JPH09251855A - Manufacture of carbon powder for negative electrode of lithium ton secondary battery - Google Patents

Manufacture of carbon powder for negative electrode of lithium ton secondary battery

Info

Publication number
JPH09251855A
JPH09251855A JP8058948A JP5894896A JPH09251855A JP H09251855 A JPH09251855 A JP H09251855A JP 8058948 A JP8058948 A JP 8058948A JP 5894896 A JP5894896 A JP 5894896A JP H09251855 A JPH09251855 A JP H09251855A
Authority
JP
Japan
Prior art keywords
powder
mesophase
carbon powder
surface area
specific surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8058948A
Other languages
Japanese (ja)
Other versions
JP3309701B2 (en
Inventor
Kiyoshi Sutani
潔 酢谷
Toru Fujiwara
徹 藤原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP05894896A priority Critical patent/JP3309701B2/en
Publication of JPH09251855A publication Critical patent/JPH09251855A/en
Application granted granted Critical
Publication of JP3309701B2 publication Critical patent/JP3309701B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Battery Electrode And Active Subsutance (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Working-Up Tar And Pitch (AREA)

Abstract

PROBLEM TO BE SOLVED: To manufacture graphitic carbon powder having high crystallinity and a small specific surface area and suitable for a negative electrode of a battery by thermally treating tar or pitch so as to prepare a predetermined bulk mesophase, followed by graphitization. SOLUTION: Tar and/or pitch is thermally treated at 430-520 deg.C, thus preparing a bulk mesophase having an optically anisotropic micro structure and a powder residue of 5wt.% or less in a solubility test. The resultant bulk mesophase is pulverized, followed by baking at the non-oxidizing atmosphere as it is, for graphitization. Consequently, it is possible to provide aspheric, graphitic carbon powder having high crystallinity and a small specific surface area.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、リチウムイオン二
次電池の負極活物質として好適な低比表面積で結晶性の
良好な黒鉛質の炭素粉末の製造方法とこの電池の負極材
料とに関する。
TECHNICAL FIELD The present invention relates to a method for producing a graphite carbon powder having a low specific surface area and good crystallinity, which is suitable as a negative electrode active material for a lithium ion secondary battery, and a negative electrode material for this battery.

【0002】[0002]

【従来の技術】携帯用の小型電気・電子機器の普及に伴
い、Ni−水素電池やリチウム電池といった新型の二次電
池の開発が盛んになってきている。
2. Description of the Related Art With the spread of small portable electric and electronic devices, new secondary batteries such as Ni-hydrogen batteries and lithium batteries have been actively developed.

【0003】リチウム電池は、リチウムを負極活物質と
し、非水溶液を電解液とする電池である。リチウムが非
常に卑な金属であるため、大電圧を取り出すことがで
き、エネルギー密度の高い電池となることから、一次電
池としては既に大量に使用されている。しかし、リチウ
ム電池を二次電池化すると、充放電の繰り返しによって
負極のリチウムがデンドライト状に成長し、正極と短絡
するようになるため、充放電繰り返しのサイクル寿命が
短いという欠点があった。
A lithium battery is a battery using lithium as a negative electrode active material and a non-aqueous solution as an electrolytic solution. Since lithium is a very base metal, a large voltage can be taken out and a battery having a high energy density can be obtained. Therefore, it is already used in large quantities as a primary battery. However, when a lithium battery is converted into a secondary battery, lithium in the negative electrode grows in a dendrite state by repeated charging / discharging, and short-circuits with the positive electrode, resulting in a short cycle life of repeated charging / discharging.

【0004】そこで、負極活物質に炭化または黒鉛化し
た炭素を使用し、リチウムイオンを含有する非水溶液を
電解液とする、リチウムイオン二次電池が提案された。
リチウムイオン二次電池では、炭素内に電解液からのリ
チウムイオンが、ドーピング、吸蔵、挿入 (インターカ
レーション) 等によって取り込まれることにより、負極
として機能すると考えられている。即ち、炭素へのリチ
ウムイオンの取り込みと放出により充電と放電が起こる
が、電極反応機構は現時点では十分には解明されていな
い。この種の負極は一般に、炭素粉末を少量の結着剤と
混合して成形することにより製造される(例、特開昭62
−90863 号、特開平5−290848号公報参照) 。
Therefore, a lithium ion secondary battery has been proposed in which carbonized or graphitized carbon is used as the negative electrode active material and a non-aqueous solution containing lithium ions is used as an electrolytic solution.
In a lithium ion secondary battery, it is considered that lithium ions from the electrolytic solution are taken into carbon by doping, occlusion, insertion (intercalation), etc., and thus function as a negative electrode. That is, charging and discharging occur due to the incorporation and release of lithium ions into carbon, but the electrode reaction mechanism has not been fully clarified at this time. This type of negative electrode is generally produced by mixing carbon powder with a small amount of a binder and molding the mixture (eg, JP-A-62-62).
-90863 and Japanese Patent Laid-Open No. 5-290848).

【0005】[0005]

【発明が解決しようとする課題】リチウムイオン二次電
池負極用の黒鉛質炭素粉末には、比表面積が小さく、結
晶性が高いことが求められる。この粉末の表面には、電
解液やリチウム等からなる、放電に寄与しない不動態皮
膜が形成されるが、比表面積が大きいほど、この不動態
皮膜が生成量が大きくなり、電解液やリチウムの利用効
率が悪くなる。一方、黒鉛の結晶性が高いと、黒鉛の層
間への規則的な挿入により、例えばLiC6の形で取り込ま
れるリチウムイオンの量が多くなり、放電容量が大きく
なる。また、電解液やリチウムの利用効率も高くなると
言われている。
The graphite carbon powder for the negative electrode of the lithium ion secondary battery is required to have a small specific surface area and high crystallinity. On the surface of this powder, a passivation film that does not contribute to the discharge and is formed of an electrolytic solution or lithium is formed. Usage efficiency deteriorates. On the other hand, if the crystallinity of graphite is high, the amount of lithium ions taken in, for example, in the form of LiC 6 increases due to the regular insertion of graphite between the layers, and the discharge capacity increases. In addition, it is said that the utilization efficiency of the electrolytic solution and lithium will be increased.

【0006】黒鉛質炭素粉末の一般的な製造法は、天然
黒鉛やコークスの黒鉛化処理で得られる人造黒鉛を粉砕
し、所定の粒度に調整する方法である。しかし、この方
法では、黒鉛が層状物質であって、へき開性が大きいた
め、粉末が偏平な形状となり易く、粉砕時に鋭角的な破
面が生成するため、比表面積は通常5m2/g以上の大きな
値となる。
A general method for producing graphitic carbon powder is a method of pulverizing natural graphite or artificial graphite obtained by graphitizing coke to adjust the particle size to a predetermined value. However, in this method, since graphite is a layered material and has a high cleavage property, the powder tends to have a flat shape and an acute fracture surface is generated during pulverization, so that the specific surface area is usually 5 m 2 / g or more. It will be a large value.

【0007】比表面積の小さな炭素粉末の前駆体とし
て、ピッチの加熱過程で生ずる光学異方性の球形粒子で
あるメソフェーズ小球体がある。このメソフェーズ小球
体をピッチから分離し、焼成して炭化または黒鉛化する
ことにより得た炭素粉末を、リチウムイオン二次電池の
負極に使用することも知られている (特開平4−115458
号、特開平5−234584号、特開平5−307958号各公報参
照) 。
As a precursor of carbon powder having a small specific surface area, there are mesophase spherules which are spherical particles of optical anisotropy generated in the heating process of pitch. It is also known to use a carbon powder obtained by separating the mesophase microspheres from the pitch and firing and carbonizing or graphitizing the same, as a negative electrode of a lithium ion secondary battery (Japanese Patent Laid-Open No. 4-115458).
(See Japanese Patent Application Laid-Open Nos. 5-234584 and 5-307958).

【0008】メソフェーズ小球体は、リチウムイオン二
次電池の負極製造に適した数〜数十μm程度の粒径を持
ち、しかも粒径が比較的そろっているため、粉砕せず
に、そのまま焼成して炭化または黒鉛化すればよい。し
かし、ピッチから分離したメソフェーズ小球体は溶融性
があり、これをそのまま焼成すると、炭化時に溶融して
粒子が融着し、小球体の形状が失われるため、通常は溶
融性を低下させる目的で、焼成の前に空気中での熱処理
等による表面の酸化処理を行う必要がある (特開平5−
234584号公報参照) 。
The mesophase spherules have a particle size of several to several tens of μm, which is suitable for the production of a negative electrode for a lithium ion secondary battery, and the particle size is relatively uniform. It may be carbonized or graphitized. However, the mesophase spherules separated from the pitch have a melting property, and if this is calcinated as it is, it is melted at the time of carbonization and the particles are fused and the shape of the spherule is lost. However, it is necessary to oxidize the surface by heat treatment or the like in air before firing (Japanese Patent Laid-Open No. Hei 5-
(See Japanese Patent No. 234584).

【0009】なお、メソフェーズ小球体は、メソカーボ
ンマイクロビーズ(MCMB)なる名称で市販されているが、
これは、ピッチから溶剤抽出や沈降分離などの手法で分
離したメソフェーズ小球体を酸化処理して、溶融性を低
下させ、流動性と取扱い性を改善したものである。従っ
て、この市販のメソフェーズ小球体は、一般に既に酸化
処理を受けている。
Although mesophase microspheres are commercially available under the name of mesocarbon microbeads (MCMB),
In this method, the mesophase spherules separated from the pitch by a method such as solvent extraction or sedimentation are subjected to an oxidation treatment to reduce the meltability and improve the fluidity and handleability. Therefore, this commercially available mesophase microsphere is generally already subjected to an oxidation treatment.

【0010】ところが、この焼成前の酸化処理により、
炭素中の三次元的な架橋結合の量が増加するため、焼成
によりメソフェーズ小球体を黒鉛化する場合には、得ら
れた黒鉛化炭素粉末の結晶性が低下する。架橋結合は、
層状の黒鉛結晶の生成を妨げるからである。そのため、
メソフェーズ小球体を焼成する方法では、結晶性の良好
な黒鉛化炭素粉末は得られない。
However, due to this oxidation treatment before firing,
When the mesophase spherules are graphitized by calcination, the crystallinity of the obtained graphitized carbon powder decreases because the amount of three-dimensional crosslinks in carbon increases. Cross-linking
This is because it hinders the formation of layered graphite crystals. for that reason,
The method of firing mesophase spherules does not give graphitized carbon powder having good crystallinity.

【0011】また、メソフェーズ小球体内の黒鉛層面は
互いに完全に平行ではなく、層面の縁部が球の表面に対
して垂直な (即ち、層間距離が中心では狭く、外周に向
かって広がった) ゆがんだ結晶構造をとる。これらの点
から、メソフェーズ小球体の黒鉛化後の結晶性はあまり
良好でなく、メソフェーズ小球体を焼成して得た黒鉛化
炭素粉末を使用しても、放電容量が十分に高いリチウム
イオン二次電池を得ることができない。
Further, the graphite layer surfaces in the mesophase spherules are not completely parallel to each other, and the edges of the layer surfaces are perpendicular to the surface of the sphere (that is, the interlayer distance is narrow at the center and spreads toward the outer circumference). Takes a distorted crystal structure. From these points, the crystallinity of the mesophase spherules after graphitization is not very good, and even when the graphitized carbon powder obtained by firing the mesophase spherules is used, the lithium ion secondary I can't get the battery.

【0012】特開平5−74452 号公報には、比表面積が
比較的大きな炭素質材料と、比表面積が比較的小さな小
球状の炭素質材料 (例、メソフェーズ小球体または球状
フェノール樹脂を焼成したもの) との混合物を負極材料
とするリチウムイオン二次電池が記載されている。この
場合にも、比表面積の小さい炭素粉末は、メソフェーズ
小球体を焼成して得られるような小球体状の粉末を利用
しており、上記と同様の問題点がある。
Japanese Unexamined Patent Publication (Kokai) No. 5-74452 discloses a carbonaceous material having a relatively large specific surface area and a small spherical carbonaceous material having a relatively small specific surface area (eg, one obtained by firing mesophase spherules or spherical phenol resin). ) Is described as a negative electrode material for a lithium ion secondary battery. Also in this case, as the carbon powder having a small specific surface area, a small spherical powder obtained by firing mesophase small spheres is used, and there is a problem similar to the above.

【0013】本発明は、結晶性が高く、比表面積が小さ
い、リチウムイオン二次電池の負極に適した黒鉛質炭素
粉末の製造方法を開発しようとするものである。
The present invention is intended to develop a method for producing graphitic carbon powder having high crystallinity and small specific surface area, which is suitable for a negative electrode of a lithium ion secondary battery.

【0014】[0014]

【課題を解決するための手段】本発明は、タールおよび
/またはピッチを 430〜520 ℃で熱処理して、光学異方
性ミクロ組織を持ち、溶融性試験での粉末残量が5重量
%以下のバルクメソフェーズを調製し、これを粉砕した
後、そのまま非酸化性雰囲気中で焼成して黒鉛化するこ
とからなる、リチウムイオン二次電池の負極用炭素粉末
の製造方法である。
According to the present invention, tar and / or pitch are heat-treated at 430 to 520 ° C. to have an optically anisotropic microstructure, and the powder remaining amount in a meltability test is 5% by weight or less. Is prepared, pulverized, and then fired as it is in a non-oxidizing atmosphere for graphitization to produce a carbon powder for a negative electrode of a lithium ion secondary battery.

【0015】本発明では、黒鉛の結晶性を高くするた
め、焼成原料として、メソフェーズ小球体ではなく、バ
ルクメソフェーズを使用する。タールやピッチを加熱し
ながら偏光顕微鏡で観察すると、溶融により液状化した
後、液相中にまず光学異方性の球形粒子 (メソフェーズ
小球体) が現れる。この状態では、光学異方性物質の量
は重量で数%〜数十%程度である。さらに加熱を続ける
と、メソフェーズ小球体の量が増加し、それらが接触し
て合体する。この合体が進むと全体が光学的異方性にな
る。この全体が光学的異方性になった状態がバルクメソ
フェーズ (メソフェーズピッチともいう) である。従っ
て、バルクメソフェーズは、メソフェーズ小球体より大
量に得られ、かつメソフェーズ小球体で必要であった、
溶剤抽出等による液相からの分離工程が不要であるた
め、メソフェーズ小球体より安価である。
In the present invention, in order to increase the crystallinity of graphite, bulk mesophase is used as a raw material for firing instead of mesophase spherules. When observing with a polarizing microscope while heating tar and pitch, spherical particles (mesophase spheres) with optical anisotropy first appear in the liquid phase after being liquefied by melting. In this state, the amount of the optically anisotropic substance is several percent to several tens percent by weight. Continued heating increases the amount of mesophase microspheres that come into contact and coalesce. When this coalescence progresses, the whole becomes optically anisotropic. Bulk mesophase (also called mesophase pitch) is a state in which the whole is optically anisotropic. Therefore, bulk mesophases were obtained in greater quantities than mesophase microspheres and were required for mesophase microspheres,
It is cheaper than mesophase spherules because it does not require a separation step from the liquid phase such as solvent extraction.

【0016】本発明では、タールやピッチを特定の温度
範囲で熱処理して、実質的に全体が光学異方性ミクロ組
織からなり、実質的な溶融性を持たないバルクメソフェ
ーズを生成させる。このバルクメソフェーズを粉砕し、
そのまま非酸化性雰囲気で焼成し、焼成中には粉砕を一
切せずに炭化および黒鉛化させると、結晶性が高く、か
つ比表面積の小さい [具体的には、学振法によるX線回
折で測定した002 面の層間距離 (d002) が3.362 Å以下
で、比表面積が1m2/g以下の] 非球形の黒鉛質の炭素粉
末が得られる。
In the present invention, tar or pitch is heat-treated in a specific temperature range to form a bulk mesophase which is substantially entirely composed of an optically anisotropic microstructure and has no substantial meltability. Crush this bulk mesophase,
If it is fired as it is in a non-oxidizing atmosphere and carbonized and graphitized without crushing at all during firing, it has high crystallinity and a small specific surface area. A non-spherical graphitic carbon powder having a measured inter-layer distance (d 002 ) of 002 planes of 3.362 Å or less and a specific surface area of 1 m 2 / g or less is obtained.

【0017】バルクメソフェーズの溶融性を評価するた
めの溶融性試験は、粉砕後に100 メッシュのフルイを通
過させたバルクメソフェーズの粉末試料 (粒径約 150μ
m以下) を蓋付きのルツボに入れ、不活性ガス雰囲気
(例、窒素またはアルゴン) 中で100 ℃/hrの昇温速度
にて1000℃まで加熱して炭化させることにより行う。冷
却後、得られた炭化物を32メッシュ (粒径約500 μm)
のフルイに薬さじを用いて軽くこすりつけ、フルイ目を
通らない (フルイ上に残った) 粉末の重量 (粉末残量)
を測定する。
The meltability test for evaluating the meltability of the bulk mesophase was carried out by a powder sample of the bulk mesophase (particle size of about 150 μm) that was passed through a 100-mesh sieve after crushing.
m or less) in a crucible with a lid and an inert gas atmosphere
(Eg, nitrogen or argon) is heated to 1000 ° C. at a heating rate of 100 ° C./hr to carbonize. After cooling, the resulting carbide is 32 mesh (particle size about 500 μm)
Lightly rub the sieve with a spoon and do not pass through the sieve (remains on the sieve) Weight of powder (remaining powder)
Is measured.

【0018】溶融性試験で、炭化後に用いるフルイを32
メッシュと、炭化前より目の大きいものにするのは、10
00℃の加熱により炭化する間に粒子の変形や弱い凝着の
ために、元の100 メッシュのフルイを通過しないものが
かなり生ずる可能性があるためである。バルクメソフェ
ーズに実質的な溶融性が残っていると、1000℃まで加熱
する間に、粉末粒子が凝着して、数mm以上といった大き
な塊状物になるため、32メッシュのフルイでも通過しな
くなるので、上記試験によりバルクメソフェーズの溶融
性を評価できる。
In the melting test, the sieve used after carbonization was 32
The mesh and the one with bigger eyes than before carbonization is 10
This is because there is a possibility that a large amount of particles that do not pass through the original 100-mesh sieve may be generated due to particle deformation and weak adhesion during carbonization by heating at 00 ° C. If substantial meltability remains in the bulk mesophase, powder particles will agglomerate during heating to 1000 ° C to form a large agglomerate of several mm or more, so even a 32 mesh sieve will not pass through. The meltability of the bulk mesophase can be evaluated by the above test.

【0019】本発明では、この溶融性試験法により測定
した粉末残量が5重量%以下となる、実質的な溶融性を
持たないバルクメソフェーズが生成するように、熱処理
を行う。
In the present invention, the heat treatment is carried out so that a bulk mesophase having substantially no meltability and having a powder remaining amount of 5% by weight or less measured by the meltability test method is produced.

【0020】[0020]

【発明の実施の形態】以下に、本発明の方法について詳
しく説明する。原料は、タール、またはタールの蒸留残
渣であるピッチ、或いはその両者である。原料として
は、芳香族分に富むコールタールまたはコールタールピ
ッチが好ましいが、石油系のものも使用できる。この原
料を 430〜520 ℃で、油分 (揮発分) を除去しながら熱
処理して、炭素前駆体であるバルクメソフェーズを生成
させる。熱処理は、少量の酸 (例、硝酸) の存在下に実
施してもよい。
BEST MODE FOR CARRYING OUT THE INVENTION The method of the present invention will be described in detail below. The raw material is tar, pitch which is a distillation residue of tar, or both. The raw material is preferably coal tar or coal tar pitch rich in aromatics, but petroleum-based ones can also be used. This raw material is heat-treated at 430 to 520 ° C while removing oil (volatile matter) to generate a bulk mesophase which is a carbon precursor. The heat treatment may be carried out in the presence of a small amount of acid (eg nitric acid).

【0021】熱処理は、油分の除去とバルクメソフェー
ズ化を促進するため、10〜100 torr程度の減圧下で行う
ことが好ましい。従って、熱処理は、例えば、減圧蒸留
装置などを利用して行うことができる。熱処理を大気圧
で行う場合には、油分の除去を促進し、かつ熱処理中の
酸化を防止するため、窒素ガスなどの不活性ガスの流通
下で熱処理を行うことが好ましい。
The heat treatment is preferably carried out under reduced pressure of about 10 to 100 torr in order to promote removal of oil and formation of bulk mesophase. Therefore, the heat treatment can be performed using, for example, a vacuum distillation apparatus. When the heat treatment is carried out at atmospheric pressure, it is preferable to carry out the heat treatment under the flow of an inert gas such as nitrogen gas in order to promote the removal of oil and prevent the oxidation during the heat treatment.

【0022】この熱処理により、タールまたはピッチ中
の芳香族化合物が重合し、前述したように、メソフェー
ズ小球体を経て、光学異方性ミクロ組織を持ったバルク
メソフェーズが生成する。光学異方性ミクロ組織は偏光
顕微鏡により確認することができる。タールまたはピッ
チをそのまま上記のように熱処理すれば、発生または流
通するガス流れに沿って1方向に配向した流れ構造を持
つミクロ組織のバルクメソフェーズが得られる。一方、
熱処理を少量の硝酸の存在下で行った場合には、モザイ
ク模様の光学異方性ミクロ組織を持ったバルクメソフェ
ーズが生成する。ミクロ組織が光学異方性であればこの
いずれの模様のものでもよいが、1方向の流れ模様のも
のの方が好ましい。
By this heat treatment, the aromatic compound in tar or pitch is polymerized, and as described above, bulk mesophase having an optically anisotropic microstructure is generated through the mesophase microspheres. The optically anisotropic microstructure can be confirmed by a polarization microscope. If the tar or pitch is directly heat-treated as described above, a bulk mesophase having a microstructure having a flow structure oriented in one direction along the gas flow generated or flowing can be obtained. on the other hand,
When the heat treatment is carried out in the presence of a small amount of nitric acid, a bulk mesophase having a mosaic pattern of optically anisotropic microstructure is formed. If the microstructure has optical anisotropy, any of these patterns may be used, but a flow pattern in one direction is preferable.

【0023】熱処理は、実質的に溶融性を持たない (即
ち、前述した溶融性試験での粉末残量が5重量%以下
の) のバルクメソフェーズが得られるまで続ける。その
ためには、熱処理時の温度や減圧度によっても異なる
が、一般には数十分から数十時間までの熱処理時間が必
要であり、十分な減圧下または不活性ガス流通下では数
時間以内に熱処理が完了する。
The heat treatment is continued until a bulk mesophase is obtained which has substantially no meltability (that is, the remaining amount of powder in the meltability test is 5% by weight or less). For that purpose, although it depends on the temperature and the degree of pressure reduction during the heat treatment, generally, a heat treatment time of several tens of minutes to several tens of hours is required, and the heat treatment is performed within several hours under a sufficient reduced pressure or an inert gas flow. Is completed.

【0024】バルクメソフェーズの溶融性が実質的に残
っていると、熱処理後に粉砕してから焼成する際の昇温
過程で、粉末が再び溶融して融着し、粉末形状が崩れる
ため、焼成の途中で再度粉砕してから焼成を続ける(例
えば、炭化終了後に粉砕してから黒鉛化処理を行う)こ
とが必要になり、比表面積の大きな炭素粉末しか得られ
ない。
If the meltability of the bulk mesophase is substantially left, the powder is melted and fused again during the temperature rising process when the powder is crushed after the heat treatment and then baked, and the powder shape collapses. It is necessary to pulverize again in the middle and then continue firing (for example, pulverize after carbonization and then perform graphitization treatment), and only carbon powder having a large specific surface area can be obtained.

【0025】熱処理温度が430 ℃より低いと、減圧度を
高めても、実質的に溶融性を持たないバルクメソフェー
ズを得ることが困難となる。熱処理温度が520 ℃より高
くなると、後で詳しく説明するように、黒鉛化後に得ら
れた炭素粉末の比表面積が大きくなる。好ましい熱処理
温度は 450〜520 ℃、より好ましくは 460〜500 ℃であ
る。
If the heat treatment temperature is lower than 430 ° C., it becomes difficult to obtain a bulk mesophase having substantially no meltability even if the degree of reduced pressure is increased. When the heat treatment temperature is higher than 520 ° C., the specific surface area of the carbon powder obtained after graphitization becomes large, as will be described later in detail. The preferable heat treatment temperature is 450 to 520 ° C, more preferably 460 to 500 ° C.

【0026】得られた溶融性を実質的に持たないバルク
メソフェーズを、リチウムイオン二次電池の負極製造に
適した所定の粒径に粉砕する。適当な粒径は、電池の構
成に応じて変動するが、通常は平均粒径で数μm〜50μ
m程度である。粉砕は、ハンマーミル、ファインミル、
アトリションミル、ボールミルなどの慣用の微粉砕機を
用いて実施すればよい。粉砕後、必要により分級して粒
径を揃えてもよい。
The obtained bulk mesophase having substantially no meltability is pulverized to have a predetermined particle size suitable for producing a negative electrode of a lithium ion secondary battery. The appropriate particle size varies depending on the configuration of the battery, but usually the average particle size is several μm to 50 μm.
m. For crushing, hammer mill, fine mill,
It may be carried out using a conventional fine pulverizer such as an attrition mill or a ball mill. After crushing, if necessary, classification may be performed to make the particle sizes uniform.

【0027】粉砕により得られたバルクメソフェーズの
粉末を、そのまま非酸化性雰囲気中で焼成して、黒鉛化
する。この焼成は従来の黒鉛化と同様に行うことがで
き、周知のように、一般には炭化 (炭素化) と黒鉛化の
2段階で行われる。
The powder of bulk mesophase obtained by pulverization is fired as it is in a non-oxidizing atmosphere to be graphitized. This firing can be performed in the same manner as conventional graphitization, and as is well known, it is generally performed in two steps of carbonization (carbonization) and graphitization.

【0028】この焼成の前に、従来のメソフェーズ小球
体で行われているような、焼成中の粉末の融着を防止す
るための酸化処理は行わない。本発明では、焼成原料の
メソフェーズ粉末が、溶融性を実質的に持っておらず、
焼成の昇温過程で粉末の溶融による融着がほとんど起こ
らないため、粉砕で得た粉末を直接、非酸化性雰囲気中
で焼成することが可能となる。その結果、酸化処理に伴
う、黒鉛化後の結晶性の低下が避けられる。
Prior to this firing, an oxidation treatment for preventing fusion of powder during firing is not carried out as is done in conventional mesophase spherules. In the present invention, the firing raw material mesophase powder has substantially no meltability,
Since the fusion due to the melting of the powder hardly occurs in the temperature rising process of the firing, the powder obtained by the pulverization can be directly fired in the non-oxidizing atmosphere. As a result, a decrease in crystallinity after graphitization due to the oxidation treatment can be avoided.

【0029】また、バルクメソフェーズを得るための熱
処理温度が520 ℃以下であり、これを粉砕した後、焼成
することにより、比表面積の小さな炭素粉末が得られ
る。これは、焼成される粉末が、520 ℃より高温での熱
処理を受けていないため、炭化・黒鉛化時の収縮が比較
的大きく、この収縮により粉末表面の開気孔が閉気孔に
なり、或いは粉砕で生成した表面が軟化変形して平滑化
して、比表面積が縮小するためである。
Further, the heat treatment temperature for obtaining the bulk mesophase is 520 ° C. or lower, and the carbon powder having a small specific surface area can be obtained by pulverizing and calcination. This is because the powder to be fired has not been subjected to heat treatment at a temperature higher than 520 ° C, so the shrinkage during carbonization / graphitization is relatively large, and this shrinkage causes the open pores on the powder surface to become closed pores or crushed. This is because the surface generated in step 1 is softened and deformed and smoothed, and the specific surface area is reduced.

【0030】520 ℃より高温で熱処理してから、粉砕
し、焼成した場合には、粉砕で生成した比表面積の大き
な破面がそのまま残り易く、上記の収縮や平滑化による
比表面積の縮小効果が小さくなる。また、特開平5−29
0848号に記載されているように、バルクメソフェーズを
炭化処理してから粉砕した粉末を使用した場合も、この
比表面積の縮小効果は小さくなる。従って、520 ℃以下
での熱処理によりバルクメソフェーズを生成させ、所定
粒径に粉砕した後は、いっさい粉砕を行うことなく、炭
化および黒鉛化のための焼成を行うことが、比表面積の
小さな炭素粉末を得るのに重要である。
When heat-treated at a temperature higher than 520 ° C., and then pulverized and fired, the fracture surface having a large specific surface area generated by the pulverization tends to remain as it is, and the effect of reducing the specific surface area due to the above-mentioned shrinkage and smoothing is exerted. Get smaller. In addition, JP-A-5-29
As described in 0848, the effect of reducing the specific surface area is also small when the powder obtained by carbonizing the bulk mesophase and then pulverizing is used. Therefore, it is possible to generate a bulk mesophase by heat treatment at 520 ° C or lower, and after crushing to a predetermined particle size, perform calcination for carbonization and graphitization without crushing at all. Is important to get.

【0031】炭化時の焼成雰囲気は、不活性ガス (例、
アルゴンなどの希ガス、窒素等) と還元性ガス (例、水
素または水素+不活性ガス) のいずれの雰囲気でもよ
い。炭化時の焼成雰囲気が酸化性であると、炭素が部分
的に酸化され、黒鉛化後の結晶性の低下や比表面積の増
大の原因となる。従って、焼成雰囲気中の酸素、水蒸
気、二酸化炭素等の酸化性ガスの濃度は極力低くすべき
である。
The firing atmosphere during carbonization is an inert gas (eg,
Either a rare gas such as argon, nitrogen, etc. or a reducing gas (eg, hydrogen or hydrogen + inert gas) may be used. If the firing atmosphere during carbonization is oxidative, carbon is partially oxidized, which causes a decrease in crystallinity after graphitization and an increase in specific surface area. Therefore, the concentration of oxidizing gas such as oxygen, water vapor and carbon dioxide in the firing atmosphere should be as low as possible.

【0032】炭化時の昇温速度は、数℃/min 程度以下
とすることが好ましい。この時の昇温速度が極端に大き
いと (例えば、流動床等で加熱する場合のように数百℃
/min であると) 、炭素が発泡し、低密度化、高比表面
積化する。この炭化段階では、通常は 700〜1100℃の範
囲内の温度に加熱し、この温度に1〜10時間程度保持す
る。
The rate of temperature rise during carbonization is preferably about several degrees Celsius / min or less. If the rate of temperature rise at this time is extremely high (for example, when heating in a fluidized bed, etc.
/ Min), the carbon foams to lower the density and increase the specific surface area. In this carbonization stage, heating is usually carried out at a temperature within the range of 700 to 1100 ° C, and this temperature is maintained for about 1 to 10 hours.

【0033】得られた炭化粉を黒鉛化炉で、黒鉛化に必
要な温度、通常は2500℃以上、好ましくは2800℃以上に
加熱して、黒鉛化処理する。黒鉛化の昇温速度や雰囲気
は、炭化とほぼ同様でよいが、黒鉛化温度では、水素等
の還元性ガスや、場合によっては窒素も炭素と反応する
可能性があるので、アルゴン等の不活性ガスの雰囲気が
好ましい。
The carbonized powder obtained is heated in a graphitizing furnace to a temperature necessary for graphitization, usually 2500 ° C. or higher, preferably 2800 ° C. or higher, for graphitization. The temperature rise rate and the atmosphere for graphitization may be almost the same as those for carbonization, but at the graphitization temperature, reducing gases such as hydrogen and, in some cases, nitrogen may also react with carbon. An atmosphere of active gas is preferred.

【0034】本発明では、焼成原料が520 ℃より高温に
加熱された後は、炭化後と黒鉛化後のいずれにおいて
も、粉末の粒径が変化するような粉砕処理は行わない。
この理由は、前述したように、520 ℃より高温に加熱し
た後で粉砕処理を行うと、比表面積の縮小効果が得られ
ず、或いは比表面積が増大するからである。
In the present invention, after the firing raw material is heated to a temperature higher than 520 ° C., pulverization treatment that does not change the particle diameter of the powder is carried out both after carbonization and after graphitization.
The reason for this is that, as described above, if the pulverization treatment is performed after heating to a temperature higher than 520 ° C., the effect of reducing the specific surface area cannot be obtained, or the specific surface area increases.

【0035】なお、炭化後または黒鉛化後に粉末が軽く
凝着した状態となることがあるが、このような凝着粉
を、フルイを強制的に通したり、混合機で混合したりす
る等の方法で解砕する処理は、比表面積に対する影響が
非常に小さいので行ってもかまわない。
Although the powder may be in a lightly adhered state after carbonization or graphitization, such an adhered powder may be forced through a sieve or mixed with a mixer. The method of disintegration may be carried out because it has a very small effect on the specific surface area.

【0036】本発明の方法で製造された炭素粉末は、バ
ルクメソフェーズを酸化処理を行うことなく黒鉛化処理
したため、d002 が3.362 Å以下の高い結晶性を有し、
また520 ℃に加熱される前に粉砕した後そのまま焼成し
たため、炭化、黒鉛化過程で閉気孔化や破面の平滑化が
起こり、比表面積が1m2/g以下と小さくなる。従って、
この炭素粉末を負極活物質としてリチウムイオン二次電
池を構築すると、電解液やリチウムの利用効率が高く、
放電容量が大きい電池が得られる。
The carbon powder produced by the method of the present invention has a high crystallinity of d 002 of 3.362 Å or less because the bulk mesophase is graphitized without oxidation.
Further, since it is crushed before being heated to 520 ° C. and then fired as it is, closed pores and smoothing of the fracture surface occur during the carbonization and graphitization processes, and the specific surface area becomes as small as 1 m 2 / g or less. Therefore,
When a lithium ion secondary battery is constructed by using this carbon powder as a negative electrode active material, the use efficiency of the electrolytic solution and lithium is high,
A battery having a large discharge capacity can be obtained.

【0037】また、バルクメソフェーズを粉砕したもの
が焼成原料であったため、粉末の粒子形態が、メソフェ
ーズ小球体を焼成したものとは異なり、非球形である。
非球形粒子の方が、球形粒子より密に充填し易く、負極
の炭素粉末の充填密度が高くなり、従って体積当たりの
電池容量が高くなる。また、原料のバルクメソフェーズ
は、メソフェーズ小球体より安価かつ大量に製造できる
ため、メソフェーズ小球体を原料とする場合より負極の
製造コストが著しく低下する。さらに、メソフェーズ小
球体はまだ溶融性が残っているため、一般に酸化処理し
てから使用するので、結晶性の良好な黒鉛化炭素粉末が
得られないが、本発明ではバルクメソフェーズを酸化処
理せずに使用するため、結晶性も良好である。
Further, since the pulverized raw material of bulk mesophase is the raw material for firing, the particle morphology of the powder is non-spherical, unlike the one obtained by firing mesophase microspheres.
Non-spherical particles tend to be packed more densely than spherical particles, and the packing density of the carbon powder of the negative electrode is higher, and therefore the battery capacity per volume is higher. In addition, the bulk mesophase of the raw material is cheaper and can be produced in a larger amount than the mesophase spherules, so that the production cost of the negative electrode is significantly lower than that when the mesophase spherule is used as the raw material. Furthermore, since the mesophase microspheres still have meltability, they are generally used after being subjected to an oxidation treatment, so that a graphitized carbon powder with good crystallinity cannot be obtained, but in the present invention, bulk mesophase is not oxidized. Therefore, the crystallinity is also good.

【0038】[0038]

【実施例】実施例1 コールタールを減圧蒸留装置にて50torrの減圧下480 ℃
に4時間加熱して、バルクメソフェーズを得た。得られ
たバルクメソフェーズを偏光顕微鏡により観察したとこ
ろ、流れ構造の100 %光学異方性のミクロ組織を持って
いた。このバルクメソフェーズの試料を、微粉砕用ハン
マーミル (不二パウダル製Uマイザー)で粉砕羽根の回
転数12,000 rpmで粉砕し、100 メッシュのフルイを通過
した粉末を用いて、前述した溶融性試験 (加熱雰囲気:
窒素) により調べたところ、32メッシュのフルイ上の粉
末残量は0重量%であった。
[Examples] Example 1 Coal tar was vacuum-distilled under reduced pressure of 50 torr at 480 ° C.
After heating for 4 hours, a bulk mesophase was obtained. Observation of the obtained bulk mesophase with a polarization microscope revealed that it had a microstructure with 100% optical anisotropy of the flow structure. This bulk mesophase sample was pulverized with a hammer mill for fine pulverization (U-mizer made by Fuji Paudal) at a rotation speed of the pulverization blade of 12,000 rpm, and the powder that passed through a 100-mesh sieve was used to test the meltability ( Heating atmosphere:
The amount of powder remaining on the 32 mesh screen was 0% by weight when examined by nitrogen.

【0039】このバルクメソフェーズの一部を、窒素雰
囲気下の加熱炉にて、10℃/hrの昇温速度で、500 ℃、
520 ℃、550 ℃、700 ℃または1000℃に加熱した。さら
に、1000℃に加熱した材料の一部をアルゴン雰囲気下の
黒鉛化炉に移し、10℃/minの昇温速度で2800℃に加熱
した。
A part of this bulk mesophase was heated in a nitrogen atmosphere in a heating furnace at a heating rate of 10 ° C./hr to 500 ° C.
Heated to 520 ° C, 550 ° C, 700 ° C or 1000 ° C. Further, a part of the material heated to 1000 ° C. was transferred to a graphitization furnace under an argon atmosphere and heated to 2800 ° C. at a temperature rising rate of 10 ° C./min.

【0040】これらの材料 (バルクメソフェーズおよび
その1000℃までの加熱試料) を、上記ハンマーミルを用
いて回転数12,000 rpmで粉砕した。得られた粉末を150
メッシュ (約100 μm) のフルイで分級し、このフルイ
を通過した粉末の平均粒径をレーザー散乱法で測定し
た。分級した粉末を、アルゴン雰囲気下の黒鉛化炉で10
℃/min の昇温速度で2800℃に加熱し、2800℃に30分間
保持して黒鉛化した。
These materials (bulk mesophase and its heated sample up to 1000 ° C.) were crushed using the above hammer mill at a rotation speed of 12,000 rpm. Obtained powder 150
The particles were classified with a mesh (about 100 μm) sieve, and the average particle size of the powder that passed through the sieve was measured by a laser scattering method. Transfer the classified powder to 10 in a graphitizing furnace under an argon atmosphere.
It was heated to 2800 ° C at a temperature rising rate of ° C / min and kept at 2800 ° C for 30 minutes for graphitization.

【0041】得られた黒鉛化炭素粉末を、まず32メッシ
ュ (約500 μm) のフルイで、薬サジを軽くこすりつけ
て分級し、このフルイを通過した粉末を次いで150 メッ
シュ(約100 μm) のフルイで分級した。150 メッシュ
のフルイを通過した粉末の平均粒径 (レーザー散乱法)
、比表面積 (窒素吸着法) 、および層間距離d002(X
線回折、学振法) を測定した。結果を分級結果と共に表
1に示す。なお、これらの炭素粉末は、いずれも不規則
形状の非球形粉末であった。
The obtained graphitized carbon powder was first classified with a 32 mesh (about 500 μm) sieve by rubbing a medicinal herb gently, and the powder that passed through this sieve was then filtered through a 150 mesh (about 100 μm) sieve. It was classified in. Average particle size of powder passing through 150 mesh screen (laser scattering method)
, Specific surface area (nitrogen adsorption method), and interlayer distance d 002 (X
Line diffraction, Gakushin method) was measured. The results are shown in Table 1 together with the classification results. All of these carbon powders were irregularly shaped non-spherical powders.

【0042】[0042]

【表1】 [Table 1]

【0043】表1から、バルクメソフェーズを粉砕する
前の加熱温度が520 ℃以下であれば、比表面積の小さい
炭素粉末が得られることがわかる。また、粉砕前の加熱
温度が520 ℃以下でも、バルクメソフェーズが溶融性を
実質的に持っていなければ、粉砕後の黒鉛化処理中に粉
末の融着による平均粒径の増大が実質的に起こらないこ
とがわかる。これに対し、粉砕前に520 ℃より高温に加
熱されていると、粉砕後の焼成中に再度粉砕を行わなく
ても、比表面積の大きな炭素粉末しか得られず、特に28
00℃に加熱して黒鉛化してから粉砕した場合には、比表
面積が非常に大きな炭素粉末となった。
It can be seen from Table 1 that carbon powder having a small specific surface area can be obtained if the heating temperature before pulverizing the bulk mesophase is 520 ° C. or lower. Even if the heating temperature before pulverization is 520 ° C or less, if the bulk mesophase is not substantially meltable, the average particle size will increase substantially due to fusion of powder during graphitization treatment after pulverization. I know there isn't. On the other hand, if the temperature is higher than 520 ° C before crushing, only carbon powder with a large specific surface area can be obtained without crushing again during firing after crushing.
When heated to 00 ° C., graphitized and then pulverized, a carbon powder having a very large specific surface area was obtained.

【0044】実施例2 実施例1と同じ装置にコールタールを仕込み、装置内の
上部空間に窒素ガスを吹き込んで酸化を防止しながら液
温を500 ℃に保持することによって、大気圧下で6時間
処理した。得られたバルクメソフェーズは、100 %光学
的異方性で流れ構造のミクロ組織を有しており、溶融性
試験での粉末残量は0%であった。
Example 2 Coal tar was charged into the same apparatus as in Example 1 and nitrogen gas was blown into the upper space of the apparatus to prevent oxidation and maintain the liquid temperature at 500 ° C. Time processed. The obtained bulk mesophase had 100% optical anisotropy and a flow-structured microstructure, and the residual powder amount in the meltability test was 0%.

【0045】このバルクメソフェーズを、実施例1で用
いたハンマーミルで6,000 rpm にて粉砕し、150 メッシ
ュのフルイで分級して平均粒径35.0μmの粉末を得た。
このバルクメソフェーズの粉末をアルゴン雰囲気中の加
熱炉で200 ℃/hrで700 ℃まで昇温させて炭化し、この
温度に2間保持した後、黒鉛化炉に移してアルゴン雰囲
気中で10℃/min の昇温速度で3000℃まで昇温させ、こ
の温度に30分間保持して、黒鉛化炭素粉末を得た。この
炭素粉末は500 μm超が0%、100 μm以下が100 %で
あり、平均粒径は34.7μm、比表面積は0.5 m2/g、d
002 は3.3570Åであった。この粉末は、非球形の不規則
形状を有していた。
The bulk mesophase was crushed with the hammer mill used in Example 1 at 6,000 rpm and classified with a 150-mesh sieve to obtain a powder having an average particle size of 35.0 μm.
This bulk mesophase powder was heated to 700 ° C at 200 ° C / hr in a heating furnace in an argon atmosphere to carbonize it, kept at this temperature for 2 hours, then transferred to a graphitization furnace and heated in an argon atmosphere at 10 ° C / hr. The temperature was raised to 3000 ° C. at a heating rate of min, and this temperature was maintained for 30 minutes to obtain graphitized carbon powder. This carbon powder is 0% above 500 μm and 100% below 100 μm, has an average particle size of 34.7 μm and a specific surface area of 0.5 m 2 / g, d
002 was 3.3570Å. The powder had a non-spherical irregular shape.

【0046】比較例1 熱処理温度を410 ℃に低下させた以外は実施例1と同様
にコールタールを熱処理した。得られたバルクメソフェ
ーズは、偏光顕微鏡観察では、100 %光学異方性で、そ
のミクロ組織は流れ構造であったが、溶融性試験での粉
末残量は98重量%であり、実質的な溶融性が残ってい
た。
Comparative Example 1 Coal tar was heat-treated in the same manner as in Example 1 except that the heat treatment temperature was lowered to 410 ° C. The bulk mesophase obtained was 100% optical anisotropy under a polarization microscope observation, and its microstructure had a flow structure, but the powder remaining amount in the meltability test was 98% by weight, and the The sex remained.

【0047】実施例2と同様にして、このバルクメソフ
ェーズを粉砕および分級し、得られた平均粒径36.2μm
の粉末を炭化および黒鉛化した。炭化中に粉末が融着し
たため、黒鉛化後に得られた炭素粉末を上と同様に粉砕
および分級した。こうして黒鉛化後に再粉砕した炭素粉
末は、500 μm超が0%、100 μm以下が100 %であ
り、平均粒径が32.8μm、比表面積が5.4 m2/g、d002
が3.358 Åの不規則形状の粉末であった。また、炭化終
了時に粉砕してから黒鉛化した場合には、500 μm超が
%、100 μm以下が100 %であり、炭素粉末の平均粒
径は34.0μm、比表面積は1.8 m2/g、d002 は3.3581Å
となった。
This bulk mesophase was pulverized and classified in the same manner as in Example 2 to obtain an average particle size of 36.2 μm.
Of the powder was carbonized and graphitized. Since the powder was fused during carbonization, the carbon powder obtained after graphitization was crushed and classified as above. In this way, the carbon powder regrinded after graphitization was 0% above 500 μm and 100% below 100 μm, with an average particle size of 32.8 μm, a specific surface area of 5.4 m 2 / g, d 002
Was 3.358Å irregularly shaped powder. When crushed at the end of carbonization and graphitized, more than 500 μm is 100% and 100 μm or less is 100%. The average particle size of carbon powder is 34.0 μm and the specific surface area is 1.8 m 2 / g. d 002 is 3.3581Å
It became.

【0048】粉砕前の熱処理温度が520 ℃以下でも、粉
砕に供したバルクメソフェーズが溶融性を持っている
と、粉末が炭化中に融着し、再度粉砕してから黒鉛化す
る必要があるため、得られた炭素粉末の比表面積は非常
に大きくなり、この場合も黒鉛化してから粉砕した方が
比表面積はさらに大きくなった。
Even if the heat treatment temperature before pulverization is 520 ° C. or lower, if the bulk mesophase used for pulverization has meltability, the powder will be fused during carbonization, and it will be necessary to pulverize again before graphitizing. The specific surface area of the obtained carbon powder was very large, and in this case as well, the specific surface area was further increased by graphitizing and then pulverizing.

【0049】比較例2 市販のメソフェーズ小球体 (メソカーボンマイクロビー
ズ、平均粒径25μm)を焼成原料として使用した。この
メソフェーズ小球体は既に酸化処理を受けており、溶融
性試験での粉末残量は0重量%であった。これを実施例
2と同様にして炭化および黒鉛化した。
Comparative Example 2 Commercially available mesophase microspheres (mesocarbon microbeads, average particle size 25 μm) were used as a firing raw material. The mesophase microspheres had already been subjected to an oxidation treatment, and the powder remaining amount in the meltability test was 0% by weight. This was carbonized and graphitized in the same manner as in Example 2.

【0050】得られた黒鉛化炭素粉末を、実施例1と同
様に、まず32メッシュのフルイ、次に150 メッシュのフ
ルイで分級した。500 μm超の粉末は0%で、100 μm
以下の粉末は100 %であった。この粉末の平均粒径は25
μm、比表面積は0.6 m2/g、d002 は3.365 Åであっ
た。また、顕微鏡観察の結果、その黒鉛結晶組織は上述
したメソフェーズ小球体に典型的な組織であり、粉末形
状は球形であった。
The obtained graphitized carbon powder was classified in the same manner as in Example 1 using a 32 mesh screen and then a 150 mesh screen. 0% for powders over 500 μm, 100 μm
The following powders were 100%. The average particle size of this powder is 25
μm, the specific surface area was 0.6 m 2 / g, and the d 002 was 3.365 Å. As a result of microscopic observation, the graphite crystal structure was a structure typical of the above-mentioned mesophase microspheres, and the powder shape was spherical.

【0051】メソフェーズ小球体は、酸化処理を受けて
いるため、炭化および黒鉛化時の粉末の融着は非常に起
こりにくく、焼成後もその球形の粒子形状をよく維持し
ているため、得られた炭素粉末の比表面積は小さいが、
その黒鉛結晶性 (d002)に劣ることがわかる。
Since the mesophase spherules are subjected to the oxidation treatment, the fusion of the powder during the carbonization and graphitization is very unlikely to occur, and the spheroidal particle shape is well maintained even after the firing, so that it is obtained. The specific surface area of carbon powder is small,
It can be seen that the graphite crystallinity (d 002 ) is inferior.

【0052】[0052]

【発明の効果】本発明により、メソフェーズ小球体に比
べて安価な材料であるバルクメソフェーズを原料とし
て、結晶性が良好で、比表面積の小さな黒鉛化炭素粉末
を製造することができる。従って、この黒鉛化炭素粉末
を負極活物質として用いて、高い放電容量と小さな不可
逆容量を持ち、リチウムと電解液の利用効率の高いリチ
ウムイオン二次電池を経済的に製造することができるも
のと期待される。
Industrial Applicability According to the present invention, a graphitized carbon powder having good crystallinity and a small specific surface area can be produced by using bulk mesophase, which is an inexpensive material as compared with mesophase microspheres, as a raw material. Therefore, by using this graphitized carbon powder as a negative electrode active material, it is possible to economically manufacture a lithium ion secondary battery having a high discharge capacity and a small irreversible capacity and a high utilization efficiency of lithium and an electrolytic solution. Be expected.

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成8年12月4日[Submission date] December 4, 1996

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】発明の名称[Correction target item name] Name of invention

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【発明の名称】 リチウムイオン二次電池の負極用炭素
粉末の製造方法_
Method of producing carbon powder for negative electrode of lithium-ion secondary battery

【手続補正2】[Procedure amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】特許請求の範囲[Correction target item name] Claims

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【特許請求の範囲】[Claims]

【手続補正3】[Procedure 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0001[Correction target item name] 0001

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0001】[0001]

【発明の属する技術分野】本発明は、リチウムイオン二
次電池の負極活物質として好適な低比表面積で結晶性の
良好な黒鉛質の炭素粉末の製造方法に関する。
The present invention relates to relates to the production how the carbon powder of the negative electrode active material as a good crystallinity graphite in a suitable low specific surface area of the lithium ion secondary battery.

フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C10C 3/14 C10C 3/14 H01M 4/02 H01M 4/02 D 4/04 4/04 Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI Technical display location C10C 3/14 C10C 3/14 H01M 4/02 H01M 4/02 D 4/04 4/04

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 タールおよび/またはピッチを 430〜52
0 ℃で熱処理して、光学異方性ミクロ組織を持ち、溶融
性試験での粉末残量が5重量%以下のバルクメソフェー
ズを調製し、これを粉砕した後、そのまま非酸化性雰囲
気中で焼成して黒鉛化することからなる、リチウムイオ
ン二次電池の負極用炭素粉末の製造方法。
1. Tar and / or pitch between 430 and 52
A bulk mesophase having an optically anisotropic microstructure and having a powder remaining amount of 5% by weight or less in a meltability test was prepared by heat treatment at 0 ° C., pulverized, and then calcined in a non-oxidizing atmosphere as it is. And graphitizing the carbon powder for a negative electrode of a lithium-ion secondary battery.
【請求項2】 比表面積が1m2/g以下、層間距離d002
が3.362 Å以下である、非球形の黒鉛質炭素粉末からな
る、リチウムイオン二次電池用負極材料。
2. A specific surface area of 1 m 2 / g or less and an interlayer distance d 002.
A negative electrode material for a lithium-ion secondary battery, which is composed of non-spherical graphitic carbon powder having a particle size of 3.362 Å or less.
JP05894896A 1996-03-15 1996-03-15 Method for producing carbon powder for negative electrode of lithium ion secondary battery Expired - Fee Related JP3309701B2 (en)

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Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP32421096A Division JP3698181B2 (en) 1996-12-04 1996-12-04 Negative electrode material for lithium ion secondary battery

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Publication Number Publication Date
JPH09251855A true JPH09251855A (en) 1997-09-22
JP3309701B2 JP3309701B2 (en) 2002-07-29

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JP2001155732A (en) * 1999-11-26 2001-06-08 Kawasaki Steel Corp Method for preparing carbon material for negative electrode of lithium ion secondary cell
EP1186646A2 (en) * 2000-09-06 2002-03-13 Mitsubishi Gas Chemical Company, Inc. Pitch composition and use thereof for producing coke, graphite and carbon material for negative electrode of non-aqueous solvent type secondary battery
WO2002071515A1 (en) * 2001-03-06 2002-09-12 Nippon Steel Chemical Co., Ltd. Graphite material for negative pole of lithium secondary battery, method of manufacturing the graphite material, and lithium secondary battery
EP1134827A3 (en) * 2000-03-16 2007-06-13 Sony Corporation Non-aqueous electrolyte secondary battery and method of preparing carbon-based material for negative electrode
US7550232B2 (en) 2003-06-09 2009-06-23 Panasonic Corporation Lithium-ion rechargeable battery with negative electrode material mixture comprising graphite and carbon nano-tubes
CN101570330A (en) * 2009-03-07 2009-11-04 垦利三合新材料科技有限责任公司 Preparation method of modified natural graphite nodules

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001155732A (en) * 1999-11-26 2001-06-08 Kawasaki Steel Corp Method for preparing carbon material for negative electrode of lithium ion secondary cell
JP4531174B2 (en) * 1999-11-26 2010-08-25 Jfeケミカル株式会社 Method for producing carbon material for negative electrode of lithium ion secondary battery
EP1134827A3 (en) * 2000-03-16 2007-06-13 Sony Corporation Non-aqueous electrolyte secondary battery and method of preparing carbon-based material for negative electrode
EP1186646A2 (en) * 2000-09-06 2002-03-13 Mitsubishi Gas Chemical Company, Inc. Pitch composition and use thereof for producing coke, graphite and carbon material for negative electrode of non-aqueous solvent type secondary battery
EP1186646A3 (en) * 2000-09-06 2003-05-02 Mitsubishi Gas Chemical Company, Inc. Pitch composition and use thereof for producing coke, graphite and carbon material for negative electrode of non-aqueous solvent type secondary battery
US7008526B2 (en) 2000-09-06 2006-03-07 Mistubishi Gas Chemical Company, Inc. Processes for producing coke, artificial graphite and carbon material for negative electrode of non-aqueous solvent type secondary battery and pitch composition used therefor
WO2002071515A1 (en) * 2001-03-06 2002-09-12 Nippon Steel Chemical Co., Ltd. Graphite material for negative pole of lithium secondary battery, method of manufacturing the graphite material, and lithium secondary battery
US7141229B2 (en) 2001-03-06 2006-11-28 Nippon Steel Chemical Co., Ltd. Graphite material for negative pole of lithium secondary battery, method of manufacturing the graphite material, and lithium secondary battery
US7550232B2 (en) 2003-06-09 2009-06-23 Panasonic Corporation Lithium-ion rechargeable battery with negative electrode material mixture comprising graphite and carbon nano-tubes
CN101570330A (en) * 2009-03-07 2009-11-04 垦利三合新材料科技有限责任公司 Preparation method of modified natural graphite nodules

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