JPH0924392A - Production of active carbonized sludge - Google Patents

Production of active carbonized sludge

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Publication number
JPH0924392A
JPH0924392A JP17345895A JP17345895A JPH0924392A JP H0924392 A JPH0924392 A JP H0924392A JP 17345895 A JP17345895 A JP 17345895A JP 17345895 A JP17345895 A JP 17345895A JP H0924392 A JPH0924392 A JP H0924392A
Authority
JP
Japan
Prior art keywords
sludge
kiln
gas
carbonization
carbonized
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP17345895A
Other languages
Japanese (ja)
Inventor
Masakatsu Yamazaki
正勝 山崎
Kazumi Fukuda
一美 福田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Original Assignee
Kawasaki Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kawasaki Steel Corp filed Critical Kawasaki Steel Corp
Priority to JP17345895A priority Critical patent/JPH0924392A/en
Publication of JPH0924392A publication Critical patent/JPH0924392A/en
Pending legal-status Critical Current

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  • Treatment Of Sludge (AREA)

Abstract

PROBLEM TO BE SOLVED: To make it possible to execute activation treatment with reduced fuel consumption and to obtain active carbonized sludge having high quality by drying dehydrated sludge in the heating zone in the fore stage of a kiln by utilizing the waste heat of a sludge incineration furnace, then dry distilling, carbonizing and activating the sludge in the heating stage in the post stage of the kiln and discharging the sludge from the rear end of the kiln. SOLUTION: The dehydrated sludge charged into the carbonizing kiln 2 is heated by the heat of the waste gas of the sludge incineration furnace 3 while the sludge is agitated by rotation of the kiln. The heated sludge is dried in the heating zone of the carbonizing kiln. While the dried sludge is further agitated by the rotation, the sludge is carbonized by the heat of the combustion gas of an in-kiln generated gas combustion furnace 4 in the heating zone of the post stage. The gaseous mixture composed of the steam generated at the time of drying the sludge in the drying zone and the dry distilling gas generated at the time when the sludge is carbonized in the dry distillation zone is discharged by a waste gas blower 9 from the rear end. The carbonized sludge is activated at the time when the steam passes the dry distillation zone and, therefore, the active carbonized sludge having the excellent adsorption performance and the high quality is formed.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、下水処理過程で得られ
る汚泥、活性汚泥、ビルピット汚泥(ビルの地下貯留槽
の底部に堆積した泥状物)、産業廃棄汚泥などの汚泥を
活性炭として有効利用する活性炭化汚泥の製造方法に関
する。
INDUSTRIAL APPLICABILITY The present invention is effective as activated carbon for sludge obtained in a sewage treatment process, activated sludge, building pit sludge (a sludge deposited on the bottom of an underground storage tank of a building), industrial waste sludge and the like. The present invention relates to a method for producing activated carbonized sludge to be used.

【0002】[0002]

【従来の技術】下水汚泥の廃棄物は現在、焼却、埋立、
海洋投棄等の処分がなされており、有効に再生利用され
ている例は極めて少ない。しかしながら近年、下水汚泥
等を活性炭として有効利用する技術が注目されており、
次のようなものが知られている。
2. Description of the Related Art Wastewater from sewage sludge is currently incinerated, landfilled,
Disposals such as ocean dumping have been made, and there are very few examples of effective recycling. However, in recent years, a technology for effectively using sewage sludge as activated carbon has attracted attention,
The following are known.

【0003】すなわち、脱水した汚泥に植物系排物を
混合した後、コンポスト化し、さらに炭化、賦活する方
法( 特開昭57−156097号公報)、脱水した活性汚泥を
乾燥キルンにおいて乾燥した後、炭化キルン中で炭化す
る方法(特開平5−104097号公報)、産業廃棄汚泥と
鉄粉および無機炭化物を混合活性化する機械装置(特開
昭62−149400号公報)が開示されている。
[0003] That is, a method of mixing dehydrated sludge with plant waste, composting, carbonizing and activating (Japanese Patent Laid-Open No. 57-156097), drying the dehydrated activated sludge in a drying kiln, A method for carbonizing in a carbonization kiln (JP-A-5-104097) and a mechanical device for mixing and activating industrial waste sludge, iron powder and inorganic carbide (JP-A-62-149400) are disclosed.

【0004】しかし、の方法は、汚泥に他の原料を添
加してコンポスト化させ、さらに炭化後、別途水蒸気に
より活性化するため生産性が悪く、コスト高になる問題
点があり、の方法は、汚泥の乾燥、炭化を別個のキル
ンで行っており、乾燥および炭化の熱源としての燃料消
費量が多く、またその乾燥、炭化の機構から賦活化が不
十分と考えられ、またの方法は、の方法と同様に汚
泥に他の原料を添加して炭化、賦活化するためコスト高
になり、またその装置の機構面から生産性、活性炭とし
ての性能に問題が残されていた。
However, the method of (1) has a problem that productivity is poor and cost is increased because other raw materials are added to sludge to be composted and further activated by steam after carbonization. , The sludge is dried and carbonized in separate kilns, which consumes a large amount of fuel as a heat source for drying and carbonization, and it is considered that activation is insufficient due to the mechanism of drying and carbonization. Similar to the above method, other raw materials are added to the sludge to carbonize and activate it, resulting in high cost, and there are problems in productivity and performance as activated carbon from the mechanical aspect of the device.

【0005】[0005]

【発明が解決しようとする課題】本発明は、原料として
実質的に汚泥のみを使用し、燃料使用量が少なく、かつ
賦活処理が可能で、高品質の活性炭化汚泥を得ることが
可能な、活性炭化汚泥の製造方法の提供を目的とした。
DISCLOSURE OF THE INVENTION According to the present invention, substantially only sludge is used as a raw material, a small amount of fuel is used, activation treatment is possible, and high quality activated carbonized sludge can be obtained. The purpose is to provide a method for producing activated carbonized sludge.

【0006】[0006]

【課題を解決するための手段】本発明の第1の発明は、
汚泥を脱水し、得られた脱水汚泥をキルン前端部に投入
し、キルン前段加熱帯で汚泥を乾燥し、ついで乾燥した
汚泥を、キルン前段加熱帯で発生した水蒸気含有ガスと
ともにキルン後段加熱帯に移送しつつ、当該キルン後段
加熱帯で汚泥の乾留・炭化・賦活化を行い、活性炭化汚
泥およびキルン内発生ガスの両者をキルン後端部から排
出することを特徴とする活性炭化汚泥の製造方法であ
り、また本第1の発明においては、前記キルン前段加熱
帯および前記キルン後段加熱帯に各々別個に設けられた
外筒内に汚泥焼却炉排ガス、該排ガス熱回収ガス、キル
ン内発生ガスの燃焼ガス、および該燃焼ガス熱回収ガス
から選ばれた1種または2種以上の混合ガスを送入する
ことが好ましい。
Means for Solving the Problems A first invention of the present invention is:
The sludge is dehydrated, the resulting dehydrated sludge is put into the front end of the kiln, the sludge is dried in the kiln front heating zone, and the dried sludge is then transferred to the kiln post heating zone together with the steam-containing gas generated in the kiln front heating zone. A method for producing activated carbonized sludge, characterized in that sludge is subjected to carbonization, carbonization and activation in the latter heating zone of the kiln while being transferred, and both activated carbonized sludge and gas generated in the kiln are discharged from the rear end of the kiln. In the first aspect of the present invention, the sludge incinerator exhaust gas, the exhaust gas heat recovery gas, and the gas generated in the kiln are provided in the outer cylinders separately provided in the kiln pre-heating zone and the kiln post-heating zone, respectively. It is preferable to feed the combustion gas and a mixed gas of one or more selected from the combustion gas heat recovery gas.

【0007】また、本発明の第2の発明は、汚泥を脱水
し、得られた脱水汚泥をキルン前端部に投入し、キルン
内前端部から加熱用ガスを送入して、キルン前段加熱帯
で汚泥を乾燥し、ついで乾燥した汚泥を、キルン前段加
熱帯で発生した水蒸気含有ガスとともにキルン後段加熱
帯に移送しつつ、当該キルン後段加熱帯で汚泥の乾留・
炭化・賦活化を行い、活性炭化汚泥およびキルン内発生
ガスの両者をキルン後端部から排出することを特徴とす
る活性炭化汚泥の製造方法であり、また本第2の発明に
おいては、前記キルン前段加熱帯加熱用ガスおよびキル
ン後段加熱帯に設けられた外筒への送入ガスとして、汚
泥焼却炉排ガス、該排ガス熱回収ガス、キルン内発生ガ
スの燃焼ガス、および該燃焼ガス熱回収ガスから選ばれ
た1種または2種以上の混合ガスを用いることが好まし
い。
A second aspect of the present invention is that the sludge is dehydrated, the dewatered sludge obtained is fed to the front end of the kiln, and heating gas is fed from the front end of the kiln to form a preheating zone for the kiln. The sludge is then dried in the kiln, while the dried sludge is transferred to the post-kiln heating zone together with the steam-containing gas generated in the pre-kiln heating zone, and the sludge is dry-distilled in the post-kiln heating zone.
A method for producing activated carbonized sludge, which comprises carbonizing and activating and discharging both the activated carbonized sludge and the gas generated in the kiln from the rear end of the kiln, and in the second aspect of the present invention, the kiln described above. As a gas for heating the front heating zone and a gas to be fed to the outer cylinder provided in the rear heating zone of the kiln, the sludge incinerator exhaust gas, the exhaust gas heat recovery gas, the combustion gas of the gas generated in the kiln, and the combustion gas heat recovery gas It is preferable to use one kind or a mixed gas of two or more kinds selected from the following.

【0008】さらに、本発明においては、前記脱水汚泥
の水分が75〜85wt%であることが好ましい。
Further, in the present invention, it is preferable that the dehydrated sludge has a water content of 75 to 85 wt%.

【0009】[0009]

【作用】本発明によると、炭化キルン内前段加熱帯で発
生する水蒸気を、汚泥とともに、炭化キルン後端部から
排出するようにしたので、乾留・炭化された汚泥は、汚
泥自体から発生する水蒸気により賦活化され、吸着性能
に優れた高品質の活性炭化汚泥が得られる。
According to the present invention, the steam generated in the front heating zone in the carbonization kiln is discharged together with the sludge from the rear end of the carbonization kiln. Therefore, the sludge carbonized and carbonized is the steam generated from the sludge itself. The activated carbonized sludge of high quality, which is activated by, is excellent in adsorption performance.

【0010】また、本発明によれば、汚泥以外の原料や
燃料が実質的に不要であり、脱水した汚泥から経済的に
活性炭化汚泥が得られる。すなわち、汚泥焼却炉排ガ
ス、該排ガス熱回収ガス、汚泥乾留ガスを含有するキル
ン後端部排出ガス(キルン内発生ガス)の燃焼ガス、ま
たは該燃焼ガス熱回収ガスを汚泥の乾燥用熱源、汚泥の
乾留・炭化・賦活化の熱源として利用するため、低コス
トで活性炭化汚泥を製造でき、省資源および環境保全に
寄与できる。
Further, according to the present invention, raw materials and fuel other than sludge are substantially unnecessary, and activated carbonized sludge can be economically obtained from dehydrated sludge. That is, the sludge incinerator exhaust gas, the exhaust gas heat recovery gas, the combustion gas of the exhaust gas at the rear end of the kiln containing sludge carbonization gas (gas generated in the kiln), or the combustion gas heat recovery gas as a heat source for drying sludge, sludge Since it is used as a heat source for carbonization, carbonization, and activation of, activated carbonized sludge can be produced at low cost, which contributes to resource saving and environmental conservation.

【0011】なお、汚泥焼却炉排ガスとしては、既存の
下水汚泥焼却設備を有する施設からの汚泥焼却炉排ガ
ス、または新たに設置した下水汚泥等の汚泥焼却設備汚
泥焼却炉排ガスを用いることができる。また、本発明に
よれば、キルンに投入する脱水汚泥の好ましい水分含有
量を、75〜85wt%の範囲内に規定したため、キル
ン内における乾留・炭化・賦活化が順次、最適温度条
件、水蒸気分圧の条件下で行われ、高品質の活性炭化汚
泥が得られる。
As the sludge incinerator exhaust gas, a sludge incinerator exhaust gas from a facility having an existing sewage sludge incinerator, or a newly installed sludge incinerator sludge incinerator exhaust gas such as sewage sludge can be used. Further, according to the present invention, since the preferable water content of the dehydrated sludge to be charged into the kiln is defined within the range of 75 to 85 wt%, carbonization, carbonization, and activation in the kiln are sequentially performed under the optimum temperature condition and the steam content. It is carried out under the condition of pressure to obtain high quality activated carbonized sludge.

【0012】キルンに投入する脱水汚泥の水分が75w
t%未満の場合は、賦活化が不十分となり高品質の活性
炭化汚泥を得ることが困難となり、85wt%超えの場
合、その分加熱にエネルギーを要し不経済となる。な
お、本発明における汚泥の脱水方法としては、キルンに
投入する脱水汚泥の水分が、前記範囲内となるように調
整可能な方法であれば、特に制限はされないが、圧搾脱
水、遠心脱水、真空脱水が例示される。
The water content of the dehydrated sludge charged to the kiln is 75w.
When it is less than t%, activation is insufficient and it becomes difficult to obtain high quality activated carbonized sludge, and when it exceeds 85 wt%, energy is required for heating correspondingly and it becomes uneconomical. The method for dehydrating the sludge in the present invention is not particularly limited as long as the water content of the dehydrated sludge to be added to the kiln is a method that can be adjusted to fall within the above range, but it is squeezed dehydration, centrifugal dehydration, vacuum. Dehydration is exemplified.

【0013】さらに、本発明方法により製造された活性
炭化汚泥は、例えば、下水汚泥脱水工程における油分除
去剤(油分吸着剤)や脱水助剤、または土壌改良材等の
用途に利用できる。
Further, the activated carbonized sludge produced by the method of the present invention can be used for, for example, an oil removing agent (oil adsorbing agent) or a dehydrating aid in a sewage sludge dewatering step, or a soil improving material.

【0014】[0014]

〔本発明の第1の発明〕[First Invention of the Present Invention]

(実施例1)本発明の第1の発明の実施例について図1
を用いて説明する。
(Embodiment 1) FIG. 1 shows an embodiment of the first invention of the present invention.
This will be described with reference to FIG.

【0015】図1において、1は脱水汚泥ホッパ、2は
炭化キルン、2aはキルン間接加熱用の炭化キルン前段
加熱帯の外筒、2bはキルン間接加熱用の炭化キルン後
段加熱帯の外筒、3は汚泥焼却炉、4はキルン内発生ガ
ス燃焼炉、5は誘引ブロワ、6は煙突、7は製品搬送用
コンベア、8は製品ホッパ、9は排ガスブロワ、10はサ
イクロン、11はバグフィルタ、14は乾燥温度指示調節
計、15は乾留温度指示調節計、18は乾燥ガスバイパスバ
ルブ、19は補助燃料バルブを示す。
In FIG. 1, 1 is a dewatered sludge hopper, 2 is a carbonized kiln, 2a is an outer cylinder of a carbonized kiln front heating zone for indirect kiln heating, 2b is an outer cylinder of a carbonized kiln rear heating zone for indirect kiln heating, 3 is a sludge incinerator, 4 is a kiln-generated gas combustion furnace, 5 is an induction blower, 6 is a chimney, 7 is a product transporting conveyor, 8 is a product hopper, 9 is an exhaust gas blower, 10 is a cyclone, 11 is a bag filter, 14 is a dry temperature indicating controller, 15 is a dry distillation temperature indicating controller, 18 is a dry gas bypass valve, and 19 is an auxiliary fuel valve.

【0016】本実施例においては、下水汚泥を、ベルト
プレス脱水機を用いて水分含有量が、75〜85wt%
の範囲内となるように調整した後、脱水汚泥ホッパ1内
に搬入する。脱水汚泥ホッパ1内の脱水汚泥は、スクリ
ューコンベア等により炭化キルン(傾斜型ロータリーキ
ルン)2中にその前端部から連続して投入される。
In the present embodiment, the sewage sludge has a water content of 75 to 85 wt% using a belt press dehydrator.
After being adjusted so as to be within the range, the product is loaded into the dehydrated sludge hopper 1. The dewatered sludge in the dewatered sludge hopper 1 is continuously fed into the carbonization kiln (tilted rotary kiln) 2 from the front end thereof by a screw conveyor or the like.

【0017】なお、炭化キルン2内には、キルン長手方
向において、複数個の堰が設けられ、さらに鋼球が充填
されており、これにより汚泥の解砕が行われる。このた
め、汚泥の乾燥・乾留・炭化・賦活化が均一、かつ迅速
に行われる。炭化キルン2の前段加熱帯の外筒2aに
は、汚泥焼却炉3の排ガスが送入されるようになってい
る。
A plurality of weirs are provided in the carbonized kiln 2 in the longitudinal direction of the kiln, and steel balls are further filled therein, whereby sludge is crushed. Therefore, the sludge can be dried, carbonized, carbonized and activated uniformly and quickly. The exhaust gas of the sludge incinerator 3 is fed into the outer cylinder 2a of the front heating zone of the carbonization kiln 2.

【0018】炭化キルン2中に投入された脱水汚泥は、
該炭化キルン2の回転により撹拌されながら、汚泥焼却
炉3の排ガスの熱により加熱され乾燥される。以下、炭
化キルン前段加熱帯を乾燥帯と記す。乾燥された汚泥
は、引き続いて炭化キルン2の後段加熱帯へ移送され
る。該炭化キルン2の後段加熱帯の外筒2bには、前段
加熱帯の外筒2aよりも高温の、キルン内発生ガス燃焼
炉4からの燃焼ガスが送入され、誘引ブロワ5により、
煙突6を経由して大気中へ排出されるようになってい
る。
The dehydrated sludge thrown into the carbonized kiln 2 is
While being stirred by the rotation of the carbonization kiln 2, it is heated and dried by the heat of the exhaust gas of the sludge incinerator 3. Hereinafter, the front heating zone of the carbonized kiln will be referred to as a dry zone. The dried sludge is subsequently transferred to the latter heating zone of the carbonization kiln 2. The combustion gas from the in-kiln generated gas combustion furnace 4 having a temperature higher than that of the outer cylinder 2a of the former heating zone is fed into the outer cylinder 2b of the latter heating zone of the carbonization kiln 2, and the induction blower 5 causes
It is designed to be discharged into the atmosphere via the chimney 6.

【0019】乾燥帯にて乾燥された汚泥は、炭化キルン
2の回転により撹拌されながら、炭化キルン2の後段加
熱帯において、キルン内発生ガス燃焼炉4からの燃焼ガ
スの熱により、乾留され炭化される。以下、炭化キルン
後段加熱帯を乾留帯と記す。炭化キルン2内で得られた
活性炭化汚泥は、該炭化キルン2の後端部から排出され
て製品搬送用コンベア7により製品ホッパ8内に搬入さ
れる。
The sludge dried in the drying zone is agitated by the rotation of the carbonization kiln 2 and, in the latter heating zone of the carbonization kiln 2, is dry-distilled and carbonized by the heat of the combustion gas from the combustion gas generation furnace 4 in the kiln. To be done. Hereinafter, the heating zone after the carbonization kiln will be referred to as a dry distillation zone. The activated carbonized sludge obtained in the carbonization kiln 2 is discharged from the rear end of the carbonization kiln 2 and carried into the product hopper 8 by the product transporting conveyor 7.

【0020】乾燥帯で汚泥を乾燥する際に発生する水蒸
気と、乾留帯において汚泥が炭化する際に発生する乾留
ガスとの混合ガスは、炭化キルン2の後端部から排ガス
ブロワ9により排出されるが、この水蒸気が乾留帯を通
過する際に、炭化された炭化汚泥を賦活化して炭化汚泥
を活性化するため、吸着性能に優れた高品質の活性炭化
汚泥が生成される。
The mixed gas of water vapor generated when the sludge is dried in the dry zone and the dry distillation gas generated when the sludge is carbonized in the dry distillation zone is discharged by the exhaust gas blower 9 from the rear end of the carbonization kiln 2. However, when this steam passes through the carbonization zone, it activates the carbonized sludge that has been carbonized and activates the carbonized sludge, so that a high-quality activated carbonized sludge having excellent adsorption performance is produced.

【0021】炭化キルン2の後端部から排ガスブロワ9
により排出されたキルン後端部排出ガス(キルン内発生
ガス)(以下、乾溜ガスと記す)は、サイクロン10によ
り集塵される。該乾留ガスはCO、CH4 、H2、C2H6等の未
燃成分を多く含むため、キルン内発生ガス燃焼炉4にお
いて完全燃焼され、炭化キルン2の後段加熱帯の外筒2
b内に送入され、乾留帯の加熱に供されてから、バグフ
ィルタ11でより微細な粉塵が除去された後、大気中へ排
出される。
From the rear end of the carbonization kiln 2 to the exhaust gas blower 9
The exhaust gas (gas generated in the kiln) at the rear end of the kiln (hereinafter referred to as dry-gas) is collected by the cyclone 10. Since the dry distillation gas contains a large amount of unburned components such as CO, CH 4 , H 2 , C 2 H 6, etc., it is completely combusted in the kiln generated gas combustion furnace 4, and the outer cylinder 2 of the latter heating zone of the carbonization kiln 2 is heated.
After being fed into b and heated in the dry distillation zone, the bag filter 11 removes finer dust and then discharges it into the atmosphere.

【0022】なお、炭化キルン2内の雰囲気中の酸素濃
度は、汚泥の燃焼防止および炭化汚泥の良好な賦活化の
面から、極力低いことが好ましく、そのため炭化キルン
2内をキルン内発生ガスにより正圧とすることが好まし
い。炭化キルン2内の雰囲気中の酸素濃度は、1.0v
ol%以下とすることが好ましい。さらに、活性炭化汚
泥の収率を上げるためには、前記酸素濃度は0.2vo
l%以下とすることが好ましい。
The oxygen concentration in the atmosphere in the carbonization kiln 2 is preferably as low as possible from the viewpoint of preventing sludge combustion and good activation of the carbonization sludge. A positive pressure is preferable. The oxygen concentration in the atmosphere inside the carbonized kiln 2 is 1.0 v
It is preferably not more than ol%. Furthermore, in order to increase the yield of activated carbonized sludge, the oxygen concentration is 0.2 vo
It is preferably 1% or less.

【0023】キルン内の圧力を正圧とする具体的な方法
としては、前記誘引ブロワ5および/または前記排ガス
ブロワ9の回転数制御、キルン後端部から前記煙突迄の
キルン内発生ガスの流路に設けたバルブおよび/または
ダンパの開度調整によって行うことができる。次に、炭
化キルン2内の温度制御の一例を説明する。乾燥温度指
示調節計14により乾燥ガスバイパスバルブ18の開度を調
整することで、炭化キルン内の乾燥帯温度が 100〜400
℃となるように制御する。図1中では、乾燥温度指示調
節計14により、炭化キルン2の前段加熱帯の外筒2a出
口の排ガス温度を検知しているが、必要に応じて外筒2
a入口の排ガス温度を検知して、炭化キルン内の乾燥帯
温度を制御してもよい。
As a concrete method for making the pressure in the kiln a positive pressure, the rotation speed of the induction blower 5 and / or the exhaust gas blower 9 is controlled, and the flow of the gas generated in the kiln from the rear end of the kiln to the chimney is controlled. This can be done by adjusting the opening degree of a valve and / or a damper provided on the road. Next, an example of temperature control in the carbonization kiln 2 will be described. By adjusting the opening of the drying gas bypass valve 18 with the drying temperature indicating controller 14, the drying zone temperature in the carbonization kiln is 100 to 400.
Control so that the temperature becomes ℃. In FIG. 1, the drying temperature indicating controller 14 detects the exhaust gas temperature at the outlet of the outer cylinder 2a of the front heating zone of the carbonization kiln 2.
You may control the dry zone temperature in a carbonization kiln by detecting the exhaust gas temperature of a inlet.

【0024】炭化キルン内の乾燥帯温度が、 100℃未満
の場合は、汚泥の乾燥が不十分で、また賦活に必要な水
蒸気の発生が十分に行われず、炭化キルン2の後段加熱
帯における乾留・炭化・賦活化が不十分となる。温度が
100〜400 ℃の前記乾燥帯における、汚泥の好ましい滞
留時間は、10分〜90分である。
When the temperature of the drying zone in the carbonization kiln is less than 100 ° C., the sludge is not sufficiently dried, and the steam necessary for activation is not sufficiently generated.・ Insufficient carbonization and activation. temperature
The preferable residence time of sludge in the dry zone of 100 to 400 ° C. is 10 minutes to 90 minutes.

【0025】10分未満では、汚泥の乾燥が十分に行われ
ず、炭化キルン2の後段加熱帯における乾留・炭化・賦
活化が不十分となる。逆に90分超えの場合、生産性が低
下する。さらに、乾留温度指示調節計15により補助燃料
バルブ19の開度を調整することで、炭化キルン2内の乾
留帯温度が所定値となるように制御する。炭化キルン内
の乾留帯温度は、 400〜1200℃の範囲で任意に設定され
る。図1中では、乾留温度指示調節計15により炭化キル
ン2の後段加熱帯の外筒2b出口の乾留ガス燃焼ガス温
度を検知しているが、必要に応じて外筒2b入口の乾留
ガス燃焼ガス温度を検知して、炭化キルン内の乾留帯温
度を制御してもよい。
If the time is less than 10 minutes, the sludge is not sufficiently dried, and the carbonization / carbonization / activation in the latter heating zone of the carbonization kiln 2 is insufficient. On the contrary, if it exceeds 90 minutes, the productivity will decrease. Furthermore, by adjusting the opening degree of the auxiliary fuel valve 19 by the carbonization temperature instruction controller 15, the carbonization zone temperature in the carbonization kiln 2 is controlled to a predetermined value. The temperature of the carbonization zone in the carbonization kiln is arbitrarily set within the range of 400 to 1200 ° C. In FIG. 1, the dry distillation temperature indicator controller 15 detects the temperature of the dry distillation gas combustion gas at the outlet of the outer cylinder 2b in the latter heating zone of the carbonization kiln 2. However, if necessary, the dry distillation gas combustion gas at the inlet of the outer cylinder 2b is detected. The temperature may be detected to control the temperature of the carbonization zone in the carbonization kiln.

【0026】炭化キルン内の乾留帯温度が、 400℃未満
の場合は、乾留・炭化・賦活化が不十分となり、逆に12
00℃超えの場合、得られる活性炭化汚泥の吸着性能が低
下する可能性がある。温度が 400〜1200℃の前記乾留帯
における汚泥の好ましい滞留時間は、10分〜90分であ
る。
If the temperature of the carbonization zone in the carbonization kiln is less than 400 ° C, carbonization, carbonization and activation will be insufficient, and conversely 12
If the temperature exceeds 00 ° C, the adsorption performance of the resulting activated carbonized sludge may deteriorate. The preferred residence time of sludge in the dry distillation zone at a temperature of 400 to 1200 ° C is 10 minutes to 90 minutes.

【0027】10分未満では、汚泥の乾留・炭化・賦活化
が不十分となる。逆に90分超えの場合、生産性が低下す
る。以下、本発明の第1の発明の方法で製造した活性炭
化汚泥の性能試験結果を示す。すなわち、図1に示した
プロセスで、水分80wt%の脱水汚泥を使用し、キル
ン内の乾燥帯平均温度を 350℃、該乾燥帯における汚泥
の滞留時間を30分、キルン内の乾留帯平均温度を 500
℃、該乾留帯における汚泥の滞留時間を30分に制御して
活性炭化汚泥を製造した。
If the time is less than 10 minutes, the carbonization, activation and activation of sludge will be insufficient. On the contrary, if it exceeds 90 minutes, the productivity will decrease. Hereinafter, the performance test results of the activated carbonized sludge produced by the method of the first aspect of the present invention will be shown. That is, in the process shown in FIG. 1, dehydrated sludge having a water content of 80 wt% was used, the average temperature of the dry zone in the kiln was 350 ° C., the residence time of the sludge in the dry zone was 30 minutes, and the average temperature of the dry distillation zone in the kiln. To 500
The activated carbonized sludge was produced by controlling the residence time of the sludge in the dry distillation zone to 30 minutes.

【0028】得られた活性炭化汚泥を、 4000ppmの油分
を含有する下水汚泥に添加して、油分除去剤として使用
した。すなわち、前記油分含有下水汚泥を高分子凝集剤
を用いて凝集し、ベルトプレス脱水機により脱水を行っ
たときの脱離液中の油分濃度を、油分除去剤として活性
炭または活性炭化汚泥を添加した場合、および油分除去
剤無添加の場合について調べた結果を表1に示す。
The obtained activated carbonized sludge was added to sewage sludge containing 4000 ppm of oil and used as an oil remover. That is, the oil-containing sewage sludge was coagulated using a polymer coagulant, the oil concentration in the desorbed liquid when dehydrated by a belt press dehydrator, activated carbon or activated carbonized sludge was added as an oil removing agent. Table 1 shows the results of the investigations for the case and the case where the oil removing agent was not added.

【0029】[0029]

【表1】 [Table 1]

【0030】表1から明らかなように、脱水前に予め、
本発明で得られた活性炭化汚泥を添加することにより、
汚泥中の油分を除去できるため、脱離液中の油分を低減
させることができる。 (実施例2)さらに、本発明の第1の発明の他の実施例
について図2を用いて説明する。
As is clear from Table 1, before dehydration,
By adding the activated carbonized sludge obtained in the present invention,
Since the oil content in the sludge can be removed, the oil content in the desorbed liquid can be reduced. (Embodiment 2) Further, another embodiment of the first aspect of the present invention will be described with reference to FIG.

【0031】図2において、1〜11は実施例1の図1と
同様であり、12は循環ガス(空気)用ブロワ、13は炭化
キルン用熱交換器、16は乾燥温度指示調節計、17は乾留
温度指示調節計、20は循環ガスバイパスバルブ、21は補
助燃料バルブを示す。本実施例は実施例1において、炭
化キルン2の前段加熱帯の外筒2aに、汚泥焼却炉3の
排ガスに代えて、汚泥焼却炉3の排ガス熱回収によって
得られた高温空気が循環している例であり、他の条件は
実施例1と同一である。
In FIG. 2, 1 to 11 are the same as those in FIG. 1 of the first embodiment, 12 is a blower for circulating gas (air), 13 is a heat exchanger for a carbonization kiln, 16 is a drying temperature indicator controller, 17 Is a carbonization temperature indicator controller, 20 is a circulating gas bypass valve, and 21 is an auxiliary fuel valve. In this embodiment, in place of the exhaust gas of the sludge incinerator 3, the high temperature air obtained by the heat recovery of the exhaust gas of the sludge incinerator 3 is circulated in the outer cylinder 2a of the front heating zone of the carbonization kiln 2 in place of the exhaust gas of the sludge incinerator 3. The other conditions are the same as those in the first embodiment.

【0032】すなわち、炭化キルン2の前段加熱帯の外
筒2aには、循環ガス(空気)用ブロワ12により空気が
循環されており、汚泥焼却炉3の排ガス熱回収を行う炭
化キルン用熱交換器13からの高温空気が送入されるよう
になっている。また、炭化キルン2内の乾燥帯の温度制
御の一例としては、乾燥温度指示調節計16により循環ガ
スバイパスバルブ20を開閉することで、炭化キルン内の
乾燥帯温度が 100〜400 ℃になるように制御する。図2
中では、乾燥温度指示調節計16により、炭化キルン2の
前段加熱帯の外筒2a出口の循環ガス温度を検知してい
るが、必要に応じて外筒2a入口の循環ガス温度を検知
して、炭化キルン内の乾燥帯温度を制御してもよい。
That is, the air is circulated by the circulation gas (air) blower 12 in the outer cylinder 2a of the heating stage of the carbonization kiln 2, and the heat exchange for the carbonization kiln for recovering the exhaust gas heat of the sludge incinerator 3 is performed. Hot air from the vessel 13 is introduced. Further, as an example of temperature control of the drying zone in the carbonization kiln 2, by opening and closing the circulating gas bypass valve 20 by the drying temperature indicating controller 16, the temperature of the drying zone in the carbonization kiln becomes 100 to 400 ° C. To control. FIG.
In the figure, the temperature of circulating gas at the outlet of the outer cylinder 2a of the front heating zone of the carbonization kiln 2 is detected by the drying temperature indicating controller 16. However, if necessary, the temperature of circulating gas at the inlet of the outer cylinder 2a is detected. Alternatively, the drying zone temperature in the carbonization kiln may be controlled.

【0033】〔本発明の第2の発明〕 (実施例3)本発明の第2の発明の実施例について図3
を用いて説明する。図3において、1は脱水汚泥ホッ
パ、2は炭化キルン、2cはキルン間接加熱用の炭化キ
ルン後段加熱帯の外筒、3は汚泥焼却炉、4はキルン内
発生ガス燃焼炉、5は誘引ブロワ、6は煙突、7は製品
搬送用コンベア、8は製品ホッパ、9は排ガスブロワ、
10はサイクロン、11はバグフィルタ、14は乾燥温度指示
調節計、15は乾留温度指示調節計、19は補助燃料バル
ブ、22は乾燥ガスバルブである。
[Second Invention of the Present Invention] (Embodiment 3) FIG. 3 shows an embodiment of the second invention of the present invention.
This will be described with reference to FIG. In FIG. 3, 1 is a dehydrated sludge hopper, 2 is a carbonization kiln, 2c is an outer cylinder of a post-heating zone of a carbonization kiln for indirect heating of the kiln, 3 is a sludge incinerator, 4 is a gas combustion furnace in the kiln, and 5 is an induction blower. , 6 is a chimney, 7 is a product transporting conveyor, 8 is a product hopper, 9 is an exhaust gas blower,
10 is a cyclone, 11 is a bag filter, 14 is a drying temperature indicating controller, 15 is a carbonization temperature indicating controller, 19 is an auxiliary fuel valve, and 22 is a dry gas valve.

【0034】本実施例においては、下水汚泥を、ベルト
プレス脱水機を用いて水分含有量が、75〜85wt%
の範囲内となるように調整した後、脱水汚泥ホッパ1内
に搬入する。脱水汚泥ホッパ1内の脱水汚泥は、スクリ
ューコンベア等により炭化キルン(傾斜型ロータリーキ
ルン)2中にその前端部から連続して投入される。
In the present embodiment, the sewage sludge has a water content of 75 to 85 wt% using a belt press dehydrator.
After being adjusted so as to be within the range, the product is loaded into the dehydrated sludge hopper 1. The dewatered sludge in the dewatered sludge hopper 1 is continuously fed into the carbonization kiln (tilted rotary kiln) 2 from the front end thereof by a screw conveyor or the like.

【0035】なお、炭化キルン2内には、キルン長手方
向において、複数個の堰が設けられ、さらに鋼球が充填
されており、これにより汚泥の解砕が行われる。このた
め、汚泥の乾燥・乾留・炭化・賦活化が均一、かつ迅速
に行われる。炭化キルン2内の前端部からは、汚泥焼却
炉3の排ガスの一部およびキルン後端部排出ガス(乾留
ガス)の一部が送入されるようになっている。炭化キル
ン2中に投入された脱水汚泥は、該炭化キルン2の回転
により撹拌されながら、汚泥焼却炉3の排ガスの熱によ
り加熱され乾燥される。以下、炭化キルン前段加熱帯を
乾燥帯と記す。
In the carbonization kiln 2, a plurality of weirs are provided in the longitudinal direction of the kiln and further filled with steel balls, whereby sludge is crushed. Therefore, the sludge can be dried, carbonized, carbonized and activated uniformly and quickly. From the front end of the carbonization kiln 2, part of the exhaust gas of the sludge incinerator 3 and part of the exhaust gas (dry distillation gas) of the rear end of the kiln are fed. The dehydrated sludge charged into the carbonization kiln 2 is heated and dried by the heat of the exhaust gas of the sludge incinerator 3 while being stirred by the rotation of the carbonization kiln 2. Hereinafter, the front heating zone of the carbonized kiln will be referred to as a dry zone.

【0036】乾燥された汚泥は、引き続いて炭化キルン
2の後段加熱帯へ移送される。該炭化キルン2の後段加
熱帯の外筒2cには、炭化キルン2の前端部に送入する
汚泥焼却炉3の排ガスよりも高温の、キルン内発生ガス
燃焼炉4からの燃焼ガスが送入され、誘引ブロワ5によ
り、煙突6を経由して大気中へ排出されるようになって
いる。
The dried sludge is subsequently transferred to the latter heating zone of the carbonization kiln 2. Combustion gas from the kiln generated gas combustion furnace 4 having a temperature higher than that of the exhaust gas of the sludge incinerator 3 fed to the front end of the carbonization kiln 2 is fed to the outer cylinder 2c of the latter heating zone of the carbonization kiln 2. Then, the attracting blower 5 discharges it into the atmosphere via the chimney 6.

【0037】乾燥帯にて乾燥された汚泥は、炭化キルン
2の回転により撹拌されながら、炭化キルン2の後段加
熱帯(乾溜帯)においてキルン内発生ガス燃焼炉4から
の燃焼ガスの熱により乾留され炭化される。炭化キルン
2内で得られた活性炭化汚泥は、該炭化キルン2の後端
部から排出されて製品搬送用コンベア7により製品ホッ
パ8内に搬入される。
The sludge dried in the drying zone is agitated by the rotation of the carbonization kiln 2, while being dry distilled by the heat of the combustion gas from the internal combustion gas in the kiln 4 in the latter heating zone (dry distillation zone) of the carbonization kiln 2. And is carbonized. The activated carbonized sludge obtained in the carbonization kiln 2 is discharged from the rear end of the carbonization kiln 2 and carried into the product hopper 8 by the product transporting conveyor 7.

【0038】乾燥帯で汚泥を乾燥する際に発生する水蒸
気と、乾溜帯において汚泥が炭化する際に発生する乾留
ガスとの混合ガスは、炭化キルン2の後端部から排ガス
ブロワ9により排出されるが、この水蒸気が乾留帯を通
過する際に、炭化された炭化汚泥を賦活化して炭化汚泥
を活性化するため、活性炭化汚泥が生成される。炭化キ
ルン2の後端部から排ガスブロワ9により排出されたキ
ルン後端部排出ガス(キルン内発生ガス:乾溜ガス)
は、サイクロン10により集塵される。該乾留ガスはCO、
CH4 、H2、C2H6等の未燃成分を多く含むため、キルン内
発生ガス燃焼炉4により完全燃焼され、炭化キルン2の
後段加熱帯の外筒2c内に送入された後、乾留帯の加熱
に供されてから、バグフィルタ11でより微細な粉塵を除
去した後に大気中へ排出される。
The mixed gas of water vapor generated when the sludge is dried in the dry zone and the carbonization gas generated when the sludge is carbonized in the dry distillation zone is discharged from the rear end of the carbonization kiln 2 by the exhaust gas blower 9. However, when this steam passes through the carbonization zone, activated carbonized sludge is activated by activating the carbonized sludge that has been carbonized, and thus activated carbonized sludge is generated. Exhaust gas from the rear end of the kiln discharged from the rear end of the carbonization kiln 2 by the exhaust gas blower 9 (gas generated in the kiln: dry distillation gas)
Are collected by the cyclone 10. The dry distillation gas is CO,
Since it contains a large amount of unburned components such as CH 4 , H 2 and C 2 H 6 , after being completely combusted by the gas combustion furnace 4 inside the kiln and fed into the outer cylinder 2c of the post-heating zone of the carbonization kiln 2. After being subjected to heating of the dry distillation zone, fine dust is removed by the bag filter 11 and then discharged into the atmosphere.

【0039】ここで炭化キルン内の温度制御の一例を説
明する。乾燥温度指示調節計14により乾燥ガスバルブ22
の開度を調整することで、炭化キルン内の乾燥帯温度が
100〜400 ℃になるように制御する。炭化キルン内の乾
燥帯温度が、 100℃未満の場合は、汚泥の乾燥が不十分
で、また賦活に必要な水蒸気の発生が十分に行われず、
炭化キルン2の後段加熱帯における乾留・炭化・賦活化
が不十分となる。
Here, an example of temperature control in the carbonization kiln will be described. Drying gas valve 22 by drying temperature indicating controller 14
The temperature of the dry zone in the carbonization kiln can be adjusted by adjusting the opening of
Control so that the temperature is 100 to 400 ° C. If the drying zone temperature in the carbonization kiln is less than 100 ° C, the sludge is not sufficiently dried, and the steam necessary for activation is not sufficiently generated,
Carbonization, carbonization, and activation in the latter heating zone of the carbonization kiln 2 are insufficient.

【0040】温度が 100〜400 ℃の前記乾燥帯における
汚泥の好ましい滞留時間は、10分〜90分である。10分未
満では、汚泥の乾燥が十分に行われず、炭化キルン2の
後段加熱帯における乾留・炭化・賦活化が不十分とな
る。逆に90分超えの場合、生産性が低下する。
The preferable residence time of sludge in the above-mentioned drying zone having a temperature of 100 to 400 ° C. is 10 minutes to 90 minutes. If it is less than 10 minutes, the sludge is not sufficiently dried, and the carbonization / carbonization / activation in the latter heating zone of the carbonization kiln 2 is insufficient. On the contrary, if it exceeds 90 minutes, the productivity will decrease.

【0041】さらに、乾留温度指示調節計15により、補
助燃料バルブ19の開度を調整することで、炭化キルン2
内の乾留帯温度が所定値になるように制御する。炭化キ
ルン内の乾留帯温度は、 400〜1200℃の範囲で任意に設
定される。図3中では、乾留温度指示調節計15により、
炭化キルン後段加熱帯の外筒2c出口の乾留ガス燃焼ガ
ス温度を検知しているが、必要に応じて外筒2c入口の
乾留ガス燃焼ガス温度を検知して、炭化キルン内の乾留
帯温度を制御してもよい。
Further, the carbonization kiln 2 is adjusted by adjusting the opening degree of the auxiliary fuel valve 19 with the carbonization temperature indicator controller 15.
The temperature of the dry distillation zone inside is controlled to a predetermined value. The temperature of the carbonization zone in the carbonization kiln is arbitrarily set within the range of 400 to 1200 ° C. In FIG. 3, by the carbonization temperature indicator controller 15,
The temperature of the dry distillation gas combustion gas at the outlet of the outer cylinder 2c of the carbonization kiln post-heating zone is detected. If necessary, the temperature of the dry distillation gas combustion gas at the entrance of the outer cylinder 2c is detected to determine the temperature of the dry distillation zone in the carbonization kiln. You may control.

【0042】炭化キルン内の乾留帯温度が、 400℃未満
の場合は、乾留・炭化・賦活化が不十分となり、逆に12
00℃超えの場合、得られる活性炭化汚泥の吸着性能が低
下する可能性がある。温度が 400〜1200℃の前記乾留帯
における、汚泥の好ましい滞留時間は、10分〜90分であ
る。
If the temperature of the carbonization zone in the carbonization kiln is less than 400 ° C., carbonization, carbonization and activation will be insufficient, and conversely 12
If the temperature exceeds 00 ° C, the adsorption performance of the resulting activated carbonized sludge may deteriorate. The preferable residence time of sludge in the dry distillation zone at a temperature of 400 to 1200 ° C is 10 minutes to 90 minutes.

【0043】10分未満では、汚泥の乾留・炭化・賦活化
が不十分となる。逆に90分超えの場合、生産性が低下す
る。以下、本発明の第2の発明の方法で製造した活性炭
化汚泥の性能試験結果を示す。すなわち、図3に示した
プロセスで、水分80wt%の脱水汚泥を使用し、キル
ン内の乾燥帯平均温度を 350℃、該乾燥帯における汚泥
の滞留時間を30分、キルン内の乾留帯平均温度を 500
℃、該乾留帯における汚泥の滞留時間を30分に制御して
活性炭化汚泥を製造した。
If it is less than 10 minutes, the carbonization, carbonization and activation of sludge will be insufficient. On the contrary, if it exceeds 90 minutes, the productivity will decrease. Hereinafter, the performance test results of the activated carbonized sludge produced by the method of the second invention of the present invention will be shown. That is, in the process shown in FIG. 3, dehydrated sludge having a water content of 80 wt% is used, the average temperature of the dry zone in the kiln is 350 ° C., the residence time of the sludge in the dry zone is 30 minutes, the average temperature of the dry distillation zone in the kiln. To 500
The activated carbonized sludge was produced by controlling the residence time of the sludge in the dry distillation zone to 30 minutes.

【0044】得られた活性炭化汚泥を、 4000ppmの油分
を含有する下水汚泥に添加して、油分除去剤として使用
した。すなわち、前記油分含有下水汚泥を高分子凝集剤
を用いて凝集し、ベルトプレス脱水機により脱水を行っ
たときの脱離液中の油分濃度を、油分除去剤として活性
炭または活性炭化汚泥を添加した場合、および油分除去
剤無添加の場合について調べた結果を表2に示す。
The activated carbonized sludge thus obtained was added to sewage sludge containing 4000 ppm of oil and used as an oil remover. That is, the oil-containing sewage sludge was coagulated using a polymer coagulant, the oil concentration in the desorbed liquid when dehydrated by a belt press dehydrator, activated carbon or activated carbonized sludge was added as an oil removing agent. Table 2 shows the results of the investigations for the case and the case where the oil removing agent was not added.

【0045】[0045]

【表2】 [Table 2]

【0046】表2から明らかなように、脱水前に予め、
本発明で得られた活性炭化汚泥を添加することにより、
汚泥中の油分を除去できるため、脱離液中の油分を低減
させることができる。 (実施例4)さらに、本発明の第2の発明の他の実施例
について図4を用いて説明する。
As is clear from Table 2, before dehydration,
By adding the activated carbonized sludge obtained in the present invention,
Since the oil content in the sludge can be removed, the oil content in the desorbed liquid can be reduced. (Embodiment 4) Further, another embodiment of the second aspect of the present invention will be described with reference to FIG.

【0047】図4において、1〜11は実施例3の図3と
同様であり、16は乾燥温度指示調節計、17は乾留温度指
示調節計、21は補助燃料バルブ、23は乾燥ガスブロワ、
24は乾燥ガスバルブを示す。本実施例では、炭化キルン
2の前端部に送入するガスとして、実施例3において用
いた汚泥焼却炉の排ガスに代えて、キルン後端部排出ガ
ス(乾留ガス)、およびその燃焼ガスが、乾燥ガスブロ
ワ23を介して送入されるようになっており、他の条件は
実施例3と同一である。
In FIG. 4, 1 to 11 are the same as those in FIG. 3 of the third embodiment, 16 is a drying temperature indicating controller, 17 is a carbonization temperature indicating controller, 21 is an auxiliary fuel valve, 23 is a dry gas blower,
24 shows a dry gas valve. In the present embodiment, as the gas to be fed into the front end of the carbonization kiln 2, instead of the exhaust gas of the sludge incinerator used in the third embodiment, the exhaust gas from the rear end of the kiln (dry distillation gas) and its combustion gas are It is fed through the dry gas blower 23, and the other conditions are the same as those in the third embodiment.

【0048】また、炭化キルン内の乾燥帯の温度制御の
一例としては、乾燥温度指示調節計16により、乾燥ガス
バルブ24の開度あるいは乾燥ガスブロワ23の回転数を調
整することで、炭化キルン内の乾燥帯温度が 100〜400
℃になるように制御する。
Further, as an example of the temperature control of the drying zone in the carbonization kiln, the opening degree of the drying gas valve 24 or the rotation speed of the drying gas blower 23 is adjusted by the drying temperature indicating controller 16 to adjust the temperature inside the carbonization kiln. Dry zone temperature is 100 to 400
Control so that the temperature becomes ℃.

【0049】[0049]

【発明の効果】本発明によれば、下水汚泥焼却設備を有
する施設内で活性炭化汚泥を製造することで、汚泥焼却
炉の廃熱を利用し、さらに乾留ガスを乾燥、炭化用熱源
の一部として利用するために、重油、LPG等の燃料消
費が少なく、効率的かつ経済的に汚泥のみを原料として
活性炭化汚泥が製造できる。さらに炭化キルン内で発生
する水蒸気を炭化キルン後端部から排出するようにした
ので、乾留して炭化した汚泥は賦活化され、吸着性能に
優れた高品質の活性炭化汚泥が得られる。
According to the present invention, by producing activated carbonized sludge in a facility having a sewage sludge incinerator, the waste heat of the sludge incinerator is utilized, and the carbonization gas is further dried and one of the heat sources for carbonization is produced. Since it is used as a part, fuel consumption of heavy oil, LPG, etc. is small, and activated carbonized sludge can be efficiently and economically produced using only sludge as a raw material. Further, since the steam generated in the carbonization kiln is discharged from the rear end of the carbonization kiln, the sludge carbonized by carbonization is activated, and high quality activated carbonized sludge having excellent adsorption performance can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施例を示す製造工程図である。FIG. 1 is a manufacturing process diagram showing an embodiment of the present invention.

【図2】本発明の実施例を示す製造工程図である。FIG. 2 is a manufacturing process diagram showing an example of the present invention.

【図3】本発明の実施例を示す製造工程図である。FIG. 3 is a manufacturing process diagram showing an example of the present invention.

【図4】本発明の実施例を示す製造工程図である。FIG. 4 is a manufacturing process diagram showing an example of the present invention.

【符号の説明】[Explanation of symbols]

1 脱水汚泥ホッパ 2 炭化キルン 2a 炭化キルン前段加熱帯の外筒 2b 炭化キルン後段加熱帯の外筒 2c 炭化キルン後段加熱帯の外筒 3 汚泥焼却炉 4 キルン内発生ガス燃焼炉 5 誘引ブロワ 6 煙突 7 製品搬送用コンベア 8 製品ホッパ 9 排ガスブロワ 10 サイクロン 11 バグフィルタ 12 循環ガス用ブロワ 13 炭化キルン用熱交換器 14、16 乾燥温度指示調節計 15、17 乾留温度指示調節計 23 乾燥ガスブロワ 1 Dewatered sludge hopper 2 Carbide kiln 2a Carbide kiln Outer cylinder of the first heating zone 2b Carbide kiln Outer tube of the second heating zone 2c Carbide kiln Outer tube of the second heating zone 3 Sludge incinerator 4 Incinerator gas combustion furnace 5 Induction blower 6 Chimney 7 Product Conveyor 8 Product Hopper 9 Exhaust Gas Blower 10 Cyclone 11 Bag Filter 12 Circulating Gas Blower 13 Carbide Kiln Heat Exchanger 14, 16 Drying Temperature Indicating Controller 15, 17 Drying Temperature Indicating Controller 23 Drying Gas Blower

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 汚泥を脱水し、得られた脱水汚泥をキル
ン前端部に投入し、キルン前段加熱帯で汚泥を乾燥し、
ついで乾燥した汚泥を、キルン前段加熱帯で発生した水
蒸気含有ガスとともにキルン後段加熱帯に移送しつつ、
当該キルン後段加熱帯で汚泥の乾留・炭化・賦活化を行
い、活性炭化汚泥およびキルン内発生ガスの両者をキル
ン後端部から排出することを特徴とする活性炭化汚泥の
製造方法。
1. The sludge is dehydrated, the resulting dehydrated sludge is put into the front end of the kiln, and the sludge is dried in a heating zone before the kiln,
Then, while transferring the dried sludge to the kiln post-heating zone together with the steam-containing gas generated in the kiln pre-heating zone,
A method for producing activated carbonized sludge, characterized in that sludge is subjected to carbonization, carbonization and activation in the latter heating zone of the kiln, and both the activated carbonized sludge and the gas generated in the kiln are discharged from the rear end of the kiln.
【請求項2】 キルン前段加熱帯およびキルン後段加熱
帯に各々別個に設けられた外筒内に汚泥焼却炉排ガス、
該排ガス熱回収ガス、キルン内発生ガスの燃焼ガス、お
よび該燃焼ガス熱回収ガスから選ばれた1種または2種
以上の混合ガスを送入する請求項1記載の活性炭化汚泥
の製造方法。
2. Exhaust gas from a sludge incinerator is provided in an outer cylinder separately provided in the heating zone before the kiln and the heating zone after the kiln, respectively.
The method for producing activated carbonized sludge according to claim 1, wherein the exhaust gas heat recovery gas, the combustion gas of the gas generated in the kiln, and a mixed gas of one or more selected from the combustion gas heat recovery gas are fed.
【請求項3】 汚泥を脱水し、得られた脱水汚泥をキル
ン前端部に投入し、キルン内前端部から加熱用ガスを送
入して、キルン前段加熱帯で汚泥を乾燥し、ついで乾燥
した汚泥を、キルン前段加熱帯で発生した水蒸気含有ガ
スとともにキルン後段加熱帯に移送しつつ、当該キルン
後段加熱帯で汚泥の乾留・炭化・賦活化を行い、活性炭
化汚泥およびキルン内発生ガスの両者をキルン後端部か
ら排出することを特徴とする活性炭化汚泥の製造方法。
3. The sludge is dehydrated, the resulting dehydrated sludge is put into the front end of the kiln, heating gas is fed from the front end of the kiln, and the sludge is dried in the front heating zone of the kiln and then dried. While sludge is transferred to the latter heating zone of the kiln together with the steam-containing gas generated in the first heating zone of the kiln, the sludge is carbonized, carbonized and activated in the latter heating zone of the kiln, and both activated carbonized sludge and gas generated in the kiln are transferred. Is discharged from the rear end of the kiln.
【請求項4】 キルン前段加熱帯加熱用ガスおよびキル
ン後段加熱帯に設けられた外筒への送入ガスとして、汚
泥焼却炉排ガス、該排ガス熱回収ガス、キルン内発生ガ
スの燃焼ガス、および該燃焼ガス熱回収ガスから選ばれ
た1種または2種以上の混合ガスを用いる請求項3記載
の活性炭化汚泥の製造方法。
4. The sludge incinerator exhaust gas, the exhaust gas heat recovery gas, the combustion gas of the gas generated in the kiln, and the gas for feeding into the kiln front heating zone heating gas and the gas introduced into the outer cylinder provided in the kiln post heating zone, and The method for producing activated carbonized sludge according to claim 3, wherein one kind or a mixed gas of two or more kinds selected from the combustion gas heat recovery gas is used.
【請求項5】 脱水汚泥の水分が75〜85wt%であ
る請求項1〜4いずれかに記載の活性炭化汚泥の製造方
法。
5. The method for producing activated carbonized sludge according to claim 1, wherein the water content of the dehydrated sludge is 75 to 85 wt%.
JP17345895A 1995-07-10 1995-07-10 Production of active carbonized sludge Pending JPH0924392A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17345895A JPH0924392A (en) 1995-07-10 1995-07-10 Production of active carbonized sludge

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17345895A JPH0924392A (en) 1995-07-10 1995-07-10 Production of active carbonized sludge

Publications (1)

Publication Number Publication Date
JPH0924392A true JPH0924392A (en) 1997-01-28

Family

ID=15960856

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17345895A Pending JPH0924392A (en) 1995-07-10 1995-07-10 Production of active carbonized sludge

Country Status (1)

Country Link
JP (1) JPH0924392A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005319374A (en) * 2004-05-07 2005-11-17 Mitsubishi Heavy Ind Ltd Method and apparatus for converting sludge into fuel
JP2010125392A (en) * 2008-11-27 2010-06-10 Ihi Corp Sludge heating treatment method and sludge heating treatment apparatus
CN102607043A (en) * 2012-04-09 2012-07-25 浙江大学 Method and device for synergetic stable incineration of sludge and solid waste and dioxin emission suppression
WO2015072453A1 (en) 2013-11-13 2015-05-21 三菱重工環境・化学エンジニアリング株式会社 Externally heated carbonization furnace
JP6363809B1 (en) * 2018-01-26 2018-07-25 株式会社神鋼環境ソリューション Biomass carbide production system
JP6363808B1 (en) * 2018-01-26 2018-07-25 株式会社神鋼環境ソリューション Biomass carbide production system
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005319374A (en) * 2004-05-07 2005-11-17 Mitsubishi Heavy Ind Ltd Method and apparatus for converting sludge into fuel
JP2010125392A (en) * 2008-11-27 2010-06-10 Ihi Corp Sludge heating treatment method and sludge heating treatment apparatus
CN102607043A (en) * 2012-04-09 2012-07-25 浙江大学 Method and device for synergetic stable incineration of sludge and solid waste and dioxin emission suppression
CN102607043B (en) * 2012-04-09 2014-08-06 浙江大学 Method and device for synergetic stable incineration of sludge and solid waste and dioxin emission suppression
WO2015072453A1 (en) 2013-11-13 2015-05-21 三菱重工環境・化学エンジニアリング株式会社 Externally heated carbonization furnace
US10465119B2 (en) 2013-11-13 2019-11-05 Mitsubishi Heavy Industries Environmental & Chemical Engineering Co., Ltd. Externally heated carbonization furnace
EP3549998A4 (en) * 2017-05-31 2020-03-04 Henan Longcheng Coal High Efficiency Technology Application Co., Ltd. Coal pyrolysis process device
JP6363809B1 (en) * 2018-01-26 2018-07-25 株式会社神鋼環境ソリューション Biomass carbide production system
JP6363808B1 (en) * 2018-01-26 2018-07-25 株式会社神鋼環境ソリューション Biomass carbide production system
JP2019127577A (en) * 2018-01-26 2019-08-01 株式会社神鋼環境ソリューション Biomass carbide manufacturing system
JP2019127576A (en) * 2018-01-26 2019-08-01 株式会社神鋼環境ソリューション Biomass carbide manufacturing system
CN116161845A (en) * 2022-10-11 2023-05-26 贵州金泽新能源科技有限公司 Wet sludge treatment system and wet sludge treatment method

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