JPH09324031A - Epoxy resin composition - Google Patents

Epoxy resin composition

Info

Publication number
JPH09324031A
JPH09324031A JP14148696A JP14148696A JPH09324031A JP H09324031 A JPH09324031 A JP H09324031A JP 14148696 A JP14148696 A JP 14148696A JP 14148696 A JP14148696 A JP 14148696A JP H09324031 A JPH09324031 A JP H09324031A
Authority
JP
Japan
Prior art keywords
epoxy resin
melting point
melting
crystalline
crystalline epoxy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP14148696A
Other languages
Japanese (ja)
Other versions
JP3551281B2 (en
Inventor
Hideyasu Asakage
秀安 朝蔭
Chiaki Asano
千明 浅野
Naritsuyo Takuwa
成剛 宅和
Keisuu Han
慶崇 潘
Takako Otaki
貴子 大瀧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tohto Kasei Co Ltd
Original Assignee
Tohto Kasei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tohto Kasei Co Ltd filed Critical Tohto Kasei Co Ltd
Priority to JP14148696A priority Critical patent/JP3551281B2/en
Publication of JPH09324031A publication Critical patent/JPH09324031A/en
Application granted granted Critical
Publication of JP3551281B2 publication Critical patent/JP3551281B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain an epoxy resin composition having low melt viscosity, good molding flow and excellent blocking resistance, storage stability, heat resistance, water resistance, etc., by using a crystalline epoxy resin showing a specified behavior of melting. SOLUTION: This composition comprises a crystalline epoxy resin and an epoxy resin curing agent. The epoxy resin used should be the one having at least two melting points including the melting point on the high temperature side and a melting point at least 10 deg.C below the highest melting point when measured by differential scanning calorimetry at a rise rate of temperature of 10 deg.C/min. It is desirable that the melting point on the high temperature side is 120 deg.C or above, and the melting point below at least 10 deg.C the melting point is 50 deg.C or above, among the at least two melting points as measured by differential scanning calorimetry at a rise rate of temperature of 10 deg.C/min. It is desirable that the crystalline epoxy resin contains an epoxy resin represented by the formula (wherein (n) is an integer of 0-5).

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、エポキシ樹脂組成
物に関する。さらに詳しくは、溶融時の粘度が低く流れ
性が良好で、耐ブロッキング性、貯蔵安定性に優れ、耐
熱性、耐水性等の物性に優れ、電子部品の封止材、電気
絶縁用樹脂、粉体塗料等に好適なエポキシ樹脂組成物に
関する。
[0001] The present invention relates to an epoxy resin composition. More specifically, it has low viscosity when melted, good flowability, excellent blocking resistance, storage stability, and excellent physical properties such as heat resistance and water resistance, and is a sealing material for electronic parts, resin for electrical insulation, and powder. The present invention relates to an epoxy resin composition suitable for body paints and the like.

【0002】[0002]

【従来技術】エポキシ樹脂は、その優れた特性により電
気・電子、塗料、建築、土木及び接着等の各種分野で広
く使用されている。特にICに代表される電子部品の封
止材用途には、その耐熱性や絶縁特性などの優れた電気
特性から広く使用されてきた。従来の一般的な電子部
品、特にIC封止材用のエポキシ樹脂組成物は、主とし
てο−クレゾールノボラック型エポキシ樹脂に各種用
途、目的とする特性に合わせて種々の硬化剤、フィラ
ー、顔料等を配合し混合後、粉砕もしくは、相応の形状
に加工することにより用いられている。
2. Description of the Related Art Epoxy resins are widely used in various fields such as electric / electronics, paints, construction, civil engineering and adhesion due to their excellent properties. In particular, it has been widely used as a sealing material for electronic parts represented by IC because of its excellent electrical characteristics such as heat resistance and insulation characteristics. Epoxy resin compositions for conventional general electronic components, especially IC encapsulants, mainly contain various curing agents, fillers, pigments, etc. for o-cresol novolac type epoxy resin in accordance with various applications and target properties. It is used by blending and mixing, and then crushing or processing into a suitable shape.

【0003】しかしながら、電子部品の高密度化、微細
化等によりICの厚みが薄くなり、さらにハンダリフロ
ー等に代表される高温雰囲気下での電子回路への実装方
式などにより従来のo−クレゾールノボラック型エポキ
シ樹脂組成物では、対応困難な状況になってきた。すな
わち、厚みが薄くかつ大型化したICの封止において
は、成形加工時の流れ性が悪く微細な回路の損傷や成形
不良等を起す等の成形加工性の問題あるいは、高温雰囲
気下での電子回路への実装方式では、熱ストレスにより
IC封止材に吸湿した水分の急激な蒸発によりクラック
が生じる等の吸湿耐熱の問題点が生じてきた。
However, the thickness of the IC has become thin due to the high density and miniaturization of electronic parts, and the conventional o-cresol novolac has been mounted by the mounting method to an electronic circuit in a high temperature atmosphere represented by solder reflow. It has become difficult to cope with the type epoxy resin composition. That is, in the case of encapsulating an IC having a small thickness and a large size, there is a problem in moldability such as damage to a fine circuit or defective molding due to poor flowability at the time of molding, or an electron in a high temperature atmosphere. In the method of mounting on a circuit, there have been problems with heat resistance due to moisture absorption such as cracks caused by rapid evaporation of moisture absorbed by the IC encapsulant due to thermal stress.

【0004】この様な問題点を改良するため溶融粘度の
低い2官能の結晶性エポキシ樹脂組成物を使用する方法
が検討されている。溶融粘度の低い2官能の結晶性エポ
キシ樹脂は、常温で固形であるため樹脂組成物とした場
合の取扱が比較的容易であり且つ、結晶性エポキシ樹脂
は、その融点を越えると分子間の相互作用が著しく低下
し低粘度となる。そのため耐熱性、耐湿性に優れた溶融
シリカなどの無機フィラーなどを多量に使用したフィラ
ー高充填樹脂組成物であっても成形加工時の流れ性を改
善でき、その結果、厚みが薄くかつ大型化した電子部品
の封止も可能となる。また、吸湿耐熱の問題に関しても
フィラー高充填樹脂組成物の低吸湿性及び耐熱性の特性
と2官能エポキシ樹脂であることによる樹脂組成物の低
弾性率化により改善がなされる。
In order to improve such problems, a method of using a bifunctional crystalline epoxy resin composition having a low melt viscosity has been investigated. Since a bifunctional crystalline epoxy resin having a low melt viscosity is solid at room temperature, it is relatively easy to handle when it is made into a resin composition. The action is significantly reduced and the viscosity becomes low. Therefore, even in the case of a filler-filled resin composition that uses a large amount of an inorganic filler such as fused silica, which has excellent heat resistance and moisture resistance, it is possible to improve the flowability during molding processing, and as a result, the thickness becomes thin and large. It is also possible to seal the electronic components. Further, the problem of heat resistance due to moisture absorption is improved by the low hygroscopicity and heat resistance characteristics of the resin composition filled with a high amount of filler and the low elastic modulus of the resin composition due to the bifunctional epoxy resin.

【0005】この様な優れた特性を有する結晶性エポキ
シ樹脂組成物であるが、使用する結晶性エポキシ樹脂の
融解温度と結晶性エポキシ樹脂組成物を得る工程での製
造温度とのバランスにより種々の問題が生じている。即
ち、結晶性エポキシ樹脂組成物は、成形加工時の高流動
性を保つためエポキシ樹脂組成物を得る工程でのエポキ
シ樹脂とエポキシ樹脂硬化剤との反応を極力抑制するこ
とが重要である。この反応を抑制する目的で組成物の製
造温度を130℃以下、好ましくは、100℃以下で行
う方法があるが、この様な製造温度で融解する結晶性エ
ポキシ樹脂を使用した樹脂組成物は、長期保存するとブ
ロッキングを引き起こしやすく取扱に問題を起すと言う
ブロッキングの問題や室温で長期保存すると成形加工時
の流れ性が経時的に低下し成形不良や微細な電子部品の
損傷を引き起こす等の貯蔵安定性の問題などがあった。
Although the crystalline epoxy resin composition has such excellent properties, it has various properties depending on the balance between the melting temperature of the crystalline epoxy resin used and the production temperature in the step of obtaining the crystalline epoxy resin composition. There is a problem. That is, it is important for the crystalline epoxy resin composition to suppress the reaction between the epoxy resin and the epoxy resin curing agent in the step of obtaining the epoxy resin composition as much as possible in order to maintain high fluidity during molding. For the purpose of suppressing this reaction, there is a method in which the composition is manufactured at a temperature of 130 ° C. or lower, preferably 100 ° C. or lower. A resin composition using a crystalline epoxy resin that melts at such a manufacturing temperature is Long-term storage tends to cause blocking, which causes problems in handling.Storage stability such as long-term storage at room temperature decreases the flowability during molding and causes molding defects and damage to fine electronic components. There was a sexual problem.

【0006】また、結晶性エポキシ樹脂の溶融温度以
下、エポキシ樹脂硬化剤の軟化点以上の温度で混練しエ
ポキシ樹脂とエポキシ樹脂硬化剤との反応を抑制する方
法があるが、この場合、ブロッキング性や溶融加工時の
流れ性の経時的な低下は改善されるが、混練時の作業性
が悪く生産性に劣ったり、均一な混合が困難であり得ら
れる硬化物の特性に悪影響を与えるなどの問題があっ
た。これらの問題に関する解決手段として従来から結晶
性エポキシ樹脂組成物を低温にて貯蔵し、ブロッキング
性や溶融加工時の流れ性の経時的な低下を防止する方法
が行なわれているが、エネルギーコスト的に不利であ
り、組成物自体の根本的な解決とはなっていない。
There is also a method of suppressing the reaction between the epoxy resin and the epoxy resin curing agent by kneading at a temperature not higher than the melting temperature of the crystalline epoxy resin and not lower than the softening point of the epoxy resin curing agent. And the deterioration of flowability during melt processing with time are improved, but the workability during kneading is poor and the productivity is poor, and uniform mixing is difficult and the characteristics of the resulting cured product are adversely affected. There was a problem. As a means for solving these problems, a method of storing a crystalline epoxy resin composition at a low temperature and preventing a decrease in blocking property and flowability during melt processing over time has been conventionally performed, but it is energy cost-intensive. And is not a fundamental solution to the composition itself.

【0007】[0007]

【発明が解決しようとする課題】本発明者らは、前記問
題点を解決すべく種々検討した結果、特定の融解挙動を
示す結晶性エポキシ樹脂を使用し、更に、溶融時の粘度
が低く流れ性が良好である結晶性エポキシ樹脂の特性を
損なうこと無く、結晶性エポキシ樹脂組成物製造時の作
業性と耐ブロッキング性や溶融加工時の流れ性の経時的
な低下などの貯蔵安定性の双方を改善する方法を見出
し、本発明を完成したもので、本発明の目的は、溶融時
の粘度が低く成形加工時の流れ性が良好で、且つ耐ブロ
ッキング性、貯蔵安定性に優れ、耐熱性、耐水性等の物
性に優れるエポキシ樹脂組成物及びその製造方法を提供
する。
As a result of various studies to solve the above-mentioned problems, the present inventors have used a crystalline epoxy resin exhibiting a specific melting behavior, and further, have a low viscosity during melting and flow. Both the workability during the production of the crystalline epoxy resin composition and the storage stability such as the blocking resistance and the deterioration of the flowability during the melt processing with time without deteriorating the characteristics of the crystalline epoxy resin having good properties. The present invention has been completed, and the object of the present invention is to have a low viscosity at the time of melting, good flowability at the time of molding, and excellent blocking resistance, storage stability, and heat resistance. Provided are an epoxy resin composition having excellent physical properties such as water resistance, and a method for producing the same.

【0008】[0008]

【課題を解決するための手段】本発明の要旨は、結晶性
エポキシ樹脂とエポキシ樹脂硬化剤とを含有するエポキ
シ樹脂組成物であって、該エポキシ樹脂は、示差走査熱
量計により昇温速度10℃/分で測定したとき少なくと
も2つの融点を有し、その2つの融点のうち、最も高温
側の融点とその融点より10℃以上低い融点とを有する
結晶性エポキシ樹脂であることを特徴とするエポキシ樹
脂組成物であり、また、示差走査熱量計により昇温速度
10℃/分で測定したとき、少なくとも2つ融点を有す
る結晶性エポキシ樹脂と該エポキシ樹脂の硬化剤とを含
有するエポキシ樹脂組成物の製造方法において、前記エ
ポキシ樹脂の最も高温側の融点温度以下で、且つ、その
融点より10℃以上低い融点の融解温度以上の温度範囲
で、前記エポキシ樹脂と前記エポキシ樹脂硬化剤とを混
合することによって製造することを特徴とするエポキシ
樹脂組成物の製造方法である。
The gist of the present invention is an epoxy resin composition containing a crystalline epoxy resin and an epoxy resin curing agent, wherein the epoxy resin is heated by a differential scanning calorimeter at a heating rate of 10 A crystalline epoxy resin having at least two melting points when measured in ° C / min, and having a melting point on the highest temperature side of the two melting points and a melting point lower than that melting point by 10 ° C or more. Epoxy resin composition, which further comprises a crystalline epoxy resin having at least two melting points when measured with a differential scanning calorimeter at a temperature rising rate of 10 ° C./min, and a curing agent for the epoxy resin. In the method for producing a product, the epoxy is used in a temperature range not higher than the melting point temperature of the highest temperature side of the epoxy resin and not lower than the melting temperature of the melting point lower than the melting point by 10 ° C. or more. A method for producing an epoxy resin composition, characterized by prepared by mixing the fat and the epoxy resin curing agent.

【0009】即ち、本発明は、示差走査熱量計(以下D
SCと言う)により昇温速度10℃/分で測定したとき
少なくとも2つの融点を有する結晶性エポキシ樹脂とエ
ポキシ樹脂硬化剤とを含有するエポキシ樹脂組成物であ
って、該結晶性エポキシ樹脂としては、DSCにより昇
温速度10℃/分で測定したとき少なくとも2つの融点
のうち、最も高温側の融点(以下『TmH』と言う)と
その融点に隣接する主たる低温側の融点(以下『Tm
L』と言う)との温度差が10℃以上である結晶性エポ
キシ樹脂を使用するのである。
That is, the present invention relates to a differential scanning calorimeter (hereinafter referred to as D
SC) and an epoxy resin composition containing a crystalline epoxy resin having at least two melting points when measured at a heating rate of 10 ° C./min, and an epoxy resin curing agent, wherein the crystalline epoxy resin is , Of the at least two melting points as measured by DSC at a heating rate of 10 ° C./min, the melting point on the highest temperature side (hereinafter referred to as “TmH”) and the melting point on the main low temperature side adjacent to the melting point (hereinafter referred to as “TmH”).
L ”) is used, and a crystalline epoxy resin having a temperature difference of 10 ° C. or more is used.

【0010】物質の熱的特性を知るため示差走査熱量計
を用いて一定速度で加熱した場合、物質の相変化や熱分
解等に伴って熱の吸収もしくは放出が生じ、横軸に温
度、縦軸に熱量を表したグラフを描くと、例えば図1に
示すような熱の吸収もしくは放出に伴ったピ−クを示
す。本発明では結晶性エポキシ樹脂について、DSCに
より昇温速度10℃/分で測定したとき少なくとも2つ
の融点を有する結晶性エポキシ樹脂を使用するものであ
って、このような少なくとも2つの融点を有するエポキ
シ樹脂としては、重合度の異なる同種のエポキシ樹脂混
合物又は異なった融点を有する異種のエポキシ樹脂混合
物或いは重合度の異なる異種のエポキシ樹脂混合物等の
結晶性エポキシ樹脂混合物によって構成されている。そ
して、本発明においては、これらの融点のうち最も高温
側の融点TmHと、TmHに隣接する主たる低温側の融
点TmLとの差が10℃以上あることを意味する。
When a substance is heated at a constant rate using a differential scanning calorimeter to know the thermal characteristics of a substance, heat is absorbed or released due to phase change or thermal decomposition of the substance, and the horizontal axis indicates the temperature and the vertical direction. When a graph showing the amount of heat is drawn on the axis, for example, a peak accompanying absorption or release of heat as shown in FIG. 1 is shown. In the present invention, a crystalline epoxy resin having a melting point of at least two when measured by DSC at a temperature rising rate of 10 ° C./min is used, and an epoxy having such at least two melting points is used. The resin is composed of the same type of epoxy resin mixture having a different degree of polymerization, a different type of epoxy resin mixture having a different melting point, or a crystalline epoxy resin mixture such as a different type of epoxy resin mixture having a different degree of polymerization. In the present invention, it means that the difference between the melting point TmH on the highest temperature side among these melting points and the melting point TmL on the main low temperature side adjacent to TmH is 10 ° C. or more.

【0011】本発明で使用する結晶性エポキシ樹脂のD
SCにより昇温速度10℃/分で測定した2つの融点の
うちTmHが120℃以上であり、TmLが50℃以上
である結晶性エポキシ樹脂であることが好ましく、この
結晶性エポキシ樹脂としては、次の一般式(I)で示さ
れるエポキシ樹脂であることが好ましい。
D of the crystalline epoxy resin used in the present invention
Of the two melting points measured by SC at a heating rate of 10 ° C./min, TmH is 120 ° C. or higher, and TmL is preferably 50 ° C. or higher. A crystalline epoxy resin is preferable. It is preferably an epoxy resin represented by the following general formula (I).

【0012】[0012]

【化2】 (式中、nは0または5以下の整数で示される繰り返し
単位を表す。)
Embedded image (In the formula, n represents a repeating unit represented by 0 or an integer of 5 or less.)

【0013】そして、この結晶性エポキシ樹脂を含有す
る結晶性エポキシ樹脂組成物を得る際に、その製造温度
が結晶性エポキシ樹脂のDSCにより昇温速度10℃/
分で測定した融点のTmHの温度以下でかつ、TmLの
融解温度以上の温度範囲にすることによって、溶融時の
粘度が低く流れ性が良好で、且つ耐ブロッキング性、貯
蔵安定性に優れ、耐熱性、耐水性等の物性に優れるエポ
キシ樹脂組成物を得ることが出来たのである。
When a crystalline epoxy resin composition containing this crystalline epoxy resin is obtained, the production temperature is determined by DSC of the crystalline epoxy resin to raise the temperature by 10 ° C. /
By setting the temperature range below the melting temperature of TmH measured in minutes and above the melting temperature of TmL, the viscosity during melting is low, the flowability is good, and the blocking resistance and storage stability are excellent. It was possible to obtain an epoxy resin composition having excellent properties such as properties and water resistance.

【0014】この様な結晶性エポキシ樹脂組成物の詳細
な作用について明確では無いが、ブロッキング性や貯蔵
安定性の改善には、融点が120℃以上の結晶性エポキ
シ樹脂を使用した樹脂組成物を、その融点温度以下で製
造することが効果的であること、また、結晶性エポキシ
樹脂組成物製造時の作業性と良好な成形加工性には、融
点が100℃以下の結晶性エポキシ樹脂の使用が好まし
いと言う本発明者らの検討結果に基づき、さらに複数の
融点を有する結晶性エポキシ樹脂の融解挙動をDSC及
びホットステージ付き顕微鏡観察装置により観察したと
ころ、本発明の様な特定の融点を有する結晶性エポキシ
樹脂の融解挙動において、結晶成分中で低温で融解する
成分が融解すると高温の融点を示す結晶成分の一部も融
解結晶成分に溶解すること、特に、最も高温側の融点よ
り10℃以上低い温度領域であると、最も高温側の融点
成分は、完全には融解せず微粒子として分散すること、
更に、最も高温側の融点成分が完全には融解しなかった
試料を冷却すると素早く結晶化するが最も高温側の融点
成分が完全に溶解あるいは、融解した系では、冷却後も
結晶性に劣ると言うことが判明した。
Although the detailed action of such a crystalline epoxy resin composition is not clear, in order to improve the blocking property and the storage stability, a resin composition using a crystalline epoxy resin having a melting point of 120 ° C. or higher is used. The use of a crystalline epoxy resin having a melting point of 100 ° C. or lower is effective for producing the crystalline epoxy resin composition, and for workability and good moldability during production of the crystalline epoxy resin composition. Based on the results of the present inventors' examination that it is preferable, the melting behavior of a crystalline epoxy resin having a plurality of melting points was further observed by a DSC and a microscope observation device with a hot stage, and a specific melting point as in the present invention was obtained. In the melting behavior of the crystalline epoxy resin, if a component that melts at a low temperature in the crystalline component melts, a part of the crystalline component that exhibits a high melting point also dissolves in the molten crystalline component Rukoto, in particular, most if temperature side is at a temperature lower region 10 ° C. or higher than the melting point of the melting point component of the highest temperature side, be dispersed as fine particles not completely melted,
Furthermore, when the sample whose melting point component on the highest temperature side was not completely melted is cooled, it crystallizes quickly, but the melting point component on the highest temperature side is completely dissolved or melted, and the crystallinity is poor even after cooling. It turned out to say.

【0015】これらの知見から、本発明では特定の融点
を有する結晶性エポキシ樹脂を使用し、樹脂組成物を製
造するに際しては、特定の温度条件を採用することによ
って、製造温度以上の融点成分の一部分は融解し、その
他の部分は、微粒子として存在するものと推定され、こ
のことが高融点の結晶性エポキシ樹脂組成物の問題点で
あった製造時の作業性を改善し、かつ冷却後得られた樹
脂組成物では、製造温度以上の融点成分が微粒子として
素早く再結晶化し、そのためブロッキング性に優れ、さ
らに室温保存等の結晶性エポキシ樹脂が微粒子として存
在している状態では、エポキシ樹脂硬化剤との反応性に
乏しく成形加工時の流れ性の経時的な低下を抑制するも
のと考えられる。そして、本発明での結晶性エポキシ樹
脂の成分として2,5−ジ−tert−ブチル−1,4
−ジヒドロキシ−ベンゼンのジグリシジルエーテルを含
有することが、その有する融点や良好な結晶性及び優れ
た耐熱性、耐水性、溶融加工時の流れ性の観点から特に
好ましい。
From these findings, in the present invention, a crystalline epoxy resin having a specific melting point is used, and when a resin composition is manufactured, by adopting a specific temperature condition, it is possible to obtain a melting point component having a temperature higher than the manufacturing temperature. It is presumed that one part melts and the other part exists as fine particles, which improves the workability during production, which was a problem of the crystalline epoxy resin composition having a high melting point, and was obtained after cooling. In the resin composition thus obtained, the melting point component at the manufacturing temperature or higher is rapidly recrystallized as fine particles, and therefore has excellent blocking properties, and further, when the crystalline epoxy resin such as room temperature storage is present as fine particles, the epoxy resin curing agent is used. It is considered that it has a low reactivity with and suppresses the deterioration of the flowability during molding over time. And, as a component of the crystalline epoxy resin in the present invention, 2,5-di-tert-butyl-1,4
The inclusion of diglycidyl ether of -dihydroxy-benzene is particularly preferable from the viewpoints of its melting point, good crystallinity, excellent heat resistance, water resistance, and flowability during melt processing.

【0016】[0016]

【発明の実施の形態】本発明で使用するエポキシ樹脂
は、DSCにより昇温速度10℃/分で測定したとき少
なくとも2つの融点を有し、少なくとも2つの融点のう
ち、最も高温側の融点(TmH)と、TmHに隣接しこ
れより10℃以上低い融点(TmL)を有することを特
徴とする。TmHとTmLの温度差が10℃未満である
と融解温度の低い成分の融解と同時に高温側の融点成分
も融解し易く、ブロッキング性や溶融加工時の流れ性の
経時的な低下に対して十分な効果が得られない恐れがあ
る。更に、少なくとも2つの融点のうち、DSCにより
昇温速度10℃/分で測定したTmHが、120℃以上
で、TmLが50℃以上であることが好ましく、TmH
が、120℃以下であったり、TmLが50℃以下であ
ると耐ブロッキング性に劣る問題が生じる場合がある。
BEST MODE FOR CARRYING OUT THE INVENTION The epoxy resin used in the present invention has at least two melting points when measured by DSC at a temperature rising rate of 10 ° C./min, and among the at least two melting points, the melting point on the highest temperature side ( TmH) and a melting point (TmL) adjacent to and lower than TmH by 10 ° C. or more. If the temperature difference between TmH and TmL is less than 10 ° C, the melting point component on the high temperature side easily melts at the same time as the melting point component having a low melting temperature is easily melted, and it is sufficient for the blocking property and the deterioration of the flowability during melt processing over time. There is a risk that the effect will not be obtained. Further, of the at least two melting points, TmH measured by DSC at a temperature rising rate of 10 ° C./min is preferably 120 ° C. or higher, and TmL is preferably 50 ° C. or higher.
However, if it is 120 ° C. or lower or TmL is 50 ° C. or lower, the problem of poor blocking resistance may occur.

【0017】この様な特定の融点を有する結晶性エポキ
シ樹脂を含むエポキシ樹脂組成物は、異なった融点を有
する結晶性エポキシ樹脂を複数混合することによっても
得られる。更に詳しくは、2つの融点のうち最も高温側
の融点を示す結晶性エポキシ樹脂成分として融点が12
0℃以上、更に好ましくは130℃以上の1種類以上の
公知の結晶性エポキシ樹脂とその融点より10℃以上低
い融点を有しかつ、その融点が50℃以上である1種類
以上の公知の結晶性エポキシ樹脂を混合することにより
得られる。更に具体的な例として、式(II)に示される
145℃の融点を有する1・4−ジ−tert−ブチル
−2,5−ビス(2,3−エポキシプロポキシ)−ベン
ゼンと式(III)で示される融点105℃を示す1.4
−ビス(2.3−エポキシプロポキシ)−ベンゼンとを
例えば、50重量部ずつ溶融混合すると融点135℃と
95℃の2つの融点を示す結晶性エポキシ樹脂が得られ
る。
The epoxy resin composition containing a crystalline epoxy resin having such a specific melting point can also be obtained by mixing a plurality of crystalline epoxy resins having different melting points. More specifically, the melting point is 12 as the crystalline epoxy resin component showing the highest melting point of the two melting points.
One or more known crystalline epoxy resins having a temperature of 0 ° C. or higher, and more preferably 130 ° C. or higher, and one or more known crystals having a melting point of 10 ° C. or lower than the melting point thereof and having a melting point of 50 ° C. or higher. It is obtained by mixing a hydrophilic epoxy resin. As a more specific example, 1,4-di-tert-butyl-2,5-bis (2,3-epoxypropoxy) -benzene having the melting point of 145 ° C. represented by formula (II) and formula (III) 1.4 which shows a melting point of 105 ° C.
For example, when 50 parts by weight of bis (2.3-epoxypropoxy) -benzene is melt mixed, a crystalline epoxy resin having two melting points of 135 ° C. and 95 ° C. is obtained.

【0018】[0018]

【化3】 Embedded image

【0019】[0019]

【化4】 Embedded image

【0020】また、上記のような混合は、予め結晶性エ
ポキシ樹脂のみで行ったのち組成物と成すこともできる
し、結晶性エポキシ樹脂組成物を得る工程においての混
合も可能である。更に、フェノール類をアルカリ金属水
酸化物の存在下エピハロヒドリンと反応させエポキシ樹
脂を得る方法において、異なった融点を有する結晶性エ
ポキシ樹脂が得られる2種類以上フェノール類を使用す
ることにより得ることも可能である。更に詳しくは、本
発明の最も高温側の融点が120℃以上、更に好ましく
は130℃以上の結晶性エポキシ樹脂が得られる1種類
以上のフェノール類とその融点より10℃以上低い融点
を示し、かつ、融点が50℃以上である結晶性エポキシ
樹脂が得られる1種類以上のフェノール類との混合物と
エピハロヒドリンとを反応することにより得られる。
Further, the above-mentioned mixing can be carried out in advance with only the crystalline epoxy resin to form the composition, or the mixing in the step of obtaining the crystalline epoxy resin composition is also possible. Further, in the method of obtaining an epoxy resin by reacting a phenol with an epihalohydrin in the presence of an alkali metal hydroxide, it is also possible to obtain by using two or more kinds of phenols capable of obtaining a crystalline epoxy resin having different melting points. Is. More specifically, the melting point on the highest temperature side of the present invention is 120 ° C. or higher, more preferably 130 ° C. or higher, and one or more phenols capable of obtaining a crystalline epoxy resin and a melting point lower than the melting point by 10 ° C. or more, and A crystalline epoxy resin having a melting point of 50 ° C. or higher is obtained by reacting a mixture of one or more phenols with epihalohydrin.

【0021】具体的例として、2,5−ジ−tert−
ブチル−1,4−ジヒドロキシ−ベンゼン(以下TBH
Bと略)と1,4−ジヒドロキシベンゼンをフェノール
源としてアルカリ金属水酸化物の存在下エピクロルヒド
リンを反応することにより得ることができる。このとき
エピクロルヒドリンの添加量は、フェノール性水酸基に
対して2.5〜20倍モルの範囲で用いることが好まし
い。エピクロルヒドリンの添加量が2.5倍モル以下で
あるとオリゴマー体が多量に生成し結晶性エポキシ樹脂
を得にくくなり、20倍以上であると生産性に劣る結果
となる。また、アルカリ金属水酸化物の添加量は、フェ
ノール性水酸基に対して0.7〜1.5倍モルの範囲で
用いることが好ましい。アルカリ金属水酸化物の添加量
が0.7倍モル以下であるとオリゴマー体が多量に生成
し結晶性エポキシ樹脂を得にくくなり、1.5倍以上で
あると生産性に劣る結果となる。
As a specific example, 2,5-di-tert-
Butyl-1,4-dihydroxy-benzene (hereinafter TBH
It can be obtained by reacting epichlorohydrin in the presence of an alkali metal hydroxide with 1,4-dihydroxybenzene as a phenol source. At this time, the amount of epichlorohydrin added is preferably in the range of 2.5 to 20 times the molar amount of the phenolic hydroxyl group. When the amount of epichlorohydrin added is 2.5 times or less, a large amount of oligomer is formed and it becomes difficult to obtain a crystalline epoxy resin, and when it is 20 times or more, the productivity becomes poor. The amount of alkali metal hydroxide added is preferably in the range of 0.7 to 1.5 times the molar amount of the phenolic hydroxyl group. When the amount of the alkali metal hydroxide added is 0.7 times or less, a large amount of an oligomer is formed and it becomes difficult to obtain a crystalline epoxy resin, and when it is 1.5 times or more, the productivity becomes poor.

【0022】更に、エポキシ樹脂として2,5−ジ−t
ert−ブチル−1,4−ジオキシ−ベンゼン骨格を導
入した特定のエポキシ樹脂は、分子の対称性が高く式
(I)中の繰り返し単位nが1以上の化合物を特定の割
合で混合することにより2つの融点を有する結晶性エポ
キシ樹脂が得られる。即ち、式(II)に示す1,4−ジ
−tert−ブチル−2,5−ビス(2,3−エポキシ
プロポキシ)−ベンゼン(一般式(I)中の繰り返し単
位n=0の成分 以下n=0成分と言う)以外にも式
(IV)に示す1,3−ビス〔1−ベンジル−2,5−ジ
−tert−ブチル−4−(2,3−エポキシプロポキ
シ)〕−2−プロパノール(一般式(I)中の繰り返し
単位n=1の成分)の様なオリゴマー化合物も結晶化し
易く、この様なオリゴマー化合物の量とn=0成分とを
適当な割合で生成するような合成条件を選ぶことにより
2つの融点を有する結晶性エポキシ樹脂が得られる。
Further, as an epoxy resin, 2,5-di-t
A specific epoxy resin having an ert-butyl-1,4-dioxy-benzene skeleton introduced thereinto has a high molecular symmetry and is prepared by mixing a compound in which the repeating unit n in the formula (I) is 1 or more at a specific ratio. A crystalline epoxy resin with two melting points is obtained. That is, 1,4-di-tert-butyl-2,5-bis (2,3-epoxypropoxy) -benzene represented by the formula (II) (a component of the repeating unit n = 0 in the general formula (I), n or less = 0 component), 1,3-bis [1-benzyl-2,5-di-tert-butyl-4- (2,3-epoxypropoxy)]-2-propanol represented by the formula (IV) An oligomer compound such as (a component of the repeating unit n = 1 in the general formula (I)) is also easily crystallized, and the synthesis condition is such that the amount of such an oligomer compound and the n = 0 component are produced in an appropriate ratio. By selecting, a crystalline epoxy resin having two melting points can be obtained.

【0023】[0023]

【化5】 Embedded image

【0024】[0024]

【化6】 [Chemical 6]

【0025】また、TBHBをアルカリ金属水酸化物の
存在下エピハロヒドリンを反応させることにより得るこ
とができる。このとき、エピハロヒドリンの添加量をフ
ェノール性水酸基1モルに対して1.3〜2.5倍モル
の特定の範囲で用いることが必要である。エピクロルヒ
ドリンの添加量が1.3倍モル以下であるとオリゴマー
体が多量に生成しTmHが120℃以下となり好ましく
ない。また、2.5倍以上であると135℃以上の単一
の融点を有するか、もしくは、2つの融点の温度差が1
0℃未満となり好ましくない。
TBHB can be obtained by reacting epihalohydrin in the presence of an alkali metal hydroxide. At this time, it is necessary to use the amount of epihalohydrin added in a specific range of 1.3 to 2.5 times mol per mol of the phenolic hydroxyl group. When the amount of epichlorohydrin added is 1.3 times or less, an oligomer is produced in a large amount and TmH is 120 ° C. or less, which is not preferable. If it is 2.5 times or more, it has a single melting point of 135 ° C. or more, or the temperature difference between the two melting points is 1
It is less than 0 ° C, which is not preferable.

【0026】また、結晶性エポキシ樹脂のうち一般式
(I)で示されるTBHBのジグリシジルエーテルを含
有することが望ましい。TBHBのジグリシジルエーテ
ルを使用すること自体は公知であり、溶融時著しい低粘
度であることから成型加工時の流れ性や得られる硬化物
の耐熱性、耐水性に優れる特徴を有している。しかしな
がら、従来から結晶性エポキシ樹脂組成物として使用さ
れていたTBHBのジグリシジルエーテルは、融点が高
く特に、式(II)中の繰り返し単位n=0の成分が90
%以上であると135℃以上の単一の融点を示し、これ
を単独で使用した結晶性エポキシ樹脂組成物は、組成物
を得る工程を低温で行うと混練時の作業性が悪く生産性
に劣る欠点を有していた。このような高温の融点を有す
る結晶性エポキシ樹脂に他の低融点の結晶性エポキシ樹
脂を配合したり、あるいは2つの融点を有する様な製造
方法で製造したTBHBのジグリシジルエーテルを使用
することにより従来の問題点が改良できる。
Further, among the crystalline epoxy resins, it is desirable to contain the diglycidyl ether of TBHB represented by the general formula (I). The use of diglycidyl ether of TBHB is known per se, and it has a characteristic of excellent flowability during molding and heat resistance and water resistance of the resulting cured product because of its extremely low viscosity during melting. However, the diglycidyl ether of TBHB which has been conventionally used as a crystalline epoxy resin composition has a high melting point, and in particular, the component of the repeating unit n = 0 in the formula (II) is 90% or less.
% Or more, a single melting point of 135 ° C. or higher is exhibited, and a crystalline epoxy resin composition using this alone has poor workability at the time of kneading when the step of obtaining the composition is performed at low temperature, resulting in poor productivity. It had inferior drawbacks. By blending a crystalline epoxy resin having such a high melting point with another crystalline epoxy resin having a low melting point, or by using a diglycidyl ether of TBHB produced by a production method having two melting points, The conventional problems can be improved.

【0027】本発明の結晶性エポキシ樹脂組成物を製造
する方法としては、所定の組成比に選んだ原料成分を、
熱ロール、加熱ニーダーやエクストルーダー等を使用し
混合し、必要に応じて粉砕することにより得ることがで
きる。その製造温度は、DSCにより昇温速度10℃/
分で測定した結晶性エポキシ樹脂のTmH温度以下でか
つ、TmL温度以上で製造することが好ましい。結晶性
エポキシ樹脂のTmH温度以上で製造するとエポキシ樹
脂とエポキシ樹脂硬化剤との反応が進行し易く成形加工
時の流れ性に劣る恐れがある。また、結晶性エポキシ樹
脂のTmL以下で製造すると混練時の作業性が悪く生産
性に劣ったり、均一な混合が困難となり好ましくない。
As a method for producing the crystalline epoxy resin composition of the present invention, the raw material components selected in a predetermined composition ratio are
It can be obtained by mixing using a hot roll, a heating kneader, an extruder or the like, and pulverizing if necessary. The production temperature is 10 ° C /
It is preferable to manufacture the crystalline epoxy resin at a temperature not higher than the TmH temperature measured in minutes and not lower than the TmL temperature. When the crystalline epoxy resin is produced at a temperature higher than the TmH temperature, the reaction between the epoxy resin and the epoxy resin curing agent is likely to proceed, and the flowability during molding may be poor. Further, if the crystalline epoxy resin is produced at TmL or less, the workability at the time of kneading is poor, the productivity is deteriorated, and uniform mixing is difficult, which is not preferable.

【0028】本発明で使用するエポキシ樹脂は、本発明
の組成物の効果及び物性を損なわない範囲で末端のエポ
キシ基の一部をモノフェノール類、カルボン酸類及び二
級アミン類で反応させたものを使用することもできる。
また、本発明の組成物の効果及び物性を損なわない範囲
で他の非結晶性エポキシ化合物を少量併用することも可
能である。本発明で使用される硬化剤として種々のもの
が使用できる。例えばフェノール、クレゾール、ビスフ
ェノールA、ナフトール等のフェノール類とホルムアル
デヒド等のアルデヒド類との縮合反応により得られるノ
ボラック型フェノール樹脂類。フェノール類とパラキシ
レングリコール等のアラルキル類との縮合反応により得
られるアラルキルフェノール樹脂類。フェノール類とジ
シクロペンタジエン等の不飽和結合含有化合物との縮合
反応により得られるフェノール樹脂類。両末端にフェノ
ール性水酸基を有する線状フェノール樹脂類。ジシアン
ジアミド、イミダゾール類、ヒドラジド類、酸無水物類
及びそれらの変性物及び芳香族アミン類及びそれらの変
性物等が挙げられる。本発明の結晶性エポキシ樹脂組成
物において、エポキシ樹脂に対する硬化剤の配合割合は
エポキシ基1当量当たり、硬化剤の官能基が0.5〜
1.5当量好ましくは0.8〜1.2当量の割合であ
る。
The epoxy resin used in the present invention is obtained by reacting a part of the terminal epoxy groups with monophenols, carboxylic acids and secondary amines within a range that does not impair the effects and physical properties of the composition of the present invention. Can also be used.
It is also possible to use a small amount of other non-crystalline epoxy compound in combination within a range that does not impair the effects and physical properties of the composition of the present invention. Various curing agents can be used in the present invention. For example, novolac type phenolic resins obtained by condensation reaction of phenols such as phenol, cresol, bisphenol A, naphthol and aldehydes such as formaldehyde. Aralkylphenol resins obtained by condensation reaction of phenols with aralkyls such as paraxylene glycol. Phenolic resins obtained by a condensation reaction of a phenol and a compound containing an unsaturated bond such as dicyclopentadiene. Linear phenolic resins having phenolic hydroxyl groups at both ends. Examples thereof include dicyandiamide, imidazoles, hydrazides, acid anhydrides and modified products thereof, and aromatic amines and modified products thereof. In the crystalline epoxy resin composition of the present invention, the mixing ratio of the curing agent to the epoxy resin is such that the functional group of the curing agent is 0.5 to 1 equivalent of epoxy group.
The ratio is 1.5 equivalents, preferably 0.8 to 1.2 equivalents.

【0029】本発明の結晶性エポキシ樹脂料組成物に
は、必要に応じて充填材、硬化促進剤及び種々の添加剤
を配合することができる。充填材として例えば溶融シリ
カ粉末、アルミナ粉末、マグネシア粉末、酸化チタン、
タルク、ベンガラ、マイカ、炭酸カルシウムなどが挙げ
られ、硬化促進剤としては、例えば三級アミン類、イミ
ダゾール類、第四アンモニウム塩類、ホスフィン類等が
挙げられる。その他、添加剤として例えば有機顔料、難
燃剤、流れ調整剤、内部離型剤等が挙げられる。
The crystalline epoxy resin composition of the present invention may contain a filler, a curing accelerator and various additives, if necessary. As a filler, for example, fused silica powder, alumina powder, magnesia powder, titanium oxide,
Examples thereof include talc, red iron oxide, mica, and calcium carbonate. Examples of the curing accelerator include tertiary amines, imidazoles, quaternary ammonium salts, phosphines, and the like. Other additives include, for example, organic pigments, flame retardants, flow control agents, internal release agents and the like.

【0030】[0030]

【発明の効果】以上述べたような特定の融点挙動を示す
結晶性エポキシ樹脂を使用し、更に、結晶性エポキシ樹
脂組成物を得る際、特定の加工条件で製造することによ
って溶融時の粘度が低く、流れ性が良好な結晶性エポキ
シ樹脂の特性を損なうことなく、結晶性エポキシ樹脂組
成物製造時の作業性と耐ブロック性や溶融加工時の流れ
製の経時的な低下などの貯蔵安定性を改善したエポキシ
樹脂組成物が得られた。
[Effects of the Invention] When a crystalline epoxy resin exhibiting a specific melting point behavior as described above is used, and when a crystalline epoxy resin composition is obtained, the viscosity at the time of melting is improved by manufacturing under a specific processing condition. Low and good flowability Without impairing the properties of crystalline epoxy resin, workability during production of crystalline epoxy resin composition and block stability, and storage stability such as deterioration of flow production during melt processing over time. An epoxy resin composition having improved properties was obtained.

【0031】[0031]

【実施例】以下、エポキシ樹脂組成物の実施例により本
発明を更に詳細に説明するが、本発明は、これら実施例
に限定されるものでない。また、以下の例に記載の
「部」とは、特に記載しない限り「重量部」を示す。ま
た、以下に示す融点は、DSCにより昇温速度10℃/
分で測定したときの値である。実施例及び比較例で使用
したエポキシ樹脂を表1に示す。表1における「エポキ
シ樹脂A」、「エポキシ樹脂B」及び「エポキシ樹脂
C」は2,5−ジ−tert−ブチル−1,4−ジーヒ
ドロキシ−ベンゼン(TBHB)のジグリシジルエーテ
ルで表1に示すエポキシ当量及び異なった融点を有す
る。「エポキシ樹脂D」及び「エポキシ樹脂E」は、融
点142℃を有するTBHBのジグリシジルエーテル1
00部に1,4−ジーヒドロキシ−ベンゼンのジグリシ
ジルエーテル(融点105℃)及び1,4−ジヒドロキ
シナフタレンのジグリシジルエーテル(融点90℃)を
20部溶融混合して得たもので、表1に示すエポキシ当
量及び異なった融点を有する。「エポキシ樹脂F」は表
1に示すエポキシ当量を有する融点142℃を有するT
BHBのジグリシジルエーテルであり、「エポキシ樹脂
G」は表1に示すエポキシ当量を有する融点105℃の
1,4−ジーヒドロキシ−ベンゼンのジグリシジルエー
テルである。「エポキシ樹脂H]は1,4−ジ−ヒドロ
キシ−ベンゼンのジグリシジルエ−テル(融点105
℃)100部に1,4−ジヒドロキシナフタレンのジグ
リシジルエ−テル(融点90℃)を20部溶融混合して
得たもので、表1に示すエポキシ当量及び異なった融点
を有する。そして、「エポキシ樹脂A」のDSCを図1
に示す。
The present invention will be described in more detail with reference to examples of epoxy resin composition, but the present invention is not limited to these examples. In addition, "parts" described in the following examples means "parts by weight" unless otherwise specified. In addition, the melting point shown below is 10 ° C /
It is the value when measured in minutes. Table 1 shows the epoxy resins used in Examples and Comparative Examples. “Epoxy resin A”, “epoxy resin B” and “epoxy resin C” in Table 1 are diglycidyl ethers of 2,5-di-tert-butyl-1,4-dihydroxy-benzene (TBHB). It has the indicated epoxy equivalents and different melting points. “Epoxy resin D” and “epoxy resin E” are TBHB diglycidyl ether 1 having a melting point of 142 ° C.
It was obtained by melting and mixing 20 parts of 1,4-dihydroxy-benzene diglycidyl ether (melting point 105 ° C.) and 1,4-dihydroxynaphthalene diglycidyl ether (melting point 90 ° C.) in 00 parts. Have different epoxy equivalents and different melting points. “Epoxy resin F” is a T having a melting point of 142 ° C., which has an epoxy equivalent shown in Table 1.
It is a diglycidyl ether of BHB, and "epoxy resin G" is a diglycidyl ether of 1,4-dihydroxy-benzene having an epoxy equivalent shown in Table 1 and a melting point of 105 ° C. "Epoxy resin H" is diglycidyl ether of 1,4-di-hydroxy-benzene (melting point 105
C.) was obtained by melt-mixing 100 parts of diglycidyl ether of 1,4-dihydroxynaphthalene (melting point 90.degree. C.) with 20 parts and having epoxy equivalents shown in Table 1 and different melting points. Then, the DSC of "epoxy resin A" is shown in FIG.
Shown in

【0032】[0032]

【表1】 [Table 1]

【0033】実施例1〜実施例5及び比較例1〜比較例
3 表1に示したエポキシ樹脂を使用し、表2に示す割合で
添加剤を配合し、これを予備混合し、次いでニーダーに
て100℃で混練し、冷却後粉砕することにより目的と
する結晶性エポキシ樹脂組成物を得た。表2における
1)〜3)は次の通りである。 1)昭和高分子社製 BRG−555 軟化点65℃
水酸基当量105g/eq 2)東都化成社製 YDB−360 エポキシ当量36
0g/eqの臭素化ビスフェノ−ルA型エポキシ樹脂 3)三酸化ニアンチモン
Examples 1 to 5 and Comparative Examples 1 to 3 The epoxy resins shown in Table 1 were used, the additives were blended in the proportions shown in Table 2, and the additives were premixed and then placed in a kneader. Then, the mixture was kneaded at 100 ° C., cooled, and pulverized to obtain the desired crystalline epoxy resin composition. 1) to 3) in Table 2 are as follows. 1) Showa High Polymer Co., Ltd. BRG-555 softening point 65 ° C
Hydroxyl equivalent 105g / eq 2) YDB-360 epoxy equivalent 36 manufactured by Tohto Kasei Co., Ltd.
0 g / eq brominated bisphenol A type epoxy resin 3) diantimony trioxide

【0034】[0034]

【表2】 [Table 2]

【0035】表2に従って調整した結晶性エポキシ樹脂
組成物について諸物性を調べたところ表3のとおりであ
った。表3における物性の測定法と評価法は下記のとお
りである。 1.エポキシ樹脂組成物製造時の作業性 ニーダーで混練り状態及び組成物の流れ性の状態を以下
の様な基準で評価した。 ○・・・・混練りも組成物の流れも良好。 △・・・・混練り状況は良好であるが、組成物の流れが
若干乏しい。 ×・・・・混練りが不十分で組成物の流れも乏しい。 2.耐ブロッキング性 結晶性エポキシ樹脂組成物を40℃の恒温槽中で10日
保存したときのブロッキングの状態を以下の様な基準で
評価した。 ○・・・・塊状物にならず流動性がある。 △・・・・大きな塊状物にはならないが流動性がない。 ×・・・・塊状物となり流動性がない。 3.成形加工時の流れ性 結晶性エポキシ樹脂組成物の成形加工時の流れ性を組成
物を25℃で1日保存したものと40℃の恒温槽中で1
0日保存したものとのスパイラルフローを測定しその変
化を次式により求めた。 4.ガラス転移温度 各成形物を180℃で8時間硬化させたときの硬化物の
熱機械分析(TMA)により求めた。 5.吸水率 直径50mm、厚み2mmの円盤状成形品をプレッシャ
ークッカーテスターを用いて121℃、100%RHで
120時間後の重量変化
Various physical properties of the crystalline epoxy resin composition prepared according to Table 2 were examined and the results are shown in Table 3. The measurement methods and evaluation methods of physical properties in Table 3 are as follows. 1. Workability during production of epoxy resin composition The kneading state and the flowability state of the composition were evaluated by the following criteria with a kneader. Good: Good kneading and composition flow. C: The kneading condition is good, but the composition flow is slightly poor. × ・ ・ ・ ・ Kneading is insufficient and composition flow is poor. 2. Blocking resistance The crystalline epoxy resin composition was evaluated for the blocking state when stored for 10 days in a constant temperature bath at 40 ° C. according to the following criteria. ○ ・ ・ ・ ・ It does not become a lump and has fluidity. △ ・ ・ ・ ・ It does not become a large lump, but it has no fluidity. × ・ ・ ・ ・ It becomes a lump and has no fluidity. 3. Flowability at the time of molding The flowability at the time of molding of the crystalline epoxy resin composition was stored at 25 ° C. for 1 day and in a thermostatic chamber at 40 ° C.
The spiral flow with that stored for 0 days was measured and the change was determined by the following formula. 4. Glass transition temperature It was determined by thermomechanical analysis (TMA) of the cured product when each molded product was cured at 180 ° C. for 8 hours. 5. Water absorption rate A disc-shaped molded product with a diameter of 50 mm and a thickness of 2 mm was changed in weight after 120 hours at 121 ° C and 100% RH using a pressure cooker tester.

【0036】[0036]

【表3】 [Table 3]

【0037】表3に示した結果から明らかなように、本
発明で得られる結晶性エポキシ樹脂組成物が、組成物製
造時の作業性が良好でかつ、耐ブロッキング性や溶融加
工時の流れ性の経時的な低下などが少ない等の貯蔵安定
性に優れていることが判る。
As is clear from the results shown in Table 3, the crystalline epoxy resin composition obtained according to the present invention has good workability during the production of the composition, blocking resistance and flowability during melt processing. It can be seen that the storage stability is excellent such that there is little deterioration over time.

【図面の簡単な説明】[Brief description of drawings]

【図1】 実施例1で使用した「エポキシ樹脂A」のD
SCを示す。
FIG. 1D of “epoxy resin A” used in Example 1
SC is shown.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 潘 慶崇 東京都江戸川区東葛西3−17−14 東都化 成株式会社研究所内 (72)発明者 大瀧 貴子 東京都江戸川区東葛西3−17−14 東都化 成株式会社研究所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Yoshitaka Ban, 3-17-14 Higashikasai, Edogawa-ku, Tokyo Inside Tohsei Kagaku Co., Ltd. (72) Inventor Takako Otaki, 3-17-, Higashikasai, Edogawa-ku, Tokyo 14 Toto Kasei Co., Ltd.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 結晶性エポキシ樹脂とエポキシ樹脂硬化
剤とを含有するエポキシ樹脂組成物であって、該エポキ
シ樹脂は、示差走査熱量計により昇温速度10℃/分で
測定したとき少なくとも2つの融点を有し、その2つの
融点のうち、最も高温側の融点とその融点より10℃以
上低い融点とを有する結晶性エポキシ樹脂であることを
特徴とするエポキシ樹脂組成物。
1. An epoxy resin composition containing a crystalline epoxy resin and an epoxy resin curing agent, wherein the epoxy resin contains at least two when measured by a differential scanning calorimeter at a heating rate of 10 ° C./min. An epoxy resin composition which has a melting point and is a crystalline epoxy resin having a melting point on the highest temperature side of the two melting points and a melting point lower than the melting point by 10 ° C. or more.
【請求項2】 結晶性エポキシ樹脂の示差走査熱量計に
より昇温速度10℃/分で測定した少なくとも2つの融
点のうち、最も高温側の融点が120℃以上で、その融
点より10℃以上低い融点が50℃以上であることを特
徴とする請求項1記載のエポキシ組成物。
2. Of the at least two melting points of the crystalline epoxy resin measured by a differential scanning calorimeter at a temperature rising rate of 10 ° C./minute, the melting point on the highest temperature side is 120 ° C. or higher, which is lower than the melting point by 10 ° C. or higher. The epoxy composition according to claim 1, which has a melting point of 50 ° C or higher.
【請求項3】 結晶性エポキシ樹脂が、一般式(I)で
示されるエポキシ樹脂を含有することを特徴とする請求
項1記載のエポキシ組成物。 【化1】 (式中nは、0又は5以下の整数で示される繰り返し単
位を表す。)
3. The epoxy composition according to claim 1, wherein the crystalline epoxy resin contains an epoxy resin represented by the general formula (I). Embedded image (In the formula, n represents a repeating unit represented by 0 or an integer of 5 or less.)
【請求項4】 示差走査熱量計により昇温速度10℃/
分で測定したとき、少なくとも2つ融点を有する結晶性
エポキシ樹脂と該エポキシ樹脂の硬化剤とを含有するエ
ポキシ樹脂組成物の製造方法において、前記エポキシ樹
脂の最も高温側の融点温度以下で、且つ、その融点より
10℃以上低い融点の融解温度以上の温度範囲で結晶性
エポキシ樹脂と該エポキシ樹脂の硬化剤とを混合するこ
とを特徴とするエポキシ樹脂組成物の製造方法。
4. A temperature rising rate of 10 ° C./by a differential scanning calorimeter
In a method for producing an epoxy resin composition containing a crystalline epoxy resin having at least two melting points and a curing agent for the epoxy resin when measured in minutes, at a melting point temperature on the highest temperature side of the epoxy resin or less, and A method for producing an epoxy resin composition, which comprises mixing a crystalline epoxy resin and a curing agent for the epoxy resin in a temperature range not lower than the melting point and not lower than the melting temperature by 10 ° C. or higher.
JP14148696A 1996-06-04 1996-06-04 Epoxy resin composition Expired - Fee Related JP3551281B2 (en)

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JP14148696A JP3551281B2 (en) 1996-06-04 1996-06-04 Epoxy resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14148696A JP3551281B2 (en) 1996-06-04 1996-06-04 Epoxy resin composition

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Publication Number Publication Date
JPH09324031A true JPH09324031A (en) 1997-12-16
JP3551281B2 JP3551281B2 (en) 2004-08-04

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ID=15293036

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Country Status (1)

Country Link
JP (1) JP3551281B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010084091A (en) * 2008-10-02 2010-04-15 Hitachi Chem Co Ltd Epoxy resin composition for sealing and electronic part device
JP2010144115A (en) * 2008-12-22 2010-07-01 Sumitomo Bakelite Co Ltd Semiconductor-sealing resin composition and semiconductor device
JP2010184963A (en) * 2009-02-10 2010-08-26 Dic Corp Epoxy resin composition and cured product of the same, epoxy resin and method for producing the same, sealing material for semiconductor, and semiconductor device

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007231252A (en) 2006-01-31 2007-09-13 Shin Etsu Chem Co Ltd Epoxy resin composition for sealing semiconductor and semiconductor-device sealed by the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010084091A (en) * 2008-10-02 2010-04-15 Hitachi Chem Co Ltd Epoxy resin composition for sealing and electronic part device
JP2010144115A (en) * 2008-12-22 2010-07-01 Sumitomo Bakelite Co Ltd Semiconductor-sealing resin composition and semiconductor device
JP2010184963A (en) * 2009-02-10 2010-08-26 Dic Corp Epoxy resin composition and cured product of the same, epoxy resin and method for producing the same, sealing material for semiconductor, and semiconductor device

Also Published As

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