JPH0987793A - Improved excellently cuttable white alloy - Google Patents
Improved excellently cuttable white alloyInfo
- Publication number
- JPH0987793A JPH0987793A JP24313495A JP24313495A JPH0987793A JP H0987793 A JPH0987793 A JP H0987793A JP 24313495 A JP24313495 A JP 24313495A JP 24313495 A JP24313495 A JP 24313495A JP H0987793 A JPH0987793 A JP H0987793A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- alloy
- white
- white alloy
- cuttable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、優れた機械的強
度、切削性及び熱間加工性を有し、かつ冷間加工の際に
割れを生ぜずに高加工率の加工ができる快削性白色合金
に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a free-cutting material having excellent mechanical strength, machinability and hot workability, and capable of working at a high working rate without causing cracks during cold working. It relates to a white alloy.
【0002】[0002]
【従来の技術】洋白のような銅基白色合金は、建築内外
装用材料、装飾、工芸品用材料、機械部品材料、鍵材な
どとして広く用いられているが、その使用目的に応じ、
快削性、熱間加工性、冷間加工性、耐食性、機械的強度
などを改善するために多種多様の組成が提案されてい
る。2. Description of the Related Art Copper-based white alloys such as nickel-white are widely used as materials for interior and exterior of buildings, decorations, materials for crafts, materials for machine parts, key materials, and the like.
A wide variety of compositions have been proposed to improve free cutting properties, hot workability, cold workability, corrosion resistance, mechanical strength, and the like.
【0003】これらの白色合金は、一般にMn,Zn,
Ni及びCuを主体とし、これに物性を改善するための
他の金属成分、例えばAl,PbとCoやFeなどを加
えたもの(特公昭60−13416号公報、特公昭61
−10541号公報)、Al,PbとBや希土類元素を
加えたもの(特公昭60−13417号公報)、Al,
PbとCa,Se及びTeの中の少なくとも1種を加え
たもの(特公昭59−52222号公報)などである。These white alloys generally contain Mn, Zn,
A material mainly composed of Ni and Cu, to which other metal components for improving physical properties, for example, Al, Pb and Co or Fe are added (Japanese Patent Publication No. 60-13416, Japanese Patent Publication No. 61-61).
-10541), those obtained by adding Al, Pb and B or a rare earth element (Japanese Patent Publication No. 60-13417).
Pb and at least one of Ca, Se and Te are added (Japanese Patent Publication No. 59-52222).
【0004】また、Cu,Ni,Mn及びZnから成る
銀白色の耐食性銅基合金(特公昭62−2619号公
報)やNi,Mn,Pb,Zn及びCuから成る銀白色
の快削性銅基合金(特開平1−177327号公報)も
知られている。Further, a silver-white corrosion-resistant copper-based alloy composed of Cu, Ni, Mn and Zn (Japanese Patent Publication No. 62-2619) and a silver-white free-cutting copper-based alloy composed of Ni, Mn, Pb, Zn and Cu Alloys (JP-A-1-177327) are also known.
【0005】ところで、これらの白色合金において、N
iとMnの含有割合がCuに比べ大きくなると白色が強
まることが知られているが、Cuの含有割合を小さくす
ると機械的強度の低下をもたらす上に、Niの量を多く
するとコスト高になり、またMnの量を多くすると軟化
焼鈍した際に緑色のMnOを生じ、これの除去が困難に
なるため、その配合量は自ら制限されるのを免れない。By the way, in these white alloys, N
It is known that when the content ratio of i and Mn is larger than that of Cu, the white color is enhanced. However, when the content ratio of Cu is reduced, the mechanical strength is reduced, and when the content of Ni is increased, the cost increases. In addition, when the amount of Mn is increased, green MnO is generated during softening annealing, and it becomes difficult to remove the MnO. Therefore, the amount of MnO is inevitably limited by itself.
【0006】他方、Pbは快削性を向上する効果を示す
が、これを添加すると、700℃以上の温度で熱間加工
したときに割れを生じるという欠点がある。このような
従来の白色合金における問題点を克服するために、本発
明者らは、Cu,Ni,Mn,Pb及びZnを含有する
白色合金について、種々検討し、先にPbを添加したと
きに伴う熱間加工性の劣化を、0.5〜1.5重量%の
Alを添加するとともに、亜鉛当量に基づいて換算した
Cuの量を62%以下に調整した組成とすることにより
改良した快削白色合金を提案した(特開平5−2718
50号公報)。[0006] On the other hand, Pb has an effect of improving the free-cutting property. However, when Pb is added, it has a disadvantage that cracks occur when hot working at a temperature of 700 ° C or more. In order to overcome such a problem in the conventional white alloy, the present inventors have studied variously a white alloy containing Cu, Ni, Mn, Pb and Zn, and when the Pb was added first, The deterioration of the hot workability is improved by adding 0.5 to 1.5% by weight of Al and adjusting the amount of Cu calculated based on the zinc equivalent to 62% or less. Proposed a white alloy (Japanese Unexamined Patent Publication No. 5-2718)
No. 50).
【0007】しかしながら、このような組成をもつ快削
白色合金は、光沢ある白色を呈し、優れた機械的強度、
切削性及び熱間加工性を有するという長所をもつ一方、
冷間例えば室温下に原材から板材又は棒材に冷間加工す
る際に一挙に行うとひび割れを生じるため、数回にわた
って冷間加工と熱処理を繰り返し、所望の寸法にしなけ
ればならないという欠点を有する。However, the free-cutting white alloy having such a composition exhibits a lustrous white color and has excellent mechanical strength,
While having the advantage of having machinability and hot workability,
Cold work, for example, at the time of cold working from raw material to plate material or bar material at room temperature, since cracks occur when performed at once, the drawback that cold working and heat treatment must be repeated several times to obtain the desired dimensions. Have.
【0008】[0008]
【発明が解決しようとする課題】本発明は、Cu,N
i,Mn,Pb,Al及びZnを含有する、機械的強
度、切削性及び熱間加工性の優れた快削白色合金におい
て、冷間加工性を向上させることを目的としてなされた
ものである。SUMMARY OF THE INVENTION The present invention relates to Cu, N
A free-cutting white alloy containing i, Mn, Pb, Al, and Zn and having excellent mechanical strength, machinability and hot workability has been made for the purpose of improving cold workability.
【0009】[0009]
【課題を解決するための手段】本発明者らは、Cu,N
i,Mn,Pb,Al及びZnを必須成分として含有す
る機械的強度、切削性及び熱間加工性の改善された快削
白色合金の冷間加工性を向上させるために鋭意研究を重
ねた結果、Alの含有量を0.2重量%以下に減少させ
るか、あるいはAlの代りにその一部又は全部をTiに
置き換えることにより結晶粒が微細化し熱間加工性を向
上させるとともに、伸びが向上し、冷間加工の際の割れ
を防止することができ、またCuの含有量をある程度減
らすことにより機械的強度、切削性及び熱間加工性の低
下を抑制しうることを見出し、この知見に基づいて本発
明をなすに至った。The present inventors have proposed Cu, N
As a result of intensive studies to improve the cold workability of a free-cutting white alloy containing i, Mn, Pb, Al and Zn as essential components and having improved mechanical strength, machinability and hot workability , The content of Al is reduced to 0.2 wt% or less, or a part or all of Al is replaced with Ti to refine the crystal grains and improve the hot workability and the elongation. However, it has been found that cracking during cold working can be prevented, and that reduction in mechanical strength, machinability and hot workability can be suppressed by reducing the Cu content to some extent. The present invention has been completed based on the above.
【0010】すなわち、本発明は、銅41.0〜44.
0重量%、ニッケル10.1〜14.0重量%、マンガ
ン5.0〜9.0重量%、鉛0.5〜3.0重量%及び
アルミニウムとチタンの少なくとも一方0.005〜
0.2重量%を含み、残りが亜鉛及び不可避成分から成
る、改良快削白色合金を提供するものである。また、本
発明においては、亜鉛当量に基づいて換算したマトリッ
クス中の銅含量を62%以下に調整することにより、ア
ルミニウムの添加による熱間加工の際の割れを防止する
効果をいっそう高めることができる。That is, the present invention relates to copper 41.0-44.
0% by weight, nickel 10.1 to 14.0% by weight, manganese 5.0 to 9.0% by weight, lead 0.5 to 3.0% by weight, and at least one of aluminum and titanium 0.005 to 0.005%
Provided is an improved free-cutting white alloy containing 0.2% by weight and the balance zinc and inevitable components. Further, in the present invention, by adjusting the copper content in the matrix converted based on the zinc equivalent to 62% or less, the effect of preventing cracking during hot working due to the addition of aluminum can be further enhanced. .
【0011】この銅マトリックス量A′(%)は、次式
にしたがって計算することができる。This copper matrix amount A '(%) can be calculated according to the following equation.
【数1】 [Equation 1]
【0012】この式においてAはCuの含有量(重量
%)、qは添加各成分元素のそれぞれの含有量(重量
%)、tは各成分元素に固有のZn当量でNiは−1.
3、Pbは1.0、Mnは0.6、Alは6.0であ
る。In this formula, A is the Cu content (% by weight), q is the content (% by weight) of each of the added component elements, t is the Zn equivalent specific to each component element, and Ni is -1.
3, Pb is 1.0, Mn is 0.6, and Al is 6.0.
【0013】[0013]
【発明の実施の形態】本発明合金においては、Cuの含
有量を41.0〜44.0重量%の範囲内にすることが
必要である。これよりもCuが少ないと伸びや切削性が
低下するし、また、これよりもCuが多くなると熱間加
工の際割れを生じる。BEST MODE FOR CARRYING OUT THE INVENTION In the alloy of the present invention, it is necessary that the Cu content is in the range of 41.0 to 44.0% by weight. If the amount of Cu is less than this, the elongation and the machinability are reduced, and if the amount of Cu is more than this, cracking occurs during hot working.
【0014】次に、Niの含有量は10.1〜14.0
重量%の範囲内にすることが必要である。これよりもN
iが少ないと、光沢ある白色の外観が得られないし、ま
た、これ以上量を多くしても色調の向上はみられずコス
ト高になるだけである。Next, the content of Ni is 10.1 to 14.0.
It is necessary to be within the range of weight%. N more than this
If i is small, a glossy white appearance cannot be obtained, and if the amount is further increased, the color tone is not improved and the cost is merely increased.
【0015】また、Mnの含有量は5.0〜9.0重量
%の範囲内にする必要がある。これよりもMnが少ない
と色調が劣化するし、またこれよりもMnが多くなると
軟化焼鈍する際、緑色のMnOを生じ、これは硫酸洗浄
その他によっても除去することができないため、外観が
劣化するのを免れない。Further, the Mn content must be within the range of 5.0 to 9.0% by weight. If the amount of Mn is less than this, the color tone deteriorates, and if the amount of Mn is more than this, green MnO is produced during softening annealing, and this cannot be removed by washing with sulfuric acid or the like, and the appearance deteriorates. I cannot escape.
【0016】これらのCu,Mn及びNiの間の量的関
係としては、MnとNiの合計量に対するCuの量の重
量比が3以下になるように選ぶのが好ましい。The quantitative relationship between Cu, Mn and Ni is preferably selected so that the weight ratio of the amount of Cu to the total amount of Mn and Ni is 3 or less.
【0017】次に、本発明合金においては、快削性を付
与するための成分としてPbを0.5〜3.0重量%の
範囲内で添加することが必要である。これよりもPbが
少ないと、快削性の付与が不十分で切り屑がカールする
し、またこれよりもPbが多くなると熱間加工割れの抑
制が困難になる。Next, in the alloy of the present invention, it is necessary to add Pb in a range of 0.5 to 3.0% by weight as a component for imparting free-cutting properties. If Pb is less than this, free cutting property is not sufficiently imparted and the chips are curled, and if Pb is more than this, it is difficult to suppress hot work cracking.
【0018】ところで、本発明合金においては、Pbの
添加に起因する熱間加工の際割れを抑制するために、A
lとTiの少なくとも一方0.005〜0.2重量%の
範囲で添加するが、このAlやTiの添加量が0.00
5重量%よりも少ないと熱間加工の際の割れを抑制する
ことができないし、また0.2重量%よりも多くなると
Niとの間で金属間化合物を形成し冷間加工の際の割れ
の原因になる。このAl及びTiの添加の効果は、亜鉛
当量に基づいて換算したマトリックス中の銅含量(以下
銅マトリックス量という)を62%以下に調整すること
によって、いっそう顕著になる。By the way, in the alloy of the present invention, in order to suppress cracking during hot working caused by the addition of Pb, A
At least one of l and Ti is added in a range of 0.005 to 0.2% by weight.
If it is less than 5% by weight, cracking during hot working cannot be suppressed, and if it is more than 0.2% by weight, an intermetallic compound is formed with Ni to cause cracking during cold working. Cause The effect of the addition of Al and Ti becomes even more remarkable by adjusting the copper content in the matrix (hereinafter referred to as the copper matrix amount) calculated based on the zinc equivalent to 62% or less.
【0019】そして、この銅マトリックス量が62%よ
りも大きい場合には、Alを添加しても熱間加工割れを
抑制することができない。これは、銅マトリックス量が
62%以下の場合は、AlがPbの粒界割れを防ぎ、熱
間加工性の良好なα,β2相合金を形成するが、62%
よりも大きくなると、このような合金の形成が困難にな
るためであると考えられる。なお、銅マトリックス量が
下がると熱間加工での変形抵抗が低下し、加工しやすく
なり割れが防止できる。If the amount of the copper matrix is larger than 62%, hot working cracks cannot be suppressed even if Al is added. This is because when the amount of the copper matrix is 62% or less, Al prevents Pb from intergranular cracking and forms an α, β two-phase alloy having good hot workability.
This is considered to be because if it is larger, it becomes difficult to form such an alloy. When the amount of the copper matrix decreases, the deformation resistance in hot working decreases, and the working becomes easier and cracks can be prevented.
【0020】本発明合金は、前記した組成とすることに
より、引張強さ650N/mm2以上、伸び6%以上と
いう優れた機械的性質が達成され、しかも長期間にわた
って放置しても光沢色調の変化を生じることはない。The alloy of the present invention achieves excellent mechanical properties such as a tensile strength of 650 N / mm 2 or more and an elongation of 6% or more by using the above-mentioned composition. No change occurs.
【0021】[0021]
【実施例】次に実施例により本発明をさらに詳細に説明
する。なお、各例における物性は以下の方法により測定
したものである。EXAMPLES The present invention will be described in more detail with reference to examples. The physical properties in each example were measured by the following methods.
【0022】(1)切削性;径200mm、長さ700
mmのビレットを720℃の温度において、直径10.
5mmに押出し、10.0mmに引き抜いた棒を、卓上
旋盤による旋削を行い、その際の切削抵抗、切屑形態を
比較し、次の基準で評価した。 ◎…切屑の形状が針状で細かい。 △…切屑の形状が扇形に分断されている。 ×…切屑の形状がカールして長くつながっている。(1) Machinability: diameter 200 mm, length 700
mm billet at a temperature of 720 ° C.
The rod extruded to 5 mm and drawn out to 10.0 mm was turned by a table lathe, and the cutting resistance and chip morphology at that time were compared and evaluated according to the following criteria. …: The shape of the chips is needle-like and fine. Δ: The shape of the chip is divided into a fan shape. ×: The shape of the chips is curled and is long.
【0023】(2)熱間加工性;径200mm、長さ7
00mmのビレットを740〜750℃の温度において
直径6.5mmの棒状に押出し、割れを生じないものを
良、押出材の中間部に割れを生じたものを不良とした。 (3)冷間加工性;直径6.5mmで押出したのち、中
間伸線工程で、直径4mmに伸線し、焼鈍したもののワ
ンパス当りの加工収率(%)として求めた。 (4)耐塩水性;濃度5.0%の食塩水溶液を24時間
にわたって噴霧し、さびを生じなかったものを良とし
た。 (5)引張強さ;JIS Z2241に従って測定し
た。 (6)伸び;JIS Z2241に従って測定した。 (7)硬さ;JIS Z2244に従って測定した。(2) Hot workability: diameter 200 mm, length 7
A 00 mm billet was extruded into a rod shape having a diameter of 6.5 mm at a temperature of 740 to 750 ° C., and those without cracks were rated as good, and those with cracks in the middle of the extruded material were rated as bad. (3) Cold workability: After being extruded at a diameter of 6.5 mm, it was drawn to a diameter of 4 mm in an intermediate drawing step and annealed, but the working yield per pass (%) was determined. (4) Salt water resistance: A saline solution having a concentration of 5.0% was sprayed for 24 hours, and those which did not generate rust were evaluated as good. (5) Tensile strength; measured according to JIS Z2241. (6) Elongation; measured according to JIS Z2241. (7) Hardness: measured according to JIS Z2244.
【0024】実施例1〜5、比較例1〜4 表1に示す割合で各金属成分の金属単体又は母合金を混
合し、この混合物を黒鉛るつぼ中に入れ、電気炉により
約1200℃に加熱し、溶融することにより白色合金を
製造した。このようにして得られた白色合金の物性を表
1に示す。Examples 1 to 5 and Comparative Examples 1 to 4 A simple substance or a mother alloy of each metal component was mixed at the ratios shown in Table 1, and this mixture was placed in a graphite crucible and heated to about 1200 ° C. by an electric furnace. Then, a white alloy was produced by melting. Table 1 shows the physical properties of the white alloy thus obtained.
【0025】[0025]
【表1】 [Table 1]
【0026】[0026]
【発明の効果】優れた機械的強度、切削性、耐食性を有
する光沢ある白色合金であって、熱間加工性のみでなく
冷間加工性も良好であり、鍵材、文具部品、音響部品又
は電子部品として特に好適である。The present invention is a glossy white alloy having excellent mechanical strength, machinability, and corrosion resistance. It has not only hot workability but also good cold workability, and is a key material, a stationery part, an acoustic part, It is particularly suitable as an electronic component.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 中山 博幸 東京都江東区白河二丁目22番26号 株式会 社紀長伸銅所内 (72)発明者 関屋 寅男 東京都江東区白河二丁目22番26号 株式会 社紀長伸銅所内 (72)発明者 山本 隆一 東京都江東区白河二丁目22番26号 株式会 社紀長伸銅所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Hiroyuki Nakayama, Inventor Hiroyuki Nakayama, 22-22 Shirakawa, Koto-ku, Tokyo Inside the Kinaga Shindokusho Co., Ltd. No. 52, No. 22-26, Shirakawa, Koto-ku, Tokyo Inventor Ryuichi Yamamoto
Claims (2)
10.1〜14.0重量%、マンガン5.0〜9.0重
量%、鉛0.5〜3.0重量%及びアルミニウムとチタ
ンの少なくとも一方0.005〜0.2重量%を含み、
残りが亜鉛及び不可避成分から成ることを特徴とする改
良快削白色合金。1. Copper 41.0 to 44.0% by weight, nickel 10.1 to 14.0% by weight, manganese 5.0 to 9.0% by weight, lead 0.5 to 3.0% by weight and aluminum And at least one of 0.005 to 0.2% by weight of titanium,
Improved free-cutting white alloy characterized by the balance consisting of zinc and inevitable components.
ス中の銅含量が62%以下に調整された請求項1記載の
快削白色合金。2. The free-cutting white alloy according to claim 1, wherein the copper content in the matrix calculated based on the zinc equivalent is adjusted to 62% or less.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7243134A JP2828418B2 (en) | 1995-09-21 | 1995-09-21 | Improved free-cutting white alloy |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7243134A JP2828418B2 (en) | 1995-09-21 | 1995-09-21 | Improved free-cutting white alloy |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0987793A true JPH0987793A (en) | 1997-03-31 |
JP2828418B2 JP2828418B2 (en) | 1998-11-25 |
Family
ID=17099310
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JP7243134A Expired - Fee Related JP2828418B2 (en) | 1995-09-21 | 1995-09-21 | Improved free-cutting white alloy |
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JP (1) | JP2828418B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004083471A2 (en) * | 2003-03-21 | 2004-09-30 | Swissmetal - Ums Usines Metallurgiques Suisses Sa | Copper-based alloy |
US8147751B2 (en) | 2008-03-09 | 2012-04-03 | Mitsubishi Shindoh Co., Ltd. | Silver-white copper alloy and process for producing the same |
WO2012104426A3 (en) * | 2011-02-04 | 2012-09-27 | Swissmetal Industries Ltd | Cu-ni-zn-mn alloy |
WO2013002247A1 (en) | 2011-06-29 | 2013-01-03 | 三菱伸銅株式会社 | Silver-white copper alloy and method for manufacturing silver-white copper alloy |
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JPH01177327A (en) * | 1988-01-06 | 1989-07-13 | Sanpo Shindo Kogyo Kk | Free cutting copper-based alloy showing silver-white |
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- 1995-09-21 JP JP7243134A patent/JP2828418B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59133341A (en) * | 1983-01-19 | 1984-07-31 | Mitsubishi Metal Corp | High strength cu alloy with superior corrosion resistance and hot workability |
JPH01177327A (en) * | 1988-01-06 | 1989-07-13 | Sanpo Shindo Kogyo Kk | Free cutting copper-based alloy showing silver-white |
JPH05271850A (en) * | 1992-03-30 | 1993-10-19 | Norinaga Shindoushiyo:Kk | Free cutting white alloy |
JPH07166279A (en) * | 1993-12-09 | 1995-06-27 | Kobe Steel Ltd | Copper-base alloy excellent in corrosion resistance, punchability, and machinability and production thereof |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004083471A2 (en) * | 2003-03-21 | 2004-09-30 | Swissmetal - Ums Usines Metallurgiques Suisses Sa | Copper-based alloy |
WO2004083471A3 (en) * | 2003-03-21 | 2004-11-18 | Swissmetal Boillat Sa | Copper-based alloy |
US9080226B2 (en) | 2003-03-21 | 2015-07-14 | Swissmetal Ums Usines Metallurgiques Suisse Sa | Copper-based alloy |
US8147751B2 (en) | 2008-03-09 | 2012-04-03 | Mitsubishi Shindoh Co., Ltd. | Silver-white copper alloy and process for producing the same |
WO2012104426A3 (en) * | 2011-02-04 | 2012-09-27 | Swissmetal Industries Ltd | Cu-ni-zn-mn alloy |
WO2013002247A1 (en) | 2011-06-29 | 2013-01-03 | 三菱伸銅株式会社 | Silver-white copper alloy and method for manufacturing silver-white copper alloy |
US9353426B2 (en) | 2011-06-29 | 2016-05-31 | Mitsubishi Materials Corporation | Silver-white copper alloy and method of producing silver-white copper alloy |
US9512507B2 (en) | 2011-06-29 | 2016-12-06 | Mitsubishi Materials Corporation | Silver-white copper alloy and method of producing silver-white copper alloy |
Also Published As
Publication number | Publication date |
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JP2828418B2 (en) | 1998-11-25 |
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