JPH0986503A - Liquid filling device and method for filling container with high-viscosity liquid - Google Patents

Liquid filling device and method for filling container with high-viscosity liquid

Info

Publication number
JPH0986503A
JPH0986503A JP24400195A JP24400195A JPH0986503A JP H0986503 A JPH0986503 A JP H0986503A JP 24400195 A JP24400195 A JP 24400195A JP 24400195 A JP24400195 A JP 24400195A JP H0986503 A JPH0986503 A JP H0986503A
Authority
JP
Japan
Prior art keywords
filling
liquid
container
valve body
speed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP24400195A
Other languages
Japanese (ja)
Other versions
JP3380096B2 (en
Inventor
Masanori Hishida
全紀 菱田
Hitoshi Shintani
仁 新谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Zosen Corp
Original Assignee
Hitachi Zosen Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Zosen Corp filed Critical Hitachi Zosen Corp
Priority to JP24400195A priority Critical patent/JP3380096B2/en
Publication of JPH0986503A publication Critical patent/JPH0986503A/en
Application granted granted Critical
Publication of JP3380096B2 publication Critical patent/JP3380096B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To fill a container with liquid at a high speed and efficiently without generating a foam. SOLUTION: In a passage 4 which makes a filling chamber 3 having an on-off valve 2 communicate with a nozzle cylinder 6, a regulating valve 7 which protrudes and retracts so as to expand and contract the sectional area of the passage and to change a filling speed is provided. The regulating valve 7 is protruded and retracted by a dual-purpose regulating and sucking device in a plurality of stages, wherein the filling speed is controlled to be low at the beginning of the filling, and to be high when a sectional area of a container at a filling position is large and to be low when the sectional area becomes small so as to prevent generation of a foam and to fill efficiently in a short time. Further, the regulating valve 7 is retracted in a state that the on-off valve 2 is closed when the filling is completed, so that a filling liquid at the outlet of the nozzle cylinder 6 is sucked to be therein.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、自動的に定量ずつ
容器に液体を充填する液体充填装置、および特に高粘性
の液体を発泡させることなく容器に高速で充填する高粘
性液体の容器への充填方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a liquid filling device for automatically filling a container with a liquid in a fixed amount, and particularly to a container of a high viscosity liquid for filling a container at a high speed without foaming the highly viscous liquid. Regarding filling method.

【0002】[0002]

【発明が解決しようとする課題】ここで高粘性の液体と
は、粘度が2000cP程度で、たとえばマヨネーズの
ようなものをいい、また低粘性の液体とは、粘度が3〜
5cP程度で、たとえば水のようなものをいい、通常粘
性とは粘度が100〜500cP程度で、たとえば焼肉
用たれのようなものをいう。
The high-viscosity liquid means a liquid having a viscosity of about 2000 cP, such as mayonnaise, and the low-viscosity liquid has a viscosity of 3 to 3.
It is about 5 cP, for example, such as water, and the normal viscosity is about 100 to 500 cP, for example, such as grilled meat sauce.

【0003】容器に液体を所定量供給する場合、特に発
泡性液体では、ノズルから容器内に供給されたときに泡
立ちやすく、特に高速で短時間に供給しようとすると、
泡立ちが激しくなると充填作業後半に液体が漏れ出し、
容器や装置を汚したり、充填量が不正確になるという問
題があり、充填速度を上げることがきわめて難しかっ
た。
When a predetermined amount of liquid is supplied to a container, particularly when the liquid is a foamable liquid, it easily foams when supplied from the nozzle into the container.
If bubbling becomes severe, liquid will leak out in the latter half of the filling process,
It is very difficult to increase the filling speed because there are problems that the container and the device are dirty and the filling amount is inaccurate.

【0004】本発明は、上記問題点を解決して発泡しや
すい液体を高速で短時間に効率よくかつ正確に充填でき
る液体充填装置および高粘性液体の容器への充填方法を
提供することを目的とする。
SUMMARY OF THE INVENTION It is an object of the present invention to solve the above problems and provide a liquid filling device and a method for filling a highly viscous liquid into a container, which can fill a liquid that easily foams efficiently and accurately in a short time at a high speed. And

【0005】[0005]

【課題を解決するための手段】上記目的を達成するため
に本発明の請求項1記載の液体充填装置は、充填室とこ
れに連通する流路が形成されたケース本体に、前記流路
に連通するノズル筒を垂設するとともに、流路を開閉自
在な開閉弁体を設け、この開閉弁体の下流側の流路に、
流路内に出退して流路断面積を縮小拡大し充填速度を変
化させる調整弁体を設け、この調整弁体を複数段に出退
して、充填初期に低速で、その後高速で、次に充填速度
を遅くするように制御する調整兼用吸引手段を設け、こ
の調整兼用吸引手段により、充填終了時に開閉弁体を閉
止した状態で調整弁体を後退させてノズル筒出口の充填
液体を内部に吸引するように構成したことを特徴とす
る。
In order to achieve the above object, a liquid filling apparatus according to claim 1 of the present invention comprises a case main body in which a filling chamber and a flow passage communicating with the filling chamber are formed. While vertically connecting the communicating nozzle cylinder, an opening / closing valve body that can open and close the flow passage is provided, and in the flow passage on the downstream side of this opening / closing valve body,
An adjusting valve body that moves in and out of the flow path to reduce and expand the flow passage cross-sectional area and changes the filling speed is provided. Next, adjustment / suction means for controlling so as to slow down the filling speed is provided, and with this adjustment / suction means, the adjustment valve body is retracted while the on-off valve body is closed at the end of filling so that the filling liquid at the nozzle cylinder outlet is filled. It is characterized in that it is configured to suck inside.

【0006】また請求項5記載の高粘性液体の容器への
充填方法は、高粘性の液体を上下方向に断面の変化する
容器に充填するに際し、充填初期にノズル筒から液体を
小流量で供給して容器の底面に広がらせ、底面全面にわ
たって広がった後、液体の供給流量を増大し、液体の表
面に液体が広がる速度と容器の断面積に対応して液体の
供給流量を制御するものである。
According to a fifth aspect of the present invention, in the method of filling a highly viscous liquid into a container, when the highly viscous liquid is filled into a container whose cross section changes in the vertical direction, the liquid is supplied from the nozzle cylinder at a small flow rate at the initial stage of filling. After that, the liquid is supplied to the bottom surface of the container, spreads over the entire bottom surface, then the liquid supply flow rate is increased, and the liquid supply flow rate is controlled according to the speed at which the liquid spreads on the liquid surface and the cross-sectional area of the container. is there.

【0007】上記請求項1記載の発明によれば、開閉弁
体下流側の流路の断面積を調整弁体により縮小拡大する
ことで、流量を制御することができ、これにより、容器
内の流下位置で液体の広がりに対応した充填速度を選択
して、発泡させることなく短時間で効率よく充填するこ
とができる。すなわち、ノズル筒から供給された高粘性
の充填液体は、まず流下位置から容器底面に沿って外側
に広がり、さらに既に広がった充填液体の表面に沿って
外側に広がるが、この流下位置で充填液体が過多に供給
されると、盛り上がった自重で充填液体が押し潰される
状態で広がる。この時に空気を巻き込んで充填液体に多
量の泡が生じることになる。しかしこれは、充填液体の
粘性による広がり速度と、容器の断面積を考慮して充填
液体の充填速度を制御することで、充填液体の発泡を未
然に防止し効率よく短時間で充填することができる。
According to the first aspect of the invention, the flow rate can be controlled by reducing and expanding the cross-sectional area of the flow passage on the downstream side of the on-off valve body by the adjusting valve body. By selecting a filling speed corresponding to the spread of the liquid at the flow-down position, it is possible to fill efficiently in a short time without foaming. That is, the high-viscosity filling liquid supplied from the nozzle cylinder first spreads outward from the downflow position along the bottom surface of the container, and further spreads outward along the already spread surface of the filling liquid. Is excessively supplied, the filled liquid spreads in a state of being crushed by its own weight. At this time, air is entrained and a large amount of bubbles are generated in the filling liquid. However, by controlling the filling speed of the filling liquid in consideration of the spreading speed due to the viscosity of the filling liquid and the cross-sectional area of the container, it is possible to prevent foaming of the filling liquid before filling efficiently and in a short time. it can.

【0008】さらに開閉弁体による充填液体の停止後、
調整弁体を後退させることで、ノズル筒出口の充填液体
をノズル筒内に吸引することができ、液垂れを防止して
ノズルや容器の汚染を防止するとともに、充填量の精度
を向上することができる。
Further, after stopping the filling liquid by the on-off valve body,
By retracting the adjusting valve body, the filling liquid at the nozzle barrel outlet can be sucked into the nozzle barrel, preventing dripping and preventing contamination of the nozzle and container, and improving the accuracy of the filling amount. You can

【0009】また請求項5記載の発明によれば、充填初
期で粘性が大きく広がり速度が遅い場合には充填速度を
遅くし、充填液体が容器底面に広がった後、広がり速度
が速くなると充填速度を増大することで発泡させること
なくさらに効率よく充填でき、たとえば容器の断面積が
小さくなる充填後期では、充填速度を幾分遅くすること
により、発泡を防止して効率よく短時間で充填すること
ができる。
According to the fifth aspect of the invention, when the viscosity is large and the spreading speed is slow at the initial stage of filling, the filling speed is slowed down, and after the filling liquid spreads to the bottom surface of the container, the spreading speed becomes faster when the filling speed increases. Can be filled more efficiently without foaming, for example, in the latter stage of filling when the cross-sectional area of the container is small, the filling speed can be slowed somewhat to prevent foaming and fill efficiently in a short time. You can

【0010】[0010]

【発明の実施の形態】ここで、本発明に係る液体充填装
置の実施の形態を図1〜図10に基づいて説明する。
BEST MODE FOR CARRYING OUT THE INVENTION Here, an embodiment of a liquid filling apparatus according to the present invention will be described with reference to FIGS.

【0011】図1に示すように、筒状のケース本体1に
は、中間部に開閉弁体2を備えた充填室3と、充填室3
の下部に連通する流路4とが同一軸心O上に形成され、
充填室3の上部には、開閉弁体2を含む開閉手段である
ダイヤフラム式開閉装置5が設けられている。前記流路
4の下端部にはノズル筒6が軸心O上に接続されてい
る。また流路4の中間部には、流路4内に出退して流路
面積を縮小拡大可能で、かつ拡大時に流路4内の流体を
吸引して液垂れを防止する調整弁体7が設けられ、さら
にこの調整弁体7を3段階に出退させる調整兼用吸引装
置8が設けられている。
As shown in FIG. 1, a cylindrical case body 1 has a filling chamber 3 having an opening / closing valve body 2 in an intermediate portion, and a filling chamber 3.
Is formed on the same axis O with the flow path 4 communicating with the lower part of
Above the filling chamber 3, a diaphragm type opening / closing device 5 which is an opening / closing means including the opening / closing valve body 2 is provided. A nozzle cylinder 6 is connected to the lower end of the flow path 4 on an axis O. In addition, in the middle portion of the flow path 4, the adjustment valve body 7 that can retreat into and out of the flow path 4 to reduce and expand the flow path area, and at the time of expansion, suck the fluid in the flow path 4 to prevent dripping. Is further provided, and an adjustment / suction device 8 for moving the adjustment valve body 7 back and forth in three stages is provided.

【0012】充填室3の側壁1aには供給口3aが形成
され、図2に示すように、この供給口3aには液体をケ
ース本体の軸心OにΔdだけずれた位置に供給する軸心
O′を有する供給管11が接続され、洗浄用液体や低お
よび中粘性の液体に旋回流Mを形成するように構成され
ている。また充填室3の内壁で供給口3aの下部には、
流路4側ほど小径となるテーパ状の座受け面3bが形成
され、開閉弁体2のコーン部2aが座受け面3bに当接
して流路4を閉止可能に形成されている。
A supply port 3a is formed in the side wall 1a of the filling chamber 3, and as shown in FIG. 2, an axis center for supplying the liquid to a position deviated from the axis O of the case body by Δd. A supply pipe 11 having O ′ is connected and configured to form a swirl flow M in the cleaning liquid or the low and medium viscosity liquids. Also, on the inner wall of the filling chamber 3 below the supply port 3a,
A tapered seat receiving surface 3b having a smaller diameter on the side of the flow path 4 is formed, and the cone portion 2a of the on-off valve body 2 abuts on the seat receiving surface 3b so that the flow path 4 can be closed.

【0013】ダイヤフラム式開閉装置5は、ケース本体
1の上部に仕切り壁12と天壁13により駆動室14が
形成され、開閉弁体2に連結された弁軸15が仕切り壁
12の挿通孔12aにスライド自在に貫通されている。
開閉弁体2の上部とケース本体1の間にはシール用ダイ
ヤフラム16が連結されて駆動室14側がシールされて
いる。また駆動室14には、弁軸15の上端部に取り付
けられた駆動用ダイヤフラム17に仕切られて閉動室1
4aと開動室14bが形成され、それぞれ給排気孔14
c,14dが形成されるとともに、閉動室14a側には
無負荷時に弁軸15を介して開閉弁体2を閉動方向に付
勢する閉動用ばね18が介装されている。
In the diaphragm type opening / closing device 5, a drive chamber 14 is formed by a partition wall 12 and a ceiling wall 13 in the upper part of the case body 1, and a valve shaft 15 connected to the open / close valve body 2 has an insertion hole 12a in the partition wall 12. Is slidably penetrated through.
A sealing diaphragm 16 is connected between the upper portion of the on-off valve body 2 and the case body 1 to seal the drive chamber 14 side. Further, the drive chamber 14 is partitioned by a drive diaphragm 17 attached to the upper end of the valve shaft 15 to close the closed chamber 1.
4a and the opening chamber 14b are formed, and the air supply / exhaust hole 14 is formed.
c and 14d are formed, and a closing spring 18 for urging the opening / closing valve body 2 in the closing direction via the valve shaft 15 is provided on the closing chamber 14a side when there is no load.

【0014】したがって、無負荷時には閉動用ばね18
により弁軸15が下降されて開閉弁体2が座受け面3b
に当接され流路4が閉止される。また開動室14bに給
排気孔14cから作動用の圧縮空気が供給されることに
より、駆動用ダイヤフラム17が閉動用ばね18に抗し
て駆動され弁軸15が上昇されて開閉弁体2が座受け面
3bから離間され流路4が開放される。さらに、給排気
孔14dから閉動室14aに圧縮空気が供給されること
により、駆動用ダイヤフラム17が駆動されて弁軸15
が上昇され開閉弁体2が座受け面3bに当接されて流路
4が閉止される。
Therefore, when there is no load, the closing spring 18 is
As a result, the valve shaft 15 is lowered so that the on-off valve body 2 receives the seat receiving surface 3b.
And the flow path 4 is closed. Further, by supplying compressed air for operation from the air supply / exhaust hole 14c to the opening chamber 14b, the driving diaphragm 17 is driven against the closing spring 18 and the valve shaft 15 is lifted to open and close the on-off valve body 2. The flow path 4 is opened apart from the receiving surface 3b. Further, the compressed air is supplied from the air supply / exhaust hole 14d to the closed chamber 14a, whereby the drive diaphragm 17 is driven and the valve shaft 15 is driven.
Is raised, the on-off valve body 2 is brought into contact with the seat receiving surface 3b, and the flow path 4 is closed.

【0015】調整弁体7および調整兼用吸引装置8は、
ケース本体1の側壁に開口部20を介してシリンダ筒2
1が取り付けられ、このシリンダ筒21には、調整弁体
7側で第1ピストン23により高速充填(全開時)と低
速充填の間で調整弁体7を出退駆動する第1シリンダ室
22と、その外側で第2ピストン24により中速充填の
突出量を規制する第2シリンダ室25とが形成されてい
る。
The adjusting valve body 7 and the adjusting and sucking device 8 are
The cylinder tube 2 is provided on the side wall of the case body 1 through the opening 20.
1 is attached to the cylinder cylinder 21 and a first cylinder chamber 22 that drives the adjusting valve body 7 to move back and forth between high speed filling (when fully opened) and low speed filling by the first piston 23 on the adjusting valve body 7 side. A second cylinder chamber 25 is formed on the outer side of the second cylinder 24 to regulate the protrusion amount of medium speed filling by the second piston 24.

【0016】また調整弁体7は、円柱状に形成され、流
路4に突出する部分は、周縁部がケース本体1とシリン
ダ筒21の間に密接された伸縮性材料からなるシール用
ベローズ26に覆われてシールされている。そして調整
弁体7はシリンダ前壁22aに形成された挿通孔22b
にスライド自在に挿通されて第1シリンダ室22の第1
ピストン23に連結固定されている。
Further, the adjusting valve body 7 is formed in a columnar shape, and the portion projecting into the flow path 4 has a peripheral edge portion which is in close contact between the case body 1 and the cylinder cylinder 21 and is made of a stretchable material, which is a sealing bellows 26. It is covered and sealed by. The adjusting valve body 7 has an insertion hole 22b formed in the cylinder front wall 22a.
Slidably inserted into the first cylinder chamber 22 of the first
It is connected and fixed to the piston 23.

【0017】第1シリンダ室22には第1ピストン23
により突出室22cと後退室22dが形成され、それぞ
れ作動用の圧縮空気を給排出する給排気孔22e,22
fが形成されている。また後退室22dには圧縮空気が
供給されない非作用時に調整弁体7を後退させる調整ば
ね27が介装されている。
A first piston 23 is provided in the first cylinder chamber 22.
This forms a projecting chamber 22c and a retreating chamber 22d, and supply / exhaust holes 22e, 22 for supplying / discharging compressed air for operation, respectively.
f is formed. Further, an adjusting spring 27 for retracting the adjusting valve body 7 when the compressed air is not supplied to the retreating chamber 22d is provided.

【0018】第1ピストン23には突出室22c側に調
整ロッド28が連結されており、この調整ロッド28は
シリンダ隔壁25aの挿通孔25bを介して第2シリン
ダ室25側に伸び第2ピストン24をスライド自在に貫
通するとともに、先端部の小流量調整ねじ28aに、大
流量時の調整弁体7の位置を設定する調整ナット29が
固定ナット29aと共に装着されている。この第2シリ
ンダ室25には第2ピストン24の調整弁体7側に給排
気孔25cから作動用空気が供給される作動室25dが
形成される。またシリンダ筒21の端部に形成された中
流量調整ねじ21aには、中流量時の調整弁体7の位置
を設定する調整リング30が装着され、第2ピストン2
4はこの調整リング30とシリンダ隔壁25aとの間で
摺動自在に構成される。そして前記調整ナット29は調
整リング30内を通って第2ピストン24に当接可能に
構成される。
An adjusting rod 28 is connected to the first piston 23 on the side of the protruding chamber 22c, and the adjusting rod 28 extends to the side of the second cylinder chamber 25 through the insertion hole 25b of the cylinder partition wall 25a. Is slidably penetrated, and an adjusting nut 29 for setting the position of the adjusting valve body 7 at the time of a large flow rate is attached to the small flow rate adjusting screw 28a at the tip end together with the fixing nut 29a. In the second cylinder chamber 25, a working chamber 25d is formed on the adjusting valve body 7 side of the second piston 24, to which working air is supplied from an air supply / exhaust hole 25c. An adjusting ring 30 for setting the position of the adjusting valve body 7 at the time of the medium flow rate is attached to the medium flow rate adjusting screw 21a formed at the end of the cylinder barrel 21, and the second piston 2
Reference numeral 4 is configured to be slidable between the adjusting ring 30 and the cylinder partition wall 25a. The adjusting nut 29 passes through the inside of the adjusting ring 30 and can come into contact with the second piston 24.

【0019】したがって、図6に示すように、給排気孔
22eから突出室22cに圧縮空気が供給されることに
より、第1ピストン23を介して調整弁体7を突出移動
させ、シリンダ隔壁25aに当接された第2ピストン2
4の端面に調整ナット29が当たって調整弁体7が停止
され、流路4が最大に絞られる小流量状態が形成され
る。この小流量状態の調整は調整ナット29により行わ
れる。
Therefore, as shown in FIG. 6, when the compressed air is supplied from the air supply / exhaust hole 22e to the projecting chamber 22c, the regulating valve body 7 is projected and moved through the first piston 23, and is moved to the cylinder partition wall 25a. Abutted second piston 2
The adjustment nut 29 hits the end face of the valve 4, the adjustment valve body 7 is stopped, and a small flow state in which the flow path 4 is throttled to the maximum is formed. Adjustment of this small flow rate state is performed by the adjustment nut 29.

【0020】次いで図7に示すように、給排気孔22f
から後退室22dに圧縮空気が供給されるとともに突出
室22cから圧縮空気が排出されることにより、第1ピ
ストン23を介して調整弁体7を後退され、第1ピスト
ン23がシリンダ隔壁25aに当接されて流路4が最大
に開放された高速充填状態が形成される。
Next, as shown in FIG. 7, the air supply / exhaust holes 22f are provided.
By supplying compressed air to the retreat chamber 22d from the discharge chamber and discharging compressed air from the projecting chamber 22c, the adjusting valve body 7 is retracted via the first piston 23, and the first piston 23 hits the cylinder partition wall 25a. A high-speed filling state is formed in which the channels 4 are in contact with each other and the flow path 4 is opened to the maximum.

【0021】さらに図8に示すように、給排気孔25c
から作動室25dに圧縮空気が供給されることにより、
第2ピストン24が調整リング30に当接されるまで外
側にスライドされ調整ナット29および調整ロッド28
を介して調整弁体7が後退され、中速充填状態が形成さ
れる。したがって、前記調整リング30により中速充填
時の調整弁体7の突出量を調整することができる。
Further, as shown in FIG. 8, the air supply / exhaust hole 25c.
By supplying compressed air to the working chamber 25d from
The adjustment nut 29 and the adjustment rod 28 are slid outward until the second piston 24 contacts the adjustment ring 30.
The adjusting valve body 7 is retracted via the, and a medium speed filling state is formed. Therefore, the amount of protrusion of the adjusting valve body 7 at the time of medium speed filling can be adjusted by the adjusting ring 30.

【0022】さらにまた、中速充填状態から開閉弁体2
で流路4が閉止された後、後退室22bに圧縮空気が供
給されるとともに、突出室22cと作動室25dから圧
縮空気が排出されることにより、調整弁体7が後退され
て流路4およびノズル筒6内の充填液体が吸引され、ノ
ズル筒6の出口の充填液体を所定高さSだけノズル筒6
内に吸引し液垂れを防止することができる。
Furthermore, the on-off valve body 2 is changed from the medium speed filling state.
After the flow path 4 is closed by, the compressed air is supplied to the retreat chamber 22b, and the compressed air is discharged from the projecting chamber 22c and the working chamber 25d, whereby the adjusting valve body 7 is retracted and the flow path 4 And the filling liquid in the nozzle barrel 6 is sucked, and the filling liquid at the outlet of the nozzle barrel 6 is moved to the nozzle barrel 6 by a predetermined height S.
It is possible to prevent liquid dripping by sucking inside.

【0023】前記ノズル筒6の先端出口近傍には、図
3,図4に示すように、高粘性であるが油分を含むため
に液垂れし易い充填液体(たとえばマヨネーズなど)を
確実に液垂れを防止するために、半径方向位置に1枚の
仕切り板31が軸心方向に沿って所定長さに設けること
により、ノズル筒6の断面積を小さくするとともに、吸
引した重点液体の表面を仕切り板31に接触させ、充填
液体の表面張力を効果的に働かせるように構成されてい
る。もちろん、液垂れの少ない充填液体の場合には、仕
切り板31は不要であるが、液垂れの激しい場合には、
複数枚の仕切り板を設けてもよい。
As shown in FIGS. 3 and 4, a filling liquid (for example, mayonnaise) that is highly viscous but contains oil easily drips near the tip outlet of the nozzle cylinder 6 without fail. In order to prevent the above, one partition plate 31 is provided at a radial position at a predetermined length along the axial direction to reduce the cross-sectional area of the nozzle cylinder 6 and partition the surface of the sucked important liquid. The plate 31 is brought into contact with the plate 31, and the surface tension of the filling liquid is effectively exerted. Of course, the partition plate 31 is not necessary in the case of a filled liquid with little liquid dripping, but in the case of severe liquid dripping,
A plurality of partition plates may be provided.

【0024】次に高粘性液体の容器への充填状態を図
9,図10を参照して説明する。まず、充填初期におい
ては、図9(a)に示すように、高粘性の充填液体Lが
容器Bの底部bに投入されると、容器Bの底面aに対す
る充填液体Lの粘着力が大きいために流下位置から外側
にゆっくりと広がる。ここで充填液体Lの終点速度が高
いと、仮想線で示すように流下位置で充填液体Lが盛り
上がってその自重により充填液体Lが押し潰された状態
で広がることになる。そうすると、充填液体Lが容器B
内の空気を巻き込んで発泡することになり、充填作業後
半で容器Bから充填液体Lが溢れたり、充填液体Lの品
質に悪影響を及ぼしたり、さらに充填量にバラツキが生
じることがある。したがって、本発明では、充填初期の
充填速度を充分に遅くすることにより解決している。
Next, the filling state of the highly viscous liquid into the container will be described with reference to FIGS. 9 and 10. First, at the initial stage of filling, as shown in FIG. 9A, when the highly viscous filling liquid L is poured into the bottom portion b of the container B, the adhesive force of the filling liquid L to the bottom surface a of the container B is large. Slowly spread outward from the downflow position. Here, when the end point velocity of the filling liquid L is high, the filling liquid L rises at the flow-down position as shown by the phantom line, and the filling liquid L spreads in a crushed state by its own weight. Then, the filling liquid L becomes the container B.
Since the air inside will be entrained and foamed, the filling liquid L may overflow from the container B in the latter half of the filling operation, the quality of the filling liquid L may be adversely affected, and the filling amount may vary. Therefore, in the present invention, the problem is solved by sufficiently slowing the filling speed in the initial stage of filling.

【0025】次いで、容器Bの底面a全体に充填液体L
が広がると、図9(b)に示すように、供給された充填
液体Lは既に広がった充填液体L′の表面に沿って広が
る。この時充填液体L,L′同士の粘着力が小さいため
に高速で広がって高速充填が可能となる。ところで、容
器Bの水平面に沿う断面積が一定の場合、一定の充填速
度で流下位置の液体の盛り上がり高さが一定となる。し
かし、容器Bがたとえば図10に示すように、なすぴ形
などのように断面積が上方ほど広→狭に変化する容器B
では、流下位置の液体の盛り上がり高さが高くなり、所
定定量を越えると、充填液体Lの自重で圧壊された状態
となって空気を巻き込み、発泡する。したがって、本発
明では、図10に示すように、充填液体Lの充填速度
を、前半では高速に、後半では中速になるように2段階
に変化させて、これを解決している。
Next, the filling liquid L is applied to the entire bottom surface a of the container B.
Spread, the supplied filling liquid L spreads along the already spread surface of the filling liquid L ', as shown in FIG. 9 (b). At this time, since the adhesive force between the filling liquids L and L'is small, the liquids spread at high speed and high-speed filling becomes possible. By the way, when the cross-sectional area of the container B along the horizontal plane is constant, the rising height of the liquid at the downflow position is constant at a constant filling speed. However, as shown in FIG. 10, the container B has a cross-sectional area that changes from wide to narrow as it goes upward, such as in a spear shape.
Then, the rising height of the liquid at the flow-down position becomes high, and when it exceeds a predetermined fixed amount, the liquid is crushed by its own weight and air is entrained and foamed. Therefore, in the present invention, as shown in FIG. 10, the filling speed of the filling liquid L is changed in two stages such that the filling speed is high in the first half and medium in the second half, and this is solved.

【0026】また容器Bを計量器で計測することにより
充填量を制御しているが、充填後期には、充填速度が遅
いほど、充填量のバラツキが小さく、精度良く充填する
ことができる。
Although the filling amount is controlled by measuring the container B with a measuring device, in the latter half of the filling, the lower the filling speed is, the smaller the variation of the filling amount is, and the filling can be performed accurately.

【0027】以下に上記液体充填装置による高粘性液体
の容器への充填作業を、ハッチングが省略された図5〜
図8を参照して説明する。 .容器が充填装置の下方に搬入されると、容器または
充填装置を昇降させてノズル筒6を容器の口部に挿入ま
たは上方に接近させる。
The filling operation of the high-viscosity liquid into the container by the liquid filling device will be described below with reference to FIGS.
This will be described with reference to FIG. . When the container is carried in below the filling device, the container or the filling device is moved up and down to insert the nozzle tube 6 into the mouth portion of the container or to approach it upward.

【0028】.図5に示すように、調整兼用吸引装置
8の突出室22cに圧縮空気が供給されて調整弁体7が
低速充填位置まで突出され、流路4が最大に絞られる小
流量状態に形成された後、図6に示すように、ダイヤフ
ラム式開閉装置5の開動室14bに圧縮空気が供給され
て駆動用ダイヤフラム17および弁軸15を介して開閉
弁体2が上昇され、供給管11から充填室3に供給され
た充填液体が流路4からノズル筒6に送られ、充填速度
が遅い小流量状態で容器内に注入される。充填液体は流
下位置から外側にゆっくりと広がり、小流量状態である
ため、空気を巻き込んで発泡することもない。
[0028] As shown in FIG. 5, compressed air was supplied to the protruding chamber 22c of the adjustment / suction device 8 so that the adjusting valve body 7 was protruded to the low speed filling position, and the flow passage 4 was formed in a small flow rate state where it was throttled to the maximum. After that, as shown in FIG. 6, compressed air is supplied to the opening chamber 14b of the diaphragm type opening / closing device 5 to raise the opening / closing valve body 2 via the driving diaphragm 17 and the valve shaft 15, and the supply pipe 11 to the filling chamber. The filling liquid supplied to No. 3 is sent from the flow path 4 to the nozzle cylinder 6, and is injected into the container at a small flow rate with a low filling speed. Since the filling liquid slowly spreads outward from the flow-down position and is in a small flow rate state, it does not entrain air and foam.

【0029】.容器の底面全体に充填液体が広がる
と、図7に示すように、調整兼用吸引装置8の後退室2
2dに圧縮空気が供給されて第1ピストン23を介して
調整弁体7が後退され、流路4が最大に開放されて充填
速度が最も速い大流量状態で充填液体が供給される。な
お、流下位置における充填液体の盛り上がり量は、この
大流量状態で供給する位置で容器の最も小さい断面積で
も、充填液体の自重で圧壊されて空気を巻き込み発泡す
ることのないように設定されている。
[0029] When the filling liquid spreads over the entire bottom surface of the container, as shown in FIG.
Compressed air is supplied to 2d, the regulating valve body 7 is retracted via the first piston 23, the flow path 4 is opened to the maximum, and the filling liquid is supplied in a large flow rate state in which the filling speed is the highest. The rising amount of the filling liquid at the flow-down position is set so as not to be crushed by the dead weight of the filling liquid to cause air entrapment and foaming even in the smallest cross-sectional area of the container at the position where the liquid is supplied at this large flow rate. There is.

【0030】.充填作業が後半の所定位置に達する
と、図8に示すように、調整兼用吸引装置8の後退室2
2dの圧縮空気が排出されるとともに、作動室25dに
圧縮空気が供給され、調整ナット29が第2ピストン2
4に当接されるまで調整弁体7が後退され、流路4が絞
られて充填速度が中間の中流量状態が形成される。これ
により、小さくなった容器の断面積に対応して流下位置
での充填液体の盛り上がり量が制御され発泡が防止され
る。 .容器の重量が所定量に達すると、図1に示すよう
に、ダイヤフラム式開閉装置5の閉動室14aに圧縮空
気が供給されて駆動用ダイヤフラム17により開閉弁体
2が下降され流路4が閉止されて充填液体の供給が停止
される。その後、後退室22dに圧縮空気が供給されて
調整弁体7が後退され、これにより流路4およびノズル
筒6内の充填液体が吸引されてノズル筒6の出口の充填
液体をノズル筒6内に吸引する。したがって、油分を含
む高粘性の液体であっても、仕切り板31によりノズル
筒6の断面積が小さくされることから充填液体の表面張
力が効果的に働かき、確実に液垂れを防止することがで
きる。 .充填装置を分解することなく洗浄するCIP(Clea
ning In Piace )洗浄を行う場合には、供給管11から
高圧の洗浄液体を充填室3内に供給して旋回流を形成
し、効果的に洗浄しつつノズル筒6から排出する。
[0030] When the filling operation reaches the predetermined position in the latter half, as shown in FIG. 8, the retreat chamber 2 of the adjustment / suction device 8 is used.
The compressed air of 2d is discharged, the compressed air is supplied to the working chamber 25d, and the adjusting nut 29 moves to the second piston 2
The adjusting valve body 7 is retracted until it comes into contact with the valve 4, and the flow path 4 is throttled to form a medium flow rate state in which the filling speed is intermediate. As a result, the amount of swelling of the filling liquid at the flow-down position is controlled according to the reduced cross-sectional area of the container, and foaming is prevented. . When the weight of the container reaches a predetermined amount, as shown in FIG. 1, compressed air is supplied to the closing chamber 14a of the diaphragm type opening / closing device 5, and the opening / closing valve body 2 is lowered by the driving diaphragm 17 so that the flow path 4 is formed. It is closed and the supply of the filling liquid is stopped. Thereafter, compressed air is supplied to the retreat chamber 22d to retract the adjusting valve body 7, whereby the filling liquid in the flow path 4 and the nozzle cylinder 6 is sucked, and the filling liquid at the outlet of the nozzle cylinder 6 is stored in the nozzle cylinder 6. Aspirate into. Therefore, even with a highly viscous liquid containing oil, the partition plate 31 reduces the cross-sectional area of the nozzle cylinder 6, so that the surface tension of the filling liquid works effectively and the liquid drop is surely prevented. You can . CIP (Clea that cleans the filling device without disassembling
In the case of performing ning In Piace) cleaning, a high-pressure cleaning liquid is supplied from the supply pipe 11 into the filling chamber 3 to form a swirling flow, and the cleaning liquid is discharged from the nozzle cylinder 6 while being effectively cleaned.

【0031】上記実施例によれば、充填初期とその後の
充填速度を変化させるとともに、容器の断面積に対応し
て流下位置の盛り上がりが大きくなるのを防止するよう
に充填速度を変化させるので、容器内で空気を巻き込ん
で発泡することなく高粘性の充填液体を高速で効率よく
供給することができる。
According to the above-described embodiment, the filling speed is changed at the initial stage of filling and after that, and the filling rate is changed so as to prevent the swelling of the downflow position from increasing corresponding to the cross-sectional area of the container. A highly viscous filling liquid can be efficiently supplied at high speed without causing air to be entrained in the container and foaming.

【0032】また、充填終了後に調整弁体7の後退でノ
ズル筒6の出口の液体を吸引することができ、液垂れを
防止してノズルや容器などの汚染を未然に防止できると
ともに、充填量の精度を向上することができる。ノズル
筒6の出口は、通常の粘性の充填液体であれば、ストレ
ート状で液切りを完全に行えるが、含油性で高粘性では
あるが、滴下しやすいマヨネーズ等の液体では困難であ
る。しかし上記実施の形態では、ノズル筒の出口近傍に
1枚の仕切り板31を設けることにより、ノズル筒6の
断面積を小さくして充填液体の表面張力を効果的に働か
せ、液垂れを確実に防止できる。
After the filling is completed, the liquid at the outlet of the nozzle cylinder 6 can be sucked by retreating the adjusting valve body 7, liquid dripping can be prevented and contamination of the nozzle, container, etc. can be prevented and the filling amount can be prevented. The accuracy of can be improved. At the outlet of the nozzle cylinder 6, if it is a normal viscous filling liquid, the liquid can be completely drained in a straight shape, but it is oil-containing and highly viscous, but it is difficult with a liquid such as mayonnaise that is easy to drip. However, in the above-described embodiment, by providing one partition plate 31 in the vicinity of the outlet of the nozzle cylinder, the cross-sectional area of the nozzle cylinder 6 is reduced, the surface tension of the filling liquid is effectively exerted, and liquid dripping is ensured. It can be prevented.

【0033】また接液部がパイプ形状部品とシール用ベ
ローズ26、シール用ダイヤフラム16、開閉弁体2で
構成されるので、供給管11から高圧で供給される洗浄
液体により分解することなく洗浄することができ、また
低粘性の洗浄液体は充填室3で旋回されつつノズル筒6
に送られるので、より効果的な洗浄が可能となり、さら
に異なる液を兼用して充填するのに使用する場合でも、
このCIP洗浄のみで使用が可能となり、メンテナンス
が頻繁に必要な食品用充填液体などでもメンテナンスを
簡略化することができ、極めて有効である。
Further, since the liquid contact portion is constituted by the pipe-shaped component, the sealing bellows 26, the sealing diaphragm 16 and the on-off valve body 2, the cleaning is performed by the cleaning liquid supplied from the supply pipe 11 at a high pressure without being decomposed. The cleaning liquid having a low viscosity can be swirled in the filling chamber 3 while being swirled in the nozzle cylinder 6
Since it is sent to, more effective cleaning is possible, and even when it is used to fill different liquids as well,
It can be used only by this CIP cleaning, and the maintenance can be simplified even with a filling liquid for foods that requires frequent maintenance, which is extremely effective.

【0034】さらに、重量計測しながら充填する重量式
充填機に採用される液体充填装置を、圧縮空気により動
作させた場合、開閉弁体2の開閉速度にバラツキが生じ
ると、充填精度が低下する。この作動部にエアシリンダ
などの摺動部を有するアクチュエータを使用すると、環
境温度の変化で作動速度が変化して充填精度にバラツキ
が発生するが、この実施の形態では、開閉弁体2の動作
を駆動用ダイヤフラム17により行うため、摺動部がな
く、作動時間のバラツキが発生せず、高精度で充填する
ことができる。
Further, when the liquid filling device adopted in the weight type filling machine for filling while measuring the weight is operated by compressed air, if the opening / closing speed of the opening / closing valve body 2 varies, the filling accuracy is lowered. . If an actuator having a sliding part such as an air cylinder is used for this operating part, the operating speed changes due to changes in the ambient temperature, causing variations in the filling accuracy. In this embodiment, however, the operation of the on-off valve body 2 Since it is performed by the driving diaphragm 17, there is no sliding portion, no variation in operating time occurs, and filling can be performed with high accuracy.

【0035】次に、特に粘性の低い充填液体に使用する
液体充填装置の他の実施の形態を図11を参照して説明
する。これは上記充填装置において、供給筒11から充
填室3内に偏心して供給されるため、粘性の低い液体は
充填室3で旋回流を形成し、ノズル筒6の出口が水平に
切断されたストレートノズルであっても、ノズル筒6の
出口から円錐状に広がる旋回流として排出される。この
円錐状に広がる旋回流は、容器Bの内壁に当たるととも
に内壁に沿って流下するため、高速充填しても空気を巻
き込みにくく発泡しにくい。したがって、容器B内の空
気を吸引または自然排出する排気ノズル41をノズル筒
6の先端部軸心位置に配設することにより、粘性の低い
充填液体の容器Bへの充填を効果的に行うことができ
る。なお、充填液体の排出時の広がり角は、ノズル筒6
の長さで容易に制御できる。
Next, another embodiment of the liquid filling device used for a filling liquid having a particularly low viscosity will be described with reference to FIG. In the above-mentioned filling device, this is eccentrically supplied from the supply cylinder 11 into the filling chamber 3, so that the liquid with low viscosity forms a swirling flow in the filling chamber 3, and the outlet of the nozzle cylinder 6 is horizontally cut straight. Even the nozzle is discharged from the outlet of the nozzle cylinder 6 as a swirling flow that spreads in a conical shape. The conical swirling flow hits the inner wall of the container B and flows down along the inner wall, so that it is difficult for air to be entrained and foaming even if the filling is performed at high speed. Therefore, by disposing the exhaust nozzle 41 that sucks or spontaneously discharges the air in the container B at the axial center position of the tip end portion of the nozzle cylinder 6, it is possible to effectively fill the container B with the filling liquid having low viscosity. You can The divergence angle when discharging the filling liquid is the nozzle cylinder 6
Can be easily controlled by the length of.

【0036】上記実施の形態によれば、低粘性の充填液
体を供給筒11から充填室3内の偏心位置に供給して旋
回させることにより、ストレートノズルのノズル筒6か
ら充填液体を円錐状に広がる旋回流として容器B内に排
出することができ、容器Bの内壁に沿って流下する液体
は発泡しにくいため、高速充填が可能となる。またノズ
ル筒6の出口はストレートノズルでよく、製造コストお
よびメンテナンスの面から極めて有利である。
According to the above-described embodiment, the low-viscosity filling liquid is supplied from the supply cylinder 11 to the eccentric position in the filling chamber 3 and swirled, so that the filling liquid is conical from the nozzle cylinder 6 of the straight nozzle. It can be discharged into the container B as a swirling flow that spreads, and the liquid flowing down along the inner wall of the container B does not easily foam, so that high-speed filling is possible. Further, the outlet of the nozzle cylinder 6 may be a straight nozzle, which is extremely advantageous in terms of manufacturing cost and maintenance.

【0037】[0037]

【発明の効果】以上に述べたごとく、請求項1記載の発
明によれば、開閉弁体下流側の流路の断面積を調整弁体
により縮小拡大することで、流量を制御することがで
き、これにより、容器内の流下位置で液体の広がりに対
応した充填速度を選択して、発泡させることなく短時間
で効率よく充填することができる。すなわち、ノズル筒
から供給された高粘性の充填液体は、まず流下位置から
容器底面に沿って外側に広がり、さらに既に広がった充
填液体の表面に沿って外側に広がるが、この流下位置で
充填液体が過多に供給されると、盛り上がった自重で充
填液体が押し潰される状態で広がる。この時に空気を巻
き込んで充填液体に多量の泡が生じることになる。しか
しこれは、充填液体の粘性による広がり速度と、容器の
断面積を考慮して充填液体の充填速度を制御すること
で、充填液体の発泡を未然に防止し効率よく短時間で充
填することができる。
As described above, according to the invention of claim 1, the flow rate can be controlled by reducing and expanding the cross-sectional area of the flow passage on the downstream side of the on-off valve body by the adjusting valve body. As a result, the filling speed corresponding to the spread of the liquid can be selected at the flow-down position in the container, and the filling can be efficiently performed in a short time without foaming. That is, the high-viscosity filling liquid supplied from the nozzle cylinder first spreads outward from the downflow position along the bottom surface of the container, and further spreads outward along the already spread surface of the filling liquid. Is excessively supplied, the filled liquid spreads in a state of being crushed by its own weight. At this time, air is entrained and a large amount of bubbles are generated in the filling liquid. However, by controlling the filling speed of the filling liquid in consideration of the spreading speed due to the viscosity of the filling liquid and the cross-sectional area of the container, it is possible to prevent foaming of the filling liquid before filling efficiently and in a short time. it can.

【0038】さらに開閉弁体による充填液体の停止後、
調整弁体を後退させることで、ノズル筒出口の充填液体
をノズル筒内に吸引することができ、液垂れを防止して
ノズルや容器の汚染を防止するとともに、充填量の精度
を向上することができる。
Further, after stopping the filling liquid by the opening / closing valve body,
By retracting the adjusting valve body, the filling liquid at the nozzle barrel outlet can be sucked into the nozzle barrel, preventing dripping and preventing contamination of the nozzle and container, and improving the accuracy of the filling amount. You can

【0039】また請求項5記載の発明によれば、充填初
期で粘性が大きく広がり速度が遅い場合には充填速度を
遅くし、充填液体が容器底面に広がった後、広がり速度
が速くなると充填速度を増大することで発泡させること
なくさらに効率よく充填でき、たとえば容器の断面積が
小さくなる充填後期では、充填速度を幾分遅くすること
により、発泡を防止して効率よく短時間で充填すること
ができる。
According to the fifth aspect of the invention, when the viscosity is large and the spreading speed is low at the initial stage of filling, the filling speed is slowed down, and when the filling liquid spreads to the bottom surface of the container, the spreading speed becomes fast and then the filling speed increases. Can be filled more efficiently without foaming, for example, in the latter stage of filling when the cross-sectional area of the container is small, the filling speed can be slowed somewhat to prevent foaming and fill efficiently in a short time. You can

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る液体充填装置の実施の形態を示す
充填停止状態の縦断面図である。
FIG. 1 is a longitudinal sectional view of a liquid filling device according to an embodiment of the present invention in a filling stopped state.

【図2】図1に示すI−I断面図である。FIG. 2 is a sectional view taken along the line II shown in FIG.

【図3】同液体充填装置のノズル筒出口の縦断面図であ
る。
FIG. 3 is a vertical cross-sectional view of the nozzle cylinder outlet of the liquid filling device.

【図4】図3に示すII−II断面図である。4 is a sectional view taken along line II-II shown in FIG.

【図5】同液体充填装置の充填開始準備状態を示す縦断
面図である。
FIG. 5 is a longitudinal sectional view showing a filling start preparation state of the liquid filling device.

【図6】同液体充填装置の低速充填状態を示す縦断面図
である。
FIG. 6 is a vertical sectional view showing a low speed filling state of the liquid filling device.

【図7】同液体充填装置の高速充填状態を示す縦断面図
である。
FIG. 7 is a vertical cross-sectional view showing a high-speed filling state of the liquid filling device.

【図8】同液体充填装置の中速速度状態を示す縦断面図
である。
FIG. 8 is a vertical cross-sectional view showing a medium speed state of the liquid filling device.

【図9】(a)(b)はそれぞれ高粘性充填液体の充填
状態を示し、(a)は充填初期の状態、(b)はそれ以
後の充填状態を示す。
9 (a) and 9 (b) each show a filling state of a highly viscous filling liquid, FIG. 9 (a) shows a state at the beginning of filling, and FIG. 9 (b) shows a filling state after that.

【図10】同液体充填装置の容器への充填速度と調整弁
体位置の関係を示す図である。
FIG. 10 is a diagram showing a relationship between a filling speed into a container of the liquid filling device and a position of an adjusting valve body.

【図11】低粘性充填液体を充填する他の液体充填装置
の実施の形態を示す縦断面図である。
FIG. 11 is a vertical cross-sectional view showing another embodiment of a liquid filling device for filling a low-viscosity filling liquid.

【符号の説明】[Explanation of symbols]

1 ケース本体 2 開閉弁体 3 充填室 3b 座受け面 4 流路 5 ダイヤフラム式開閉装置 6 ノズル筒 7 調整弁体 11 供給管 14 駆動室 15 弁軸 16 シール用ダイヤフラム 17 駆動用ダイヤフラム 21 シリンダ筒 22 第1シリンダ室 23 第1ピストン 24 第2ピストン 25 第2シリンダ室 26 シール用ベローズ 29 調整ナット 30 調整リング 1 Case Main Body 2 Opening / Closing Valve Body 3 Filling Chamber 3b Seat Receiving Surface 4 Flow Path 5 Diaphragm Type Opening / Closing Device 6 Nozzle Cylinder 7 Adjusting Valve Body 11 Supply Pipe 14 Drive Chamber 15 Valve Shaft 16 Sealing Diaphragm 17 Driving Diaphragm 21 Cylinder Cylinder 22 First cylinder chamber 23 First piston 24 Second piston 25 Second cylinder chamber 26 Sealing bellows 29 Adjustment nut 30 Adjustment ring

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成7年11月6日[Submission date] November 6, 1995

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0002[Name of item to be corrected] 0002

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0002】[0002]

【発明が解決しようとする課題】ここで高粘性の液体と
は、粘度が20000cP程度で、たとえばマヨネーズ
のようなものをいい、また低粘性の液体とは、粘度が3
〜5cP程度で、たとえば水のようなものをいい、通常
粘性とは粘度が100〜500cP程度で、たとえば焼
肉用たれのようなものをいう。
Here, the high-viscosity liquid means a liquid with a viscosity of about 20000 cP, such as mayonnaise, and the low-viscosity liquid has a viscosity of 3
The viscosity is about 100 to about 5 cP, for example, such as water, and the normal viscosity is about 100 to 500 cP, for example, such as a grilled meat sauce.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】充填室とこれに連通する流路が形成された
ケース本体に、前記流路に連通するノズル筒を垂設する
とともに、流路を開閉自在な開閉弁体を設け、この開閉
弁体の下流側の流路に、流路内に出退して流路断面積を
縮小拡大し充填速度を変化させる調整弁体を設け、この
調整弁体を複数段に出退して、充填初期に低速で、その
後高速で、次に充填速度を遅くするように制御する調整
兼用吸引手段を設け、この調整兼用吸引手段により、充
填終了時に開閉弁体を閉止した状態で調整弁体を後退さ
せてノズル筒出口の充填液体を内部に吸引するように構
成したことを特徴とする液体充填装置。
1. A case main body in which a filling chamber and a flow passage communicating with the filling chamber are formed, a nozzle cylinder communicating with the flow passage is provided vertically, and an opening / closing valve body for opening / closing the flow passage is provided. Provided in the flow passage on the downstream side of the valve body is a regulating valve body that retreats into and out of the flow passage to reduce and expand the flow passage cross-sectional area and change the filling speed. Suction means for adjustment and suction is provided to control so that the filling speed is low at the beginning of filling and then at a high speed, and then the filling speed is slowed down. A liquid filling device, which is configured to be retracted so as to suck the filling liquid at the nozzle cylinder outlet into the inside.
【請求項2】ノズル筒の出口近傍に、軸心方向に沿う仕
切り板を設けたことを特徴とする請求項1記載の液体充
填装置。
2. The liquid filling device according to claim 1, wherein a partition plate is provided near the outlet of the nozzle cylinder along the axial direction.
【請求項3】開閉弁体を含む開閉弁機構をダイヤフラム
弁により構成し、前記調整弁体を伸縮性シール用ベロー
ズにより覆い、充填室に連通される供給口から高圧の洗
浄用液体を供給することにより充填室およびノズル筒内
を洗浄可能に構成したことを特徴とする請求項1または
2記載の液体充填装置。
3. An on-off valve mechanism including an on-off valve body is constituted by a diaphragm valve, the adjusting valve body is covered with a stretchable sealing bellows, and a high-pressure cleaning liquid is supplied from a supply port communicating with a filling chamber. The liquid filling device according to claim 1 or 2, wherein the filling chamber and the nozzle cylinder are configured to be washable.
【請求項4】充填室に供給口を介して充填液体を供給す
る供給筒の軸心を、充填質の軸心に対して位置ずれさせ
て、充填室内に充填液体の旋回流を形成してノズル筒の
出口から排出される充填液体を円錐状に外側に広がる旋
回流とし、前記ノズル筒の出口軸心位置に、容器内部の
空気を吸引する吸引ノズルを配置し、充填液体を低粘性
液体としたことを特徴とする請求項1または3記載の液
体充填装置。
4. A swirl flow of the filling liquid is formed in the filling chamber by displacing the axis of a supply cylinder for supplying the filling liquid to the filling chamber with respect to the axis of the filling material. The filling liquid discharged from the outlet of the nozzle cylinder is made into a swirling flow that spreads outward in a conical shape, and a suction nozzle for sucking the air inside the container is arranged at the outlet axial center position of the nozzle cylinder, and the filling liquid is a low-viscosity liquid. The liquid filling device according to claim 1 or 3, characterized in that.
【請求項5】高粘性の液体を上下方向に断面の変化する
容器に充填するに際し、充填初期にノズル筒から液体を
小流量で供給して容器の底面に広がらせ、底面全面にわ
たって広がった後、液体の供給流量を増大し、液体の表
面に液体が広がる速度と容器の断面積に対応して液体の
供給流量を制御することを特徴とする高粘性液体の容器
への充填方法。
5. When a highly viscous liquid is filled in a container whose cross-section changes in the vertical direction, the liquid is supplied at a small flow rate from a nozzle cylinder at the initial stage of filling to spread it on the bottom surface of the container, and then spread over the entire bottom surface. A method for filling a highly viscous liquid into a container, wherein the liquid supply flow rate is increased, and the liquid supply flow rate is controlled in accordance with the speed at which the liquid spreads on the surface of the liquid and the cross-sectional area of the container.
【請求項6】充填後期に液体を停止した後、ノズル筒先
端の液体をノズル筒内に吸引することを特徴とする請求
項5記載の高粘性液体の容器への充填方法。
6. The method of filling a highly viscous liquid in a container according to claim 5, wherein the liquid at the tip of the nozzle cylinder is sucked into the nozzle cylinder after stopping the liquid in the latter half of the filling.
JP24400195A 1995-09-22 1995-09-22 Liquid filling apparatus and method for filling highly viscous liquid into container Expired - Fee Related JP3380096B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24400195A JP3380096B2 (en) 1995-09-22 1995-09-22 Liquid filling apparatus and method for filling highly viscous liquid into container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24400195A JP3380096B2 (en) 1995-09-22 1995-09-22 Liquid filling apparatus and method for filling highly viscous liquid into container

Publications (2)

Publication Number Publication Date
JPH0986503A true JPH0986503A (en) 1997-03-31
JP3380096B2 JP3380096B2 (en) 2003-02-24

Family

ID=17112244

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24400195A Expired - Fee Related JP3380096B2 (en) 1995-09-22 1995-09-22 Liquid filling apparatus and method for filling highly viscous liquid into container

Country Status (1)

Country Link
JP (1) JP3380096B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010126245A (en) * 2008-12-01 2010-06-10 Thinky Corp Device and method of material filling
JP6947947B1 (en) * 2021-02-05 2021-10-13 田中貴金属工業株式会社 Filling method and filling device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010126245A (en) * 2008-12-01 2010-06-10 Thinky Corp Device and method of material filling
JP6947947B1 (en) * 2021-02-05 2021-10-13 田中貴金属工業株式会社 Filling method and filling device
WO2022168929A1 (en) * 2021-02-05 2022-08-11 田中貴金属工業株式会社 Filling method and filling device

Also Published As

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