形を保った状態で両面研削が行
われるから、研削後は平坦性の良い所望厚さの肉薄板状
ガラスを得ることができる。実際に両面研削後の反りを
測定したところ、反りの大きさは1〜3μmとなり、こ
れは従来のもの(反りは5〜10μm)に比べると大き
く改善された。また、図2の肉薄板状ガラス11によれ
ば、肉厚部13が両表面側に突出しているので、図1と
逆方向に反った場合にも上記と同様に研削板51,52
による圧力の影響を除去して両面研削を行うことがで
き、平坦性の良い肉薄板状ガラス11を得ることができ
る。さらに、両表面が平行でない場合も、最終的に平坦
度の優れた肉薄板状ガラス11を得ることができる。The thin-plate glass 11 of FIG. 2 manufactured as described above is press-molded thicker than the final product, and then both surfaces are ground using grinding plates 51 and 52 as shown in FIG. By doing so, a final product having a desired thickness with excellent flatness is obtained. At this time, in a structure in which the thin plate glass is warped and the outer peripheral edge of the thin plate glass has no thick portion as in the conventional example, pressure is applied from both surface sides of the thin plate glass by the grinding plate. When this is obtained, the thin-plate glass bends, so even if the thin-plate glass is flattened by double-side grinding in that state, the thin-plate glass is warped again when the pressure from the grinding plates from both surface sides is released. However, a flat thin glass sheet cannot be obtained. On the other hand, according to the thin-plate glass 11 of the present invention shown in FIG. 2, the thick portion 13 is provided at the outer peripheral end portion, and the thick portion 13 as shown in FIG. Since the pressure from both surface sides by 52 is received, as shown in FIG.
Even when warpage occurs, the thin-plate glass 11 does not bend, and the double-sided grinding is performed in a state where the current shape is maintained. Glass can be obtained. When the warpage after double-sided grinding was actually measured, the warpage was 1-3 μm, which was greatly improved as compared with the conventional one (warpage was 5 to 10 μm). Further, according to the thin glass plate 11 of FIG. 2, since the thick portion 13 protrudes to both surface sides, even if it is warped in the opposite direction to that of FIG.
Can remove the influence of the pressure caused by the pressure, and can perform double-side grinding, so that the thin plate glass 11 having good flatness can be obtained. Furthermore, even when both surfaces are not parallel, the thin-plate glass 11 having excellent flatness can be finally obtained.
【0014】図7は本発明の肉薄板状ガラスの他の実施
の形態を示す断面図である。この他の実施の形態の肉薄
板状ガラス61は、肉薄板状部62の中心部に肉厚部6
3を設ける。肉厚部63は、予想される反りが生じたと
きに凹面側となる側に、予想される反りの量以上の厚さ
に設けられる。このように肉厚部63を肉薄板状部62
(肉薄板状ガラス61)の中心部に設けた場合にも、図
2の肉薄板状ガラス11と同様に、研削板による両表面
側からの圧力の影響を除去して両面研削を行い、平坦性
の良い肉薄板状ガラスを得ることができる。なお、反り
は、肉薄板状ガラスのプレス成形後の放熱の関係上、上
面側(上型側)を凹面にして図7と上下逆の状態で発生
するので、図7の凹面側中心部の肉厚部63は、上型の
プレス面の中央部に凹部を設けることにより形成でき
る。FIG. 7 is a sectional view showing another embodiment of the thin glass plate of the present invention. The thin plate glass 61 of the other embodiment has a thick portion 6 at the center of the thin plate portion 62.
3 is provided. The thick portion 63 is provided on the side that becomes the concave side when the expected warpage occurs and has a thickness equal to or larger than the expected amount of warpage. Thus, the thick portion 63 is replaced with the thin plate-like portion 62.
Also in the case of being provided at the center of the (thin-plate glass 61), as in the case of the thin-plate glass 11 in FIG. A thin-walled glass having good properties can be obtained. Since the upper surface (upper die side) is concave, the warp occurs upside down as shown in FIG. 7 due to heat radiation after press molding of the thin plate glass. The thick portion 63 can be formed by providing a recess at the center of the press surface of the upper die.
【0015】なお、図4ないし図6を参照して説明した
製造方法において、下型は複数個配置され、ガラスゴブ
の供給の工程、プレス成形の工程、成形品の取り出し工
程等の工程を順次経るように設計され、例えばターンテ
ーブルの円周上に個々の下型を配置し、下型が各工程を
経るようにターンテーブルを回転させることが好ましい
が、直線方向に移動するように設計してもよい。また、
各工程に、同時に供せられる下型の数は、単数であって
も、複数個であってもよい。一方、上型は、プレス成形
の工程に位置した下型に対向して配置される。従って、
上型は、一度のプレス成形に使用される下型と少なくと
も同数が必要であるが、それ以上の個数を備えてもよ
い。In the manufacturing method described with reference to FIG. 4 to FIG. 6, a plurality of lower dies are arranged, and the steps such as a glass gob supply step, a press molding step, and a molded article removal step are sequentially performed. For example, it is preferable to arrange individual lower molds on the circumference of the turntable and rotate the turntable so that the lower mold passes through each process, but it is designed to move in a linear direction. Is also good. Also,
The number of lower molds simultaneously provided in each step may be singular or plural. On the other hand, the upper mold is arranged to face the lower mold located in the step of press molding. Therefore,
The upper mold must have at least the same number as the lower mold used for one press molding, but may have more.
【0016】次に、下型および上型のそれぞれの成形面
の温度は、プレス成形開始時に、ある所定温度に調節さ
れることが必要である。ここで、成形型について所定の
温度とは、ガラス材料を、肉薄の板状に成形するのに適
した温度をいう。かかる温度は、硝子種、肉厚、ガラス
板のサイズ等により適宜決定される温度である。Next, the temperatures of the molding surfaces of the lower mold and the upper mold need to be adjusted to a predetermined temperature at the start of press molding. Here, the predetermined temperature of the mold refers to a temperature suitable for molding the glass material into a thin plate shape. This temperature is appropriately determined depending on the type of glass, the thickness, the size of the glass plate, and the like.
【0017】さらに、プレス成形開始時の下型および上
型の成形面の温度を前記所定温度に調節するために、下
型および上型に対して、必要に応じて加熱する手段、お
よび冷却する手段が講じられる。加熱する手段として
は、例えば、ニクロムヒータを成形型の周囲に複数配置
して加熱する方法、成形型の周囲を取り囲むように配置
したコイルに電流を流して導電体からなる成形型を誘導
加熱する方法、ガスにより加熱する方法等があるが、均
一な加熱ができる点で誘導加熱による方法が好ましい。
誘導加熱によると、ニクロムヒータによる加熱の場合の
ように複数の熱源で一つの成形型を加熱する方法と異な
り、一つのコイルで一または二以上の成形型を加熱する
ことができるため熱源温度のバラツキという問題がな
く、成形型とコイルの距離を一定にすることで成形型を
均一に加熱することができる。また、誘導加熱を用いる
場合、誘導加熱を上型、下型の両方に対して行っても、
あるいは、いずれか一方に行ってもよく、胴型を用いる
場合には、胴型に適用することも可能である。ここで、
誘導加熱の際にコイルに流す電流は、高周波電流である
ことが好ましい。低周波電流では装置が大がかりにな
り、また、人の可聴音域であるため騒音が問題となるこ
とがある。Further, in order to adjust the temperatures of the molding surfaces of the lower mold and the upper mold at the start of press molding to the predetermined temperature, means for heating the lower mold and the upper mold as necessary, and cooling. Measures are taken. As means for heating, for example, a method in which a plurality of nichrome heaters are arranged around a mold and heating is performed, a current is applied to a coil arranged so as to surround the periphery of the mold, and the mold made of a conductor is induction-heated. Although there are a method, a method of heating with a gas, and the like, a method by induction heating is preferable because uniform heating can be performed.
According to induction heating, unlike a method of heating one mold with a plurality of heat sources as in the case of heating with a nichrome heater, one or more molds can be heated with one coil, so the heat source temperature There is no problem of variation, and the mold can be uniformly heated by keeping the distance between the mold and the coil constant. Also, when using induction heating, even if induction heating is performed on both upper and lower molds,
Alternatively, it may be performed on either one of them, and when a trunk type is used, the present invention can be applied to the trunk type. here,
The current flowing through the coil during induction heating is preferably a high-frequency current. At low frequency currents, the device is large and noise can be a problem due to the human audible range.
【0018】一方、プレス成形に供せられた成形型の温
度は、溶融ガラスからの熱を受け取って、プレス成形前
に比べて上昇している。従って、どの肉薄板状ガラスに
ついても同等の温度条件でプレス成形するためには、次
のプレス成形に供されるまでに、成形型が成形前の温度
に戻っていることが必要である。このとき、プレス成形
に供されたのち次のプレス成形に供されるまでの時間に
自然冷却してプレス成形前の温度に戻る場合以外は、何
らかの冷却手段を講じて温度を戻してやることが好まし
い。したがって、加熱手段と同時に、冷却手段も必要と
なる。冷却手段としては、成形型の中空部に水や空気を
循環させる方法、水等の液体を成形型の中空部内面に吹
き付けて気化させる方法などを採用することができる。
液体を吹き付けて気化させる方法によると、液体の気化
熱で成形型を冷却することができるため、液体を循環さ
せる方法よりも少ない液量で冷却効果が得られる。従っ
て、水等の気化熱を利用する方法は、冷却効果の観点ば
かりでなく、冷却装置をより小さくすることができる観
点からも好ましい。さらに、例えば上型の冷却に時間が
かかり、成形後、次の成形までに所定の温度までに冷却
出来ない場合等には、上型を複数個容易し、どれか1つ
の上型がプレス成形を行っているときに、他の上型を冷
却しておき、複数個の上型を循環させてもよい。On the other hand, the temperature of the molding die subjected to the press molding is higher than before the press molding due to the heat from the molten glass. Therefore, in order to press-mold any thin sheet glass under the same temperature conditions, it is necessary that the mold returns to the temperature before molding before being subjected to the next press molding. At this time, it is preferable to take some cooling means to return the temperature by taking some cooling means, except for naturally cooling to the time before being subjected to the next press molding and returning to the temperature before the press molding. . Therefore, a cooling unit is required at the same time as the heating unit. As the cooling means, a method of circulating water or air through the hollow portion of the mold, a method of spraying a liquid such as water onto the inner surface of the hollow portion of the mold to vaporize, and the like can be employed.
According to the method of spraying and vaporizing the liquid, the mold can be cooled by the heat of vaporization of the liquid, so that the cooling effect can be obtained with a smaller amount of liquid than in the method of circulating the liquid. Therefore, the method utilizing the heat of vaporization of water or the like is preferable not only from the viewpoint of the cooling effect, but also from the viewpoint of making the cooling device smaller. Furthermore, for example, when it takes time to cool the upper mold and it is not possible to cool the mold to a predetermined temperature after molding, a plurality of upper molds can be easily formed and any one of the upper molds can be press-molded. During the above, another upper mold may be cooled and a plurality of upper molds may be circulated.
【0019】また、図4ないし図6の方法では、ガラス
が軟化状態にあるときにプレスを終了するので、プレス
成形終了時に、肉薄板状ガラスの温度が、成形型の温度
より高く、この時点で肉薄板状ガラスと成形型は熱的に
平衡状態に至っていない。しかし、成形型があらかじめ
所定の温度に保たれているので、成形後冷却して得られ
た肉薄板状ガラスは、反り等の形状が一定した一定の形
状をしており、研削・研磨しやすい形状となっている。
また、肉薄板状ガラスと成形型は熱的に平衡状態に達す
るまで冷却する必要がないため、成形時間を短縮するこ
ともできる。さらに、プレス時間を短くする目的で、肉
薄板状ガラスの中心部が当該ガラス材料の軟化点以上の
温度でプレス成形を終了してもよい。また、プレス成形
後の肉薄板状ガラスは軟化状態にあるので、プレス成形
に次いで、肉薄板状ガラスの反りを修正する工程を行っ
てもよい。肉薄板状ガラスの反りを修正する工程とは、
例えば、肉薄板状ガラスの片面にのみ空気等を吹きかけ
る等、不均一に熱を奪ったり、上型と同様な成形面を有
した成形型によって、再度プレスしたりすることによっ
て、反りの大きさを修正する工程のことである。また、
本発明の製造方法では、上、下型のプレス面の表面温度
をガラス転移点近傍に設定し、胴型の内表面温度を前記
プレス面の表面温度よりも高く設定する成形方法を適用
することも可能である。In the method shown in FIGS. 4 to 6, the press is terminated when the glass is in a softened state. Therefore, at the end of press molding, the temperature of the thin glass plate is higher than the temperature of the molding die. Thus, the thin glass sheet and the mold are not in thermal equilibrium. However, since the mold is kept at a predetermined temperature in advance, the thin glass obtained by cooling after molding has a constant shape with a constant shape such as warpage, and is easily ground and polished. It has a shape.
In addition, since it is not necessary to cool the thin plate glass and the mold until a thermal equilibrium is reached, the molding time can be shortened. Further, for the purpose of shortening the press time, the press forming may be terminated at a temperature at which the center of the thin plate glass is equal to or higher than the softening point of the glass material. Further, since the thin glass sheet after the press molding is in a softened state, a step of correcting the warpage of the thin glass sheet may be performed after the press molding. The process of correcting the warpage of thin glass is
For example, by blowing air or the like only on one side of the thin glass sheet, the heat is unevenly removed, or by pressing again with a forming die having a forming surface similar to that of the upper die, the size of the warpage is increased. Is the process of correcting Also,
In the production method of the present invention, a molding method in which the surface temperatures of the upper and lower press surfaces are set near the glass transition point and the inner surface temperature of the body mold is set higher than the surface temperature of the press surface is applied. Is also possible.
【0020】さらに、溶融ガラスを薄い板状に成形する
ためには、溶融ガラスを外周方向によく引き延ばすこと
が必要であるため、成形型の成形面に固体潤滑剤を付着
させて溶融ガラスの潤滑性を上げることが好ましい。こ
のとき、肉薄板状ガラスを成形する際の成形型は、肉厚
のものをプレス成形する場合よりもより多くの熱を溶融
ガラスから受け取るため高温になる。従って、固体潤滑
剤は高温域においても潤滑性を失わない耐熱性のもので
あることが好ましい。このような耐熱性固体潤滑剤とし
ては、耐熱性に優れるものであれば特に限定されない
が、窒化ホウ素(BN)が好適である。また、極薄い肉
薄板状ガラスであっても機械的強度に優れる板状ガラス
を得るために、ガラス素材としてガラス転移点が高いも
のを用いることがある。このような場合には、成形型も
かなり高温となるため、固体潤滑剤に要求される耐熱性
は非常に高度なものとなる。このような場合にもBN粉
末は好適に用いられる。耐熱性固体潤滑剤は粉末化した
ものを用いることで、ガラスの成形面への均一な付着お
よび余剰分の除去を容易に行うことができる。Further, in order to form the molten glass into a thin plate, it is necessary to stretch the molten glass in the outer circumferential direction. Therefore, a solid lubricant is adhered to the molding surface of the molding die to lubricate the molten glass. It is preferable to increase the properties. At this time, the forming die for forming the thin-plate glass receives a higher amount of heat from the molten glass than in the case of forming a thick-walled glass by press forming, and thus has a high temperature. Therefore, the solid lubricant is preferably a heat-resistant one that does not lose lubricity even in a high temperature range. Such a heat-resistant solid lubricant is not particularly limited as long as it has excellent heat resistance, but boron nitride (BN) is preferable. Further, in order to obtain a sheet glass having excellent mechanical strength even in the case of a very thin thin sheet glass, a glass material having a high glass transition point may be used. In such a case, since the temperature of the mold also becomes considerably high, the heat resistance required of the solid lubricant becomes very high. Even in such a case, the BN powder is suitably used. By using a powdered heat-resistant solid lubricant, uniform adhesion of the glass to the molding surface and removal of excess can be easily performed.
【0021】上記の製造方法により得られた肉薄板状ガ
ラスは、図1を参照して概述したような研削、研磨等の
機械加工を経て、例えば情報記録媒体用ガラス基板とな
る。以下、機械加工について詳しく説明する。機械加工
については、具体的には、上記のガラスの表面を水洗浄
し、以下の(1)荒ずり(粗研磨)、(2)砂掛け(精
研削、ラッピング)、(3)第一研磨(ポリッシュ)、
(4)第二研磨(ファイナル研磨、ポリッシュ)の各工
程を経る。The thin glass sheet obtained by the above-mentioned manufacturing method is subjected to mechanical processing such as grinding and polishing as outlined with reference to FIG. 1 to become a glass substrate for an information recording medium, for example. Hereinafter, the machining will be described in detail. As for the machining, specifically, the surface of the above glass is washed with water, and the following (1) roughing (rough polishing), (2) sanding (fine grinding, lapping), and (3) first polishing (Polished),
(4) Through each step of the second polishing (final polishing, polishing).
【0022】(1)荒ずり工程 まず、粒度の細かいダイヤモンド砥石で上記ガラス基板
の両面を片面ずつ研削加工した。このときの荷重は10
0kg程度とした。これにより、ガラス基板両面の表面
粗さをRmax(JIS B 0601で測定)で10μm程度に仕上
げた。次に、円筒状の砥石を用いてガラス基板の中央部
分に孔を開けるとともに、外周端面も研削して直径を6
5mmφとした後、外周端面及び内周面に所定の面取り
加工を施した。(1) Roughing Step First, both surfaces of the above glass substrate were ground one by one with a fine diamond grindstone. The load at this time is 10
It was about 0 kg. Thereby, the surface roughness of both surfaces of the glass substrate was finished to about 10 μm by Rmax (measured according to JIS B 0601). Next, a hole was made in the center of the glass substrate using a cylindrical grindstone, and the outer peripheral end face was also ground to reduce the diameter to 6 mm.
After 5 mmφ, a predetermined chamfering process was performed on the outer peripheral end surface and the inner peripheral surface.
【0023】(2)砂掛け(ラッピング)工程 次に、ガラス基板に砂掛け加工を施した。この砂掛け工
程は、寸法精度及び形状精度の向上を目的としている。
砂掛け加工は、ラッピング装置を用いて行い、砥粒の粒
度を#400、#1000と替えて2回行った。詳しく
は、はじめに、粒度#400のアルミナ砥粒を用い、荷
重を100kg程度に設定して、内転ギアと外転ギアを
回転させることによって、キャリア内に収納したガラス
基板の両面を両精度0〜1μm、表面粗さ(Rmax)6μ
m程度にラッピングした。次いで、アルミナ砥粒の粒度
を#1000に替えてラッピングを行い、表面粗さ(R
max)2μm程度とした。上記砂掛け加工を終えたガラス
基板を、中性洗剤、水の各洗浄槽に順次浸漬して、洗浄
した。(2) Sanding (Wrapping) Step Next, the glass substrate was sanded. This sanding step aims at improving dimensional accuracy and shape accuracy.
The sanding process was performed using a lapping device, and was performed twice while changing the grain size of the abrasive grains to # 400 and # 1000. More specifically, first, both surfaces of the glass substrate housed in the carrier were adjusted to a precision of 0 by using alumina abrasive grains having a grain size of # 400, setting the load to about 100 kg, and rotating the internal rotation gear and the external rotation gear. ~ 1μm, surface roughness (Rmax) 6μ
m. Next, lapping was performed by changing the particle size of the alumina abrasive grains to # 1000, and the surface roughness (R
max) was about 2 μm. The glass substrate that had been subjected to the sanding process was washed by sequentially immersing it in a neutral detergent and water washing tank.
【0024】(3)第一研磨(ポリッシュ)工程 次に、第一研磨工程を施した。この第一研磨工程は、上
述した砂掛け工程で残留したキズや歪みの除去を目的と
するもので、研磨装置を用いて行った。詳しくは、ポリ
シャ(研磨粉)として硬質ポリシャ(セリウムパッドM
HCl:スピードファム社製)を用い、以下の研磨条件
で第一研磨工程を実施した。 研磨液:酸化セリウム+水 荷重:300g/cm2 (L=238kg) 研磨時間:15分 除去量:30μm 下定盤回転数:40rpm 上定盤回転数:35rpm 内ギア回転数:14rpm 外ギア回転数:29rpm 上記第一研磨工程を終えたガラス基板を、中性洗剤、純
水、純水、IPA(イソプロピレンアルコール)、IP
A(蒸気乾燥)の各洗浄槽に順次浸漬して、洗浄した。(3) First polishing (polishing) step Next, a first polishing step was performed. This first polishing step is intended to remove scratches and distortion remaining in the above sanding step, and was performed using a polishing apparatus. For details, use a hard polisher (cerium pad M) as polisher (polishing powder).
HCl (manufactured by Speed Fam) under the following polishing conditions. Polishing liquid: cerium oxide + water Load: 300 g / cm 2 (L = 238 kg) Polishing time: 15 minutes Removal amount: 30 μm Lower platen rotation speed: 40 rpm Upper platen rotation speed: 35 rpm Inner gear rotation speed: 14 rpm Outer gear rotation speed : 29 rpm The glass substrate after the above first polishing step was washed with a neutral detergent, pure water, pure water, IPA (isopropylene alcohol), IP
A (steam drying) was sequentially immersed in each cleaning tank for cleaning.
【0025】(4)第二研磨工程 次に、第一研磨工程で使用した研磨装置を行い、ポリシ
ャを硬質ポリシャから軟質ポリシャ(ポリラックス:ス
ピードファム社製)に替えて、第二研磨工程を実施し
た。研磨条件は、荷重を100g/cm2 、研磨時間を
5分、除去量を5μmとしたこと以外は、第一研磨工程
と同様とした。上記第二研磨工程を終えたガラス基板
を、中性洗剤、中性洗剤、純水、純水、IPA(イソプ
ロピルアルコール)、IPA(蒸気乾燥)の各洗浄槽に
順次浸漬して、洗浄した。なお、各洗浄槽に超音波を印
加した。このようにして、外径65mmφ、中心部の孔
径20mmφ、厚さ0.5mm、Rmax 40オングスト
ローム、Ra8オングストローム程度の円板状の情報記
録媒体用ガラス基板を得た。(4) Second Polishing Step Next, the polishing apparatus used in the first polishing step is performed, and the polisher is changed from a hard polisher to a soft polisher (Polyax: manufactured by Speed Fam). Carried out. The polishing conditions were the same as in the first polishing step, except that the load was 100 g / cm 2 , the polishing time was 5 minutes, and the removal amount was 5 μm. The glass substrate after the second polishing step was immersed in each of a washing tank of a neutral detergent, a neutral detergent, pure water, pure water, IPA (isopropyl alcohol), and IPA (steam drying) to be washed. In addition, ultrasonic waves were applied to each cleaning tank. Thus, a disc-shaped glass substrate for an information recording medium having an outer diameter of 65 mmφ, a central hole diameter of 20 mmφ, a thickness of 0.5 mm, Rmax of 40 Å, and Ra of about 8 Å was obtained.
【0026】以上のような方法で製造された情報記録媒
体用ガラス基板は、そのガラス基板上に下地層、磁性
層、保護層、潤滑層を順次積層することにより、磁気記
録媒体を構成する。The glass substrate for an information recording medium manufactured by the above method constitutes a magnetic recording medium by sequentially laminating an underlayer, a magnetic layer, a protective layer and a lubricating layer on the glass substrate.
【0027】ここで、磁気記録媒体のガラス基板の材質
としては、たとえば、アルミノシリケートガラス、ソー
ダライムガラス、ソーダアルミノケイ酸ガラス、アルミ
ノボロシリケートガラス、ボロシリケートガラス、石英
ガラス、チェーンシリケートガラス、または、結晶化ガ
ラス等のガラスセラミックなどが挙げられる。さらに、
好ましくは、次のような組成のガラスが使用される。 (1)結晶化ガラス1 重量%表示で、SiO2 が60〜87%、Li2 Oが5
〜20%、Na2 Oが0〜5%、K2 Oが0〜10%、
Na2 OとK2 Oが合計で0.5〜10%、MgOが
0.5〜7.5%、CaOが0〜9.5%、SrOが0
〜15%、BaOが0〜13%、ZnOが0〜13%、
B2 O3 が0〜10%、Al2 O3 が0〜10%、P2
O5 が0.5〜8%、TiO2 が0〜5%、ZrO2 が
0〜3%、SnO2 が0〜3%、As2 O3 とSb2 O
3 が合計で0〜2%、上記金属酸化物の1種以上の金属
元素のフッ化物をFの合計量として0〜5%含有し、場
合により着色成分として、V2 O5 、CuO、Mn
O2 、Cr2 O3 、CoO、MoO3 、NiO、Fe2
O3 、TeO2 、CeO2 、Pr2 O3 、Nd2 O3 、
Er2 O3 の群より選ばれた少なくとも1種を0〜5%
含有し、主結晶としてリチウムジシリケート、場合によ
りα−クリストバライト、α−クオーツ、リチウムモノ
シリケート、β−スポジューメン等を含有し、結晶粒の
大きさが3.0μm以下である結晶化ガラス。 (2)結晶化ガラス2 重量%表示で、SiO2 が45〜75%、CaOが4〜
30%、Na2 Oが2〜15%、K2 Oが0〜20%、
Al2 O3 が0〜7%、MgOが0〜2%、ZnOが0
〜2%、SnO2 が0〜2%、Sb2 O3 が0〜1%、
B2 O3 が0〜6%、ZrO2 が0〜12%、Li2 O
が0〜3%、上記金属酸化物の1種以上の金属元素のフ
ッ化物をFの合計量として3〜12%含有し、場合によ
り着色成分としてCr2 O3 、Co3 O4 等を含有し、
主結晶としてカナサイト又はカリウム・フルオロ・リヒ
テライトを含有し、結晶粒の大きさが1.0μm以下で
ある結晶化ガラス。 (3)ガラス3 重量%表示で、SiO2 が62〜75%、Al2 O3 が
4〜18%、ZrO2が0〜15%、Li2 Oが3〜1
2%、Na2 Oが3〜13%含有するガラス。Here, as a material of the glass substrate of the magnetic recording medium, for example, aluminosilicate glass, soda lime glass, sodaaluminosilicate glass, aluminoborosilicate glass, borosilicate glass, quartz glass, chain silicate glass, or Glass ceramics such as crystallized glass are exemplified. further,
Preferably, a glass having the following composition is used. (1) Crystallized glass 1% by weight, SiO 2: 60 to 87%, Li 2 O: 5%
To 20% Na 2 O is 0 to 5% K 2 O 0-10%
Na 2 O and K 2 O 0.5 to 10% in total, MgO is 0.5 to 7.5%, CaO is from 0 to 9.5%, SrO 0
-15%, BaO 0-13%, ZnO 0-13%,
B 2 O 3 is 0~10%, Al 2 O 3 is 0%, P 2
O 5 is 0.5 to 8%, TiO 2 is 0 to 5%, ZrO 2 is 0 to 3%, SnO 2 is 0~3%, As 2 O 3 and Sb 2 O
3 contains 0 to 2% in total, and contains 0 to 5% of a fluoride of one or more metal elements of the metal oxide as a total amount of F, and optionally contains V 2 O 5 , CuO, and Mn as coloring components.
O 2 , Cr 2 O 3 , CoO, MoO 3 , NiO, Fe 2
O 3 , TeO 2 , CeO 2 , Pr 2 O 3 , Nd 2 O 3 ,
At least one selected from the group of Er 2 O 3 0~5%
A crystallized glass containing, as a main crystal, lithium disilicate, optionally α-cristobalite, α-quartz, lithium monosilicate, β-spodumene, etc., and having a crystal grain size of 3.0 μm or less. (2) crystallized glass 2 wt% display, SiO 2 is 45 to 75%, CaO is 4
30% Na 2 O is 2 to 15% K 2 O 0 to 20%
Al 2 O 3 0-7%, MgO 0-2%, ZnO 0
22%, SnO 2 is 0 to 2%, Sb 2 O 3 is 0 to 1%,
B 2 O 3 is 0~6%, ZrO 2 is 0~12%, Li 2 O
Contains 0 to 3%, a fluoride of one or more metal elements of the metal oxide described above in a total amount of 3 to 12% of F, and optionally contains Cr 2 O 3 , Co 3 O 4 and the like as coloring components. And
A crystallized glass containing canasite or potassium fluororichterite as a main crystal and having a crystal grain size of 1.0 μm or less. (3) a glass 3 wt% display, SiO 2 is 62~75%, Al 2 O 3 is 4 to 18%, ZrO 2 is 0 to 15%, Li 2 O is 3-1
Glass containing 2% and 3 to 13% of Na2O.
【0028】このようなガラス基板は、耐衝撃性や耐振
動性等の向上を目的として、表面に低温イオン交換法に
よる化学強化処理を施すことができる。ここで、化学強
化方法としては、従来より公知の化学強化法であれば特
に制限されないが、例えば、ガラス転移点の観点から転
移温度を超えない領域でイオン交換を行う低温型化学強
化などが好ましい。化学強化に用いるアルカリ溶融塩と
しては、硝酸カリウム、硝酸ナトリウム、あるいは、そ
れらを混合した硝酸塩などが挙げられる。The surface of such a glass substrate can be subjected to a chemical strengthening treatment by a low-temperature ion exchange method for the purpose of improving impact resistance, vibration resistance and the like. Here, the chemical strengthening method is not particularly limited as long as it is a conventionally known chemical strengthening method. For example, low-temperature chemical strengthening in which ion exchange is performed in a region not exceeding a transition temperature from the viewpoint of a glass transition point is preferable. . Examples of the alkali molten salt used for chemical strengthening include potassium nitrate and sodium nitrate, and nitrates obtained by mixing them.
【0029】下地層としては、例えば、Cr、Mo、T
a、Ti、W、V、B、Alなどの非磁性金属から選ば
れる少なくとも一種以上の材料からなる下地層等が挙げ
られる。Coを主成分とする磁性層の場合には、磁気特
性向上等の観点からCr単体やCr合金であることが好
ましい。また、下地層は単層とは限らず、同一又は異種
の層を積層した複数層構造とすることもできる。例え
ば、Cr/Cr、Cr/CrMo、Cr/CrV、Cr
V/CrV、Al/Cr/CrMo、Al/Cr/C
r、Al/Cr/CrV、Al/CrV/CrV等の多
層下地層等が挙げられる。As the underlayer, for example, Cr, Mo, T
a, an underlayer made of at least one material selected from nonmagnetic metals such as Ti, W, V, B, and Al. In the case of a magnetic layer containing Co as a main component, it is preferable to use Cr alone or a Cr alloy from the viewpoint of improving magnetic properties. The underlayer is not limited to a single layer, and may have a multilayer structure in which the same or different layers are stacked. For example, Cr / Cr, Cr / CrMo, Cr / CrV, Cr
V / CrV, Al / Cr / CrMo, Al / Cr / C
r, a multilayer base layer of Al / Cr / CrV, Al / CrV / CrV and the like.
【0030】磁性層としては、例えば、Coを主成分と
するCoPt、CoCr、CoNi、CoNiCr、C
oCrTa、CoPtCr、CoNiPtや、CoNi
CrPt、CoNiCrTa、CoCrTaPt、Co
CrPtSiOなどの磁性薄膜が挙げられる。磁性層
は、磁性膜を非磁性膜(例えば、Cr、CrMo、Cr
Vなど)で分割してノイズの低減を図った多層構成(例
えば、CoPtCr/CrMo/CoPtCr、CoC
rTaPt/CrMo/CoCrTaPtなど)として
もよい。磁気抵抗型ヘッド(MRヘッド)又は大型磁気
抵抗型ヘッド(GMRヘッド)対応の磁性層としては、
Co系合金に、Y、Si、希土類元素、Hr、Ge、S
n、Znから選択される不純物元素、又はこれらの不純
物元素の酸化物を含有させたものなども含まれる。ま
た、磁性層としては、上記の他、フェライト系、鉄−希
土類系や、SiO2 、BNなどからなる非磁性膜中にF
e、Co、FeCo、CoNiPt等の磁性粒子が分散
された構造のグラニュラーなどであってもよい。また、
磁性層は、内面型、垂直型のいずれの記録形式であって
もよい。As the magnetic layer, for example, CoPt, CoCr, CoNi, CoNiCr, C
oCrTa, CoPtCr, CoNiPt, CoNi
CrPt, CoNiCrTa, CoCrTaPt, Co
A magnetic thin film such as CrPtSiO may be used. The magnetic layer is made of a non-magnetic film (for example, Cr, CrMo, Cr).
V, etc. to reduce noise (for example, CoPtCr / CrMo / CoPtCr, CoC
rTaPt / CrMo / CoCrTaPt). As a magnetic layer corresponding to a magnetoresistive head (MR head) or a large magnetoresistive head (GMR head),
Co, Y, Si, rare earth elements, Hr, Ge, S
An impurity element selected from n and Zn or an element containing an oxide of these impurity elements is also included. As the magnetic layer, in addition to the above, ferritic, iron - rare-earth and, in a non-magnetic film made of SiO 2, BN F
Granules having a structure in which magnetic particles such as e, Co, FeCo, and CoNiPt are dispersed may be used. Also,
The magnetic layer may be of any of an internal recording type and a vertical recording type.
【0031】保護層としては、例えば、Cr膜、Cr合
金膜、カーボン膜、ジルコニア膜、シリカ膜等が挙げら
れる。これらの保護層は、下地層、磁性層等とともにイ
ンライン型スパッタ装置で連続して形成できる。また、
これらの保護層は、単層としてもよく、あるいは、同一
又は異種の膜からなる多層構成としてもよい。さらに、
上記保護層上に、あるいは上記保護層に替えて、他の保
護層を形成してもよい。例えば、上記保護層に替えて、
Cr膜の上にテトラアルコキシランをアルコール系の溶
媒で希釈した中に、コロイダルシリカ微粒子を分散して
塗布し、さらに焼成して酸化ケイ素(SiO2 )膜を形
成してもよい。Examples of the protective layer include a Cr film, a Cr alloy film, a carbon film, a zirconia film, and a silica film. These protective layers can be continuously formed with an underlayer, a magnetic layer, and the like by an in-line type sputtering apparatus. Also,
These protective layers may be a single layer, or may have a multilayer structure composed of the same or different films. further,
Another protective layer may be formed on the protective layer or in place of the protective layer. For example, instead of the above protective layer,
Colloidal silica fine particles may be dispersed and applied in a state where tetraalkoxylan is diluted with an alcohol-based solvent on the Cr film, followed by firing to form a silicon oxide (SiO 2 ) film.
【0032】潤滑層は、例えば、液体潤滑剤であるパー
フロロポリエーテル(PFPE)をフレオン系などの溶
媒で希釈し、媒体表面にディッピング法、スピンコート
法、スプレイ法によって塗布し、必要に応じ加熱処理を
行って形成する。The lubricating layer is prepared, for example, by diluting perfluoropolyether (PFPE), which is a liquid lubricant, with a solvent such as Freon, and applying it to the medium surface by dipping, spin coating, or spraying. It is formed by performing heat treatment.
【0033】以上本発明について詳述し、図1および図
7の肉薄板状ガラス11,61はディスク状すなわち円
形であるが、四角形等種々の形状とすることもできる。
また、肉厚部を有する肉薄板状ガラスをプレス成形する
成形型の構造も図3の構造に限定されるものではない。The present invention will be described in detail above. The thin glass plates 11 and 61 shown in FIGS. 1 and 7 are disk-shaped, that is, circular, but may be formed in various shapes such as a square.
Further, the structure of the molding die for press-molding a thin glass plate having a thick portion is not limited to the structure shown in FIG.
【0034】[0034]
【発明の効果】以上のように本発明の肉薄板状ガラス及
びその製造方法によれば、肉薄板状ガラスの一部に、両
表面側からの圧力を受け止める部位を設けるようにした
ので、最終製品とする両面研削後においては反りを殆ど
除去して平坦性の良好な肉薄板状ガラスを得ることがで
きる。As described above, according to the thin plate glass of the present invention and the method of manufacturing the same, a portion for receiving pressure from both surface sides is provided in a part of the thin plate glass. After the double-side grinding as a product, the warpage is almost removed, and a thin plate glass having good flatness can be obtained.
【図1】本発明の実施の形態による肉薄板状ガラスを研
削板で両面研削する状態を示す断面図。FIG. 1 is a cross-sectional view showing a state where a thin plate glass according to an embodiment of the present invention is ground on both sides with a grinding plate.
【図2】本発明の肉薄板状ガラスの実施の形態を示す断
面図。FIG. 2 is a sectional view showing an embodiment of the thin plate glass of the present invention.
【図3】図2の肉薄板状ガラスを製造するための上型お
よび下型を示す断面図。FIG. 3 is a sectional view showing an upper mold and a lower mold for producing the thin plate glass of FIG. 2;
【図4】本発明の肉薄板状ガラスの製造方法の実施の形
態として、図2の肉薄板状ガラスの製造工程を示す断面
図。FIG. 4 is a cross-sectional view showing a manufacturing process of the thin plate glass of FIG. 2 as an embodiment of the method of manufacturing the thin plate glass of the present invention.
【図5】同製造工程を示す断面図。FIG. 5 is a sectional view showing the manufacturing process.
【図6】同製造工程を示す断面図。FIG. 6 is a sectional view showing the same manufacturing process.
【図7】本発明の肉薄板状ガラスの他の実施の形態を示
す断面図。FIG. 7 is a cross-sectional view showing another embodiment of the thin plate glass of the present invention.
【符号の説明】 11,61 肉薄板状ガラス 13,63 肉厚部 21 上型 31 下型[Description of Signs] 11, 61 Thin glass plate 13, 63 Thick part 21 Upper die 31 Lower die
Claims (5)
一部に設けたことを特徴とする肉薄板状ガラス。1. A thin plate glass characterized in that a portion for receiving pressure from both surface sides is provided in a part.
が厚い肉厚部で構成されることを特徴とする請求項1記
載の肉薄板状ガラス。2. The thin glass sheet according to claim 1, wherein the pressure receiving portion is formed of a thick portion having a greater thickness than other portions.
をプレス成形により製造することを特徴とする肉薄板状
ガラスの製造方法。3. A method for producing a thin sheet glass, comprising: producing the thin sheet glass according to claim 1 by press molding.
あるいは請求項3記載の製造方法により製造された肉薄
板状ガラスを少なくとも研磨することを特徴とする情報
記録媒体用ガラス基板の製造方法。4. A method for producing a glass substrate for an information recording medium, wherein at least the thin plate glass according to claim 1 or the thin plate glass produced by the method according to claim 3 is polished. .
た情報記録媒体用ガラス基板上に少なくとも磁性層を形
成して構成される磁気記録媒体。5. A magnetic recording medium comprising at least a magnetic layer formed on a glass substrate for an information recording medium manufactured by the manufacturing method according to claim 4.
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JP00109697A JP3714501B2 (en) | 1997-01-08 | 1997-01-08 | Thin plate glass and method for producing the same |
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JP00109697A JP3714501B2 (en) | 1997-01-08 | 1997-01-08 | Thin plate glass and method for producing the same |
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JPH10194760A true JPH10194760A (en) | 1998-07-28 |
JP3714501B2 JP3714501B2 (en) | 2005-11-09 |
Family
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001085629A1 (en) * | 2000-05-11 | 2001-11-15 | Schott Glas | Method and device for producing thin discoid glass blanks by pressing |
US7305854B2 (en) | 2001-01-29 | 2007-12-11 | Hoya Corporation | Methods for producing substrate blank |
JP2009221089A (en) * | 2008-03-19 | 2009-10-01 | Hoya Corp | Manufacturing method of each of glass blank for substrate for information recording medium, substrate for information recording medium, and information recording medium |
JP2009280410A (en) * | 2008-04-21 | 2009-12-03 | Konica Minolta Opto Inc | Mold for forming glass substrate, method of manufacturing glass substrate, method of manufacturing glass substrate for information recording medium, method of manufacturing information recording medium, glass substrate for information recording medium, and information recording medium |
JP2009292689A (en) * | 2008-06-06 | 2009-12-17 | Konica Minolta Opto Inc | Glass substrate blanks, method for producing glass substrate blanks, method for producing glass substrate for information-recording media, method for producing information-recording media, glass substrate for information-recording media and information-recording media |
JP2010195649A (en) * | 2009-02-26 | 2010-09-09 | Hoya Corp | Glass blank, method for producing the same, method for producing substrate for information recording medium, and method for producing information recording medium |
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1997
- 1997-01-08 JP JP00109697A patent/JP3714501B2/en not_active Expired - Lifetime
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001085629A1 (en) * | 2000-05-11 | 2001-11-15 | Schott Glas | Method and device for producing thin discoid glass blanks by pressing |
US7305854B2 (en) | 2001-01-29 | 2007-12-11 | Hoya Corporation | Methods for producing substrate blank |
US7845192B2 (en) | 2001-01-29 | 2010-12-07 | Hoya Corporation | Methods for producing substrate blank |
JP2009221089A (en) * | 2008-03-19 | 2009-10-01 | Hoya Corp | Manufacturing method of each of glass blank for substrate for information recording medium, substrate for information recording medium, and information recording medium |
JP2009280410A (en) * | 2008-04-21 | 2009-12-03 | Konica Minolta Opto Inc | Mold for forming glass substrate, method of manufacturing glass substrate, method of manufacturing glass substrate for information recording medium, method of manufacturing information recording medium, glass substrate for information recording medium, and information recording medium |
JP2009292689A (en) * | 2008-06-06 | 2009-12-17 | Konica Minolta Opto Inc | Glass substrate blanks, method for producing glass substrate blanks, method for producing glass substrate for information-recording media, method for producing information-recording media, glass substrate for information-recording media and information-recording media |
JP2010195649A (en) * | 2009-02-26 | 2010-09-09 | Hoya Corp | Glass blank, method for producing the same, method for producing substrate for information recording medium, and method for producing information recording medium |
CN102625782A (en) * | 2009-09-16 | 2012-08-01 | Hoya株式会社 | Glass blank, glass blank manufacturing method, manufacturing method for substrate for information recording medium, and manufacturing method for information recording medium |
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