JPH0985905A - Polyolefinic decorative sheet - Google Patents

Polyolefinic decorative sheet

Info

Publication number
JPH0985905A
JPH0985905A JP7247487A JP24748795A JPH0985905A JP H0985905 A JPH0985905 A JP H0985905A JP 7247487 A JP7247487 A JP 7247487A JP 24748795 A JP24748795 A JP 24748795A JP H0985905 A JPH0985905 A JP H0985905A
Authority
JP
Japan
Prior art keywords
decorative sheet
base material
polyolefin
sheet
wooden base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7247487A
Other languages
Japanese (ja)
Other versions
JP3147735B2 (en
Inventor
Takanori Matsuzawa
孝教 松沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toppan Inc
Original Assignee
Toppan Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toppan Printing Co Ltd filed Critical Toppan Printing Co Ltd
Priority to JP24748795A priority Critical patent/JP3147735B2/en
Publication of JPH0985905A publication Critical patent/JPH0985905A/en
Application granted granted Critical
Publication of JP3147735B2 publication Critical patent/JP3147735B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a polyolefinic decorative sheet capable of being strongly laminated to the surface of a wooden base material by using an acrylic resin or vinyl acetate resin type aq. adhesive. SOLUTION: In the decorative sheet laminated to the surface of a wooden base material, a silica component (P) with an average particle size of 1-2μm is added to the surface laminated to the wooden base material of a polyolefinic sheet 11 having patterns 12 printed thereon so that the ratio with a resin component (R) becomes 0.6<P/R<0.9 and a polyurethane backcoat layer 14 with a thickness of 1-10μm not containing a leveling agent or a lubricant in other additives is provided.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、室内用建材に用い
られる木質基材の表面に貼り合わせるポリオレフィン系
化粧シートに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polyolefin-based decorative sheet to be attached to the surface of a wooden base material used for indoor building materials.

【0002】[0002]

【従来の技術】従来、木質基材の表面に貼り合わせ、内
装扉、キッチン扉、内壁材又は家電用表装材などに用い
られる化粧シートとしては、その柔軟な温かい風合い、
優れた印刷適性又はエンボス加工適性などから、ポリ塩
化ビニルシートに絵柄を印刷したポリ塩化ビニル系化粧
シートが広く使用されていた。
2. Description of the Related Art Conventionally, as a decorative sheet that is attached to the surface of a wood base material and used for interior doors, kitchen doors, inner wall materials or home electric appliances, its soft and warm texture,
Due to its excellent printability or embossing suitability, a polyvinyl chloride decorative sheet obtained by printing a pattern on a polyvinyl chloride sheet has been widely used.

【0003】[0003]

【発明が解決しようとする課題】ところで、上述のポリ
塩化ビニル系化粧シートは、近年、燃焼した場合の有毒
ガスの発生による人的影響や廃棄処理における環境保全
の立場から、ポリ塩化ビニル系化粧シートに代わる化粧
シートの開発がユーザ−から強く求められ、ポリオレフ
ィン系シートに絵柄を印刷したポリオレフィン系化粧シ
ートが、ポリ塩化ビニル系化粧シートの代替として検討
されるようになった。しかしながら、ポリオレフィン系
化粧シートは、従来、ポリ塩化ビニル化粧シートを木材
基材に貼り合わせるときに広く使用されていたアクリル
樹脂系や酢酸ビニル樹脂系の作業性が良好な水性接着剤
には濡れが悪く、これらの水性接着剤を用いて、木質基
材の表面に貼り合わせることができなかった。
By the way, in recent years, the above-mentioned polyvinyl chloride-based cosmetic sheet is used in consideration of human impact caused by generation of toxic gas when burned and environmental protection in waste disposal. A user strongly demands the development of a decorative sheet that replaces the sheet, and a polyolefin-based decorative sheet in which a pattern is printed on a polyolefin-based sheet has been considered as an alternative to the polyvinyl chloride-based decorative sheet. However, the polyolefin-based decorative sheet does not get wet with an acrylic resin-based or vinyl acetate resin-based water-based adhesive having good workability, which has been widely used when pasting a polyvinyl chloride decorative sheet to a wood substrate. Unfortunately, these aqueous adhesives could not be attached to the surface of the wood base material.

【0004】本発明は、上述の従来の問題を解決したも
のであり、木質基材の表面に、アクリル樹脂系や酢酸ビ
ニル樹脂系の水性接着剤を用いて、強固に貼り合わせる
ことができるポリオレフィン系化粧シートを提供するも
のである。
The present invention has solved the above-mentioned conventional problems, and is a polyolefin that can be firmly bonded to the surface of a wood base material by using an acrylic resin-based or vinyl acetate resin-based water-based adhesive. The present invention provides a cosmetic sheet.

【0005】[0005]

【課題を解決するための手段】本発明は、木質基材の表
面に貼り合わせる化粧シートにおいて、図1に示すよう
に、絵柄(12)を印刷したポリオレフィンシート(1
1)の木質基材との貼り合わせ面に、平均粒径が1〜2
μmのシリカ分(P)を、樹脂分(R)との比が0.6
<P/R<0.9となるように含有し、且つ、その他の
添加剤中にレベリング剤や滑剤を含有しない厚みが1〜
10μmのポリウレタン系バックコート層(14)を設
けたことを特徴とするポリオレフィン系化粧シート(1
0)である。
The present invention relates to a decorative sheet to be attached to the surface of a wooden base material, as shown in FIG. 1, which has a polyolefin sheet (1) printed with a pattern (12).
1) The average particle size is 1 to 2 on the bonding surface with the wood base material.
The ratio of the silica component (P) of μm to the resin component (R) is 0.6.
<P / R <0.9 is contained, and other additives do not contain a leveling agent or a lubricant.
A polyolefin-based decorative sheet (1) characterized in that a polyurethane-based back coat layer (14) having a thickness of 10 μm is provided.
0).

【0006】[0006]

【発明の実施の形態】本発明のポリオレフィン系化粧シ
ートを、図1に示す一実施形態に基づいて以下に詳細に
説明する。通常、着色した不透明又は半透明のポリオレ
フィン系シート(11)の表面に、木目や抽象柄などの
絵柄(12)を、グラビア印刷法、オフセット印刷法や
シルクスクリーン印刷法などにより印刷し、必要に応じ
ては、この絵柄を摩擦や引っ掻きなどの外力から保護す
るため、絵柄面に透明なプラスチックフィルムをラミネ
ート加工したり、透明なワニスを塗布して保護層(1
3)を形成する。この絵柄を印刷したポリオレフィン系
シート(11)の木質基材と貼り合わせる裏面に、平均
粒径が1〜2μmのシリカ分(P)を、樹脂分(R)と
の比が0.6<P/R<0.9となるように含有し、且
つ、その他の添加剤中にレベリング剤や滑剤を含有しな
い厚みが1〜10μmのポリウレタン系バックコート層
を、グラビア印刷法などにより形成して、本発明のポリ
オレフィン系化粧シート(10)を作製するものであ
る。
BEST MODE FOR CARRYING OUT THE INVENTION The polyolefin-based decorative sheet of the present invention will be described in detail below based on an embodiment shown in FIG. Usually, a pattern (12) such as wood grain or an abstract pattern is printed on the surface of a colored opaque or translucent polyolefin-based sheet (11) by a gravure printing method, an offset printing method, a silk screen printing method, etc. Depending on the situation, in order to protect this pattern from external forces such as rubbing and scratching, a transparent plastic film is laminated on the pattern surface, or a transparent varnish is applied to protect the pattern (1
Form 3). On the back surface of the polyolefin sheet (11) printed with this pattern, which is to be bonded to the wood base material, a silica component (P) having an average particle diameter of 1 to 2 μm and a resin component (R) ratio of 0.6 <P. /R<0.9 is contained, and a polyurethane back coat layer having a thickness of 1 to 10 μm and containing no leveling agent or a lubricant in other additives is formed by a gravure printing method or the like, The polyolefin-based decorative sheet (10) of the present invention is produced.

【0007】そして、本発明のポリオレフィン系化粧シ
ート(10)は、図2に示すように、天然木、合板やパ
ーチクルボードなどの植物性繊維材の木質基材(20)
の表面に貼り合わせて化粧板(100)を製造するとき
に、アクリル樹脂系や酢酸ビニル樹脂系の水性接着剤
(30)と接着性を有するポリウレタン系バックコート
層(14)を介して接着するため、水性接着剤(30)
を用いてポリオレフィン系化粧シート(10)を木質基
材(20)に接着させることが可能となる。そのうえ、
このポリウレタン系バックコート層には、シリカが含有
してをおり、表面状態が凹凸となり接着剤との接触面積
が広く、また、レベリング剤や滑剤などの接着剤に対す
る濡れを阻害する添加剤が含有していないため、化粧シ
ートの木質基材への接着性がさらに良好となる。なお、
ポリウレタン系バックコート層と接着する接着剤なら、
アクリル樹脂系や酢酸ビニル樹脂系の水性接着剤に限ら
ず使用することもできる。
The polyolefin-based decorative sheet (10) of the present invention, as shown in FIG. 2, is a wood-based base material (20) of a plant fiber material such as natural wood, plywood or particle board.
When the decorative board (100) is manufactured by bonding it to the surface of the sheet, it is bonded to the acrylic resin-based or vinyl acetate resin-based water-based adhesive (30) through the polyurethane-based backcoat layer (14) having adhesiveness. For water-based adhesive (30)
It becomes possible to adhere the polyolefin-based decorative sheet (10) to the wood base material (20) by using. Besides,
This polyurethane-based back coat layer contains silica, and the surface condition becomes uneven, resulting in a wide contact area with the adhesive, and also contains an additive such as a leveling agent or a lubricant that inhibits wetting with the adhesive. Since this is not done, the adhesion of the decorative sheet to the wood base material is further improved. In addition,
If it is an adhesive that adheres to the polyurethane back coat layer,
It is not limited to an acrylic resin-based or vinyl acetate resin-based water-based adhesive and can be used.

【0008】また、シリカの含有によりポリウレタン系
バックコート層の表面状態が凹凸になることから、化粧
シートの製造時又は保管時に、巻き取り状態でのブロッ
キングによる不良の発生が防げる。
Further, since the surface state of the polyurethane-based backcoat layer becomes uneven due to the inclusion of silica, it is possible to prevent the occurrence of defects due to blocking in the wound state at the time of manufacturing or storing the decorative sheet.

【0009】なお、発明者の実験においては、シリカ分
(P)と樹脂分(R)との比が、P/R>0.9になる
とシリカの含有が多過ぎ、過剰のシリカの影響で接着性
や印刷適性が低下し問題を発生した。また、P/R<
0.6では、シリカの含有が少な過ぎるため、巻き取り
状態でのブロッキングが問題となった。
In the experiment by the inventor, when the ratio of the silica component (P) to the resin component (R) was P / R> 0.9, the content of silica was too large, and the effect of excess silica was caused. Adhesiveness and printability deteriorated, causing a problem. Also, P / R <
In 0.6, since the content of silica was too small, blocking in the wound state became a problem.

【0010】[0010]

【実施例】以下に本発明の実施例を具体的に説明する。
まず、ポリプロピレンを主成分とした100μm厚の着
色ポリオレフィン系シートの片面に、木目柄をグラビア
印刷法で印刷し、この絵柄面に保護層として透明な10
0μm厚の延伸ポリプロピレンフィルムをドライラミネ
ート加工し、他面に、東洋インキ製造株式会社製ラミス
ターEm添加剤(シリカ分が10重量%,ポリウレタン
系樹脂が14重量%,P/R=0.71)をグラビア印
刷法で塗布し、1μm厚のポリウレタン系バックコート
層を形成して、本実施例のポリオレフィン系化粧シート
を作製した。なお、製造時又は保管時の巻き取り状態に
おけるブロッキング事故は全く発生しなかった。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be specifically described below.
First, a grain pattern is printed by a gravure printing method on one surface of a 100 μm-thick colored polyolefin sheet containing polypropylene as a main component, and a transparent layer 10 is formed as a protective layer on this pattern surface.
A 0 μm thick stretched polypropylene film was dry laminated, and on the other side, a Lamister Em additive manufactured by Toyo Ink Mfg. Co., Ltd. (10 wt% silica, 14 wt% polyurethane resin, P / R = 0.71) Was applied by a gravure printing method to form a polyurethane-based backcoat layer having a thickness of 1 μm, and a polyolefin-based decorative sheet of this example was produced. No blocking accident occurred in the rolled-up state during manufacturing or storage.

【0011】次に、上述の本実施例のポリオレフィン系
化粧シートのポリウレタン系バックコート層面を、中密
度繊維板の木質基材の表面に、コニシ株式会社製CVC
−36(変性ビニルウレタン系エマルジョン)を6〜8
g/m2塗布したのち、貼り合わせて乾燥して、ポリオレ
フィン系化粧板を作製した。なお、貼り合わせの作業上
の問題は全くなかった。また、作製したポリオレフィン
系化粧板のポリオレフィン系化粧シートと木質基材との
接着強度は非常に強く、剥離試験では、木質基材から破
断した。
Next, the surface of the polyurethane-based backcoat layer of the above-mentioned polyolefin-based decorative sheet of this embodiment is applied to the surface of the wood base material of the medium-density fiber board by CVC manufactured by Konishi Co., Ltd.
-36 (modified vinyl urethane emulsion) 6-8
After applying g / m 2, the substrates were laminated and dried to produce a polyolefin-based decorative board. Incidentally, there was no problem in the work of bonding. In addition, the adhesive strength between the polyolefin-based decorative sheet and the wooden base material of the manufactured polyolefin-based decorative board was very strong, and in the peeling test, it was broken from the wooden base material.

【0012】[0012]

【発明の効果】本発明のポリオレフィン系化粧シート
は、シリカを含有し且つレベリング剤や滑剤を含有しな
いポリウレタン系バックコート層が、木質基材との貼り
合わせる面に設けられているため、アクリル樹脂系や酢
酸ビニル樹脂系の水性接着剤と濡れが良好であり、これ
らの作業性が良好な水性接着剤を用いて、木質基材の表
面に強固に貼り合わせることができ、しかも、化粧シー
トの製造時又は保管時に、巻き取り状態でのブロッキン
グの発生による不良も防げる。
EFFECTS OF THE INVENTION In the polyolefin decorative sheet of the present invention, since the polyurethane-based backcoat layer containing silica and containing no leveling agent or lubricant is provided on the surface to be bonded to the wood base material, the acrylic resin is used. System and vinyl acetate resin-based water-based adhesives have good wettability, and using these water-based adhesives with good workability, it is possible to firmly bond them to the surface of a wooden base material, It is also possible to prevent defects caused by blocking in the wound state during manufacturing or storage.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施形態のポリオレフィン系化粧シ
ートの断面図である。
FIG. 1 is a cross-sectional view of a polyolefin-based decorative sheet according to an embodiment of the present invention.

【図2】本発明の一実施例のポリオレフィン系化粧シー
トを、水性接着剤を用いて木質基材に貼り合わせた化粧
板の断面図である。
FIG. 2 is a cross-sectional view of a decorative board in which a polyolefin-based decorative sheet according to an embodiment of the present invention is attached to a wooden base material using an aqueous adhesive.

【符号の説明】[Explanation of symbols]

10……ポリオレフィン系化粧シート 11……ポリオレフィン系シート 12……絵柄 13……保護層 14……ポリウレタン系バックコート 20……木質基材 30……水性接着剤 100……化粧板 10 ... Polyolefin-based decorative sheet 11 ... Polyolefin-based sheet 12 ... Picture 13 ... Protective layer 14 ... Polyurethane-based back coat 20 ... Wood-based substrate 30 ... Water-based adhesive 100 ... Decorative board

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B32B 33/00 B32B 33/00 E04F 13/00 8913−2E E04F 13/00 B 13/16 8913−2E 13/16 A ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI Technical display location B32B 33/00 B32B 33/00 E04F 13/00 8913-2E E04F 13/00 B 13/16 8913- 2E 13/16 A

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】木質基材の表面に貼り合わせる化粧シート
において、絵柄を印刷したポリオレフィン系シートの木
質基材との貼り合わせ面に、平均粒径が1〜2μmのシ
リカ分(P)を、樹脂分(R)との比が0.6<P/R
<0.9となるように含有し、且つ、その他の添加剤中
にレベリング剤や滑剤を含有しない厚みが1〜10μm
のポリウレタン系バックコート層を設けたことを特徴と
するポリオレフィン系化粧シート。
1. A decorative sheet to be attached to the surface of a wooden base material, wherein a silica component (P) having an average particle diameter of 1 to 2 μm is provided on the surface of the polyolefin sheet on which a pattern is printed and the wooden base material. Ratio of resin content (R) is 0.6 <P / R
It is contained so as to be <0.9, and does not contain a leveling agent or a lubricant in other additives. The thickness is 1 to 10 μm.
A polyolefin-based decorative sheet, comprising the polyurethane-based back coat layer as described above.
JP24748795A 1995-09-26 1995-09-26 Polyolefin-based decorative sheet Expired - Lifetime JP3147735B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24748795A JP3147735B2 (en) 1995-09-26 1995-09-26 Polyolefin-based decorative sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24748795A JP3147735B2 (en) 1995-09-26 1995-09-26 Polyolefin-based decorative sheet

Publications (2)

Publication Number Publication Date
JPH0985905A true JPH0985905A (en) 1997-03-31
JP3147735B2 JP3147735B2 (en) 2001-03-19

Family

ID=17164204

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24748795A Expired - Lifetime JP3147735B2 (en) 1995-09-26 1995-09-26 Polyolefin-based decorative sheet

Country Status (1)

Country Link
JP (1) JP3147735B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100889184B1 (en) * 2006-06-26 2009-03-17 주식회사 엘지화학 Transferring film for manufacturing multilayered sheet, multilayer sheet with excellent scratch resistance, thermoforming for using automobile interior or exterior material and manufacturing method thereof
US7854986B2 (en) * 2005-09-08 2010-12-21 Flooring Technologies Ltd. Building board and method for production
JP2017030170A (en) * 2015-07-29 2017-02-09 凸版印刷株式会社 Decorative sheet and decorative laminate
JP2020175607A (en) * 2019-04-19 2020-10-29 凸版印刷株式会社 Decorative sheet and decorative member

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7854986B2 (en) * 2005-09-08 2010-12-21 Flooring Technologies Ltd. Building board and method for production
KR100889184B1 (en) * 2006-06-26 2009-03-17 주식회사 엘지화학 Transferring film for manufacturing multilayered sheet, multilayer sheet with excellent scratch resistance, thermoforming for using automobile interior or exterior material and manufacturing method thereof
JP2017030170A (en) * 2015-07-29 2017-02-09 凸版印刷株式会社 Decorative sheet and decorative laminate
JP2020175607A (en) * 2019-04-19 2020-10-29 凸版印刷株式会社 Decorative sheet and decorative member

Also Published As

Publication number Publication date
JP3147735B2 (en) 2001-03-19

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