JPH09278517A - Setter for baking and its production - Google Patents

Setter for baking and its production

Info

Publication number
JPH09278517A
JPH09278517A JP8088477A JP8847796A JPH09278517A JP H09278517 A JPH09278517 A JP H09278517A JP 8088477 A JP8088477 A JP 8088477A JP 8847796 A JP8847796 A JP 8847796A JP H09278517 A JPH09278517 A JP H09278517A
Authority
JP
Japan
Prior art keywords
setter
firing
molding
tape
zirconia
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8088477A
Other languages
Japanese (ja)
Inventor
Hiroyuki Matsumura
浩行 松村
Shigeru Inoue
茂 井上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tosoh Corp
Original Assignee
Tosoh Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tosoh Corp filed Critical Tosoh Corp
Priority to JP8088477A priority Critical patent/JPH09278517A/en
Publication of JPH09278517A publication Critical patent/JPH09278517A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain a setter for baking having high heat-resistance, arising little trouble of the adhesion of the baked material and the setter and enabling easy recovery of the baked material and to provide a process for the production of the setter. SOLUTION: This setter for baking has recesses or protrusions each having a diameter of 0.05-3mm on one or both surfaces of the setter. The setter is made of ceramics such as alumina, silica, magnesia, mullite, zirconia or cordierite or a composite material containing the ceramics as main components. The setter can be produced by using small particles having spherical or indefinite shape, a tape or sheet carrying the small particles bonded to its surface or a resin sheet having recesses on the surface by machining, thermal processing, pressing or molding, depressing the surface of a molded article or forming protrusions on the surface by pressing, tape-forming or casting and baking the product.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、電子材料部品などを焼
成する際に用いられるセッターに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a setter used for firing electronic material parts and the like.

【0002】[0002]

【従来の技術】積層コンデンサ、高電圧コンデンサなど
を含むセラミックコンデンサ、圧電セラミックスなどの
圧電材料、マイクロ波誘電体、積層LC複合チップ、S
AWフィルタなどの高周波部品、半導体コンデンサ、P
TCサーミスタ、NTCサーミスタ、セラミックバリス
タ、セラミックセンサーなどの半導体セラミックスの原
料としてチタン酸バリウム(BaTiO3)、チタン酸
ジルコン酸鉛(PbZrTiO3)、チタン酸ストロン
チウム(SrTiO3)、酸化亜鉛(ZnO)、酸化ジ
ルコニウム(ZrO2)、稀土類酸化物、ガラス材料な
どの酸化物、あるいは、これらの複合物が用いられてい
る。
2. Description of the Related Art Multilayer capacitors, ceramic capacitors including high voltage capacitors, piezoelectric materials such as piezoelectric ceramics, microwave dielectrics, multilayer LC composite chips, S
High frequency components such as AW filters, semiconductor capacitors, P
Barium titanate (BaTiO 3 ), lead zirconate titanate (PbZrTiO 3 ), strontium titanate (SrTiO 3 ), zinc oxide (ZnO), as a raw material for semiconductor ceramics such as TC thermistor, NTC thermistor, ceramic varistor, and ceramic sensor. Zirconium oxide (ZrO 2 ), rare earth oxides, oxides such as glass materials, or composites thereof are used.

【0003】このような電子部品は、一般に、これらの
原料を調合し、成形し、焼成用セッターにのせ、800
〜1400℃で焼成することで、セラミックス素体をつ
くり、この素体へ電極を形成させることで素子がつくら
れ、最終的に組み立てることで部品となっている。
Such electronic components are generally prepared by mixing these raw materials, molding them, and placing them on a setter for firing.
By firing at ˜1400 ° C., a ceramic body is formed, and electrodes are formed on this body to form an element, which is finally assembled into a component.

【0004】[0004]

【発明が解決しようとする課題】これら各種コンデンサ
やセンサーなど電子材料部品を焼成する際は、一般に、
アルミナ、ムライトなどの安価で軽量の酸化物系のセッ
ターが使用されている。しかし、コンデンサの主原料で
あるBaTiO3のBaやPbTiO3のPbは、アルミ
ナと反応し汚染され、電気特性が低下したり、ガラス成
分が多い焼成物は、ガラスの溶融温度に近いところで焼
成した場合、ガラス成分が溶融し、セッターと焼成物が
接着するなどの問題が生じていた。
When firing electronic material parts such as these various capacitors and sensors, in general,
Inexpensive and lightweight oxide-based setters such as alumina and mullite are used. However, Ba of BaTiO 3 and Pb of PbTiO 3 which are the main raw materials of the capacitor react with alumina and are contaminated, and electrical characteristics are deteriorated, and a fired product containing a large amount of glass components is fired near the melting temperature of glass. In this case, there was a problem that the glass component was melted and the setter and the fired product adhered to each other.

【0005】そこで、セッターと焼成物の反応、あるい
は、接着を防止するため、セッターの上に焼成物と反応
しないセラミックス粉末を敷粉として敷き、焼成する方
法が行われている。しかし、この方法においても、焼成
物表面にセラミックス粉末が付着するため、その粉末の
除去作業が生じたり、焼成温度が高くなると、粉末同士
が凝集、あるいは、接着凝集するため、敷粉としての再
利用が難しく、産業廃棄物として処理する必要がでてく
る。また、ポーラス状のセッターもあるが、厚みが薄く
なるほど強度的に弱くなり、セッターの欠けなどの問題
がある。
Therefore, in order to prevent reaction between the setter and the fired product or adhesion of the setter, a method is used in which ceramic powder that does not react with the fired product is spread on the setter as spread powder and fired. However, even in this method, since the ceramic powder adheres to the surface of the fired product, when the removal work of the powder occurs or the firing temperature rises, the powders agglomerate or adhere to each other. It is difficult to use and needs to be treated as industrial waste. There is also a porous setter, but the thinner it is, the weaker it is in strength, and there is a problem such as chipping of the setter.

【0006】近年、コンデンサなどが多く使用されてい
るAV機器、OA機器、家電製品などの小型化や軽量化
が求められ、電子材料部品の小型化も進んでおり、焼成
時における焼成物とセッターの接触による焼成物の汚
染、あるいは、焼成物とセッターの接着による不良品の
発生が、産業廃棄物の処理を含めて重要な問題となって
いる。
Recently, miniaturization and weight reduction of AV equipment, OA equipment, home electric appliances, etc., in which capacitors and the like are frequently used, are required, and electronic material parts are also miniaturized. Contamination of the fired product due to the contact between the two and the generation of defective products due to the adhesion between the fired product and the setter are important problems including the treatment of industrial waste.

【0007】これらの問題を解決する方法として、焼成
用セッターの表面に、焼成物と反応しないジルコニア質
スラリーを塗布したり、ジルコニア質溶射材をコーティ
ングさせたもの、あるいは、ジルコニア質セラミックス
で、焼成用セッターを製造することが検討されている。
しかし、ジルコニアを用いることで、汚染防止の面は解
消されるが、コーティングの場合、コーテイング費用が
高かったり、セッター素材との熱膨張率の差によるコー
テーング層の割れ、剥離の問題がある。一方、ジルコニ
アセッターにおいても、密度が高く、熱伝導率が低いた
め、セッター上で温度差が生じ、焼成物に焼けむらが発
生したり、焼成物との接触面が、平滑面のため、焼成温
度が高くなるとセッターと焼成物の接着という問題があ
る。このため、昇温速度を遅くするなど、生産性が低下
する対策を行わなければならない。
As a method of solving these problems, the surface of the firing setter is coated with a zirconia-based slurry that does not react with the fired product, a zirconia-based thermal spray material is coated, or a zirconia-based ceramic is used for firing. It is being considered to manufacture a setter for a vehicle.
However, although the use of zirconia eliminates the problem of preventing contamination, coating has the problems of high coating cost and cracking and peeling of the coating layer due to the difference in thermal expansion coefficient from the setter material. On the other hand, also in the zirconia setter, since the density is high and the thermal conductivity is low, a temperature difference occurs on the setter, uneven burning occurs in the fired product, or the contact surface with the fired product is a smooth surface, so the firing is performed. When the temperature rises, there is a problem of adhesion between the setter and the baked product. Therefore, it is necessary to take measures to reduce productivity, such as slowing down the temperature rising rate.

【0008】また、ジルコニア焼結球体をセッターの上
に敷粉として敷き、焼成する方法、あるいは、この焼結
球体をセッターの上に接着させる方法が有効であるが、
焼成物より敷粉となる焼結球体のサイズが大きいと、焼
成物を回収する際に手間取り、敷粉の場合、セッター形
状が凹状でないと敷粉がこぼれたり、焼結球体を接着さ
せた場合は、接着力が弱いと繰り返して使用することに
より、焼結球体がセッターから剥離したり、焼成物が大
きいとセッターと接触する焼成物の面に敷粉や接着物の
跡が付き、表面研磨などの仕上げが必要となるなどの問
題が発生している。
Further, a method of laying zirconia sintered spheres as spread powder on a setter and firing, or a method of adhering the sintered spheres to the setter is effective.
If the size of the sintered sphere that becomes the spread powder is larger than that of the fired product, it takes time to collect the fired product, and in the case of the spread powder, if the setter is not concave, the spread powder spills or the sintered sphere is bonded. When the adhesive strength is weak, repeated use causes the sintered spheres to separate from the setter, and when the fired product is large, the surface of the fired product that comes into contact with the setter has traces of spread powder or adhesives, resulting in surface polishing. Problems such as the need for finishing are occurring.

【0009】本発明は、これらの問題の解決された、耐
熱性がよく、セッター表面に陥没、あるいは、突起が形
成されているため、焼成物とセッターが点接触に近く、
焼成温度が高くなっても、焼成物とセッターが接着しに
くく、セッター表面に焼結球体などの接着物がないの
で、繰り返して使用しても、異物混入がなく、焼成物の
回収も容易である、焼成用セッターおよびその製造方法
の提供を目的とするものである。
In the present invention, these problems are solved, the heat resistance is good, and since the setter surface is dented or formed with protrusions, the fired product and the setter are close to point contact,
Even if the firing temperature rises, the fired product and the setter do not easily adhere to each other, and since there are no adherents such as sintered spheres on the surface of the setter, there is no contamination of foreign matter even after repeated use, and the fired product can be easily collected. It is an object of the present invention to provide a firing setter and a manufacturing method thereof.

【0010】[0010]

【課題を解決するための手段】本発明は、セッターの片
面または両面に、1個の直径が、0.05mmより大き
く、3mmより小さい範囲にある陥没、あるいは、突起
を形成させたことを特徴とする、焼成用セッターを要旨
とするものである。
The present invention is characterized in that one or both sides of a setter are formed with depressions or protrusions each having a diameter in the range of more than 0.05 mm and less than 3 mm. The purpose is to setter for firing.

【0011】以下に、本発明の焼成用セッターが、充足
すべき要件について、詳細に説明する。
The requirements to be satisfied by the firing setter of the present invention will be described in detail below.

【0012】(a)セッター材質 セッター用の材質としては、アルミナ、シリカ、ムライ
ト、マグネシア、ジルコニア、コージェライト、窒化珪
素、炭化珪素などのセラミックス、あるいは、これらを
主成分とする複合材料があるが、表面に陥没、あるい
は、突起を形成させる材質としては、特に限定する必要
はない。ジルコニアの場合は、他の材料と比べて密度が
高く、熱伝導率が低いため、焼成条件によっては、セッ
ター上で温度差が生じ、焼成物に焼きむらが生じる現象
が起きていた。このため、昇温速度を遅くするなど、生
産性が低下する対策が必要となっていたが、セッター表
面に陥没、あるいは、突起を形成させることで、この現
象が、かなり緩和される。
(A) Setter Material As the material for the setter, there are ceramics such as alumina, silica, mullite, magnesia, zirconia, cordierite, silicon nitride and silicon carbide, or composite materials containing these as the main components. There is no particular limitation on the material for forming the depression or the protrusion on the surface. In the case of zirconia, the density is higher and the thermal conductivity is lower than that of other materials, so that a temperature difference occurs on the setter depending on the firing conditions, and uneven firing occurs in the fired product. For this reason, it has been necessary to take measures to reduce productivity, such as slowing down the temperature rising rate, but this phenomenon can be considerably alleviated by forming depressions or protrusions on the surface of the setter.

【0013】(b)微小粒の形状 セッター用成形体の表面に陥没を形成させる微小粒の形
状としては、特に限定する必要はないが、表面に突起を
形成させる場合は、球状に近い方が好ましい。特に、セ
ッター表面の平滑さを要求される場合は、微小粒の最小
直径を最長直径で除して求められる真球度が、0.6以
上のものが80%以上、更に好ましくは、0.8以上の
ものが80%以上がよい。陥没を形成させる場合におい
ても、形状が悪いと、粘着テープなど接着剤付きのテー
プや薄膜シートに接着させ、プレス成形などに用いた
時、テープやシートに凹凸が付き、再利用するとセッタ
ーの厚みに差がでることがある。
(B) Shape of fine particles The shape of the fine particles for forming depressions on the surface of the molded body for a setter is not particularly limited, but in the case of forming protrusions on the surface, a shape closer to a spherical shape is preferred. preferable. In particular, when the smoothness of the setter surface is required, the sphericity obtained by dividing the minimum diameter of the fine particles by the longest diameter is 0.6 or more, 80% or more, and more preferably 0. 80% or more is preferable for 8 or more. Even if a depression is formed, if the shape is bad, it will adhere to tape with adhesive such as adhesive tape or a thin film sheet, and when used for press molding, the tape or sheet will have unevenness, and the thickness of the setter will be reused. There may be a difference in.

【0014】(c)微小粒の材質 セッター用成形体の表面に陥没や突起を形成させること
のできる微小粒としては、金属系として、炭素鋼、ステ
ンレス、鋳鉄などの鉄系、亜鉛、アルミニウム、銅など
の非鉄系があり、非金属系として、ソーダライムなどの
ガラスやアルミナ、ジルコニア、ジルコン、炭化珪素、
ムライトなどのセラミックス、ポリエチレン、ナイロン
などの熱可塑性樹脂、ユリア、メラミン、フェルールな
どの熱硬化性樹脂がある。その他として、カーボン、
氷、木材などのチップ、コーン、ナッツ、くるみなどの
植物の破砕物も使用できる。セッター表面に突起を形成
させシートを加工する微小粒の材質としては、特に限定
する必要はないが、直接、成形体の表面に接触させ陥没
を形成させる場合は、錆などによる表面の汚染の問題か
ら、非金属系のものを用いる方が好ましい。
(C) Material of fine particles As fine particles capable of forming depressions or projections on the surface of the setter molding, metal-based iron-based materials such as carbon steel, stainless steel, cast iron, zinc, aluminum, There are non-ferrous materials such as copper, and non-metallic materials include glass such as soda lime, alumina, zirconia, zircon, silicon carbide,
There are ceramics such as mullite, thermoplastic resins such as polyethylene and nylon, and thermosetting resins such as urea, melamine and ferrule. Others, carbon,
Chips such as ice and wood, crushed plants such as corn, nuts and walnuts can also be used. There is no particular limitation on the material of the fine particles for forming the projections on the surface of the setter to process the sheet, but when directly contacting the surface of the molded body to form a depression, the problem of surface contamination due to rust etc. Therefore, it is preferable to use a non-metal type.

【0015】(d)微小粒の大きさと分布 微小粒の大きさは、焼成後の陥没、あるいは、突起の1
個の直径が、0.05mmより大きく、3mmより小さ
い範囲になるように、成形体の収縮率を加味した大きさ
のものを選択すればよいが、この直径は、焼成物がセッ
ターと接触する面の最大長さの1/2より小さい値でな
ければならない。この値より大きいと、焼成物とセッタ
ーの点接触の効果が減少する。焼成物がセッターと接触
する面積が大きい場合や焼成物の重量が重い場合は、セ
ッター表面に突起があると、焼成後に焼成物がセッター
と接触する面に、陥没の跡が付きやすくなり、表面研磨
などの仕上げが必要となることがあるので、セッター表
面は、陥没形状の方が好ましい。
(D) Size and distribution of fine particles The size of the fine particles depends on the size of depressions or protrusions after firing.
The diameter of each piece may be selected in consideration of the shrinkage rate of the molded body so that the diameter is in the range of more than 0.05 mm and less than 3 mm. It must be less than half the maximum face length. If it is larger than this value, the effect of point contact between the fired product and the setter is reduced. When the area where the fired product contacts the setter is large or when the weight of the fired product is heavy, if there is a protrusion on the surface of the setter, the surface where the fired product contacts the setter after firing tends to leave marks of depressions, Since a finish such as polishing may be required, the setter surface preferably has a depressed shape.

【0016】一方、粒径が小さい微小粒を用いた方が、
焼成物に対して点接触の効果はあるが、あまり小さいと
セッター上面の陥没、あるいは、突起が平面に近くなる
ので、逆に点接触の効果がなくなる。特に、0.05m
mより小さい微小粒で表面に陥没、あるいは、突起を付
与したセッターは、表面が平面と遜色ない平滑さがある
ので、焼成温度が高くなるほど、焼成物とセッターが接
着する可能性がある。
On the other hand, it is better to use fine particles having a smaller particle size.
There is an effect of point contact with the fired product, but if it is too small, the depression of the upper surface of the setter or the protrusion becomes close to a flat surface, so that the effect of point contact is lost. Especially 0.05m
Since the surface of a setter having depressions or projections with fine particles smaller than m has a smoothness comparable to that of a flat surface, there is a possibility that the fired product and the setter adhere to each other as the firing temperature increases.

【0017】微小粒の分布も、焼成後の成形体の収縮率
を加味し、選択した目開きの篩などにより、分級選別
し、用いることが好ましい。その分級範囲は、篩の目開
きの下限値を上限値で除した値が、0.69以上が好ま
しい。この値を下回ると、セッター表面に突起を形成さ
せる場合、焼成物と接触する面の高さが異なるため、点
接触の効果が減少する。
Regarding the distribution of the fine particles, it is preferable that the particles are classified and sorted with a sieve having a selected mesh in consideration of the shrinkage ratio of the molded product after firing. As for the classification range, the value obtained by dividing the lower limit value of the opening of the sieve by the upper limit value is preferably 0.69 or more. Below this value, when forming a projection on the surface of the setter, the height of the surface in contact with the fired product is different, and the effect of point contact is reduced.

【0018】(e)陥没あるいは突起の形成方法 成形体表面に、陥没あるいは突起を形成させる場合、球
状や不定形状の微小粒、これらの微小粒を接着させたテ
ープやシート、機械、熱、プレスなどの加工法により、
表面に陥没を形成させた樹脂シートなどを用いることが
できる。これらを用いて、粉末を金型を用いて成形する
プレス成形、スラリーを鋳型に流し込む鋳込み成形、シ
ート上に流し込むテープ成形などの成形法により、成形
体を製造するが、成形方法を特に限定する必要はない。
粉末製造法により、特性が異なるので、原料となる粉末
の特性に適応した成形方法を選択する必要がある。乾式
プレス成形の場合、セッターの厚さが薄いと、ハンドリ
ング時に破損するので、アクリル系などのバインダーが
添加された粉末を用いることが好ましい。
(E) Method of forming depressions or protrusions When forming depressions or protrusions on the surface of a molded article, spherical or irregularly shaped fine particles, tape or sheet to which these fine particles are adhered, machine, heat, press Depending on the processing method such as
It is possible to use a resin sheet or the like having a depression formed on the surface. Using these, a molded body is manufactured by a molding method such as press molding in which powder is molded using a mold, casting molding in which slurry is poured into a mold, tape molding in which slurry is poured onto a sheet, but the molding method is particularly limited. No need.
Since the characteristics differ depending on the powder manufacturing method, it is necessary to select a molding method suitable for the characteristics of the powder as the raw material. In the case of dry press molding, if the thickness of the setter is thin, it will be damaged during handling, so it is preferable to use powder to which a binder such as an acrylic binder is added.

【0019】微小粒をそのまま使用する場合は、型の中
に微小粒を敷き、その上からスラリーや坏土を流し込
み、乾燥後、型から外し、表面に陥没が形成された成形
体を得る。成形体表面の微小粒は、焼成などにより除去
されるものは、そのままでもよいが、焼成により溶融
し、セッターに接着するものは、取り除く必要がある。
When the fine particles are used as they are, the fine particles are laid in a mold, slurry or kneaded clay is poured over the mold, and after drying, the mold is removed from the mold to obtain a compact having a depression formed on the surface. The fine particles on the surface of the molded body may be removed as they are by firing or the like, but those that are melted by firing and adhere to the setter need to be removed.

【0020】微小粒を粘着テープなどの接着剤付きのテ
ープや薄膜シートに接着させたものを使用する場合は、
型の中にシートを接着させ、その上からスラリーや坏土
を流し込み、乾燥後、型から外し、表面に陥没が形成さ
れた成形体を得るか、または、金型の中に粉末を入れ、
低圧成形体をつくり、金型の上杵を抜取り、微小粒が接
着したシートの微小粒が接着した面を成形体に向けて置
き、再び、上杵を入れ、加圧することで、表面に陥没が
形成された成形体を得る。金型の上杵などに両面テープ
などで微小粒を接着させても、表面に陥没が形成された
成形体を得ることができるが、成形体の厚さが薄くなる
と離型剤を塗布しても、成形体が金型に付着し、外れな
くなるので好ましくない。また、接着剤付きのテープや
薄膜シートの材質は、布粘着テープや樹脂製のテープが
好ましい。ステンレスなど金属製の薄板は、変形した場
合、再利用が難しく、成形体の離型性もよくないので好
ましくない。また、厚さは、2mm以下が好ましく、更
に、好ましくは1mm以下がよい。2mmより厚いと、
成形体の離型性が悪くなる。
When using fine particles adhered to an adhesive tape such as an adhesive tape or a thin film sheet,
The sheet is adhered to the mold, and the slurry or kneaded clay is poured over it, and after drying, it is removed from the mold to obtain a molded product having a depression formed on the surface, or put powder in the mold,
Make a low-pressure molded body, remove the upper punch of the mold, place the surface of the sheet to which the microparticles are adhered with the microparticles facing toward the molded body, insert the upper punch again, and press the surface to collapse the surface. A molded body in which is formed is obtained. Even if fine particles are attached to the upper punch of the mold with double-sided tape, etc., it is possible to obtain a molded product with depressions formed on the surface. However, when the molded product becomes thinner, a mold release agent is applied. However, the molded body adheres to the mold and does not come off, which is not preferable. The material of the adhesive-attached tape or the thin film sheet is preferably cloth adhesive tape or resin tape. A thin metal plate made of metal such as stainless steel is not preferable because it is difficult to reuse when deformed and the releasability of the molded body is not good. The thickness is preferably 2 mm or less, more preferably 1 mm or less. If it is thicker than 2 mm,
The mold releasability of the molded product deteriorates.

【0021】樹脂シートの表面に、機械、熱、プレスな
どの加工法により、陥没を形成さる場合は、機械加工す
ると、加工費用が高いので、精度が要求されない場合
は、金型の中に微小粒を入れ、上杵と下杵に樹脂シート
を両面テープなどで接着させた後、100kg/cm2
以上の圧力で加圧し、圧痕を付けるか、微小粒を加熱さ
せ、上杵や下杵などに両面テープで接着させた樹脂シー
トを押し付け、圧痕を付ける方法が、安価で好ましい。
When a depression is formed on the surface of the resin sheet by a processing method such as mechanical, heat, or press, machining cost is high, so if precision is not required, it is necessary to make a small amount in the mold. Grain is put and resin sheet is adhered to the upper and lower punches with double-sided tape etc., then 100kg / cm 2
It is inexpensive and preferable to pressurize with the above pressure to make an indentation, or to heat fine particles and press a resin sheet adhered to an upper punch or a lower punch with a double-sided tape to make an indentation.

【0022】樹脂シートの材質としては、ポリエチレ
ン、ナイロンなどの熱可塑性樹脂、ユリア、メラミン、
フェルールなどの熱硬化性樹脂があるが、特に限定する
必要はなく、安価で加工しやすいものがよい。また、厚
さは、5mm以下がよく、微小粒を用いて熱、プレス加
工により圧痕を付ける場合は、微小粒の最大半径より厚
い方が好ましい。5mmより厚いと、圧力が吸収され、
成形体が形状不良を起こすことがある。
As the material of the resin sheet, thermoplastic resins such as polyethylene and nylon, urea, melamine,
There is a thermosetting resin such as a ferrule, but it is not particularly limited, and an inexpensive and easy-to-process one is preferable. Further, the thickness is preferably 5 mm or less, and when the fine particles are used to make an indentation by heat or press working, the thickness is preferably larger than the maximum radius of the fine particles. If it is thicker than 5 mm, the pressure will be absorbed,
The molded product may have a defective shape.

【0023】このような方法で得られた表面に陥没を形
成した樹脂シートを用いて、表面に突起の形成された成
形体を得る場合は、型の中にシートを接着させ、その上
からスラリーや坏土を流し込み、乾燥後、型から外し、
表面に突起が形成された成形体を得るか、または、金型
の中に粉末を入れ、低圧成形体をつくり、金型の上杵を
抜取り、樹脂シートの陥没面を成形体に向けて置き、再
び、上杵を入れ、加圧することで、成形体を得る。成形
体の厚さが厚い場合は、低圧成形体を経由しないで金型
の中に粉末を入れ、樹脂シート置き、加圧してもよい
が、成形体の厚みが、3mm以下の場合は、成形体の厚
みに精度がなくなるので好ましくない。
When a resin sheet having depressions formed on the surface obtained by such a method is used to obtain a molded article having projections formed on the surface, the sheet is adhered in a mold and the slurry is applied thereon. Pour the clay and kneaded material, and after drying, remove from the mold,
Obtain a molded product with protrusions on the surface, or put powder in a mold to make a low-pressure molded product, remove the upper punch of the mold, and place the resin sheet's depressed surface toward the molded product. Then, the upper punch is again put in and pressure is applied to obtain a molded body. If the molded body is thick, powder may be put in a mold without passing through the low-pressure molded body, placed on a resin sheet, and pressed, but if the molded body has a thickness of 3 mm or less, molding is performed. It is not preferable because the accuracy of the body thickness is lost.

【0024】いずれの場合も、微小粒、微小粒を接着さ
せたテープやシート、機械、熱、プレス、成形などの加
工法により、表面に陥没を形成させた樹脂シートなど
は、再利用することができ、生産効率のよいプレス成形
においても、金型表面に凹凸施工する必要がなく、安価
で簡単に、任意のサイズの陥没、あるいは、突起を持っ
たセッターを製造することができる。
In any case, the fine particles, the tape or sheet to which the fine particles are adhered, the resin sheet having the depressions formed on the surface by a processing method such as mechanical, heat, press, and molding should be reused. Even in press molding with high production efficiency, it is not necessary to form unevenness on the surface of the mold, and it is possible to inexpensively and easily manufacture a setter having depressions or projections of any size.

【0025】以下、本発明の焼成用セッターの一例であ
るジルコニア質セッターの製造法を説明する。
A method for manufacturing a zirconia-based setter, which is an example of the firing setter of the present invention, will be described below.

【0026】ジルコニア質セッターに用いられるジルコ
ニア粉末の製法は、電融法、加水分解法、中和共沈法、
加水分解−中和法、水熱酸化法、熱分解法、アルコキシ
ド法などがあるが、特に限定する必要はない。また、安
定化剤として、MgO、CaO、Y23、CeO2など
の稀土類酸化物が多く使用されているが、セッターとし
て使用する場合、熱的および機械的に安定であればよ
く、特に安定化剤を限定する必要はない。例えば、Y2
3であれば、Y23/ZrO2のモル比で1.5/9
8.5以上であることが好ましい。1.5/98.5未
満であれば単斜晶系ジルコニアが多くなり、転移により
耐熱衝撃性の弱いセッターとなり、再利用できない。
The zirconia powder used for the zirconia-based setter is manufactured by electrofusion method, hydrolysis method, neutralization coprecipitation method,
The hydrolysis-neutralization method, the hydrothermal oxidation method, the thermal decomposition method, the alkoxide method, and the like can be used, but they are not particularly limited. Further, rare earth oxides such as MgO, CaO, Y 2 O 3 and CeO 2 are often used as stabilizers, but when used as a setter, they should be thermally and mechanically stable, There is no particular need to limit the stabilizer. For example, Y 2
If it is O 3 , the molar ratio of Y 2 O 3 / ZrO 2 is 1.5 / 9.
It is preferably 8.5 or more. If it is less than 1.5 / 98.5, the amount of monoclinic zirconia is large, and it becomes a setter having weak thermal shock resistance due to the transition, and cannot be reused.

【0027】また、セッターの厚みが3mm以下の場合
は、上記モル比が6.0/94.0を超えると機械的強
度が弱くなるので、モル比は6.0/94.0以下が好
ましい。
Further, when the thickness of the setter is 3 mm or less, the mechanical strength becomes weaker when the above molar ratio exceeds 6.0 / 94.0. Therefore, the molar ratio is preferably 6.0 / 94.0 or less. .

【0028】また、安定化剤および不可避成分以外に、
耐熱性や機械強度の向上などのために、Al23、Ti
2、SiO2などの酸化物あるいはこれらの化合物を共
存させてもよい。焼成時に焼成物と反応あるいは接着し
なければ、含有量を限定する必要はないが、ジルコニア
と安定化剤との合計に対し、0.05〜30質量%の範
囲内で用いることが好ましい。30質量%より多くなる
と靭性が低くなるなど、ジルコニア本来の特性が低下す
るからである。
In addition to the stabilizer and the unavoidable components,
In order to improve heat resistance and mechanical strength, Al 2 O 3 , Ti
An oxide such as O 2 or SiO 2 or a compound thereof may coexist. There is no need to limit the content unless it reacts with or adheres to the fired product during firing, but it is preferably used within the range of 0.05 to 30 mass% with respect to the total of zirconia and the stabilizer. This is because if the amount is more than 30% by mass, the original properties of zirconia deteriorate, such as the toughness decreases.

【0029】セッターの成形方法としては、粉末を金型
を用いて成形する圧縮成形、スラリーを鋳型に流し込む
鋳込み成形などの成形法があるが、製法に限定する必要
はない。粉末製造法により、特性が異なるので、原料と
なる粉末の特性に適応した成形方法を選択する必要があ
る。
As the molding method of the setter, there are molding methods such as compression molding in which powder is molded by using a mold, and casting molding in which slurry is poured into a mold, but the method is not limited to the manufacturing method. Since the characteristics differ depending on the powder manufacturing method, it is necessary to select a molding method suitable for the characteristics of the powder as the raw material.

【0030】本発明に用いられるジルコニア質セッター
は、例えば、安定化剤を含まないジルコニア粉末に、安
定化剤であるイットリア粉末をジルコニアに対して5質
量%加え、これを湿式で粉砕混合してスラリーを得る。
得られたスラリーにアクリル系バインダーを加え、大気
中で回転ディスク式などの噴霧乾燥装置を用いて乾燥造
粒させ、ジルコニア質粉末を得る。得られた粉末を金型
に入れ、50kg/cm2以下の成形圧力でプレス成形
し、低圧成形体を得る。金型の上杵を抜き、上杵と同じ
断面積の粘着テープに、0.07〜4mmのガラスビー
ズの中から、篩の目開きの下限値を上限値で除した値
が、0.69以上になるように粒度調整したものを接着
させ、テープのガラスビーズが接着した面を成形体に向
けて置き、再び、上杵を入れ、200kg/cm2以上
の成形圧力でプレス成形することで、表面に陥没が形成
された成形体を得、大気中で焼成炉により、1300〜
1600℃で焼成する方法により、表面に陥没が形成さ
れたセッターが得られる。
The zirconia-based setter used in the present invention is obtained, for example, by adding 5 wt% of yttria powder as a stabilizer to zirconia powder containing no stabilizer to zirconia, and pulverizing and mixing the mixture with wet. Obtain a slurry.
An acrylic binder is added to the obtained slurry and dried and granulated in the air using a spray drying device such as a rotating disk type to obtain a zirconia powder. The obtained powder is put into a mold and press-molded at a molding pressure of 50 kg / cm 2 or less to obtain a low-pressure molded body. The upper punch of the mold was removed, and a value obtained by dividing the lower limit value of the opening of the sieve by the upper limit value from the 0.07 to 4 mm glass beads on an adhesive tape having the same cross-sectional area as the upper punch was 0.69. By adhering the particles whose particle size is adjusted as described above, placing the surface of the tape on which the glass beads are adhered toward the molded body, inserting the upper punch again, and press-molding with a molding pressure of 200 kg / cm 2 or more. , A molded body having depressions formed on the surface is obtained, and the molded body is heated to 1300 to
By the method of firing at 1600 ° C., a setter having depressions on the surface can be obtained.

【0031】[0031]

【発明の効果】以上の如く、本発明の焼成用セッター
は、耐熱性がよく、セッター表面が、陥没、あるいは突
起になっているため、焼成物とセッターが点接触に近
く、焼成温度が高くなっても、焼成物とセッターが接着
しにくく、セッター表面に焼結球体などの接着物がない
ので、繰り返して使用しても、異物混入がなく、焼成物
の回収も容易である。
As described above, the firing setter of the present invention has good heat resistance, and since the setter surface has a depression or a protrusion, the fired product and the setter are close to point contact, and the firing temperature is high. Even so, the fired product and the setter do not easily adhere to each other, and since there is no adhered substance such as a sintered sphere on the surface of the setter, foreign matter is not mixed in and the fired product is easily collected even if it is repeatedly used.

【0032】このセッターを用いれば、ガラス成分が多
い焼成物をガラスの溶融温度に近いところで焼成して
も、焼成物とセッターが接着しにくく、焼成物の回収が
容易である。また、敷粉を用いないので、産業廃棄物の
問題もない。
If this setter is used, even if a fired product containing many glass components is fired at a temperature close to the melting temperature of glass, the fired product and the setter are unlikely to adhere to each other, and the fired product can be easily collected. Also, since no bedding powder is used, there is no problem of industrial waste.

【0033】この焼成用セッターを用いれば、焼成物の
小型化に伴うセッターとの接着防止、あるいは焼成温度
の高温化に伴う接着防止など、製造条件に関する厳しい
要求に対応することができる。
By using this firing setter, it is possible to meet strict requirements regarding manufacturing conditions, such as prevention of adhesion to the setter due to miniaturization of the fired product or prevention of adhesion due to higher firing temperature.

【0034】また、このセッター製造方法を用いること
で、加工に用いた微小粒、あるいは、微小粒を接着させ
たテープやシート、または、または、機械、熱、プレス
などの加工法により、表面に陥没を形成させた樹脂シー
トは、再利用することができ、生産効率のよいプレス成
形においても、金型表面に凹凸施工する必要がなく、安
価で簡単に、任意のサイズの陥没、あるいは、突起を持
ったセッターを製造することができる。
Further, by using this setter manufacturing method, the fine particles used for processing, or a tape or sheet to which the fine particles are adhered, or a processing method such as mechanical, heat or press is applied to the surface. The resin sheet with the depressions can be reused, and even in press molding with high production efficiency, it is not necessary to form unevenness on the mold surface, and it is inexpensive and easy to perform depressions or projections of any size. It is possible to manufacture a setter having

【0035】[0035]

【実施例】下、本発明を実施例および比較例により具体
的に説明するが、本発明は、これらの実施例により何ら
限定されるものでない。
EXAMPLES The present invention will be specifically described below with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.

【0036】実施例1 市販のジルコニアビーズTZ−BS250(東ソー
(株)製:サイズ212〜300μm)を250〜30
0μmの範囲の大きさに分級し、市販のマスキングテー
プ(サイズ:199mm×199mm×厚さ0.08m
m)の接着面に、ビーズを接着させたものを1枚準備し
た。
Example 1 Commercially available zirconia beads TZ-BS250 (manufactured by Tosoh Corporation: size 212-300 μm) were used in the range of 250-30.
Commercially available masking tape (size: 199 mm × 199 mm × thickness 0.08 m) classified into a size of 0 μm
One sheet was prepared by adhering beads to the adhering surface of m).

【0037】次に、市販のジルコニア粉末TZ−3YB
(東ソー(株)製)180gを成形用金型(成形サイ
ズ:200mm×200mm□)に入れ、30kg/c
2の成形圧力でプレス成形した。更に、金型の上杵を
引き抜き、テープのビーズ面を成形体に向けセットし、
上杵を挿入後、300kg/cm2の成形圧力で、再び
プレス成形した。得られた成形体の表面に付着したテー
プを剥し、焼成用セッターに成形体をセットし、その上
面にソリ防止セッターを載せ、大気雰囲気下で電気炉に
より、1500℃、保持2時間の条件で焼成し、焼結体
密度6.01g/cm3、片面に、直径が約190〜2
30μmの範囲にある半球状の陥没面を持ったジルコニ
ア質セッター(150mm×150mm×厚さ2mm)
を得た。
Next, commercially available zirconia powder TZ-3YB
180 g (manufactured by Tosoh Corporation) is put in a molding die (molding size: 200 mm × 200 mm □), and 30 kg / c
Press molding was performed at a molding pressure of m 2 . Furthermore, pull out the upper punch of the mold and set the bead side of the tape to the molded body,
After inserting the upper punch, press molding was performed again at a molding pressure of 300 kg / cm 2 . The tape adhered to the surface of the obtained molded body is peeled off, the molded body is set on the firing setter, the warp prevention setter is placed on the upper surface of the molded body, and the temperature is maintained at 1500 ° C. for 2 hours in an electric furnace in an air atmosphere. After firing, the sintered body has a density of 6.01 g / cm 3 , and one side has a diameter of about 190 to 2
Zirconia-based setter with hemispherical depression surface in the range of 30 μm (150 mm × 150 mm × thickness 2 mm)
I got

【0038】このセッターの陥没面に、チタン酸バリウ
ムからなる接触面の長さ1mm×0.5mmの成形体を
20個載せ、大気雰囲気下で電気炉により、1330
℃、保持2時間の条件で焼成した。また、ビーズが接着
した粘着テープは、再利用できた。
On the recessed surface of this setter, 20 compacts each having a contact surface of barium titanate and having a length of 1 mm × 0.5 mm were placed.
Firing was performed under the conditions of ° C and holding for 2 hours. Also, the adhesive tape to which the beads were adhered could be reused.

【0039】実施例2 市販のジルコニアビーズTZ−BS355(東ソー
(株)製:サイズ300〜425μm)を、大きさ19
9mm×199mm、厚さ0.5mmに張り合わせた市
販の布粘テープの接着面に接着させたものを2枚準備し
た。
Example 2 A commercially available zirconia bead TZ-BS355 (manufactured by Tosoh Corp .: size 300 to 425 μm) having a size of 19 was used.
Two sheets of commercially available cloth adhesive tape adhered to a 9 mm × 199 mm and a thickness of 0.5 mm were adhered to the adhesive surface to prepare two sheets.

【0040】次に、実施例1と同じ成形用金型の下杵の
上に、テープのビーズ面を上にして敷き、実施例1と同
じジルコニア粉末90gを金型に入れ、50kg/cm
2の成形圧力でプレス成形した。更に、金型の上杵を引
き抜き、残った1枚のテープのビーズ面を成形体に向け
セットし、上杵を挿入後、300kg/cm2の成形圧
力で、再びプレス成形した。得られた成形体の表面に付
着したテープを剥し、焼成用セッターに成形体をセット
し、その上面にソリ防止セッターを載せ、実施例1と同
じ条件で焼成し、焼結体密度6.03g/cm3、両面
に、直径が約230〜330μmの範囲にある、半球状
の陥没面を持ったジルコニア質セッター(150mm×
150mm×厚さ1mm)を得た。
Next, on the lower punch of the same molding die as in Example 1, the bead surface of the tape was laid up, 90 g of the same zirconia powder as in Example 1 was put into the die, and 50 kg / cm.
Press molding was performed at a molding pressure of 2 . Further, the upper punch of the mold was pulled out, the bead surface of the remaining one piece of tape was set toward the molded body, and after the upper punch was inserted, it was press-molded again at a molding pressure of 300 kg / cm 2 . The tape adhered to the surface of the obtained molded body was peeled off, the molded body was set on the sintering setter, the warp prevention setter was placed on the upper surface, and the sintered body was sintered under the same conditions as in Example 1 to obtain a sintered body density of 6.03 g. / Cm 3 , zirconia-based setter (150 mm ×) having a hemispherical depression surface with a diameter of approximately 230 to 330 μm on both surfaces.
150 mm × thickness 1 mm) was obtained.

【0041】このセッターに、チタン酸バリウムからな
る接触面の長さ2mm×1mmの成形体を20個載せ、
大気雰囲気下で電気炉により、1330℃、保持2時間
の条件で焼成した。また、ビーズが接着した粘着テープ
は、再利用できた。
On this setter, 20 compacts of barium titanate having a contact surface of length 2 mm × 1 mm were placed,
In an air atmosphere, it was fired in an electric furnace under conditions of 1330 ° C. and a holding time of 2 hours. Also, the adhesive tape to which the beads were adhered could be reused.

【0042】実施例3 市販のポリエチレンシート(PE,サイズ:199mm
×199mm×厚さ1mm)を2枚準備し、それぞれ、
成形用金型の上杵と下杵に両面テープで張り付け、更
に、市販のジルコニアビーズTZ−BS125(東ソー
(株)製:サイズ106〜150μm)を125〜15
0μmの範囲の大きさに分級したものを、成形用金型に
入れ、200kg/cm2の成形圧力で、杵に張り付け
たシートに半球状の陥没面を形成させた。
Example 3 Commercially available polyethylene sheet (PE, size: 199 mm
X 199 mm x thickness 1 mm) are prepared, and
Attached to the upper and lower punches of the molding die with double-sided tape, and further add commercially available zirconia beads TZ-BS125 (Tosoh Corp .: size 106-150 μm) 125-15
The material classified into a size in the range of 0 μm was put into a molding die, and a hemispherical recessed surface was formed on the sheet attached to the punch with a molding pressure of 200 kg / cm 2 .

【0043】次に、実施例1と同じジルコニア粉末45
gを実施例1と同じ金型に入れ、20kg/cm2の圧
力でプレス成形した。更に、金型の上杵を引き抜き、ポ
リエチレンシートの陥没面を成形体に向けセットし、上
杵を挿入後、400kg/cm2の成形圧力で、再びプ
レス成形した。得られた成形体からポリエチレンシート
を剥し、焼成用セッターに成形体をセットし、その上面
にソリ防止セッターを載せ、大気雰囲気下で電気炉によ
り、1500℃、保持2時間の条件で焼成し、焼結体密
度6.04g/cm3、片面に、直径が約95〜115
μmの範囲にある半球状の突起面を持ったジルコニア質
セッター(150mm×150mm×厚さ0.5mm)
を得た。
Next, the same zirconia powder 45 as in Example 1 was used.
g was put in the same mold as in Example 1 and press-molded at a pressure of 20 kg / cm 2 . Further, the upper punch of the mold was pulled out, the recessed surface of the polyethylene sheet was set to face the molded body, and after the upper punch was inserted, it was press-molded again at a molding pressure of 400 kg / cm 2 . Peel off the polyethylene sheet from the obtained molded body, set the molded body on the setter for firing, put the warp prevention setter on the upper surface, and fire it in an electric furnace in the atmosphere at 1500 ° C. for a holding time of 2 hours, Sintered body density 6.04 g / cm 3 , diameter on one side of about 95-115
Zirconia-based setter (150 mm x 150 mm x thickness 0.5 mm) with a hemispherical projection surface in the range of μm
I got

【0044】このセッターの突起面に、チタン酸バリウ
ムからなる接触面の長さ1mm×0.5mmの成形体を
20個載せ、大気雰囲気下で電気炉により、1330
℃、保持2時間の条件で焼成した。また、ポリエチレン
シートは、再利用できた。
On the protruding surface of this setter, 20 compacts each having a contact surface of barium titanate and having a length of 1 mm × 0.5 mm were placed, and 1330 was formed by an electric furnace in an air atmosphere.
Firing was performed under the conditions of ° C and holding for 2 hours. Also, the polyethylene sheet could be reused.

【0045】実施例4 市販のガラスビーズBZ−1(サイズ1〜1.4mm)
をホットプレートの上で加熱させ、実施例3と同じサイ
ズのポリカーボネートシート(PC)を成形用金型の上
杵に両面テープで張り付け、加熱されたビーズの上に押
し付け、シートに半球状の陥没を形成させた。
Example 4 Commercially available glass beads BZ-1 (size 1 to 1.4 mm)
Is heated on a hot plate, a polycarbonate sheet (PC) of the same size as in Example 3 is attached to the upper punch of the molding die with double-sided tape and pressed onto the heated beads, and the sheet is sunk in a hemispherical shape. Was formed.

【0046】次に、実施例1と同じジルコニア粉末18
0gを実施例1と同じ金型に入れ、30kg/cm2
圧力でプレス成形した。更に、金型の上杵を引き抜き、
ポリカーボネートシートの陥没面を成形体に向けセット
し、上杵を挿入後、200kg/cm2の成形圧力で、
再びプレス成形した。得られた成形体からポリエチレン
シートを剥し、焼成用セッターに成形体をセットし、そ
の上面にソリ防止セッターを載せ、大気雰囲気下で電気
炉により、1500℃、保持2時間の条件で焼成し、焼
結体密度6.00g/cm3、片面に、直径が約0.7
8〜1.1mmの範囲にある半球状の突起面を持ったジ
ルコニア質セッター(150mm×150mm×厚さ2
mm)を得た。
Next, the same zirconia powder 18 as in Example 1 was used.
0 g was put in the same mold as in Example 1 and press-molded at a pressure of 30 kg / cm 2 . Furthermore, pull out the upper punch of the mold,
Set the recessed surface of the polycarbonate sheet toward the molded body, insert the upper punch, and at a molding pressure of 200 kg / cm 2 ,
It was pressed again. Peel off the polyethylene sheet from the obtained molded body, set the molded body on the setter for firing, put the warp prevention setter on the upper surface, and fire it in an electric furnace in the atmosphere at 1500 ° C. for a holding time of 2 hours, Sintered body density 6.00 g / cm 3 , diameter on one side is about 0.7
A zirconia-based setter (150 mm x 150 mm x thickness 2 with a hemispherical projection surface in the range of 8 to 1.1 mm)
mm).

【0047】このセッターの突起面に、チタン酸バリウ
ムからなる接触面の長さ5mm×1.5mmの成形体を
20個載せ、大気雰囲気下で電気炉により、1330
℃、保持2時間の条件で焼成した。また、ポリカーボネ
ートシートは、再利用できた。 比較例1 市販のガラスビーズBZ−4(サイズ4〜4.7mm)
を使用する以外は、実施例4と同じ方法で、焼結体密度
6.00g/cm3、片面に、直径が約3.1〜3.7
mmの範囲にある半球状の突起面を持ったジルコニア質
セッター(150mm×150mm×厚さ2mm)を得
た。
Twenty compacts of barium titanate having a contact surface with a length of 5 mm × 1.5 mm were placed on the protruding surface of this setter.
Firing was performed under the conditions of ° C and holding for 2 hours. Also, the polycarbonate sheet could be reused. Comparative Example 1 Commercially available glass beads BZ-4 (size 4 to 4.7 mm)
In the same manner as in Example 4, except that the sintered body has a density of 6.00 g / cm 3 and a diameter of about 3.1 to 3.7 on one side.
A zirconia-based setter (150 mm × 150 mm × thickness 2 mm) having a hemispherical projection surface in the range of mm was obtained.

【0048】このセッターの突起面に、チタン酸バリウ
ムからなる接触面の長さ5mm×1.5mmの成形体を
20個載せ、大気雰囲気下で電気炉により、1330
℃、保持2時間の条件で焼成した。
Twenty compacts of barium titanate having a contact surface of 5 mm × 1.5 mm were placed on the protruding surface of this setter, and 1330 was formed by an electric furnace in the atmosphere.
Firing was performed under the conditions of ° C and holding for 2 hours.

【0049】ポリエチレンシートは、再利用できたが、
突起の直径が、焼成物とセッターが接触する面の最大長
さの1/2より大きいため、点接触の効果が悪く、チタ
ン酸バリウムの一部が接着し、変形した。
The polyethylene sheet could be reused,
Since the diameter of the protrusion was larger than 1/2 of the maximum length of the surface where the calcined product and the setter contacted each other, the effect of point contact was poor, and part of barium titanate was bonded and deformed.

【0050】比較例2 実施例1と同じ成形用金型の上杵接粉部に両面テープを
貼り、実施例1と同じサイズのジルコニアビーズを接着
させた。
Comparative Example 2 A double-sided tape was attached to the upper punched powder part of the same molding die as in Example 1, and zirconia beads of the same size as in Example 1 were bonded.

【0051】次に、実施例1と同じジルコニア粉末18
0gを成形用金型に入れ、300kg/cm2の圧力で
プレス成形した。
Next, the same zirconia powder 18 as in Example 1 was used.
0 g was put in a molding die and press-molded at a pressure of 300 kg / cm 2 .

【0052】金型から成形体を取り出したが、上杵に成
形体が接着し、離脱時に成形体が破損した。
When the molded body was taken out of the mold, the molded body adhered to the upper punch and the molded body was damaged when it was removed.

【0053】比較例3 実施例1のマスキングテープと同じ大きさのステンレス
薄板(厚み0.3mm)に両面テープを貼り、実施例2
と同じ425〜500μmの範囲の大きさに分級したジ
ルコニアビーズを接着させた。
Comparative Example 3 A double-sided tape was attached to a stainless steel thin plate (thickness 0.3 mm) of the same size as the masking tape of Example 1, and Example 2 was used.
The same zirconia beads classified into a size in the range of 425 to 500 μm as described above were adhered.

【0054】次に、マスキングテープの代わりにステン
テス薄板を用いる以外は、実施例1と同じ方法でプレス
成形した。
Next, press molding was carried out in the same manner as in Example 1 except that a Stentes thin plate was used instead of the masking tape.

【0055】成形体を取り出したが、ステンレス薄板に
成形体が接着し、離脱時に成形体が破損した。
The molded body was taken out, but the molded body adhered to the stainless thin plate, and the molded body was damaged when it was removed.

【0056】以下の表1に、実施例1〜4及び比較例1
〜3で得られたセッターの陥没あるいは突起1個の直径
(μm)、最大接触長さの1/2(μm)及び焼成物と
の接着の有無を示す。
In Table 1 below, Examples 1 to 4 and Comparative Example 1
The diameter (μm) of one depression or protrusion of the setter obtained in 3 to 3, 1/2 (μm) of the maximum contact length, and the presence or absence of adhesion with the fired product are shown.

【0057】[0057]

【表1】 [Table 1]

【0058】この表から明らかな様に、本願発明の実施
例のセッターは、焼成物との接着はなく、優れたセッタ
ーである。
As is clear from this table, the setters of the examples of the present invention are excellent setters without adhesion to the fired product.

【図面の簡単な説明】[Brief description of drawings]

【図1】半球状の陥没を有するセッターの断面図を示す
図である。
FIG. 1 is a view showing a cross-sectional view of a setter having a hemispherical depression.

【図2】ノコギリ状の凹凸を有するセッターの断面図を
示す図である。
FIG. 2 is a view showing a cross-sectional view of a setter having saw-like irregularities.

【図3】櫛状の凹凸を有するセッターの断面図を示す図
である。
FIG. 3 is a diagram showing a cross-sectional view of a setter having comb-shaped irregularities.

【図4】半球状の突起を有するセッターの断面図を示す
図である。
FIG. 4 is a view showing a cross-sectional view of a setter having hemispherical protrusions.

【符号の説明】[Explanation of symbols]

a:陥没、あるいは、突起の直径(mm)である。 a: The diameter of the depression or protrusion (mm).

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】セッターの片面または両面に、1個の直径
が、0.05mmより大きく、3mmより小さい範囲に
ある陥没、あるいは、突起を形成させたことを特徴とす
る焼成用セッター。
1. A setter for firing, characterized in that a depression or projection having a diameter in the range of more than 0.05 mm and less than 3 mm is formed on one side or both sides of the setter.
【請求項2】請求項1記載のセッターの材質が、アルミ
ナ、シリカ、マグネシア、ムライト、ジルコニア、コー
ジェライト、窒化珪素、炭化珪素などのセラミックス、
あるいは、これらを主成分とする複合材料からなること
を特徴とする焼成用セッター。
2. The material of the setter according to claim 1, wherein the ceramics are alumina, silica, magnesia, mullite, zirconia, cordierite, silicon nitride, silicon carbide, and the like.
Alternatively, the firing setter is made of a composite material containing these as main components.
【請求項3】球状又は不定形状の微小粒、当該微小粒を
接着させたテープやシート、又は、機械加工、熱加工、
プレス加工又は成形加工により表面に陥没を形成させた
樹脂シートを用いて、プレス成形、テープ成形又は鋳込
成形法により、成形体表面を陥没させるか、又は突起を
形成させた後、焼成することを特徴とする焼成用セッタ
ーの製造方法。
3. Spherical or irregularly shaped fine particles, a tape or sheet to which the fine particles are adhered, or mechanical processing, heat processing,
Using a resin sheet with a depression formed on the surface by pressing or molding, by pressing, tape molding, or casting molding method, the surface of the molded article is depressed or projections are formed, and then baked. A method of manufacturing a setter for firing, comprising:
JP8088477A 1996-04-10 1996-04-10 Setter for baking and its production Pending JPH09278517A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8088477A JPH09278517A (en) 1996-04-10 1996-04-10 Setter for baking and its production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8088477A JPH09278517A (en) 1996-04-10 1996-04-10 Setter for baking and its production

Publications (1)

Publication Number Publication Date
JPH09278517A true JPH09278517A (en) 1997-10-28

Family

ID=13943873

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8088477A Pending JPH09278517A (en) 1996-04-10 1996-04-10 Setter for baking and its production

Country Status (1)

Country Link
JP (1) JPH09278517A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010005901A (en) * 2008-06-26 2010-01-14 Mino Ceramic Co Ltd Pressed body for fired body, dense ceramic member and method of manufacturing dense ceramic member
WO2010110395A1 (en) 2009-03-25 2010-09-30 株式会社日本触媒 Electrolyte sheet for solid oxide fuel battery, process for producing same, and cell for solid oxide fuel battery
WO2020179917A1 (en) * 2019-03-06 2020-09-10 株式会社 ニッカトー Ceramic sintered compact having embossed surface, method for manufacturing same, and heat treatment member comprising said ceramic sintered compact
JP2020142951A (en) * 2019-03-06 2020-09-10 株式会社ニッカトー Heat treatment setter composed of ceramic sintered body with irregularities processed surface

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010005901A (en) * 2008-06-26 2010-01-14 Mino Ceramic Co Ltd Pressed body for fired body, dense ceramic member and method of manufacturing dense ceramic member
WO2010110395A1 (en) 2009-03-25 2010-09-30 株式会社日本触媒 Electrolyte sheet for solid oxide fuel battery, process for producing same, and cell for solid oxide fuel battery
US8703346B2 (en) 2009-03-25 2014-04-22 Nippon Shokubai Co., Ltd Electrolyte sheet for solid oxide fuel cell, method for producing the same, and cell for solid oxide fuel cell
WO2020179917A1 (en) * 2019-03-06 2020-09-10 株式会社 ニッカトー Ceramic sintered compact having embossed surface, method for manufacturing same, and heat treatment member comprising said ceramic sintered compact
JP2020142951A (en) * 2019-03-06 2020-09-10 株式会社ニッカトー Heat treatment setter composed of ceramic sintered body with irregularities processed surface
EP3936489A4 (en) * 2019-03-06 2022-11-23 Nikkato Corporation Ceramic sintered compact having embossed surface, method for manufacturing same, and heat treatment member comprising said ceramic sintered compact

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