JPH0925510A - Atmospheric heat treatment furnace - Google Patents

Atmospheric heat treatment furnace

Info

Publication number
JPH0925510A
JPH0925510A JP19619795A JP19619795A JPH0925510A JP H0925510 A JPH0925510 A JP H0925510A JP 19619795 A JP19619795 A JP 19619795A JP 19619795 A JP19619795 A JP 19619795A JP H0925510 A JPH0925510 A JP H0925510A
Authority
JP
Japan
Prior art keywords
heating chamber
gas
radiant tube
atmospheric gas
heat treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP19619795A
Other languages
Japanese (ja)
Inventor
Kenji Kawate
賢治 川手
Takashi Miyajima
孝士 宮嶋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daido Steel Co Ltd
Original Assignee
Daido Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daido Steel Co Ltd filed Critical Daido Steel Co Ltd
Priority to JP19619795A priority Critical patent/JPH0925510A/en
Publication of JPH0925510A publication Critical patent/JPH0925510A/en
Pending legal-status Critical Current

Links

Landscapes

  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Tunnel Furnaces (AREA)

Abstract

PROBLEM TO BE SOLVED: To make a material heated along a prescribed temp. curve even if the combustion state of radiant tube burners arranged to produce an atmospheric gas in a heating chamber is not changed, to clean the atmosphere in the heating chamber and to prevent the contamination in a furnace caused by vaporized oil content from the material to be heated. SOLUTION: In an atmospheric heat treatment furnace so as to feed exhaust gas of the radiant tube burners 13 into the heating chamber and a cooling chamber as the atmospheric gas by arranging the radiant tube burners 13 in the heating chambers 3a, 3b, a circulating systems 21 for forcedly circulating the atmospheric gas in the heating chamber to the outer part are arranged and gas coolers 22 are arranged in the circulating systems 21 to control the temp. of the heating chamber.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、銅管,モータコ
ア,トランスコア,金属帯等の被熱物を雰囲気ガス中で
熱処理する雰囲気熱処理炉に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an atmospheric heat treatment furnace for heat-treating an object to be heated such as a copper tube, a motor core, a transformer core and a metal strip in an atmospheric gas.

【0002】[0002]

【従来の技術】加熱室に設けられたラジアントチューブ
バーナによって被熱物を加熱すると共に、該ラジアント
チューブバーナの排ガスを成分調整および温度調節して
該加熱室または冷却室に給送し雰囲気ガスとして有効的
に利用するようにした雰囲気熱処理炉は、特開昭57−
79110号公報等によりすでに知られている。
2. Description of the Related Art A radiant tube burner provided in a heating chamber heats an object to be heated, and exhaust gas of the radiant tube burner is adjusted in its components and temperature to be fed to the heating chamber or the cooling chamber and used as an atmospheric gas. An atmosphere heat treatment furnace which is effectively used is disclosed in Japanese Patent Laid-Open No. 57-
It is already known from the publication such as 79110.

【0003】[0003]

【発明が解決しようとする課題】ところでこのような雰
囲気熱処理炉では、被熱物を品質保持するうえで常に一
定量以上の雰囲気ガスを生成する必要があるために、上
記ラジアントチューブバーナは常に一定の燃焼状態に保
持される。このために加熱室の温度が必要以上に上昇す
るおそれがあり、被熱物を所期の温度カーブにて加熱で
きなくなるおそれがあった。
By the way, in such an atmospheric heat treatment furnace, since it is necessary to always generate a certain amount or more of the atmospheric gas in order to maintain the quality of the object to be heated, the radiant tube burner is always kept constant. Is kept in a burning state. For this reason, the temperature of the heating chamber may rise more than necessary, and the object to be heated may not be heated in a desired temperature curve.

【0004】また、例えば加工用のマシン油等が付着し
た被熱物が加熱室に装入されると、加熱室の雰囲気ガス
はその蒸発油分で汚染され炉内に多量の煤が付着するな
どの支障が生じるが、上記のように加熱室のラジアント
チューブバーナにより雰囲気ガスを発生させるものでは
一時に多量の雰囲気ガスを給送できないためにこのよう
な加熱室内の油蒸気等を払拭させることが困難であっ
た。
Further, for example, when a heated object to which processing machine oil or the like adheres is charged into the heating chamber, the atmospheric gas in the heating chamber is contaminated with the evaporated oil and a large amount of soot adheres to the furnace. However, since a large amount of atmospheric gas cannot be fed at a time with the above-described radiant tube burner in the heating chamber, it is possible to wipe off oil vapor etc. in the heating chamber. It was difficult.

【0005】[0005]

【課題を解決するための手段】本発明は上記課題を解決
しようとするもので、加熱室内にラジアントチューブバ
ーナを設け該ラジアントチューブバーナの排ガスを該加
熱室および冷却室に雰囲気ガスとして給送するようにし
た雰囲気熱処理炉において、加熱室内の雰囲気ガスを外
部に強制循環させる循環系路を設け、該循環系路にガス
クーラを設けて該加熱室内の温度を制御するようにした
ことを特徴とする。また本発明は上記雰囲気熱処理炉に
おいて、加熱室内の雰囲気ガスを常に最低必要量循環系
路に循環させ該雰囲気ガス中の油分をガスクーラで凝縮
させて回収するようにしたことを特徴とする。
DISCLOSURE OF THE INVENTION The present invention is intended to solve the above-mentioned problems, and a radiant tube burner is provided in the heating chamber, and the exhaust gas of the radiant tube burner is fed to the heating chamber and the cooling chamber as atmospheric gas. In such an atmosphere heat treatment furnace, a circulation system passage for forcibly circulating the atmosphere gas in the heating chamber to the outside is provided, and a gas cooler is provided in the circulation system passage to control the temperature in the heating chamber. . Further, the present invention is characterized in that, in the atmosphere heat treatment furnace, the atmosphere gas in the heating chamber is always circulated in the minimum necessary amount circulation system path and the oil component in the atmosphere gas is condensed by the gas cooler and recovered.

【0006】ラジアントチューブバーナの燃焼を雰囲気
ガスの所要量に従い設定しても加熱室の温度は循環系路
を循環させる雰囲気ガスにより所要に制御できる。ま
た、循環系路を循環させる雰囲気ガス中の油分をガスク
ーラにより凝縮させ回収することにより加熱室内を清浄
化できる。
Even if the combustion of the radiant tube burner is set according to the required amount of ambient gas, the temperature of the heating chamber can be controlled as required by the ambient gas circulating in the circulation system passage. Further, the heating chamber can be cleaned by condensing and collecting the oil component in the atmosphere gas circulating through the circulation system passage by the gas cooler.

【0007】[0007]

【発明の実施の形態】次に本発明の一実施例を銅管コイ
ル光輝燃鈍炉について図面に従い説明する。図1にこの
雰囲気熱処理炉を縦断面にて示し、図中1は装入テーブ
ル、2は真空により雰囲気ガスを置換する前室、3a〜
3eは加熱室、4a〜4eは冷却室、5は後室、6は抽
出テーブルである。上記各室間には仕切扉7,8,9が
設けられている。銅製の小径パイプをコイル状に巻回し
てなる被熱物10は該各室の床面に一連に設けられたロ
ーラ11に支持され熱処理の進行に従い矢印の方向に搬
送される。
BEST MODE FOR CARRYING OUT THE INVENTION Next, an embodiment of the present invention will be described with reference to the drawings for a copper tube coil bright annealing furnace. FIG. 1 shows a vertical cross section of this atmosphere heat treatment furnace. In the figure, 1 is a charging table, 2 is a front chamber in which the atmosphere gas is replaced by vacuum, 3a ...
3e is a heating chamber, 4a to 4e are cooling chambers, 5 is a rear chamber, and 6 is an extraction table. Partition doors 7, 8 and 9 are provided between the respective chambers. The object to be heated 10 formed by winding a small diameter pipe made of copper in a coil shape is supported by rollers 11 provided in series on the floor surface of each chamber and conveyed in the direction of the arrow as the heat treatment progresses.

【0008】各加熱室3a〜3eの両側壁内面には図2
に示したように加熱用のラジアントチューブバーナ12
が設けられている。121は該ラジアントチューブバー
ナ12の燃焼用エアの流量調節弁,122は該流量調節
弁121に設けられたコントーロールモータである。ま
た123はレシオレギュレータで、該レシオレギュレー
タ123は該燃焼用エアの流量に従いラジアントチュー
ブバーナ12に送給する燃料流量を自動調節する。ま
た、前室寄りの2つの加熱室3a,3bの床部には雰囲
気ガス発生用のラジアントチューブバーナ13が設けら
れている。14は該各加熱室3a〜3eおよび冷却室4
a〜4eの天井部に設けられた炉内ガス攪拌扇である。
なお該ラジアントチューブバーナ13では燃料を空気不
足状態で不完全燃焼させることにより所期成分の無酸化
性雰囲気ガスを生成させている。
The inner surfaces of both side walls of each heating chamber 3a to 3e are shown in FIG.
Radiant tube burner 12 for heating as shown in
Is provided. Reference numeral 121 is a flow control valve for the combustion air of the radiant tube burner 12, and 122 is a control motor provided in the flow control valve 121. Further, 123 is a ratio regulator, and the ratio regulator 123 automatically adjusts the flow rate of fuel to be supplied to the radiant tube burner 12 according to the flow rate of the combustion air. Further, a radiant tube burner 13 for generating an atmospheric gas is provided on the floors of the two heating chambers 3a and 3b near the front chamber. 14 is each of the heating chambers 3a to 3e and the cooling chamber 4
It is the in-furnace gas stirring fan provided on the ceiling part of a to 4e.
In the radiant tube burner 13, the fuel is incompletely combusted in an air-deficient state to generate a non-oxidizing atmospheric gas as a desired component.

【0009】ラジアントチューブバーナ13の排ガス系
路15にはクーラ16,冷凍機17が設けられ、該ラジ
アントチューブバーナ13から排出された排ガスをこれ
らのクーラ16,冷凍機17を通すことにより冷却して
加熱室3eおよび冷却室4aに雰囲気ガスとして給送し
ている。加熱室3eに給送された雰囲気ガスは加熱室3
d→加熱室3e→加熱室3b→加熱室3aを通して外部
に排出され、冷却室4aに給送された雰囲気ガスは冷却
室4b→冷却室4c→冷却室4eを通って外部に排出さ
れる。
A cooler 16 and a refrigerator 17 are provided in the exhaust gas passage 15 of the radiant tube burner 13, and the exhaust gas discharged from the radiant tube burner 13 is cooled by passing through the cooler 16 and the refrigerator 17. It is fed as an atmospheric gas to the heating chamber 3e and the cooling chamber 4a. The atmospheric gas fed to the heating chamber 3e is the heating chamber 3
The atmosphere gas discharged to the outside through d → heating chamber 3e → heating chamber 3b → heating chamber 3a and fed to the cooling chamber 4a is discharged to the outside through the cooling chamber 4b → cooling chamber 4c → cooling chamber 4e.

【0010】しかして、加熱室3aおよび加熱室3bに
は図3に示したように送風機20によって該加熱室内の
雰囲気ガスを外部に強制循環させる循環系路21を夫々
設け、該各循環系路21にガスクーラ22を設ける。該
ガスクーラ22は、図4に示したように、複数本の熱交
換パイプ23が循環系路21を横断するように設けられ
該熱交換パイプ23の両端部に給水ヘッダ24,排水ヘ
ッダ25を設け、冷却水を該給水ヘッダ24から排水ヘ
ッダ25に流通させることにより該循環系路21を流れ
る雰囲気ガスを冷却する。なお26は該熱交換パイプ2
3の下方に形成された油溜である。また、27は循環系
路21のダクト外周に形成されたダクト冷却用の通水ジ
ャケットである。
However, as shown in FIG. 3, the heating chamber 3a and the heating chamber 3b are respectively provided with the circulation system passages 21 for forcedly circulating the atmospheric gas in the heating chambers to the outside by the blower 20, and the respective circulation system passages are provided. 21 is provided with a gas cooler 22. As shown in FIG. 4, the gas cooler 22 is provided with a plurality of heat exchange pipes 23 so as to cross the circulation path 21, and water supply headers 24 and drainage headers 25 are provided at both ends of the heat exchange pipes 23. By circulating the cooling water from the water supply header 24 to the drain header 25, the atmospheric gas flowing through the circulation system passage 21 is cooled. 26 is the heat exchange pipe 2
It is an oil reservoir formed below 3. Further, 27 is a water passage jacket formed on the outer periphery of the duct of the circulation path 21 for cooling the duct.

【0011】28は循環系路21を循環する雰囲気ガス
量を調節するために設けられた風量調節弁、29は該風
量調節弁28を作動させるコントロールモータである。
30は加熱室3a,加熱室3b内の温度を検出する熱電
対、31は温度設定用のコントローラである。コントロ
ーラ31は熱電対30により測定された加熱室内の温度
と設定温度とを比較しコントロールモータ29に指令を
出して風量調節弁28の開度を調節することにより循環
する雰囲気ガス量をコントロールし加熱室内の温度を設
定温度に制御する。また、該コントローラ31には温度
状況に関係なく常に一定量以上の雰囲気ガスが循環系路
21を循環するように風量調節弁28の開度を保持する
ミニマム設定機能が備えられている。そして加熱室3
a,加熱室3b内の雰囲気ガスが常に最低必要量循環系
路21に循環し該雰囲気ガス中の油分が熱交換パイプ2
3に接触して冷却され凝縮して油溜26に回収されるこ
とにより該雰囲気ガス中から油分が除去され加熱室内を
清浄化できるようにしている。
Reference numeral 28 is an air flow rate adjusting valve provided to adjust the amount of atmospheric gas circulating in the circulation system passage 21, and 29 is a control motor for operating the air flow rate adjusting valve 28.
Reference numeral 30 is a thermocouple for detecting the temperature in the heating chambers 3a and 3b, and 31 is a controller for setting the temperature. The controller 31 compares the temperature in the heating chamber measured by the thermocouple 30 with the set temperature, issues a command to the control motor 29, and adjusts the opening degree of the air volume control valve 28 to control the amount of circulating atmospheric gas and heat. The room temperature is controlled to the set temperature. Further, the controller 31 is provided with a minimum setting function of holding the opening of the air volume control valve 28 so that a certain amount of ambient gas always circulates in the circulation path 21 regardless of the temperature condition. And heating chamber 3
a, the atmospheric gas in the heating chamber 3b always circulates through the minimum necessary amount circulation system passage 21, and the oil content in the atmospheric gas is changed to the heat exchange pipe
The oil is removed from the atmospheric gas by contacting with the air conditioner 3, being cooled, condensed, and collected in the oil sump 26, so that the heating chamber can be cleaned.

【0012】加熱室3a〜3eには夫々前記ラジアント
チューブバーナ12,および熱電対30,コントローラ
31が設けられ、該各加熱室3a〜3eの温度がコント
ローラ31の設定温度よりも低くなったような場合には
該コントローラ31は前記コントロールモータ122に
指令を出して該各加熱室3a〜3e内の温度が適切にな
るようにラジアントチューブバーナ12の燃焼状態をコ
ントロールする。
The radiant tube burner 12, the thermocouple 30, and the controller 31 are provided in the heating chambers 3a to 3e, respectively, and the temperature of the heating chambers 3a to 3e becomes lower than the set temperature of the controller 31. In this case, the controller 31 issues a command to the control motor 122 to control the combustion state of the radiant tube burner 12 so that the temperature in each of the heating chambers 3a to 3e becomes appropriate.

【0013】なお、加熱室内清浄化のため循環系路21
に常に最低必要量の雰囲気ガスを循環させるためには、
上記のようにコントローラ31にミニマム設定機能を設
けてもよいが、風量調節弁28に全閉を防ぐストッパを
設けてもよく、或いは、風量調節弁28と並列にバイパ
ス路を設けて必要最少限の雰囲気ガスを該バイパス路を
迂回して流すようにしてもよい。
The circulation path 21 for cleaning the heating chamber
In order to always circulate the minimum required amount of atmospheric gas,
As described above, the controller 31 may be provided with the minimum setting function, but the air volume control valve 28 may be provided with a stopper that prevents the air flow volume control valve from fully closing, or a bypass passage may be provided in parallel with the air volume control valve 28 to provide a minimum required amount. The atmosphere gas may be caused to flow around the bypass passage.

【0014】[0014]

【発明の効果】このように本発明の雰囲気熱処理炉によ
れば、加熱室内の雰囲気ガスを循環系路に強制循環させ
ることにより冷却し該加熱室内の温度を制御できるよう
にしたので、該加熱室内に雰囲気ガスを発生させるため
に設けられたラジアントチューブバーナは燃焼状態を変
えることなく、被熱物を所期の温度カーブにて加熱する
ことができる。また、循環系路に常に雰囲気ガスを循環
させ油分を回収させることにより加熱室内を清浄化で
き、被熱物から蒸発した油分で炉内が汚染されるのを防
止できるなどの効果がある。
As described above, according to the atmospheric heat treatment furnace of the present invention, the atmospheric gas in the heating chamber is forcibly circulated in the circulation system to cool and control the temperature in the heating chamber. The radiant tube burner provided for generating the atmospheric gas in the room can heat the object to be heated with a desired temperature curve without changing the combustion state. Further, the heating chamber can be cleaned by constantly circulating the atmospheric gas in the circulation system to collect the oil, and the inside of the furnace can be prevented from being contaminated by the oil evaporated from the object to be heated.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例を示す雰囲気熱処理炉の縦断
面図である。
FIG. 1 is a vertical sectional view of an atmospheric heat treatment furnace showing an embodiment of the present invention.

【図2】図1の加熱室の横断面拡大図である。FIG. 2 is an enlarged cross-sectional view of the heating chamber of FIG.

【図3】本発明に係る循環系路を示した加熱室の縦断面
図である。
FIG. 3 is a vertical cross-sectional view of a heating chamber showing a circulation path according to the present invention.

【図4】図3のガスクーラの詳細図である。FIG. 4 is a detailed view of the gas cooler of FIG.

【符号の説明】[Explanation of symbols]

3a〜3e 加熱室 4a〜4e 冷却室 10 被熱物 13 ラジアントチューブバーナ 15 排ガス系路 20 送風機 21 循環系路 22 ガスクーラ 28 風量調節弁 29 コントロールモータ 30 熱電対 31 コントローラ 3a to 3e Heating chamber 4a to 4e Cooling chamber 10 Heated object 13 Radiant tube burner 15 Exhaust gas system passage 20 Blower 21 Circulation system passage 22 Gas cooler 28 Air flow control valve 29 Control motor 30 Thermocouple 31 Controller

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 加熱室内にラジアントチューブバーナを
設け該ラジアントチューブバーナの排ガスを該加熱室お
よび冷却室に雰囲気ガスとして給送するようにした雰囲
気熱処理炉において、加熱室内の雰囲気ガスを外部に強
制循環させる循環系路を設け、該循環系路にガスクーラ
を設けて該加熱室内の温度を制御するようにしたことを
特徴とする雰囲気熱処理炉。
1. In an atmosphere heat treatment furnace in which a radiant tube burner is provided in the heating chamber and the exhaust gas of the radiant tube burner is fed to the heating chamber and the cooling chamber as atmospheric gas, the atmospheric gas in the heating chamber is forced to the outside. An atmosphere heat treatment furnace characterized in that a circulation system passage for circulation is provided, and a gas cooler is provided in the circulation system passage to control the temperature in the heating chamber.
【請求項2】 加熱室内の雰囲気ガスを常に最低必要量
循環系路に循環させ該雰囲気ガス中の油分をガスクーラ
で凝縮させて回収するようにしたことを特徴とする請求
項1に記載の雰囲気熱処理炉。
2. The atmosphere according to claim 1, wherein the atmospheric gas in the heating chamber is always circulated through the minimum necessary amount circulation system passage so that the oil component in the atmospheric gas is condensed and recovered by the gas cooler. Heat treatment furnace.
JP19619795A 1995-07-06 1995-07-06 Atmospheric heat treatment furnace Pending JPH0925510A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19619795A JPH0925510A (en) 1995-07-06 1995-07-06 Atmospheric heat treatment furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19619795A JPH0925510A (en) 1995-07-06 1995-07-06 Atmospheric heat treatment furnace

Publications (1)

Publication Number Publication Date
JPH0925510A true JPH0925510A (en) 1997-01-28

Family

ID=16353814

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19619795A Pending JPH0925510A (en) 1995-07-06 1995-07-06 Atmospheric heat treatment furnace

Country Status (1)

Country Link
JP (1) JPH0925510A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112029972A (en) * 2020-09-23 2020-12-04 重庆赛迪热工环保工程技术有限公司 Method and system for improving low-temperature non-oxidation heat treatment of radiant tube type roller hearth furnace

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112029972A (en) * 2020-09-23 2020-12-04 重庆赛迪热工环保工程技术有限公司 Method and system for improving low-temperature non-oxidation heat treatment of radiant tube type roller hearth furnace

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