JPH09300526A - Cement molded object containing thermoplastic resin and its manufacture - Google Patents

Cement molded object containing thermoplastic resin and its manufacture

Info

Publication number
JPH09300526A
JPH09300526A JP11798396A JP11798396A JPH09300526A JP H09300526 A JPH09300526 A JP H09300526A JP 11798396 A JP11798396 A JP 11798396A JP 11798396 A JP11798396 A JP 11798396A JP H09300526 A JPH09300526 A JP H09300526A
Authority
JP
Japan
Prior art keywords
thermoplastic resin
cement
molded product
aqueous solution
molded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11798396A
Other languages
Japanese (ja)
Inventor
Masuo Yabu
益生 藪
Mineto Ikeda
峰人 池田
Akemasa Masunaga
明正 増永
Kiyoshi Akita
清 秋田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fukuvi Chemical Industry Co Ltd
Tsutsunaka Plastic Industry Co Ltd
Original Assignee
Fukuvi Chemical Industry Co Ltd
Tsutsunaka Plastic Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fukuvi Chemical Industry Co Ltd, Tsutsunaka Plastic Industry Co Ltd filed Critical Fukuvi Chemical Industry Co Ltd
Priority to JP11798396A priority Critical patent/JPH09300526A/en
Publication of JPH09300526A publication Critical patent/JPH09300526A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain homogenous and stable mechanical strength by mixing a thermoplastic resin and hydraulic cement in a specific wt. ratio to mold the resulting mixture into a sheet and treating the sheet with an acidic aq. solution to form an intermediate molded article wherein an inorg. reaction product is precipitated on the cement layer and heating and integrating a plurality of the intermediate articles in a laminated state to cure the intermediate molded articles within a short time. SOLUTION: A mixture of 100 pts.wt. of a thermoplastic resin and 50-600 pts.wt. of hydraulic cement is treated with an acidic aq. soln. to form an inorg. reaction product C from a surface layer (m) to the deep part of an inner layer part (n). A plurality of sheet like intermediate molded articles 1a, 1b, 1c... thus formed are laminated to the integraty heated to obtain a thermoplastic resin-containing cement molded object 1. Therefore, this molded object has intermediate physical properties of a thermoplastic resin and cement and are homogenous in physical properties and can be enhanced in fire retardancy because the inorg. product of the cement layer is present up to the inner layer part of the molded object.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、熱可塑性樹脂含有
のセメント成形体及びその製造方法に関し、さらに詳し
くは熱可塑性樹脂とセメントを主成分とし両者の中間的
な物性を備え難燃性に優れた、建築用材料や土木用材料
などの用途に適した熱可塑性樹脂含有のセメント成形体
及びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cement molded article containing a thermoplastic resin and a method for producing the same, and more specifically, it is mainly composed of a thermoplastic resin and cement and has intermediate properties between the two and excellent flame retardancy. Further, the present invention relates to a cement molded product containing a thermoplastic resin, which is suitable for applications such as building materials and civil engineering materials, and a method for producing the same.

【0002】[0002]

【従来の技術】近年、セメント系の成形体、例えば板状
体、ブロック体、その他の形態からなる建築用の材料と
して、主成分であるセメントに熱可塑性樹脂を混合し、
これを加熱成形して、水により養生し硬化させて得た、
いわゆる熱可塑性樹脂含有のセメント成形体が賞用され
ている。この種の成形体は、熱可塑性樹脂とセメントと
の中間的な物性を備えているとともに軽量であり、建築
物の内装等に用いる材料として難燃性に優れた性能を発
揮することが期待されているものである。
2. Description of the Related Art In recent years, as a cement-based molded product, for example, a plate-shaped material, a block-shaped material, or another form of construction material, a main component, cement, is mixed with a thermoplastic resin,
This was heat-molded, cured with water and cured,
So-called thermoplastic resin-containing cement compacts have been award-winning. This kind of molded product is intermediate in properties between thermoplastic resin and cement and is lightweight, and is expected to exhibit excellent flame retardancy as a material used for interior decoration of buildings. It is what

【0003】従来、この種の成形体としては、例えば熱
可塑性樹脂と水硬性セメントに親水性物質を添加した混
合物を加熱混練したのち成形し、これを吸水させて硬化
させたもの(例えば特開平7−10626号公報)が知
られている。これは、セメントを水和させ硬化させる養
生工程が、前記混合物を加熱成形したのちの中間成形物
を水中に浸漬する手段によるものであり、前記添加物に
より熱可塑性樹脂に水濡れ性を与えて水和を効率的にお
こなわせるという点では有効であるが、所期する成形体
の肉厚が大きいときは内層部は表層部よりも硬化に遅れ
を生じ、必ずしも十分かつ均質な物性が得られず、また
難燃性が十分なものとはならない。
Conventionally, as a molded article of this type, for example, a mixture of a thermoplastic resin and a hydraulic cement to which a hydrophilic substance is added is heated and kneaded, and then molded, and the molded article is made to absorb water and cured (see, for example, Japanese Patent Laid-Open Publication No. Hei 10 (1999) -242242). 7-10626) is known. This is because the curing step of hydrating and hardening the cement is by means of immersing the intermediate molded product after the heat molding of the mixture in water, and imparting water wettability to the thermoplastic resin by the additive. It is effective from the viewpoint of efficient hydration, but when the desired thickness of the molded body is large, the inner layer part lags behind the surface layer part in curing, and sufficient and homogeneous physical properties are not always obtained. In addition, the flame retardancy is not sufficient.

【0004】また、この種の成形体の他の例として、熱
可塑性樹脂の難燃化の立場から、熱可塑性樹脂にカルシ
ウム化合物及び界面活性剤を添加した混合物を溶融成形
し、得られた成形体を酸性水溶液で処理して吸水させ硬
化させる方法(特公昭52−30013号公報)が知ら
れている。これは、成形体を酸性水溶液で処理すること
により、成形体中に吸水による結晶水含有カルシウム化
合物などの反応生成物を生成させることによって難燃性
を向上させるものである。そして、得られる成形体は、
概念的には図2に示すように、成形体(11)の表面
(f)からの酸性水溶液の吸収により硬化され、前記反
応生成物(c)が生成させられたものとなる。この方法
は、物性の向上にも有効な方法ではあるが、前記の例と
同様に、所期する成形体の肉厚が大きいときは内層部
(n´)は表層部(m´)よりも硬化に遅れを生じると
ともに、前記反応生成物(c)の生成が表層部(m´)
に多く内層部(n´)に少ないという現象が生じ、成形
体(11)全体としての難燃性は十分に期待することがで
きない。
As another example of this type of molded article, from the standpoint of making a thermoplastic resin flame-retardant, a mixture obtained by adding a calcium compound and a surfactant to a thermoplastic resin is melt-molded to obtain a molded article. A method is known in which the body is treated with an acidic aqueous solution to absorb water and harden (Japanese Patent Publication No. 52-30013). This is to improve flame retardancy by treating a molded body with an acidic aqueous solution to generate a reaction product such as a water-of-crystal-containing calcium compound due to water absorption in the molded body. And the obtained molded body is
Conceptually, as shown in FIG. 2, the molded product (11) is cured by absorption of an acidic aqueous solution from the surface (f) to produce the reaction product (c). This method is also an effective method for improving the physical properties, but like the above example, when the desired thickness of the molded body is large, the inner layer portion (n ') is more than the surface layer portion (m'). The curing is delayed, and the reaction product (c) is generated in the surface layer portion (m ').
However, the phenomenon that the inner layer portion (n ′) is small is large, and the flame retardancy of the entire molded body (11) cannot be expected sufficiently.

【0005】上記のように、熱可塑性樹脂とセメントと
の混合物を所期形状に成形し、得られた成形体をそのま
ま水または酸性水溶液で処理し硬化させる、いわゆる後
水和方式による従来の方法では、どのような混合物組成
及び条件を選択しても、少なくとも物性及び難燃性の点
では成形体の内層部と表層部の均質化は困難であり、ま
たたとえ均質化するにしても製造工程に長期間を要し不
経済である。とりわけ肉厚の大きい成形体における内層
部と表層部の均質化には自ずから限界がある。一方、こ
の種の成形体、とりわけ建築物の内装に用いる材料の難
燃性については、通常、JIS A 1321の規定が
適用され、その結果によって評価がなされる。しかし、
前記従来の方法によって得られる成形体は、いずれも上
記規定の難燃3級に合格せず評価が低く、難燃性の点で
なお不十分である。
As described above, a conventional method by a so-called post-hydration method is used in which a mixture of a thermoplastic resin and cement is molded into a desired shape, and the resulting molded body is treated as it is with water or an acidic aqueous solution and cured. Then, no matter what mixture composition and conditions are selected, it is difficult to homogenize the inner layer portion and the surface layer portion of the molded product, at least in terms of physical properties and flame retardancy. It takes a long time and is uneconomical. In particular, there is a limit to the homogenization of the inner layer portion and the surface layer portion in a thick molded product. On the other hand, with respect to the flame retardancy of this type of molded article, especially the material used for the interior of buildings, the regulations of JIS A 1321 are usually applied, and the evaluation is made based on the results. But,
The molded articles obtained by the above-mentioned conventional methods do not pass the above-specified flame retardant class 3 and have a low evaluation, and the flame retardancy is still insufficient.

【0006】本発明者らは、このような従来の状況を背
景にさらに研究を重ねた結果、この種の熱可塑性樹脂含
有のセメント成形体の製造において、比較的薄層の中間
成形物を成形し、これを酸性水溶液で水和処理して一旦
硬化させ、その後硬化した中間成形物の任意枚数を、積
層状に加熱一体化すれば、硬化時間を短縮でき、しかも
物性が均質で、難燃性を十分に高められた熱可塑性樹脂
含有のセメント成形体が得られることを見出し、この発
明を完成した。
As a result of further research on the basis of such a conventional situation, the present inventors formed a comparatively thin intermediate molded product in the production of this type of thermoplastic resin-containing cement molded product. Then, by hydrating this with an acidic aqueous solution to cure it once, and then heating and curing any number of cured intermediate moldings in a laminated form, the curing time can be shortened and the physical properties are uniform and flame retardant. It was found that a thermoplastic resin-containing cement molded product having sufficiently improved properties can be obtained, and the present invention was completed.

【0007】[0007]

【発明が解決しようとする課題】すなわち、この発明
は、上記のような背景のもとに、原理的には従来の後水
和方式による熱可塑性樹脂含有のセメント成形体の製造
方法を利用しつつ、熱可塑性樹脂とセメントよりなる中
間成形物を短時間に硬化することができて、熱可塑性樹
脂とセメントとの中間的な物性を備えかつその物性が均
質で安定した機械的強度を有し、難燃性に優れた熱可塑
性樹脂含有のセメント成形体と、これを得るための製造
方法を提供することを目的とする。
That is, the present invention is based on the above-mentioned background and in principle utilizes a conventional method for producing a cement molded article containing a thermoplastic resin by a post-hydration method. At the same time, it is possible to cure an intermediate molded product composed of a thermoplastic resin and cement in a short time, has intermediate physical properties between the thermoplastic resin and cement, and has uniform and stable mechanical properties. It is an object of the present invention to provide a thermoplastic resin-containing cement molded product having excellent flame retardancy and a manufacturing method for obtaining the same.

【0008】[0008]

【課題を解決するための手段】上記の目的において、こ
の発明の第1の発明は、熱可塑性樹脂100重量部と水
硬性セメント50〜600重量部との混合物からなり、
シート状に成形され酸性水溶液で処理されてセメント層
に無機反応生成物を析出させられた中間成形物の複数枚
が積層状に加熱一体化されてなることを特徴とする熱可
塑性樹脂含有のセメント成形体を要旨とする。
In the above object, the first invention of the present invention comprises a mixture of 100 parts by weight of a thermoplastic resin and 50 to 600 parts by weight of hydraulic cement,
A cement containing a thermoplastic resin, characterized in that a plurality of intermediate molded products, which are molded into a sheet and treated with an acidic aqueous solution to precipitate an inorganic reaction product in the cement layer, are laminated and integrated by heating. The main point is the molded body.

【0009】さらに、この発明の第2の発明は、熱可塑
性樹脂100重量部と水硬性セメント50〜600重量
部とからなる混合物を加熱混練してシート状の中間成形
物に成形したのち酸性水溶液で処理し、ついで前記中間
成形物の複数枚を互いに積層して加熱一体化することを
特徴とする熱可塑性樹脂含有のセメント成形体の製造方
法を要旨とする。
Further, a second invention of the present invention is to heat-knead a mixture of 100 parts by weight of a thermoplastic resin and 50 to 600 parts by weight of hydraulic cement to form a sheet-like intermediate molded product, and then form an acidic aqueous solution. The method of manufacturing a cement molded product containing a thermoplastic resin is characterized in that a plurality of the intermediate molded products are laminated on each other and integrated by heating.

【0010】すなわち、この発明は、熱可塑性樹脂と水
硬性セメントとの混合物を加熱混練してシート状に成形
して得た中間成形物を、酸性水溶液で処理して一旦硬化
させるとともにセメント層に無機反応生成物を生成させ
ること、及び硬化した中間成形物を積層状に加熱一体化
することを要点とするものである。
That is, according to the present invention, an intermediate molded product obtained by heating and kneading a mixture of a thermoplastic resin and hydraulic cement to form a sheet is treated with an acidic aqueous solution and once hardened, and a cement layer is formed. The main points are to generate an inorganic reaction product and to heat and integrate the cured intermediate molded product in a laminated state.

【0011】そして、図1に示すように、概念的には本
発明の熱可塑性樹脂含有のセメント成形体(1)は、酸
性水溶液で処理されて表層部(m)から内層部(n)の
深くまで無機反応生成物(C)が生成されたシート状の
中間成形物(1a)(1b)(1c)・・・を複数枚積
層状にして加熱一体化されたものである。
Then, as shown in FIG. 1, conceptually, the thermoplastic resin-containing cement molded product (1) of the present invention is treated with an acidic aqueous solution to change the surface layer portion (m) to the inner layer portion (n). A plurality of sheet-like intermediate molded products (1a) (1b) (1c) ... In which the inorganic reaction product (C) is deeply formed are laminated and heated and integrated.

【0012】つぎに、この発明において用いられる熱可
塑性樹脂について述べると、熱可塑性樹脂は特に限定さ
れるものではなく、全種類の熱可塑性樹脂を適用可能で
ある。また、熱可塑性樹脂は同種のものに限らず、異種
のものと混合して使用してもよい。さらに、熱可塑性樹
脂と熱硬化性樹脂の混在した、いわゆる合成樹脂廃材か
ら、熱硬化性樹脂、金属、土、砂、その他のゴミ、異物
を大まかに選別除去した残りの熱可塑性樹脂主体の合成
樹脂廃材であっても適用可能である。
Next, the thermoplastic resin used in the present invention will be described. The thermoplastic resin is not particularly limited, and all kinds of thermoplastic resins can be applied. Further, the thermoplastic resins are not limited to the same type, and may be used as a mixture with different types. Furthermore, from the so-called synthetic resin waste material in which thermoplastic resin and thermosetting resin are mixed, thermosetting resin, metal, soil, sand, other dust, and foreign substances are roughly selected and removed, and the remaining thermoplastic resin-based synthesis is performed. It is applicable even if it is a resin waste material.

【0013】以下、主な熱可塑性樹脂を具体的に列挙す
ると、ポリエチレン、ポリプロピレン、ポリ塩化ビニ
ル、エチレン−ビニルアセテート共重合体、アクリロニ
トリル−ブタジエン−スチレン共重合体、アクリロニト
リル−アクリルゴム−スチレン共重合体、アクリロニト
リル−EPDM−スチレン共重合体、アクリロニトリル
−塩素化ポリエチレン−スチレン共重合体、メチルメタ
クリレート−ブタジエン−スチレン共重合体、エチレン
−塩化ビニル共重合体、ポリ塩化ビニリデン、塩素化ポ
リオレフィン−ブタジエン共重合体、ポリアセタール、
ポリアミド、ポリエチレンテレフタレート、ポリカーボ
ネート、ポリスチレン、ポリメチルメタクリレート、ウ
レタン系熱可塑性エラストマー、ポリブチレンテレフタ
レート、ポリフェニレンエーテル、ポリアリレート、液
晶ポリマー、ポリテトラフルオロエチレン、ポリエーテ
ルケトン、ポリエーテルエーテルケトン、ポリエーテル
スルフォン、スチレン系熱可塑性エラストマー、オレフ
ィン系熱可塑性エラストマー、ポリエステル系エラスト
マー、ポリアミド系エラストマー、ポリブタジエン系エ
ラストマー、塩化ビニル系エラストマー、アスファルト
などである。さらに、ゴム系のものでは、天然ゴム、ス
チレン−ブタジエンゴム、ブタジエンゴム、イソプレン
ゴム、クロロプレンゴム、アクリロニトリル−ブタジエ
ンゴム、エチレン−プロピレンゴム、イソブチレン−イ
ソプレンゴムなどである。
The main thermoplastic resins will be specifically listed below. Polyethylene, polypropylene, polyvinyl chloride, ethylene-vinyl acetate copolymer, acrylonitrile-butadiene-styrene copolymer, acrylonitrile-acrylic rubber-styrene copolymer. Coal, acrylonitrile-EPDM-styrene copolymer, acrylonitrile-chlorinated polyethylene-styrene copolymer, methylmethacrylate-butadiene-styrene copolymer, ethylene-vinyl chloride copolymer, polyvinylidene chloride, chlorinated polyolefin-butadiene copolymer Polymer, polyacetal,
Polyamide, polyethylene terephthalate, polycarbonate, polystyrene, polymethylmethacrylate, urethane thermoplastic elastomer, polybutylene terephthalate, polyphenylene ether, polyarylate, liquid crystal polymer, polytetrafluoroethylene, polyether ketone, polyether ether ketone, polyether sulfone, Examples thereof include styrene thermoplastic elastomer, olefin thermoplastic elastomer, polyester elastomer, polyamide elastomer, polybutadiene elastomer, vinyl chloride elastomer, and asphalt. Further, examples of the rubber type include natural rubber, styrene-butadiene rubber, butadiene rubber, isoprene rubber, chloroprene rubber, acrylonitrile-butadiene rubber, ethylene-propylene rubber, isobutylene-isoprene rubber and the like.

【0014】さらに、この発明で用いられるセメントに
ついては、主として水硬性セメントであり、例えば普通
ポルトランドセメント、高炉セメント、フライアッシュ
セメント、白色セメント等のポルトランドセメント系の
水硬性セメント、またアウイン系の超早強セメント、ア
ルミナセメント、オキシクロライドセメント、耐酸セメ
ント、石膏等の水硬性セメントであり、また2成分以上
の成分からなり、水によって反応して水硬性となるよう
な成分、例えば活性シリカと水酸化カルシウム、活性ア
ルミナと水酸化カルシウムも適用可能であり、さらにま
た上記各セメントの2種以上を混合して適用することも
可能である。
Further, the cement used in the present invention is mainly a hydraulic cement, for example, a normal hydraulic cement of Portland cement type such as Portland cement, blast furnace cement, fly ash cement, white cement, etc. It is a hydraulic cement such as high-strength cement, alumina cement, oxychloride cement, acid-resistant cement, gypsum and the like, and it is composed of two or more components and reacts with water to become hydraulic, for example, activated silica and water. Calcium oxide, activated alumina and calcium hydroxide are also applicable, and it is also possible to apply a mixture of two or more of the above cements.

【0015】また、この発明において、中間成形物を硬
化させるために使用する酸性水溶液は、例えば、硫酸
や、硫酸ナトリウム、硫酸カリウム、硫酸アンモニウ
ム、硫酸第2鉄などの無機硫酸塩の適当量を水に溶解し
て得られる硫酸水溶液、蓚酸アンモニウム、蓚酸第3鉄
などの無機蓚酸塩の適当量を水に溶解して得られる蓚酸
水溶液などであり、その濃度は特に限定されるものでは
なく、使用する水硬性セメントの種類、量、及び中間成
形物の形状、肉厚、水和時の条件、並びに反応生成物の
生成度合によって決定するものとする。
In the present invention, the acidic aqueous solution used for curing the intermediate molded product is, for example, sulfuric acid or an appropriate amount of inorganic sulfate such as sodium sulfate, potassium sulfate, ammonium sulfate, ferric sulfate, and the like. An aqueous solution of sulfuric acid, an aqueous solution of oxalic acid obtained by dissolving an appropriate amount of an inorganic oxalate such as ammonium oxalate, and ferric oxalate in water, and the concentration thereof is not particularly limited, It shall be determined according to the type and amount of hydraulic cement to be used, the shape of intermediate molded product, the wall thickness, the conditions during hydration, and the degree of formation of reaction products.

【0016】つぎに、本発明における、熱可塑性樹脂と
水硬性セメントの混合比率については、熱可塑性樹脂の
種類によって異なるが、その範囲は熱可塑性樹脂100
重量部に対して水硬性セメント50〜600重量部の割
合とする。この場合、水硬性セメントの量が600重量
部を超えると、酸性水溶液による水和の度合、反応生成
物の生成度合にかかわらず、熱可塑性樹脂の絶対量が少
ないため中間成形物を加熱一体化する際の積層性が低下
し、また50重量部未満では、熱可塑性樹脂の絶対量が
多くなるため水硬性セメントの水和、及び反応生成物の
生成が阻害されるばかりでなく、熱可塑性セメントの所
期する性能を得ることができない。したがって、好まし
くは熱可塑性樹脂100重量部に対して水硬セメント1
50〜500重量部とする。
Next, in the present invention, the mixing ratio of the thermoplastic resin and the hydraulic cement varies depending on the type of the thermoplastic resin, but the range is the thermoplastic resin 100.
The ratio of hydraulic cement is 50 to 600 parts by weight relative to parts by weight. In this case, if the amount of hydraulic cement exceeds 600 parts by weight, the intermediate molded article is heated and integrated because the absolute amount of the thermoplastic resin is small regardless of the degree of hydration by the acidic aqueous solution and the degree of reaction product formation. If the amount of the thermoplastic resin is less than 50 parts by weight, the absolute amount of the thermoplastic resin increases, which not only hinders the hydration of the hydraulic cement and the formation of the reaction product, but also the thermoplastic cement. You cannot get the desired performance. Therefore, preferably 1 part hydraulic cement to 100 parts by weight thermoplastic resin.
50 to 500 parts by weight.

【0017】なお、本発明における中間成形物を得るた
めの混合物として、熱可塑性樹脂と水硬性セメントの他
に、目的とする成形体の脆さを改良するためのガラス繊
維や金属繊維を添加したり、また用途に応じて、発泡
剤、顔料、光安定剤、熱安定剤等を添加することができ
る。そして、前記混合物を加熱混練してシ−ト状の中間
成形物とし、酸性水溶液で処理して一旦硬化させたの
ち、これをガラスネットや金属ネットと相互に積層して
加熱一体化することにより所期する成形体としてもよ
い。
In addition to the thermoplastic resin and the hydraulic cement, a glass fiber or a metal fiber for improving the brittleness of the desired molded article is added as a mixture for obtaining the intermediate molded article in the present invention. Alternatively, a foaming agent, a pigment, a light stabilizer, a heat stabilizer and the like can be added depending on the application. Then, the mixture is heated and kneaded to form a sheet-shaped intermediate molded product, treated with an acidic aqueous solution and once cured, and then laminated with a glass net or a metal net to form a heat-integrated product. It may be a desired molded body.

【0018】ここで、本発明のにおける熱可塑性樹脂含
有のセメント成形体の製造方法について以下に説明す
る。
The method for producing a thermoplastic resin-containing cement compact according to the present invention will be described below.

【0019】まず熱可塑性樹脂と水硬性セメントを混合
するための手段としては、一般に使用されるモルタル用
のミキサー、またはブレンダーが適用される。この場
合、熱可塑性樹脂と水硬性セメント以外の前記添加物と
の混合度合をよくするために、熱可塑性樹脂の溶融温度
未満の温度、好ましくは熱変形温度未満の温度に加熱し
てもよい。ついで前記混合物を加熱成形して薄層の中間
成形物を得るための手段としては、使用する熱可塑性樹
脂の種類、混合割合、添加物の種類と量等によって発現
する、混合物の加熱成形時における熱的性質に適合する
手段であれば、熱可塑性樹脂の加熱成形手段としての全
ての公知の手段を選択することができ、ミキシングロー
ルやカレンダーによる方法のほか、押出成形方法、射出
成形方法、圧縮成形方法等が適用できる。例えば、ミキ
シングロールにより前記混合物を熱可塑性樹脂の溶融温
度以上の温度で加熱混練してこれをシート状に圧延し中
間成形物とする。中間成形物の厚さは、以後の水和によ
る硬化時間を短縮する意味から可及的に薄くすることが
望ましいが、取扱時の破損、積層作業等の点で自ずと限
度があり、通常は0.1〜0.3mmを下限とする。
First, as a means for mixing the thermoplastic resin and the hydraulic cement, a commonly used mortar mixer or blender is applied. In this case, in order to improve the mixing degree of the thermoplastic resin and the additives other than the hydraulic cement, the thermoplastic resin may be heated to a temperature below the melting temperature, preferably below the heat distortion temperature. Then, as a means for heat-molding the mixture to obtain a thin-layer intermediate molded product, the type of the thermoplastic resin to be used, the mixing ratio, the type and amount of the additive, and the like are expressed, and at the time of heat-molding the mixture. As long as it is a means suitable for thermal properties, all known means for thermoforming thermoplastic resins can be selected.In addition to the method using mixing rolls and calenders, extrusion molding method, injection molding method, compression method A molding method or the like can be applied. For example, the mixture is heated and kneaded with a mixing roll at a temperature equal to or higher than the melting temperature of the thermoplastic resin, and the mixture is rolled into a sheet to obtain an intermediate molded product. It is desirable to make the thickness of the intermediate molded product as thin as possible in order to shorten the curing time due to subsequent hydration, but it is naturally limited in terms of damage during handling, lamination work, etc. The lower limit is 0.1 to 0.3 mm.

【0020】ついで、上記で得られたシート状の中間成
形物は、これを酸性水溶液によって一定時間処理し、硬
化させる。酸性水溶液による処理は、通常中間成形物を
酸性水溶液中に浸漬することによって行う。この場合、
酸性水溶液の種類、濃度、処理温度、処理時間などの諸
条件は、熱可塑性樹脂、水硬性セメントの種類、配合割
合に応じて適宜決定するが、酸性水溶液の濃度、及び処
理温度が低過ぎると、セメントとの反応速度が低下して
処理時間を長く要し、また酸性水溶液の濃度、及び処理
温度が高過ぎると、熱可塑性樹脂の変質や、反応生成物
の酸性水溶液中への溶出が起こり好ましくない。したが
って、例えば熱可塑性樹脂としてポリ塩化ビニル樹脂、
水硬性セメントとして普通ポルトランドセメントを用い
た中間成形物を処理する場合で、硫酸と水による酸性水
溶液により処理するときは、濃度5〜40%水溶液、処
理温度20〜60℃とする。さらに、上記で処理された
中間成形物は、つぎの加熱一体化の工程で積層性を阻害
されないようにするために、表面の反応生成物のみを除
去する目的で洗浄され、熱可塑性樹脂が変質しない温度
に加熱し乾燥される。
Next, the sheet-like intermediate molded product obtained above is treated with an acidic aqueous solution for a certain period of time to cure. The treatment with the acidic aqueous solution is usually performed by immersing the intermediate molded product in the acidic aqueous solution. in this case,
Various conditions such as the type, concentration, treatment temperature, treatment time of the acidic aqueous solution are appropriately determined depending on the thermoplastic resin, the type of hydraulic cement, and the mixing ratio, but when the concentration of the acidic aqueous solution and the treatment temperature are too low. If the concentration of the acidic aqueous solution and the treating temperature are too high, the deterioration of the thermoplastic resin and the elution of the reaction product into the acidic aqueous solution occur. Not preferable. Therefore, for example, polyvinyl chloride resin as a thermoplastic resin,
In the case of treating an intermediate molded product using ordinary Portland cement as a hydraulic cement, when treating with an acidic aqueous solution of sulfuric acid and water, the concentration is 5 to 40%, and the treatment temperature is 20 to 60 ° C. Further, the intermediate molded product treated as described above is washed for the purpose of removing only the reaction product on the surface in order to prevent the lamination property from being hindered in the subsequent heating integration step, and the thermoplastic resin is deteriorated. It is heated to a temperature that does not dry it.

【0021】さらに、上記において酸性水溶液で処理さ
れ、洗浄、乾燥された中間成形物は、任意枚数積層さ
れ、加熱一体化される。加熱一体化の手段としては、一
般公知の積層手段が適用でき、例えば圧縮成形、プレス
成形による方法が好適に適用され、熱可塑性樹脂の溶融
温度以上の温度に加熱され一体化されるものである。こ
の場合、加熱温度は、上記のように使用する熱可塑性樹
脂の溶融温度以上の温度とすることが必須であるが、さ
らに混合物の各成分の種類、混合割合、加熱成形手段な
どに合わせて設定温度を変化させることができる。例え
ば熱可塑性樹脂が塩化ビニル樹脂である場合は、プレス
機による加熱成形温度を120〜180℃の範囲の温度
とする。
Further, the intermediate molded products which have been treated with the acidic aqueous solution, washed and dried in the above are laminated in an arbitrary number and integrated by heating. As a means for heating and unifying, generally known laminating means can be applied. For example, a method by compression molding or press molding is suitably applied, and heating and integration are performed at a temperature not lower than the melting temperature of the thermoplastic resin. . In this case, the heating temperature is essential to be a temperature equal to or higher than the melting temperature of the thermoplastic resin used as described above, and further set according to the type of each component of the mixture, the mixing ratio, the heat molding means, etc. The temperature can be changed. For example, when the thermoplastic resin is a vinyl chloride resin, the heat molding temperature with a press is set to a temperature in the range of 120 to 180 ° C.

【0022】なお、上記で得られる成形体の肉厚は、特
に制限されず、加熱一体化の操作に支障がない限り、厚
さを大きく選ぶことができ、板状のみならずブロック状
に成形することが可能である。
The thickness of the molded body obtained above is not particularly limited, and the thickness can be selected large as long as it does not hinder the operation of heating and unifying, and it can be molded not only in the plate shape but also in the block shape. It is possible to

【0023】以上のように、本発明による熱可塑性樹脂
含有のセメント成形体は、これを構成する中間成形物
が、熱可塑性樹脂と水硬性セメントとの混合物を加熱混
練し成形して得たシート状の成形物を酸性水溶液で処理
することによってセメント層に無機反応生成物を析出さ
せたものであるからそれ自体難燃性を有するものであ
り、さらにこの難燃性を有する中間成形物の複数枚を積
層状に加熱一体化して熱可塑性樹脂含有のセメント成形
体とするものであるから、物性上均質であることはもと
より、成形体全体が難燃化されたものとなる。
As described above, the thermoplastic resin-containing cement molded product according to the present invention is a sheet obtained by molding the mixture of the thermoplastic resin and hydraulic cement by heating and kneading the intermediate molded product constituting the cement molded product. Since the inorganic reaction product is deposited on the cement layer by treating the shaped article with an acidic aqueous solution, it has flame retardancy per se, and a plurality of intermediate shaped articles having this flame retardancy are also present. Since the cement molded body containing a thermoplastic resin is formed by heating and integrating the sheets in a laminated form, not only the physical properties are uniform, but also the entire molded body is flame retarded.

【0024】[0024]

【実施例】以下、この発明における実施例を比較例とと
もに説明する。
EXAMPLES Examples of the present invention will be described below together with comparative examples.

【0025】なお、実施例における熱可塑性樹脂含有の
セメント成形体の寸法仕様は、面積30cm×30c
m、厚さ15mmとした。
The dimensional specifications of the cement molded product containing the thermoplastic resin in the examples are as follows: area 30 cm × 30 c
m and thickness 15 mm.

【0026】また、実施例及び比較例によって得られる
熱可塑性樹脂含有のセメント成形体の評価項目は難燃性
試験、積層性、曲げ強度とし、試験方法及び評価の基準
は下記のとおりとして、得られた結果を表1にまとめ
た。
The evaluation items of the cement molded articles containing the thermoplastic resin obtained in Examples and Comparative Examples are flame retardancy test, lamination property and bending strength, and the test method and evaluation criteria are as follows. The results obtained are summarized in Table 1.

【0027】難燃性試験:JIS A1321、難燃3
級の表面試験に準ずる。 評価の基準:変 形−著しい変形の有無(無:○、有:×) ガ ス−有毒ガス発生の有無(無:○、有:×) 亀 裂−全厚の1/10以上の幅の亀裂の有無(無:○、有:×) 溶 融−全厚にわたる溶融の有無(無:○、有:×) 残 炎−加熱終了後30秒以上の残炎有無(無:○、有:×) 排気温度−350(℃×分)を基準(以下:○、超:×) 発煙係数(CA )−120を基準(以下:○、超:×) 合否の判定:評価が全て○の場合を合格、それ以外を不
合格とする。 積 層 性:JIS K6745に準ずる。但し、試験
温度150℃及び時間5分間で流動パラフィンに浸漬し
た。 合否の判定:層剥離のなかったものを合格(○)、層剥
離のあったものを不合格(×)とした。 曲げ強度試験:JIS K7203に準ずる。
Flame resistance test: JIS A1321, flame resistance 3
Same as class surface test. Criteria for evaluation: Deformation-Presence or absence of significant deformation (No: ○, Yes: ×) Gas-Presence or absence of toxic gas generation (No: ○, Yes: ×) Turtle crack-With a width of 1/10 or more of the total thickness Presence / absence of cracks (No: ○, Yes: X) Melting-Presence of melting over the entire thickness (No: ○, Yes: ×) Afterflame-Presence of afterflame for 30 seconds or more after heating (No: Yes, Yes: ×) exhaust temperature -350 (° C. × min) standard (hereinafter: ○, ultra: ×) fuming coefficient (C a) -120 reference (hereinafter: ○, ultra: ×) determination of acceptance: evaluation all ○ The case is passed, and the others are rejected. Stackability: According to JIS K6745. However, it was immersed in liquid paraffin at a test temperature of 150 ° C. and a time of 5 minutes. Judgment of Pass / Fail: Those without peeling of layers were judged as pass (◯), and those with peeling of layers were judged as fail (x). Bending strength test: According to JIS K7203.

【0028】実施例1 ポリ塩化ビニル樹脂(重合度700)100重量部に、
普通ポルトランドセメント300重量部、錫系安定剤2
重量部をミキサーに投入し、撹拌混合した。この混合物
をミキシングロールにより170℃、10分間加熱混練
し、圧延して厚さ0.5mmのシート状の中間成形物を
得た。
Example 1 100 parts by weight of polyvinyl chloride resin (degree of polymerization 700),
Ordinary Portland cement 300 parts by weight, tin stabilizer 2
Parts by weight were put into a mixer and mixed by stirring. This mixture was heated and kneaded with a mixing roll at 170 ° C. for 10 minutes and rolled to obtain a sheet-shaped intermediate molded product having a thickness of 0.5 mm.

【0029】ついで、硫酸20容量%の酸性水溶液を用
意し、これに上記の中間成形物を7日間浸漬した。浸漬
完了後の中間成形物は、表層部100μmの厚さ部分が
白色に変色し、この部分についてX線回析装置で分析を
した結果、硫酸カルシウムの生成が認められた。さら
に、この中間成形物の表面を洗浄したのち、60℃のオ
ーブン中で2日間乾燥した。
Then, an acidic aqueous solution containing 20% by volume of sulfuric acid was prepared, and the above-mentioned intermediate molded product was immersed in this for 7 days. In the intermediate molded product after completion of the immersion, the surface layer portion having a thickness of 100 μm was discolored to white, and the portion was analyzed by an X-ray diffraction apparatus. As a result, formation of calcium sulfate was confirmed. Further, the surface of this intermediate molded product was washed and then dried in an oven at 60 ° C. for 2 days.

【0030】つぎに、上記で得られたシート状の中間成
形物を30枚積層し、これを圧縮成形機により、温度1
70℃、圧力20kg/cm2 で20分間圧縮成形し、
厚さ15mmの成形体を得た。
Next, 30 sheets of the sheet-shaped intermediate molded product obtained above were laminated, and this was molded at a temperature of 1 by a compression molding machine.
Compression molding at 70 ° C. and a pressure of 20 kg / cm 2 for 20 minutes,
A molded body having a thickness of 15 mm was obtained.

【0031】得られた成形体について、前記各評価項目
の評価を行い、その結果を表1に示した。試料は難燃性
試験の難燃3級に合格するもので、曲げ強度に関しては
十分に実用に供し得るものであった。
The obtained molded product was evaluated for each of the evaluation items described above, and the results are shown in Table 1. The sample passed the flame-retardant class 3 of the flame-retardant test, and was sufficiently practical for bending strength.

【0032】実施例2 ペレット状の低密度ポリエチレン(蜜度0.91)10
0重量部に普通ポルトランドセメント550重量部をミ
キサーに投入し、撹拌混合した。この混合物をミキシン
グロールにより140℃、10分間加熱混練し、圧延し
て厚さ0.5mmのシート状の中間成形物を得た。
Example 2 Pelletized low density polyethylene (concentration 0.91) 10
To 0 parts by weight, 550 parts by weight of ordinary Portland cement was put into a mixer and mixed by stirring. This mixture was heated and kneaded at 140 ° C. for 10 minutes with a mixing roll and rolled to obtain a sheet-shaped intermediate molded product having a thickness of 0.5 mm.

【0033】ついで、実施例1と同様にして、硫酸20
容量%の酸性水溶液を用意し、これに上記の中間成形物
を7日間浸漬した。浸漬完了後の中間成形物は、表層部
125μmの厚さ部分が、実施例1と同様に硫酸カルシ
ウムの生成によって白色に変色したものとなった。さら
に、この中間成形物の表面を洗浄したのち、60℃のオ
ーブン中で2日間乾燥した。
Then, in the same manner as in Example 1, sulfuric acid 20
A volume% acidic aqueous solution was prepared, and the above-mentioned intermediate molded product was immersed in this for 7 days. After the completion of the immersion, the intermediate molded product had a surface layer portion having a thickness of 125 μm which turned white due to the formation of calcium sulfate as in Example 1. Further, the surface of this intermediate molded product was washed and then dried in an oven at 60 ° C. for 2 days.

【0034】つぎに、上記で得られたシート状の中間成
形物を30枚積層し、これを圧縮成形機により、温度1
50℃、圧力15kg/cm2 で20分間圧縮成形し、
厚さ15mmの成形体を得た。
Next, 30 sheets of the sheet-shaped intermediate molded product obtained above were laminated, and this was laminated at a temperature of 1 by a compression molding machine.
Compression molding at 50 ° C. and a pressure of 15 kg / cm 2 for 20 minutes,
A molded body having a thickness of 15 mm was obtained.

【0035】得られた成形体について、実施例1と同様
に評価を行い、その結果を表1に示した。試料は難燃性
試験の難燃3級に合格するもので、曲げ強度に関しては
十分に実用に供し得るものであった。
The molded body thus obtained was evaluated in the same manner as in Example 1, and the results are shown in Table 1. The sample passed the flame-retardant class 3 of the flame-retardant test, and was sufficiently practical for bending strength.

【0036】実施例3 ポリ塩化ビニル樹脂(重合度700)80重量部と塩素
化塩化ビニル樹脂(塩素化度68%)20重量部に、ア
ルミナセメント200重量部、錫系安定剤2.5重量部
をミキサーに投入し、撹拌混合した。この混合物をミキ
シングロールにより170℃、10分間加熱混練し、圧
延して厚さ0.5mmのシート状の中間成形物を得た。
Example 3 80 parts by weight of polyvinyl chloride resin (degree of polymerization 700) and 20 parts by weight of chlorinated vinyl chloride resin (degree of chlorination 68%), 200 parts by weight of alumina cement, 2.5 parts by weight of tin stabilizer. Parts were put into a mixer and mixed by stirring. This mixture was heated and kneaded with a mixing roll at 170 ° C. for 10 minutes and rolled to obtain a sheet-shaped intermediate molded product having a thickness of 0.5 mm.

【0037】ついで、実施例1と同様にして、硫酸20
容量%の酸性水溶液を用意し、これに上記の中間成形物
を7日間浸漬した。浸漬完了後の中間成形物は、表層部
90μmの厚さ部分が、実施例1と同様に硫酸カルシウ
ムの生成によって白色に変色したものとなった。さら
に、この中間成形物の表面を洗浄したのち、60℃のオ
ーブン中で2日間乾燥した。
Then, in the same manner as in Example 1, sulfuric acid 20
A volume% acidic aqueous solution was prepared, and the above-mentioned intermediate molded product was immersed in this for 7 days. After the completion of the immersion, the intermediate molded product had a surface layer portion having a thickness of 90 μm that turned white due to the formation of calcium sulfate as in Example 1. Further, the surface of this intermediate molded product was washed and then dried in an oven at 60 ° C. for 2 days.

【0038】つぎに、上記で得られたシート状の中間成
形物を30枚積層し、これを圧縮成形機により、温度1
70℃、圧力20kg/cm2 で20分間圧縮成形し、
厚さ15mmの成形体を得た。
Next, 30 sheets of the sheet-shaped intermediate molded product obtained as described above were laminated, and this was molded by a compression molding machine at a temperature of 1
Compression molding at 70 ° C. and a pressure of 20 kg / cm 2 for 20 minutes,
A molded body having a thickness of 15 mm was obtained.

【0039】得られた成形体について、前記各評価項目
の評価を行い、その結果を表1に示した。試料は難燃性
試験の難燃3級に合格するもので、曲げ強度に関しては
十分に実用に供し得るものであった。
The obtained molded product was evaluated for each of the above evaluation items, and the results are shown in Table 1. The sample passed the flame-retardant class 3 of the flame-retardant test, and was sufficiently practical for bending strength.

【0040】比較例1 実施例1における普通ポルトランドセメントの添加量を
40重量部としたほかは、実施例1と全く同様にして、
厚さ15mmの積層物を得た。その結果は、表1に併記
したように、難燃性試験の難燃3級に不合格のものとな
った。
Comparative Example 1 Except for adding 40 parts by weight of the ordinary Portland cement in Example 1, exactly the same as in Example 1,
A laminate having a thickness of 15 mm was obtained. The results, as also shown in Table 1, were those that failed the flame retardancy class 3 of the flame retardancy test.

【0041】比較例2 実施例1における普通ポルトランドセメントの添加量を
650重量部としたほかは、実施例1と全く同様にし
て、厚さ15mmの積層物を得た。その結果は、表1に
併記したように、難燃性試験の難燃3級に合格のもので
あったが、積層性は不合格であった。
Comparative Example 2 A laminate having a thickness of 15 mm was obtained in exactly the same manner as in Example 1 except that the amount of ordinary Portland cement added in Example 1 was 650 parts by weight. As shown in Table 1, the result was that it passed the flame-retardant class 3 of the flame-retardant test, but the stackability was unsuccessful.

【0042】比較例3 実施例1において、ミキシングロールで得られた厚さ
0.5mmの中間成形物を、そのままで30枚積層し、
実施例1と同様の条件で圧縮成形し、厚さ15mmの積
層物を得た。
Comparative Example 3 In Example 1, 30 sheets of the intermediate molded product having a thickness of 0.5 mm obtained with the mixing roll were laminated as they were,
Compression molding was performed under the same conditions as in Example 1 to obtain a laminate having a thickness of 15 mm.

【0043】上記で得られた積層物を、実施例1で用い
たと同様の酸性水溶液中に7日間浸漬した。浸漬完了後
の上記積層物は、表層部100μmの厚さが硫酸カルシ
ウムの生成によって白色に変色したが、内層部には硫酸
カルシウムによると同様の変色はなかった。
The laminate obtained above was immersed in the same acidic aqueous solution as used in Example 1 for 7 days. After the completion of the dipping, the layer having a thickness of 100 μm in the surface layer changed its color to white due to the formation of calcium sulfate, but the inner layer had no similar color change due to calcium sulfate.

【0044】得られた積層物について、実施例1の成形
体と同様に評価を行い、その結果を表1に示した。試料
は難燃性試験の難燃3級に不合格であり、曲げ強度は実
施例1〜3のいずれの成形体よりも低いものであった。
The obtained laminate was evaluated in the same manner as the molded product of Example 1, and the results are shown in Table 1. The sample failed the flame retardancy class 3 of the flame retardancy test, and the bending strength was lower than that of any of the molded products of Examples 1 to 3.

【0045】比較例4 実施例1において、ミキシングロールで得られた厚さ
0.5mmの中間成形物を、そのままで30枚積層し、
実施例1と同様の条件で圧縮成形し、厚さ15mmの積
層物を得た。
Comparative Example 4 In Example 1, 30 sheets of the intermediate molded product having a thickness of 0.5 mm obtained with the mixing roll were laminated as they were,
Compression molding was performed under the same conditions as in Example 1 to obtain a laminate having a thickness of 15 mm.

【0046】上記で得られた積層物を、水中に7日間浸
漬した。浸漬完了後の上記積層物は、表層から約1.5
mmまでが水和による水酸化カルシウムの白化現象を起
こしたが、それより内部は変化がなく水和が不完全のも
のとなった。
The laminate obtained above was immersed in water for 7 days. The above-mentioned laminate after the completion of the immersion is about 1.5 from the surface layer.
Up to mm, the whitening phenomenon of calcium hydroxide was caused by hydration, but the inside was not changed and the hydration was incomplete.

【0047】得られた積層物について、実施例1の成形
体と同様に評価を行い、その結果を表1に示した。試料
は難燃性試験の難燃3級に不合格であり、曲げ強度では
実施例1〜3のいずれの成形体よりも低いものであっ
た。
The resulting laminate was evaluated in the same manner as the molded product of Example 1, and the results are shown in Table 1. The sample failed the flame-retardant grade 3 of the flame-retardant test and had a bending strength lower than that of any of the molded products of Examples 1 to 3.

【0048】[0048]

【表1】 [Table 1]

【0049】[0049]

【発明の効果】以上のように、本発明による熱可塑性樹
脂含有のセメント成形体は、熱可塑性樹脂と水硬性セメ
ントとの混合物からなり、シート状に成形され酸性水溶
液で処理されてセメント層に無機反応生成物を析出させ
られた中間成形物の複数枚が積層状に加熱一体化されて
なるものであるから、熱可塑性樹脂とセメントとの中間
的な物性を備えかつその物性が均質であり、セメント層
の無機反応生成物が成形体の内層部にまで存在すること
となって難燃性が高めるられる。また、本発明の熱可塑
性樹脂含有のセメント成形体の製造は、熱可塑性樹脂と
水硬性セメントとからなる混合物を加熱混練してシート
状に成形したのち酸性水溶液で処理した中間成形物を用
いて積層状に加熱一体化するという手段を採用するか
ら、成形体の内層部のセメント層に容易に無機反応生成
物を存在させることができて、成形体の肉厚に影響され
ることなく成形体に難燃性を付与することができるとい
う効果がある。
Industrial Applicability As described above, the thermoplastic resin-containing cement molded product according to the present invention comprises a mixture of a thermoplastic resin and hydraulic cement, is molded into a sheet and is treated with an acidic aqueous solution to form a cement layer. Since a plurality of intermediate molded products in which the inorganic reaction product has been deposited are heated and integrated in a laminated form, they have intermediate physical properties between the thermoplastic resin and cement, and their physical properties are uniform. In addition, since the inorganic reaction product of the cement layer is present even in the inner layer portion of the molded body, flame retardancy is enhanced. Further, the production of a thermoplastic resin-containing cement molded body of the present invention, using a mixture of a thermoplastic resin and hydraulic cement is kneaded by heating to form a sheet, then using an intermediate molded product treated with an acidic aqueous solution. By adopting the means of heat-integrating in a laminated form, the inorganic reaction product can easily be present in the cement layer of the inner layer portion of the molded body, and the molded body is not affected by the thickness of the molded body. There is an effect that flame retardancy can be imparted to the.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による熱可塑性樹脂含有のセメント成形
体を示す断面図である。
FIG. 1 is a sectional view showing a cement molded product containing a thermoplastic resin according to the present invention.

【図2】従来の熱可塑性樹脂含有のセメント成形体を示
す断面図である。
FIG. 2 is a cross-sectional view showing a conventional cemented product containing a thermoplastic resin.

【符号の説明】[Explanation of symbols]

1…熱可塑性樹脂含有のセメント成形体 1a、1b、1c…中間成形物 C…無機反応生成物 1 ... Cement molding containing thermoplastic resin 1a, 1b, 1c ... Intermediate molding C ... Inorganic reaction product

───────────────────────────────────────────────────── フロントページの続き (72)発明者 増永 明正 福井県福井市三十八社町33字66番地 フク ビ化学工業株式会社内 (72)発明者 秋田 清 福井県福井市三十八社町33字66番地 フク ビ化学工業株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Akimasa Masunaga 33-66, Fukui City, Fukui Prefecture 33 Fukubi Chemical Industry Co., Ltd. (72) Inventor Kiyoshi Akita Thirty-eight companies town, Fukui City 33 characters 66 Fukubi Chemical Industry Co., Ltd.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】熱可塑性樹脂100重量部と水硬性セメン
ト50〜600重量部との混合物からなり、シート状に
成形され酸性水溶液で処理されてセメント層に無機反応
生成物を析出させられた中間成形物の複数枚が積層状に
加熱一体化されてなることを特徴とする熱可塑性樹脂含
有のセメント成形体。
1. An intermediate product comprising a mixture of 100 parts by weight of a thermoplastic resin and 50 to 600 parts by weight of hydraulic cement, molded into a sheet and treated with an acidic aqueous solution to deposit an inorganic reaction product on a cement layer. A cement molded product containing a thermoplastic resin, wherein a plurality of molded products are laminated and integrally heated.
【請求項2】熱可塑性樹脂100重量部と水硬性セメン
ト50〜600重量部とからなる混合物を加熱混練して
シート状の中間成形物に成形したのち酸性水溶液で処理
し、ついで前記中間成形物の複数枚を互いに積層して加
熱一体化することを特徴とする熱可塑性樹脂含有のセメ
ント成形体の製造方法。
2. A mixture of 100 parts by weight of a thermoplastic resin and 50 to 600 parts by weight of hydraulic cement is kneaded by heating to form a sheet-like intermediate molded product, which is then treated with an acidic aqueous solution, and then the intermediate molded product. 2. A method for producing a cement molded product containing a thermoplastic resin, which comprises laminating a plurality of the sheets with each other and integrally heating them.
【請求項3】酸性水溶液で処理した中間成形物の表面を
水で洗浄したのちつぎの工程を継続する、請求項2に記
載の熱可塑性樹脂含有のセメント成形体の製造方法。
3. The method for producing a cement molded product containing a thermoplastic resin according to claim 2, wherein the surface of the intermediate molded product treated with the acidic aqueous solution is washed with water and the subsequent step is continued.
JP11798396A 1996-05-13 1996-05-13 Cement molded object containing thermoplastic resin and its manufacture Pending JPH09300526A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11798396A JPH09300526A (en) 1996-05-13 1996-05-13 Cement molded object containing thermoplastic resin and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11798396A JPH09300526A (en) 1996-05-13 1996-05-13 Cement molded object containing thermoplastic resin and its manufacture

Publications (1)

Publication Number Publication Date
JPH09300526A true JPH09300526A (en) 1997-11-25

Family

ID=14725119

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11798396A Pending JPH09300526A (en) 1996-05-13 1996-05-13 Cement molded object containing thermoplastic resin and its manufacture

Country Status (1)

Country Link
JP (1) JPH09300526A (en)

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