JPH10101452A - Porous ceramic having amorphous pore surface and its production - Google Patents

Porous ceramic having amorphous pore surface and its production

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Publication number
JPH10101452A
JPH10101452A JP25045496A JP25045496A JPH10101452A JP H10101452 A JPH10101452 A JP H10101452A JP 25045496 A JP25045496 A JP 25045496A JP 25045496 A JP25045496 A JP 25045496A JP H10101452 A JPH10101452 A JP H10101452A
Authority
JP
Japan
Prior art keywords
amorphous
wastewater
pore surface
porous ceramic
porous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP25045496A
Other languages
Japanese (ja)
Other versions
JP3431416B2 (en
Inventor
Shunichi Kumaoka
俊一 隈岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP25045496A priority Critical patent/JP3431416B2/en
Priority to EP97116383A priority patent/EP0831076A1/en
Priority to CA002216321A priority patent/CA2216321A1/en
Priority to US08/933,212 priority patent/US6042763A/en
Publication of JPH10101452A publication Critical patent/JPH10101452A/en
Priority to US09/516,213 priority patent/US6420292B1/en
Priority to US09/516,214 priority patent/US6413432B1/en
Application granted granted Critical
Publication of JP3431416B2 publication Critical patent/JP3431416B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain a porous ceramic having an amorphous pore surface, excellent in removing performances of harmful and contaminated components in various drain and waste liquor treatment, by molding a mixture of clay, a pore-forming material and water, drying and heating and baking the dried molded product under specific conditions. SOLUTION: In this method for producing a porous ceramic by mixing clay with a pore-forming material and water, molding the mixture into a proper shape, drying and heating and backing the dried molded product at 1,200-1,500 deg.C, the molded product is maintained at 600-800 deg.C for 3-7 hours in the heating process. In this case, preferably the molded product is heated from a normal temperature to 600-800 deg.C for 5-15 hours. Preferably, the molded product is baked at 1,200-1,500 deg.C for 4-8 hours. The objective porous ceramic having an amorphous pore surface is obtained by this method.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、写真現像廃液、有
機塩素化合物など現在その処理が問題となっている各種
排水・廃液の処理に有用な気孔表面が非晶質であるポー
ラスセラミックス及びその製造方法並びにそれを用いた
各種排水・廃液の処理方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a porous ceramic having an amorphous pore surface useful for the treatment of various waste water and waste liquids, such as photographic development waste liquids and organochlorine compounds, which are currently being treated, and the production thereof. The present invention relates to a method and a method for treating various wastewater and wastewater using the method.

【0002】[0002]

【従来の技術】従来からポーラス(多孔質)セラミック
スを利用した各種廃水の処理方法は知られている。例え
ば、本発明者らによる特開昭58−205516号公報
には、ケイ石−粘土の混合物に長石及びアルミナ粉末を
加えたものに、おがくずと水を加え混練した泥状物の成
型品を1100〜1200℃で焼成してなる化学薬品、
重金属等の選択除去に優れたチューブ型のセラミック系
カートリッジフィルターが記載されている。
2. Description of the Related Art Various methods for treating wastewater using porous ceramics have been known. For example, Japanese Patent Application Laid-Open No. 58-205516 by the present inventors discloses that a mud-like molded product obtained by adding a feldspar and an alumina powder to a mixture of silica stone and clay, adding sawdust and water and kneading the mixture is 1100. Chemicals fired at ~ 1200 ° C,
A tube-type ceramic cartridge filter excellent in selective removal of heavy metals and the like is described.

【0003】本発明者らによる特公平1−60317号
公報には、処理槽の底部に砂や砂利の層からなる濾過層
を設け、その上にポーラス状のセラミックス粒状物を積
層させた処理層を設け、該処理層の上面と該濾過層の下
面に散気管を配してなる下水等の廃水処理装置が記載さ
れている。
[0003] Japanese Patent Publication No. 1-60317 by the present inventors discloses a treatment layer in which a filtration layer made of a layer of sand or gravel is provided at the bottom of a treatment tank, and porous ceramic granules are laminated thereon. And an apparatus for treating wastewater such as sewage, in which an air diffuser is provided on the upper surface of the treatment layer and the lower surface of the filtration layer.

【0004】本発明者らによる特開昭61−13649
0号公報には、曝気槽内の廃水の流れの方向を横断する
位置に、間隔をあけて網体等の有孔材料内に充填してな
るポーラス状のセラミックス粒状物からなる濾材を立設
してなる曝気式廃水処理装置が記載されている。
[0004] Japanese Patent Application Laid-Open No. 61-13649 by the present inventors.
In Japanese Patent Publication No. 0, a filter medium made of porous ceramic granules filled in a porous material such as a net is provided at intervals at a position transverse to the flow direction of the wastewater in the aeration tank. An aerated wastewater treatment apparatus is described.

【0005】本発明者らによる特公平1−42758号
公報には、曝気槽内の廃水の流れの方向を横断する位置
に、間隔をあけて網体等の有孔材料内に充填してなるポ
ーラス状のセラミックス粒状物からなる濾材を立設して
なる曝気槽とこの曝気槽と管体にて連通した、その底部
に砂や砂利の層からなる濾過層を設け、その上にポーラ
ス状のセラミックス粒状物を積層させた処理層を設け、
該処理層の上面と該濾過層の下面に散気管を配してなる
処理槽からなる曝気式高度廃水処理装置が記載されてい
る。
[0005] Japanese Patent Publication No. 42758/1994 by the present inventors discloses that a porous material such as a net is filled at intervals at a position crossing the direction of flow of wastewater in an aeration tank. An aeration tank in which a filter medium made of porous ceramic granules is erected, and a filtration layer made of a layer of sand or gravel is provided at the bottom of the aeration tank which is connected to the aeration tank by a pipe. Providing a treatment layer in which ceramic granules are laminated,
An aeration type advanced wastewater treatment apparatus comprising a treatment tank having an air diffuser disposed on an upper surface of the treatment layer and a lower surface of the filtration layer is described.

【0006】特公平2−1558号公報には、主として
家庭用雑排水、産業廃水、食品加工廃水等の廃水を、多
孔質セラミックスと木質細片を主成分とする処理媒質中
で生物学的に処理する方法が記載されている。
Japanese Patent Publication No. 2-1558 discloses that wastewater such as household wastewater, industrial wastewater, food processing wastewater, etc. is mainly used for biological treatment in a treatment medium mainly composed of porous ceramics and wood chips. A method of processing is described.

【0007】本発明者らによる特公昭63−66247
号公報には、ポーラスなセラミックスと活性炭との混合
物を濾材として円筒体に充填しフィルター装置とした乳
化性の含油廃水の処理法が記載されている。
The inventors of the present invention have published Japanese Patent Publication No. 63-66247.
In Japanese Patent Application Laid-Open Publication No. H10-157, there is described a method for treating emulsifying oil-containing wastewater using a filter device by filling a cylindrical body with a mixture of porous ceramics and activated carbon as a filter material.

【0008】本発明者らによる特開昭60−26158
6号公報には、ポーラスなセラミックスの層の間に活性
炭の層からなる中間層を設けたものを濾材として、水道
水等の飲料水中から、金属、金属イオン及び有機塩素化
合物を除去する方法が記載されている。
[0008] JP-A-60-26158 by the present inventors
No. 6 discloses a method of removing metals, metal ions and organochlorine compounds from drinking water such as tap water using a filter provided with an intermediate layer made of a layer of activated carbon between porous ceramic layers. Have been described.

【0009】また、本願発明者らによる特開昭61−2
91473号公報には、これら排水・廃液処理に用いら
れる多孔質セラミックスの製造法として、「粘土鉱物粉
末に水を添加混合したスラリーに気孔形成材料を含有さ
せ、乾燥、焼成して多孔質セラミックスを製造する方法
において、前記気孔形成材料は、金属粉末又は有機金属
結合物を気孔表面に結合させる前処理を施し、焼成は空
気中又は窒素雰囲気下で行うことを特徴とする多孔質セ
ラミックスの製造法」が記載されている。
Further, Japanese Patent Application Laid-Open No.
Japanese Patent No. 91473 discloses a method for producing porous ceramics used for the treatment of waste water and waste liquid. The method includes adding a pore-forming material to a slurry obtained by adding and mixing water to a clay mineral powder, drying and calcining the porous ceramic. In the method for producing, a method for producing a porous ceramic, wherein the pore-forming material is subjected to a pretreatment for binding a metal powder or an organometallic compound to the pore surface, and firing is performed in air or a nitrogen atmosphere. Is described.

【0010】[0010]

【発明が解決しようとする課題】しかしながら、現在そ
の処理が問題になっているテトラクロロエチレン、トリ
クロロエタン等の有機塩素化合物を含有する廃液等各種
排水・廃液の処理に上記方法や従来から知られているポ
ーラスセラミックスを適用しても、完全に排水・廃液中
の有害・汚染物質を除去することはできなかった。
However, the above method and the conventionally known porous method are used for the treatment of various wastewater and wastewater such as wastewater containing an organic chlorine compound such as tetrachloroethylene and trichloroethane, the treatment of which is a problem at present. Even with the use of ceramics, it was not possible to completely remove harmful and contaminants in wastewater and wastewater.

【0011】また、前記特開昭61−291473号公
報には、その実施例の記載によると、乾燥成型体を昇温
し、1200〜1500℃程度で1時間焼成して多孔質
セラミックスを製造しているが、かかる1200〜15
00℃までの電気炉による短時間での昇温と1時間程度
の焼成では、得られるセラミックスは全体的に均質なも
のとなり、その気孔表面は非晶質とはなっておらず、そ
の圧縮強度においてバラツキが大きく、圧縮強度の小さ
いセラミックスは微粉化しやすく、排水・廃液処理用カ
ラムに充填して用いた場合、目詰まりが生じて長時間の
使用が難しく、また、各種排水・廃液の処理に用いた場
合、有害・汚染成分の除去性能が不十分でかつ長期使用
に難があり、実用的といい得るものではなかった。
According to the description of the above-mentioned JP-A-61-291473, a porous ceramic is manufactured by raising the temperature of a dried molded body and firing it at about 1200 to 1500 ° C. for one hour. But it is 1200 ~ 15
When the temperature is increased in a short time by an electric furnace up to 00 ° C. and baked for about 1 hour, the obtained ceramic is entirely homogeneous, its pore surface is not amorphous, and its compressive strength is high. Ceramics with large variations and low compressive strength tend to be pulverized, and when used in a wastewater / wastewater treatment column, clogging occurs, making it difficult to use for a long time. When used, the ability to remove harmful and contaminant components was insufficient, and there was difficulty in long-term use, and it could not be said to be practical.

【0012】[0012]

【課題を解決するための手段】そこで、本発明者らは、
現在その処理が問題になっているP(燐)やN(窒
素)、テトラクロロエチレン等の有機塩素化合物、六価
クロム、鉛等の重金属を含有する排水・廃液中のこれら
有害・汚染物質を、我が国の水質環境基準を下回り、皆
無に近いまで除去しうると共に、長期使用に耐える実用
的なポーラスセラミックスを開発すべく鋭意研究し、従
来からのポーラスセラミックスに関する知見を一つずつ
見直し、均質なポーラスセラミックスをいかに作るかと
いう従来の知見を覆して、その表面と気孔表面の組成が
異なり、気孔表面が非晶質であるポーラスセラミックス
を作成したところ、意外にもこの気孔表面が非晶質であ
るポーラスセラミックスが各種排水・廃液処理に有効か
つ実用的であることを見いだし、本発明を完成した。
Means for Solving the Problems Accordingly, the present inventors have:
At present, these harmful and polluting substances in wastewater and wastewater containing P (phosphorus), N (nitrogen), organochlorine compounds such as tetrachloroethylene, and heavy metals such as hexavalent chromium and lead are treated in Japan. Of water quality environmental standards, and can be removed to almost none, and intensively researched to develop practical porous ceramics that can withstand long-term use. When we made porous ceramics whose surface and pore surface were different in composition and the pore surface was amorphous, we overturned the conventional knowledge of how to make The present inventors have found that ceramics are effective and practical for treating various wastewater and wastewater, and have completed the present invention.

【0013】すなわち本発明は、粘土と気孔形成材料と
水を混合し、適宜形状に成形後、乾燥させ、該乾燥成型
体の品温を、該成型体中の気孔形成材料の自燃等によ
り、5〜15時間、望ましくは10時間程度かけて、常
温から600〜800℃まで昇温させた後、成型体の品
温を600〜800℃で3〜7時間、望ましくは5時間
程度維持せしめ、次いで1200〜1500℃まで昇温
させた後、この温度で4〜8時間、望ましくは6時間程
度焼成し、冷却後クラッシャー処理を施してなる気孔表
面が非晶質であるポーラスセラミックス及びその製造方
法並びにそれを用いた排水・廃液の処理法等に関するも
のである。
That is, according to the present invention, clay, a pore-forming material, and water are mixed, molded into an appropriate shape, and dried, and the temperature of the dried molded body is adjusted by self-burning of the pore-forming material in the molded body. After raising the temperature from room temperature to 600 to 800 ° C. over 5 to 15 hours, preferably about 10 hours, maintain the temperature of the molded body at 600 to 800 ° C. for 3 to 7 hours, preferably about 5 hours, Next, the temperature is raised to 1200 to 1500 ° C., and the resultant is baked at this temperature for 4 to 8 hours, desirably about 6 hours, and then subjected to a crusher treatment after cooling. And a method for treating wastewater and wastewater using the same.

【0014】[0014]

【発明の実施の形態】本発明において用いられる「粘
土」とは、水分を加えると粘着性と可塑性を示し、乾く
と硬くなる性質を有し、その大部分が、ケイ酸塩鉱物を
主成分とする粘土鉱物から構成されているものをいう
が、必要に応じてカルシウム、マグネシウム、ナトリウ
ム、カリウム等他の無機成分等を含有していてもよい。
BEST MODE FOR CARRYING OUT THE INVENTION The term "clay" used in the present invention has the property of exhibiting tackiness and plasticity when water is added, and having a property of becoming hard when dried, and most of which are mainly composed of silicate minerals. , But may contain other inorganic components such as calcium, magnesium, sodium, and potassium as needed.

【0015】本発明において用いられる「気孔形成材
料」とは、オガクズ、木屑、モミガラ、麦ワラ、フス
マ、バーク(木の皮)等植物に由来するもの、プラスチ
ック屑、粒状吸収性高分子、炭酸水素ナトリウム等、加
熱によってガスを発生するものであればどのようなもの
でも用いることができるが、オガクズ、木屑が自然段階
における急激なガス発生がなく、気孔表面が非晶質であ
るポーラスセラミックスの構造を安定的に形成するとい
う観点から望ましい。
"Pore forming material" used in the present invention includes materials derived from plants such as sawdust, wood chips, peaches, wheat straw, bran, bark (tree bark), plastic chips, granular absorbent polymers, hydrogencarbonate. Any material that generates a gas by heating, such as sodium, can be used, but sawdust and wood chips do not generate a sudden gas at the natural stage, and the structure of porous ceramics whose pore surface is amorphous Is desirable from the viewpoint of forming stably.

【0016】本発明において用いられる「水」として
は、通常水道水が用いられるが、その他粘土鉱物中にア
ルカリ分が少ない場合には海水も使用できる。また、他
の原料である粘土、気孔形成材料に水分が含まれている
場合は、その水分でもって代用することもできる。
As the "water" used in the present invention, tap water is usually used, but seawater can also be used when the clay mineral has a small alkali content. When water is contained in other raw materials such as clay and pore-forming material, the water can be used instead.

【0017】本発明において、粘土と気孔形成材料と水
との「混練」は、これら3者を適宜順序で、モルタルセ
メントミキサー等の混練機で均一になるまで混練するこ
とにより行われ、また、これら成分の混合割合は、本発
明の気孔表面非晶質ポーラスセラミックスが得られるな
らばどのような割合でもよいが、連続気孔部に非晶質部
を多く形成させ、処理対象物質をその他の非平滑部に吸
着させる目的の観点からして、粘土2:水3.2:気孔
形成材料6.76(重量部、以下同じ)の割合の混合物
が望ましいが、これに限定されるものではない。混合後
は、焼成の便なるように、煉瓦状、円盤状等適宜形状に
成型される。
In the present invention, the "kneading" of the clay, the pore-forming material and the water is carried out by kneading the three components in an appropriate order with a kneading machine such as a mortar cement mixer until the mixture becomes uniform. The mixing ratio of these components may be any ratio as long as the porous ceramics having a pore surface of the present invention can be obtained. From the viewpoint of the purpose of adsorption to the smooth portion, a mixture of clay 2: water 3.2: pore-forming material 6.76 (parts by weight, the same applies hereinafter) is desirable, but not limited thereto. After mixing, it is molded into an appropriate shape such as a brick shape or a disc shape so as to facilitate firing.

【0018】本発明における成型後の「乾燥」は、通常
室温で含水率40%になるまで静置することにより行わ
れるが、バーナー等を用いた通風乾燥等により実施する
こともでき、上記静置乾燥に限定されるものではない。
The "drying" after molding in the present invention is usually carried out by allowing the mixture to stand at room temperature until the water content reaches 40%, but it can also be carried out by ventilation drying using a burner or the like. The drying is not limited to drying.

【0019】本発明における「昇温」及び「焼成」は、
電気炉、耐火煉瓦からなる窯業釜又はキルン等上記乾燥
後の成型体を加温・焼成することができるものであれば
いかなるものでも使用しうるが、均一なセラミックス製
品を一度に大量生産することが出来るという観点からは
窯業釜又はキルンが望ましい。
In the present invention, "heating" and "firing"
Electric furnaces, kilns made of refractory bricks, kilns, etc. can be used as long as they can heat and fire the molded body after drying, but mass production of uniform ceramic products at once From the standpoint of the ability to do so, a kiln or kiln is preferred.

【0020】本発明において焼成後の成型体は、これを
そのままブロックタイプやカートリッジタイプのフィル
ターとして使用することができるが、これをカラム等に
充填して用いる場合には通常クラッシャー(粉砕)処理
が施される。このクラッシャー処理には、ロール型等通
常の粉砕機であればどのようなタイプのものでも使用で
きるが、カラム等における使用に適さない粉状のセラミ
ックスの生じる割合を減ずるために、本発明者らが改良
したロールとロールの最狭部が10〜30mmに調整さ
れたロール型クラッシャーを用いることが望ましい。
In the present invention, the molded product after firing can be used as it is as a block type or cartridge type filter, but when it is used by filling it in a column or the like, a crusher (crushing) treatment is usually used. Will be applied. For the crusher treatment, any type of ordinary pulverizer such as a roll type can be used, but in order to reduce the ratio of powdery ceramics that are not suitable for use in a column or the like, the present inventors have set forth the present invention. It is desirable to use a roll and a roll-type crusher in which the narrowest portion of the roll is adjusted to 10 to 30 mm.

【0021】次に本発明における気孔表面非晶質ポーラ
スセラミックスを製造する上で、最も重要な「昇温」及
び「焼成」工程について説明する。まず、成型後乾燥さ
せた成型体の品温を、徐々に常温から600〜800
℃、望ましくは800℃まで昇温させる。かかる緩慢な
昇温工程を採用することにより、焼結後のセラミックス
の性状が成型体製造時とほぼ同様の形状を保つことによ
り、充分な連続気孔を形成しつつ、充分な処理対象物と
の反応部を有するものとなる。
Next, the most important "heating" and "firing" steps in producing the porous ceramics having pore surfaces according to the present invention will be described. First, the temperature of the molded body dried after molding is gradually increased from room temperature to 600 to 800.
C., preferably to 800.degree. By adopting such a slow heating process, the properties of the ceramic after sintering maintain a shape almost the same as that at the time of manufacturing the molded body, thereby forming sufficient continuous pores and ensuring sufficient processing with the object to be processed. It has a reaction part.

【0022】他方、この緩慢な昇温工程を採用しない従
来の昇温方法、例えば前記特開昭61−291473号
公報に記載されている多孔質セラミックスを製造する場
合のように、電気炉等を用いて急激な昇温過程をたどる
昇温方法を採用すると、焼結後のセラミックスが結晶成
分間の結合が不十分でもろく、同時にセラミックスに形
成された気孔表面の大部分が結晶質で覆われ、被処理成
分が気孔中を通過する際の抵抗が大きくなり、被処理成
分が気孔中へ充分浸透することができないという性質・
性状を有するものとなり、これを廃水・廃液中の汚染・
有害成分の除去に適用した場合、その除去が不十分なも
のとなり、かつ長期の使用に耐えうるものが得られな
い。
On the other hand, a conventional heating method which does not employ this slow heating step, such as an electric furnace as in the case of manufacturing porous ceramics described in the above-mentioned JP-A-61-291473. If the temperature rise method is used, which follows a rapid temperature rise process, the sintered ceramics will not have sufficient bonding between the crystal components, and at the same time, most of the pore surface formed in the ceramics will be covered with crystalline. The property that the resistance of the component to be processed when passing through the pores increases, and the component to be processed cannot sufficiently penetrate into the pores.
It has properties and contaminates wastewater and wastewater.
When applied to the removal of harmful components, the removal becomes inadequate and one that can withstand long-term use cannot be obtained.

【0023】かかる緩慢な常温から600〜800℃ま
での昇温に要する時間は、成型物の大きさや量にもよる
が、通常5〜15時間程度、望ましくはおよそ10時間
かけて行う。このような昇温を制御するには、電気炉や
窯業釜およびキルンの加熱加温を調節することによって
実施することができるが、気孔形成材料がオガクズ等可
燃性である場合は、むしろ乾燥成型体の一隅を、例えば
バーナー等により点火し、成型体中のオガクズ等の可燃
性気孔形成材料自体の燃焼(自燃)により行うことが特
に望ましい。この自燃による品温の制御方法は、ポーラ
スセラミックスを調製する上で本発明者らにより初めて
見いだされた画期的な方法であり、この方法を採用する
ことにより、重金属、高BOD廃水、高COD廃水等の
より優れた排水・廃液処理用の気孔表面が非晶質である
ポーラスセラミックス製品が得られることが確かめられ
ている。
The time required for the temperature to rise slowly from room temperature to 600 to 800 ° C. depends on the size and amount of the molded product, but is usually about 5 to 15 hours, preferably about 10 hours. Such heating can be controlled by adjusting the heating of the electric furnace, the kiln and the kiln, but if the pore-forming material is flammable, such as sawdust, it is rather dry-molded. It is particularly desirable to ignite one corner of the body by, for example, a burner or the like and to burn (self-burn) the combustible pore-forming material itself such as sawdust in the molded body. This method of controlling the product temperature by self-combustion is an epoch-making method first found by the present inventors in preparing porous ceramics. By adopting this method, heavy metals, high BOD wastewater, high COD It has been confirmed that a porous ceramics product having an amorphous pore surface for treating wastewater and wastewater such as wastewater can be obtained.

【0024】このように、5〜15時間かけて乾燥成型
体の品温が600〜800℃に達した段階で、成型体中
のオガクズ等の可燃物は灰化する。この段階で、追い焚
き等によりこの600〜800℃の温度を3〜7時間、
望ましくはおよそ5時間保持する。この工程は本発明の
気孔表面が非晶質のポーラスセラミックスを製造する上
で不可欠な工程である。
Thus, when the temperature of the dried molded article reaches 600 to 800 ° C. in 5 to 15 hours, combustibles such as sawdust in the molded article are ashed. At this stage, the temperature of 600 to 800 ° C. is increased for 3 to 7 hours by reheating, etc.
Preferably, it is maintained for about 5 hours. This step is an essential step for producing a porous ceramic having an amorphous pore surface according to the present invention.

【0025】この工程を採用することにより、粘土中の
アルカリ成分が徐々に溶けだし、その結果、ポーラスな
セラミックスの連続気孔表面が非晶質となり、焼結後の
ポーラスセラミックスの強度が増大する。この工程を採
用することなく、従来行われているように常温から12
00〜1500℃まで一気に加温すると、焼成後のセラ
ミックスの品質にバラツキが生じるばかりか、有害・汚
染物質の除去性能においても不十分なものとなる。
By adopting this step, the alkali component in the clay gradually dissolves. As a result, the continuous pore surface of the porous ceramic becomes amorphous, and the strength of the porous ceramic after sintering increases. Without adopting this step, the temperature is reduced from room temperature to 12
If the temperature is rapidly increased to 00 to 1500 ° C., not only does the quality of the ceramic after firing vary, but also the performance of removing harmful and contaminants becomes insufficient.

【0026】例えば、その圧縮強度が大きいものから小
さいものまで種々の強度のものが生じ、強度の小さいも
のは、焼成後のクラッシャー処理において粉状になり、
この粉状セラミックスをカラムに充填後、排水・廃液処
理に供すると、流体抵抗が大きく、すぐに目詰まりを生
じ、到底実用に供することはできないものである。
For example, various compressive strengths are generated from high to low compressive strengths, and those with low strength become powdery in crusher treatment after firing.
If this powdery ceramic is packed into a column and then subjected to drainage / waste liquid treatment, the fluid resistance is large and clogging occurs immediately, making it practically impossible to use.

【0027】つぎに、この600〜800℃で3〜7時
間加熱された成型体は、4時間程度かけて1200〜1
500℃まで昇温させる。本発明において、1200〜
1500℃とその焼成温度に幅があるのは、粘土中の二
酸化ケイ素およびアルカリ分の量を制御し、焼成結果と
して異なる活性表面を得るためという理由による。すな
わち、粘土中のアルカリ分が比較的多く、焼結が容易な
場合については1200℃程度でよいが、ケイ素分が多
く焼結が困難な場合には1500℃での焼成がよく、幅
広い用途に用いることが可能なセラミックスを得るとい
う理由でおよそ1250℃での焼成が特に好ましい。
Next, the molded body heated at 600 to 800 ° C. for 3 to 7 hours takes 1200 to 1 hour over about 4 hours.
Raise the temperature to 500 ° C. In the present invention,
The reason why the sintering temperature varies from 1500 ° C. is that the amount of silicon dioxide and alkali in the clay is controlled to obtain a different active surface as a result of sintering. That is, when the alkali content in the clay is relatively large and sintering is easy, the temperature may be about 1200 ° C., but when the silicon content is high and sintering is difficult, firing at 1500 ° C. is good, and it is widely used. Firing at about 1250 ° C. is particularly preferred because it gives a usable ceramic.

【0028】成型体の品温が、1200〜1500℃に
達したならば、この温度で4〜8時間、望ましくは6時
間程度焼成する。この温度での焼成時間が、前記特開昭
61−291473号公報に記載されているように1時
間程度であると、連続気孔形成部の表面非晶質化が不充
分で周囲の粒子との充分な焼結強度が得られないという
理由から、破壊しやすいという欠点を有するセラミック
スしか得られない。
When the temperature of the molded article reaches 1200 to 1500 ° C., it is fired at this temperature for 4 to 8 hours, preferably about 6 hours. If the calcination time at this temperature is about 1 hour as described in JP-A-61-291473, the surface of the continuous pore forming portion is insufficiently amorphized, and the porosity between the continuous pore forming portion and the surrounding particles is low. Because sufficient sintering strength cannot be obtained, only ceramics having the disadvantage of being easily broken can be obtained.

【0029】本発明において、「気孔表面が非晶質」と
は、セラミックス内部に形成される連続気孔の表面が、
ケイ酸ソーダを主成分とする非晶質と、ケイ酸ソーダや
酸化カルシウムなどの結晶質(結晶性粒子)を合わせも
ったものをいう。結晶質(結晶性粒子)の部分は、廃水
中の処理対象成分と反応するが、非晶質の部分は反応に
寄与しない。
In the present invention, “amorphous pore surface” means that the surface of continuous pores formed inside the ceramic is
It refers to a combination of an amorphous material containing sodium silicate as a main component and crystalline materials (crystalline particles) such as sodium silicate and calcium oxide. The crystalline (crystalline particles) portion reacts with the component to be treated in the wastewater, but the amorphous portion does not contribute to the reaction.

【0030】しかし、連続気孔表面を株式会社日立製作
所製の電界放射型走査電子顕微鏡S−4200型により
加速電圧10KV(二次電子像)及び20KV(反射電
子像)、撮影倍率3000倍の条件下で観察したとこ
ろ、例えば前記特開昭61−291473号公報に記載
されている従来の多孔質セラミックスでは、図1に示す
ように、セラミックス粒子の表面1ばかりでなく、連続
気孔2の表面の大部分が結晶性粒子3に覆われており、
処理対象成分の流れ4がセラミックス粒子に到達し、連
続気孔2中を通過しようとしても、抵抗が大きく、処理
対象成分が気孔2中へ充分流入・浸透することがでず、
処理対象成分との反応に寄与するのは、殆どセラミック
ス粒子の表面1であるのに対し、本発明の表面非晶質ポ
ーラスセラミックスでは、図2に示すように、連続気孔
2の表面に平滑な非晶質部分5が存在し、処理対象成分
の流れ4がセラミックス粒子に到達し、連続気孔2中を
通過する際の抵抗が少なく、処理対象成分が気孔2中へ
充分流入・浸透することができ、これにより、セラミッ
クス粒子の表面1のみならず、気孔2中に存在する結晶
性粒子3が処理対象成分と反応し、その結果優れた廃水
処理効果を達成しうると考えられる。
However, the surface of the continuous pores was subjected to an accelerating voltage of 10 KV (secondary electron image) and 20 KV (reflected electron image) with a field emission scanning electron microscope Model S-4200 manufactured by Hitachi, Ltd. at a photographic magnification of 3000 times. As shown in FIG. 1, for example, in the conventional porous ceramics described in JP-A-61-291473, not only the surface 1 of the ceramic particles but also the surface of the continuous pores 2 were large. Part is covered with the crystalline particles 3,
Even if the flow 4 of the component to be treated reaches the ceramic particles and tries to pass through the continuous pores 2, the resistance is large, and the component to be treated cannot sufficiently flow into and penetrate into the pores 2.
While the surface 1 of the ceramic particles mostly contributes to the reaction with the component to be treated, in the surface amorphous porous ceramics of the present invention, as shown in FIG. Since the amorphous portion 5 exists, the flow of the component 4 to be treated reaches the ceramic particles and the resistance when passing through the continuous pores 2 is small, and the component to be treated can sufficiently flow and permeate into the pores 2. Thus, it is considered that not only the surface 1 of the ceramic particles but also the crystalline particles 3 existing in the pores 2 react with the component to be treated, and as a result, an excellent wastewater treatment effect can be achieved.

【0031】本発明の気孔表面が非晶質のポーラスセラ
ミックスを用いて、処理することができる排水・廃液の
種類は、特に限定されるものではないが、現在までのと
ころ、本発明者らは気孔表面が非晶質であるポーラスセ
ラミックスを用いて、トリクロロエタンのような有機塩
素含有廃液、有機窒素含量が高い養豚屎尿排水、鉛、六
価クロム、ニッケル、水銀、亜鉛、カドミウム、セレン
等の重金属含有廃液、水溶性タンパク含量が高い乳製品
製造工場、水産加工処理場、屠殺場からの廃水、その除
去が困難とされているP、Nを含有する河川、湖沼、工
場の各排水、パルプ工場廃水、写真現像に伴って排出さ
れる廃液、自動車の洗車場からのワックスと洗剤が混じ
った排水等において、その効果を確認している。
The types of wastewater and wastewater that can be treated using the porous ceramics having an amorphous pore surface according to the present invention are not particularly limited. Using porous ceramics whose pore surface is amorphous, waste liquid containing organic chlorine such as trichloroethane, swine wastewater with high organic nitrogen content, heavy metals such as lead, hexavalent chromium, nickel, mercury, zinc, cadmium and selenium Wastewater, wastewater from dairy factories, marine processing plants and slaughterhouses with high water-soluble protein content, rivers, lakes and marshes containing P and N that are considered difficult to remove, and pulp mills Its effects have been confirmed in wastewater, wastewater discharged from photographic development, and wastewater mixed with wax and detergent from a car wash.

【0032】本発明において用いられる「活性炭」と
は、木炭、ヤシ殻、石炭チャーその他動物の骨や血液等
の原料を十分に炭化して製造されるものであればよく、
大きな比表面積と吸着能をもつ多孔質の炭素質からなる
物質であれば、現在市販されているものに限定されるも
のではない。
The “activated carbon” used in the present invention may be any activated carbon produced by sufficiently carbonizing raw materials such as charcoal, coconut shell, coal char and other animal bones and blood.
The substance is not limited to those currently on the market as long as it is a substance made of porous carbonaceous material having a large specific surface area and an adsorption ability.

【0033】[0033]

【実施例】本発明の特徴を明瞭にするため次に実施例を
挙げるが、本発明はこれらの実施例に限定されるもので
ない。なお、実施例中の部数は重量部を表す。 実施例1:気孔表面が非晶質のポーラスセラミックスの
製造 粘土(瀬戸地方から採取した)2部と水3.2部とオガ
クズ6.76部とを、混練機を用いてよく混練し、縦と
横と高さがそれぞれ250mm×130mm×110m
mの煉瓦状に成型し、その含水率が40%になるまで、
常温で3昼夜乾燥させた。この乾燥煉瓦状成型体を、容
積10m3の窯業釜に入れ、その一隅にバーナーで点火
した。およそ10時間後、該成型体中のオガクズが自燃
により灰化し、品温はおよそ800℃に達していた。こ
の品温800℃程度の灰化成型体を加熱(追い焚き)
し、5時間程度その品温をおよそ800℃に保持した。
The following examples are provided to clarify the features of the present invention, but the present invention is not limited to these examples. The number of parts in the examples represents parts by weight. Example 1 Production of Porous Ceramics with Amorphous Porous Surface 2 parts of clay (collected from the Seto district), 3.2 parts of water and 6.76 parts of sawdust were kneaded well using a kneading machine, and then vertically mixed. And the width and height are 250mm x 130mm x 110m respectively
m until the water content reaches 40%
It was dried at room temperature for three days and nights. The dried brick-like molded body was placed in a ceramic pot having a volume of 10 m 3 , and one corner thereof was ignited by a burner. After about 10 hours, the sawdust in the molded body was ashed by self-burning, and the product temperature had reached about 800 ° C. The incinerated molded body at a temperature of about 800 ° C. is heated (fired).
The temperature was kept at about 800 ° C. for about 5 hours.

【0034】次いで、およそ4時間かけて、成型体の温
度がおよそ1250℃になるまで加熱し、この温度でお
よそ6時間焼成した。焼成後の成型体が冷却した後、釜
から取り出した。
Next, the molded body was heated for about 4 hours until the temperature of the molded body reached about 1250 ° C., and calcined at this temperature for about 6 hours. After the molded body after firing was cooled, it was taken out of the kettle.

【0035】この時点で成型体の圧縮強度を株式会社島
津製作所製の圧縮強度試験機で測定したところ、6.0
〜9.5Kg/cm2という高圧縮強度範囲のものが得
られた。次に、このものをクラッシャーにかけ粉砕した
ところ、その径が10mm以上のものが20%、6〜1
0mmのものが30%、2〜6mmのものが20%、2
mm以下の粉状のものが30%の割合で得られた。
At this time, the compressive strength of the molded product was measured with a compressive strength tester manufactured by Shimadzu Corporation.
A high compression strength range of 99.5 kg / cm 2 was obtained. Next, when this product was crushed by a crusher, 20% of the products had a diameter of 10 mm or more,
30% for 0 mm, 20% for 2 to 6 mm, 2
The powdery material having a size of not more than mm was obtained at a rate of 30%.

【0036】実施例1で得られたポーラスセラミックス
の物性は以下のとおりであった。 カサ比重 0.36〜0.40 気孔率 86.7% 比表面積 23m2/g
The physical properties of the porous ceramic obtained in Example 1 were as follows. Casa specific gravity 0.36 to 0.40 Porosity 86.7% Specific surface area 23 m 2 / g

【0037】上記ポーラスセラミックスの組成を、KE
VEX社製のエネルギー分散型X線分光機SIGMA2
型により加速電圧15KV、測定時間100秒の条件下
で測定したところ、セラミックス全体の組成は、酸化ケ
イ素、酸化アルミニウム、酸化鉄、酸化カルシウム、酸
化マグネシウム、酸化カリウム、酸化ナトリウム等から
なり、粒子表面と気孔表面の活性部分の組成は、ケイ酸
ソーダ、ケイ酸カルシウム、酸化カルシウム、酸化マグ
ネシウム等の結晶質であり、また、気孔表面の非活性部
分の組成は、ケイ酸ソーダ、酸化ケイ素、酸化アルミニ
ウム、酸化カリウム、酸化ナトリウム等の非晶質であっ
た。
The composition of the above porous ceramics was changed to KE
VEX energy dispersive X-ray spectrometer SIGMA2
The composition of the whole ceramics was composed of silicon oxide, aluminum oxide, iron oxide, calcium oxide, magnesium oxide, potassium oxide, sodium oxide, and the like. The composition of the active part of the pore surface is crystalline such as sodium silicate, calcium silicate, calcium oxide, magnesium oxide, and the composition of the inactive part of the pore surface is sodium silicate, silicon oxide, oxidized It was amorphous such as aluminum, potassium oxide and sodium oxide.

【0038】また、本発明のポーラスセラミックスは、
セラミックスの全体及びその外部表面の組成に比べて、
その気孔表面の組成としてケイ素系成分が多く、また前
記電子顕微鏡写真による表面状態からして、本発明のポ
ーラスセラミックスは、その気孔表面が非晶質であるポ
ーラスセラミックスであることがわかる。
Further, the porous ceramic of the present invention comprises:
Compared to the composition of the entire ceramic and its outer surface,
The composition of the pore surface is rich in silicon-based components, and from the surface state by the electron micrograph, it can be seen that the porous ceramic of the present invention is a porous ceramic whose pore surface is amorphous.

【0039】比較例1:従来法によるポーラスセラミッ
クスの製造 次の昇温・焼成工程を採用する以外は実施例1と同様に
行った。すなわち実施例1と同様に調整した乾燥煉瓦状
成型体を電気炉に入れ、その品温がほぼ直線的に125
0℃まで上昇するまで4時間加熱し、1250℃でおよ
そ1時間焼成した。
Comparative Example 1 Production of Porous Ceramics by Conventional Method The same procedure as in Example 1 was carried out, except that the following heating and firing steps were employed. That is, the dried brick-like molded body adjusted in the same manner as in Example 1 was placed in an electric furnace, and the product temperature was almost linearly adjusted to 125.
Heated to 0 ° C. for 4 hours and fired at 1250 ° C. for approximately 1 hour.

【0040】焼成後の成型体の圧縮強度を、実施例1同
様、株式会社島津製作所製の圧縮強度測定機で測定した
ところ、2.1〜9.6Kg/cm2であり、圧縮強度
の範囲にバラツキがみられ、また低圧縮強度のものの占
める割合が高かった。次に、このものをクラッシャーに
かけ粉砕したところ、その径が10mm以上のものが5
%、6〜10mmのものが10%、2〜6mmのものが
20%、2mm以下のものが65%の割合で得られ、実
施例1に比べて、粉状のものの占める割合が非常に高か
った。
The compression strength of the molded body after firing was measured with a compression strength measuring device manufactured by Shimadzu Corporation in the same manner as in Example 1, and it was 2.1 to 9.6 kg / cm 2. And the ratio of low compressive strength was high. Next, this product was crushed by a crusher.
%, 10% for 6 to 10 mm, 20% for 2 to 6 mm, and 65% for 2 mm or less. Compared with Example 1, the ratio of powdery material was very high. Was.

【0041】比較例1で得られたポーラスセラミックス
の物性は以下のとおりであった。 カサ比重 0.4〜0.52 気孔率 85.6〜87.1% 比表面積 18〜38m2/g
The physical properties of the porous ceramics obtained in Comparative Example 1 were as follows. Casa specific gravity 0.4-0.52 Porosity 85.6-87.1% Specific surface area 18-38 m 2 / g

【0042】このポーラスセラミックスの組成を、実施
例1と同様に測定したところ、セラミックス全体の組
成、粒子表面と気孔表面の活性部分の組成及び気孔表面
の非活性部分の組成においては大差はなかった。
When the composition of this porous ceramic was measured in the same manner as in Example 1, there was no significant difference in the composition of the entire ceramic, the composition of the active portion on the particle surface and the pore surface, and the composition of the non-active portion on the pore surface. .

【0043】上記の各種物性値を実施例1のものと比べ
ると、組成全体や外部表面の組成には差異はないが、そ
の電子顕微鏡写真による気孔表面の状態からして、本発
明の気孔表面が非晶質であるポーラスセラミックスと異
なり、その気孔表面は大部分が酸化ケイ素、酸化カルシ
ウム等からなる均質な結晶質であり、結晶粒子が大き
く、また結晶粒子間の結合が不十分で、実施例1のもの
に比べ活性な結晶粒子が適量配置された構造とはなって
いない(前記図1及び図2参照)。
When comparing the above various physical property values with those of Example 1, there is no difference in the overall composition and the composition of the outer surface. Unlike porous ceramics, which are amorphous, most of the pore surface is homogeneous crystalline composed of silicon oxide, calcium oxide, etc., the crystal grains are large, and the bonding between the crystal grains is insufficient. It does not have a structure in which active crystal particles are arranged in an appropriate amount as compared with that of Example 1 (see FIGS. 1 and 2).

【0044】実施例2:本発明の気孔表面が非晶質のポ
ーラスセラミックスを用いた有機塩素含有廃液の処理 実施例1で得られたその径が6〜10mmの気孔表面が
非晶質のポーラスセラミックスと活性炭(武田薬品株式
会社製)の50:50の混合物を用いて、以下のように
テトラクロロエチレンを含有する工場廃液10リットル
の処理を図3の処理装置を用いて行った。
Example 2 Treatment of Organic Chlorine-Containing Waste Liquid Using Porous Ceramics Having an Amorphous Porous Surface According to the Present Invention The porous surface having an amorphous pore surface having a diameter of 6 to 10 mm obtained in Example 1. Using a 50:50 mixture of ceramics and activated carbon (manufactured by Takeda Pharmaceutical Co., Ltd.), 10 liters of a factory effluent containing tetrachloroethylene was treated as follows using the treatment apparatus shown in FIG.

【0045】図3に示すように、直径26mm、長さ1
03mm、容積50mlのカラム6に、実施例1で得ら
れた気孔表面が非晶質のポーラスセラミックス12.5
gと同量の活性炭の混合物7を充填し、このものを3本
直列に連結した装置を用い、通水線速度0.2mm/
秒、接触時間25分45秒、処理水量6.7ml/分の
処理条件で、通水時間14400分(100日)の長期
連続運転を行った。その結果を図4に示す。
As shown in FIG. 3, the diameter is 26 mm and the length is 1
The porous ceramics 12.5 in which the pore surface obtained in Example 1 had an amorphous surface was placed in a column 6 having a size of 03 mm and a volume of 50 ml.
g of the same amount of the activated carbon mixture 7 and a device in which three of them are connected in series, and the water line speed is 0.2 mm /
The long-term continuous operation was performed for 14 seconds (100 days) with a water flow time of 14,400 minutes (seconds, contact time: 25 minutes, 45 seconds, treatment water amount: 6.7 ml / min). FIG. 4 shows the results.

【0046】図4中、●印は工場から排出される廃液中
のテトラクロロエチレン濃度を表し、そのため得られる
サンプル毎にその濃度が変動している。また、■印は処
理後のテトラクロロエチレン濃度を表している。図4か
らもわかるように、本発明の気孔表面が非晶質のポーラ
スセラミックスを用いた処理後の廃液中のテトラクロロ
エチレン濃度は0.01mg/Lまで低下し、この値は
我が国の水質基準である0.1mg/Lを大きく下回っ
ていた。
In FIG. 4, the symbol ● represents the concentration of tetrachlorethylene in the waste liquid discharged from the factory, and the concentration varies for each sample obtained. In addition, the symbol ■ indicates the tetrachloroethylene concentration after the treatment. As can be seen from FIG. 4, the concentration of tetrachloroethylene in the waste liquid after the treatment using the porous ceramics having an amorphous pore surface according to the present invention is reduced to 0.01 mg / L, which is a water quality standard in Japan. It was much lower than 0.1 mg / L.

【0047】またこのテトラクロロエチレン濃度0.0
1mg/Lという処理能力は連続通水時間10680分
まで継続することが確かめられた。これらの結果からす
ると、本発明の気孔表面が非晶質のポーラスセラミック
スの作用は、単なる物理的吸着では説明できず、またカ
ラム中には微生物の増殖が認められないことから、その
メカニズムは明らかではないが、テトラクロロエチレン
が何らかの作用により分解されているものと思われる。
The tetrachloroethylene concentration of 0.0
It was confirmed that the processing capacity of 1 mg / L continued until the continuous water flow time of 10680 minutes. According to these results, the action of the porous ceramics having an amorphous pore surface according to the present invention cannot be explained by mere physical adsorption, and no microbial growth is observed in the column. However, it is thought that tetrachloroethylene was decomposed by some action.

【0048】比較例2:活性炭のみを使用した有機塩素
含有廃液の処理 実施例2における気孔表面が非晶質のポーラスセラミッ
クスと活性炭の混合物に代えて、活性炭のみを用いる以
外は実施例2と同様に行った。その結果を図5に示す。
図5中●印は気孔表面非晶質ポーラスセラミックスと活
性炭の混合物による処理後のテトラクロロエチレン濃度
を表し、また■印は活性炭単独処理におけるテトラクロ
ロエチレン濃度を表している。
Comparative Example 2: Treatment of Organic Chlorine-Containing Waste Liquid Using Only Activated Carbon Same as Example 2 except that only activated carbon was used in place of the mixture of porous ceramic having an amorphous pore surface and activated carbon in Example 2. I went to. The result is shown in FIG.
In FIG. 5, the symbol ● represents the tetrachloroethylene concentration after the treatment with the mixture of the porous ceramics having the pore surface amorphous material and the activated carbon, and the symbol Δ represents the tetrachloroethylene concentration in the activated carbon alone treatment.

【0049】図5からもわかるように、活性炭のみを使
用した場合には廃液中のテトラクロロエチレンの量は、
0.1mg/Lまでしか低下しなかった。この値は、実
施例2における気孔表面が非晶質のポーラスセラミック
スと活性炭の混合物を用いた場合の10倍の値であり、
このことから本発明の気孔表面が非晶質のポーラスセラ
ミックスの有効性がよくわかる。
As can be seen from FIG. 5, when only activated carbon is used, the amount of tetrachlorethylene in the waste liquid is
It decreased only to 0.1 mg / L. This value is 10 times that in the case of using the mixture of the porous ceramics and the activated carbon in which the pore surface is amorphous in Example 2,
From this, the effectiveness of the porous ceramic having an amorphous pore surface according to the present invention can be clearly understood.

【0050】比較例3:従来法によるポーラスセラミッ
クスを使用した有機塩素含有廃液の処理 比較例1により製造されたポーラスセラミックスを用い
る以外は実施例2と同様に行った。その結果、比較例1
により製造されたポーラスセラミックスと活性炭の混合
物による処理は、上記比較例2における活性炭単独処理
と大差なく、テトラクロロエチレンの吸着能力及びその
持続力において、本発明の気孔表面が非晶質のポーラス
セラミックスと活性炭を用いた場合に比べて劣ってい
た。
Comparative Example 3 Treatment of Organic Chlorine-Containing Waste Liquid Using Porous Ceramics by Conventional Method The same procedure as in Example 2 was carried out except that the porous ceramics produced in Comparative Example 1 was used. As a result, Comparative Example 1
The treatment with the mixture of the porous ceramic and the activated carbon produced by the method described above is not much different from the treatment with the activated carbon alone in Comparative Example 2 described above, and the porous ceramic having an amorphous pore surface of the present invention and the activated carbon have the same tetrachlorethylene adsorption capacity and sustainability. Was inferior to the case of using.

【0051】[0051]

【発明の効果】本発明の気孔表面が非晶質のポーラスセ
ラミックスを用いると、現在その処理が問題となってい
る排水・廃液中の有害・汚染物質の除去・分解が可能と
なり、また、その除去・分解作用が長時間持続すること
から、極めて実用的であるといえる。
The use of the porous ceramics having an amorphous pore surface according to the present invention makes it possible to remove and decompose harmful and polluting substances in wastewater and wastewater, which are currently a problem in treatment. Since the removal / decomposition action lasts for a long time, it can be said that it is extremely practical.

【0052】また、本発明の製造方法によると、上記気
孔表面が非晶質のポーラスセラミックスが製造すること
ができるばかりか、排水・廃液の処理に有用な高圧縮強
度範囲のものが得られる。
Further, according to the production method of the present invention, not only can the above-mentioned porous ceramics having an amorphous pore surface be produced, but also a material having a high compressive strength range useful for treating wastewater and waste liquid can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】従来のポーラスセラミックスの気孔表面の状態
を示す模式図である。
FIG. 1 is a schematic diagram showing a state of a pore surface of a conventional porous ceramic.

【図2】本発明の表面非晶質ポーラスセラミックスの気
孔表面の状態を示す模式図である。
FIG. 2 is a schematic view showing a state of a pore surface of a surface amorphous porous ceramic of the present invention.

【図3】有機塩素含有廃液の処理装置の縦断面図であ
る。
FIG. 3 is a longitudinal sectional view of an apparatus for treating an organic chlorine-containing waste liquid.

【図4】本発明によるテトラクロロエチレン含有廃液の
長期連続処理の結果を示す図である。
FIG. 4 is a view showing the result of long-term continuous treatment of a waste liquid containing tetrachloroethylene according to the present invention.

【図5】テトラクロロエチレン含有廃液の本発明による
処理と活性炭単独処理との比較結果を示す図である。
FIG. 5 is a view showing a comparison result between the treatment of the waste liquid containing tetrachloroethylene according to the present invention and the treatment with activated carbon alone.

【符号の説明】[Explanation of symbols]

1 ポーラスセラミックス粒子の表面 2 ポーラスセラミックス粒子の連続気孔 3 ポーラスセラミックス粒子における結晶性粒子 4 処理対象物の流れ 5 ポーラスセラミックス粒子の気孔表面の非晶質部分 6 廃液処理カラム 7 気孔表面非晶質ポーラスセラミックスと活性炭の混
合物
1 Surface of Porous Ceramic Particles 2 Continuous Pores of Porous Ceramic Particles 3 Crystalline Particles in Porous Ceramic Particles 4 Flow of Object to be Treated 5 Amorphous Portion of Porous Ceramic Particle Porous Surface 6 Waste Liquid Treatment Column 7 Porous Surface Amorphous Porous Mixture of ceramics and activated carbon

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 粘土と気孔形成材料と水を混合し、適宜
形状に成形後、乾燥させ、該乾燥成型体を昇温させ、1
200〜1500℃で焼成してポーラスセラミックスを
製造する方法において、前記昇温の過程で、成型体を品
温600〜800℃で3〜7時間保持することを特徴と
する気孔表面が非晶質であるポーラスセラミックスの製
造方法。
1. A clay, a pore-forming material and water are mixed, molded into an appropriate shape, dried, and the dried molded body is heated to a temperature of 1: 1.
A method for producing porous ceramics by firing at 200 to 1500 ° C., wherein the molded body is maintained at a product temperature of 600 to 800 ° C. for 3 to 7 hours in the process of raising the temperature. A method for producing porous ceramics.
【請求項2】 成型体の品温を5〜15時間かけて、常
温から600〜800℃まで昇温させることを特徴とす
る請求項1記載の気孔表面が非晶質であるポーラスセラ
ミックスの製造方法。
2. The production of a porous ceramic having an amorphous pore surface according to claim 1, wherein the temperature of the molded body is raised from room temperature to 600 to 800 ° C. over 5 to 15 hours. Method.
【請求項3】 成型体の品温を、成型体中の気孔形成材
料の自燃により、常温から600〜800℃まで昇温さ
せることを特徴とする請求項1又は2記載の気孔表面が
非晶質であるポーラスセラミックスの製造方法。
3. The pore surface according to claim 1, wherein the temperature of the molded article is raised from room temperature to 600 to 800 ° C. by the self-combustion of the pore-forming material in the molded article. A method for producing high quality porous ceramics.
【請求項4】 成型体を1200〜1500℃で4〜8
時間焼成することを特徴とする請求項1、2又は3記載
の気孔表面が非晶質であるポーラスセラミックスの製造
方法。
4. The molded body is heated at 1200 to 1500 ° C. for 4 to 8 days.
4. The method for producing a porous ceramic having an amorphous pore surface according to claim 1, wherein the porous ceramic is fired for a period of time.
【請求項5】 成型体を1200〜1500℃で4〜8
時間焼成した後、クラッシャー処理することを特徴とす
る請求項1〜4のいずれか記載の気孔表面が非晶質であ
るポーラスセラミックスの製造方法
5. The molded body is heated at 1200 to 1500 ° C. for 4 to 8 days.
The method for producing a porous ceramic having an amorphous pore surface according to any one of claims 1 to 4, wherein the porous ceramic is subjected to a crusher treatment after firing for a time.
【請求項6】 気孔表面が非晶質であるポーラスセラミ
ックス。
6. A porous ceramic having an amorphous pore surface.
【請求項7】 気孔表面が非晶質で、圧縮強度が6〜8
/Kg/cm2であるポーラスセラミックス。
7. The pore surface is amorphous and has a compressive strength of 6-8.
/ Kg / cm 2 porous ceramics.
【請求項8】 請求項1〜5のいずれか記載の方法によ
り製造される気孔表面が非晶質であるポーラスセラミッ
クス。
8. A porous ceramic having an amorphous pore surface produced by the method according to claim 1. Description:
【請求項9】 請求項6、7又は8記載の気孔表面が非
晶質であるポーラスセラミックスと活性炭の混合物から
なる排水・廃液処理剤。
9. A wastewater / wastewater treating agent comprising a mixture of activated carbon and porous ceramics whose pore surface is amorphous according to claim 6, 7 or 8.
【請求項10】 請求項6、7又は8記載の気孔表面が
非晶質であるポーラスセラミックスを用いることを特徴
とする排水・廃液の処理方法。
10. A method for treating wastewater and wastewater, comprising using the porous ceramic having an amorphous pore surface according to claim 6, 7, or 8.
【請求項11】 請求項6、7又は8記載の気孔表面が
非晶質であるポーラスセラミックスと活性炭の混合物を
用いることを特徴とする排水・廃液の処理方法。
11. A method for treating wastewater and wastewater, comprising using a mixture of activated carbon and porous ceramics whose pore surfaces are amorphous according to claim 6, 7, or 8.
JP25045496A 1996-09-20 1996-09-20 Porous surface amorphous porous ceramics and method for producing the same Expired - Fee Related JP3431416B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP25045496A JP3431416B2 (en) 1996-09-20 1996-09-20 Porous surface amorphous porous ceramics and method for producing the same
EP97116383A EP0831076A1 (en) 1996-09-20 1997-09-19 Porous ceramics provided with amorphous pore surfaces and method for treating drain water and waste liquid by the use of same
CA002216321A CA2216321A1 (en) 1996-09-20 1997-09-19 Porous ceramics provided with amorphous pore surfaces and method for treating drain water and waste liquid by the use of same
US08/933,212 US6042763A (en) 1996-09-20 1997-09-19 Method of preparing porous ceramics provided with amorphous pore surfaces
US09/516,213 US6420292B1 (en) 1996-09-20 2000-02-29 Porous ceramics provided with amorphous pore surfaces
US09/516,214 US6413432B1 (en) 1996-09-20 2000-02-29 Method for treating drain water and waste liquid by the use of porous ceramics provided with amorphous pore surfaces

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25045496A JP3431416B2 (en) 1996-09-20 1996-09-20 Porous surface amorphous porous ceramics and method for producing the same

Publications (2)

Publication Number Publication Date
JPH10101452A true JPH10101452A (en) 1998-04-21
JP3431416B2 JP3431416B2 (en) 2003-07-28

Family

ID=17208124

Family Applications (1)

Application Number Title Priority Date Filing Date
JP25045496A Expired - Fee Related JP3431416B2 (en) 1996-09-20 1996-09-20 Porous surface amorphous porous ceramics and method for producing the same

Country Status (1)

Country Link
JP (1) JP3431416B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104276814A (en) * 2013-07-03 2015-01-14 济南大学 Red mud based particle electrode and preparation method thereof
CN111848210A (en) * 2020-07-07 2020-10-30 何汉武 Novel sponge water storage argil and preparation method thereof
JP2021037483A (en) * 2019-09-04 2021-03-11 キャップシーズ株式会社 Method for manufacturing water purification material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104276814A (en) * 2013-07-03 2015-01-14 济南大学 Red mud based particle electrode and preparation method thereof
JP2021037483A (en) * 2019-09-04 2021-03-11 キャップシーズ株式会社 Method for manufacturing water purification material
CN111848210A (en) * 2020-07-07 2020-10-30 何汉武 Novel sponge water storage argil and preparation method thereof

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