JPH09250675A - Synthetic resin pipe joint with metallic connection member and its manufacture - Google Patents

Synthetic resin pipe joint with metallic connection member and its manufacture

Info

Publication number
JPH09250675A
JPH09250675A JP8301498A JP30149896A JPH09250675A JP H09250675 A JPH09250675 A JP H09250675A JP 8301498 A JP8301498 A JP 8301498A JP 30149896 A JP30149896 A JP 30149896A JP H09250675 A JPH09250675 A JP H09250675A
Authority
JP
Japan
Prior art keywords
connecting member
synthetic resin
metal connecting
pipe joint
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8301498A
Other languages
Japanese (ja)
Other versions
JP3081864B2 (en
Inventor
Kazuhiko Iwata
一彦 岩田
Kazunori Mito
和憲 水戸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Petrochemical Industries Ltd
Original Assignee
Mitsui Petrochemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Petrochemical Industries Ltd filed Critical Mitsui Petrochemical Industries Ltd
Priority to JP08301498A priority Critical patent/JP3081864B2/en
Priority to TW085116097A priority patent/TW380190B/en
Priority to TW087208755U priority patent/TW519212U/en
Priority to KR1019960077593A priority patent/KR100446547B1/en
Priority to CNB011252707A priority patent/CN1182928C/en
Priority to CN97102035A priority patent/CN1082426C/en
Publication of JPH09250675A publication Critical patent/JPH09250675A/en
Application granted granted Critical
Publication of JP3081864B2 publication Critical patent/JP3081864B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L47/00Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
    • F16L47/02Welded joints; Adhesive joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/03Injection moulding apparatus
    • B29C45/13Injection moulding apparatus using two or more injection units co-operating with a single mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3468Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of a pipe joint to which a connection member is connected solidly, in a synthetic resin pipe joint in which a metallic connection member to connect a metal pipe is insert-molded at one side, and a synthetic resin pipe is inserted and fused at the other side. SOLUTION: A metallic connection member 11 has a recessed groove form of notch 21 for stopping the rotation, as well as has recesses 17 and 18 in the pipe axial direction and in the direction orthogonal to the pipe axis, and after an adhesive modified polyethylene is applied to cover the metallic connection member, a cross-linked polyethylene is injection-molded. The removal and connection of the metallic connection member and a resin in the pipe axial direction, in the direction orthogonal to the pipe axis, and in the rotating direction are prevented by the recesses and the notch. After the formation, a core form of support metal fitting is inserted to the inside, and then heated by a heater so as to heat and fuse a modified polyethylene layer. And the polyethylene layer is pressure connected to the metallic connection member 11 solidly by the resin pressure generated by its expansion.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明が属する技術分野】本発明は、管継手、ことに金
属管を接続するための金属製接続部材を備えた合成樹脂
製管継手及びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pipe joint, and more particularly to a synthetic resin pipe joint provided with a metal connecting member for connecting a metal pipe, and a manufacturing method thereof.

【0002】[0002]

【従来技術】近年、水道管、排水管又はガス管等の分野
に軽量性及び可撓性に優れた合成樹脂管が普及している
が、耐圧性が要求される箇所等では金属管も用いられて
おり、合成樹脂管と金属管が併用されている。合成樹脂
管と金属管を併用する場合、両管を接続するための管継
手が必要で、そのために従来はこうした管継手として外
ネジ或いは内ネジの接続手段を有する金属製の接続部材
を一側にインサート成形し、他側に合成樹脂管を差込ん
で融着する金属製接続部材付き合成樹脂製管継手が供用
されているが、金属と合成樹脂は本来接着が難しく、金
属と合成樹脂の界面で剥離し易い。実開昭57−483
88号公報には、上述する合成樹脂製管継手の金属製接
続部材と合成樹脂との密着性を改良するために金属製接
続部材と合成樹脂が接する界面を変性ポリオレフィン層
とした合成樹脂製管継手が開示されている。
2. Description of the Related Art In recent years, synthetic resin pipes excellent in lightness and flexibility have been widely used in the fields of water pipes, drainage pipes, gas pipes, etc., but metal pipes are also used in places where pressure resistance is required. The synthetic resin pipe and the metal pipe are used together. When a synthetic resin pipe and a metal pipe are used together, a pipe joint for connecting both pipes is required. Therefore, conventionally, such a pipe joint has a metal connecting member having an external screw or an internal screw connecting means on one side. There is a synthetic resin pipe joint with a metal connecting member that is insert-molded on the other side and inserts a synthetic resin pipe on the other side to fuse, but metal and synthetic resin are originally difficult to bond, and metal and synthetic resin Easy to peel off at the interface. Actual exploitation 57-483
No. 88 discloses a synthetic resin pipe having a modified polyolefin layer at the interface between the metal connecting member and the synthetic resin in order to improve the adhesion between the metallic connecting member of the synthetic resin pipe joint and the synthetic resin. A joint is disclosed.

【0003】[0003]

【発明が解決しようとする課題】金属部分と合成樹脂部
分を変性ポリオレフィン層を介して接着すると、接着性
をある程度改善することができるが、なお十分ではな
く、曲げや捩れ等の外圧が加わると、金属部分と合成樹
脂部分が容易に剥離しがちである。本発明は、金属製接
続部材と合成樹脂との剥離を防止することができる金属
製接続部材付き合成樹脂製管継手及びその製造方法を提
供することを目的とする。
When the metal portion and the synthetic resin portion are bonded together via the modified polyolefin layer, the adhesiveness can be improved to some extent, but it is still not sufficient, and when external pressure such as bending or twisting is applied. The metal part and the synthetic resin part tend to be easily separated. An object of the present invention is to provide a synthetic resin pipe joint with a metal connecting member capable of preventing the metal connecting member from being separated from the synthetic resin, and a method for manufacturing the same.

【0004】[0004]

【課題の解決手段】本発明はそのため、金属製接続部材
付き合成樹脂製管継手の金属製接続部材に窪みを設け、
窪みに入り込んだ樹脂部分が抵抗となって金属製接続部
材と合成樹脂との離合を防止しようとするもので、金属
管を取付けるための接続手段を有する金属製接続部材を
インサート成形してなる成形品よりなり、一側に金属管
が、他側に合成樹脂管がそれぞれ接続される金属製接続
部材付き合成樹脂製管継手において、金属製接続部材に
該接続部材と合成樹脂との離合を防止するための窪みを
設けたことを特徴とする。
According to the present invention, therefore, a recess is provided in a metal connecting member of a synthetic resin pipe joint with a metal connecting member,
The resin portion that has entered the depression serves as a resistance to prevent the metal connecting member and the synthetic resin from being separated from each other, and is formed by insert molding a metal connecting member having a connecting means for mounting a metal pipe. In a synthetic resin pipe joint with a metal connecting member, in which a metal pipe is connected to one side and a synthetic resin pipe to the other side, the metal connecting member prevents the connecting member and the synthetic resin from being separated from each other. It is characterized in that it has a recess for making it.

【0005】上記窪みは、管軸方向に形成して金属製接
続部材と合成樹脂とが管軸と直交する方向、すなわち径
方向に離合するのを防止するか、或いは管軸と直交する
径方向に形成して金属製接続部材と合成樹脂が管軸方向
に離合するのを防止するが、好ましくは管軸方向と管軸
と直交する径方向とに形成して管軸方向と径方向の離合
が防止できるようにされる。
The recess is formed in the tube axis direction to prevent the metal connecting member and the synthetic resin from being separated from each other in the direction orthogonal to the tube axis, that is, in the radial direction, or in the radial direction orthogonal to the tube axis. To prevent the metal connecting member and the synthetic resin from being separated from each other in the pipe axial direction, but preferably formed in the pipe axial direction and the radial direction orthogonal to the pipe axis to separate the pipe axial direction from the radial direction. Can be prevented.

【0006】管軸方向と径方向の離合を防止するには、
窪みを斜めに形成し、窪みに管軸方向と径方向の成分を
持たせるようにしてもよい。上述の窪みによって、金属
製接続部材と合成樹脂との管軸方向及び/若しくは管軸
と直交する径方向への離合が防止されるが、離合をより
確実に防止するためには、金属製接続部材の合成樹脂と
の界面に上記窪みのほか凹凸、突起、鉤部等を設けて合
成樹脂に複雑に入り組ませるのが望ましい。
In order to prevent the axial and radial disengagement,
The depression may be formed obliquely so that the depression has components in the tube axis direction and the radial direction. The above-mentioned depressions prevent the metallic connecting member and the synthetic resin from being separated from each other in the pipe axis direction and / or the radial direction orthogonal to the pipe axis. In addition to the above-mentioned depressions, it is desirable to provide irregularities, protrusions, hooks, etc. at the interface of the member with the synthetic resin so that the synthetic resin can be intricately incorporated.

【0007】捩じりによって回転方向に離合するのを防
止するため、金属製接続部材により好ましくは窪みと共
に凹凸状その他の回転止め手段が設けられる。金属製接
続部材に上述するように、窪みを設けたり回転止め手段
を設けるのは金属製接続部材と合成樹脂との離合を防止
するのに有効であるが、こうした窪みや回転止め手段は
反面、射出成形時に樹脂のスムースな流れを損なうよう
になる。ことに回転止めのため、図8に示すように金属
製接続部材に孔を設けた場合、ウェルドが発生して合成
樹脂層に層状剥離が発生したり、樹脂層に図示するよう
にクラックが入りがちとなり、流体の漏れの原因となる
ことが分かった。
[0007] In order to prevent disengagement in the rotation direction due to twisting, the metal connecting member is preferably provided with a recess and a protrusion and other rotation stopping means together with the depression. As described above in the metal connecting member, it is effective to provide the depression or the rotation stopping means to prevent the metal connecting member and the synthetic resin from being separated from each other. This will impair the smooth flow of resin during injection molding. In particular, when holes are provided in the metal connecting member as shown in FIG. 8 to prevent rotation, welds cause delamination in the synthetic resin layer or cracks in the resin layer as shown in the figure. It was found that this tends to cause fluid leakage.

【0008】本発明者らは、この問題を解消するため種
々実験を重ねた結果、金属製接続部材と合成樹脂との界
面にある金属製接続部材の複数の角部のうち、一部、好
ましくは全部を面取りしたり、回転止め手段を凹溝状の
切欠きにすると、樹脂のスムースな流れが損なわれるこ
とがなくなってウェルドや層状剥離が発生せず、また切
欠きにクラックが発生するのも避けられることを見出し
た。
As a result of various experiments to solve this problem, the present inventors have found that some of the plurality of corners of the metal connecting member at the interface between the metal connecting member and the synthetic resin are preferable. If the whole is chamfered or the rotation stopping means is made into a concave groove-shaped notch, the smooth flow of the resin will not be impaired, welds and delamination will not occur, and cracks will occur in the notch. Also found that it can be avoided.

【0009】別の発明は、この知見に基づいてなされた
もので、金属製接続部材に窪み或いは窪みと共に回転止
め手段を設け、上述の各合成樹脂製管継手において、金
属製接続部材と合成樹脂との界面にある金属製接続部材
の複数の角部の一部、好ましくは全部を面取りすること
を特徴とし、更に別の発明は、金属製接続部材に窪みと
回転止め手段とを設けた上述の合成樹脂製管継手におい
て、回転止め手段を凹溝状の切欠きとしたことを特徴と
する。
Another invention was made based on this finding, in which the metal connecting member is provided with a recess or a rotation stopping means together with the recess, and in each of the synthetic resin pipe joints described above, the metal connecting member and the synthetic resin are provided. A part, preferably all, of a plurality of corners of the metal connecting member at the interface with and are chamfered, and still another invention is the above in which the recess and the rotation stopping means are provided in the metal connecting member. In the above synthetic resin pipe joint, the rotation stopping means is a groove-shaped notch.

【0010】更に別の好ましい発明は、上記各発明の組
合せよりなるもので、金属製接続部材に窪みと回転止め
手段とを設けた上述の合成樹脂製管継手において、金属
製接続部材と合成樹脂との界面にある金属製接続部材の
複数の角部の一部若しくは全部を面取りすると共に、回
転止め手段を凹溝状の切欠きとしたことを特徴とする。
Still another preferred invention is a combination of the above inventions. In the above-mentioned synthetic resin pipe joint in which a recess and a rotation stopping means are provided in the metallic connecting member, the metallic connecting member and the synthetic resin are provided. It is characterized in that a part or all of a plurality of corners of the metal connecting member at the interface with and are chamfered, and the rotation stopping means is a groove-shaped notch.

【0011】上記各発明において、金属製接続部材と合
成樹脂との接着性を向上させるために、金属製接続部材
と合成樹脂との界面を変性ポリオレフィン層とするか、
或いは合成樹脂に変性ポリオレフィンを混入させておく
のが望ましい。上記の目的を達成する別の発明は、金属
管を取付けるための接続手段を有する金属製接続部材を
インサート成形後、金属製接続部材と合成樹脂の界面を
合成樹脂の軟化点以上に加熱することを特徴とする。
In each of the above inventions, in order to improve the adhesion between the metal connecting member and the synthetic resin, a modified polyolefin layer is formed at the interface between the metal connecting member and the synthetic resin,
Alternatively, it is desirable to mix the modified polyolefin with the synthetic resin. Another invention for achieving the above object is to insert-mold a metal connecting member having a connecting means for mounting a metal pipe, and then heat the interface between the metal connecting member and the synthetic resin to a temperature not lower than the softening point of the synthetic resin. Is characterized by.

【0012】本発明者らの実験によると、金属製接続部
材と合成樹脂の界面を合成樹脂の軟化点以上に加熱する
と、金属製接続部材と合成樹脂を強固に接着できるよう
になることが分かった。これは界面樹脂が、加熱溶融さ
れるときの体積膨張により樹脂圧が上昇し、接続部材と
の圧着が進むためと考えられる。金属製接続部材と合成
樹脂との接着性を向上させるには、接続部材に接着する
合成樹脂部分に金属製、セラミック製、木製等のサポー
トを内側又は外側或いは内外より嵌め込み、サポートを
樹脂部分に密着させるか或いは樹脂部分に圧着した状態
で加熱溶融するのが望ましい。界面樹脂が体積膨張する
際、樹脂部分の膨張がサポートで規制されるため、樹脂
が接続部により強く圧着されるようになる。
According to the experiments conducted by the present inventors, it has been found that heating the interface between the metal connecting member and the synthetic resin above the softening point of the synthetic resin enables the metal connecting member and the synthetic resin to be firmly bonded. It was It is considered that this is because the resin pressure increases due to the volume expansion of the interface resin when it is heated and melted, and the pressure bonding with the connection member progresses. In order to improve the adhesiveness between the metal connecting member and the synthetic resin, a metal, ceramic, or wooden support is fitted into the synthetic resin portion that is bonded to the connecting member from inside or outside or inside and outside, and the support is attached to the resin portion. It is desirable that the resin be heated or melted while being brought into close contact or being pressed to the resin portion. When the interfacial resin expands in volume, the expansion of the resin portion is restricted by the support, so that the resin is more strongly pressure-bonded to the connecting portion.

【0013】金属製接続部材と合成樹脂との接着性を向
上させるにはまた、上述するように、金属製接続部材と
合成樹脂との界面に変性ポリオレフィン層を設けるか、
或いは射出される合成樹脂中に変性ポリオレフィンを混
入させておくのが望ましい。変性ポリオレフィン層を設
けた金属製接続部材付き合成樹脂製管継手は、変性ポリ
オレフィンを被覆した金属製接続部材を金型内にセット
してインサート成形するとにより得ることができ、金属
製接続部材に変性ポリオレフィンを被覆するには、従来
から知られている種々の方法、例えば静電塗装法或いは
流動浸漬法によって変性ポリオレフィンを加熱融着させ
る方法、変性ポリオレフィンのフィルムを加熱融着或い
は金属製接続部材を加熱して融着させる方法、変性ポリ
オレフィンの溶液或いは乳化液に浸漬したのち乾燥する
方法などを採用することができる。変性ポリオレフィン
の被覆に際しては、予め金属製接続部材表面を強酸性水
溶液、強アルカリ性水溶液或いは洗剤等で洗浄したり、
洗浄後或いは洗浄しないでそのまゝ例えばアルコキシチ
タン等の接着改質剤等でプライマー処理するのが望まし
い。これにより、より強固な接着性が得られるようにな
る。金属製接続部材に被覆される変性ポリオレフィン
は、アルコールの共存下で熱処理するのが望ましい。こ
れにより金属部分と樹脂部分の接着力の経時的な劣化を
抑制することができる。ここで使用するアルコールとし
ては、イソブチルアルコール等の脂肪族アルコール、エ
チレングリコール等の2価アルコールなどが例示できる
が、これらの中ではエチレングリコールが好ましい。金
属製接続部材に被覆された変性ポリオレフィンをアルコ
ールと接触させて行う熱処理は通常約200℃で30分
〜数時間行われる。
In order to improve the adhesion between the metal connecting member and the synthetic resin, a modified polyolefin layer may be provided at the interface between the metal connecting member and the synthetic resin, as described above.
Alternatively, it is desirable to mix the modified polyolefin into the injected synthetic resin. A synthetic resin pipe fitting with a metal connecting member provided with a modified polyolefin layer can be obtained by setting a metal connecting member coated with modified polyolefin in a mold and performing insert molding, and modifying the metal connecting member. In order to coat the polyolefin, various conventionally known methods, for example, a method in which a modified polyolefin is heat-fused by an electrostatic coating method or a fluid immersion method, a modified polyolefin film is heat-fused or a metal connecting member is used. A method of heating and fusing, a method of immersing in a modified polyolefin solution or an emulsion and then drying, and the like can be adopted. When coating the modified polyolefin, the surface of the metal connecting member is washed with a strong acidic aqueous solution, a strong alkaline aqueous solution, a detergent or the like in advance,
It is desirable to carry out the primer treatment with an adhesion modifier such as alkoxytitanium after or without washing, for example. As a result, stronger adhesiveness can be obtained. The modified polyolefin coated on the metal connecting member is preferably heat-treated in the presence of alcohol. This makes it possible to suppress the deterioration of the adhesive force between the metal portion and the resin portion with time. Examples of the alcohol used here include aliphatic alcohols such as isobutyl alcohol and dihydric alcohols such as ethylene glycol. Among these, ethylene glycol is preferable. The heat treatment performed by bringing the modified polyolefin coated on the metal connecting member into contact with alcohol is usually performed at about 200 ° C. for 30 minutes to several hours.

【0014】金属製接続部材に被覆される変性ポリオレ
フィンの被覆の厚さは、通常1〜104 μm 、好ましく
は5〜5×102 μm の範囲である。変性ポリオレフィ
ンとしては、ポリオレフィンをアクリル酸、マレイン酸
等の不飽和カルボン酸、無水マレイン酸などの不飽和カ
ルボン酸無水物、不飽和カルボン酸のアミド、グリシジ
ルメタクリレート等の不飽和エポキシド等の変性モノマ
ーの少なくとも一種でグラフト共重合することで変性し
たものを例示することができる。
The thickness of the modified polyolefin coating applied to the metallic connecting member is usually 1 to 10 4 μm, preferably 5 to 5 × 10 2 μm. Examples of the modified polyolefin include acrylic acid, unsaturated carboxylic acids such as maleic acid, unsaturated carboxylic acid anhydrides such as maleic anhydride, amides of unsaturated carboxylic acids, and modified monomers such as unsaturated epoxides such as glycidyl methacrylate. Examples thereof include at least one modified by graft copolymerization.

【0015】変性ポリオレフィン中の変性モノマー成分
の含有量は、変性ポリオレフィンに対して0.001〜
5重量%の範囲であることが望ましい。変性ポリオレフ
ィンとしてはまた、ポリオレフィンの全部を上記の変性
モノマーで変性したポリオレフィンに未変性のポリオレ
フィンを配合した組成物を採用することができる。一
方、変性ポリオレフィンを混入した金属製接続部材付き
合成樹脂製管継手は、金属製接続部材を金型内にセット
して合成樹脂中に変性ポリオレフィンを混入したものを
射出成形することにより得ることができる。
The content of the modified monomer component in the modified polyolefin is 0.001 to the modified polyolefin.
It is preferably in the range of 5% by weight. As the modified polyolefin, it is also possible to employ a composition obtained by blending an unmodified polyolefin with a polyolefin obtained by modifying all of the polyolefin with the above-mentioned modifying monomer. On the other hand, a synthetic resin pipe fitting with a metal connecting member mixed with a modified polyolefin can be obtained by setting a metal connecting member in a mold and injection molding a mixture of the modified polyolefin in a synthetic resin. it can.

【0016】金属製接続部材と合成樹脂の界面を加熱す
る温度は、合成樹脂の少なくとも一部が溶融する温度が
好ましく、通常120℃〜350℃の範囲である。加熱
温度がこの範囲より低過ぎると効果が薄れ、また加熱温
度がこの範囲よりも高過ぎると、樹脂が熱劣化を起こ
し、接着強度が低下するようになる。加熱時間は管継手
のサイズによって異なり、特に制限はないが、短か過ぎ
ると樹脂の溶融が不完全となり、長過ぎると生産性が悪
く、また樹脂の劣化に繋がるため、通常5〜500秒、
好ましくは20〜100秒の範囲である。
The temperature at which the interface between the metal connecting member and the synthetic resin is heated is preferably a temperature at which at least a part of the synthetic resin melts, and is usually in the range of 120 ° C to 350 ° C. If the heating temperature is lower than this range, the effect will be weakened, and if the heating temperature is higher than this range, the resin will be thermally deteriorated and the adhesive strength will be reduced. The heating time varies depending on the size of the pipe joint and is not particularly limited, but if it is too short, the melting of the resin is incomplete, and if it is too long, the productivity is poor and the resin is deteriorated.
It is preferably in the range of 20 to 100 seconds.

【0017】界面樹脂の加熱方法としては、例えば金属
製接続部材にヒータを接触させて加熱する方法、金属製
接続部材を超音波或いはマイクロ波等の電磁波により加
熱する方法、金属製接続部材を高温のオイルバスに浸し
て加熱する方法など、金属製接続部材のみを加熱するの
が簡便であり望ましいが、インサート成形後に再度金型
内で管継手全体を加熱するようにしてもよい。またイン
サート成形時に樹脂圧を上げて、通常の成形時間よりも
射出時間を長めに設定し、金型内へ溶融樹脂が充填後も
射出圧を掛けたまゝ溶融状態を持続させるようにしても
よい。
The interface resin can be heated by, for example, heating a metal connecting member with a heater, heating the metal connecting member with electromagnetic waves such as ultrasonic waves or microwaves, and heating the metal connecting member at a high temperature. It is convenient and desirable to heat only the metallic connecting member by immersing it in an oil bath and heating it, but the entire pipe joint may be heated again in the mold after insert molding. Also, the resin pressure may be increased during insert molding so that the injection time is set longer than the normal molding time so that the molten state is maintained by applying the injection pressure even after the molten resin is filled in the mold. .

【0018】したがってこの方法では、インサート成形
が通常の成形よりも長時間行われ、金型への樹脂の充填
後も金属製接続部材と合成樹脂の界面が樹脂の軟化点以
上の温度に維持される。上記各発明において、金属製接
続部材に用いられる金属材料としては、鉄、銅、アルミ
ニウム又はこれらの合金等が例示されるが、とくに制限
はない。
Therefore, in this method, insert molding is performed for a longer time than usual molding, and the interface between the metal connecting member and the synthetic resin is maintained at a temperature equal to or higher than the softening point of the resin even after the mold is filled with the resin. It In each of the above inventions, examples of the metal material used for the metal connecting member include iron, copper, aluminum and alloys thereof, but there is no particular limitation.

【0019】金属管を取付けるための接続手段として
は、例えばネジ、溶接、ユニオンナット等を例示するこ
とができる。上記各発明の管継手に用いる合成樹脂とし
ては、熱可塑性樹脂であればよく、特に制限はない。こ
うしたものとしては例えば、ポリエチレン、ポリプロピ
レン、ポリブテン─1、架橋ポリエチレン等のポリオレ
フィン、ポリ塩化ビニール、ポリエステル、ポリアミ
ド、ポリアセタール等が挙げられる。
As the connecting means for attaching the metal pipe, for example, screws, welding, union nuts, etc. can be exemplified. The synthetic resin used for the pipe joint of each of the above inventions is not particularly limited as long as it is a thermoplastic resin. Examples thereof include polyolefins such as polyethylene, polypropylene, polybutene-1, cross-linked polyethylene, polyvinyl chloride, polyester, polyamide, polyacetal and the like.

【0020】本発明方法は、金属管と合成樹脂管とを接
続するための合成樹脂製管継手に実施されるが、金属管
同志を接続するための合成樹脂製管継手に実施すること
もできる。
The method of the present invention is applied to a synthetic resin pipe joint for connecting a metal pipe and a synthetic resin pipe, but can also be applied to a synthetic resin pipe joint for connecting metal pipes. .

【0021】[0021]

【発明の実施の形態】図1は、金属製接続部材11をイ
ンサート成形した合成樹脂製管継手12の一例を示すも
ので、管継手本体は架橋ポリエチレン製であり、一側は
電熱線(図示しない)を埋設した、いわゆるエレクトロ
フュージョン継手となっており、ポリエチレン管13を
差込んだのち電熱線へ一定時間通電することにより加熱
溶融接合されるようになっている。
1 shows an example of a synthetic resin pipe joint 12 in which a metal connecting member 11 is insert-molded, the pipe joint body is made of cross-linked polyethylene, and one side is a heating wire (illustrated). It is a so-called electrofusion joint in which a polyethylene pipe 13 is inserted, and then the heating wire is energized for a certain period of time to perform heat fusion bonding.

【0022】金属製接続部材11は、金属管(図示しな
い)を取付けるための接続手段として外ネジ15を有し
ており、架橋ポリエチレン16との接触部分には、図2
に示すように金属製接続部材11と架橋ポリエチレン1
6が管軸と直交する径方向に離合するのを防止するため
に管軸方向の窪み17が形成されると共に、金属製接続
部材11と架橋ポリエチレン16が管軸方向に離合する
のを防止するために管軸と直交する径方向の窪み18が
形成され、また金属製接続部材11の抜け止めを確実に
行うため突起19や凹部20を有している。金属製接続
部材11は更に回転止めのため端面より管軸方向に浅い
凹溝状の切欠き21を形成している。
The metal connecting member 11 has an external screw 15 as a connecting means for attaching a metal pipe (not shown), and a contact portion with the crosslinked polyethylene 16 has a structure shown in FIG.
As shown in Fig. 1, the metallic connecting member 11 and the cross-linked polyethylene 1
A recess 17 is formed in the pipe axis direction in order to prevent 6 from being disengaged in the radial direction orthogonal to the pipe axis, and at the same time, prevents the metallic connecting member 11 and the crosslinked polyethylene 16 from being disengaged in the pipe axial direction. Therefore, a dent 18 in the radial direction orthogonal to the tube axis is formed, and a projection 19 and a recess 20 are provided to ensure that the metal connecting member 11 is prevented from coming off. The metal connecting member 11 further has a recessed groove-shaped notch 21 which is shallower than the end face in the pipe axis direction to prevent rotation.

【0023】金属製接続部材11のインサート成形は、
金属製接続部材にプライマーを塗布したのち、粘着性の
変性ポリオレフィン溶液に浸漬して変性ポリオレフィン
で被覆し、ついで金型内にセットして架橋ポリエチレン
を射出成形することにより行われる。これにより金属製
接続部材11には、図3に示すように、プライマー層2
3、粘着性の変性ポリオレフィン層24を介して架橋ポ
リエチレン層16が形成される。
Insert molding of the metal connecting member 11 is performed by
After the primer is applied to the metallic connecting member, it is dipped in an adhesive modified polyolefin solution to be coated with the modified polyolefin, then set in a mold and cross-linked polyethylene is injection-molded. As a result, as shown in FIG.
3. The crosslinked polyethylene layer 16 is formed via the adhesive modified polyolefin layer 24.

【0024】次に金属製接続部材付き合成樹脂製管継手
は、図4に示すように内側に芯状のサポート金具27を
嵌挿させた状態でヒータ28に捩込んで取付けられ、、
ヒータ28により金属製接続部材11を加熱し、接続部
材11と架橋ポリエチレン16との間にある変性ポリオ
レフィン層24(図4では図示していない)を加熱溶融
する。これにより変性ポリオレフィン層24が熱膨張
し、その樹脂圧で金属製接続部材11に圧着される。
Next, as shown in FIG. 4, the synthetic resin pipe fitting with the metal connecting member is screwed into the heater 28 with the core-shaped support metal fitting 27 fitted inside,
The heater 28 heats the metallic connecting member 11 to heat and melt the modified polyolefin layer 24 (not shown in FIG. 4) between the connecting member 11 and the crosslinked polyethylene 16. As a result, the modified polyolefin layer 24 thermally expands and is pressed against the metal connecting member 11 by the resin pressure.

【0025】図5はユニオン継手タイプの金属製接続部
材付き合成樹脂製管継手を示すもので、鍔31aを備え
た金属製接続部材31は上述の金属製接続部材11と同
様、内ネジ33を有するユニオンナット32を装着した
状態でインサート成形され、架橋ポリエチレン34との
接触部分には管軸と直交する径方向に窪み35を有する
と共に、回転止めのため凹溝状の切欠き36を有し、架
橋ポリエチレンと接する界面の角部は全て面取りされて
いる。金属管(図示しない)に固着のユニオンネジにユ
ニオンナット32を捩込むことにより、金属管が金属製
接続部材31に連結されるようになっており、上記ユニ
オンネジとユニオンナット32とが接続手段を構成して
いる。図中、30は金属管と金属製接続部材31との間
に介在するシール用のoリングである。
FIG. 5 shows a union joint type synthetic resin pipe joint with a metallic connecting member. The metallic connecting member 31 provided with a collar 31a has an inner screw 33 similar to the metallic connecting member 11 described above. It is insert-molded with the union nut 32 that it has, and has a recess 35 in the radial direction orthogonal to the pipe axis at the contact portion with the cross-linked polyethylene 34, and also has a groove-shaped notch 36 for stopping rotation. , The corners of the interface in contact with the cross-linked polyethylene are all chamfered. By screwing the union nut 32 into a union screw fixed to a metal pipe (not shown), the metal pipe is connected to the metallic connecting member 31, and the union screw and the union nut 32 are connected to each other by a connecting means. Are configured. In the figure, 30 is an o-ring for sealing which is interposed between the metal pipe and the metal connecting member 31.

【0026】図6は、金属製接続部材付き合成樹脂製管
継手の別の例を示すもので、接続手段としての内ネジ3
8を有する金属製接続部材39は、上述の金属製接続部
材11と同様にしてインサート成形され、架橋ポリエチ
レン40との接続部分には、管軸と直交する径方向の窪
み41と、管軸方向の窪み42と、回転止めのための凹
溝状の切欠き43とを有し、架橋ポリエチレンと接する
角部は全て面取りされている。
FIG. 6 shows another example of a synthetic resin pipe joint with a metal connecting member, and an inner screw 3 as a connecting means.
The metal connection member 39 having 8 is insert-molded in the same manner as the metal connection member 11 described above, and in the connection portion with the crosslinked polyethylene 40, a radial recess 41 orthogonal to the pipe axis and a pipe axis direction. Has a recess 42 and a notch 43 in the shape of a groove for stopping rotation, and all corners contacting the cross-linked polyethylene are chamfered.

【0027】上記各実施形態はいづれも、ポリエチレン
管と金属管を接続するための合成樹脂製管継手について
示すが、別の実施形態では、継手本体の両側に接続部材
がインサート成形され、金属管同志が接続される。
In each of the above embodiments, a synthetic resin pipe joint for connecting a polyethylene pipe and a metal pipe is shown, but in another embodiment, connecting members are insert-molded on both sides of the joint body to form a metal pipe. Comrades are connected.

【0028】[0028]

【実施例】【Example】

実施例1 図7に示すような構造をなす真鍮製の接続部材45の表
面をチタネート処理して酸化チタン膜を形成したのち、
三井石油化学工業株式会社製の粘着性の変性ポリオレフ
ィン(商品名「アドマー」)の粉末を流動浸漬法によっ
て真鍮製の接続部材に被覆した。次にこれにエチレング
リコールの蒸気を接触させ200℃で1時間熱処理した
のち、金型内にセットして架橋ポリエチレンを射出成形
し、図7に示す合成樹脂製管継手を得た。得られたこの
合成樹脂製管継手について内外を目視にて点検したとこ
ろ、ウェルドや層状剥離、クラック等の発生は全く見ら
れなかった。
Example 1 After the surface of the brass connecting member 45 having the structure shown in FIG. 7 was titanated to form a titanium oxide film,
A powder of adhesive modified polyolefin (trade name "Admer") manufactured by Mitsui Petrochemical Industry Co., Ltd. was coated on a brass connecting member by a fluidized dipping method. Next, steam of ethylene glycol was brought into contact with this and heat-treated at 200 ° C. for 1 hour, then set in a mold and cross-linked polyethylene was injection-molded to obtain a synthetic resin pipe joint shown in FIG. 7. When the inside and outside of the obtained synthetic resin pipe joint were visually inspected, no welds, delamination, cracks or the like were found.

【0029】次にこの合成樹脂製管継手について次のよ
うな冷熱水撃試験を行った。7℃の冷水を3.5分流
し、17.5kg/cm2の水撃を2秒間、3回繰返して加え
た。ついで85℃の温水を2.5分間流し、同じ水撃を
同回数(3回)加えた。こうした冷水と温水による計6
分間の冷熱水撃試験を1サイクルとし、これを10万サ
イクル以上繰返したが、水の漏れは全く見られなかっ
た。
Next, the following cold water hammer test was conducted on this synthetic resin pipe joint. Cold water at 7 ° C. was flown for 3.5 minutes, and a water hammer of 17.5 kg / cm 2 was added repeatedly for 2 seconds and 3 times. Next, warm water at 85 ° C. was poured for 2.5 minutes, and the same water hammer was applied the same number of times (3 times). A total of 6 with such cold and hot water
The cold water hammer test for 1 minute was set as one cycle, and this was repeated for 100,000 cycles or more, but no water leakage was observed.

【0030】実施例2 実施例1の方法により得た図7に示す金属製接続部材付
き合成樹脂製管継手を図4に示すヒータ28を用い、ヒ
ータ温度320℃で60秒間加熱した。60秒後ヒータ
28より取外し、20℃の水中に漬けて冷却した。以上
のようにヒータ28により加熱処理された金属製接続部
材付き合成樹脂製管継手について、金属製接続部材45
と樹脂との界面にナイフにて切込みを入れ、ペンチで金
属製接続部材を掴んで引剥がそうとしたが、引剥がすこ
とはできなかった。
Example 2 The synthetic resin pipe fitting with a metal connecting member shown in FIG. 7 obtained by the method of Example 1 was heated for 60 seconds at a heater temperature of 320 ° C. using the heater 28 shown in FIG. After 60 seconds, it was removed from the heater 28 and immersed in water at 20 ° C. for cooling. Regarding the synthetic resin pipe joint with the metal connecting member that has been heat-treated by the heater 28 as described above, the metal connecting member 45
A notch was made at the interface between the resin and the resin with a knife, and the metal connecting member was grasped with pliers to peel it off, but it could not be peeled off.

【0031】比較例1 図7の切欠き46の代わりに管軸と直交する径方向の窪
み48に孔47を形成する以外は、図7に示す金属製接
続部材45と同一構造をなす金属製接続部材48を用
い、実施例1と同じ方法によりインサート成形して図8
に示すような金属製接続部材付き合成樹脂製管継手を得
た。
Comparative Example 1 A metal having the same structure as the metal connecting member 45 shown in FIG. 7 except that a hole 47 is formed in a radial recess 48 orthogonal to the tube axis instead of the notch 46 in FIG. Using the connecting member 48, insert molding was performed by the same method as in Example 1, and FIG.
A synthetic resin pipe joint with a metal connecting member as shown in was obtained.

【0032】次に実施例1と同じ冷熱水撃実験を行った
結果、5000サイクルに達したところで水洩れが発生
した。このときの合成樹脂製管継手について内外を目視
にて点検したところ、ウェルドができて層状剥離が発生
し、継手内面樹脂層に図示するようなクラックが発生し
ていた。 比較例2 実施例1の方法によって得た図7に示す金属製接続部材
付き合成樹脂製管継手をヒータによる加熱を行わないで
実施例2と同じ方法により、金属製接続部材45の剥離
テストを行ったところ、僅かな力で金属製接続部材が剥
離した。
Next, as a result of the same cold water hammer test as in Example 1, as a result, water leakage occurred after reaching 5000 cycles. When the inside and outside of the synthetic resin pipe joint at this time were visually inspected, welds were formed and delamination occurred, and cracks as shown in the figure occurred in the joint inner surface resin layer. Comparative Example 2 The peeling test of the metallic connecting member 45 was performed by the same method as in Example 2 without heating the synthetic resin pipe joint with the metallic connecting member shown in FIG. 7 obtained by the method of Example 1 with a heater. As a result, the metallic connecting member was peeled off with a slight force.

【0033】[0033]

【発明の効果】請求項1記載の発明に係わる金属製接続
部材付き合成樹脂製管継手においては、金属製接続部に
窪みを設けることによってインサート成形により窪みに
入り込んだ樹脂が抵抗となって金属製接続部材と合成樹
脂との離合を防止することができる。
In the pipe joint made of synthetic resin with a metal connecting member according to the first aspect of the present invention, by providing a recess in the metal connecting portion, the resin that enters the recess by insert molding becomes a resistance and becomes a metal. It is possible to prevent the manufactured connecting member and the synthetic resin from being separated from each other.

【0034】請求項2記載の発明のように、窪みを管軸
方向に形成すると、金属製接続部材と合成樹脂の管軸と
直交する径方向への離合を防止することができ、請求項
3記載の発明のように、窪みを径方向に形成すると、金
属製接続部材と合成樹脂の管軸方向への離合を防止する
ことができる。更に請求項4或いは5記載の発明のよう
に、窪みを管軸方向と、管軸と直交する径方向に形成し
たり、或いは斜めに形成すると、管軸方向及び径方向の
いづれの方向に対しても金属製接続部材と合成樹脂の離
合を防止することができる。更にまた請求項6記載の発
明のように、合成樹脂との接触面を複雑な形状にする
と、両者の離脱をより確実に防止することができる。
When the recess is formed in the pipe axis direction as in the second aspect of the invention, it is possible to prevent the metallic connecting member and the synthetic resin from being separated from each other in the radial direction orthogonal to the pipe axis. When the depression is formed in the radial direction as in the invention described above, it is possible to prevent the metallic connecting member and the synthetic resin from being separated from each other in the axial direction of the pipe. Further, when the recess is formed in the pipe axis direction and in the radial direction orthogonal to the pipe axis or obliquely as in the invention according to claim 4 or 5, the direction of the pipe axis and the radial direction is different from each other. However, it is possible to prevent the metallic connecting member and the synthetic resin from being separated from each other. When the contact surface with the synthetic resin has a complicated shape as in the sixth aspect of the present invention, the separation of the both can be prevented more reliably.

【0035】請求項7記載の発明のように、角部を面取
りすると、射出成形時の樹脂の流れがスムースとなり、
ウェルドが形成され難くなる。請求項8記載の発明のよ
うに、金属製接続部材に回転防止手段を設けると、金属
製接続部材と合成樹脂の回転方向の離合を防止すること
ができ、請求項9記載の発明のように、回転防止手段を
凹溝状の切欠きにすると、射出成形時の樹脂のスムース
な流れを損なわず、切欠きによるウェルドや層状剥離、
クラック等の発生を防止することができる。
If the corners are chamfered as in the seventh aspect of the invention, the resin flow during injection molding becomes smooth,
It becomes difficult to form a weld. When the rotation preventing means is provided on the metal connecting member as in the invention of claim 8, it is possible to prevent the metal connecting member and the synthetic resin from being separated from each other in the rotation direction. If the anti-rotation means is a groove-shaped cutout, the smooth flow of the resin during injection molding is not impaired, and the weld and delamination due to the cutout,
It is possible to prevent the occurrence of cracks and the like.

【0036】請求項10記載の発明のように、金属製接
続部材と合成樹脂との間に変性ポリオレフィン層を設け
ると、金属製接続部材と合成樹脂との接着力を増すこと
ができる。請求項11記載の発明のように、成形後加熱
すると、樹脂が金属製接続部材に圧着し、金属製接続部
材を強固に接着することができる。
When the modified polyolefin layer is provided between the metallic connecting member and the synthetic resin as in the tenth aspect of the present invention, the adhesive force between the metallic connecting member and the synthetic resin can be increased. When heat is applied after molding as in the invention described in claim 11, the resin is pressure-bonded to the metal connecting member, and the metal connecting member can be firmly adhered.

【0037】請求項12或いは13記載の発明のよう
に、金属製接続部材に変性ポリオレフィンを被覆して射
出成形するか、或いは合成樹脂中に変性ポリオレフィン
を混入して射出成形すると、金属製接続部材と合成樹脂
との密着性をより向上させることができる。請求項14
記載の発明によると、樹脂の膨張がサポートによって規
制されるため、樹脂が金属製接続部材により強固に圧着
するようになる。
According to the twelfth or thirteenth aspect of the present invention, the metallic connecting member is coated with the modified polyolefin and injection-molded, or when the modified polyolefin is mixed in the synthetic resin and injection-molded. And the adhesiveness with the synthetic resin can be further improved. Claim 14
According to the invention described above, since the expansion of the resin is regulated by the support, the resin is more firmly pressed against the metal connecting member.

【0038】請求項15ないし17記載の発明による
と、金属製接続部材のみを簡便に加熱することができ
る。請求項18記載の発明によると、加熱手段を別に設
けたり、加熱工程を別に設けなくてもよく、成形機を用
い、能率よく加熱することができる。請求項19記載の
発明によると、金属製接続部材と合成樹脂の管軸方向や
径方向の離合及び/若しくは回転方向の離合を防止する
ことができる。
According to the invention described in claims 15 to 17, only the metallic connecting member can be heated easily. According to the eighteenth aspect of the present invention, it is possible to efficiently perform heating using a molding machine without separately providing a heating unit or a heating step. According to the invention described in claim 19, it is possible to prevent the metallic connecting member and the synthetic resin from being separated from each other in the axial direction and the radial direction and / or in the rotational direction.

【0039】請求項20或いは21記載の発明による
と、金属製接続部材がより強固に接着されるようにな
る。請求項22記載の発明によると、金属部分と樹脂部
分の接着力の経時的な劣化が抑制される。
According to the twentieth or twenty-first aspect of the invention, the metal connecting member can be bonded more firmly. According to the invention of claim 22, deterioration with time of the adhesive force between the metal portion and the resin portion is suppressed.

【図面の簡単な説明】[Brief description of drawings]

【図1】金属製接続部材付き合成樹脂製管継手の正面
図。
FIG. 1 is a front view of a synthetic resin pipe joint with a metal connecting member.

【図2】本発明に係わる金属製接続部材付き合成樹脂製
管継手の要部の断面図。
FIG. 2 is a sectional view of an essential part of a synthetic resin pipe joint with a metal connecting member according to the present invention.

【図3】金属製接続部材と架橋ポリエチレンとの間にプ
ライマー層と変性ポリオレフィン層を介在させた拡大断
面図。
FIG. 3 is an enlarged cross-sectional view in which a primer layer and a modified polyolefin layer are interposed between a metal connecting member and crosslinked polyethylene.

【図4】金属製接続部材付き合成樹脂製管継手をヒータ
によって加熱する方法を示す断面図。
FIG. 4 is a cross-sectional view showing a method of heating a synthetic resin pipe joint with a metal connecting member by a heater.

【図5】ユニオン継手タイプの金属製接続部材付き合成
樹脂製管継手の断面図。
FIG. 5 is a sectional view of a union type synthetic resin pipe joint with a metal connecting member.

【図6】金属製接続部材付き合成樹脂製管継手の別の例
を示す断面図。
FIG. 6 is a sectional view showing another example of a synthetic resin pipe joint with a metal connecting member.

【図7】実施例に示す金属製接続部材付き合成樹脂製管
継手の断面図。
FIG. 7 is a cross-sectional view of a synthetic resin pipe joint with a metal connecting member according to an embodiment.

【図8】比較例に示す金属製接続部材付き合成樹脂製管
継手の断面図。
FIG. 8 is a cross-sectional view of a synthetic resin pipe joint with a metal connecting member according to a comparative example.

【符号の説明】[Explanation of symbols]

11、31、39、45・・金属製接続部材 12・・合成樹脂製管継手 13・・ポリ
エチレン管 15・・外ネジ 16、34、40・・架橋ポリエチレン 17、18、35、41、42、48・・窪み 19・・突起 20・・凹
部 21、36、43、46・・切欠き 23・・プ
ライマー層 24・・変性ポリオレフィン層 27・・サ
ポート金具 28・・ヒータ 30・・o
リング 32・・ユニオンナット 33、38
・・内ネジ 47・・孔
11, 31, 39, 45 ··· Metal connecting member 12 · · Synthetic resin pipe joint 13 · · Polyethylene pipe 15 · · Outer screw 16, 34, 40 · · Cross-linked polyethylene 17, 18, 35, 41, 42, 48 ・ ・ Dimples 19 ・ ・ Protrusions 20 ・ ・ Recesses 21, 36, 43, 46 ・ ・ Notches 23 ・ ・ Primer layer 24 ・ ・ Modified polyolefin layer 27 ・ ・ Support metal fittings 28 ・ ・ Heater 30 ・ ・ o
Ring 32 · Union nut 33, 38
..Inner screw 47..hole

Claims (22)

【特許請求の範囲】[Claims] 【請求項1】金属管を取付けるための接続手段を有する
金属製接続部材をインサート成形してなる成形品よりな
り、一側に金属管が、他側に合成樹脂管がそれぞれ接続
される金属製接続部材付き合成樹脂製管継手において、
金属製接続部材に該接続部材と合成樹脂との離合を防止
するための窪みを設けたことを特徴とする金属製接続部
材付き合成樹脂製管継手。
1. A molded product obtained by insert-molding a metal connecting member having a connecting means for mounting a metal pipe, wherein a metal pipe is connected to one side and a synthetic resin pipe is connected to the other side. In synthetic resin pipe fittings with connection members,
A synthetic resin pipe joint with a metal connection member, characterized in that a recess is formed in the metal connection member to prevent the connection member and the synthetic resin from being separated from each other.
【請求項2】上記窪みが管軸方向に形成される請求項1
記載の金属製接続部材付き合成樹脂製管継手。
2. The recess is formed in the tube axis direction.
A synthetic resin pipe fitting with the described metal connecting member.
【請求項3】上記窪みが管軸と直交する径方向に形成さ
れる請求項1記載の金属製接続部材付き合成樹脂製管継
手。
3. The synthetic resin pipe joint with a metal connecting member according to claim 1, wherein the recess is formed in a radial direction orthogonal to the pipe axis.
【請求項4】上記窪みが管軸方向と、管軸と直交する径
方向とに形成される請求項1記載の金属製接続部材付き
合成樹脂製管継手。
4. The synthetic resin pipe joint with a metal connecting member according to claim 1, wherein the recess is formed in a pipe axis direction and a radial direction orthogonal to the pipe axis.
【請求項5】上記窪みが斜めに形成される請求項1記載
の金属製接続部材付き合成樹脂製管継手。
5. The synthetic resin pipe joint with a metal connecting member according to claim 1, wherein the recess is formed obliquely.
【請求項6】金属製接続部材は合成樹脂との接触界面が
凹凸、突起、鉤部等の複雑な形状を有する請求項1ない
し5のいづれかの請求項に記載の金属製接続部材付き合
成樹脂製管継手。
6. The synthetic resin with a metallic connecting member according to claim 1, wherein the metallic connecting member has a contact interface with the synthetic resin having a complicated shape such as irregularities, protrusions, and hooks. Pipe fittings.
【請求項7】金属製接続部材と合成樹脂との界面にある
金属製接続部材の複数の角部の少なくとも一部を面取り
することを特徴とする請求項1ないし6のいづれかの請
求項に記載の金属製接続部材付き合成樹脂製管継手。
7. The method according to any one of claims 1 to 6, wherein at least a part of a plurality of corners of the metal connecting member at the interface between the metal connecting member and the synthetic resin is chamfered. Synthetic resin pipe fitting with metal connecting member.
【請求項8】金属製接続部材と合成樹脂とが回転離合す
るのを防止するために、金属製接続部材に回転防止手段
が設けられる請求項1ないし7のいづれかの請求項に記
載の金属製接続部材付き合成樹脂製管継手。
8. The metal connecting member according to claim 1, wherein the metal connecting member is provided with rotation preventing means for preventing the metal connecting member and the synthetic resin from being rotationally separated from each other. A synthetic resin pipe fitting with a connecting member.
【請求項9】回転止め手段が凹溝状の切欠きよりなる請
求項8記載の金属製接続部材付き合成樹脂製管継手。
9. The synthetic resin pipe joint with a metal connecting member according to claim 8, wherein the rotation stopping means is a groove-shaped notch.
【請求項10】金属製接続部材と合成樹脂との間に変性
ポリオレフィン層が設けられる請求項1ないし9のいづ
れかの請求項に記載の金属製接続部材付き合成樹脂製管
継手。
10. A synthetic resin pipe joint with a metal connecting member according to claim 1, wherein a modified polyolefin layer is provided between the metal connecting member and the synthetic resin.
【請求項11】金属管を取付けるための接続手段を有す
る金属製接続部材をインサート成形して得られる金属製
接続部材付き合成樹脂製管継手の製造方法において、イ
ンサート成形後、金属製接続部材と合成樹脂の界面を該
合成樹脂の軟化点以上に加熱することを特徴とする金属
製接続部材付き合成樹脂製管継手の製造方法。
11. A method for manufacturing a synthetic resin pipe joint with a metal connecting member, which is obtained by insert molding a metal connecting member having a connecting means for mounting a metal pipe, after the insert molding, a metal connecting member is provided. A method for producing a synthetic resin pipe joint with a metal connecting member, characterized in that the interface of the synthetic resin is heated to a temperature not lower than the softening point of the synthetic resin.
【請求項12】変性ポリオレフィンを被覆した金属製接
続部材をインサート成形する請求項11記載の金属製接
続部材付き合成樹脂製管継手の製造方法。
12. The method for producing a synthetic resin pipe joint with a metal connecting member according to claim 11, wherein the metal connecting member coated with the modified polyolefin is insert-molded.
【請求項13】インサート成形で射出される合成樹脂中
に変性ポリオレフィンが混入される請求項11記載の金
属製接続部材付き合成樹脂製管継手の製造方法。
13. The method for producing a synthetic resin pipe joint with a metal connecting member according to claim 11, wherein the modified polyolefin is mixed in the synthetic resin injected by insert molding.
【請求項14】加熱は合成樹脂部分にサポートを内側及
び/若しくは外側より嵌め込んだ状態で行われる請求項
11ないし13のいづれかの請求項に記載の金属製接続
部材付き合成樹脂製管継手の製造方法。
14. The synthetic resin pipe joint with a metal connecting member according to claim 11, wherein the heating is performed with the support fitted in the synthetic resin portion from the inside and / or the outside. Production method.
【請求項15】加熱は金属製接続部材にヒータを接触さ
せることによって行われる請求項11ないし14のいづ
れかの請求項に記載の金属製接続部材付き合成樹脂製管
継手の製造方法。
15. The method for manufacturing a synthetic resin pipe joint with a metal connecting member according to claim 11, wherein the heating is performed by bringing a heater into contact with the metal connecting member.
【請求項16】加熱は金属製接続部材に超音波或いはマ
イクロ波等の電磁波を当てることによって行われる請求
項11ないし14記載の金属製接続部材付き合成樹脂製
管継手の製造方法。
16. The method for producing a synthetic resin pipe joint with a metal connecting member according to claim 11, wherein heating is performed by applying electromagnetic waves such as ultrasonic waves or microwaves to the metal connecting member.
【請求項17】加熱は金属製接続部材を高温のオイルバ
スに浸すことによって行われる金属製接続部材付き合成
樹脂製管継手の製造方法。
17. A method for producing a synthetic resin pipe joint with a metal connecting member, wherein heating is performed by immersing the metal connecting member in a high temperature oil bath.
【請求項18】金属管を取付けるための接続手段を有す
る金属製接続部材をインサート成形し、金属製接続部材
と合成樹脂が接する界面を変性ポリオレフィン層とする
か、或いは射出される合成樹脂中に変性ポリオレフィン
を混入した合成樹脂製管継手の製造方法において、イン
サート成形時、金型への樹脂充填後も射出圧を掛け続け
ることを特徴とする金属製接続部材付き合成樹脂製管継
手の製造方法。
18. A metal connecting member having a connecting means for mounting a metal pipe is insert-molded, and an interface where the metal connecting member and the synthetic resin are in contact is a modified polyolefin layer, or in a synthetic resin to be injected. In a method for producing a synthetic resin pipe joint containing a modified polyolefin, a method for producing a synthetic resin pipe joint with a metal connecting member, characterized in that, during insert molding, injection pressure is continuously applied even after the resin is filled in the mold. .
【請求項19】金属製接続部材には窪み及び/若しくは
回転止めが設けられる請求項11ないし18のいづれか
の請求項に記載の金属製接続部材付き合成樹脂製管継手
の製造方法。
19. The method for manufacturing a synthetic resin pipe joint with a metal connecting member according to claim 11, wherein the metal connecting member is provided with a recess and / or a rotation stopper.
【請求項20】金属製接続部材への変性ポリオレフィン
の被覆は、予め金属表面を強酸水溶液、強アルカリ水溶
液或いは洗剤で洗浄してから行う請求項12記載の金属
製接続部材付き合成樹脂製管継手の製造方法。
20. The synthetic resin pipe joint with a metal connecting member according to claim 12, wherein the metal connecting member is coated with the modified polyolefin after previously cleaning the metal surface with a strong acid aqueous solution, a strong alkaline aqueous solution or a detergent. Manufacturing method.
【請求項21】金属製接続部材への変性ポリオレフィン
の被覆は、金属製接続部材に接着改質剤等でプライマー
処理してから行う請求項12記載の金属製接続部材付き
合成樹脂製管継手の製造方法。
21. The synthetic resin pipe joint with a metal connecting member according to claim 12, wherein the modified polyolefin is coated on the metal connecting member after the metal connecting member is primed with an adhesion modifier or the like. Production method.
【請求項22】金属製接続部材に被覆された変性ポリオ
レフィンをアルコールの共存下に熱処理する請求項1
0、12、18、20或いは21のいづれかの請求項に
記載の金属製接続部材付き合成樹脂製管継手の製造方
法。
22. The modified polyolefin coated on the metallic connecting member is heat treated in the presence of alcohol.
The method for producing a synthetic resin pipe joint with a metal connecting member according to claim 0, 12, 18, 20, or 21.
JP08301498A 1996-01-08 1996-11-13 Synthetic resin pipe joint with metal connecting member and method of manufacturing the same Expired - Fee Related JP3081864B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP08301498A JP3081864B2 (en) 1996-01-08 1996-11-13 Synthetic resin pipe joint with metal connecting member and method of manufacturing the same
TW085116097A TW380190B (en) 1996-01-08 1996-12-26 A method of manufacturing a synthetic resin type joint with a metallic connecting member
TW087208755U TW519212U (en) 1996-01-08 1996-12-26 A method of manufacturing a synthetic resin pipe joint with a metallic connecting member
KR1019960077593A KR100446547B1 (en) 1996-01-08 1996-12-30 Synthetic resin pipe joint with metal connecting member and manufacturing method
CNB011252707A CN1182928C (en) 1996-01-08 1997-01-08 Process of making synthetic resin pipe joint with metal connecting part
CN97102035A CN1082426C (en) 1996-01-08 1997-01-08 Shmthetic resin pipe joint with metallic connecting member and manufacturing method thereof

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP62396 1996-01-08
JP8-623 1996-01-08
JP08301498A JP3081864B2 (en) 1996-01-08 1996-11-13 Synthetic resin pipe joint with metal connecting member and method of manufacturing the same

Publications (2)

Publication Number Publication Date
JPH09250675A true JPH09250675A (en) 1997-09-22
JP3081864B2 JP3081864B2 (en) 2000-08-28

Family

ID=26333641

Family Applications (1)

Application Number Title Priority Date Filing Date
JP08301498A Expired - Fee Related JP3081864B2 (en) 1996-01-08 1996-11-13 Synthetic resin pipe joint with metal connecting member and method of manufacturing the same

Country Status (4)

Country Link
JP (1) JP3081864B2 (en)
KR (1) KR100446547B1 (en)
CN (2) CN1082426C (en)
TW (2) TW519212U (en)

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Also Published As

Publication number Publication date
CN1383941A (en) 2002-12-11
KR100446547B1 (en) 2004-11-03
CN1169907A (en) 1998-01-14
TW380190B (en) 2000-01-21
TW519212U (en) 2003-01-21
KR970059559A (en) 1997-08-12
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