JPH0928772A - Rotary pressure-heating sterilization tray for filled flexible pouch - Google Patents

Rotary pressure-heating sterilization tray for filled flexible pouch

Info

Publication number
JPH0928772A
JPH0928772A JP7181603A JP18160395A JPH0928772A JP H0928772 A JPH0928772 A JP H0928772A JP 7181603 A JP7181603 A JP 7181603A JP 18160395 A JP18160395 A JP 18160395A JP H0928772 A JPH0928772 A JP H0928772A
Authority
JP
Japan
Prior art keywords
tray
packaging bag
soft packaging
heat sterilization
side plates
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7181603A
Other languages
Japanese (ja)
Other versions
JP3086402B2 (en
Inventor
Toshio Kishi
敏雄 岸
Masaharu Mochizuki
雅治 望月
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
House Foods Corp
Original Assignee
House Foods Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by House Foods Corp filed Critical House Foods Corp
Priority to JP07181603A priority Critical patent/JP3086402B2/en
Publication of JPH0928772A publication Critical patent/JPH0928772A/en
Application granted granted Critical
Publication of JP3086402B2 publication Critical patent/JP3086402B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Stackable Containers (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

PROBLEM TO BE SOLVED: To houes a filled flexible pouch by forming the housing part of the filled flexible pouch between the lower surface of the bottom plate of an upper tray and the upper surface of the bottom plate of a lower tray and to stably house the pouch and contents without high pressure to the filled flexible pouch and without applying impairing them. SOLUTION: A tray 206 is formed with a plate in which plural circular holes are provided on an aluminum plate in a rectangular parallelopiped. The tray is formed in axial symmetry setting a length direction center line S as a symmetry axis, and right and left side plates 232, 234, front and real side plates 236, 238 and a pair of upper and lower bottom plates 240, 242 are provided. Moreover, plural partition plates 252, 254 intersecting orthogonally to the center line S are provided so as to form a block chamber 250 to house the filled flexible pouch one by one. Such tray 206 is piled up, and the filled flexible pouch is housed in the block chamber 250 by matching the isosceles triangle of the pouch with that of block chamber 250, then, heat treatment is applied.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、パウチ等の軟包装袋に
充填物を充填し密封して充填軟包装袋とし、加圧加熱殺
菌処理槽内において該充填軟包装袋を回転させながら加
圧加熱殺菌処理する充填軟包装袋用の回転式加圧加熱殺
菌トレーに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a soft packaging bag such as a pouch which is filled with a filling and sealed to form a filled soft packaging bag, which is heated in a tank under pressure heat sterilization treatment while being rotated. The present invention relates to a rotary pressure heat sterilization tray for a filled soft packaging bag to be pressure heat sterilized.

【0002】[0002]

【従来の技術】特開平5ー227920号公報に開示さ
れたものは、垂直断面がほぼ二等辺三角形の軟包装袋に
充填物を充填し密封して充填軟包装袋とし、加圧加熱殺
菌処理槽内で該充填軟包装袋を回転させながら加圧加熱
殺菌処理する充填軟包装袋の回転式加圧加熱殺菌トレー
に関し、充填軟包装袋収容領域を直方体に形成し、充填
軟包装袋の長手方向をトレーの回転放射方向を向けて形
成する。特開平6ー237744号公報に開示されたも
のは、軟包装袋に充填物を充填し密封して充填軟包装袋
とし、加圧加熱殺菌処理槽内で該充填軟包装袋を回転さ
せながら加圧加熱殺菌処理する充填軟包装袋の回転式加
圧加熱殺菌トレーに関し、段積みされる上下のトレイ
に、それぞれ充填軟包装袋の外周に略等しい曲率の湾曲
面を有する凹状の保持板が対向位置に設けられてなり、
これらトレーを段積みした際に前記保持板によって形成
される空間が前記充填軟包装袋の収納部とされ、該収納
部に収納した充填軟包装袋の湾曲面によって保持する構
成を有する。
2. Description of the Related Art Japanese Unexamined Patent Publication (Kokai) No. 5-227920 discloses a soft packaging bag having a vertical cross section of an isosceles triangle filled with a filling material and hermetically sealed to form a filled soft packaging bag. Regarding a rotary pressure heat sterilization tray of a filled soft packaging bag that is subjected to pressure heating and sterilization treatment while rotating the filled soft packaging bag in a tank, a filled soft packaging bag accommodating region is formed in a rectangular parallelepiped, and the length of the filled soft packaging bag is long. The direction is formed by directing the rotation radial direction of the tray. The one disclosed in Japanese Unexamined Patent Publication No. 6-237744 is filled with a filling material in a soft packaging bag and sealed to form a filled soft packaging bag, which is heated while rotating the filled soft packaging bag in a pressure heat sterilization treatment tank. Concerning the rotary pressure heat sterilization tray of the filled soft packaging bag to be subjected to pressure heat sterilization treatment, a concave holding plate having a curved surface of substantially the same curvature is opposed to the upper and lower trays stacked in layers, respectively on the outer circumference of the filled soft packaging bag. It is provided in the position,
The space formed by the holding plate when these trays are stacked is a storage portion of the filled soft packaging bag, and the tray is held by the curved surface of the filled soft packaging bag stored in the storage portion.

【0003】[0003]

【発明が解決しようとする課題】特開平5ー22792
0号公報に開示されたトレーは、回転放射方向において
同一の厚さの充填軟包装袋収容部を有するため、トレー
の回転によって充填軟包装袋が収容部内を移動する。こ
の移動によって、充填軟包装袋の表面が収容部の壁部に
よって摩擦されて損傷し、場合によっては破袋する虞が
ある。仮に、充填軟包装袋の移動を防止するために収容
部の容積を小さくして充填軟包装袋を収容部によって圧
接するようにすると、包装袋の充填物のうちの固形物が
破壊したり、加熱殺菌によって充填軟包装袋が膨張して
変形するかあるいは破袋する虞がある。また、回転式加
圧加熱殺菌においては、充填軟包装袋中にヘッドスペー
スを設けることによりヘッドスペース内にある気体が回
転殺菌中に充填軟包装袋内を移動し、該充填物の殺菌効
果を向上させることができる。しかしながら、上述した
ように充填軟包装袋を収容部によって圧接するため充填
物の殺菌効率が低下するという問題がある。
[Patent Document 1] Japanese Patent Laid-Open No. 22792/1993
Since the tray disclosed in Japanese Patent Publication No. 0 has a filled soft packaging bag accommodating portion having the same thickness in the rotation radial direction, the rotation of the tray causes the filled soft packaging bag to move inside the accommodating portion. Due to this movement, the surface of the filled soft packaging bag is rubbed and damaged by the wall portion of the housing portion, and in some cases, the bag may be broken. If the volume of the containing portion is reduced and the filling soft packaging bag is pressed against the containing portion in order to prevent movement of the filling soft packaging bag, the solid matter in the filling material of the packaging bag is destroyed, The filled soft packaging bag may expand and deform due to heat sterilization, or the bag may break. Further, in the rotary pressure heat sterilization, by providing a head space in the filling soft packaging bag, the gas in the head space moves in the filling soft packaging bag during the rotary sterilization, and the sterilizing effect of the filling is obtained. Can be improved. However, there is a problem that the sterilization efficiency of the filling is lowered because the filled soft packaging bag is pressed against the storage portion as described above.

【0004】これらの問題は、垂直断面がほぼ二等辺三
角形の軟包装袋に充填物を充填し密封して充填軟包装袋
すなわちスタンデイングパウチについて特に顕著とな
る。
These problems are particularly remarkable in a filled soft packaging bag, that is, a standing pouch by filling and sealing a filling in a soft packaging bag whose vertical cross section is substantially an isosceles triangle.

【0005】特開平6ー237744号公報に開示され
たトレーは、積み重ねたトレーの間にトレーが存在しな
い無駄な空間が多く、一殺菌工程で殺菌可能な充填軟包
装袋の数が少なく殺菌効率が悪く、別の見方をすれば非
常に嵩張った加圧加熱殺菌処理槽を必要とする問題があ
る。さらに、特開平6ー237744号公報に開示され
たトレーについても、同一の厚さの充填軟包装袋収容部
を有するため、厚さが一定でない上記スタンデイングパ
ウチである場合は、充填軟包装袋が収容部内で安定せず
移動し易い問題あり、従って、この移動によって、充填
軟包装袋の表面が収容部の壁部によって摩擦されて損傷
し、場合によっては破袋する虞があり、特開平5ー22
7920号公報に開示されたものと同じ問題がある。さ
らに、上述した包装袋が破袋・損傷する虞がある従来の
トレーにおいて、シリコーンゴムシートをトレーに敷い
て包装袋を収容することが提案されている。この方法に
よると破損・損傷を防ぐことはできるが、加熱殺菌効率
が極めて低くなる問題がある。
The tray disclosed in Japanese Unexamined Patent Publication No. 6-237744 has a lot of wasted space between stacked trays, and the number of filling soft packaging bags that can be sterilized in one sterilization step is small, and the sterilization efficiency is small. However, from another perspective, there is a problem that a very bulky pressure heat sterilization treatment tank is required. Further, the tray disclosed in Japanese Patent Laid-Open No. 6-237744 also has a filling soft packaging bag accommodating portion having the same thickness, so that in the case of the above-mentioned standing pouch having a non-uniform thickness, the filling soft packaging bag is There is a problem that the container is not stable and easily moves in the housing portion. Therefore, this movement may cause the surface of the filled soft packaging bag to be rubbed and damaged by the wall portion of the housing portion, possibly breaking the bag. -22
There is the same problem as disclosed in Japanese Patent Publication No. 7920. Further, in the conventional tray in which the packaging bag may be broken or damaged, it has been proposed to lay a silicone rubber sheet on the tray to accommodate the packaging bag. Although this method can prevent breakage / damage, it has a problem that the heat sterilization efficiency is extremely low.

【0006】[0006]

【発明の目的】本発明は、従来の充填包装袋の回転式加
圧加熱殺菌トレーの上述の問題に鑑みてなされたもので
あって、垂直断面がほぼ二等辺三角形の軟包装袋に充填
物を充填し密封して充填軟包装袋を大きな圧力を加える
ことなく安定して収容し、トレーの回転によっても充填
軟包装袋の損傷や充填物の破壊の虞がなく、さらに加熱
殺菌効率の高い充填軟包装袋の加圧加熱殺菌トレーを提
供することを目的とする。
DISCLOSURE OF THE INVENTION The present invention has been made in view of the above-mentioned problems of the conventional rotary pressurizing heat sterilization tray for a filling and packaging bag, and is a soft packaging bag having a vertical cross section of an isosceles triangle. Stable storage of filled soft packaging bags without applying a large pressure by filling and sealing, and there is no risk of damage to the filled soft packaging bags or destruction of the filling even when the tray rotates, and high heat sterilization efficiency An object is to provide a pressure heat sterilization tray for a filled soft packaging bag.

【0007】[0007]

【問題を解決するための手段】本発明は、垂直断面がほ
ぼ二等辺三角形の軟包装袋に充填物を充填し密封して充
填軟包装袋とし、加圧加熱殺菌処理槽内で該充填軟包装
袋を回転させながら加圧加熱殺菌処理する充填軟包装袋
の回転式加圧加熱殺菌トレーにおいて、上記トレーは中
心線と平行な面内にある左右側面板と上記中心線と直交
する面内にある前後側面板とからなる直方体の外形を有
し、上記トレーはさらに、上記左右側面板付近において
上記充填軟包装袋の底部の幅の半分に等しい深さを有
し、上記左右側面板から上記充填軟包装袋の高さだけ離
れた位置付近において深さが0になる充填軟包装袋収容
部を形成する底板を有していることを特徴とする回転式
加圧加熱殺菌トレーである。
According to the present invention, a soft packaging bag having a vertical cross section of an isosceles triangle is filled with a filling material and sealed to form a filling soft packaging bag. In a rotary pressure heat sterilization tray of a filled soft packaging bag that is subjected to heat sterilization treatment while rotating the packaging bag, the tray is a left and right side plate in a plane parallel to the center line and a plane orthogonal to the center line. The tray has an outer shape of a rectangular parallelepiped consisting of the front and rear side plates, and the tray further has a depth in the vicinity of the left and right side plates that is equal to half the width of the bottom of the filling soft packaging bag, A rotary pressure heat sterilization tray having a bottom plate forming a filled soft packaging bag accommodating portion having a depth of 0 near a position separated by the height of the filled soft packaging bag.

【0008】本発明の実施態様は、以下の通りである。
上記トレーの前後側面板が、複数の流体通過孔を有して
いる。上記トレーの左右側面板が、複数の流体通過孔を
有している。上記トレーの前後側面板が、該前後側面板
の上下縁縁部に半円形の流体通過孔を有する。上記トレ
ーの左右側面板が、該左右側面板の上下縁縁部に半円形
の流体通過孔を有する。上記トレーの前後側面板及び左
右側面板の高さが、上記充填軟包装袋の底部の幅の1/
2より大きく、底板が二重になっている。上記トレーの
前後側面板の長さが、上記充填軟包装袋の高さの2倍以
上であり、上記充填軟包装袋収容部が対をなして形成さ
れる。
An embodiment of the present invention is as follows.
The front and rear side plates of the tray have a plurality of fluid passage holes. The left and right side plates of the tray have a plurality of fluid passage holes. The front and rear side plates of the tray have semicircular fluid passage holes at the upper and lower edge portions of the front and rear side plates. The left and right side plates of the tray have semicircular fluid passage holes at the upper and lower edge portions of the left and right side plates. The height of the front and rear side plates and the left and right side plates of the tray is 1 / the width of the bottom of the filled flexible packaging bag.
It is larger than 2 and has a double bottom plate. The length of the front and rear side plates of the tray is not less than twice the height of the filling soft packaging bag, and the filling soft packaging bag accommodating portions are formed in pairs.

【0009】[0009]

【作用】本発明のトレーは、積み重ねて使用するもので
あって、積み重ねる際には、上方トレーの底板の下面と
下方トレーの底板の上面との間に充填軟包装袋収容部を
形成し、垂直断面がほぼ2等辺三角形の充填軟包装袋を
上記底板の下面と上面に一致させて収容することができ
る。従って、本発明によれば、回転による加圧加熱殺菌
処理中、充填軟包装袋はトレー内で局所的なあるいは過
剰な圧力を受けることなく安定して保持され続ける。
The trays of the present invention are used for stacking, and when they are stacked, a filling soft packaging bag accommodating portion is formed between the lower surface of the bottom plate of the upper tray and the upper surface of the bottom plate of the lower tray. A filled flexible packaging bag having a substantially isosceles triangle in vertical cross section can be accommodated by matching the lower surface and the upper surface of the bottom plate. Therefore, according to the present invention, the filled soft wrapping bag can be stably held in the tray without being subjected to local or excessive pressure during the sterilization treatment by heating under pressure.

【0010】[0010]

【発明の効果】本発明によれば、垂直断面がほぼ二等辺
三角形の軟包装袋に充填物を充填し密封して充填軟包装
袋を大きな圧力を加えることなく安定して収容し、トレ
ーの回転によっても充填軟包装袋の損傷や充填物の破壊
の虞がなく、さらに加熱殺菌効率の高く維持することが
できる効果を有する。請求項2記載の実施態様によれ
ば、トレーの前後側面に複数の流体通過孔を設けること
により、トレーの内外における熱水の交換を効率的に行
うことができ、充填物の殺菌効果が向上する。請求項3
記載の実施態様によれば、トレーの左右側面に複数の流
体通過孔を設けることにより、回転殺菌時に回転殺菌処
理槽内で生じる回転放射方向への熱水の流れに従ってト
レー内の熱水がトレー外に送り出され、トレー内外の熱
水の交換が効率的に行われて充填物の殺菌効率が向上す
る。
According to the present invention, a soft packaging bag whose vertical cross section is substantially an isosceles triangle is filled with a filling material and hermetically sealed so that the filled soft packaging bag can be stably accommodated without applying a large pressure, and the tray There is no risk of damage to the filled soft packaging bag or destruction of the filling even by rotation, and there is an effect that the heat sterilization efficiency can be kept high. According to the embodiment of claim 2, by providing a plurality of fluid passage holes on the front and rear side surfaces of the tray, hot water can be efficiently exchanged between the inside and outside of the tray, and the sterilization effect of the filling is improved. To do. Claim 3
According to the described embodiment, by providing a plurality of fluid passage holes on the left and right side surfaces of the tray, the hot water in the tray is moved in accordance with the flow of hot water in the rotational radial direction generated in the rotary sterilization treatment tank during rotary sterilization. The hot water is sent to the outside and the hot water inside and outside the tray is efficiently exchanged, and the sterilization efficiency of the filling is improved.

【0011】請求項4記載の実施態様によれば、トレー
の左右側面板の上下縁部に半円形の流体通過孔を設けた
場合、トレーを積み重ねた際に該半円形の流体通過孔が
円形の流体通過孔を形成する。これにより前記円形の流
体通過孔を通して充填軟包装袋の上部付近又は底中心部
付近の熱水がより多くトレー外に送り出されトレー内外
の熱水の交換が効率的に行われて充填物の殺菌効率が向
上する。請求項5記載の実施態様によれば、底板を二重
にすることにより、トレー内部の熱水経路を確保するこ
とができ、充填物の殺菌効率が向上する。請求項6記載
の実施態様によれば、より多くの充填軟包装袋をトレー
に収容することができ、一度に多数の充填軟包装袋の殺
菌が可能である。殺菌時に上下トレーに挟まれた充填軟
包装袋の上隅部は充填物の膨張により張り詰めた状態に
なるが、請求項7記載の実施態様によれば、トレーとの
接触による充填軟包装袋の上隅部の損傷を防ぐことがで
きる。請求項8記載の実施態様によれば、充填軟包装袋
に熱水を直接接触させることにより、充填軟包装袋を効
率的にの殺菌することができる。
According to the fourth aspect of the present invention, when the semicircular fluid passage holes are provided at the upper and lower edges of the left and right side plates of the tray, the semicircular fluid passage holes are circular when the trays are stacked. To form a fluid passage hole. As a result, a larger amount of hot water near the top or the center of the bottom of the filled flexible packaging bag is sent out of the tray through the circular fluid passage hole, and the exchange of hot water inside and outside the tray is efficiently performed to sterilize the filling. Efficiency is improved. According to the fifth aspect of the present invention, the hot water path inside the tray can be secured by doubling the bottom plate, and the sterilization efficiency of the filling material is improved. According to the embodiment of claim 6, a larger number of filled soft packaging bags can be accommodated in the tray, and a large number of filled soft packaging bags can be sterilized at one time. At the time of sterilization, the upper corners of the filled soft packaging bag sandwiched between the upper and lower trays are in a tight state due to the expansion of the filling material. According to the embodiment of the present invention, the filled soft packaging bag is brought into contact with the tray. It is possible to prevent damage to the upper corners. According to the embodiment of claim 8, the filled soft packaging bag can be efficiently sterilized by directly contacting the filled soft packaging bag with hot water.

【0012】[0012]

【発明の実施の態様】DESCRIPTION OF THE PREFERRED EMBODIMENTS

【第1態様】回転式レトルト殺菌機 内容物を充填した密封軟包装袋、すなわち充填軟包装袋
を回転させながら殺菌するいわゆる回転式レトルト殺菌
機1は、図4に示すように、加圧加熱殺菌処理を施すた
めの横向き円筒形の加圧加熱殺菌処理槽2、加圧加熱殺
菌処理槽2の上方に設けられ、熱水を一時的に貯える熱
水槽3、回転式レトルト殺菌機1の制御情報を記憶する
記憶部4、記憶部4の記憶情報に基づいて加圧加熱殺菌
処理槽2の作動等を制御する制御部5を有し、これらを
連通パイプや連結線で連結してなる。加圧加熱殺菌処理
槽2は、図3及び図4に示すように、横向き円筒形の殺
菌処理ドラム201と、複数のベアリング202によっ
て支持され、かつ殺菌処理ドラム201の軸線を中心に
回転する回転枠203とを包含している。回転枠203
の底部付近には、2本のレール204が配置されてい
る。レール204は、充填軟包装袋を入れた複数のトレ
ー206を載置するための台車208が、回転枠203
の軸線と平行に摺動できるように設けられている。
[First embodiment] Rotary retort sterilizer As shown in FIG. 4, a sealed soft packaging bag filled with contents, that is, a so-called rotary retort sterilizer 1 that sterilizes while rotating the filled soft packaging bag is pressurized and heated. Control of a horizontal cylindrical pressure heat sterilization treatment tank 2 for performing sterilization treatment, a hot water tank 3 provided above the pressure heat sterilization treatment tank 2 for temporarily storing hot water, and a rotary retort sterilizer 1. A storage unit 4 for storing information, and a control unit 5 for controlling the operation and the like of the pressure heat sterilization treatment tank 2 based on the storage information of the storage unit 4 are connected by a communication pipe or a connecting line. As shown in FIGS. 3 and 4, the pressurized heat sterilization treatment tank 2 is supported by a horizontally-oriented cylindrical sterilization treatment drum 201 and a plurality of bearings 202, and rotates about the axis of the sterilization treatment drum 201. The frame 203 is included. Rotating frame 203
Two rails 204 are arranged near the bottom of the rail. On the rail 204, a trolley 208 for mounting a plurality of trays 206 containing filled soft packaging bags is provided with a rotary frame 203.
It is provided so as to be slidable parallel to the axis of the.

【0013】殺菌処理ドラム201は、上面に上側給排
水口210及び給排気口211が設けられ、下面に下側
給排水口212が設けられている。殺菌処理ドラム20
1にはまた、収容されたトレー206が台車208から
はずれず、かつ台車208がレール204からはずれる
ことがないように、殺菌処理ドラム201にこれらのも
のを固定するための押さえ機構214が設けられてい
る。
The sterilization drum 201 has an upper supply / drain port 210 and a supply / exhaust port 211 on the upper surface, and a lower supply / drain port 212 on the lower surface. Sterilization drum 20
1 is provided with a holding mechanism 214 for fixing the trays 206 to the sterilization processing drum 201 so that the accommodated tray 206 does not come off the carriage 208 and the carriage 208 does not come off the rail 204. ing.

【0014】殺菌処理ドラム201は、図4に示すよう
に、その一方の側面にトレー206及び台車208を出
し入れするための開閉扉224が設けられており、他方
の側面は密閉されていてる。殺菌処理ドラム201の密
閉された上記側面には、該側面を貫通して回転駆動軸2
26が設けられている。回転駆動軸226は、殺菌処理
ドラム201の外部に配置された回転動力源(図示せ
ず)からの駆動力を回転枠203に伝達するためのもの
である。熱水槽3は、図3に示すように、上面に吸排気
口250、下面に第1給排水口252及び第2給排水口
254が設けられ、さらに、熱水槽3内の下部に蒸気供
給パイプ256が配置されている。熱水槽3の制御系
は、図4に示すように、制御部5が、記憶部4の出力信
号、及び加圧加熱殺菌処理槽2に設けられた圧力センサ
ー(図示せず)及び温度センサー(図示せず)の出力に
基づいてバルブ326、バルブ330の開閉を制御す
る。
As shown in FIG. 4, the sterilization drum 201 is provided with an opening / closing door 224 for taking in and out the tray 206 and the carriage 208 on one side, and the other side is closed. The above-mentioned closed side of the sterilization processing drum 201 has a rotary drive shaft 2 penetrating therethrough.
26 are provided. The rotary drive shaft 226 is for transmitting a driving force from a rotary power source (not shown) arranged outside the sterilizing drum 201 to the rotary frame 203. As shown in FIG. 3, the hot water tank 3 is provided with an intake / exhaust port 250 on the upper surface, a first water supply / drain port 252 and a second water supply / drain port 254 on the lower surface, and further, a steam supply pipe 256 is provided in the lower part of the hot water tank 3. It is arranged. In the control system of the hot water tank 3, as shown in FIG. 4, the control unit 5 controls the output signal of the storage unit 4, the pressure sensor (not shown) and the temperature sensor (not shown) provided in the pressure heat sterilization treatment tank 2. The opening / closing of the valves 326 and 330 is controlled based on the output of (not shown).

【0015】加圧加熱殺菌処理槽2と熱水槽3、及びこ
れに関連した装置の連結は、図4に示すように、加圧加
熱殺菌処理槽2の下側給排水口212は、バルブ30
2、循環ポンプ304、蒸気混合部306、バルブ30
8を介して第2給排水口254に連結されている。この
連結路によって加圧加熱殺菌処理槽2内の熱水を熱水槽
3に戻すことができる。
As shown in FIG. 4, the pressure heating and sterilization treatment tank 2 and the hot water tank 3 are connected to each other by connecting the hot water sterilization treatment tank 2 and the hot water sterilization treatment tank 2 to a valve 30.
2. Circulation pump 304, steam mixing unit 306, valve 30
8 is connected to the second water supply / drain port 254. The hot water in the pressurized heat sterilization tank 2 can be returned to the hot water tank 3 by this connection path.

【0016】下側給排水口212はまた、バルブ30
2、バルブ310、給水ポンプ312を介して給水源3
13に連結されている。この連結路により冷却水を加圧
加熱殺菌処理槽2に供給することができる。下側給排水
口212はさらに、バルブ314を介して外部に連結さ
れている。この連結路によって加圧加熱殺菌処理槽2内
の熱水・冷却水を外部に排出することができる。上側給
排水口210は、バルブ316、蒸気混合部306、循
環ポンプ304、バルブ302を介して下側給排水口2
12に連結されている。蒸気混合部306は、バルブ3
18を介して蒸気供給源320に配置されている。これ
らの連結路によって、加圧加熱殺菌処理槽2内の熱水を
取り出して蒸気混合部306における蒸気混入によって
再加熱し、再び加圧加熱殺菌処理槽2に戻すことができ
る。加圧加熱殺菌処理槽2の給排気口311は、バルブ
326を介して空気抜き口328に連結され、またバル
ブ330を介して加圧空気源332に連結されている。
The lower water supply / drain port 212 also has a valve 30.
2. Water supply source 3 via valve 310 and water supply pump 312
13. The cooling water can be supplied to the pressurized and heated sterilization tank 2 through this connection path. The lower water supply / drain port 212 is further connected to the outside via a valve 314. The hot water and the cooling water in the pressurized heat sterilization tank 2 can be discharged to the outside by this connection path. The upper water supply / drainage port 210 is connected to the lower water supply / drainage port 2 via the valve 316, the steam mixing unit 306, the circulation pump 304, and the valve 302.
12. The steam mixing unit 306 includes a valve 3
It is arranged in the steam supply source 320 via 18. With these connecting paths, hot water in the pressurized heat sterilization tank 2 can be taken out, reheated by mixing steam in the steam mixing section 306, and returned to the pressurized heat sterilization tank 2 again. The air supply / exhaust port 311 of the pressurized heat sterilization treatment tank 2 is connected to an air vent port 328 via a valve 326, and is also connected to a pressurized air source 332 via a valve 330.

【0017】熱水槽3の第1給排水口52は、バルブ3
34、バルブ310、給水ポンプ312を介して給水源
313に連結されている。熱水槽3はこの連結路によっ
て給水を受けることができる。第1給排水口52はま
た、バルブ336を介して外部に連通されている。熱水
槽3の蒸気供給パイプ56は、バルブ340を介して蒸
気供給源320に連結ている。この連結路によって熱水
槽3内の熱水を蒸気混入によって加熱することができ
る。熱水槽3の吸排気口50は、バルブ350を介して
空気抜き口352に連結され、またバルブ354を介し
て加圧空気源356に連結されている。
The first water supply / drain port 52 of the hot water tank 3 has a valve 3
34, the valve 310, and the water supply pump 312, and is connected to the water supply source 313. The hot water tank 3 can be supplied with water through this connection path. The first water supply / drainage port 52 is also communicated with the outside via a valve 336. The steam supply pipe 56 of the hot water tank 3 is connected to the steam supply source 320 via a valve 340. With this connection path, the hot water in the hot water tank 3 can be heated by mixing steam. The intake / exhaust port 50 of the hot water tank 3 is connected to the air vent port 352 via the valve 350, and is also connected to the pressurized air source 356 via the valve 354.

【0018】トレー トレー206は、図1及び図2に示すように、アルミニ
ュウム板に複数の円孔を設けた板材によって形成された
直方体の外形を有する。トレー206は、該直方体の長
さ方向の中心線Sを対称軸とする線対称形であって、中
心線Sと平行な面内にある左右側面板232、234
と、中心線Sと直交する前後側面部236、238と、
一対の底板240、242と、充填軟包装袋を一個づつ
収容する画室250を形成するために中心線Sと直交し
て延びる複数の仕切り板252、254とを有する。こ
れにより、いくつものトレーを画室が対向するように積
み重ねて、一度に多数の充填軟包装袋を加熱処理するこ
とができる。さらに、トレー206の一方の面すなわち
上面には、トレー206を積み重ねたとき、上下のもの
が互いに横滑りを起こすことを防ぐための滑り止め25
7が四隅に設けられている。
Tray As shown in FIGS. 1 and 2, the tray 206 has a rectangular parallelepiped outer shape formed by a plate material in which a plurality of circular holes are provided in an aluminum plate. The tray 206 has a line-symmetrical shape with the center line S in the longitudinal direction of the rectangular parallelepiped as the axis of symmetry, and the left and right side plates 232 and 234 that are in a plane parallel to the center line S.
And front and rear side surfaces 236, 238 orthogonal to the center line S,
It has a pair of bottom plates 240, 242 and a plurality of partition plates 252, 254 extending orthogonally to the center line S to form a compartment 250 for accommodating the filled soft packaging bags one by one. As a result, a number of trays can be stacked so that the compartments face each other, and a large number of filled soft packaging bags can be heat-treated at one time. Further, on one side of the tray 206, that is, on the upper surface, when the trays 206 are stacked, a slip stopper 25 for preventing upper and lower sides from sliding sideways with each other.
7 are provided at the four corners.

【0019】底板240、242は、底板傾斜部270
と、底板傾斜部270に連続する底板水平部272とか
らなる。底板傾斜部270は、画室250の最大深さが
充填軟包装袋の底部の幅の1/2であり、中心線Sと直
交する方向の画室の幅が充填軟包装袋の高さに例えば5
cmを加えた寸法の画室250を形成するように形成され
る。左右側面板232、234、前後側面部236、2
38の高さは、充填軟包装袋の底部の幅の1/2に例え
ば2cmを加えた寸法であり、従って底板240、242
の垂直方向の間隔は約2cmである。前後側面部236、
238は、袋状であって、底板240、242の間に形
成される空間に連通している。
The bottom plates 240 and 242 have bottom plate inclined portions 270.
And a bottom plate horizontal portion 272 continuous with the bottom plate inclined portion 270. In the bottom plate inclined portion 270, the maximum depth of the compartment 250 is ½ of the width of the bottom of the filling soft packaging bag, and the width of the compartment in the direction orthogonal to the center line S is 5 times the height of the filling soft packaging bag.
It is formed to form a compartment 250 of dimensions plus cm. Left and right side plates 232, 234, front and rear side parts 236, 2
The height of 38 is one half of the width of the bottom of the filled soft packaging bag plus, for example, 2 cm, and therefore the height of the bottom plates 240, 242.
The vertical distance between the two is about 2 cm. Front and rear side portions 236,
238 has a bag shape and communicates with a space formed between the bottom plates 240 and 242.

【0020】殺菌サイクル 記憶部4は、加圧加熱殺菌処理槽2内に搬入された充填
軟包装袋の含気率が2%を超える状態を保持したまま殺
菌処理するための圧力・温度制御情報を記憶している。
該圧力・温度制御情報は、図5に示すように、横軸に時
間、縦軸に圧力及び温度をとると、温度グラフA及び圧
力領域グラフBとなる。図5に示す圧力・温度制御を行
うために、加圧加熱殺菌処理槽2は次のように操作され
る。すなわち、殺菌開始LからMまでの期間は、熱水を
所定温度にして加圧加熱殺菌を行う。期間MNにおい
て、加圧加熱殺菌処理槽2内を高圧にするともに、加圧
加熱殺菌処理槽2内の熱水を熱水槽3に戻し、その後加
圧加熱殺菌処理槽2に冷却水を供給する。期間NOは加
圧加熱殺菌処理槽2内の圧力が所定値だけ上昇した直後
であって、冷却水を加圧加熱殺菌処理槽2内で流動させ
て充填軟包装袋の一次冷却を行う。期間OPは、さらに
低温まで冷却を行うための準備期間であって、冷却水を
低温のものに入れ換えるため、加圧加熱殺菌処理槽2内
の高温になった冷却水を排出し、新しい低温の冷却水を
供給する。期間PQは、冷却水を循環させて二次冷却を
行う。期間QRにおいて、冷却水を排出して加圧加熱殺
菌及び冷却の1サイクルが終了する。
The sterilization cycle storage unit 4 is pressure / temperature control information for performing sterilization while keeping the air content of the filled soft packaging bag carried into the pressure heat sterilization treatment tank 2 in excess of 2%. I remember.
As shown in FIG. 5, the pressure / temperature control information becomes a temperature graph A and a pressure region graph B when time is plotted on the horizontal axis and pressure and temperature are plotted on the vertical axis. In order to perform the pressure / temperature control shown in FIG. 5, the pressure heat sterilization treatment tank 2 is operated as follows. That is, during the period from the start of sterilization L to M, hot water is heated to a predetermined temperature to perform pressurized heat sterilization. In the period MN, the pressure in the pressurized heat sterilization tank 2 is set to a high pressure, the hot water in the pressurized heat sterilization tank 2 is returned to the hot water tank 3, and then the cooling water is supplied to the pressurized heat sterilization tank 2. . The period NO is immediately after the pressure in the pressure heat sterilization treatment tank 2 rises by a predetermined value, and the cooling water is caused to flow in the pressure heat sterilization treatment tank 2 to perform the primary cooling of the filled soft packaging bag. Period OP is a preparatory period for cooling to a lower temperature, and in order to replace the cooling water with a low temperature, the high temperature cooling water in the pressure heat sterilization treatment tank 2 is discharged and a new low temperature is used. Supply cooling water. In the period PQ, secondary cooling is performed by circulating cooling water. In the period QR, the cooling water is discharged, and one cycle of pressurized heat sterilization and cooling ends.

【0021】充填軟包装袋 上記回転式レトルト殺菌機1で殺菌すべき充填軟包装袋
は、例えば垂直断面が二等辺三角形のスタンディングパ
ウチ等があり、その容量は、比重1として1kg以上、
好ましくは2.5kg〜5kgのものである。また、軟
包装袋の材質は、例えば、第1層(外層)ポリエチレン
テレフタレート/第2層ナイロン/第3層アルミニウム
/第4層無延伸ポリプロピレンの積層物である。殺菌さ
れるものは、軟包装袋に充填されたスープ、シチュー、
カレー等の液状物である。充填は、密封後の軟包装袋の
全容積に対するヘッドスペース(空間)の容積比率、す
なわち含気率が2ないし20%であるように行われる。
ヘッドスペースは、一般には空気であるが、窒素ガス、
アルゴンガスであってもよい。含気率は、さらに詳しく
は、例えば3〜20%であり、好ましくは3〜10%で
ある。
Filled Soft Packaging Bag The filled soft packaging bag to be sterilized by the rotary retort sterilizer 1 is, for example, a standing pouch having an isosceles triangular vertical cross section, and its capacity is 1 kg or more as specific gravity 1.
It is preferably 2.5 kg to 5 kg. The material of the soft packaging bag is, for example, a laminate of first layer (outer layer) polyethylene terephthalate / second layer nylon / third layer aluminum / fourth layer unstretched polypropylene. Those that are sterilized are soups, stews,
It is a liquid such as curry. The filling is performed so that the volume ratio of the head space (space) to the total volume of the soft packaging bag after sealing, that is, the air content is 2 to 20%.
Headspace is generally air, but nitrogen gas,
It may be argon gas. More specifically, the air content is, for example, 3 to 20%, and preferably 3 to 10%.

【0022】含気率が2%以下の場合、充填物の容量に
対しヘッドスペースの割合が少なく、殺菌時に充填物全
体について充分な攪拌が行われない。一方、含気率が2
0%以上の場合、含気率の上昇に比例して殺菌時の充填
物の攪拌効率が上昇せず、また充填軟包装袋が充填物に
対し嵩高になり、充填軟包装袋の搬送・保管に不利であ
る。さらに、ヘッドスペースが空気で満たされている場
合には、殺菌中に充填物が酸化して変色したり品質の劣
化するおそれが高くなり、ヘッドスペースが不活性ガス
で満たされている場合には不経済である。複数の充填軟
包装袋を一回の加圧加熱殺菌処理によって同時に均一に
加圧加熱殺菌処理を施すためには、それらの複数の充填
軟包装袋において含気率のバラツキを設定含気率に対し
て−3〜+50%以内、好ましくは−3〜+10%以内
となるようにする。
When the air content is 2% or less, the ratio of the head space to the volume of the filling is small, and the entire filling is not sufficiently stirred during sterilization. On the other hand, if the air content is 2
In the case of 0% or more, the stirring efficiency of the filling at the time of sterilization does not increase in proportion to the rise of the air content, and the filling soft packaging bag becomes bulky with respect to the filling, and the transport and storage of the filling soft packaging bag are performed. Disadvantageous. Furthermore, if the headspace is filled with air, the possibility of the filler oxidizing during disinfection and discoloring or deteriorating the quality is increased, and if the headspace is filled with an inert gas, It is uneconomical. In order to uniformly and simultaneously heat and sterilize a plurality of filled soft packaging bags by a single pressure heating and sterilization treatment, the variation of the air content in the plurality of filled soft packaging bags is set to the set air content. On the other hand, it is set within -3 to + 50%, preferably within -3 to + 10%.

【0023】殺菌作動 上記構成の回転式レトルト殺菌機1の殺菌作動につい
て、図4を参照して説明する。 〔熱水準備ステップ〕バルブ310、バルブ334を開
状態にし、給水ポンプ312を作動させ、給水源313
から熱水槽3に所定量の水を供給する。給水終了後、バ
ルブ310、バルブ334を閉状態にすると共に、バル
ブ340を開状態にし、蒸気を、蒸気供給源320から
蒸気供給パイプ56を介して熱水槽3中の水に注入す
る。バルブ350・354の開閉を調整して、熱水槽3
の水の温度を殺菌処理予定温度より5〜10°C高くな
るようにする。この場合、バルブ350・354の開閉
を調整して熱水槽3内の圧力調整を行うことにより、熱
水槽3内の突沸を防止することが望ましい。
Sterilizing Operation The sterilizing operation of the rotary retort sterilizer 1 having the above-described structure will be described with reference to FIG. [Hot water preparation step] The valve 310 and the valve 334 are opened, the water supply pump 312 is operated, and the water supply source 313 is opened.
Supplies a predetermined amount of water to the hot water tank 3. After the water supply is completed, the valves 310 and 334 are closed and the valve 340 is opened to inject steam from the steam supply source 320 into the water in the hot water tank 3 through the steam supply pipe 56. Adjust the opening and closing of the valves 350 and 354, and
Is set to be 5 to 10 ° C. higher than the scheduled sterilization temperature. In this case, it is desirable to prevent the bumping in the hot water tank 3 by adjusting the pressure in the hot water tank 3 by adjusting the opening and closing of the valves 350 and 354.

【0024】〔充填軟包装袋の加圧加熱殺菌処理槽への
搬入ステップ〕トレー206に形成された画室250に
充填軟包装袋を寝かせた状態で収容する。続いて、上記
トレー206を台車208に所定段積み重ねる。これに
より、トレー206の画室250に収容された充填軟包
装袋は、その上の段のトレー206の底板242によっ
て押さえられる。次に、殺菌処理ドラム201の開閉扉
224を開け、複数台準備された台車208を順次殺菌
処理ドラム201内へ搬入する。その後、積み重ねられ
たトレー206及び台車208を押さえ機構214によ
って回転枠203に固定し、開閉扉224を閉じる。
[Step of Loading Filled Soft Packaging Bag into Pressurized Heat Sterilization Treatment Tank] The filled soft packaging bag is accommodated in the compartment 250 formed in the tray 206 in a lying state. Subsequently, the tray 206 is stacked on the carriage 208 in a predetermined level. As a result, the filled soft packaging bag accommodated in the compartment 250 of the tray 206 is pressed by the bottom plate 242 of the tray 206 above it. Next, the door 224 of the sterilization processing drum 201 is opened, and the plurality of carts 208 prepared are sequentially carried into the sterilization processing drum 201. After that, the trays 206 and the carts 208 that have been stacked are fixed to the rotating frame 203 by the pressing mechanism 214, and the opening / closing door 224 is closed.

【0025】〔加圧加熱殺菌処理ステップ〕バルブ33
4、バルブ316を開状態にし、循環ポンプ304を作
動させて、熱水槽3の熱水を上側給排水口210から殺
菌処理ドラム201に供給する。供給する熱水の量は、
回転させられたトレー206が常に熱水内にあるように
決められる。これにより、加圧加熱殺菌処理槽2は、徐
々に昇温し殺菌設定温度に達する。回転枠203は、熱
水槽3に熱水の供給が完了すると回転を開始する。回転
枠203の回転数は、充填物の種類、充填量、粘度、充
填軟包装袋の含気率等により異なるが、10〜50rp
m、好ましくは15〜30rpmである。次に、バルブ
334、バルブ308を閉状態し、バルブ302を開状
態した後、循環ポンプ304を作動させ、殺菌処理ドラ
ム201内で熱水を上部から下部へ流動させる。同時
に、バルブ318の開閉を制御し、殺菌処理ドラム20
1から排出された熱水に蒸気供給源320から蒸気を混
入させる。こうして、殺菌処理ドラム201内の温度
を、図4に示す時間温度曲線Aとなるように制御する。
加圧加熱殺菌処理槽2内の温度を制御する方法として
は、例えばPID制御等がある。
[Pressurizing Heat Sterilization Step] Valve 33
4. The valve 316 is opened, and the circulation pump 304 is operated to supply the hot water in the hot water tank 3 from the upper water supply / drain port 210 to the sterilization drum 201. The amount of hot water to supply is
It is determined that the rotated tray 206 is always in hot water. As a result, the temperature of the pressurized heat sterilization tank 2 is gradually increased to reach the sterilization set temperature. The rotary frame 203 starts rotating when the supply of hot water to the hot water tank 3 is completed. The rotation speed of the rotary frame 203 varies depending on the type of the filling material, the filling amount, the viscosity, the air content of the filling soft packaging bag, and the like, but is 10 to 50 rp.
m, preferably 15 to 30 rpm. Next, after closing the valve 334 and the valve 308 and opening the valve 302, the circulation pump 304 is operated to flow hot water from the upper part to the lower part in the sterilization treatment drum 201. At the same time, the opening / closing of the valve 318 is controlled, and the sterilization drum 20 is controlled.
The steam is mixed from the steam supply source 320 into the hot water discharged from No. 1. In this way, the temperature inside the sterilization processing drum 201 is controlled so as to be a time-temperature curve A shown in FIG.
As a method of controlling the temperature in the pressurized heat sterilization tank 2, for example, there is PID control or the like.

【0026】加圧加熱殺菌処理槽2に熱水が導入されて
以降冷却処理がほぼ完了する時点(図4のPの時点)ま
では、圧力センサー(図示せず)により、加圧加熱殺菌
処理槽2内の圧力を検知する。上記加圧加熱殺菌処理槽
2内の温度を100°C以上にして殺菌を行うとき、該
圧力が、充填軟包装袋の含気率が2%を超えるように定
められた、図5の時間圧力領域B内に入るように、上記
バルブ326、バルブ330の開閉を制御する。これに
より、充填軟包装袋はほぼ加圧加熱殺菌処理が完了する
まで充填軟包装袋内に充分なのヘッドスペースが確保さ
れ、充填軟包装袋が回転させられることによって充填軟
包装袋内の充填物が充分に撹拌されることになり、高い
熱効率で短時間で殺菌できると共に、加熱殺菌ムラの発
生を有効に防止することができる。
Until the time when the cooling process is almost completed after the hot water is introduced into the pressure heat sterilization treatment tank 2 (time P in FIG. 4), the pressure heat sterilization process is performed by the pressure sensor (not shown). The pressure in the tank 2 is detected. When the temperature in the pressure heat sterilization treatment tank 2 is sterilized at 100 ° C. or higher, the pressure is set so that the air content of the filled soft packaging bag exceeds 2%. The opening and closing of the valves 326 and 330 are controlled so that the pressure is within the pressure range B. As a result, a sufficient head space is secured in the filled soft packaging bag until the pressurized heat sterilization treatment is completed, and the filled soft packaging bag is rotated by rotating the filled flexible packaging bag. Is sufficiently stirred, sterilization can be performed with high heat efficiency in a short time, and generation of heat sterilization unevenness can be effectively prevented.

【0027】〔冷却ステップ〕加圧加熱殺菌がほぼ完了
する時点(図5のMの時点)で殺菌処理ドラム201の
回転を停止させる。その後、加圧加熱殺菌処理槽2内の
圧力を加圧加熱殺菌処理時の圧力より0.1〜0.8k
g/平方cm、好ましくは0.2〜0.4kg/平方c
m高くなるように上昇させる(図5の時間圧力領域
C)。次に、バルブ310を閉状態にし、バルブ308
を開状態にすることにより、加圧加熱殺菌処理槽2内の
熱水を、下側給排水口212、バルブ302、循環ポン
プ304、バルブ308を介して熱水槽3に戻す。その
後、バルブ308を閉状態にし、バルブ310を開状態
にし、続いて給水ポンプ312を作動させ、所定量の冷
却水をバルブ310、バルブ302を介して下側給排水
口212から加圧加熱殺菌処理槽2内に給水する。さら
にその後、バルブ310を閉状態とし、一方バルブ31
6を開状態とした後、循環ポンプ304を作動させる。
こうして、殺菌処理ドラム201内で冷却水を流動さ
せ、冷却処理を開始する。この後、所望により、図4に
示すように、新しい低温の冷却水によって再度冷却して
もよい。
[Cooling Step] The rotation of the sterilization drum 201 is stopped at the time when the pressure heat sterilization is almost completed (time M in FIG. 5). Thereafter, the pressure in the pressurized heat sterilization tank 2 is increased by 0.1 to 0.8 k from the pressure in the pressurized heat sterilization processing.
g / square cm, preferably 0.2-0.4 kg / square c
The pressure is raised so as to be higher by m (time pressure region C in FIG. 5). Next, the valve 310 is closed, and the valve 308 is closed.
Is opened, the hot water in the pressurized heat sterilization tank 2 is returned to the hot water tank 3 via the lower water supply / drainage port 212, the valve 302, the circulation pump 304, and the valve 308. Then, the valve 308 is closed, the valve 310 is opened, the water supply pump 312 is subsequently operated, and a predetermined amount of cooling water is pressurized and sterilized from the lower water supply / drain port 212 through the valve 310 and the valve 302. Water is supplied into the tank 2. After that, the valve 310 is closed and the valve 31 is closed.
After 6 is opened, the circulation pump 304 is operated.
Thus, the cooling water is caused to flow in the sterilization processing drum 201 to start the cooling processing. Thereafter, if desired, as shown in FIG. 4, cooling may be performed again with fresh low-temperature cooling water.

【0028】これらの冷却により、加圧加熱殺菌処理槽
2内の圧力は急激に低下する。その原因は、加圧加熱殺
菌処理槽2に供給した冷却水の循環によって加圧加熱殺
菌処理槽2内の気体が急激に冷却されてその容積を減縮
することに加えて、循環ポンプ310のポンプ作用によ
って発生する負圧によるものと推定される。この加圧加
熱殺菌処理槽2内の圧力の急激な低下は、上記圧力セン
サー(図示せず)により検知される。仮にこのような急
激な圧力低下があったとすると、充填軟包装袋の破袋が
発生するはずである。しかし、本回転式レトルト殺菌機
1においては、上述したように冷却水の供給に先立ち、
加圧加熱殺菌処理槽2内の圧力を加圧加熱殺菌処理時の
圧力より0.1〜0.8kg/平方cm高くなるように
上昇させているので、加熱殺菌処理槽2内の圧力の急激
な低下が生じても、加圧加熱殺菌処理槽2内の圧力を、
充填軟包装袋が膨張して破袋しない程度の高さに保つこ
とができる。
By cooling these, the pressure in the pressure heat sterilization treatment tank 2 is rapidly reduced. The reason is that the gas in the pressurized heat sterilization tank 2 is rapidly cooled by the circulation of the cooling water supplied to the pressurized heat sterilization tank 2 to reduce its volume, and in addition to the pump of the circulation pump 310 It is presumed to be due to the negative pressure generated by the action. This sudden decrease in pressure in the pressurized heat sterilization tank 2 is detected by the pressure sensor (not shown). If such a sudden pressure drop occurs, the filled flexible packaging bag should break. However, in the rotary retort sterilizer 1, as described above, before the cooling water is supplied,
Since the pressure in the pressure heat sterilization treatment tank 2 is increased to be 0.1 to 0.8 kg / square cm higher than the pressure during the pressure heat sterilization treatment, the pressure in the heat sterilization treatment tank 2 is rapidly increased. Even if the decrease occurs, the pressure in the pressure heat sterilization treatment tank 2
It is possible to maintain the height at which the filled soft packaging bag does not expand and break.

【0029】また、上記冷却開始(冷却水の循環開始)
と同時に回転枠203を再度回転させる。この場合の回
転数は、前記と同様に10〜50rpm、好ましくは1
5〜30rpmであることが望ましい。冷却、すなわち
冷却水の循環の開始以降、充填軟包装袋の充填物の品温
が充填時の品温に低下するまでの間、加圧加熱殺菌処理
槽2の圧力が図4に示す時間圧力領域D内にあるように
して、充填軟包装袋の含気率が2%を超えるように制御
する。これにより、充填軟包装袋は、その内部に充分な
ヘッドスペースを確保することができ、回転枠203の
回転に伴い充填物は充填軟包装袋内で充分に撹拌される
ことになり、短時間で効率的かつ均一に冷却される。
Further, the above cooling start (starting circulation of cooling water)
At the same time, the rotating frame 203 is rotated again. The number of rotations in this case is 10 to 50 rpm, preferably 1 as described above.
It is preferably 5 to 30 rpm. From the start of the cooling, that is, the circulation of the cooling water, to the time when the temperature of the filling material in the filling flexible packaging bag falls to the temperature at the time of filling, the pressure of the pressurized heat sterilization tank 2 is changed to the time pressure shown in FIG. Control is performed so that the air content of the filled flexible packaging bag exceeds 2% while being within the region D. As a result, the filled flexible packaging bag can secure a sufficient head space therein, and the filling material is sufficiently stirred in the filled flexible packaging bag with the rotation of the rotating frame 203. Cooling is efficient and uniform.

【0030】[0030]

【第2態様】本発明の第2実施例のトレー1206は、
図6に示すように、アルミニュウム板に複数の円孔を設
けた板材によって形成された直方体であることは上記実
施例と同じである。トレー1206は、該直方体の長さ
方向の中心線を中心軸Sとする線対称形であって、二重
底変形構造の底板1230の各々は、中央部の水平部分
1232と両側の傾斜部分1234とからなり、二重底
構造の底板1230の間は加熱流体底流路1236を形
成する。トレー1206の中心軸Sと直交する側面も二
重構造であって、ここに加熱流体側流路(図示せず)を
形成する。本発明の第2実施例のトレーは、積み重ねる
際に上下トレーの向きすなわち底板の傾斜方向を気にす
る必要がなく、常に垂直断面が2等辺三角形の充填軟包
装袋収容部を形成することができる。さらに、本発明の
第2実施例のトレーは、第1実施例のトレーに比較して
より多くの充填軟包装袋を加熱処理できる効果を有す
る。
[Second Mode] The tray 1206 of the second embodiment of the present invention is
As shown in FIG. 6, it is the same as the above-mentioned embodiment that it is a rectangular parallelepiped formed by a plate material in which a plurality of circular holes are provided in an aluminum plate. The tray 1206 has a line-symmetrical shape with the center line S in the longitudinal direction of the rectangular parallelepiped as the central axis S, and each of the bottom plates 1230 of the double-bottom deformable structure has a horizontal portion 1232 in the central portion and inclined portions 1234 on both sides. And a heating fluid bottom channel 1236 is formed between the bottom plates 1230 having a double bottom structure. The side surface of the tray 1206 orthogonal to the central axis S also has a double structure, and a heating fluid side flow path (not shown) is formed therein. In the tray of the second embodiment of the present invention, it is not necessary to pay attention to the orientation of the upper and lower trays, that is, the inclination direction of the bottom plate when stacking, and the filled soft packaging bag accommodating portion whose vertical cross section is an isosceles triangle is always formed. it can. Further, the tray of the second embodiment of the present invention has an effect that a larger number of filled soft packaging bags can be heat-treated as compared with the tray of the first embodiment.

【0031】[0031]

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1態様の回転式加圧加熱殺菌トレー
の斜視図である。
FIG. 1 is a perspective view of a rotary pressure heat sterilization tray according to a first embodiment of the present invention.

【図2】本発明の第1態様の積み重ねられた回転式加圧
加熱殺菌トレーの垂直断面図である。
FIG. 2 is a vertical cross-sectional view of the stacked rotary pressure heat sterilization trays of the first aspect of the present invention.

【図3】本発明の回転式加圧加熱殺菌トレーを使用する
回転式レトルト殺菌機の説明図である。
FIG. 3 is an explanatory view of a rotary retort sterilizer using the rotary pressure heat sterilization tray of the present invention.

【図4】上記回転式レトルト殺菌機の断面図である。FIG. 4 is a cross-sectional view of the rotary retort sterilizer.

【図5】上記実施例の加圧加熱殺菌処理槽内の圧力、温
度の制御方法を示すグラフ図である。
FIG. 5 is a graph showing a method of controlling the pressure and temperature in the pressure heat sterilization treatment tank of the above embodiment.

【図6】本発明の第2態様の回転式加圧加熱殺菌トレー
の垂直断面図である。
FIG. 6 is a vertical cross-sectional view of the rotary pressurized heat sterilization tray according to the second embodiment of the present invention.

【符号の説明】[Explanation of symbols]

S 中心線 1 回転式レトルト殺菌機 2 加圧加熱殺菌処理槽 3 熱水槽 4 記憶部 5 制御部 201 殺菌処理ドラム 202 ベアリング 203 回転枠 204 レール 206 トレー 208 台車 224 開閉扉 232、234 左右側面板 236、238 前後側面部 240、242 底板 250 画室 252、254 仕切り板 257 滑り止め 270 底板傾斜部 272 底板水平部 313 給水源 320 蒸気供給源 S Center line 1 Rotary retort sterilizer 2 Pressurized heat sterilization treatment tank 3 Hot water tank 4 Storage unit 5 Control unit 201 Sterilization treatment drum 202 Bearing 203 Rotating frame 204 Rail 206 Tray 208 Cart 224 Opening doors 232, 234 Left and right side plates 236 238 front and rear side parts 240, 242 bottom plate 250 compartment 252, 254 partition plate 257 non-slip 270 bottom plate inclined part 272 bottom plate horizontal part 313 water supply source 320 steam supply source

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 垂直断面がほぼ二等辺三角形の軟包装袋
に充填物を充填し密封して充填軟包装袋とし、加圧加熱
殺菌処理槽内で該充填軟包装袋を回転させながら加圧加
熱殺菌処理する充填軟包装袋の回転式加圧加熱殺菌トレ
ーにおいて、 上記トレーは中心線と平行な面内にある左右側面板と上
記中心線と直交する面内にある前後側面板とからなる直
方体の外形を有し、 上記トレーはさらに、上記左右側面板付近において上記
充填軟包装袋の底部の幅の半分に等しい深さを有し、上
記左右側面板から上記充填軟包装袋の高さだけ離れた位
置付近において深さが0になる充填軟包装袋収容部を形
成する底板を有していることを特徴とする回転式加圧加
熱殺菌トレー。
1. A soft packaging bag whose vertical cross section is an isosceles triangle is filled with a filling material and hermetically sealed to form a filled soft packaging bag, and the soft packaging bag is pressurized while being rotated in a pressure heat sterilization treatment tank. In a rotary pressure heat sterilization tray of a filled soft packaging bag to be heat sterilized, the tray is composed of right and left side plates in a plane parallel to the center line and front and rear side plates in a plane orthogonal to the center line. Having a rectangular parallelepiped outer shape, the tray further has a depth equal to half the width of the bottom of the filling soft packaging bag near the left and right side plates, and the height of the filling soft packaging bag from the left and right side plates. A rotary pressurizing heat sterilization tray having a bottom plate forming a filled soft packaging bag accommodating portion having a depth of 0 near a position separated by.
【請求項2】 上記トレーの前後側面板が、複数の流体
通過孔を有していることを特徴とする請求項1記載の回
転式加圧加熱殺菌トレー。
2. The rotary pressurized heat sterilization tray according to claim 1, wherein the front and rear side plates of the tray have a plurality of fluid passage holes.
【請求項3】 上記トレーの左右側面板が、複数の流体
通過孔を有していることを特徴とする請求項1記載の回
転式加圧加熱殺菌トレー。
3. The rotary pressure heat sterilization tray according to claim 1, wherein the left and right side plates of the tray have a plurality of fluid passage holes.
【請求項4】 上記トレーの左右側面板が、該左右側面
板の上下縁縁部に半円形の流体通過孔を有することを特
徴とする請求項1記載の回転式加圧加熱殺菌トレー。
4. The rotary pressurization heat sterilization tray according to claim 1, wherein the left and right side plates of the tray have semicircular fluid passage holes at the upper and lower edge portions of the left and right side plates.
【請求項5】 上記トレーの前後側面板及び左右側面板
の高さが、上記充填軟包装袋の底部の幅の1/2より大
きく、底板が二重になっていることを特徴とする請求項
1記載の回転式加圧加熱殺菌トレー。
5. The height of the front and rear side plates and the left and right side plates of the tray is larger than 1/2 of the width of the bottom of the filling soft packaging bag, and the bottom plates are doubled. Item 1. A rotary pressure heat sterilization tray according to Item 1.
【請求項6】 上記トレーの前後側面板の長さが、上記
充填軟包装袋の高さの2倍以上であり、上記充填軟包装
袋収容部が対をなして形成されることを特徴とする請求
項1記載の回転式加圧加熱殺菌トレー。
6. The length of the front and rear side plates of the tray is not less than twice the height of the filling soft packaging bag, and the filling soft packaging bag accommodating portions are formed in pairs. The rotary pressure heat sterilization tray according to claim 1.
【請求項7】 上記トレーの充填軟包装袋収容部が、充
填軟包装袋の高さよりはなれた位置において深さが0に
なることを特徴とする請求項1記載の回転式加圧加熱殺
菌トレー。
7. The rotary pressurization heat sterilization tray according to claim 1, wherein the filled soft packaging bag accommodating portion of the tray has a depth of 0 at a position apart from the height of the filled soft packaging bag. .
【請求項8】 上記トレーの充填軟包装袋収容部が、複
数の流体通過孔を有していることを特徴とする請求項1
記載の回転式加圧加熱殺菌トレー。
8. The filling soft packaging bag accommodating portion of the tray has a plurality of fluid passage holes.
The rotary pressure heat sterilization tray described.
JP07181603A 1995-07-18 1995-07-18 Rotary pressurized heat sterilization tray for filled soft packaging bags Expired - Fee Related JP3086402B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP07181603A JP3086402B2 (en) 1995-07-18 1995-07-18 Rotary pressurized heat sterilization tray for filled soft packaging bags

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP07181603A JP3086402B2 (en) 1995-07-18 1995-07-18 Rotary pressurized heat sterilization tray for filled soft packaging bags

Publications (2)

Publication Number Publication Date
JPH0928772A true JPH0928772A (en) 1997-02-04
JP3086402B2 JP3086402B2 (en) 2000-09-11

Family

ID=16103700

Family Applications (1)

Application Number Title Priority Date Filing Date
JP07181603A Expired - Fee Related JP3086402B2 (en) 1995-07-18 1995-07-18 Rotary pressurized heat sterilization tray for filled soft packaging bags

Country Status (1)

Country Link
JP (1) JP3086402B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1086707A3 (en) * 1999-09-27 2003-01-29 Saint-Gobain Performance Plastics Corporation Apparatus and method for the sterilization-in-place of intravenous bags and the like
WO2009040347A3 (en) * 2007-09-24 2009-07-02 Sig Technology Ag Device for sterilizing cuboid cartons/plastic combination packs in an autoclave, and suitable package therefor
CN103961733A (en) * 2014-04-30 2014-08-06 张家港市环宇制药设备有限公司 Sterilization vehicle for soft bags
KR101533524B1 (en) * 2014-02-21 2015-07-02 강원대학교산학협력단 Tray apparatus for retort pouch

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1086707A3 (en) * 1999-09-27 2003-01-29 Saint-Gobain Performance Plastics Corporation Apparatus and method for the sterilization-in-place of intravenous bags and the like
WO2009040347A3 (en) * 2007-09-24 2009-07-02 Sig Technology Ag Device for sterilizing cuboid cartons/plastic combination packs in an autoclave, and suitable package therefor
EP2561769A1 (en) * 2007-09-24 2013-02-27 SIG Technology AG Emballage composite carton/plastique carré destiné à être utilisé dans un dispositif de stérilisation d'emballages composites carton/plastique carrés dans un autoclave
KR101533524B1 (en) * 2014-02-21 2015-07-02 강원대학교산학협력단 Tray apparatus for retort pouch
CN103961733A (en) * 2014-04-30 2014-08-06 张家港市环宇制药设备有限公司 Sterilization vehicle for soft bags

Also Published As

Publication number Publication date
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