JPH10102229A - Method for carburizing cylindrical steel - Google Patents

Method for carburizing cylindrical steel

Info

Publication number
JPH10102229A
JPH10102229A JP27417796A JP27417796A JPH10102229A JP H10102229 A JPH10102229 A JP H10102229A JP 27417796 A JP27417796 A JP 27417796A JP 27417796 A JP27417796 A JP 27417796A JP H10102229 A JPH10102229 A JP H10102229A
Authority
JP
Japan
Prior art keywords
carburizing
cylindrical steel
steel material
container
circular tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP27417796A
Other languages
Japanese (ja)
Inventor
Yasuo Sawada
田 安 夫 沢
Masaaki Odakane
高 根 正 昭 小
Yoshio Yamazaki
崎 善 夫 山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NIPPON KOSHUHA KOGYO KK
Nippon Koshuha Steel Co Ltd
Original Assignee
NIPPON KOSHUHA KOGYO KK
Nippon Koshuha Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NIPPON KOSHUHA KOGYO KK, Nippon Koshuha Steel Co Ltd filed Critical NIPPON KOSHUHA KOGYO KK
Priority to JP27417796A priority Critical patent/JPH10102229A/en
Publication of JPH10102229A publication Critical patent/JPH10102229A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To form mild gradient carburized layers on the surfaces of the outer periphery and inner periphery of a steel. SOLUTION: A circular tube 4 hard to be subjected to carburization is set to the inside of a vessel 1, furthermore, a cylindrical steel 5 easy to be subjected to carburization compared to the circular tube 4 is arranged at the inside of the circular tube 4, moreover, at the cylinder inside and outer curcumferential side of the cylindrical steel 5 in the circular tube 4, carburizing agents 6 and 7 with different carburizing properties are housed dividedly into two layers above and below, furthermore, a carburizing agent for preventing decarburization is housed in the container on the outer peripheral side of the circular tube 4, and the container 1 is sealed up, which is heated in a furnace and is thereafter quenched.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、ステンレス鋼な
どの高合金鋼を固体浸炭法を用いて浸炭する円筒鋼材の
浸炭方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for carburizing a cylindrical steel material by carburizing a high alloy steel such as stainless steel using a solid carburizing method.

【0002】[0002]

【従来の技術】従来から、箱浸炭と呼ばれる固体浸炭法
や、炭素源としてCOを用いるガス浸炭法が鋼材表面を
硬化するために利用されている。このうち固体浸炭法で
はガス浸炭法で用いるCOを含むガスに代えて、容器内
に収容した木炭,コークス,骨炭などが、必要に応じて
加えられる促進剤や希釈剤(コークスなど)ともに用い
られる。
2. Description of the Related Art Conventionally, a solid carburizing method called box carburizing and a gas carburizing method using CO as a carbon source have been used to harden a steel material surface. Among them, in the solid carburizing method, charcoal, coke, bone charcoal and the like stored in a container are used together with an accelerator and a diluent (coke or the like) added as necessary, instead of the gas containing CO used in the gas carburizing method. .

【0003】また、前記促進剤としては炭酸バリウムや
炭酸ナトリウムなどを前記浸炭剤に混合するなどして用
いられ、前記固体浸炭処理は830〜950℃以上の高
温下の雰囲気で行われ、その温度上昇に伴って浸炭深さ
も大きくなる。また、前記浸炭処理によって得られた浸
炭部品は鍛造焼なましを行って機械仕上される。
In addition, barium carbonate, sodium carbonate, or the like is used as the accelerator as a mixture with the carburizing agent, and the solid carburizing treatment is performed in an atmosphere at a high temperature of 830 to 950 ° C. or higher. The carburizing depth increases with the rise. The carburized part obtained by the carburizing treatment is subjected to forging annealing to be machine-finished.

【0004】また、前記ガス浸炭法は、前記固体浸炭法
に比べて浸炭濃度の調節が容易で、かつ浸炭が均一に行
えるほか、浸炭状態から直接焼入れを行い易いなどの利
点がある。
In addition, the gas carburizing method has advantages that the carburizing concentration can be easily adjusted, carburizing can be performed uniformly, and direct quenching can be easily performed from the carburized state, as compared with the solid carburizing method.

【0005】一方、ステンレス鋼などの高合金鋼でも、
プラズマ浸炭(イオン浸炭)方法によって十分な厚みの
浸炭硬化層を得る方法が、文献「プラズマ浸炭とその応
用」,中村雅知,金属臨時増刊号,’89/4,198
9,P.48〜54に示されている。
On the other hand, even in high alloy steel such as stainless steel,
A method of obtaining a sufficiently thick carburized layer by the plasma carburizing (ion carburizing) method is described in the document "Plasma carburizing and its application", Masatomo Nakamura, Special Issue of Metals, '89 / 4, 198
9, p. 48-54.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、前記ガ
ス浸炭法にあってはステンレス鋼などの高合金鋼の浸炭
は困難で、十分な浸炭硬化層が得られないという課題が
あった。
However, in the gas carburizing method, there is a problem that carburizing of high alloy steel such as stainless steel is difficult, and a sufficient carburized hardened layer cannot be obtained.

【0007】また、前記プラズマ浸炭法にあっては、傾
斜浸炭をするのにマスキング用の治具を工夫して作るな
どの必要があり、特に、長尺の円筒鋼材の内周では浸炭
が困難であり、端部の内周では浸炭硬化層が得られるも
のの中央部付近の内周では浸炭硬化層が得られないとい
う課題があった。
Further, in the above-mentioned plasma carburizing method, it is necessary to devise a masking jig to perform inclined carburizing, and it is particularly difficult to carburize the inner circumference of a long cylindrical steel material. However, there is a problem that a carburized hardened layer can be obtained at the inner periphery at the end, but a carburized hardened layer cannot be obtained at the inner periphery near the center.

【0008】この発明は前記のような課題を解決するも
のであり、鋼材の浸炭予定部分に対し浸炭性が異なる種
類の浸炭剤を2層に振り分けて接触せしめることで、鋼
材の外周および内周の表面に緩やかな傾斜浸炭層を十分
な厚さにて形成できる円筒鋼材の浸炭方法を提供するこ
とを目的とする。
The present invention has been made to solve the above-mentioned problem, and a carburizing agent of a different carburizing property is divided into two layers and brought into contact with a portion to be carburized of the steel material, so that the outer and inner peripheries of the steel material are separated. It is an object of the present invention to provide a method for carburizing a cylindrical steel material capable of forming a moderately inclined carburized layer on the surface of a steel sheet with a sufficient thickness.

【0009】[0009]

【課題を解決するための手段】前記目的を達成するため
に、請求項1の発明にかかる円筒鋼材の浸炭方法は、容
器内に難浸炭性の円管を配置するとともに、該円管内に
これよりも易浸炭性の円筒鋼材を配置し、さらに該円筒
鋼材の筒内部および外周側の前記円管内に、上下2層に
分けて浸炭性が異なる浸炭剤を収容し、さらに前記円管
の外周側の前記容器内に脱炭防止用浸炭剤を収容し、前
記容器を密閉した上で、炉中で加熱を行った後焼入れす
るようにしたものである。
In order to achieve the above object, a method for carburizing a cylindrical steel material according to the first aspect of the present invention comprises disposing a hardly carburizing circular pipe in a container and placing the pipe in the circular pipe. A cylindrical steel material which is more easily carburized, and further, a carburizing agent having different carburizability is accommodated in the upper and lower layers of the cylindrical steel material in the cylinder and on the outer peripheral side thereof. A carburizing agent for preventing decarburization is accommodated in the container on the side, and the container is sealed, and then heated in a furnace and then quenched.

【0010】[0010]

【発明の実施の形態】以下、この発明の実施の一形態を
図について説明する。図1はこの発明の円筒鋼材の浸炭
方法を示す概念図であり、同図において、1は上部開口
に開閉蓋2が開閉自在に装着されることにより、内部空
間3内が密閉状態とされる容器である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a conceptual view showing a method for carburizing a cylindrical steel material according to the present invention. In FIG. 1, reference numeral 1 denotes a closed state in an internal space 3 when an opening / closing lid 2 is attached to an upper opening so as to be openable and closable. Container.

【0011】この容器1内には、まず、難浸炭性の円管
4を上端が開口するように配置し、その容器1の下端は
容器底部1aに当接させる。そして、前記円管4内の中
心部付近に浸炭しようとするステンレス鋼などの鋼材で
ある円筒鋼材5を配置する。この円筒鋼材5は前記円管
4に対して易浸炭性(浸炭性が高い)の鋼材からなる。
つまり、円筒4は円筒鋼材5に対してより難浸炭性の材
料からなる。
In the container 1, a hardly carburizing circular tube 4 is first arranged so that the upper end is opened, and the lower end of the container 1 is brought into contact with the container bottom 1a. Then, a cylindrical steel material 5 which is a steel material such as stainless steel to be carburized is disposed near the center of the circular pipe 4. The cylindrical steel material 5 is made of a steel material that is easily carburized (has a high carburizing property) with respect to the circular pipe 4.
That is, the cylinder 4 is made of a material that is more difficult to carburize than the cylindrical steel material 5.

【0012】続いて、前記円筒鋼材5の筒内部および外
周側の前記円管4内に、上下2層に分けて異なる種類
(浸炭性)の浸炭剤6,7を収容する。ここで、上層側
の浸炭剤6としては弱浸炭剤としての活性炭もしくは浸
炭剤7よりも少量の促進剤を混合したものが用いられ、
下層側の浸炭剤7として活性炭に促進剤を混合したもの
が用いられる。
Subsequently, different types (carburizing) of carburizing agents 6 and 7 are accommodated in the upper and lower outer layers of the cylindrical steel material 5 in the circular pipe 4 inside and outside the cylinder. Here, as the carburizing agent 6 on the upper layer side, activated carbon as a weak carburizing agent or a mixture of a smaller amount of an accelerator than the carburizing agent 7 is used.
As the lower layer carburizing agent 7, a mixture of activated carbon and an accelerator is used.

【0013】次に、前記円管4の外周側の前記容器1内
に炭もしくは浸炭性の低い浸炭剤としての脱炭防止用浸
炭剤8を収容し、前記容器1に開閉蓋2を被せて内部を
密封した上で、これを炉中で加熱し、この加熱後に前記
円筒鋼材5を取り出して焼入れおよび焼戻しを行うよう
にしている。
Next, in the container 1 on the outer peripheral side of the circular pipe 4, a carburizing agent 8 for preventing decarburization as charcoal or a carburizing agent having low carburizing property is accommodated, and the container 1 is covered with an opening / closing lid 2. After sealing the inside, this is heated in a furnace, and after this heating, the cylindrical steel material 5 is taken out and quenched and tempered.

【0014】なお、ここでは浸炭処理条件を、例えば9
80℃で6hrとし、浸炭保護後直ちに焼入れ(空冷)
を行い、また、浸炭後520℃,浸炭時間1.5hrで
2回焼戻しを行っている。
Here, the carburizing conditions are set to, for example, 9
6 hours at 80 ° C, quenching immediately after carburizing protection (air cooling)
After the carburizing, tempering is performed twice at 520 ° C. for 1.5 hours.

【0015】そこで、SUS420J2(外周部,内周
部),低炭素SKD11類似鋼(外周部),SUS31
6(外周部)の各鋼材について、この浸炭処理による浸
炭表面より0.1mmの深さにおける炭素濃度分布を測
定すると、図2に示すようになる。この図2は浸炭剤6
と浸炭剤7の境界を中心として炭素濃度分布をグラフで
示すものであり、前記境界から弱浸炭性の浸炭剤6側に
20〜30mm程度の範囲において、緩やかな傾斜浸炭
がなされていることが確認できた。
Therefore, SUS420J2 (outer peripheral portion, inner peripheral portion), low carbon SKD11 similar steel (outer peripheral portion), SUS31
FIG. 2 shows the carbon concentration distribution of each steel material 6 (outer peripheral portion) measured at a depth of 0.1 mm from the carburized surface by the carburizing process. FIG. 2 shows carburizing agent 6
FIG. 4 is a graph showing a carbon concentration distribution centered on the boundary between the carburizing agent 7 and the carburizing agent 7, and a gentle gradient carburizing is performed in a range of about 20 to 30 mm from the boundary to the side of the carburizing agent 6 with weak carburization. It could be confirmed.

【0016】図3は浸炭層硬度分布を示す。これによれ
ば、SUS420J2では浸炭表面より500ミクロン
程度の深さまでは、ビッカース硬さで約750程度の硬
さまでが得られており、一方、SUS316の空冷材で
も浸炭表面より50ミクロンの深さでは約450程度ま
での硬さが得られている。すなわち、浸炭によって十分
の厚さの表面硬化層が得られている。
FIG. 3 shows a carburized layer hardness distribution. According to this, in SUS420J2, a Vickers hardness of up to about 750 is obtained at a depth of about 500 microns from the carburized surface, while an SUS316 air-cooled material has a hardness of about 50 microns from the carburized surface. Hardness up to about 450 has been obtained. That is, a sufficiently hardened surface hardened layer is obtained by carburization.

【0017】従って、この発明による円筒鋼材の浸炭方
法によって、浸炭境界部での靭性が従来のものに比べて
向上し、その部位での折損を低減できる。従って、この
浸炭方法は硬化部の耐触性が多少落ちても、耐摩耗性が
必要で、かつ靭性が必要とされるパンチング部品などの
部品の製造に適している。
Therefore, according to the method for carburizing a cylindrical steel material according to the present invention, the toughness at the carburizing boundary is improved as compared with the conventional case, and the breakage at that portion can be reduced. Therefore, this carburizing method is suitable for the production of parts such as punched parts which require abrasion resistance and toughness even if the contact resistance of the hardened part is slightly lowered.

【0018】[0018]

【発明の効果】以上のように、請求項1の発明によれば
容器内に難浸炭性の円管を設置するとともに、該円管内
にこれよりも易浸炭性の円筒鋼材を配置し、さらに該円
筒鋼材の筒内部および外周側の前記円管内に、上下2層
に分けて浸炭性が異なる浸炭剤を収容し、さらに前記円
管の外周側の前記容器内に脱炭防止用浸炭剤を収容し、
前記容器を密閉した上で、炉中で加熱を行った後焼入れ
するようにしたので、鋼材の浸炭予定部分に対し浸炭性
が異なる種類の浸炭剤を2層に振り分けて接触せしめる
ことで、鋼材の外周および内周の表面に緩やかな傾斜浸
炭層を十分な厚さにて形成できるとともに、浸炭境界部
での靭性を向上でき、この一部での折損を未然に回避で
きるという効果が得られる。
As described above, according to the first aspect of the present invention, a hardly carburizing circular pipe is provided in a container, and a more easily carburizing cylindrical steel material is disposed in the circular pipe. A carburizing agent having a different carburizing property is accommodated in the upper and lower layers of the cylindrical steel material inside the circular pipe on the inner and outer peripheral sides thereof, and a carburizing agent for preventing decarburization is further contained in the container on the outer peripheral side of the circular pipe. Contain
Since the container was sealed and then quenched after heating in the furnace, the carburizing agent of a different type of carburizing property was divided into two layers and brought into contact with the carburizing scheduled portion of the steel material, so that the steel material was contacted. In addition to forming a gentle inclined carburized layer with sufficient thickness on the outer and inner surfaces of the steel, the toughness at the carburized boundary can be improved, and the effect that breakage at a part of this can be avoided beforehand is obtained. .

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明の実施の一形態による円筒鋼材の浸炭
方法を示す概念図である。
FIG. 1 is a conceptual diagram showing a method for carburizing a cylindrical steel material according to an embodiment of the present invention.

【図2】この発明の円筒鋼材の浸炭方法による円筒鋼材
の炭素濃度分布を示す特性図である。
FIG. 2 is a characteristic diagram showing a carbon concentration distribution of a cylindrical steel material by a method of carburizing a cylindrical steel material according to the present invention.

【図3】この発明の円筒鋼材の浸炭方法による円筒鋼材
の浸炭層硬度分布を示す特性図である。
FIG. 3 is a characteristic diagram showing a hardness distribution of a carburized layer of a cylindrical steel material according to the method for carburizing a cylindrical steel material of the present invention.

【符号の説明】[Explanation of symbols]

1 容器 4 円管 5 円筒鋼材 6,7 浸炭剤 DESCRIPTION OF SYMBOLS 1 Container 4 Circular pipe 5 Cylindrical steel material 6, 7 Carburizing agent

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 容器内に難浸炭性の円管を設置するとと
もに、該円管内にこれよりも易浸炭性の円筒鋼材を配置
し、さらに該円筒鋼材の筒内部および外周側の前記円管
内に、上下2層に分けて浸炭性が異なる浸炭剤を収容
し、さらに前記円管の外周側の前記容器内に脱炭防止用
浸炭剤を収容し、前記容器を密閉した上で、炉中で加熱
を行った後焼入れすることを特徴とする円筒鋼材の浸炭
方法。
1. A hardly carburizing circular pipe is installed in a container, and a more easily carburizable cylindrical steel material is arranged in the circular pipe. In the upper and lower layers, carburizing agents having different carburizing properties are accommodated, and further, a carburizing agent for preventing decarburization is accommodated in the container on the outer peripheral side of the circular pipe, and the container is sealed. A method for carburizing a cylindrical steel material, wherein the method is followed by quenching after heating.
JP27417796A 1996-09-25 1996-09-25 Method for carburizing cylindrical steel Pending JPH10102229A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27417796A JPH10102229A (en) 1996-09-25 1996-09-25 Method for carburizing cylindrical steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27417796A JPH10102229A (en) 1996-09-25 1996-09-25 Method for carburizing cylindrical steel

Publications (1)

Publication Number Publication Date
JPH10102229A true JPH10102229A (en) 1998-04-21

Family

ID=17538116

Family Applications (1)

Application Number Title Priority Date Filing Date
JP27417796A Pending JPH10102229A (en) 1996-09-25 1996-09-25 Method for carburizing cylindrical steel

Country Status (1)

Country Link
JP (1) JPH10102229A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019196518A (en) * 2018-05-09 2019-11-14 株式会社デンソー Manufacturing method of carburized component
CN116623121A (en) * 2023-07-21 2023-08-22 南通市中吕齿轮有限公司 Carburizing and quenching heat treatment device for gear

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019196518A (en) * 2018-05-09 2019-11-14 株式会社デンソー Manufacturing method of carburized component
CN116623121A (en) * 2023-07-21 2023-08-22 南通市中吕齿轮有限公司 Carburizing and quenching heat treatment device for gear
CN116623121B (en) * 2023-07-21 2024-02-23 南通市中吕齿轮有限公司 Carburizing and quenching heat treatment device for gear

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