JPH10168217A - Foamable styrene resin particle and its production - Google Patents
Foamable styrene resin particle and its productionInfo
- Publication number
- JPH10168217A JPH10168217A JP8330965A JP33096596A JPH10168217A JP H10168217 A JPH10168217 A JP H10168217A JP 8330965 A JP8330965 A JP 8330965A JP 33096596 A JP33096596 A JP 33096596A JP H10168217 A JPH10168217 A JP H10168217A
- Authority
- JP
- Japan
- Prior art keywords
- nucleating agent
- particles
- styrene
- styrene resin
- fatty acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002245 particle Substances 0.000 title claims abstract description 112
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 title claims abstract description 93
- 229920005989 resin Polymers 0.000 title claims abstract description 52
- 239000011347 resin Substances 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000002667 nucleating agent Substances 0.000 claims abstract description 56
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 16
- 239000000194 fatty acid Substances 0.000 claims abstract description 16
- 229930195729 fatty acid Natural products 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000004604 Blowing Agent Substances 0.000 claims abstract description 12
- 229920001577 copolymer Polymers 0.000 claims abstract description 11
- -1 fatty acid ester Chemical class 0.000 claims abstract description 11
- 229920000642 polymer Polymers 0.000 claims abstract description 10
- 150000001336 alkenes Chemical class 0.000 claims abstract description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000006116 polymerization reaction Methods 0.000 claims description 13
- 150000004665 fatty acids Chemical class 0.000 claims description 12
- 239000002612 dispersion medium Substances 0.000 claims description 10
- 125000003118 aryl group Chemical group 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-M methacrylate group Chemical group C(C(=C)C)(=O)[O-] CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims 4
- 239000008172 hydrogenated vegetable oil Substances 0.000 claims 2
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 claims 2
- 239000002736 nonionic surfactant Substances 0.000 claims 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims 1
- 239000000178 monomer Substances 0.000 abstract description 18
- 238000000465 moulding Methods 0.000 abstract description 11
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 abstract 1
- 238000013329 compounding Methods 0.000 abstract 1
- 238000005452 bending Methods 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 239000006185 dispersion Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000004342 Benzoyl peroxide Substances 0.000 description 6
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical group C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 6
- 229960003328 benzoyl peroxide Drugs 0.000 description 6
- 235000019400 benzoyl peroxide Nutrition 0.000 description 6
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 6
- 239000006260 foam Substances 0.000 description 6
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 6
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 235000019731 tricalcium phosphate Nutrition 0.000 description 5
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 4
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 239000001273 butane Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
- 230000000379 polymerizing effect Effects 0.000 description 4
- 241000251468 Actinopterygii Species 0.000 description 3
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 235000019198 oils Nutrition 0.000 description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- XLYMOEINVGRTEX-ONEGZZNKSA-N (e)-4-ethoxy-4-oxobut-2-enoic acid Chemical compound CCOC(=O)\C=C\C(O)=O XLYMOEINVGRTEX-ONEGZZNKSA-N 0.000 description 2
- NALFRYPTRXKZPN-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane Chemical compound CC1CC(C)(C)CC(OOC(C)(C)C)(OOC(C)(C)C)C1 NALFRYPTRXKZPN-UHFFFAOYSA-N 0.000 description 2
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 230000001588 bifunctional effect Effects 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 150000001470 diamides Chemical class 0.000 description 2
- LDCRTTXIJACKKU-ONEGZZNKSA-N dimethyl fumarate Chemical compound COC(=O)\C=C\C(=O)OC LDCRTTXIJACKKU-ONEGZZNKSA-N 0.000 description 2
- 229960004419 dimethyl fumarate Drugs 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 2
- XLYMOEINVGRTEX-UHFFFAOYSA-N fumaric acid monoethyl ester Natural products CCOC(=O)C=CC(O)=O XLYMOEINVGRTEX-UHFFFAOYSA-N 0.000 description 2
- ZNAOFAIBVOMLPV-UHFFFAOYSA-N hexadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCOC(=O)C(C)=C ZNAOFAIBVOMLPV-UHFFFAOYSA-N 0.000 description 2
- 229920005669 high impact polystyrene Polymers 0.000 description 2
- 239000004797 high-impact polystyrene Substances 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 2
- 150000003440 styrenes Chemical class 0.000 description 2
- 238000010558 suspension polymerization method Methods 0.000 description 2
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 2
- VMPHSYLJUKZBJJ-UHFFFAOYSA-N trilaurin Chemical compound CCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCC)COC(=O)CCCCCCCCCCC VMPHSYLJUKZBJJ-UHFFFAOYSA-N 0.000 description 2
- 229920003169 water-soluble polymer Polymers 0.000 description 2
- KDGNCLDCOVTOCS-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy propan-2-yl carbonate Chemical compound CC(C)OC(=O)OOC(C)(C)C KDGNCLDCOVTOCS-UHFFFAOYSA-N 0.000 description 1
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 description 1
- PYOLJOJPIPCRDP-UHFFFAOYSA-N 1,1,3-trimethylcyclohexane Chemical compound CC1CCCC(C)(C)C1 PYOLJOJPIPCRDP-UHFFFAOYSA-N 0.000 description 1
- NPNPZTNLOVBDOC-UHFFFAOYSA-N 1,1-difluoroethane Chemical compound CC(F)F NPNPZTNLOVBDOC-UHFFFAOYSA-N 0.000 description 1
- DMBUODUULYCPAK-UHFFFAOYSA-N 1,3-bis(docosanoyloxy)propan-2-yl docosanoate Chemical compound CCCCCCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCCCCCC DMBUODUULYCPAK-UHFFFAOYSA-N 0.000 description 1
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 1
- 229940114069 12-hydroxystearate Drugs 0.000 description 1
- RFVNOJDQRGSOEL-UHFFFAOYSA-N 2-hydroxyethyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCO RFVNOJDQRGSOEL-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- DXIJHCSGLOHNES-UHFFFAOYSA-N 3,3-dimethylbut-1-enylbenzene Chemical compound CC(C)(C)C=CC1=CC=CC=C1 DXIJHCSGLOHNES-UHFFFAOYSA-N 0.000 description 1
- JKTORXLUQLQJCM-UHFFFAOYSA-N 4-phosphonobutylphosphonic acid Chemical compound OP(O)(=O)CCCCP(O)(O)=O JKTORXLUQLQJCM-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- 235000021357 Behenic acid Nutrition 0.000 description 1
- 240000002791 Brassica napus Species 0.000 description 1
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 1
- PMPVIKIVABFJJI-UHFFFAOYSA-N Cyclobutane Chemical compound C1CCC1 PMPVIKIVABFJJI-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 238000002835 absorbance Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229920001893 acrylonitrile styrene Polymers 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 1
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 229940116226 behenic acid Drugs 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical class C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical group CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- XZTWHWHGBBCSMX-UHFFFAOYSA-J dimagnesium;phosphonato phosphate Chemical compound [Mg+2].[Mg+2].[O-]P([O-])(=O)OP([O-])([O-])=O XZTWHWHGBBCSMX-UHFFFAOYSA-J 0.000 description 1
- CIKJANOSDPPCAU-UHFFFAOYSA-N ditert-butyl cyclohexane-1,4-dicarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1CCC(C(=O)OOC(C)(C)C)CC1 CIKJANOSDPPCAU-UHFFFAOYSA-N 0.000 description 1
- BYNVYIUJKRRNNC-UHFFFAOYSA-N docosanoic acid;propane-1,2,3-triol Chemical compound OCC(O)CO.CCCCCCCCCCCCCCCCCCCCCC(O)=O BYNVYIUJKRRNNC-UHFFFAOYSA-N 0.000 description 1
- UWLPCYBIJSLGQO-UHFFFAOYSA-N dodecanoic acid;propane-1,2,3-triol Chemical compound OCC(O)CO.CCCCCCCCCCCC(O)=O UWLPCYBIJSLGQO-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 229910052588 hydroxylapatite Inorganic materials 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 229960004488 linolenic acid Drugs 0.000 description 1
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 1
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 description 1
- 239000004137 magnesium phosphate Substances 0.000 description 1
- 229910000157 magnesium phosphate Inorganic materials 0.000 description 1
- 229960002261 magnesium phosphate Drugs 0.000 description 1
- 235000010994 magnesium phosphates Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 1
- 229940078499 tricalcium phosphate Drugs 0.000 description 1
- PVNIQBQSYATKKL-UHFFFAOYSA-N tripalmitin Chemical compound CCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCC PVNIQBQSYATKKL-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Landscapes
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、発泡性スチレン系
樹脂粒子およびその製造方法に関するものである。発泡
性スチレン系樹脂粒子は、水蒸気や熱風などにより加熱
すると、粒子内に多数の気泡が生成し、予備発泡樹脂粒
子となる。この予備発泡樹脂粒子を所望の形状を有する
金型内に充填し蒸気により加熱すると、予備発泡樹脂粒
子が互いに融着し発泡成形体を得ることができる。TECHNICAL FIELD The present invention relates to expandable styrene resin particles and a method for producing the same. When the expandable styrene-based resin particles are heated by steam, hot air, or the like, a number of bubbles are generated in the particles, and the expanded styrene-based resin particles become pre-expanded resin particles. When the pre-expanded resin particles are filled in a mold having a desired shape and heated by steam, the pre-expanded resin particles are fused to each other to obtain a foam molded article.
【0002】[0002]
【従来の技術】スチレン系樹脂発泡体は、比較的安価・
軽量で良好な緩衝性能、断熱性能を有するため、食品容
器、緩衝材、断熱材などに利用されている。しかし、使
用される用途によって要求される発泡体の特性は異な
り、また、それぞれの特性のバランスも様々である。鮮
魚などを入れる魚箱を例に取ると、当然ながら魚を入れ
運搬する際に箱の底が抜けたり取手の部分が割れたりし
ないように、充分な機械的強度が必要とされる。また、
成形体表面の粒子間隙が少なく表面の平滑性が高いほう
が、見た目が美しく印刷の載りもよいため、表面平滑性
も商品価値を決める上で重要なファクターとなる。さら
に、成形直後に成形体の表面に印刷を施すばあいがあ
り、この時表面が柔らかいと印刷機のローラーの痕が表
面に残り、成形体としての商品価値を損なう。よって、
成形直後の成形体の表面の硬さ(表面硬度)も重要であ
る。2. Description of the Related Art Styrene resin foam is relatively inexpensive.
Because of its light weight and good buffering and heat insulating properties, it is used for food containers, cushioning materials, heat insulating materials and the like. However, the required properties of the foam differ depending on the application in which it is used, and the balance of the properties varies. Taking a fish box in which fresh fish and the like are taken as an example, of course, sufficient mechanical strength is required so that the bottom of the box does not come off or the handle part does not break when the fish is put in and transported. Also,
The smaller the particle gap on the surface of the molded product and the higher the surface smoothness, the better the appearance and the better the printed surface, so the surface smoothness is also an important factor in determining the commercial value. Further, there is a case where printing is performed on the surface of the molded body immediately after molding. At this time, if the surface is soft, traces of rollers of a printing machine remain on the surface, which impairs the commercial value of the molded body. Therefore,
The surface hardness (surface hardness) of the molded body immediately after molding is also important.
【0003】しかしながら、機械的強度、表面平滑性、
成形直後の表面硬度のすべてを高い次元でバランスさせ
ることは非常に困難であり、このような発泡成形体がい
まだ得られていないのが現状である。However, mechanical strength, surface smoothness,
It is very difficult to balance all of the surface hardness immediately after molding at a high level, and at present, such a foam molded article has not yet been obtained.
【0004】[0004]
【発明が解決しようとする課題】発泡成形体の表面平滑
性を改善する方法として、特開昭63−69843号公
報、特開昭63−69844号公報、特開平1−299
843号公報等において、発泡性スチレン系樹脂粒子の
表面近傍に存在する発泡剤を逸散させる方法が提案され
ている。しかし、この方法によると表面平滑性は改善さ
れるものの機械的強度は必ずしも充分ではなかった。As a method for improving the surface smoothness of a foam molded article, Japanese Patent Application Laid-Open Nos. 63-69843, 63-69844 and 1-299 have been proposed.
No. 843 proposes a method for dissipating a blowing agent present in the vicinity of the surface of expandable styrene resin particles. However, according to this method, although the surface smoothness is improved, the mechanical strength is not always sufficient.
【0005】[0005]
【課題を解決するための手段】かかる実状に鑑み、本発
明者は、機械的強度、表面平滑性、成形直後の表面硬度
という相容れない3つの特性を高い次元でバランスさせ
るべく鋭意研究を重ねた結果、意外にも造核剤を発泡性
粒子表面近傍には少なく、粒子内部には多く存在させる
ことにより、目的を達せられることを見出し、本発明を
完成するに至った。In view of this situation, the present inventors have conducted intensive studies to balance, at a high level, three incompatible properties such as mechanical strength, surface smoothness, and surface hardness immediately after molding. Surprisingly, they have found that the object can be achieved by having a small amount of nucleating agent near the surface of the expandable particles and a large amount inside the particles, thereby completing the present invention.
【0006】すなわち、本発明は、スチレン系樹脂10
0重量部に対し、易揮発性発泡剤3〜20重量部、造核
剤0.001〜1重量部を含有する発泡性スチレン系樹
脂粒子において、粒子表面近傍の造核剤の濃度が、粒子
内部の造核剤の濃度より低いことを特徴とする発泡性ス
チレン系樹脂粒子を提供するものである。That is, the present invention relates to a styrene resin 10
In a foamable styrene resin particle containing 3 to 20 parts by weight of a volatile foaming agent and 0.001 to 1 part by weight of a nucleating agent with respect to 0 part by weight, the concentration of the nucleating agent near the particle surface is reduced. An object of the present invention is to provide expandable styrene-based resin particles characterized by having a concentration lower than the concentration of an internal nucleating agent.
【0007】また、本発明は、水性分散媒中にスチレン
系樹脂種粒子を懸濁せしめた後、スチレン系単量体を該
分散媒中に連続的もしくは断続的に添加して該種粒子に
含浸させながら重合せしめ、易揮発性発泡剤を重合中に
添加するか、あるいは重合終了後に添加して発泡性スチ
レン系樹脂粒子を得る方法(シード重合法ともいう)に
おいて、該スチレン系単量体を添加する前の段階で、最
終的に得られるスチレン系樹脂100重量部に対し造核
剤0.001〜1重量部の全部または一部を該種粒子中
に存在させることを特徴とする発泡性スチレン系樹脂粒
子の製造方法を提供するものである。Further, according to the present invention, a styrene-based resin seed particle is suspended in an aqueous dispersion medium, and then a styrene-based monomer is continuously or intermittently added to the dispersion medium. In a method of obtaining an expandable styrene-based resin particle by polymerizing while impregnating and adding an easily volatile blowing agent during the polymerization or after the polymerization is completed (also referred to as a seed polymerization method), the styrene-based monomer is used. Foaming characterized in that at least one part of the nucleating agent is present in the seed particles in an amount of 0.001 to 1 part by weight, based on 100 parts by weight of the styrene resin finally obtained, before the addition of It is intended to provide a method for producing functional styrene resin particles.
【0008】[0008]
【発明の実施の形態】本発明におけるスチレン系樹脂種
粒子は、一般に知られているスチレン系樹脂の粒状物で
あり、このような粒子としては、スチレン、α−メチル
スチレン、パラメチルスチレン、t−ブチルスチレン、
クロルスチレンなどのスチレン系誘導体、メチルアクリ
レート、ブチルアクリレート、メチルメタクリレート、
エチルメタクリレート、セチルメタクリレートなどのア
クリル酸およびメタクリル酸のエステル、あるいはアク
リロニトリル、ジメチルフマレート、エチルフマレート
などの各種単量体の単独重合粒子、または混合による共
重合体粒子などが挙げられる。また、ジビニルベンゼ
ン、アルキレングリコールジメタクリレートなどの2官
能性単量体を併用してもよい。DETAILED DESCRIPTION OF THE INVENTION The styrene-based resin seed particles in the present invention are generally known styrene-based resin granules. Examples of such particles include styrene, α-methylstyrene, paramethylstyrene, and t-methylstyrene. -Butyl styrene,
Styrene derivatives such as chlorostyrene, methyl acrylate, butyl acrylate, methyl methacrylate,
Examples include acrylic acid and methacrylic acid esters such as ethyl methacrylate and cetyl methacrylate, and homopolymer particles of various monomers such as acrylonitrile, dimethyl fumarate, and ethyl fumarate, or copolymer particles obtained by mixing. Further, bifunctional monomers such as divinylbenzene and alkylene glycol dimethacrylate may be used in combination.
【0009】このような樹脂種粒子は、(1)通常の懸
濁重合法、(2)重合性単量体を規則的な振動下にノズ
ルを通すことにより液滴群として水性媒体中に分散さ
せ、合着および付加的な分散を生じせしめることなく重
合させる方法などによって得られる。均一な粒子径のも
のが必要な場合は(2)の方法を用いるのが好ましい
が、(1)の懸濁重合法で得られた樹脂粒子を分級して
もよい。Such resin seed particles are dispersed in an aqueous medium as droplets by (1) a normal suspension polymerization method and (2) a polymerizable monomer passing through a nozzle under regular vibration. And polymerizing without causing coalescence and additional dispersion. When a particle having a uniform particle size is required, the method (2) is preferably used, but the resin particles obtained by the suspension polymerization method (1) may be classified.
【0010】これらの粒子の使用量としては、重合終了
後の全樹脂量の1〜80重量%、特に5〜50重量%で
あるのが好ましい。使用量が1重量%より少ない場合
は、添加した単量体が粒子に含浸されないまま粉末状の
単独の重合体となる割合が増すので好ましくなく、ま
た、使用量が多すぎると種粒子に対する成長粒子の粒子
径の比率が小さくなり、経済的に不利になる。The use amount of these particles is preferably 1 to 80% by weight, particularly preferably 5 to 50% by weight based on the total amount of the resin after the polymerization. If the amount used is less than 1% by weight, the ratio of the added monomer to be a single polymer in a powder form without being impregnated into the particles increases, which is not preferable. The ratio of the particle diameter of the particles becomes small, which is economically disadvantageous.
【0011】本発明において用いられるスチレン系単量
体としては、スチレン、α−メチルスチレン、パラメチ
ルスチレン、t−ブチルスチレン、クロルスチレンなど
のスチレン系誘導体、メチルアクリレート、ブチルアク
リレート、メチルメタクリレート、エチルメタクリレー
ト、セチルメタクリレートなどのアクリル酸およびメタ
クリル酸のエステル、あるいはアクリロニトリル、ジメ
チルフマレート、エチルフマレートなどの各種単量体が
挙げられ、これらの単量体を単独もしくは2種以上を混
合して用いることができる。また、ジビニルベンゼン、
アルキレングリコールジメタクリレートなどの2官能性
単量体を併用してもよい。The styrene monomer used in the present invention includes styrene derivatives such as styrene, α-methylstyrene, paramethylstyrene, t-butylstyrene, chlorostyrene, methyl acrylate, butyl acrylate, methyl methacrylate, ethyl Methacrylate, esters of acrylic acid and methacrylic acid such as cetyl methacrylate, or various monomers such as acrylonitrile, dimethyl fumarate, and ethyl fumarate, and these monomers may be used alone or in combination of two or more. be able to. Also, divinylbenzene,
A bifunctional monomer such as alkylene glycol dimethacrylate may be used in combination.
【0012】本発明における上記単量体の重合開始剤と
しては、一般に熱可塑性重合体の製造に用いられるラジ
カル発生型重合開始剤を用いることができ、代表的なも
のとしては、例えばベンゾイルパーオキサイド、ラウロ
イルパーオキサイド、t−ブチルパーベンゾエート、t
−ブチルパーピバレート、t−ブチルパーオキシイソプ
ロピルカーボネート、t−ブチルパーオキシアセテー
ト、2,2−ジ−t−ブチルパーオキシブタン、t−ブ
チルパーオキシ−3,3,5−トリメチルシクロヘキサ
ノエート、ジ−t−ブチルパーオキシヘキサハイドロテ
レフタレート、1,1−ジ−t−ブチルパーオキシ−
3,3,5−トリメチルシクロヘキサンなどの有機過酸
化物や、アゾビスイソブチロニトリル、アゾビスジメチ
ルバレロニトリルなどのアゾ化合物が挙げられる。これ
らの重合開始剤は単独もしくは2種以上を混合して用い
ることができる。As the polymerization initiator of the above-mentioned monomer in the present invention, a radical-generating polymerization initiator generally used for producing a thermoplastic polymer can be used. A typical example is benzoyl peroxide. , Lauroyl peroxide, t-butyl perbenzoate, t
-Butyl perpivalate, t-butyl peroxyisopropyl carbonate, t-butyl peroxy acetate, 2,2-di-t-butyl peroxybutane, t-butyl peroxy-3,3,5-trimethylcyclohexanoate , Di-t-butylperoxyhexahydroterephthalate, 1,1-di-t-butylperoxy-
Organic peroxides such as 3,3,5-trimethylcyclohexane, and azo compounds such as azobisisobutyronitrile and azobisdimethylvaleronitrile are exemplified. These polymerization initiators can be used alone or in combination of two or more.
【0013】本発明において用いる水性分散媒として
は、たとえば水などがあげられる。The aqueous dispersion medium used in the present invention includes, for example, water.
【0014】本発明において用いる分散剤は、一般によ
く知られた例えばポリビニルアルコール、メチルセルロ
ース、ポリビニルピロリドン、ポリアクリルアミドなど
の水溶性高分子や、第三燐酸カルシウム、ハイドロキシ
アパタイト、燐酸マグネシウム、ピロリン酸マグネシウ
ムなどの水に難溶な無機物質などが挙げられる。水に難
溶な無機物質を用いる場合は、ドデシルベンゼンスルホ
ン酸ソーダなどのアニオン界面活性剤を併用すると分散
安定効果は増大する。また、水溶性高分子と水に難溶性
の無機物質の併用も効果的である。The dispersing agents used in the present invention include well-known water-soluble polymers such as polyvinyl alcohol, methylcellulose, polyvinylpyrrolidone and polyacrylamide, calcium tertiary phosphate, hydroxyapatite, magnesium phosphate, magnesium pyrophosphate and the like. Inorganic substances that are hardly soluble in water. When an inorganic substance that is hardly soluble in water is used, the dispersion stabilizing effect increases when an anionic surfactant such as sodium dodecylbenzenesulfonate is used in combination. It is also effective to use a water-soluble polymer and a water-insoluble inorganic substance in combination.
【0015】本発明において用いる易揮発性発泡剤とし
ては、プロパン、ブタン、ペンタン、ヘキサンなどの脂
肪族炭化水素、シクロブタン、シクロペンタン、シクロ
ヘキサンなどの脂環族炭化水素、ジフルオロエタン、テ
トラフルオロエタンなどのオゾン破壊係数がゼロである
フッ化炭化水素および二酸化炭素などが挙げられる。こ
れらは、単独もしくは2種以上を併せて用いることがで
き、重合工程中に添加してもよいし、重合工程終了後に
添加してもよい。The volatile volatile blowing agent used in the present invention includes aliphatic hydrocarbons such as propane, butane, pentane and hexane; alicyclic hydrocarbons such as cyclobutane, cyclopentane and cyclohexane; difluoroethane and tetrafluoroethane. Fluorocarbons and carbon dioxide having an ozone depletion potential of zero are mentioned. These may be used alone or in combination of two or more, and may be added during the polymerization step, or may be added after the polymerization step.
【0016】本発明においては、スチレン系樹脂マトリ
ックス中で微分散可能な造核剤を用いる。例えば、メタ
クリル酸エステル重合体、メタクリル酸エステル−アク
リル酸エステル共重合体、メチルメタクリレート−ブタ
ジエン−スチレン共重合体などのメタクリル酸エステル
系重合体、スチレン−ブタジエン共重合体、ハイインパ
クトポリスチレン、スチレン−ブタジエン−スチレンブ
ロック共重合体、スチレン−ブタジエン−スチレンブロ
ック共重合体の水添物、アクリロニトリル−スチレン共
重合体などのスチレン系共重合体、ポリエチレンワック
ス、エチレン−酢酸ビニル共重合体ワックスなどのオレ
フィン系ワックス、グリセリンモノステアレート、グリ
セリンモノベヘネート、グリセリンモノ12−ヒドロキ
システアレート、グリセリンモノラウレート、グリセリ
ントリ12−ヒドロキシステアレート、グリセリントリ
ステアレート、グリセリントリパルミテート、グリセリ
ントリラウレート、グリセリントリベヘネート、ペンタ
エリトールテトラステアレートなどの脂肪酸エステル、
ヒマシ硬化油、大豆硬化油、ナタネ硬化油などの硬化植
物油、脂肪酸アミド、脂肪酸ジカルボン酸ジアミド、芳
香族ビスアミド、芳香族ジカルボン酸ジアミドなどのア
ミド類、ステアリン酸、ベヘン酸、オレイン酸、リノー
ル酸、リノレン酸、乳酸などの高級脂肪酸、ステアリン
酸亜鉛、ステアリン酸カルシウムなどの脂肪酸金属塩、
ポリエチレングリコールモノステアレート、ポリオキシ
エチレンステアリルエーテル、ポリオキシエチレンラウ
リルエーテルなどの界面活性剤から選ばれた1種もしく
は2種以上の混合物が挙げられる。In the present invention, a nucleating agent finely dispersible in a styrene resin matrix is used. For example, methacrylate polymer, methacrylate-acrylate copolymer, methacrylate polymer such as methyl methacrylate-butadiene-styrene copolymer, styrene-butadiene copolymer, high impact polystyrene, styrene- Butadiene-styrene block copolymer, hydrogenated styrene-butadiene-styrene block copolymer, styrene copolymer such as acrylonitrile-styrene copolymer, olefin such as polyethylene wax, ethylene-vinyl acetate copolymer wax Wax, glycerin monostearate, glycerin monobehenate, glycerin mono 12-hydroxystearate, glycerin monolaurate, glycerin tri 12-hydroxystearate, glycerin triste , Glycerin tripalmitate, glycerin trilaurate, glycerin tribehenate, fatty acid esters such as pentaerythritol tall tetrastearate,
Hardened vegetable oils such as castor hardened oil, soybean hardened oil, rapeseed hardened oil, fatty acid amides, fatty acid dicarboxylic diamides, aromatic bisamides, amides such as aromatic dicarboxylic diamides, stearic acid, behenic acid, oleic acid, linoleic acid, Higher fatty acids such as linolenic acid and lactic acid, fatty acid metal salts such as zinc stearate and calcium stearate,
One type or a mixture of two or more types selected from surfactants such as polyethylene glycol monostearate, polyoxyethylene stearyl ether and polyoxyethylene lauryl ether.
【0017】これらの造核剤は、スチレン系樹脂100
重量部に対して0.001〜1.0重量部使用される。
使用量が0.001重量部以下では、発泡して得られる
セルが不均一で、かつ、粗大になってしまい、その結果
成形直後の成形体の表面硬度が低くなってしまうし、
1.0重量%以上になると発泡して得られるセルが微細
になり過ぎ、成形体表面の平滑性が損なわれるだけでな
く、経済的にも不利になってしまう。These nucleating agents include styrene resin 100
0.001 to 1.0 parts by weight based on parts by weight.
If the amount is 0.001 part by weight or less, the cells obtained by foaming are non-uniform and coarse, and as a result, the surface hardness of the molded body immediately after molding decreases,
If the content is 1.0% by weight or more, the cells obtained by foaming become too fine, which not only impairs the smoothness of the surface of the molded product but also is disadvantageous economically.
【0018】本発明においては、粒子表面近傍の造核剤
の濃度が、粒子内部の造核剤の濃度より低いこと、好ま
しくは表面近傍の造核剤の濃度が粒子内部の造核剤の濃
度の90%以下であること、さらに好ましくは80%以
下であることが重要である。また、表面近傍には造核剤
がなくてもよい。ここでいう粒子表面近傍とは、粒子表
面から粒子半径の10%までの深さの部分を示し、残り
の部分は内部という。粒子表層近傍の造核剤の濃度が、
粒子内部の造核剤の濃度と同じかもしくは高くなると、
機械的強度と成形体表面の平滑性が悪化する。In the present invention, the concentration of the nucleating agent near the particle surface is lower than the concentration of the nucleating agent inside the particle, and preferably, the concentration of the nucleating agent near the surface is the concentration of the nucleating agent inside the particle. It is important that it is 90% or less, more preferably 80% or less. The nucleating agent may not be provided near the surface. The term "in the vicinity of the particle surface" as used herein refers to a portion having a depth from the particle surface to 10% of the particle radius, and the remaining portion is referred to as the inside. The concentration of the nucleating agent near the particle surface is
When the concentration of the nucleating agent inside the particle is the same or higher,
The mechanical strength and the smoothness of the surface of the formed body are deteriorated.
【0019】また、粒子表面近傍と内部において、用い
る造核剤の種類が異なってもよい。The type of nucleating agent used may be different between near and inside the particle surface.
【0020】造核剤の濃度測定の手段としては、次のよ
うにして行う。300〜600番のサンドペーパーを厚
さ5mm前後の板に張り付けたものを2枚用意し、その
1枚をサンドペーパー面が上になるようにして台の上に
置き、その上に予め粒子半径xμmと造核剤濃度A(重
量%)が既知の樹脂粒子を約1グラム乗せる。もう1枚
の板をサンドペーパーの面が下になるように樹脂粒子の
上に載せ、その上から軽く手で加重し円を描くように動
かすと粒子表面が削られていく。粒子半径の約10%が
削られたところで樹脂粒子を取り出し、その造核剤濃度
を測定することで粒子内部の造核剤濃度B(重量%)が
わかり、粒子表面近傍に存在する造核剤の濃度C(重量
%)は次式によって導くことができる。また、造核剤の
濃度の測定は、たとえばメタクリル酸エステル重合体を
用いたばあいは赤外分光光度計を用いてエステルのC=
0吸収帯(1750〜1735cm-1)の吸光度よりポ
リマー中の濃度を測定した。The nucleating agent concentration is measured as follows. Prepare two sheets of No. 300-600 sandpaper stuck on a plate with a thickness of about 5 mm, place one of them on a table with the sandpaper surface facing up, and place a particle radius on it in advance. About 1 gram of resin particles having a known size of x μm and a nucleating agent concentration A (% by weight) are placed thereon. Another plate is placed on the resin particles so that the surface of the sandpaper is facing down, lightly weighted by hand and moved in a circular motion on the resin particles, the surface of the particles is scraped. When about 10% of the particle radius is shaved, the resin particles are taken out, and the nucleating agent concentration B (% by weight) inside the particle is determined by measuring the nucleating agent concentration, and the nucleating agent existing near the particle surface is obtained. Can be derived by the following equation. The concentration of the nucleating agent is measured, for example, by using an infrared spectrophotometer when the methacrylic acid ester polymer is used.
The concentration in the polymer was measured from the absorbance of the zero absorption band (1750 to 1735 cm -1 ).
【0021】[0021]
【数1】 (Equation 1)
【0022】本発明においては、造核剤の全部もしくは
一部、好ましくは造核剤の50重量%以上、さらに好ま
しくは造核剤の実質的に全量をスチレン系樹脂種粒子中
に存在させる。その方法としては、(1)種粒子を製造
する際にあらかじめ使用する単量体中に造核剤の全部ま
たは一部を溶解もしくは分散しておく方法、(2)造核
剤を含む、または含まない種粒子を水性分散媒中に分散
させた後、スチレン系単量体を添加する前の段階で、造
核剤を単独で、または少量の溶剤もしくはスチレン系単
量体中に溶解または分散させた形で該水性分散媒中に添
加して該種粒子中に含浸させる方法が挙げられる。ま
た、これら造核剤の残部は、添加するスチレン系単量体
中に溶解または分散して使用してもよい。In the present invention, all or a part of the nucleating agent, preferably at least 50% by weight of the nucleating agent, more preferably substantially the entire amount of the nucleating agent is present in the styrene resin seed particles. As the method, (1) a method of dissolving or dispersing all or a part of a nucleating agent in a monomer used in advance when producing seed particles, (2) including a nucleating agent, or After dispersing the seed particles not contained in the aqueous dispersion medium, before adding the styrene-based monomer, dissolve or disperse the nucleating agent alone or in a small amount of a solvent or a styrene-based monomer. A method of adding to the aqueous dispersion medium in an impregnated form and impregnating the seed particles is included. The remainder of the nucleating agent may be used by dissolving or dispersing it in the styrene monomer to be added.
【0023】また、本発明においては、上記した原料物
質以外に、可塑剤、溶剤、難燃剤などの発泡性熱可塑性
樹脂粒子の製造に一般的に使用されている物質を本発明
の効果を損なわない範囲で併用することができる。In the present invention, in addition to the above-mentioned raw materials, substances generally used in the production of expandable thermoplastic resin particles, such as plasticizers, solvents and flame retardants, impair the effects of the present invention. It can be used together in a range that does not exist.
【0024】[0024]
【実施例】次に、本発明を実施例、比較例によってさら
に詳細に説明するが、本発明はこれら実施例に限定され
るものではない。Next, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.
【0025】実施例1〜4および比較例1〜2 下部に導入口を有する平板の攪拌翼付き5リットル反応
器に、第三リン酸カルシウム微粉末が3000ppm、
ポリビニルアルコール(ゴーセノールPH−20:日本
合成化学工業(株)製)が50ppm、ドデシルベンゼ
ンスルフォン酸ソーダが50ppmとなるように調合し
た水性分散媒3リットルを投入し攪拌を開始した。Examples 1-4 and Comparative Examples 1-2 In a 5 liter reactor equipped with a flat stirring blade having a lower inlet, 3000 ppm of tribasic calcium phosphate fine powder was added.
3 L of an aqueous dispersion medium prepared so that polyvinyl alcohol (Gohsenol PH-20: manufactured by Nippon Synthetic Chemical Industry Co., Ltd.) became 50 ppm and sodium dodecylbenzenesulfonate became 50 ppm, and stirring was started.
【0026】次に、スチレン単量体700gにベンゾイ
ルパーオキサイド2.1gおよび造核剤として表1また
は2に示す量のメチルメタクリレート−ブチルアクリレ
ート共重合体(鐘淵化学工業(株)製カネエースPA−
20)を溶解し、これを第1図に示す如き0.2mmφ
のノズル5個を有する液滴生成装置に0.8リットル/
hrの速度で供給し、500Hzの機械的振動を与えて
液敵群8を水性分散媒中7に生成させ、これを液滴導入
管5を通して上記5リットル反応器中に浮力を利用して
導入した。500gの液滴を導入したら液滴の生成を止
め、反応器中の分散液を90℃に昇温して3時間重合さ
せた。さらに分散液を110℃に昇温して1時間保持し
て重合を完結させた。反応器中のスラリーを冷却し、脱
水乾燥して重合体粒子群を得た。得られた粒子群を種粒
子と称する。Next, 2.1 g of benzoyl peroxide and 700 g of a methyl methacrylate-butyl acrylate copolymer (Kaneace PA manufactured by Kanebuchi Chemical Industry Co., Ltd.) as a nucleating agent in 700 g of a styrene monomer. −
20) was dissolved, and the resulting solution was 0.2 mmφ as shown in FIG.
0.8 liter / droplet in a droplet generator with 5 nozzles
The liquid is supplied at a rate of hr and a mechanical vibration of 500 Hz is applied to generate a liquid enemy group 8 in the aqueous dispersion medium 7, which is introduced into the above 5 liter reactor through the droplet introduction pipe 5 by using buoyancy. did. When 500 g of droplets were introduced, the formation of droplets was stopped, and the dispersion in the reactor was heated to 90 ° C. and polymerized for 3 hours. Further, the temperature of the dispersion was raised to 110 ° C. and maintained for 1 hour to complete the polymerization. The slurry in the reactor was cooled, dehydrated and dried to obtain polymer particles. The obtained particles are referred to as seed particles.
【0027】続いて攪拌機を具備した5リットル反応器
に、純水1.8リットル、第三リン酸カルシウム7.2
g、ドデシルベンゼンスルフォン酸ソーダ1重量%水溶
液21cc、塩化ナトリウム1.8g、種粒子180g
を入れ、攪拌下に反応器中の分散液を90℃に昇温し
た。次いで、ジオクチルフタレート18g、ベンゾイル
パーオキサイド4.9g、1,1−ビス−t−ブチルパ
ーオキシ−3,3,5−トリメチルシクロヘキサン1.
8gをスチレン単量体1620gに溶解した溶液を7時
間かけて反応器中に仕込みながら重合した。単量体溶液
の仕込みが終了した後、直ちに発泡剤としてブタン14
4g、シクロヘキサン1.8gを添加し、120℃に昇
温して3時間、後重合および発泡剤の含浸を行った。冷
却後、得られた発泡性樹脂粒子を取り出し脱水・乾燥し
た。この粒子中の造核剤濃度は表1および2のようであ
った。Subsequently, 1.8 liters of pure water and 7.2 tricalcium phosphate were placed in a 5 liter reactor equipped with a stirrer.
g, 21 cc of a 1% by weight aqueous solution of sodium dodecylbenzenesulfonate, 1.8 g of sodium chloride, 180 g of seed particles
And the dispersion in the reactor was heated to 90 ° C. with stirring. Then, 18 g of dioctyl phthalate, 4.9 g of benzoyl peroxide, 1,1-bis-t-butylperoxy-3,3,5-trimethylcyclohexane.
A solution in which 8 g was dissolved in 1620 g of a styrene monomer was charged into a reactor over 7 hours while performing polymerization. Immediately after the charging of the monomer solution is completed, butane 14 is used as a blowing agent.
4 g and 1.8 g of cyclohexane were added, the temperature was raised to 120 ° C., and post-polymerization and impregnation of a blowing agent were performed for 3 hours. After cooling, the obtained expandable resin particles were taken out and dehydrated and dried. The nucleating agent concentration in the particles was as shown in Tables 1 and 2.
【0028】さらに、得られた発泡性樹脂粒子をバッチ
式予備発泡機で蒸気により加熱を行い、見掛け体積で約
60倍の予備発泡粒子を得た。該予備発泡粒子を大気中
で24時間養生乾燥した後、Fu−300自動成形機
(東洋機械金属(株)製)を用いて外寸で縦30×横4
0×高さ20cm(厚さ25mm)の箱型の成形体を得
た。得られた成形体の曲げ強度(kgf/cm2)、表
面平滑性、表面硬度(kgf/cm2)を以下の方法で
評価した。結果を表1および2に示す。Further, the obtained expandable resin particles were heated by steam in a batch type pre-expansion machine to obtain pre-expanded particles having an apparent volume of about 60 times. After the pre-expanded particles are cured and dried in the air for 24 hours, the external dimensions are 30 × 4 by using a Fu-300 automatic molding machine (manufactured by Toyo Machine Metal Co., Ltd.).
A box-shaped compact having a height of 0 × 20 cm (thickness: 25 mm) was obtained. The bending strength (kgf / cm 2 ), surface smoothness, and surface hardness (kgf / cm 2 ) of the obtained molded body were evaluated by the following methods. The results are shown in Tables 1 and 2.
【0029】評価方法 1.曲げ強度 成形体の底面を取り出し、JIS A9511に準拠し
た方法で曲げ強度を測定した。Evaluation method Bending strength The bottom surface of the molded body was taken out, and the bending strength was measured by a method according to JIS A9511.
【0030】2.表面平滑性 成形体表面の粒子間隙の量を目視で評価した。粒子間隙
が全くないものをA、わずかしかないものをB、多いも
のをC、粒子間隙が全く埋まっていないものをDとし
た。2. Surface smoothness The amount of the particle gap on the surface of the molded product was visually evaluated. The sample having no particle gap was designated as A, the sample having only a few particles as B, the sample having many particles as C, and the sample having no particle gap filled at all.
【0031】3.成形直後の表面硬度 成形後30分たった成形体の表面に硬度計(アスカー
TYPECS(高分子計器))を押し当て、そのときの
最高値を読み取った。これを4カ所について行い、その
平均値を表面硬度とした。3. Surface hardness immediately after molding A hardness tester (Asker
TYPECS (Polymer Meter) was pressed, and the highest value at that time was read. This was performed at four locations, and the average value was defined as the surface hardness.
【0032】実施例5〜8および比較例3〜4 造核剤にメチルメタクリレート−ブタジエン−スチレン
共重合体(鐘淵化学工業(株)製 カネエースB−5
6)を表1および2に示す量で用いた以外は実施例1と
同様の操作を行った。得られた粒子中の造核剤濃度及び
得られた成形体の曲げ強度、表面平滑性、表面硬度を表
1および2に示す。Examples 5 to 8 and Comparative Examples 3 to 4 Methyl methacrylate-butadiene-styrene copolymer (Kaneace B-5, manufactured by Kanekachi Chemical Industry Co., Ltd.) was used as a nucleating agent.
The same operation as in Example 1 was performed except that 6) was used in the amounts shown in Tables 1 and 2. Tables 1 and 2 show the nucleating agent concentration in the obtained particles and the bending strength, surface smoothness, and surface hardness of the obtained molded body.
【0033】実施例9〜11 造核剤にハイインパクトポリスチレン(旭化成工業
(株)製 EXG−11)を表1および2に示す量で用
いた以外は実施例1と同様の操作を行った。得られた粒
子中の造核剤濃度及び得られた成形体の曲げ強度、表面
平滑性、表面硬度を表1および2に示す。Examples 9 to 11 The same operation as in Example 1 was performed except that high-impact polystyrene (EXG-11 manufactured by Asahi Kasei Corporation) was used in the amounts shown in Tables 1 and 2 as nucleating agents. Tables 1 and 2 show the nucleating agent concentration in the obtained particles and the bending strength, surface smoothness, and surface hardness of the obtained molded body.
【0034】実施例12〜15 造核剤にペンタエリトールテトラステアレート(理研ビ
タミン(株)製 EW−400)を表1に示す量で用い
た以外は実施例1と同様の操作を行った。得られた粒子
中の造核剤濃度および得られた成形体の曲げ強度、表面
平滑性、表面硬度を表1に示す。Examples 12 to 15 The same operation as in Example 1 was performed except that pentaerythol tetrastearate (EW-400, manufactured by Riken Vitamin Co., Ltd.) was used in the amount shown in Table 1 as a nucleating agent. . Table 1 shows the nucleating agent concentration in the obtained particles and the bending strength, surface smoothness, and surface hardness of the obtained molded body.
【0035】実施例16 造核剤を用いないこと以外は実施例1と同様にして種粒
子を得た。続いて攪拌機を具備した5リットル反応器
に、純水1.8リットル、第三リン酸カルシウム7.2
g、ドデシルベンゼンスルフォン酸ソーダ1重量%水溶
液21cc、塩化ナトリウム1.8g、種粒子180g
を入れ、攪拌下に反応器中の分散液を90℃に昇温し
た。次にスチレン単量体10gに造核剤としてメチルメ
タクリレート−ブチルアクリレート共重合体(鐘淵化学
工業(株)製カネエースPA−20)0.09gを溶解
し、この溶解液を分散液中に約10分かけて滴下し、そ
のまま30分放置して種粒子中に含浸させた。次いで、
ジオクチルフタレート18g、ベンゾイルパーオーキサ
イド4.9g、1,1ビス−t−ブチルパーオキシ3,
3,5−トリメチルシクロヘキサン1.8gをスチレン
単量体1610gに溶解した溶液を7時間かけて反応器
中に仕込みながら重合した。単量体溶液の仕込みが終了
した後、直ちに発泡剤としてブタン144g、シクロヘ
キサン1.8gを添加し、120℃に昇温して3時間、
後重合及び発泡剤の含浸を行った。冷却後、得られた発
泡性樹脂粒子を取り出し脱水・乾燥した。この粒子中の
造核剤濃度は表1のようであった。Example 16 Seed particles were obtained in the same manner as in Example 1 except that no nucleating agent was used. Subsequently, 1.8 liters of pure water and 7.2 tribasic calcium phosphate were placed in a 5 liter reactor equipped with a stirrer.
g, 21 cc of a 1% by weight aqueous solution of sodium dodecylbenzenesulfonate, 1.8 g of sodium chloride, 180 g of seed particles
And the dispersion in the reactor was heated to 90 ° C. with stirring. Next, 0.09 g of a methyl methacrylate-butyl acrylate copolymer (Kaneace PA-20, manufactured by Kaneka Chemical Industry Co., Ltd.) was dissolved as a nucleating agent in 10 g of a styrene monomer. The solution was added dropwise over 10 minutes, and left as it was for 30 minutes to impregnate the seed particles. Then
18 g of dioctyl phthalate, 4.9 g of benzoylperoxide, 1,1 bis-t-butylperoxy 3,
A solution prepared by dissolving 1.8 g of 3,5-trimethylcyclohexane in 1610 g of a styrene monomer was charged into the reactor over 7 hours while polymerizing. Immediately after the charging of the monomer solution was completed, 144 g of butane and 1.8 g of cyclohexane were added as blowing agents, and the temperature was raised to 120 ° C. for 3 hours.
Post-polymerization and impregnation with a blowing agent were performed. After cooling, the obtained expandable resin particles were taken out and dehydrated and dried. The nucleating agent concentration in the particles was as shown in Table 1.
【0036】さらに、得られた発泡性樹脂粒子をバッチ
式予備発泡機で蒸気により加熱を行い、見掛け体積で約
60倍の予備発泡粒子を得た。該予備発泡粒子を大気中
で24時間養生乾燥した後、Fu−300自動成形機
(東洋機械金属(株)製)を用いて外寸で縦30×横4
0×高さ20cm(厚さ25mm)の箱型の成形体を得
た。得られた成形体の曲げ強度、表面平滑性、表面硬度
を表1に示す。Further, the obtained expandable resin particles were heated by steam in a batch type pre-expansion machine to obtain pre-expanded particles having an apparent volume of about 60 times. After the pre-expanded particles are cured and dried in the air for 24 hours, the external dimensions are 30 × 4 by using a Fu-300 automatic molding machine (manufactured by Toyo Machine Metal Co., Ltd.).
A box-shaped compact having a height of 0 × 20 cm (thickness: 25 mm) was obtained. Table 1 shows the bending strength, surface smoothness, and surface hardness of the obtained molded body.
【0037】実施例17 実施例1と同様にして種粒子を得た後、攪拌機を具備し
た5リットル反応器に、純水1.8リットル、第三リン
酸カルシウム7.2g、ドデシルベンゼンスルフォン酸
ソーダ1重量%水溶液21cc、塩化ナトリウム1.8
g、種粒子180gを入れ、攪拌下に反応器中の分散液
を90℃に昇温した。次いで、ジオクチルフタレート1
8g、ベンゾイルパーオキサイド4.9g、1,1−ビ
ス−t−ブチルパーオキシ−3,3,5−トリメチルシ
クロヘキサン1.8g、造核剤としてメチルメタクリレ
ート−ブチルアクリレート共重合体(鐘淵化学工業
(株)製カネエースPA−20)0.09gをスチレン
単量体1620gに溶解した溶液を7時間かけて反応器
中に仕込みながら重合した。単量体溶液の仕込みが終了
した後、直ちに発泡剤としてブタン144g、シクロヘ
キサン1.8gを添加し、120℃に昇温して3時間、
後重合及び発泡剤の含浸を行った。冷却後、得られた発
泡性樹脂粒子を取り出し脱水・乾燥した。この粒子中の
造核剤濃度は表1のようであった。Example 17 After seed particles were obtained in the same manner as in Example 1, 1.8 liters of pure water, 7.2 g of tribasic calcium phosphate, sodium dodecylbenzenesulfonate 1 were placed in a 5-liter reactor equipped with a stirrer. 21% by weight aqueous solution, sodium chloride 1.8
g and 180 g of seed particles, and the dispersion in the reactor was heated to 90 ° C. with stirring. Then, dioctyl phthalate 1
8 g, benzoyl peroxide 4.9 g, 1,1-bis-t-butylperoxy-3,3,5-trimethylcyclohexane 1.8 g, methyl methacrylate-butyl acrylate copolymer as nucleating agent (Kanebuchi Chemical Industry Co., Ltd.) A solution prepared by dissolving 0.09 g of Kaneace PA-20 (trade name, manufactured by Co., Ltd.) in 1620 g of a styrene monomer was charged into the reactor over 7 hours while polymerizing. Immediately after the charging of the monomer solution was completed, 144 g of butane and 1.8 g of cyclohexane were added as blowing agents, and the temperature was raised to 120 ° C. for 3 hours.
Post-polymerization and impregnation with a blowing agent were performed. After cooling, the obtained expandable resin particles were taken out and dehydrated and dried. The nucleating agent concentration in the particles was as shown in Table 1.
【0038】さらに、得られた発泡性樹脂粒子をバッチ
式予備発泡機で蒸気により加熱を行い、見掛け体積で約
60倍の予備発泡粒子を得た。該予備発泡粒子を大気中
で24時間養生乾燥した後、Fu−300自動成形機
(東洋機械金属(株)製)を用いて外寸で縦30×横4
0×高さ20cm(厚さ25mm)の箱型の成形体を得
た。得られた成形体の曲げ強度、表面平滑性、表面硬度
を表1に示す。Further, the obtained expandable resin particles were heated by steam using a batch type pre-expansion machine to obtain pre-expanded particles having an apparent volume of about 60 times. After the pre-expanded particles are cured and dried in the air for 24 hours, the external dimensions are 30 × 4 by using a Fu-300 automatic molding machine (manufactured by Toyo Machine Metal Co., Ltd.).
A box-shaped compact having a height of 0 × 20 cm (thickness: 25 mm) was obtained. Table 1 shows the bending strength, surface smoothness, and surface hardness of the obtained molded body.
【0039】比較例5〜8 攪拌機付き5Lオートクレーブに水1800gを入れ、
次に分散剤として第三リン酸カルシウム10.8g、ド
デシルベンゼンスルフォン酸ナトリウム0.054gを
添加し、攪拌により均一に分散させ、これに重合開始剤
としてベンゾイルパーオキサイド5.4g、t−ブチル
パーオキシベンゾエート3.6g、造核剤として表2に
示すものをスチレン単量体1800gに溶解し、この単
量体溶液をオートクレーブ内に導入した。窒素置換した
後90℃で7時間保持し、次いで発泡剤としてブタン1
35gを圧入して105℃に昇温して3時間保持した。
冷却後、得られた発泡性樹脂粒子を取り出し脱水・乾燥
した。この粒子中の造核剤濃度は表2のようであった。Comparative Examples 5 to 8 1800 g of water was placed in a 5 L autoclave equipped with a stirrer.
Next, 10.8 g of tribasic calcium phosphate and 0.054 g of sodium dodecylbenzenesulfonate were added as a dispersant, and the mixture was uniformly dispersed by stirring, and 5.4 g of benzoyl peroxide and tert-butyl peroxybenzoate were added as a polymerization initiator. 3.6 g of a nucleating agent shown in Table 2 was dissolved in 1800 g of a styrene monomer, and this monomer solution was introduced into an autoclave. After purging with nitrogen, the mixture was kept at 90 ° C for 7 hours, and then butane 1
35 g was injected, the temperature was raised to 105 ° C., and the temperature was maintained for 3 hours.
After cooling, the obtained expandable resin particles were taken out and dehydrated and dried. Table 2 shows the nucleating agent concentrations in the particles.
【0040】さらに、得られた発泡性樹脂粒子を実施例
1と同様にして予備発泡・成形した。得られた成形体の
曲げ強度、表面平滑性、表面硬度を表2に示す。Further, the obtained expandable resin particles were prefoamed and molded in the same manner as in Example 1. Table 2 shows the bending strength, surface smoothness, and surface hardness of the obtained molded body.
【0041】[0041]
【表1】 [Table 1]
【0042】[0042]
【表2】 [Table 2]
【0043】[0043]
【発明の効果】本発明によれば、機械的強度、表面平滑
性および成形直後の表面硬度をバランスよく向上させた
発泡成形体を提供しうる発泡性スチレン系樹脂粒子を得
ることができる。According to the present invention, expandable styrene resin particles capable of providing a foam molded article having a well-balanced improvement in mechanical strength, surface smoothness, and surface hardness immediately after molding can be obtained.
【図1】本発明の実施例および比較例で用いた液滴生成
装置の概要図である。FIG. 1 is a schematic diagram of a droplet generation apparatus used in Examples and Comparative Examples of the present invention.
1 ノズルボックス 2 ノズル板 3 加振機振動部 4 スチレン系単量体導入部 5 液滴導入管 6 ダイヤフラム 7 水性分散媒 8 スチレン系単量体液滴群 9 加振機支持枠 DESCRIPTION OF SYMBOLS 1 Nozzle box 2 Nozzle plate 3 Vibrator vibrator 4 Styrene monomer introduction part 5 Droplet introduction tube 6 Diaphragm 7 Aqueous dispersion medium 8 Styrene monomer droplet group 9 Shaker support frame
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C08L 25/00 C08L 25/00 //(C08L 25/00 33:10) (C08L 25/00 25:08) (C08L 25/00 23:04) (72)発明者 戎井 昌英 兵庫県加古郡播磨町野添5−218−201──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 6 Identification code FI C08L 25/00 C08L 25/00 // (C08L 25/00 33:10) (C08L 25/00 25:08) (C08L 25 / 00 23:04) (72) Inventor Masahide Ebisui 5-218-201 Nozoe Harima-cho Kako-gun Hyogo Prefecture
Claims (6)
揮発性発泡剤3〜20重量部、造核剤0.001〜1.
0重量部を含有する発泡性スチレン系樹脂粒子におい
て、粒子表面近傍の造核剤の濃度が、粒子内部の造核剤
の濃度より低いことを特徴とする発泡性スチレン系樹脂
粒子。1. A styrene-based resin is used in an amount of 3 to 20 parts by weight based on 100 parts by weight of a styrene-based resin.
The expandable styrene resin particles, wherein the concentration of the nucleating agent in the vicinity of the particle surface is lower than the concentration of the nucleating agent inside the particles in the expandable styrene resin particles containing 0 parts by weight.
体、スチレン系共重合体、オレフィン系ワックス、脂肪
酸エステル、硬化植物油、脂肪酸アミド、脂肪酸ジカル
ボン酸ジアミド、芳香族ビスアミド、芳香族ジカルボン
酸ジアミド、高級脂肪酸、脂肪酸金属塩、ノニオン界面
活性剤から選ばれる請求項1に記載の樹脂粒子。2. The nucleating agent is a methacrylate polymer, a styrene copolymer, an olefin wax, a fatty acid ester, a hydrogenated vegetable oil, a fatty acid amide, a fatty acid dicarboxylic diamide, an aromatic bisamide, an aromatic dicarboxylic diamide, The resin particles according to claim 1, wherein the resin particles are selected from a higher fatty acid, a fatty acid metal salt, and a nonionic surfactant.
懸濁せしめた後、スチレン系単量体を該分散媒中に連続
的もしくは断続的に添加して該種粒子に含浸させながら
重合せしめ、易揮発性発泡剤を重合中または重合終了後
に添加して発泡性スチレン系樹脂粒子を得る方法におい
て、該スチレン系単量体を添加する前の段階で、最終的
に得られるスチレン系樹脂粒子100重量部中の造核剤
0.001〜1重量部の全部または一部を該種粒子中に
存在させることを特徴とする発泡性スチレン系樹脂粒子
の製造方法。3. After the styrene resin seed particles are suspended in an aqueous dispersion medium, a styrene monomer is continuously or intermittently added to the dispersion medium and polymerization is performed while impregnating the seed particles. In a method for obtaining expandable styrene resin particles by adding an easily volatile blowing agent during or after polymerization, the styrene resin finally obtained at a stage before the addition of the styrene monomer A method for producing expandable styrene resin particles, characterized in that 0.001 to 1 part by weight of a nucleating agent in 100 parts by weight of particles is entirely or partially present in the seed particles.
在させる請求項3記載の製造方法。4. The production method according to claim 3, wherein 50% by weight or more of the nucleating agent is present in the seed particles.
させる請求項3記載の製造方法。5. The method according to claim 3, wherein substantially all of the nucleating agent is present in the seed particles.
体、スチレン系共重合体、オレフィン系ワックス、脂肪
酸エステル、硬化植物油、脂肪酸アミド、脂肪酸ジカル
ボン酸ジアミド、芳香族ビスアミド、芳香族ジカルボン
酸ジアミド、高級脂肪酸、脂肪酸金属塩、ノニオン界面
活性剤から選ばれる請求項3記載の製造方法。6. A nucleating agent comprising a methacrylate polymer, a styrene copolymer, an olefin wax, a fatty acid ester, a hydrogenated vegetable oil, a fatty acid amide, a fatty acid dicarboxylic diamide, an aromatic bisamide, an aromatic dicarboxylic acid diamide, The method according to claim 3, wherein the method is selected from higher fatty acids, metal salts of fatty acids, and nonionic surfactants.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33096596A JP3649829B2 (en) | 1996-12-11 | 1996-12-11 | Expandable styrene resin particles and method for producing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33096596A JP3649829B2 (en) | 1996-12-11 | 1996-12-11 | Expandable styrene resin particles and method for producing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH10168217A true JPH10168217A (en) | 1998-06-23 |
JP3649829B2 JP3649829B2 (en) | 2005-05-18 |
Family
ID=18238363
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP33096596A Expired - Lifetime JP3649829B2 (en) | 1996-12-11 | 1996-12-11 | Expandable styrene resin particles and method for producing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3649829B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002079311A1 (en) * | 2000-11-20 | 2002-10-10 | The Coca-Cola Company | Method to increase the crystallization rate of polyesters |
WO2012153579A1 (en) * | 2011-05-09 | 2012-11-15 | 日東電工株式会社 | Thermally expandable resin composition, thermally expandable resin sheet, foam and method for producing same |
KR101218422B1 (en) * | 2008-01-30 | 2013-01-03 | 세키스이가세이힝코교가부시키가이샤 | Expandable polystyrene resin and method of manufacture thereof, pre-expanded resin and expanded compact |
-
1996
- 1996-12-11 JP JP33096596A patent/JP3649829B2/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002079311A1 (en) * | 2000-11-20 | 2002-10-10 | The Coca-Cola Company | Method to increase the crystallization rate of polyesters |
KR100812815B1 (en) * | 2000-11-20 | 2008-03-12 | 더 코카콜라 컴파니 | Method to increase the crystallization rate of polyesters |
KR101218422B1 (en) * | 2008-01-30 | 2013-01-03 | 세키스이가세이힝코교가부시키가이샤 | Expandable polystyrene resin and method of manufacture thereof, pre-expanded resin and expanded compact |
KR101297878B1 (en) * | 2008-01-30 | 2013-08-19 | 세키스이가세이힝코교가부시키가이샤 | Expandable polystyrene resin, pre-expanded resin and expanded compact |
WO2012153579A1 (en) * | 2011-05-09 | 2012-11-15 | 日東電工株式会社 | Thermally expandable resin composition, thermally expandable resin sheet, foam and method for producing same |
JP2012233132A (en) * | 2011-05-09 | 2012-11-29 | Nitto Denko Corp | Thermally expandable resin composition, thermally expandable resin sheet, foam and method for producing the same |
Also Published As
Publication number | Publication date |
---|---|
JP3649829B2 (en) | 2005-05-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2009096327A1 (en) | Expandable polystyrene resin beads, process for production thereof, pre-expanded beads and expanded moldings | |
JP4056087B2 (en) | Expandable polystyrene resin particles, process for producing the same, and foam using the same | |
JP3168882B2 (en) | Styrene-based expandable resin particles and method for producing the same | |
JP3171001B2 (en) | Styrenic expandable resin particles and suspension polymerization method for obtaining the same | |
JP4326034B2 (en) | Styrenic expandable resin particles | |
JP2933707B2 (en) | Method for producing expandable styrene polymer particles | |
JPH10168217A (en) | Foamable styrene resin particle and its production | |
JPH0618917B2 (en) | Method for producing expandable thermoplastic polymer particles | |
JP2011184516A (en) | Styrenic polymer particle, method for producing the same, foamable styrenic polymer particle and foam-molded product | |
JP5009681B2 (en) | Regenerated expandable styrene resin particles and production method thereof | |
JP4653278B2 (en) | Expandable styrene resin particles | |
JP2012184393A (en) | Foamable thermoplastic resin particle | |
JP2009120661A (en) | Method for producing reclaimed foaming polystyrene-based resin particle and molded article | |
JP2832467B2 (en) | Method for producing expandable thermoplastic polymer particles | |
JP2022144234A (en) | Styrenic seed resin particle for seed polymerization and use of the same | |
JP3597109B2 (en) | Method for producing expandable styrene resin particles, expandable styrene resin particles, and molded foam | |
JP7073144B2 (en) | Method for manufacturing foamable polystyrene resin particles | |
JP3024522B2 (en) | Styrene-based expandable resin particles and expanded molded article obtained using the same | |
JPH1017698A (en) | Expandable styrene resin particle | |
JPH05295160A (en) | Production of expandable styrene resin particle | |
JPH09100366A (en) | Highly foamable styrene resin particle | |
JP2002053605A (en) | Method of producing styrene foaming resin particle | |
JP2002338725A (en) | Expandable polystyrenic resin particle and expansion molded article obtained using the same | |
JP2000302903A (en) | Polystyrene-based resin for food container, polystyrene- based resin foamed sheet for food container and food container of polystyrene-based resin foamed sheet | |
JPH11152364A (en) | Preparation of foamable styrenic polymer particle |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20040316 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20040323 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20040520 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A821 Effective date: 20040520 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20040824 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20041022 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20050208 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20050216 |
|
R150 | Certificate of patent or registration of utility model |
Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20080225 Year of fee payment: 3 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090225 Year of fee payment: 4 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090225 Year of fee payment: 4 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100225 Year of fee payment: 5 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100225 Year of fee payment: 5 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110225 Year of fee payment: 6 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120225 Year of fee payment: 7 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130225 Year of fee payment: 8 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20140225 Year of fee payment: 9 |
|
S531 | Written request for registration of change of domicile |
Free format text: JAPANESE INTERMEDIATE CODE: R313531 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20140225 Year of fee payment: 9 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
EXPY | Cancellation because of completion of term |