JPH09328192A - Charging method and device of liquid - Google Patents
Charging method and device of liquidInfo
- Publication number
- JPH09328192A JPH09328192A JP18652296A JP18652296A JPH09328192A JP H09328192 A JPH09328192 A JP H09328192A JP 18652296 A JP18652296 A JP 18652296A JP 18652296 A JP18652296 A JP 18652296A JP H09328192 A JPH09328192 A JP H09328192A
- Authority
- JP
- Japan
- Prior art keywords
- liquid
- filling
- suction
- suction pipe
- supply tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、一定間隔に配列させた
所定数の容器を密閉状態にして空気を吸引しながら充填
ノズルから液体を充填する方法及び装置に関するもの
で、酒類・清涼飲料水等の流動性の大きい液体は勿論の
こと、ドレッシング・キムチの素・焼き肉のタレ・ソー
ス等の流動性の小さい液体についても適用される。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for sealing a predetermined number of containers arranged at regular intervals in a sealed state and filling a liquid from a filling nozzle while sucking air. Not only liquids with high fluidity such as, but also liquids with low fluidity such as dressing, kimchi, sauce of roasted meat, sauce, etc.
【0002】[0002]
【従来技術とその問題点】この種の充填装置としては特
公昭51−19393号公報開示のものが公知となって
いる。この装置では、液導入パイプ(給液ノズル)の先
端中央部に真空筒(吸引ノズル)の開口部を臨ませ、瓶
の開口縁をパイプの外側に固定したストッパのパッキン
グを密着させると瓶内が密封される。その状態で真空筒
を真空源に連通させることによって瓶内を真空状態にす
ると、充填液タンク内の液が吸引されて瓶内に流入す
る。液面が上昇して真空筒の先端の多孔ピストン弁に接
して孔を塞ぐと負圧によって弁が上動させられて真空回
路を閉塞し、同時に大気が流入して瓶の内外の圧力差が
なくなるようになっている。しかしながら、この装置は
液の充填を迅速に行うことができるが、流動性の大きい
液体の場合にはその液体がピストン弁の孔を通過して真
空筒内に流入してしまい、その状態では弁の上動が期待
できないし、流入した液体の回収については未解決のま
まとなっている。また、流動性の小さい液体の場合には
弁の孔に付着してこれを閉塞してしまうため弁の昇降に
支障をきたすためにこのノズルを使用することができな
い不都合もある。2. Description of the Related Art As a filling device of this type, one disclosed in Japanese Patent Publication No. 51-19393 is known. In this device, the opening of the vacuum tube (suction nozzle) is faced to the center of the tip of the liquid introduction pipe (liquid supply nozzle), and the stopper packing that secures the opening edge of the bottle to the outside of the pipe is adhered to the inside of the bottle. Is sealed. When the inside of the bottle is brought into a vacuum state by communicating the vacuum cylinder with the vacuum source in that state, the liquid in the filling liquid tank is sucked and flows into the bottle. When the liquid level rises and contacts the porous piston valve at the tip of the vacuum cylinder and closes the hole, the valve is moved upward by negative pressure and closes the vacuum circuit, and at the same time atmospheric air flows in and the pressure difference between the inside and outside of the bottle is reduced. It's gone. However, this device can quickly fill the liquid, but in the case of a liquid with high fluidity, the liquid will pass through the hole of the piston valve and flow into the vacuum cylinder, and in that state the valve will No upward movement can be expected, and recovery of the inflowing liquid remains unsolved. Further, in the case of a liquid having a low fluidity, it adheres to the hole of the valve and blocks it, so that there is a disadvantage that this nozzle cannot be used because it hinders the vertical movement of the valve.
【0003】[0003]
【技術的課題】本発明は、一定間隔に配列させた所定数
の容器を密閉状態にして空気を吸引しながら充填ノズル
から液体を充填する方法及び装置において、吸引された
過剰充填液を迅速に給液タンクに戻せるようにすること
を課題とする。TECHNICAL FIELD The present invention relates to a method and apparatus for sealing a predetermined number of containers arranged at regular intervals in a sealed state and filling a liquid from a filling nozzle while sucking air. The task is to be able to return to the liquid supply tank.
【0004】[0004]
【技術的手段】この技術的課題を解決するための第一の
技術的手段は方法に関し、(イ)吸引管から分岐させた
吸引分岐管が容器側から吸引した過剰充填液を吸引管内
に流下させ、(ロ)充填を停止した後吸引管の開閉弁を
開き、(ハ)過剰充填液を吸引管から給液タンクに流下
させること、である。また第二の技術的手段は装置に関
するもので、(ニ)充填ノズルの先端部に設けた容器の
開口縁との当接部、(ホ)真空吸引装置を取り付け先端
を給液タンクに連通させた吸引管、(ヘ)吸引管から分
岐させてその開口部を充填ノズルの先端部に位置させた
吸引分岐管、(ト)給液タンク側で吸引管に取り付けた
開閉弁とで構成すること、である。[Technical Means] A first technical means for solving this technical problem relates to a method, and (a) a suction branch pipe branched from a suction pipe flows down an excess filling liquid sucked from the container side into the suction pipe. Then, (b) after stopping the filling, the on-off valve of the suction pipe is opened, and (c) the excess filling liquid is caused to flow down from the suction pipe to the liquid supply tank. The second technical means is related to the device. (D) A contact portion with the opening edge of the container provided at the tip of the filling nozzle, (e) Attaching a vacuum suction device to connect the tip to the liquid supply tank. A suction pipe, (f) a suction branch pipe branched from the suction pipe so that its opening is located at the tip of the filling nozzle, and (g) an on-off valve attached to the suction pipe on the liquid supply tank side. ,.
【0005】吸引分岐管は吸引管から分岐しているた
め、吸引分岐管の先端部を容器内に臨ませて吸引管に取
り付けた真空吸引装置を作動させると、密閉状態にある
容器内は負圧となり液体を充填ノズルから容器内に迅速
に充填することができる。容器とノズルの連通は両者の
相対的な移動、即ち容器群の上昇、ノズル群の下降又は
これらの動作を組み合わせによって行う。充填に際して
真空吸引を行うため、液体の流動性が小さいものであっ
ても容易に充填することができる。容器内で液体が分岐
管の先端部より高い位置にまで充填されると、その分は
過剰充填液として吸引され、分岐管から吸引管へ流入さ
せられることになる。Since the suction branch pipe is branched from the suction pipe, when the vacuum suction device attached to the suction pipe is operated with the tip end of the suction branch pipe facing the inside of the container, the inside of the container in the sealed state becomes negative. It becomes a pressure, and the liquid can be quickly filled from the filling nozzle into the container. Communication between the container and the nozzle is performed by relative movement between the two, that is, ascending of the container group, lowering of the nozzle group, or a combination of these operations. Since vacuum suction is performed at the time of filling, even a liquid having a low fluidity can be easily filled. When the liquid is filled up to a position higher than the tip portion of the branch pipe in the container, the portion is sucked as an excess filling liquid and is flown into the suction pipe from the branch pipe.
【0006】吸引管は給液タンクと連通しているため、
吸引管の開閉弁を開くことによって吸引管内に流入して
いる過剰充填液はそのまま給液タンクに流下させられる
のであるが、そのタイミングについては吸引分岐管の構
成によって調整する必要がある。充填と真空吸引を停止
した段階では、吸引分岐管の先端部に液体が残留してい
る。吸引分岐管の先端部が吸引停止に伴って閉塞される
場合には、充填及び吸引を停止した後直ちに吸引管の開
閉弁を開いても開口部に滞留している液体が分岐管の外
側に流出することはない。他方、吸引分岐管の先端部が
閉塞される構成を採用していない場合には、充填及び吸
引を停止した後直ちに弁を開くと開口部に残留している
が分岐管の外側へ流出してしまう場合がある。こき場合
には再吸引して液体を一旦吸引管内に流入させるか、或
いは次工程の容器が充填ノズルにセットされた段階で開
閉弁を開くようにすることが望ましい。このようにする
ことによって、分岐管の先端部に残留している液体の外
への流出を心配することなく吸引管内に流入している液
体を給液タンクに戻すことができる。尚、充填する液体
の種類や吸引分岐管の先端部の口径の大きさによっては
開閉弁を開いても滞留している液体が流出するおそれが
ない場合には、充填及び吸引を停止した後直ちに弁を開
いても良い。Since the suction pipe communicates with the liquid supply tank,
By opening the opening / closing valve of the suction pipe, the excess filling liquid flowing into the suction pipe is made to flow down to the liquid supply tank as it is, but its timing needs to be adjusted by the structure of the suction branch pipe. At the stage where the filling and the vacuum suction are stopped, the liquid remains at the tip of the suction branch pipe. When the tip of the suction branch pipe is blocked due to the stop of suction, even if the opening / closing valve of the suction pipe is opened immediately after stopping the filling and suction, the liquid staying in the opening is outside the branch pipe. It will not be leaked. On the other hand, when the structure in which the tip of the suction branch pipe is blocked is not adopted, when the valve is opened immediately after stopping the filling and suction, the residual substance remains in the opening but flows out to the outside of the branch pipe. It may end up. In this case, it is desirable to re-suck and let the liquid once flow into the suction pipe, or to open the on-off valve at the stage when the container of the next step is set in the filling nozzle. By doing so, the liquid flowing into the suction pipe can be returned to the liquid supply tank without worrying about the outflow of the liquid remaining at the tip of the branch pipe. Depending on the type of liquid to be filled and the size of the diameter of the tip of the suction branch pipe, if there is no risk of the stagnant liquid flowing out even if the on-off valve is opened, immediately after stopping filling and suction. You may open the valve.
【0007】流動性の小さい液体の場合には、吸引管に
流入してもそのままでは給液タンクに流下しにくいが、
吸引管にエアー供給装置を取り付けておくと、吸引管の
開閉弁を開けた段階でエアー供給装置を作動して吸引管
内にエアーを供給すると、過剰充填液を強制的に給液タ
ンクに流下させることができる。この場合のエアー供給
装置を作動と吸引管の開閉弁の作動タイミングは、前記
と同様に考えれば良い。In the case of a liquid having a low fluidity, it is difficult to flow down to the liquid supply tank even if it flows into the suction pipe,
If an air supply device is attached to the suction pipe, the air supply device is activated when the on-off valve of the suction pipe is opened to supply air into the suction pipe, and the excess filling liquid is forced to flow down to the liquid supply tank. be able to. In this case, the operation of the air supply device and the operation timing of the suction pipe opening / closing valve may be considered in the same manner as described above.
【0008】[0008]
【発明の効果】過剰充填液を迅速に給液タンクに戻せる
結果、充填液の品質を劣化させるおそれはなく、外気と
の接触を極力抑制して雑菌の混入を防止できる利点があ
る。従来から流動性の小さい液体はピストン式の充填器
で充填されていて、異なる容量の容器毎に充填器を取り
替えたり、充填された液体内に気泡が滞留する不都合が
あったが、本発明方法、装置では任意の大きさの容器に
対応することができ、気泡の混入も抑制することができ
る利点がある。As a result of being able to quickly return the excess filling liquid to the liquid supply tank, there is no fear of degrading the quality of the filling liquid, and there is an advantage that contact with the outside air can be suppressed as much as possible and contamination of bacteria can be prevented. Conventionally, liquids having low fluidity are filled with a piston-type filling device, and there is a disadvantage that the filling device is replaced for each container having a different volume, or bubbles remain in the filled liquid. The device has an advantage that it can accommodate a container of any size and can suppress the inclusion of bubbles.
【0009】[0009]
【実施の形態】次に、図面を参酌しながら本発明の実施
の形態である装置例について以下に説明する。図1は本
発明に係る液体充填装置例の一部を省略した正面図であ
る。この装置1は、容器の搬送機構2、3、容器に液体
を充填する機構5、液体充填部の下方で一定間隔で直列
させた容器群を前進・停止・昇降させる機構10、液体
充填に際して真空吸引する機構20とで構成されてい
る。DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, an example of an apparatus which is an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a front view in which a part of an example of a liquid filling device according to the present invention is omitted. This apparatus 1 includes a container transport mechanism 2, 3, a mechanism 5 for filling a container with a liquid, a mechanism 10 for advancing / stopping / moving a container group in series below a liquid filling section at regular intervals, and a vacuum for filling a liquid. It is composed of a suction mechanism 20.
【0010】昇降機構10の基台11には搬送路を構成
する二条の無端ベルト12、12が図示しないモータに
よって循環走行している。ベルト12の上流側及び下流
側の搬送機構2、3はそれぞれローラコンベアで構成し
ている。勿論、ローラコンベア2、3を使用することな
くベルト12の搬送部を長く構成し、同一のベルト上で
容器を供給し、液体を充填し、そのまま下流側へ搬送す
る構成を採用しても良い。容器4はローラコンベア2側
からベルト12上へ供給され、液体が充填された後はロ
ーラコンベア3側へ排出されることになる。尚、ローラ
コンベア2とベルト12の間には、回転式送り羽根や押
し出し式プランジャ等の送り機構(図示を省略)を配置
してベルト12上で容器が一定間隔で直列するようにな
っている。On the base 11 of the elevating mechanism 10, two endless belts 12, 12 constituting a conveying path are circulated by a motor (not shown). The transport mechanisms 2 and 3 on the upstream and downstream sides of the belt 12 are roller conveyors. Of course, it is also possible to adopt a configuration in which the conveyor section of the belt 12 is configured to be long without using the roller conveyors 2 and 3, a container is supplied on the same belt, a liquid is filled, and the container is directly conveyed to the downstream side. . The container 4 is supplied onto the belt 12 from the roller conveyor 2 side, and after being filled with the liquid, is discharged to the roller conveyor 3 side. A feed mechanism (not shown) such as a rotary feed blade or a push-out plunger is arranged between the roller conveyor 2 and the belt 12 so that the containers are arranged in series on the belt 12 at regular intervals. .
【0011】液体充填部10では二条のベルト12、1
2の間に昇降台13が配置してあり、エアシリンダ14
のピストンロッドを突き出すことによって、昇降台13
はベルト12、12の間でベルトを離れて上方へ移動す
る(図3参照)。尚、容器4が上昇中に移動するのを防
止するためにベルト12の外側に案内壁を配置したり容
器間隔維持具を設けておくことが望ましい。容器群4が
上昇するとその開口部は給液ノズル6の先端部に当接す
る。給液ノズル6には上昇した容器4自身が弁体を押圧
してノズルを開く機構が内蔵してあって、容器4の開口
部が密閉されると共にノズルの弁が開かれるようになっ
ている。各ノズル6は給液タンク7に連通させてあり、
流動性の高い液体を充填する場合には液体はノズル6の
弁が開かれることによって容器4内に自然に流下するこ
とになる。本発明では後述する真空吸引機構20の吸引
管22から分岐した吸引分岐管23の先端部がノズル6
の先端部に臨ませてあり、ノズル6に接続された容器4
内の空気を吸引して負圧にするようになっているため、
給液タンク7内の液体は迅速に容器4内に充填されるこ
とになる。In the liquid filling section 10, two belts 12, 1 are provided.
An elevator 13 is arranged between the two, and an air cylinder 14
By pushing out the piston rod of
Moves up between the belts 12, 12 leaving the belt (see FIG. 3). In order to prevent the container 4 from moving during the ascent, it is desirable to dispose a guide wall on the outside of the belt 12 or to provide a container spacing maintaining tool. When the container group 4 rises, its opening comes into contact with the tip of the liquid supply nozzle 6. The liquid supply nozzle 6 has a built-in mechanism in which the raised container 4 itself presses the valve element to open the nozzle, so that the opening of the container 4 is closed and the valve of the nozzle is opened. . Each nozzle 6 is connected to the liquid supply tank 7,
When filling a liquid having high fluidity, the liquid naturally flows down into the container 4 by opening the valve of the nozzle 6. In the present invention, the tip portion of the suction branch pipe 23 branched from the suction pipe 22 of the vacuum suction mechanism 20 described later has the nozzle 6
Container 4 connected to the nozzle 6 facing the tip of the container
Since it is designed to suck the air inside and make it a negative pressure,
The liquid in the liquid supply tank 7 is quickly filled in the container 4.
【0012】真空吸引機構20は、下端部を給液タンク
7に連通させた逆U字形に屈曲させた吸引管22と吸引
管22の上部に取り付けたバキューム装置21と、吸引
管22の直立部同士の連結部24からノズル数に対応し
て分岐させた分岐管23とで構成している。給液タンク
側で吸引管22に開閉弁25を内蔵させているが、この
実施形態では、開閉弁25はソレノイド26によって作
動されるようにしている。ノズル6側から吸引される過
剰充填液は分岐管23を通って吸引管の連結部24に流
入して左右の直立管側へ移動し、開閉弁が開かれるまで
そこで滞留させられることになる。尚この吸引管22に
はエアー供給装置27が付設してあって、流動性の小さ
い過剰充填液を給液タンク7に容易に戻せるようにして
いる。The vacuum suction mechanism 20 has a suction pipe 22 whose lower end is connected to the liquid supply tank 7 and is bent in an inverted U shape, a vacuum device 21 attached to the upper portion of the suction pipe 22, and an upright portion of the suction pipe 22. It is configured by a branch pipe 23 that is branched from the connecting portion 24 of each other according to the number of nozzles. Although the on-off valve 25 is built in the suction pipe 22 on the liquid supply tank side, in this embodiment, the on-off valve 25 is operated by the solenoid 26. The excess filling liquid sucked from the nozzle 6 side flows into the connecting portion 24 of the suction pipe through the branch pipe 23, moves to the right and left upright pipe sides, and is retained there until the on-off valve is opened. An air supply device 27 is attached to the suction pipe 22 so that the excess filling liquid having a small fluidity can be easily returned to the liquid supply tank 7.
【0013】この実施形態では、図1に示したように分
岐管を吸引管の水平な連結管から分岐させているが、こ
の連結管は、中央部から両側に向かって下り勾配を形成
したり、或いは吸引管自体を斜めに配置させてそこから
吸引分岐管を分岐させるようにすることができる。この
場合には吸引された過剰充填液が傾斜状態にある管内に
流入するため、給液タンクへの流下が容易となる利点が
ある。In this embodiment, as shown in FIG. 1, the branch pipe is branched from the horizontal connecting pipe of the suction pipe, but the connecting pipe forms a downward slope from the central portion toward both sides. Alternatively, the suction pipe itself may be obliquely arranged and the suction branch pipe may be branched therefrom. In this case, since the sucked excess filling liquid flows into the inclined pipe, there is an advantage that it easily flows down to the liquid supply tank.
【図1】液体充填装置の正面図FIG. 1 is a front view of a liquid filling device.
【図2】液体充填装置の左側面図FIG. 2 is a left side view of the liquid filling device.
【図3】充填装置の容器昇降機構の概略図FIG. 3 is a schematic view of a container lifting mechanism of the filling device.
1液体充填装置、 2、3搬送機構、 4容器、 5容
器への液体充填機構、6充填ノズル、 7給液タンク、
10容器昇降機構、 12無端ベルト、13昇降
台、 20真空吸引機構、 21バキューム装置、 2
2吸引管、23分岐管、 24連結部、 25開閉弁、
27エアー供給装置、1 liquid filling device, 2, 3 transfer mechanism, 4 container, 5 liquid filling mechanism for container, 6 filling nozzle, 7 liquid supply tank,
10 container lifting mechanism, 12 endless belt, 13 lifting platform, 20 vacuum suction mechanism, 21 vacuum device, 2
2 suction pipes, 23 branch pipes, 24 connecting parts, 25 on-off valves,
27 air supply device,
Claims (3)
閉状態にして空気を吸引しながら充填ノズルから液体を
充填する方法において、吸引管から分岐させた吸引分岐
管が容器側から吸引した過剰充填液を吸引管内に流下さ
せ、充填を停止した後に吸引管の開閉弁を開き、過剰充
填液を吸引管から給液タンクに流下させる液体充填方
法。1. A method of filling a liquid from a filling nozzle while suctioning air while keeping a predetermined number of containers arranged at regular intervals in a sealed state, and a suction branch pipe branched from the suction pipe sucks from the container side. A liquid filling method in which an excess filling liquid is caused to flow down into a suction pipe, and after stopping filling, an opening / closing valve of the suction pipe is opened to cause the excess filling liquid to flow down from the suction pipe to a liquid supply tank.
取り付けたエアー供給装置を作動してエアーを供給し、
吸引管内に滞留している過剰充填液を強制的に給液タン
クに流下させる請求項1に記載の液体充填方法。2. An air supply device attached to the suction pipe is operated to supply air when the on-off valve of the suction pipe is opened.
The liquid filling method according to claim 1, wherein the excess filling liquid staying in the suction pipe is forced to flow down into the liquid supply tank.
閉状態にして空気を吸引しながら充填ノズルから液体を
充填する装置において、充填ノズルの先端部に設けた容
器の開口縁との当接部、真空吸引装置を取り付け先端を
給液タンクに連通させた吸引管、吸引管から分岐させて
その開口部を充填ノズルの先端部に位置させた吸引分岐
管、給液タンク側で吸引管に取り付けた開閉弁とからな
る液体充填装置。3. An apparatus for filling a liquid from a filling nozzle while suctioning air while keeping a predetermined number of containers arranged at regular intervals in a sealed state, and contacting the opening edge of the container provided at the tip of the filling nozzle. A suction pipe with a contact part and a vacuum suction device attached to connect the tip to the liquid supply tank, a suction branch pipe branched from the suction pipe and whose opening is located at the tip of the filling nozzle, and a suction pipe on the liquid supply tank side Liquid filling device consisting of an on-off valve attached to the.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18652296A JPH09328192A (en) | 1996-06-11 | 1996-06-11 | Charging method and device of liquid |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18652296A JPH09328192A (en) | 1996-06-11 | 1996-06-11 | Charging method and device of liquid |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09328192A true JPH09328192A (en) | 1997-12-22 |
Family
ID=16189976
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18652296A Pending JPH09328192A (en) | 1996-06-11 | 1996-06-11 | Charging method and device of liquid |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH09328192A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100480324B1 (en) * | 2002-09-19 | 2005-04-07 | 대우화학(주) | machine for pouring liquid into a vessel |
KR101591675B1 (en) * | 2015-10-13 | 2016-02-18 | 주식회사 한마음테크 | Beverage injection device |
CN110642210A (en) * | 2019-09-27 | 2020-01-03 | 刘树臣 | A filling equipment that is used for milk product packaging process to have a bubble function |
US11298951B2 (en) | 2019-08-19 | 2022-04-12 | Seiko Epson Corporation | Liquid ejecting apparatus and method of filling liquid in liquid ejecting apparatus |
-
1996
- 1996-06-11 JP JP18652296A patent/JPH09328192A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100480324B1 (en) * | 2002-09-19 | 2005-04-07 | 대우화학(주) | machine for pouring liquid into a vessel |
KR101591675B1 (en) * | 2015-10-13 | 2016-02-18 | 주식회사 한마음테크 | Beverage injection device |
US11298951B2 (en) | 2019-08-19 | 2022-04-12 | Seiko Epson Corporation | Liquid ejecting apparatus and method of filling liquid in liquid ejecting apparatus |
CN110642210A (en) * | 2019-09-27 | 2020-01-03 | 刘树臣 | A filling equipment that is used for milk product packaging process to have a bubble function |
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