JPH09239344A - Synthetic resins treatment and device therefor - Google Patents
Synthetic resins treatment and device thereforInfo
- Publication number
- JPH09239344A JPH09239344A JP8081031A JP8103196A JPH09239344A JP H09239344 A JPH09239344 A JP H09239344A JP 8081031 A JP8081031 A JP 8081031A JP 8103196 A JP8103196 A JP 8103196A JP H09239344 A JPH09239344 A JP H09239344A
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- resin material
- hydrochloric acid
- furnace
- granular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B5/00—Making pig-iron in the blast furnace
- C21B5/02—Making special pig-iron, e.g. by applying additives, e.g. oxides of other metals
- C21B5/023—Injection of the additives into the melting part
- C21B5/026—Injection of the additives into the melting part of plastic material
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Manufacture Of Iron (AREA)
- Blast Furnaces (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、プラスチック等の
合成樹脂類を炉の燃料や鉄源の還元剤等として使用する
際の、合成樹脂類の処理方法及びその実施に供される設
備に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for treating synthetic resins when using synthetic resins such as plastics as a fuel for furnaces, a reducing agent for iron sources, etc.
【0002】[0002]
【従来の技術】近年、産業廃棄物や一般廃棄物としてプ
ラスチック等の合成樹脂類が急増しており、その処理が
大きな問題となっている。なかでも高分子系の炭化水素
化合物であるプラスチックは燃焼時に発生する熱量が高
く、焼却処理した場合に焼却炉を傷めるために大量処理
が困難であり、その多くがごみ埋立地等に投棄されてい
るのが現状である。しかし、プラスチック等の投棄は環
境対策上好ましくなく、また昨今では埋立用の用地不足
が社会問題となりつつあり、このため投棄によらない合
成樹脂類の大量処理方法の開発が切望されている。2. Description of the Related Art In recent years, synthetic resins such as plastics have rapidly increased as industrial wastes and general wastes, and their disposal has become a major problem. Among these, plastics, which are high-molecular hydrocarbon compounds, generate a large amount of heat during combustion, and when incinerated, damage to the incinerator makes mass treatment difficult, and most of them are dumped in landfills. That is the current situation. However, dumping of plastics and the like is not preferable in terms of environmental measures, and in recent years, the shortage of land for landfill has become a social problem. For this reason, development of a method for mass processing of synthetic resins without dumping has been desired.
【0003】このような背景の下、プラスチック等の合
成樹脂類を高炉等の補助燃料或いは鉄源の還元剤として
用いる方法が、欧州特許公開公報第0622465A1
号及び特公昭51−33493号公報に示されている。
これらの方法は、合成樹脂の粉砕物を羽口等から高炉内
に吹き込むもので、例えば前者においては、炉内に吹き
込まれる合成樹脂粉砕物の実質的な条件として、粒径1
〜10mm、嵩密度0.35以上という条件が示されて
いる。Against this background, a method of using synthetic resins such as plastics as an auxiliary fuel for a blast furnace or a reducing agent for an iron source is disclosed in EP-A-0 622 465 A1.
And JP-B-51-33493.
In these methods, a synthetic resin pulverized product is blown into a blast furnace through a tuyere or the like.
The conditions of 10 to 10 mm and bulk density of 0.35 or more are shown.
【0004】[0004]
【発明が解決しようとする課題】しかし、廃棄物である
合成樹脂類中には塩化ビニル樹脂等の含塩素高分子樹脂
が平均して約15%も含まれると言われており、このよ
うな合成樹脂類を高炉等に供給した場合には、含塩素高
分子樹脂の熱分解や燃焼により多量の有害ガス(HC
l)が発生し、著しい環境汚染を生じさせる。また、こ
のような有害ガスの発生を防止するために事前に合成樹
脂類から含塩素高分子樹脂のみを分離除去した場合で
も、その分離除去した含塩素高分子樹脂をどのように処
理するかという問題が依然として残る。したがって、こ
の廃棄合成樹脂類に含まれる含塩素高分子樹脂の処理を
如何にするかが、合成樹脂類の燃料化等による大量処理
の成否を決める重要な要素となる。However, it is said that chlorine-containing polymer resins such as vinyl chloride resins are contained in the synthetic resins as wastes in an amount of about 15% on average. When synthetic resins are supplied to a blast furnace, etc., a large amount of harmful gas (HC
1) occurs, causing significant environmental pollution. In addition, even if only the chlorine-containing polymer resin is separated and removed from the synthetic resins in advance in order to prevent the generation of such harmful gas, how to treat the separated and removed chlorine-containing polymer resin is described. The problem remains. Therefore, how to treat the chlorine-containing polymer resin contained in the waste synthetic resins is an important factor in determining the success or failure of large-scale treatment by converting the synthetic resins into a fuel or the like.
【0005】一方、本発明者らが実験と検討を重ねた結
果、プラスチック等の合成樹脂類(以下、「プラスチッ
ク」を例に説明する)を高炉等の炉の吹込み燃料や鉄源
の還元剤として使用する場合、次のような解決すべき問
題点があることが明らかとなった。産業廃棄物や一般廃
棄物として廃棄されるプラスチックを形態別に見た場
合、概ね板材等の塊状プラスチックとフィルム状プラス
チックとに大別され、このうち後者のフィルム状プラス
チックも廃棄プラスチック全体の中で相当量を占めてい
る。しかし、フィルム状プラスチックの粉砕物は搬送性
や流動性が極めて悪く、燃料として用いる際の取扱い性
に大きな問題があることが判明した。すなわち、プラス
チックを高炉に吹き込む場合、貯留サイロ等に貯留され
たプラスチックを切り出して高炉に気送供給する方法が
採られるが、フィルム状プラスチックは流動性が極めて
悪いため、これを相当量含んだプラスチックの粉砕物は
貯留サイロでブリッジ(棚つり)を生じやすく、このた
め貯留サイロからのプラスチック粉砕物の定量切り出し
ができなくなるトラブルが多発し、さらにフィルム状プ
ラスチックが貯留サイロの切出部や気送管内(特に、曲
管部やバルブ周辺)で詰まりを生じ、高炉への気送供給
が不能になるなどのトラブルも多発する、という問題が
あることが判明した。On the other hand, as a result of repeated experiments and investigations by the present inventors, synthetic resins such as plastic (hereinafter, "plastic" will be described as an example) are used to reduce the fuel injected into a furnace such as a blast furnace and the reduction of iron sources. When used as an agent, the following problems were found to be solved. When plastics discarded as industrial waste or general waste are classified by form, they are roughly divided into bulk plastics such as plate materials and film-like plastics. Occupy the amount. However, it has been found that the pulverized product of the film-like plastic has extremely poor transportability and fluidity, and has a great problem in handling properties when used as a fuel. That is, when plastic is blown into a blast furnace, a method of cutting out the plastic stored in a storage silo or the like and pneumatically supplying the plastic to the blast furnace is adopted. The crushed material easily forms a bridge (shelf hanging) in the storage silo, which makes it difficult to quantitatively cut out the crushed plastic material from the storage silo. It has been found that there is a problem that clogging occurs in the pipe (especially around the curved pipe portion and the valve) and troubles such as inability to supply air to the blast furnace occur.
【0006】フィルム状プラスチックは廃棄プラスチッ
ク全体の中で相当の割合を占めており、したがって、高
炉等の炉の操業性を十分に確保しつつ廃棄プラスチック
を炉の吹込み燃料や鉄源の還元剤として大量に使用する
ためには、上記のような問題を解決することが不可欠で
あると考えられる。また、炉にプラスチックを吹き込む
ためには、燃焼性等を確保するため粉砕処理したプラス
チックを用いる必要があるが、処理コストの面から粉砕
できる粒径には限度があり、このため従来技術に示され
るように粒径1〜10mm程度が細粒化の限界となる。
しかし、塊状プラスチックをこの程度の粒径に粉砕した
ものは炉内での燃焼性が十分に得られない場合があり、
このため未燃焼のプラスチックがベットコークス内で融
着して炉内の通気性を著しく阻害し、炉の操業に支障を
きたすおそれがある。[0006] Film plastics account for a considerable proportion of the total waste plastics. Therefore, while ensuring sufficient operability of a furnace such as a blast furnace, waste plastics can be injected into the furnace or reduced by an iron source. It is considered that solving the above-mentioned problems is indispensable for large-scale use. In order to inject plastic into the furnace, it is necessary to use plastic that has been pulverized in order to ensure flammability, etc. As shown in FIG.
However, crushed bulk plastics having such a particle size may not have sufficient flammability in the furnace,
For this reason, unburned plastic may fuse in the bed coke, significantly impairing the air permeability in the furnace, and hinder the operation of the furnace.
【0007】さらに、塊状プラスチックを粉砕処理した
ものは不規則で角ばった形状をしているため、1〜10
mm程度の粒径のものでは貯留サイロから切り出す際の
排出性や炉に気送する際の流動性、搬送性が悪く、サイ
ロの切出部や気送管系の途中で詰りを生じ易いという問
題もあることが判明した。したがって、従来技術で提案
されているように単にプラスチックを1〜10mm程度
の粒径に粉砕して崇密度の高い粒状体に加工し、これを
炉に吹き込むということだけでは上記のようなトラブル
を発生させるおそれがある。[0007] Further, since the lump of the bulk plastic has an irregular and square shape, it is 1-10.
With a particle size of about mm, the dischargeability when cutting out from the storage silo, the fluidity when transporting to the furnace, and the transportability are poor, and it is easy to cause clogging in the cutout part of the silo and the middle of the pneumatic piping system It turned out that there was also a problem. Therefore, as described in the prior art, simply grinding plastic into a particle size of about 1 to 10 mm, processing it into granular material having high density, and blowing this into a furnace solves the above-mentioned troubles. May cause.
【0008】したがって本発明の目的は、このような従
来技術の問題を解決し、廃棄物たるプラスチック等の合
成樹脂類を、塩化ビニル樹脂等の含塩素高分子樹脂によ
る問題を生じることなく炉の燃料や鉄源の還元剤として
大量処理することができる合成樹脂類の処理方法を提供
することにある。また本発明の他の目的は、廃棄物たる
プラスチック等の合成樹脂類を、その形態等に拘りなく
しかも塩化ビニル等の含塩素高分子樹脂による問題を生
じることなく高炉等の炉に供給することができる合成樹
脂類の処理方法を提供することにある。さらに本発明の
他の目的は、炉に供給される合成樹脂類の搬送性や燃焼
性を効果的に高めることができる合成樹脂類の処理方法
を提供することにある。さらに本発明の他の目的は、そ
のような合成樹脂類の処理に好適な設備を提供すること
にある。Accordingly, an object of the present invention is to solve such a problem of the prior art, and to reduce synthetic resins such as plastics as waste without causing problems due to chlorine-containing polymer resins such as vinyl chloride resins. It is an object of the present invention to provide a method for treating synthetic resins which can be treated in a large amount as a reducing agent for a fuel or an iron source. Another object of the present invention is to supply synthetic resins such as waste plastics to furnaces such as blast furnaces regardless of the form, etc. and without causing problems due to chlorine-containing polymer resins such as vinyl chloride. It is an object of the present invention to provide a method for treating synthetic resins. Still another object of the present invention is to provide a method for treating synthetic resins which can effectively improve the transportability and combustibility of the synthetic resins supplied to a furnace. Still another object of the present invention is to provide equipment suitable for treating such synthetic resins.
【0009】[0009]
【課題を解決するための手段】このような課題を解決す
るため、本発明者らは炉に燃料や鉄源の還元剤として供
給すべき廃棄合成樹脂類から事前に含塩素高分子樹脂材
を分離除去する合成樹脂類の処理方法を前提とし、この
ようにして分離除去された含塩素高分子樹脂材の処理設
備として塩酸系廃液を処理して塩酸を回収するための塩
酸回収設備、とりわけ製鉄所の鋼材酸洗設備から排出さ
れる酸洗廃液の処理設備(塩酸回収設備)に注目し、こ
のような塩酸回収設備の燃料として含塩素高分子樹脂を
利用するという着想を得た。In order to solve such a problem, the present inventors previously prepared a chlorine-containing polymer resin material from waste synthetic resins to be supplied to a furnace as a reducing agent for a fuel or an iron source. As a treatment facility for the chlorine-containing polymer resin material thus separated and removed, a hydrochloric acid recovery facility for treating hydrochloric acid waste liquid to recover hydrochloric acid, especially steelmaking Attention was paid to the treatment equipment (hydrochloric acid recovery equipment) of the pickling waste liquid discharged from the existing steel material pickling equipment, and the idea was to use a chlorine-containing polymer resin as fuel for such hydrochloric acid recovery equipment.
【0010】例えば製鉄所の酸洗設備を例にあげると、
この設備は鋼材の熱延工程で熱延鋼材表面に生成したス
ケール(酸化膜)を塩酸液で溶解除去することを主たる
目的とした設備であり、この酸洗設備から排出される塩
化鉄を含む酸洗廃液(塩酸系廃液)は廃液処理設備に送
られ、燃焼バーナにより高温に加熱された焙焼炉内にお
いて熱分解され、塩酸と副産物である酸化鉄が同時に回
収される。このような塩素含有物質(塩酸廃液)の処理
を目的とし且つ廃液を熱分解するための燃料を必要とす
る酸洗廃液処理設備は、合成樹脂類を燃料として利用で
きる条件と含塩素高分子樹脂の燃焼により生じる塩化水
素を確実に処理できる条件とを兼ね備えており、したが
ってこの設備を用いることにより、有害ガスの発生とい
う問題を何ら懸念することなく含塩素高分子樹脂を燃料
として利用することができ、しかも含塩素高分子樹脂の
塩素分を特別な処理を行うことなく塩酸として回収する
ことができる。本発明者らはこのような着想に基づき、
上記酸洗廃液処理設備等をはじめとする塩酸回収設備を
含塩素高分子樹脂材の処理に利用した全く新規な合成樹
脂類の処理方法を創案したものである。For example, pickling equipment at an iron mill is taken as an example,
This equipment is mainly intended to dissolve and remove the scale (oxide film) generated on the surface of hot-rolled steel in the hot-rolling process of steel with hydrochloric acid solution, and contains iron chloride discharged from this pickling equipment. The pickling waste liquid (hydrochloric acid waste liquid) is sent to a waste liquid treatment facility and is thermally decomposed in a roasting furnace heated to a high temperature by a combustion burner, and hydrochloric acid and a by-product iron oxide are simultaneously recovered. The pickling waste liquid treatment facility for treating such chlorine-containing substances (hydrochloric acid waste liquid) and requiring a fuel for thermally decomposing the waste liquid has a condition that synthetic resins can be used as fuel and a chlorine-containing polymer resin. It also has the condition that hydrogen chloride generated by the combustion of can be reliably treated, and therefore by using this equipment, it is possible to use the chlorine-containing polymer resin as a fuel without any concern about the problem of the generation of harmful gas. In addition, the chlorine content of the chlorine-containing polymer resin can be recovered as hydrochloric acid without any special treatment. Based on such an idea, the present inventors
The present invention is to devise a completely new method for treating synthetic resins, which utilizes hydrochloric acid recovery equipment such as the above-mentioned pickling waste liquid treatment equipment for treating chlorine-containing polymer resin materials.
【0011】また、本発明者らは廃棄合成樹脂類中にお
けるフィルム状合成樹脂材の存在が合成樹脂類の炉燃料
等としての利用を阻害しているという上記知見に基づい
てさらに検討を進めた結果、合成樹脂類をフィルム状合
成樹脂材を主体とする合成樹脂類とそれ以外の合成樹脂
材類とに分別された状態でそれぞれの加工処理ラインに
受け入れ、これらをそれぞれ異なる工程で粒状物に加工
処理することにより炉吹込み用として最適な固体燃料若
しくは還元剤が得られること、また特にフィルム状合成
樹脂材については、これを特定の方法で加工した場合に
流動性、搬送性及び燃焼性に極めて優れた粒状合成樹脂
材が得られること、さらにこのような粒状合成樹脂材を
塊状合成樹脂材等の粉砕物と混合することにより、合成
樹脂材全体の流動性、搬送性及び燃焼性等を著しく高め
ることができることを見い出し、これら知見に基づく合
成樹脂類の処理方法を創案した。Further, the inventors of the present invention further studied based on the above finding that the presence of the film-like synthetic resin material in the waste synthetic resins hinders the use of the synthetic resins as a reactor fuel or the like. As a result, the synthetic resins are received in the respective processing lines in the state of being separated into the synthetic resins mainly composed of the film-shaped synthetic resin material and the other synthetic resin materials, and these are processed into granules in different steps. It is possible to obtain the optimum solid fuel or reducing agent for furnace blowing by processing, and especially for film-like synthetic resin material, when it is processed by a specific method, fluidity, transportability and flammability It is possible to obtain an extremely excellent granular synthetic resin material, and by mixing such a granular synthetic resin material with a pulverized product such as a massive synthetic resin material, the flow of the synthetic resin material as a whole is improved. , It found that can significantly enhance the transportability and combustion properties like was invented a method of processing synthetic resins based on these findings.
【0012】さらに、本発明者らは粒状合成樹脂材の貯
留サイロからの排出性や気送管内での搬送性を高度に確
保する観点からは、粒状合成樹脂材の安息角を特定の数
値範囲にすることが必要であることを見い出し、かかる
知見に基づくより好ましい合成樹脂類の処理方法を創案
した。すなわち、本発明の特徴とする構成は以下の通り
である。Further, from the viewpoint of ensuring a high degree of dischargeability of the granular synthetic resin material from the storage silo and transportability in the pneumatic tube, the present inventors set the angle of repose of the granular synthetic resin material within a specific numerical range. It was found that it was necessary to do so, and based on such findings, a more preferable method for treating synthetic resins was created. That is, the features of the present invention are as follows.
【0013】(1) 合成樹脂類を加工処理設備において
炉内供給に適した形状に加工処理した後、燃料等として
炉に供給するための方法であって、前記加工処理設備に
おいて合成樹脂類から含塩素高分子樹脂材を実質的に分
離除去した後、該合成樹脂類を炉に供給するとともに、
前記分離除去された含塩素高分子樹脂材を、塩酸系廃液
を焙焼炉内で熱分解処理して塩酸を回収するための塩酸
回収設備における焙焼炉に供給して燃焼させ、その燃焼
により生じた塩化水素を塩酸系廃液の熱分解により生じ
た塩酸ガスとともに炉外に取り出し、塩酸として回収す
ることを特徴とする合成樹脂類の処理方法。(1) A method for processing synthetic resin into a shape suitable for feeding into a furnace in a processing facility and then supplying the same as a fuel to the furnace. After substantially separating and removing the chlorine-containing polymer resin material, while supplying the synthetic resins to the furnace,
The chlorine-containing polymer resin material that has been separated and removed is supplied to a roasting furnace in a hydrochloric acid recovery facility for recovering hydrochloric acid by thermally decomposing a hydrochloric acid-based waste liquid in the roasting furnace and burned. A method for treating synthetic resins, characterized in that the generated hydrogen chloride is taken out of the furnace together with the hydrochloric acid gas generated by the thermal decomposition of the hydrochloric acid waste liquid and recovered as hydrochloric acid.
【0014】(2) 合成樹脂類を、フィルム状合成樹脂
材を主体とする合成樹脂類(A)とそれ以外の合成樹脂類
(B)とに分別された状態でそれぞれの加工処理ラインX
及び加工処理ラインYに受け入れる工程と、前記加工処
理ラインX及び加工処理ラインYにおいて、各合成樹脂
類(A)及び(B)から含塩素高分子樹脂材を実質的に分離
除去する工程及び該工程の前および/または後において
合成樹脂類(A)及び(B)を粒状合成樹脂材(a)及び(b)
にそれぞれ加工処理する工程と、前記粒状合成樹脂材
(a)及び(b)を燃料等として炉に供給する工程と、前記
分離除去された含塩素高分子樹脂材を、塩酸系廃液を焙
焼炉内で熱分解処理して塩酸を回収するための塩酸回収
設備における焙焼炉に供給して燃焼させ、その燃焼によ
り生じた塩化水素を塩酸系廃液の熱分解により生じた塩
酸ガスとともに炉外に取り出し、塩酸として回収する工
程とからなることを特徴とする合成樹脂類の処理方法。(2) Synthetic resins (A) mainly composed of a film-shaped synthetic resin material, and other synthetic resins
Each processing line X in the state separated into (B)
And a step of receiving into the processing line Y, a step of substantially separating and removing the chlorine-containing polymer resin material from the synthetic resins (A) and (B) in the processing line X and the processing line Y, and Before and / or after the step, the synthetic resins (A) and (B) are mixed with granular synthetic resin materials (a) and (b).
And the granular synthetic resin material
For supplying (a) and (b) to the furnace as fuel, and for recovering hydrochloric acid by thermally decomposing the separated chlorine-containing polymer resin material in a hydrochloric acid waste liquid in a roasting furnace. Supply to the roasting furnace in the hydrochloric acid recovery equipment of the above and burn it, and take out the hydrogen chloride generated by the combustion with the hydrochloric acid gas generated by the thermal decomposition of the hydrochloric acid waste liquid to the outside of the furnace and recover it as hydrochloric acid. A characteristic method for treating synthetic resins.
【0015】(3) 合成樹脂類を、フィルム状合成樹脂
材を主体とする合成樹脂類(A)とそれ以外の合成樹脂類
(B)とに分別された状態でそれぞれの加工処理ラインX
及び加工処理ラインYに受け入れる工程と、前記加工処
理ラインXにおいて、前記合成樹脂類(A)から含塩素高
分子樹脂材を実質的に分離除去する工程及び該工程を経
た合成樹脂類(A)を熱により溶融または半溶融化させた
後固化させることにより減容固化された粒状合成樹脂材
(a)に加工する工程と、前記加工処理ラインYにおい
て、前記合成樹脂類(B)を破砕処理して粒状合成樹脂材
(b)に加工する工程及び該破砕処理後または複数次の破
砕処理工程の途中で含塩素高分子樹脂材を実質的に分離
除去する工程と、前記粒状合成樹脂材(a)及び(b)を炉
に燃料等として供給する工程と、前記分離除去された含
塩素高分子樹脂材を、塩酸系廃液を焙焼炉内で熱分解処
理して塩酸を回収するための塩酸回収設備における焙焼
炉に供給して燃焼させ、その燃焼により生じた塩化水素
を塩酸系廃液の熱分解により生じた塩酸ガスとともに炉
外に取り出し、塩酸として回収する工程とからなること
を特徴とする合成樹脂類の処理方法。(3) Synthetic resins are synthetic resins (A) mainly composed of a film-shaped synthetic resin material and other synthetic resins
Each processing line X in the state separated into (B)
And a step of receiving in the processing line Y, a step of substantially separating and removing the chlorine-containing polymer resin material from the synthetic resin (A) in the processing line X, and a synthetic resin (A) after the step Granular synthetic resin material whose volume is solidified by melting or semi-moltening by heat and then solidifying
In the step (a), and in the processing line Y, the synthetic resin (B) is crushed to form a granular synthetic resin material.
the step of processing into (b) and the step of substantially separating and removing the chlorine-containing polymer resin material after the crushing treatment or in the middle of a plurality of crushing treatment steps, and the granular synthetic resin materials (a) and (b) Is supplied to the furnace as fuel or the like, and the chlorine-containing polymer resin material separated and removed is roasted in a hydrochloric acid recovery facility for thermally decomposing hydrochloric acid waste liquid in a roasting furnace to recover hydrochloric acid. A synthetic resin characterized by comprising: a step of supplying the mixture to a furnace and burning it, taking out hydrogen chloride generated by the combustion together with hydrochloric acid gas generated by thermal decomposition of a hydrochloric acid waste liquid to the outside of the furnace, and collecting it as hydrochloric acid. Processing method.
【0016】(4) 上記(1)〜(3)のいずれかの処理方法
において、加工処理された合成樹脂類を鉄源の還元剤と
して炉に供給することを特徴とする合成樹脂類の処理方
法。 (5) 上記(1)〜(4)のいずれかの処理方法において、塩
酸回収設備が、鋼材の酸洗設備に付設され、鋼材の酸洗
廃液を焙焼炉内で熱分解処理して塩酸を回収するための
酸洗廃液処理設備であることを特徴とする合成樹脂類の
処理方法。 (6) 上記(2)〜(5)のいずれかの処理方法において、粒
状合成樹脂材(a)及び(b)を炉に気送し、炉内に吹き込
むことを特徴とする合成樹脂類の処理方法。 (7) 上記(2)〜(6)のいずれかの処理方法において、合
成樹脂類(A)を粒状合成樹脂材(a)に加工する工程が、
少なくとも、合成樹脂類(A)を加熱して溶融させた後冷
却して固化させる工程と、該固化した合成樹脂材を裁断
または粉砕処理することにより粒状合成樹脂材(a)を得
る工程とからなることを特徴とする合成樹脂類の処理方
法。(4) Treatment of synthetic resins according to any one of the treatment methods (1) to (3), characterized in that the treated synthetic resins are supplied to a furnace as a reducing agent of an iron source. Method. (5) In the treatment method according to any one of (1) to (4) above, a hydrochloric acid recovery facility is attached to the steel material pickling facility, and the pickling waste liquid of the steel material is pyrolyzed in a roasting furnace to generate hydrochloric acid. A method for treating synthetic resins, which is a pickling waste liquid treatment facility for recovering the above. (6) In the treatment method according to any one of (2) to (5) above, the granular synthetic resin materials (a) and (b) are pneumatically fed into a furnace and blown into the furnace. Processing method. (7) In the treatment method according to any one of (2) to (6) above, the step of processing the synthetic resin (A) into a granular synthetic resin material (a) comprises:
At least, a step of heating and melting the synthetic resin (A) and then cooling and solidifying it, and a step of cutting or crushing the solidified synthetic resin material to obtain a granular synthetic resin material (a) A method for treating synthetic resins, comprising:
【0017】(8) 上記(2)〜(6)のいずれかの処理方法
において、合成樹脂類(A)を粒状合成樹脂材(a)に加工
する工程が、少なくとも、合成樹脂類(A)を裁断または
破砕する工程と、該裁断または破砕された合成樹脂材を
加熱若しくは前記裁断または破砕による摩擦熱により半
溶融化させる工程と、半溶融化した合成樹脂材を急冷す
ることにより粒状に収縮固化させて粒状合成樹脂材(a)
を得る工程とからなることを特徴とする合成樹脂類の処
理方法。 (9) 上記(2)〜(6)のいずれかの処理方法において、合
成樹脂類(A)を粒状合成樹脂材(a)に加工する工程が、
少なくとも、合成樹脂類(A)を裁断または破砕する工程
と、該裁断または破砕された合成樹脂材を加熱若しくは
前記裁断または破砕による摩擦熱により半溶融化させる
工程と、半溶融化した合成樹脂材を急冷することにより
収縮固化させる工程と、該収縮固化した合成樹脂材を粉
砕処理して粒状合成樹脂材(a)を得る工程とからなるこ
とを特徴とする合成樹脂類の処理方法。(8) In the treatment method according to any one of (2) to (6) above, at least the step of processing the synthetic resin (A) into the granular synthetic resin material (a) is at least the synthetic resin (A). A step of cutting or crushing, a step of semi-melting the cut or crushed synthetic resin material by heating or frictional heat due to the cutting or crushing, and shrinking the semi-molten synthetic resin material into particles by quenching Solidified granular synthetic resin material (a)
A method for treating synthetic resins. (9) In the treatment method according to any one of (2) to (6) above, the step of processing the synthetic resin (A) into a granular synthetic resin material (a),
At least a step of cutting or crushing the synthetic resin (A), a step of semi-melting the cut or crushed synthetic resin material by heating or frictional heat due to the cutting or crushing, and a semi-molten synthetic resin material A method for treating synthetic resins, which comprises a step of shrinking and solidifying by rapidly cooling the mixture, and a step of pulverizing the shrinking and solidifying synthetic resin material to obtain a granular synthetic resin material (a).
【0018】(10) 上記(2)〜(6)のいずれかの処理方法
において、合成樹脂類(A)を粒状合成樹脂材(a)に加工
する工程では、合成樹脂類(A)を高速回転する回転刃で
裁断または破砕するとともに、該裁断または破砕による
摩擦熱により合成樹脂材を半溶融化させ、次いでこの半
溶融化した合成樹脂材を急冷することにより粒状に収縮
固化させて粒状合成樹脂材(a)を得ることを特徴とする
合成樹脂類の処理方法。 (11) 上記(2)〜(6)のいずれかの処理方法において、合
成樹脂類(A)を粒状合成樹脂材(a)に加工する工程で
は、合成樹脂類(A)を高速回転する回転刃で裁断または
破砕するとともに、該裁断または破砕による摩擦熱によ
り合成樹脂材を半溶融化させ、次いでこの半溶融化した
合成樹脂材を急冷することにより収縮固化させるととも
に、その収縮固化と同時に前記回転刃により粉砕処理
し、粒状合成樹脂材(a)を得ることを特徴とする合成樹
脂類の処理方法。(10) In the processing method according to any one of (2) to (6) above, in the step of processing the synthetic resin (A) into the granular synthetic resin material (a), the synthetic resin (A) is processed at high speed. While cutting or crushing with a rotating rotary blade, the synthetic resin material is semi-melted by the frictional heat due to the cutting or crushing, and then the semi-molten synthetic resin material is rapidly cooled to shrink and solidify into granules for granular synthesis. A method for treating synthetic resins, characterized in that a resin material (a) is obtained. (11) In the processing method according to any one of (2) to (6) above, in the step of processing the synthetic resin (A) into the granular synthetic resin material (a), the synthetic resin (A) is rotated at a high speed. Along with cutting or crushing with a blade, the synthetic resin material is semi-moltened by frictional heat due to the cutting or crushing, and then the semi-molten synthetic resin material is rapidly cooled to shrink and solidify, and at the same time as the shrinking and solidifying, A method for treating synthetic resins, which comprises pulverizing with a rotary blade to obtain a granular synthetic resin material (a).
【0019】(12) 上記(2)〜(11)のいずれかの処理方
法において、粒状合成樹脂材(a)及び(b)を少なくとも
炉吹込みに直前で混合し、この混合体を炉内に吹き込む
ことを特徴とする合成樹脂類の処理方法。 (13) 上記(2)〜(11)のいずれかの処理方法において、
粒状合成樹脂材(a)及び(b)を混合し、この混合体を炉
に気送して炉内に吹き込むことを特徴とする合成樹脂類
の処理方法。 (14) 上記(12)または(13)の処理方法において、粒状合
成樹脂材(a)及び(b)を、重量比で(a)/[(a)+
(b)]:0.10以上の割合で混合することを特徴とす
る合成樹脂類の処理方法。 (15) 上記(2)〜(14)のいずれかの処理方法において、
合成樹脂材類(A)及び(B)を加工処理ラインX及びYに
おける各処理工程で、嵩密度0.30以上、安息角40
°以下の粒状合成樹脂材(a)及び(b)に加工することを
特徴とする合成樹脂類の処理方法。(12) In the treatment method according to any one of the above (2) to (11), the granular synthetic resin materials (a) and (b) are mixed at least immediately before the blowing into the furnace, and this mixture is placed in the furnace. A method for treating synthetic resins, characterized in that the synthetic resin is blown into. (13) In the processing method according to any one of (2) to (11) above,
A method for treating synthetic resins, characterized in that granular synthetic resin materials (a) and (b) are mixed, and the mixture is pneumatically fed into a furnace and blown into the furnace. (14) In the treatment method according to (12) or (13), the weight ratio of the granular synthetic resin materials (a) and (b) is (a) / [(a) +
(b)]: A method for treating synthetic resins, which comprises mixing at a ratio of 0.10 or more. (15) In the processing method according to any one of (2) to (14) above,
Synthetic resin materials (A) and (B) are processed in each of the processing lines X and Y at a bulk density of 0.30 or more and an angle of repose of 40.
A method for treating synthetic resins, characterized by processing into granular synthetic resin materials (a) and (b) of not more than °.
【0020】(16) 合成樹脂類から含塩素高分子樹脂材
を実質的に分離除去する工程及び合成樹脂類を炉内供給
に適した形状に加工処理する工程とが行われる加工処理
設備と、該加工処理設備で加工処理された合成樹脂類を
燃料等として炉に供給する供給手段と、前記加工処理設
備で分離除去された含塩素高分子樹脂材を、塩酸系廃液
を焙焼炉内で熱分解して塩酸を回収するための塩酸回収
設備における焙焼炉に燃料として供給するための供給手
段を有することを特徴とする合成樹脂類の処理設備。(16) A processing facility for performing a step of substantially separating and removing the chlorine-containing polymer resin material from the synthetic resin and a step of processing the synthetic resin into a shape suitable for feeding into the furnace, Supplying means for supplying the synthetic resin processed in the processing equipment to the furnace as fuel, and the chlorine-containing polymer resin material separated and removed in the processing equipment, the hydrochloric acid waste liquid in a roasting furnace. A treatment facility for synthetic resins, comprising a supply means for supplying as a fuel to a roasting furnace in a hydrochloric acid recovery facility for thermally decomposing hydrochloric acid.
【0021】(17) フィルム状合成樹脂材を主体とする
合成樹脂類(A)を受け入れ、該合成樹脂類(A)から含塩
素高分子樹脂材を実質的に分離除去する工程及び合成樹
脂類(A)を粒状合成樹脂材(a)に加工処理する工程が行
われる加工処理ラインXと、前記合成樹脂類(A)以外の
合成樹脂類(B)を受け入れ、該合成樹脂類(B)から含塩
素高分子樹脂材を実質的に分離除去する工程及び合成樹
脂類(B)を粒状合成樹脂材(b)に加工処理する工程が行
われる加工処理ラインYと、前記加工処理ラインX及び
加工処理ラインYで得られた粒状合成樹脂材(a)及び
(b)を混合状態でまたは混合することなく燃料等として
炉に供給するための供給手段と、前記加工処理ラインX
及び加工処理ラインYで分離除去された含塩素高分子樹
脂材を、塩酸系廃液を焙焼炉内で熱分解して塩酸を回収
するための塩酸回収設備における焙焼炉に燃料として供
給するための供給手段とを有することを特徴とする合成
樹脂類の処理設備。(17) A step of receiving a synthetic resin (A) mainly composed of a film-like synthetic resin material, and substantially separating and removing the chlorine-containing polymer resin material from the synthetic resin (A), and a synthetic resin A processing line X in which a step of processing (A) into a granular synthetic resin material (a) is performed, and a synthetic resin (B) other than the synthetic resin (A) are received, and the synthetic resin (B) is received. Processing line Y in which the step of substantially separating and removing the chlorine-containing polymer resin material and the step of processing the synthetic resin (B) into the granular synthetic resin material (b) are performed, and the processing line X and Granular synthetic resin material (a) obtained in the processing line Y and
Supplying means for supplying (b) to the furnace as fuel or the like in a mixed state or without mixing, and the processing line X
And to supply the chlorine-containing polymer resin material separated and removed in the processing line Y as fuel to a roasting furnace in a hydrochloric acid recovery facility for thermally decomposing hydrochloric acid waste liquid in the roasting furnace to recover hydrochloric acid. And a means for supplying synthetic resin.
【0022】(18) フィルム状合成樹脂材を主体とする
合成樹脂類(A)を受け入れ、該合成樹脂類(A)から含塩
素高分子樹脂材を実質的に分離除去する工程及び合成樹
脂類(A)を粒状合成樹脂材(a)に加工処理する工程が行
われる加工処理ラインXと、前記合成樹脂類(A)以外の
合成樹脂類(B)を受け入れ、該合成樹脂類(B)から含塩
素高分子樹脂材を実質的に分離除去する工程及び合成樹
脂類(B)を粒状合成樹脂材(b)に加工処理する工程が行
われる加工処理ラインYと、前記加工処理ラインX及び
加工処理ラインYで得られた粒状合成樹脂材(a)及び
(b)を混合状態でまたは混合することなく燃料等として
炉に供給するための供給手段と、前記加工処理ラインX
及び加工処理ラインで分離除去された含塩素高分子樹脂
材を、塩酸系廃液を焙焼炉内で熱分解して塩酸を回収す
るための塩酸回収設備における焙焼炉に燃料として供給
するための供給手段とを有し、前記加工処理ラインXは
入側から少なくとも、合成樹脂類(A)から含塩素高分子
樹脂材を分離除去するための分離装置と、含塩素高分子
樹脂材が分離除去された合成樹脂類(A)を熱により溶融
または半溶融化させた後固化させることにより減容固化
された粒状合成樹脂材(a)に加工する粒状固化装置とを
有し、前記加工処理ラインYは入側から少なくとも、合
成樹脂類(B)を破砕処理するための1次または複数次の
破砕装置と、破砕処理された合成樹脂類(B)から異物を
分離除去するための選別装置と、異物が除去された合成
樹脂類(B)を粒状合成樹脂材(b)に粉砕処理するための
粉砕装置とを有するとともに、該粉砕装置の入側または
出側において合成樹脂類(B)または粒状合成樹脂材(b)
から含塩素高分子樹脂材を分離除去するための分離装置
を有していることを特徴とする合成樹脂類の処理設備。(18) A step of receiving a synthetic resin (A) mainly composed of a film-like synthetic resin material, and substantially separating and removing the chlorine-containing polymer resin material from the synthetic resin (A), and a synthetic resin A processing line X in which a step of processing (A) into a granular synthetic resin material (a) is performed, and a synthetic resin (B) other than the synthetic resin (A) are received, and the synthetic resin (B) is received. Processing line Y in which the step of substantially separating and removing the chlorine-containing polymer resin material and the step of processing the synthetic resin (B) into the granular synthetic resin material (b) are performed, and the processing line X and Granular synthetic resin material (a) obtained in the processing line Y and
Supplying means for supplying (b) to the furnace as fuel or the like in a mixed state or without mixing, and the processing line X
And to supply the chlorine-containing polymer resin material separated and removed in the processing line as fuel to a roasting furnace in a hydrochloric acid recovery facility for thermally decomposing hydrochloric acid waste liquid in the roasting furnace to recover hydrochloric acid. And a separator for separating and removing the chlorine-containing polymer resin material from the synthetic resin (A) at least from the inlet side, and the processing line X is separated and removed from the inlet side. The synthetic resin (A) is melted or semi-molten by heat and then solidified to process the volume-solidified granular synthetic resin material (a) into a granular solidification device, and the processing line Y is at least a crushing device for crushing the synthetic resins (B) from the inlet side, and a sorting device for separating and removing foreign matters from the crushed synthetic resins (B). Granular synthesis of synthetic resins (B) from which foreign matter has been removed Together with a grinding apparatus for grinding processed fat material (b), synthetic resins in the inlet side or outlet side of the grinding apparatus (B) or the granular synthetic resin material (b)
A processing facility for synthetic resins, comprising a separation device for separating and removing the chlorine-containing polymer resin material from the product.
【0023】(19) 上記(16)〜(18)のいずれかの処理設
備において、塩酸回収設備が、鋼材の酸洗設備に付設さ
れ、鋼材の酸洗廃液を焙焼炉内で熱分解処理して塩酸を
回収するための酸洗廃液処理設備であることを特徴とす
る合成樹脂類の処理設備。(19) In the treatment equipment according to any one of (16) to (18) above, a hydrochloric acid recovery equipment is attached to a steel material pickling equipment, and a steel material pickling waste liquid is thermally decomposed in a roasting furnace. A treatment facility for synthetic resins, which is a treatment facility for pickling waste liquid for recovering hydrochloric acid.
【0024】本発明の合成樹脂類の処理方法は、炉に燃
料や鉄源の還元剤として供給される合成樹脂類から事前
に含塩素高分子樹脂材を分離除去するものであるが、廃
棄物としての性質上、合成樹脂類から含塩素高分子樹脂
の全てを完全に分離除去するのが困難な場合もあり、し
たがって、含塩素高分子樹脂材の分離除去は分離可能な
限度において実質的且つ可及的になされればよい。ま
た、同様の理由から、分離除去された含塩素高分子樹脂
材中に含塩素高分子樹脂以外の樹脂材が混入することも
妨げない。In the method for treating synthetic resins of the present invention, the chlorine-containing polymer resin material is separated and removed in advance from the synthetic resins supplied to the furnace as a reducing agent for fuel or iron source. In some cases, it may be difficult to completely separate and remove all of the chlorine-containing polymer resin from the synthetic resin, and therefore, the separation and removal of the chlorine-containing polymer resin material is substantially and within a separable limit. It should be done as much as possible. For the same reason, it does not prevent the resin material other than the chlorine-containing polymer resin from being mixed into the separated and removed chlorine-containing polymer resin material.
【0025】また、加工処理設備(加工処理ラインX,
Yを含む)に供給される合成樹脂類中の含塩素高分子樹
脂材の割合や、フィルム状合成樹脂材を主体とする合成
樹脂類(A)とそれ以外の合成樹脂類(B)の加工処理設備
に対する供給量は、廃棄物という性質上、経時的にある
程度のバラツキを生じることがあり、比較的短期間(例
えば、数時間〜数十時間程度)に限った場合には、含塩
素高分子樹脂材が全く含まれない合成樹脂類しか供給さ
れない場合や、合成樹脂類(A)及び(B)のうちのいずれ
か一方の種類の合成樹脂類しか供給されない場合も考え
られる。このような場合には、一時的に塩酸回収設備
(例えば、酸洗廃液処理設備)の焙焼炉に対して含塩素
高分子樹脂材が全く供給されなかったり、或いは処理さ
れ且つ炉に供給される合成樹脂類が一時的に合成樹脂類
(A)−粒状合成樹脂材(a)または合成樹脂類(B)−粒状
合成樹脂材(b)のいずれか一方になることもあり得る
が、本発明の処理方法はこのような場合も含むものであ
ることは言うまでもない。Further, processing equipment (processing line X,
(Including Y), the proportion of chlorine-containing polymer resin material in the synthetic resins supplied, and the processing of synthetic resins (A) mainly composed of film-like synthetic resin materials and other synthetic resins (B) Due to the nature of waste, the amount supplied to the treatment equipment may fluctuate to some extent over time, and when it is limited to a relatively short period (for example, several hours to several tens of hours), the chlorine-containing amount is high. There may be a case where only synthetic resins containing no molecular resin material are supplied, or a case where only one kind of synthetic resins (A) and (B) is supplied. In such a case, the chlorine-containing polymer resin material may not be supplied to the roasting furnace of the hydrochloric acid recovery equipment (eg, pickling waste liquid treatment equipment) temporarily, or may be treated and supplied to the furnace. Synthetic resins temporarily
Either (A) -granular synthetic resin material (a) or synthetic resin (B) -granular synthetic resin material (b) may be used, but the treatment method of the present invention includes such cases. It goes without saying that it is a waste.
【0026】また、上記[6]の処理方法において粒状合
成樹脂材(a)及び(b)を炉に気送するとは、 粒状合
成樹脂材(a)及び(b)を別々に炉に気送する場合、
上述した意味で一時的に粒状合成樹脂材(a)または(b)
のいずれか一方のみを炉に気送する場合、 より短期
的な意味で一時的に粒状合成樹脂材(a)または(b)のい
ずれか一方のみを炉に気送する場合、等を含んでいる。Further, in the processing method of the above [6], pneumatically feeding the granular synthetic resin materials (a) and (b) to the furnace means that the granular synthetic resin materials (a) and (b) are separately pneumatically fed to the furnace. If you do
In the above sense, the granular synthetic resin material (a) or (b) is temporarily used.
In the case where only one of the above is temporarily sent to the furnace in the short-term sense, the case where only one of the granular synthetic resin materials (a) and (b) is temporarily sent to the furnace is included. There is.
【0027】[0027]
【発明の実施の形態】本発明の合成樹脂類の処理方法
は、燃料や鉄源の還元剤等として炉に供すべき合成樹脂
類を加工処理設備において炉内供給に適した形状に加工
処理する際に、加工処理設備で合成樹脂類から塩化ビニ
ルや塩化ビニリデン等の含塩素高分子樹脂材を分離除去
し、この分離除去された含塩素高分子樹脂材を、酸洗廃
液処理設備等の塩酸系廃液から塩酸を回収することを目
的とした塩酸回収設備の焙焼炉に燃料として供給し、炉
内で燃焼させる。これにより、含塩素高分子樹脂の燃焼
により生じた塩化水素が酸洗廃液の熱分解により生じた
塩酸ガスとともに炉外に取り出され、塩酸として回収さ
れる。一方、含塩素高分子樹脂材が分離除去され、且つ
粒状等の炉内供給に適した形状に加工処理された合成樹
脂類は燃料や鉄源の還元剤として炉に供給される。BEST MODE FOR CARRYING OUT THE INVENTION According to the method for treating synthetic resins of the present invention, synthetic resins to be supplied to a furnace as a reducing agent for a fuel or an iron source are processed in a processing facility into a shape suitable for feeding into the furnace. At this time, the chlorine-containing polymer resin material such as vinyl chloride and vinylidene chloride is separated and removed from the synthetic resins in the processing equipment, and the chlorine-containing polymer resin material thus separated and removed is treated with hydrochloric acid in the pickling waste liquid treatment equipment, etc. It is supplied as a fuel to a roasting furnace of a hydrochloric acid recovery facility for the purpose of recovering hydrochloric acid from the system waste liquid and burned in the furnace. As a result, hydrogen chloride generated by the combustion of the chlorine-containing polymer resin is taken out of the furnace together with hydrochloric acid gas generated by the thermal decomposition of the pickling waste liquid, and is recovered as hydrochloric acid. On the other hand, the chlorine-containing polymer resin material is separated and removed, and the synthetic resin processed into a shape suitable for supplying into the furnace, such as granules, is supplied to the furnace as a reducing agent for fuel and iron source.
【0028】以下、本発明を塩酸回収設備として酸洗廃
液処理設備を利用する場合を例に説明する。図1は本発
明による合成樹脂類の処理方法及び設備の一構成例を示
す概念図であり、1は合成樹脂類の加工処理設備、2は
鋼板の酸洗廃液を処理して塩酸を回収するための酸洗廃
液処理設備である。炉に供給すべき合成樹脂類は加工処
理設備1に装入され、ここで粒状等の炉内供給に適した
形状に加工処理されるとともに含塩素高分子樹脂材が実
質的に分離除去された後、供給手段10を通じて炉に燃
料等として搬送・供給される。通常、合成樹脂類は炉燃
料として供給され炉内で燃焼するが、高炉等においては
鉄源の還元剤として供給することもできる。なお、加工
処理された合成樹脂類は供給手段10による搬送途中に
おいて、図に示すような貯留ホッパ12に一時的に貯留
させてもよい。また、前記加工処理設備1における合成
樹脂類の加工処理工程と含塩素高分子樹脂の分離除去工
程とは、合成樹脂類の性状等に応じて所定の順序で行わ
れる。In the following, the present invention will be described by taking as an example the case where a pickling waste liquid treatment facility is used as a hydrochloric acid recovery facility. FIG. 1 is a conceptual diagram showing an example of the constitution of a synthetic resin processing method and equipment according to the present invention. 1 is a processing processing equipment for synthetic resins, 2 is a pickling waste liquid of a steel sheet and recovers hydrochloric acid. It is a pickling waste liquid treatment facility. Synthetic resins to be supplied to the furnace were charged into the processing facility 1, where they were processed into a shape suitable for supplying into the furnace such as granules, and the chlorine-containing polymer resin material was substantially separated and removed. After that, it is conveyed and supplied as fuel or the like to the furnace through the supply means 10. Usually, synthetic resins are supplied as furnace fuel and burn in the furnace, but in a blast furnace or the like, they can also be supplied as a reducing agent of an iron source. The processed synthetic resins may be temporarily stored in the storage hopper 12 as shown in the figure while being conveyed by the supply means 10. Further, the processing step of the synthetic resins and the separation and removal step of the chlorine-containing polymer resin in the processing facility 1 are performed in a predetermined order according to the properties of the synthetic resins and the like.
【0029】加工処理設備1で分離除去された含塩素高
分子樹脂材は、供給手段11により酸洗廃液処理設備2
に搬送・供給される。なお、この供給手段11は酸洗廃
液処理設備2までの搬送手段と焙焼炉3への吹込み手段
等から構成されるが、このうち搬送手段は連続式(例え
ば、搬送コンベアや気送管等)、バッチ式のいずれでも
よい。また必要に応じて、含塩素高分子樹脂材の加工処
理装置を供給手段11の途中(酸洗廃液処理設備内に設
ける場合も含む)に設けてもよい。前記酸洗廃液処理設
備2は、酸洗廃液を熱分解反応により塩酸ガスと酸化鉄
に分離するための焙焼炉3、該焙焼炉3の炉頂部から取
り出された塩酸ガスを除塵する(塩酸ガス中の酸化鉄ダ
ストを捕集する)ためのサイクロン等の除塵機4、除塵
された塩酸ガスを導入して高濃度の塩酸水溶液とするた
めの吸収塔5等から構成されている。また、6は酸洗廃
液を焙焼炉3に供給するための供給手段、7は燃料ガス
や燃料油(以下、燃料ガスを用いる場合を例に説明す
る)を焙焼炉3に供給するための供給手段、8は空気等
の酸素含有ガスを焙焼炉3に供給するための供給手段、
9は除塵機4で捕集されたダストを焙焼炉3に返送する
ための返送手段であり、前記供給手段7は炉内に燃料ガ
スを吹き込むための燃焼バーナ(図示せず)を有してい
る。The chlorine-containing polymer resin material separated and removed in the processing equipment 1 is supplied to the pickling waste liquid treatment equipment 2 by the supply means 11.
Are transported and supplied to. The supply means 11 is composed of a conveying means to the pickling waste liquid treatment facility 2, a blowing means to the roasting furnace 3 and the like. Among these, the conveying means is a continuous type (for example, a conveyer conveyor or a pneumatic pipe). Etc.) or batch type. If necessary, a processing device for chlorine-containing polymer resin material may be provided in the middle of the supply means 11 (including the case where it is provided in the pickling waste liquid treatment facility). The pickling waste liquid treatment facility 2 removes dust from the roasting furnace 3 for separating the pickling waste liquid into hydrochloric acid gas and iron oxide by a thermal decomposition reaction, and hydrochloric acid gas taken out from the top of the roasting furnace 3 ( It is composed of a dust remover 4 such as a cyclone for collecting iron oxide dust in hydrochloric acid gas), an absorption tower 5 for introducing the dust-free hydrochloric acid gas into a high-concentration hydrochloric acid aqueous solution, and the like. Further, 6 is a supply means for supplying the pickling waste liquid to the roasting furnace 3, and 7 is for supplying fuel gas or fuel oil (hereinafter, the case of using the fuel gas will be described as an example) to the roasting furnace 3. Is a supply means for supplying an oxygen-containing gas such as air to the roasting furnace 3,
Reference numeral 9 denotes a returning means for returning the dust collected by the dust remover 4 to the roasting furnace 3, and the supplying means 7 has a combustion burner (not shown) for blowing a fuel gas into the furnace. ing.
【0030】このような酸洗廃液処理設備では、次のよ
うにして酸洗廃液の処理が行われる。すなわち、焙焼炉
3内には供給手段6を通じて酸洗廃液(塩酸廃液)が供
給されるとともに、供給手段7を通じてBガス(高炉ガ
ス)やMガス(高炉ガス+コークス炉ガス)等の燃料ガ
スが、また供給手段8を通じて酸素含有ガス(空気、酸
素富化空気等)がそれぞれ供給される。焙焼炉3内は燃
料ガスの燃焼により高温(例えば、700〜800℃程
度)に加熱され、酸洗廃液は塩酸ガスと酸化鉄に熱分解
される。熱分解により生成した酸化鉄は炉底部から炉外
に取り出され、フェライト原料に好適な酸化鉄として回
収される。一方、塩酸ガスは炉頂部から炉外に取り出さ
れ、除塵機4で除塵された後、吸収塔5に送られて高濃
度の塩酸水溶液として回収される。また、除塵機4で捕
集された酸化鉄のダストは返送手段9を通じて焙焼炉3
に返送される。In such a pickling waste liquid treatment facility, the pickling waste liquid is treated as follows. That is, the pickling waste liquid (hydrochloric acid waste liquid) is supplied into the roasting furnace 3 through the supply means 6, and the fuel such as B gas (blast furnace gas) or M gas (blast furnace gas + coke oven gas) is supplied through the supply means 7. Gas and oxygen-containing gas (air, oxygen-enriched air, etc.) are supplied through the supply means 8, respectively. The inside of the roasting furnace 3 is heated to a high temperature (for example, about 700 to 800 ° C.) by the combustion of the fuel gas, and the pickling waste liquid is thermally decomposed into hydrochloric acid gas and iron oxide. The iron oxide produced by thermal decomposition is taken out of the furnace from the bottom of the furnace and is recovered as iron oxide suitable as a ferrite raw material. On the other hand, the hydrochloric acid gas is taken out of the furnace from the top of the furnace, dedusted by the dust remover 4, and then sent to the absorption tower 5 to be recovered as a high-concentration hydrochloric acid aqueous solution. Further, the iron oxide dust collected by the dust remover 4 is returned to the roasting furnace 3 through the returning means 9.
Will be returned to
【0031】本発明法では、このような酸洗廃液処理設
備の焙焼炉3に前記加工処理設備1で分離除去された含
塩素高分子樹脂材を燃料として供給し、炉内で燃焼させ
る。焙焼炉内3に供給された含塩素高分子樹脂の燃焼に
より塩化水素が発生するが、この塩化水素は酸洗廃液の
熱分解により生じた塩酸ガスとともに炉外に取り出さ
れ、上述のようにして吸収塔5において塩酸水溶液とし
て回収される。したがって、塩化水素ガスの発生という
問題を何ら懸念することなく含塩素高分子樹脂材を燃料
として使用することができ、また、合成樹脂類は焙焼炉
の燃料として従来から利用されているBガスやMガスに
較べ熱量がかなり高いことから、焙焼炉における燃料コ
ストを大幅に低減することができる。なお、図1の構成
例では燃料の一部として含塩素高分子樹脂材を炉内に供
給しているが、場合によっては燃料の大部分若しくは全
量を含塩素高分子樹脂材としてもよい。In the method of the present invention, the chlorine-containing polymer resin material separated and removed in the processing equipment 1 is supplied as a fuel to the roasting furnace 3 of such pickling waste liquid processing equipment and burned in the furnace. Hydrogen chloride is generated by the combustion of the chlorine-containing polymer resin supplied to the roasting furnace 3. The hydrogen chloride is taken out of the furnace together with the hydrochloric acid gas generated by the thermal decomposition of the pickling waste liquid, and as described above. And is recovered as an aqueous hydrochloric acid solution in the absorption tower 5. Therefore, a chlorine-containing polymer resin material can be used as a fuel without any concern about the problem of generation of hydrogen chloride gas, and synthetic resins are B gas conventionally used as a fuel for a roasting furnace. Since the amount of heat is considerably higher than that of M gas and M gas, the fuel cost in the roasting furnace can be significantly reduced. Although the chlorine-containing polymer resin material is supplied into the furnace as a part of the fuel in the configuration example of FIG. 1, most or all of the fuel may be the chlorine-containing polymer resin material in some cases.
【0032】また、図1の構成例では含塩素高分子樹脂
材を専用の供給手段により炉内に供給しているが、含塩
素高分子樹脂材の焙焼炉3内への供給方法は任意であ
り、例えば以下のような供給方法を採ることができる。
なお、以下の(1)〜(4)の供給方法は燃料ガスに代えて燃
料油を用いる場合でも同様に適用できる。 (1) 含塩素高分子樹脂材を燃料ガスの供給手段7に導入
し、含塩素高分子樹脂材を燃料ガスと混合した状態で燃
焼バーナを通じて炉内に吹き込む。 (2) 多重管燃焼バーナのように燃料ガスと合成樹脂材を
同時に炉内に吹き込むことができる燃焼バーナを用い、
燃料ガスと含塩素高分子樹脂材を別個の供給手段で燃焼
バーナに供給し、この燃焼バーナから両者を炉内に同時
に吹き込む。 (3) 含塩素高分子樹脂材を酸素含有ガスの供給手段8に
導入し、含塩素高分子樹脂材を酸素含有ガスと混合した
状態で炉内に吹き込む。 (4) 含塩素高分子樹脂材を酸洗廃液に混合し、供給手段
6を通じて酸洗廃液とともに炉内に供給する。Further, in the configuration example of FIG. 1, the chlorine-containing polymer resin material is supplied into the furnace by a dedicated supply means, but the method of supplying the chlorine-containing polymer resin material into the roasting furnace 3 is arbitrary. The following supply method can be adopted.
The following supply methods (1) to (4) can be similarly applied even when fuel oil is used instead of fuel gas. (1) The chlorine-containing polymer resin material is introduced into the fuel gas supply means 7, and the chlorine-containing polymer resin material is blown into the furnace through the combustion burner while being mixed with the fuel gas. (2) Using a combustion burner that can simultaneously inject fuel gas and synthetic resin material into the furnace, such as a multi-tube combustion burner,
The fuel gas and the chlorine-containing polymer resin material are supplied to the combustion burner by separate supply means, and both are simultaneously blown into the furnace from this combustion burner. (3) The chlorine-containing polymer resin material is introduced into the oxygen-containing gas supply means 8, and the chlorine-containing polymer resin material is blown into the furnace while being mixed with the oxygen-containing gas. (4) The chlorine-containing polymer resin material is mixed with the pickling waste liquid and is supplied into the furnace through the supply means 6 together with the pickling waste liquid.
【0033】図2は、酸洗廃液処理設備とこれを利用し
た本発明法のより具体的な構成例を示すもので、図1と
同じ装置類は同一の符号を付してある。図において、1
3は除塵機4で除塵された塩酸ガスを導入してこれを冷
却し、水分を凝縮させて高濃度の塩酸ガスとするための
濃縮塔、14は該濃縮塔13に導入される直前の塩酸ガ
スに水を添加するための供給手段、15は吸収塔5に水
を供給するための供給手段、16は吸収塔5から取り出
された塩酸水溶液を回収するための塩酸回収タンク、1
7は焙焼炉3から取り出された酸化鉄を回収するための
酸化鉄回収ホッパである。FIG. 2 shows a more specific configuration example of the pickling waste liquid treatment facility and the method of the present invention using the same. The same devices as those in FIG. 1 are designated by the same reference numerals. In the figure, 1
3 is a concentrating tower for introducing the hydrochloric acid gas dedusted by the dust remover 4 and cooling it to condense the water into a high-concentration hydrochloric acid gas, and 14 is hydrochloric acid immediately before being introduced into the concentrating tower 13. Supply means for adding water to the gas, 15 supply means for supplying water to the absorption tower 5, 16 a hydrochloric acid recovery tank for recovering the hydrochloric acid aqueous solution taken out from the absorption tower 5, 1
Reference numeral 7 denotes an iron oxide recovery hopper for recovering the iron oxide taken out from the roasting furnace 3.
【0034】前記濃縮塔13には、焙焼炉3に供給され
る前の酸洗廃液が一時的に貯溜されており、濃縮塔13
の直前で供給手段14により水が添加された塩酸ガス
は、添加された水及び塔内の酸洗廃液との接触で冷却さ
れ、ガス中に含まれる水分が凝縮することにより高濃度
化した後、塔外に導かれる。また、添加された水と凝縮
したガス中の水分は濃縮塔13内の酸洗廃液の一部とな
り、この酸洗廃液は焙焼炉3に供給される。焙焼炉3で
生成した酸化鉄は炉底部から炉外に取り出され、酸化鉄
回収ホッパ17に回収され、また、吸収塔5から取り出
された塩酸水溶液は塩酸回収タンク16に回収される。The pickling waste liquid before being supplied to the roasting furnace 3 is temporarily stored in the concentrating tower 13,
The hydrochloric acid gas to which water was added by the supply means 14 immediately before was cooled by contact with the added water and the pickling waste liquid in the tower, and the water content in the gas was condensed to increase the concentration. , Is guided outside the tower. Further, the added water and the water content in the condensed gas become a part of the pickling waste liquid in the concentrating tower 13, and the pickling waste liquid is supplied to the roasting furnace 3. The iron oxide produced in the roasting furnace 3 is taken out of the furnace from the bottom of the furnace and is recovered in the iron oxide recovery hopper 17, and the hydrochloric acid aqueous solution taken out from the absorption tower 5 is recovered in the hydrochloric acid recovery tank 16.
【0035】本発明法において利用される塩酸回収設備
の焙焼炉3の形式に特別な制約はない。図3及び図4は
それぞれ酸洗廃液処理設備における代表的な焙焼炉の形
式を示している。このうち図3は流動床方式の焙焼炉で
あり、この焙焼炉3の内部には流動層を形成させるため
の分散板18が設けられ、この分散板18の下方のガス
吹込室19に供給手段8を通じて空気等の酸素含有ガス
が供給され、この酸素含有ガスが分散板18に形成され
た通孔(図示せず)を通じて反応室20に流入すること
で流動層が形成される。また、分散板18には燃焼バー
ナ21が設けられ、供給手段7を通じて燃焼ガスが供給
される。一方、酸洗廃液と含塩素高分子樹脂材はそれぞ
れ供給手段6、供給手段11を通じて反応室20内に直
接供給される。なお、含塩素高分子樹脂材は先に述べた
ように供給手段6または供給手段7及び燃焼バーナ21
等を通じて炉内に供給するようにしてもよい。There is no special restriction on the type of the roasting furnace 3 of the hydrochloric acid recovery equipment used in the method of the present invention. 3 and 4 respectively show typical types of roasting furnaces in the pickling waste liquid treatment facility. Of these, FIG. 3 shows a fluidized bed type roasting furnace, a dispersion plate 18 for forming a fluidized bed is provided inside the roasting furnace 3, and a gas injection chamber 19 below the dispersion plate 18 is provided. An oxygen-containing gas such as air is supplied through the supply means 8, and the oxygen-containing gas flows into the reaction chamber 20 through a through hole (not shown) formed in the dispersion plate 18 to form a fluidized bed. A combustion burner 21 is provided on the dispersion plate 18, and combustion gas is supplied through the supply means 7. On the other hand, the pickling waste liquid and the chlorine-containing polymer resin material are directly supplied into the reaction chamber 20 through the supplying means 6 and the supplying means 11, respectively. The chlorine-containing polymer resin material is supplied to the supply means 6 or the supply means 7 and the combustion burner 21 as described above.
It may be supplied into the furnace through the above.
【0036】また、図4は噴霧方式の焙焼炉であり、こ
の焙焼炉3の炉上部には酸洗廃液を炉下部に向けて噴霧
するためのスプレーノズル22が設けられ、このスプレ
ーノズル22に供給手段6を通じて酸洗廃液を供給する
とともに、炉下部側に供給手段7(燃焼バーナ23)、
供給手段8、供給手段11を通じて燃料ガス、酸素含有
ガス及び含塩素高分子樹脂材をそれぞれ供給するように
したものである。また、焙焼炉の形式としては上記のも
のに限定されるものではなく、例えばロータリーキルン
方式の焙焼炉等、任意の形式のものを採用することがで
きる。なお、本発明法では炉内に供給された含塩素高分
子樹脂材の一部が燃焼することなく熱分解によりガス化
する場合も考えられるが、このように一部の含塩素高分
子樹脂材が燃焼することなく熱分解によりガス化しても
本発明の効果が損われることはない。FIG. 4 shows a spraying type roasting furnace. A spray nozzle 22 for spraying the pickling waste liquid toward the lower part of the furnace is provided in the upper part of the roasting furnace 3, and this spray nozzle is used. 22 is supplied with the pickling waste liquid through the supply means 6, and the supply means 7 (combustion burner 23) is provided on the lower side of the furnace.
The fuel gas, the oxygen-containing gas and the chlorine-containing polymer resin material are respectively supplied through the supplying means 8 and the supplying means 11. Further, the type of the roasting furnace is not limited to the above, and any type such as a rotary kiln type roasting furnace can be adopted. In the method of the present invention, a part of the chlorine-containing polymer resin material supplied into the furnace may be gasified by thermal decomposition without being burned. The effect of the present invention is not impaired even if the gas is gasified by thermal decomposition without burning.
【0037】次に、図5は本発明による合成樹脂類の処
理方法及び設備の他の構成例を示す概念図であり、この
処理方法は、炉に供給すべき合成樹脂類をフィルム状合
成樹脂材を主体とする合成樹脂類(A)とそれ以外(すな
わち、塊状合成樹脂材が主体)の合成樹脂類(B)とに分
別された状態でそれぞれの加工処理ラインに受け入れ、
これらをそれぞれ異なる工程で粒状物に加工処理するも
のである。ここで、合成樹脂類(A)には、フィルム状合
成樹脂材のほかに流動性や搬送性に難がある他の形態の
合成樹脂材、例えば発泡プラスチック等を含ませること
ができる。Next, FIG. 5 is a conceptual diagram showing another structural example of the method for treating synthetic resins and equipment according to the present invention. In this processing method, the synthetic resins to be supplied to the furnace are film-like synthetic resins. Accepted into each processing line in a state where they are separated into synthetic resins (A) mainly composed of materials and synthetic resins (B) other than that (that is, mainly composed of bulk synthetic resin material),
These are processed into granules in different steps. Here, the synthetic resin (A) may include, in addition to the film-like synthetic resin material, another form of synthetic resin material having difficulty in fluidity and transportability, such as foamed plastic.
【0038】また、フィルム状合成樹脂材に特別な制限
はないが、本発明者らが実験により確認したところによ
れば、厚さが100μm以下の合成樹脂フィルムが特に
流動性や搬送性に劣ることから、分別可能な限度におい
て厚さ100μm以下の合成樹脂フィルムについては合
成樹脂類(A)に分別することが好ましい。但し、必ずし
もこのような分別基準に限定されないことは言うまでも
なく、また、ポリエチレンフィルム等のような極薄材の
他に、所謂ペットボトル等に利用されているような比較
的厚手の合成樹脂類も合成樹脂類(A)に含ませることが
できる。一方、合成樹脂類(B)としては、板材等の塊状
合成樹脂材が主体となるが、勿論これに限定されるもの
ではない。Further, although there is no particular limitation on the film-like synthetic resin material, it was confirmed by experiments by the present inventors that a synthetic resin film having a thickness of 100 μm or less is particularly inferior in fluidity and transportability. Therefore, it is preferable to separate the synthetic resin film having a thickness of 100 μm or less into the synthetic resins (A) as far as it can be separated. However, needless to say, it is not necessarily limited to such a classification standard, and in addition to ultra-thin materials such as polyethylene film, relatively thick synthetic resins such as those used for so-called PET bottles are also available. It can be included in the synthetic resins (A). On the other hand, as the synthetic resin (B), a bulk synthetic resin material such as a plate material is mainly used, but it is needless to say that the synthetic resin (B) is not limited to this.
【0039】要は、収集された合成樹脂類の流動性や搬
送性等を考慮し、少なくともポリエチレンフィルムのよ
うに破砕処理したままでは流動性や搬送性が極端に劣る
ものは合成樹脂類(A)に分別し、それよりも流動性や搬
送性が良好な塊状プラスチックのようなものは合成樹脂
類(B)に分別し、それ以外のものは流動性や搬送性等を
考慮して合成樹脂類(A)、(B)のいずれかに分別すれば
よい。なお、処理システム全体として見た場合、炉に供
給すべき合成樹脂類のうちのフィルム状合成樹脂材の総
てを合成樹脂類(A)に、また塊状合成樹脂材の総てを合
成樹脂類(B)にそれぞれ厳密に分別する必要は必ずしも
なく、また、廃棄物という性質を考慮すればそのような
厳密な分別は実際上も困難である。したがって、合成樹
脂類(A)に塊状合成樹脂材等が、また合成樹脂類(B)に
フィルム状合成樹脂材等がある程度含まれることは許容
される。The point is that in consideration of the fluidity and transportability of the collected synthetic resins, synthetic resins (A ), And those such as bulk plastics that have better fluidity and transportability than that are sorted into synthetic resins (B), and other than that, synthetic resin in consideration of fluidity and transportability, etc. It may be classified into either of the types (A) and (B). When viewed as a whole processing system, of the synthetic resins to be supplied to the furnace, all of the film-like synthetic resin materials are to be synthetic resin (A), and all of the bulk synthetic resin materials are to be synthetic resin. (B) does not necessarily need to be strictly separated, and such strict separation is actually difficult in view of the nature of waste. Therefore, it is permissible that the synthetic resin (A) contains the bulk synthetic resin material and the like and the synthetic resin (B) contains the film-like synthetic resin material and the like to some extent.
【0040】図5において、Xがフィルム状合成樹脂材
を主体とする合成樹脂類(A)の加工処理ラインを、また
Yが塊状合成樹脂材を主体とする合成樹脂類(B)の加工
処理ラインをそれぞれ示している。各加工処理ラインX
及びYでは、それぞれ合成樹脂類(A)及び(B)から含塩
素高分子樹脂材を分離除去する工程と合成樹脂類(A)及
び(B)を粒状合成樹脂材(a)及び粒状合成樹脂材(b)に
加工処理する工程が行なわれ、粒状合成樹脂材(a)及び
粒状合成樹脂材(b)が供給手段10a,10b,10を
通じて高炉等の炉に搬送・供給される。In FIG. 5, X is a processing line for synthetic resins (A) mainly composed of film-like synthetic resin material, and Y is processing processing for synthetic resins (B) mainly composed of bulk synthetic resin material. Each line is shown. Each processing line X
In Y and Y, the step of separating and removing the chlorine-containing polymer resin material from the synthetic resins (A) and (B), and the synthetic resins (A) and (B) in the granular synthetic resin material (a) and the granular synthetic resin, respectively. The step of processing the material (b) is performed, and the granular synthetic resin material (a) and the granular synthetic resin material (b) are conveyed and supplied to the furnace such as a blast furnace through the supply means 10a, 10b, 10.
【0041】粒状合成樹脂材(a)と粒状合成樹脂材(b)
の炉への供給方法は任意であり、例えば図に示すように
供給手段10の途中において一旦貯留ホッパ12に貯留
して混合した後、炉に供給して吹き込む方法、貯留ホッ
パに貯留することなく供給手段10の途中で両者を混合
した後、炉に供給して吹き込む方法、それぞれを別個に
炉に供給して吹き込み直前に混合する方法、それぞれを
別個に供給して炉に吹き込む方法等、任意の方法を採用
することができる。Granular synthetic resin material (a) and granular synthetic resin material (b)
The method of supplying to the furnace is arbitrary, and for example, as shown in the figure, after being stored and mixed in the storage hopper 12 in the middle of the supply means 10 and then supplied to the furnace and blown, without storing in the storage hopper. After mixing both in the middle of the supply means 10, a method of supplying and blowing into the furnace, a method of separately supplying each into the furnace and mixing immediately before blowing, a method of separately supplying each and blowing into the furnace, etc. The method of can be adopted.
【0042】また、先に述べたように各加工処理ライン
における合成樹脂類の粒状化加工処理工程と含塩素高分
子樹脂材の分離除去工程とは、合成樹脂類の性状等に応
じて所定の順序で行われる。各加工処理ラインX,Yで
分離除去された含塩素高分子樹脂材は供給手段11a,
11b,11を通じて酸洗廃液処理設備2に送られて焙
焼炉3に燃料として供給され、焙焼炉3で燃焼した後、
上述のようにして塩酸として回収される。なお、上記供
給手段11a,11b,11も酸洗廃液処理設備2まで
の搬送手段と焙焼炉3への吹込み手段等から構成され、
このうち搬送手段は連続式(例えば、搬送コンベアや気
送管等)、バッチ式のいずれでもよい。また必要に応じ
て、含塩素高分子樹脂材の加工処理装置を供給手段11
a,11b,11の途中(酸洗廃液処理設備内に設ける
場合も含む)に設けてもよい。Further, as described above, the step of granulating the synthetic resin and the step of separating and removing the chlorine-containing polymer resin material in each processing line are predetermined depending on the properties of the synthetic resin. Done in order. The chlorine-containing polymer resin material separated and removed in each processing line X, Y is supplied by a supply means 11a,
After being sent to the pickling waste liquid treatment facility 2 through 11b and 11 and supplied to the roasting furnace 3 as fuel and burning in the roasting furnace 3,
It is recovered as hydrochloric acid as described above. The above-mentioned supply means 11a, 11b, 11 are also composed of a conveying means to the pickling waste liquid treatment facility 2, a blowing means to the roasting furnace 3 and the like,
Of these, the conveying means may be either a continuous type (for example, a conveyer conveyor or a pneumatic tube) or a batch type. Further, if necessary, a processing device for the chlorine-containing polymer resin material may be provided with a supply means 11
It may be provided in the middle of a, 11b, 11 (including the case where it is provided in the pickling waste liquid treatment facility).
【0043】図6は図5に示される方式の処理方法及び
設備のより具体的な構成例を示したものであり、加工処
理ラインXでは合成樹脂類(A)を熱により溶融または半
溶融化させた後固化させることにより減容固化(減容=
容積減少)された粒状合成樹脂材(a)に加工し、一方、
加工処理ラインYでは合成樹脂類(B)を粉砕処理して粒
状合成樹脂材(b)に加工する。加工処理ラインXでは、
合成樹脂類(A)は必要に応じて破砕装置24において破
砕(または粗破砕)された後、コンベア搬送等により分
離装置25に装入され、合成樹脂類(A)から塩化ビニル
や塩化ビニリデン等の含塩素高分子樹脂材のみが分離除
去される。FIG. 6 shows a more specific structural example of the processing method and equipment of the system shown in FIG. 5. In the processing line X, the synthetic resins (A) are melted or semi-melted by heat. Volume solidification (volume reduction =
(Reduced in volume) processed into a granular synthetic resin material (a), while
In the processing line Y, the synthetic resin (B) is crushed and processed into a granular synthetic resin material (b). In processing line X,
The synthetic resins (A) are crushed (or coarsely crushed) in the crushing device 24 as needed, and then loaded into the separating device 25 by conveyor conveyance or the like, and the synthetic resins (A) are mixed with vinyl chloride or vinylidene chloride. Only the chlorine-containing polymer resin material is removed.
【0044】塩化ビニル等の含塩素高分子樹脂は他の合
成樹脂に較べて比重が大きいため(ポリエチレンの比
重:0.91〜0.96、ポリプロピレンの比重:0.
89〜0.91程度であるのに対し、塩化ビニルの比
重:1.16〜1.55程度)、通常、分離装置25は
水等の液体を利用した比重分離方式或いは遠心分離方式
等により合成樹脂類(A)から含塩素高分子樹脂材を分離
する。また、上記コンベア搬送等の途中で磁選機26に
より合成樹脂類に混入している鉄屑の除去が行われる。
なお、合成樹脂類(A)が後述する粒状固化装置27で破
砕処理される場合には、上記破砕装置24による破砕処
理は必ずしも必要ではなく、したがってその場合には破
砕装置24は設けなくてもよい。Since a chlorine-containing polymer resin such as vinyl chloride has a larger specific gravity than other synthetic resins (specific gravity of polyethylene: 0.91 to 0.96, specific gravity of polypropylene: 0.
The specific gravity of vinyl chloride is about 1.16 to 1.55, whereas the separator 25 is usually synthesized by a specific gravity separation method using a liquid such as water or a centrifugal separation method. The chlorine-containing polymer resin material is separated from the resins (A). Further, the iron scraps mixed in the synthetic resins are removed by the magnetic separator 26 during the conveyer or the like.
When the synthetic resin (A) is crushed by the granular solidifying device 27 described later, the crushing process by the crushing device 24 is not always necessary, and in that case, the crushing device 24 may not be provided. Good.
【0045】図7は比重分離方式による分離装置25の
一構成例を示しており、合成樹脂類(A)は水が入れられ
た分離槽41に装入され、槽内で沈降する塩化ビニル等
の含塩素高分子樹脂材と浮上するそれ以外の合成樹脂材
とに分離される。沈降分離した含塩素高分子樹脂材は適
当な排出手段により槽外に排出され、スクリーン42a
を経て水と分離された後、系外に排出される。一方、槽
内で浮上した含塩素高分子樹脂材以外の合成樹脂材は適
当な排出手段で槽外に排出され、スクリーン42bを経
て水と分離された後、乾燥機43で乾燥され、次工程へ
と送られる。なお、図7において、44はスクリーン4
2a,42bで分離された水を排出する排水タンクであ
る。FIG. 7 shows an example of the constitution of the separation device 25 of the specific gravity separation system. Synthetic resins (A) are charged in a separation tank 41 containing water, and vinyl chloride, etc. which settle in the tank. The chlorine-containing polymer resin material and the other synthetic resin material that floats are separated. The chlorine-containing polymer resin material separated by settling is discharged to the outside of the tank by an appropriate discharging means, and the screen 42a
After being separated from water, it is discharged to the outside of the system. On the other hand, the synthetic resin materials other than the chlorine-containing polymer resin material floating in the tank are discharged outside the tank by an appropriate discharging means, separated from the water through the screen 42b, and then dried by the dryer 43, and the next step Sent to. In FIG. 7, 44 is a screen 4
It is a drainage tank for discharging the water separated in 2a and 42b.
【0046】また、図8は遠心分離方式による分離装置
25の一構成例を示している。この装置は、内部が中空
の筒状若しくは紡錘状の本体45と、この本体45内部
の長手方向に回転自在に配されるスクリュー付きの内筒
体46と、この内筒体回転駆動用のモータ47等から構
成される。この装置では、合成樹脂材と水等の媒体との
混合物が、高速回転する内筒体46の一端からその内部
に供給される。混合物は内筒体46の長手方向略中央に
設けられた開口48から遠心力の作用により本体45の
内部空間に吐き出され、媒体の比重を境としてこれより
も比重の大きい重質分(含塩素高分子樹脂材)と比重の
小さい軽質分(含塩素高分子樹脂材以外の合成樹脂材)
とに分離される。つまり、遠心力によって合成樹脂材の
うちの重質分のみが本体45の内壁面側に集められる結
果、軽質分と重質分が本体45の径方向において分離し
た状態となる。FIG. 8 shows an example of the configuration of the separation device 25 of the centrifugal separation system. This device includes a main body 45 having a hollow inside or a spindle shape, an inner cylindrical body 46 with a screw arranged rotatably in the longitudinal direction inside the main body 45, and a motor for rotationally driving the inner cylindrical body. It is composed of 47 etc. In this device, a mixture of a synthetic resin material and a medium such as water is supplied from one end of the inner cylinder 46 that rotates at a high speed to the inside thereof. The mixture is discharged into the inner space of the main body 45 by the action of centrifugal force from an opening 48 provided in the longitudinal center of the inner cylindrical body 46, and a heavy component (chlorine-containing substance) having a larger specific gravity than the specific gravity of the medium is used as a boundary. Polymer resin) and light components with a small specific gravity (synthetic resin materials other than chlorine-containing polymer resin materials)
And separated. That is, as a result of the centrifugal force, only the heavy component of the synthetic resin material is collected on the inner wall surface side of the main body 45, so that the light component and the heavy component are separated in the radial direction of the main body 45.
【0047】ここで、内筒体46は、前記開口48を大
略の境とした長手方向半分に軽質分搬送用のスクリュー
49aが、他の長手方向半分に重質分搬送用のスクリュ
ー49bが設けられている。これらスクリュー49a、
49bはスクリューの螺旋方向が互いに逆向きであり、
内筒体46が回転することによりスクリュー49a、4
9bはそれぞれの側の本体端部方向に合成樹脂材を搬送
する。すなわち、軽質分の合成樹脂材は羽根が比較的短
かいスクリュー49aによって本体45の一方の端部ま
で搬送され、排出口50aから排出される。一方、本体
45の内壁面側に集められた重質分の合成樹脂材は、羽
根が本体45の内壁面近傍まで延びたスクリュー49b
によって本体45の他方の端部まで搬送され、排出口5
0bから排出される。一方、水等の媒体は本体45の略
中央部に設けられた排出口51から装置外に排出され
る。このような装置によれば、重質分(含塩素高分子樹
脂材)と軽質分(含塩素高分子樹脂材以外の合成樹脂
材)にそれぞれ分離された合成樹脂材を水分が非常に少
ない状態で装置外に排出させることができる。Here, the inner cylinder 46 is provided with a screw 49a for conveying light components in the longitudinal half with the opening 48 as a boundary, and a screw 49b for conveying heavy components in the other half in the longitudinal direction. Has been. These screws 49a,
In 49b, the spiral directions of the screws are opposite to each other,
When the inner cylinder 46 rotates, the screws 49a, 4
9b conveys the synthetic resin material toward the end of the main body on each side. That is, the light synthetic resin material is conveyed to one end of the main body 45 by the screw 49a having relatively short blades, and is discharged from the discharge port 50a. On the other hand, the heavy synthetic resin material collected on the inner wall surface side of the main body 45 is screw 49b whose blades extend to the vicinity of the inner wall surface of the main body 45.
Is conveyed to the other end of the main body 45 by the discharge port 5
It is discharged from 0b. On the other hand, a medium such as water is discharged to the outside of the apparatus through a discharge port 51 provided in the substantially central portion of the main body 45. According to such an apparatus, the synthetic resin material separated into the heavy component (chlorine-containing polymer resin material) and the light component (synthetic resin material other than the chlorine-containing polymer resin material) is separated into very low moisture content. Can be discharged outside the apparatus.
【0048】上記のように分離装置25で含塩素高分子
樹脂材が分離除去された合成樹脂類(A)は粒状固化装置
27に装入され、ここで減容固化された粒状合成樹脂材
(a)に加工される。前記粒状固化装置27では、例えば
以下の〜の何れかの方法で合成樹脂類(A)の減容固
化−粒状化処理が行われ、粒状合成樹脂材(a)が得られ
る。 合成樹脂類(A)を加熱して溶融させた後冷却して固
化させ、この固化した合成樹脂材を裁断または粉砕処理
する方法 合成樹脂類(A)を裁断または破砕し(この裁断また
は破砕は、粒状固化装置27内ではなく上記破砕装置2
4で行ってもよい)、この裁断または破砕された合成樹
脂材を加熱若しくは前記裁断または破砕による摩擦熱に
より半溶融化させ、半溶融化した合成樹脂材を急冷する
ことにより収縮固化させ、この際粒状に収縮固化させる
か若しくは収縮固化した合成樹脂材を粉砕処理して粒状
合成樹脂材(a)を得る方法The synthetic resins (A) from which the chlorine-containing polymer resin material has been separated and removed by the separating device 25 as described above are charged into the granular solidifying device 27, where the volume of the granular synthetic resin material is solidified.
(a). In the granular solidification device 27, for example, the volume reduction solidification-granulation treatment of the synthetic resin (A) is performed by any one of the following methods to obtain a granular synthetic resin material (a). Method of heating synthetic resin (A) to melt and then cooling to solidify, and cutting or crushing the solidified synthetic resin material. The synthetic resin (A) is cut or crushed (this cutting or crushing is The crushing device 2 is not in the granular solidification device 27.
4), the cut or crushed synthetic resin material is semi-moltened by heating or frictional heat due to the cut or crushed, and the semi-molten synthetic resin material is rapidly cooled to shrink and solidify, A method of obtaining a granular synthetic resin material (a) by shrinking and solidifying in a granular state or crushing a shrinking and solidifying synthetic resin material
【0049】 上記の方法の一態様として、合成樹
脂類(A)を高速回転する回転刃で裁断または破砕すると
ともに、該裁断または破砕による摩擦熱により合成樹脂
材を半溶融化させ、次いでこの半溶融化した合成樹脂材
を水噴霧等によって急冷することにより収縮固化させ、
この際粒状に収縮固化させるか若しくは収縮固化と同時
に前記回転刃により粉砕処理し、粒状合成樹脂材(a)を
得る方法 これらの方法のうち、の方法の典型的な例は合成樹脂
類(A)を完全溶融させ、これを押出し機により線状等に
押出し成形した後、粒状に裁断することにより粒状合成
樹脂材(a)を得る方法であるが、この他にも種々の加工
方法を採ることができる。In one embodiment of the above method, the synthetic resin (A) is cut or crushed by a rotating blade that rotates at a high speed, and the synthetic resin material is semi-melted by frictional heat generated by the cutting or crushing. The molten synthetic resin material is contracted and solidified by quenching it with water spray or the like.
At this time, a method of obtaining a granular synthetic resin material (a) by shrinking and solidifying into a granular form or simultaneously crushing with the rotary blade at the same time as the shrinking and solidifying, a typical example of these methods is a synthetic resin (A). ) Is completely melted, extruded into a linear shape or the like by an extruder, and then cut into granules to obtain a granular synthetic resin material (a), but various other processing methods are employed. be able to.
【0050】これに対して、の方法は合成樹脂類
(A)を完全には溶融させず、半溶融化させた状態から水
噴霧等によって急冷することにより収縮固化させ、この
際粒状に収縮固化させるか若しくは収縮固化したものを
粒状に粉砕処理することにより粒状合成樹脂材(a)を得
る方法である。本発明者らは特にこのような,の方
法(とりわけの方法)で得られた粒状合成樹脂材(a)
が、フィルム状合成樹脂材の粉砕物は言うに及ばず、塊
状合成樹脂材の粉砕物に較べてさえ非常に優れた流動性
と搬送性を示し、しかも燃焼性にも非常に優れているこ
と、さらにはこれらを塊状合成樹脂材の粉砕物と混合し
て用いることにより、合成樹脂材全体の搬送性及び燃焼
性を著しく向上させ得ることを見出したものであり、し
たがって、本発明の燃料化方法においては、粒状固化装
置27において上記またはの方法で合成樹脂類(A)
の粒状収縮固化若しくは収縮固化−粒状化処理を行い、
粒状合成樹脂材(a)を得ることが最も好ましい。On the other hand, the method of is a synthetic resin
(A) is not completely melted, but is shrunk and solidified by quenching by a water spray or the like from a semi-molten state, and then is shrunk and solidified in a granular state, or the shrunk and solidified is pulverized into granules. This is a method for obtaining a granular synthetic resin material (a). The present inventors have particularly proposed such a granular synthetic resin material (a) obtained by the method (particularly the method).
However, not only the crushed product of the film-like synthetic resin material, but also the excellent fluidity and transportability even when compared with the crushed product of the lump-shaped synthetic resin material, and that it is also excellent in flammability. Furthermore, it has been found that the transportability and combustibility of the entire synthetic resin material can be remarkably improved by using them by mixing them with a pulverized product of a lumpy synthetic resin material, and therefore, as a fuel of the present invention. In the method, the synthetic resin (A) is used in the granular solidification device 27 by the above method or
Granular shrinkage solidification or shrinkage solidification-Perform granulation treatment,
Most preferably, the granular synthetic resin material (a) is obtained.
【0051】図9は上記の方法で粒状収縮固化若しく
は収縮固化−粒状化の連続処理を行うための一構成例を
示しており、粒状固化装置27に装入された合成樹脂類
(A)は破砕装置52で破砕された後、減容固化装置53
に装入される。この減容固化装置53では、合成樹脂類
(A)は加熱室54及びこれに続く冷却室55を搬送装置
56(搬送ベルト等)で連続搬送され、加熱室54にお
いて加熱(ガス加熱、ガス間接加熱または電気加熱等)
されることで半溶融化した後、冷却室55で水噴霧等に
より急冷され、収縮固化する。この際、合成樹脂類(A)
の破砕形態や加熱室内への装入状態等を適宜選択するこ
とにより合成樹脂材を粒状に収縮固化させることがで
き、したがってこの方法によれば収縮固化ままで粒状合
成樹脂材(a)が得られる。FIG. 9 shows an example of a structure for performing the granular shrinkage solidification or the continuous treatment of shrinkage solidification-granulation by the above-mentioned method. The synthetic resins loaded in the granular solidification device 27 are shown in FIG.
(A) is crushed by the crushing device 52, and then the volume reducing and solidifying device 53
Will be charged. In this volume reduction and solidification device 53, synthetic resins
(A) is continuously conveyed through the heating chamber 54 and the cooling chamber 55 subsequent thereto by a conveying device 56 (conveying belt or the like), and is heated in the heating chamber 54 (gas heating, gas indirect heating or electric heating)
After being semi-melted by being heated, it is rapidly cooled by water spray or the like in the cooling chamber 55 to shrink and solidify. At this time, synthetic resins (A)
The synthetic resin material can be contracted and solidified in a granular form by appropriately selecting the crushing form of No. 1, the charging state into the heating chamber, etc. Therefore, according to this method, the granular synthetic resin material (a) can be obtained by shrinking and solidifying as it is. To be
【0052】一方、合成樹脂材の一部または全部を粒状
に収縮固化させない方法では、収縮固化した合成樹脂材
は減容固化装置53から粉砕装置57に装入され、この
粉砕装置57により粒状に粉砕処理されることで粒状合
成樹脂材(a)が得られる。以上のようにして得られた粒
状合成樹脂材(a)は、破砕されたフィルム状合成樹脂材
を半溶融状態から粒状に収縮固化させ若しくは収縮固化
させた後これを粉砕処理したものであるため、塊状合成
樹脂材の破砕物に較べて比較的ポーラスな性状であって
比表面積が大きく、しかも塊状合成樹脂材の破砕物のよ
うに角ばった形状ではなく、全体的に見て丸みを帯びた
形状を有するため、優れた燃焼性と流動性を示す。On the other hand, in the method in which part or all of the synthetic resin material is not shrunk and solidified into granules, the contracted and solidified synthetic resin material is loaded from the volume reduction solidification device 53 into the crushing device 57 and is granulated by the crushing device 57. The granular synthetic resin material (a) is obtained by crushing. Since the granular synthetic resin material (a) obtained as described above is obtained by shrinking and solidifying the crushed film-like synthetic resin material from a semi-molten state into granules or by shrinking and solidifying it, Compared to the crushed lump of synthetic resin material, it is relatively porous and has a large specific surface area.Moreover, it is not a square shape like the crushed lump of synthetic resin material, it is rounded as a whole Due to its shape, it exhibits excellent flammability and fluidity.
【0053】また、図10は上記の方法で行われる粒
状収縮固化若しくは収縮固化−粒状化処理の原理を模式
的に示すもので、合成樹脂類(A)を高速回転する回転刃
58で裁断または破砕するとともに、この裁断または破
砕による摩擦熱により合成樹脂材を半溶融化させ、次い
で、この半溶融化した合成樹脂材を水噴霧等により上記
温度から急冷することにより収縮個化させ、この際粒状
に収縮固化させるか若しくは収縮固化と同時に前記回転
刃58により粉砕処理し、粒状合成樹脂材(a)が得られ
る。この方法はバッチ方式により合成樹脂材の破砕(ま
たは裁断)処理、半溶融化処理及び収縮固化後の粉砕処
理(但し、急冷により粒状に収縮固化させる場合は粉砕
処理は必要ない)の総てを高速回転する回転刃58によ
り行うものであり、「破砕(または裁断)→半溶融化→
急冷による粒状収縮固化」若しくは「破砕(または裁
断)→半溶融化→急冷による収縮固化→粉砕」という一
連の処理工程が短時間に速やかに行われ、しかも合成樹
脂材が回転刃58による破砕(裁断)−高速撹拌中に半
溶融化し、このような状態から速かに急冷処理がなされ
るため、比表面積及び粒形状等の面でより好ましい粒状
合成樹脂材(a)が得られる。また、回転刃58の作用だ
けで破砕(または裁断)処理、半溶融化処理及び収縮固
化後の粉砕処理が行われるため、設備コスト及び運転コ
ストの面でも有利である。FIG. 10 schematically shows the principle of the granular shrinkage solidification or the shrinkage solidification-granulation treatment carried out by the above method, in which the synthetic resin (A) is cut by the rotary blade 58 rotating at a high speed or Along with crushing, the synthetic resin material is semi-moltened by frictional heat due to this cutting or crushing, and then this semi-molten synthetic resin material is rapidly cooled from the above temperature by water spray or the like to shrink and become individual. The particles are shrunk and solidified, or simultaneously shrunk and solidified, and pulverized by the rotary blade 58 to obtain a granular synthetic resin material (a). This method does all of the crushing (or cutting) processing of the synthetic resin material by the batch method, the semi-melting processing and the crushing processing after shrinkage solidification (however, crushing is not necessary when shrinking and solidifying into granules by rapid cooling). It is performed by the rotary blade 58 that rotates at high speed, and "crushing (or cutting) → semi-melting →
A series of processing steps of "granular shrinkage solidification by rapid cooling" or "crushing (or cutting) → semi-melting → shrinkage solidification by rapid cooling → crushing" are rapidly performed in a short time, and the synthetic resin material is crushed by the rotary blade 58 ( (Cutting) -Semi-melting during high-speed stirring and rapid quenching treatment from such a state provide a more preferable granular synthetic resin material (a) in terms of specific surface area and grain shape. Further, since the crushing (or cutting) treatment, the semi-melting treatment, and the crushing treatment after shrinkage and solidification are performed only by the action of the rotary blade 58, it is advantageous in terms of equipment cost and operating cost.
【0054】なお、上記の方法においても、合成樹脂
類(A)の破砕形態や回転刃に対する装入状態等を適宜選
択することにより合成樹脂材を粒状に収縮固化させるこ
とができ、したがってこの方法によれば実質的に収縮固
化後の回転刃による粉砕処理なしに、収縮固化ままで粒
状合成樹脂材(a)が得られる。一方、合成樹脂材の一部
または全部を粒状に収縮固化させない方法では、上記の
ように回転刃による粉砕処理により粒状合成樹脂材(a)
が得られる。また、上記、の方法において合成樹脂
類(A)を半溶融化する温度は合成樹脂の種類や形状等に
よってある程度異なり、例えば材質面だけからいうと低
密度ポリエチレンの場合で105〜115℃程度、中低
密度ポリエチレンの場合で128℃前後である。したが
って、合成樹脂類(A)に含まれる合成樹脂材の種類や割
合、形態等に応じて、半溶融化させるための温度が適宜
選択される。Also in the above method, the synthetic resin material can be shrunk and solidified into particles by appropriately selecting the crushing form of the synthetic resin (A), the charging state with respect to the rotary blade, and the like. According to the method, the granular synthetic resin material (a) can be obtained as shrink-solidified without substantially crushing treatment by the rotary blade after shrink-solidification. On the other hand, in the method in which part or all of the synthetic resin material is not shrunk and solidified in a granular form, the granular synthetic resin material (a)
Is obtained. In the above method, the temperature at which the synthetic resin (A) is semi-moltened varies to some extent depending on the type and shape of the synthetic resin, for example, in the case of low-density polyethylene in terms of material alone, about 105 to 115 ° C. It is around 128 ° C for medium-low density polyethylene. Therefore, the temperature for semi-melting is appropriately selected according to the type, proportion, form, and the like of the synthetic resin material contained in the synthetic resins (A).
【0055】以上のようにして得られた粒状合成樹脂材
(a)は、篩分装置28により篩い分けされ、所定の粒径
以下(例えば−6mm)のものだけが供給手段である経
路29を通じて貯留サイロ30に送られる。この構成例
では経路29は気送管(図中、31は送風機)で構成さ
れ、粒状合成樹脂材(a)は貯留サイロ30に気送(空気
輸送、以下同様)される。一方、所定の粒径を超える粒
状合成樹脂材は気送管たる経路32(図中、31は送風
機)を通じて分離装置25または粒状固化装置26の入
側の搬送ラインに戻され、合成樹脂類(A)とともに分離
装置25または粒状固化装置26に再装入される。Granular synthetic resin material obtained as described above
(a) is sieved by a sieving device 28, and only those having a predetermined particle size or less (for example, -6 mm) are sent to the storage silo 30 through a path 29 which is a supply means. In this configuration example, the path 29 is constituted by an air feeding pipe (in the figure, 31 is a blower), and the granular synthetic resin material (a) is air fed (air transportation, the same below) to the storage silo 30. On the other hand, the granular synthetic resin material having a particle size exceeding a predetermined value is returned to the transfer line on the inlet side of the separating device 25 or the granular solidifying device 26 through a path 32 (31 is a blower in the figure) which is an air feeding pipe, and synthetic resins ( It is reloaded into the separating device 25 or the granular solidifying device 26 together with A).
【0056】一方、加工処理ラインYでは、合成樹脂類
(B)は一次破砕装置33において粗破砕(例えば、粒径
50mm程度に破砕)された後、コンベア搬送等により
二次破砕装置34に装入されて二次破砕(例えば、粒径
20mm程度に破砕)される。なお、一次破砕された合
成樹脂類(B)は、上記コンベア搬送等の途中で磁選機2
6により混入している鉄屑の除去が行われる。二次破砕
された合成樹脂類(B)はコンベア搬送等により選別装置
35に装入され、ここで金属や土砂、石等の異物が風力
選別等の方法により分離除去される。次いで経路38a
を通じて分離装置36に送られ、合成樹脂類(B)から含
塩素高分子樹脂材のみが分離除去される。この分離装置
36の分離方式や構成例は先に述べた分離装置25と同
様であり、したがってその説明は省略する。なお、この
分離装置36は後述する粉砕装置37の出側に配置して
もよい。On the other hand, in the processing line Y, synthetic resins
(B) is roughly crushed in the primary crushing device 33 (for example, crushed to a particle size of about 50 mm) and then charged into the secondary crushing device 34 by conveyor conveyance or the like to be subjected to secondary crushing (for example, to a particle size of about 20 mm). Be crushed). The synthetic resin (B) that has been primary crushed, the magnetic separator 2
According to 6, the iron scraps mixed in are removed. The secondary crushed synthetic resins (B) are loaded into a sorting device 35 by conveyor transportation or the like, and foreign substances such as metal, earth and sand, stones, etc. are separated and removed by a method such as wind power sorting. Then route 38a
Is sent to the separating device 36 through and is separated and removed only from the chlorine-containing polymer resin material from the synthetic resins (B). The separation system and the configuration example of the separation device 36 are the same as those of the separation device 25 described above, and therefore the description thereof will be omitted. The separating device 36 may be arranged on the outlet side of the crushing device 37 described later.
【0057】分離装置36において含塩素高分子樹脂材
が分離除去された合成樹脂類(B)は経路38bを通じて
粉砕装置37(三次破砕機)に送られ、所定の粒径以下
(例えば、−6mm)まで粉砕処理され、粒状合成樹脂
材(b)が得られる。この粒状合成樹脂材(b)は供給手段
である経路38cを通じて貯留サイロ30に送られる。
この構成例では経路38a〜38cは気送管(図中、3
1は送風機)で構成され、粒状合成樹脂材(b)は貯留サ
イロ30に気送される。貯留サイロ30に貯留された粒
状合成樹脂材(a)及び(b)の混合体は吹込み手段39に
コンベア搬送や気送等により移送され、この吹込み手段
39を通じて高炉等の炉に気送され、炉の羽口部等から
炉内に吹き込まれる。The synthetic resins (B) from which the chlorine-containing polymer resin material has been separated and removed in the separating device 36 are sent to a crushing device 37 (tertiary crusher) through a path 38b and have a particle size of a predetermined value or less (for example, -6 mm). ) Is pulverized to obtain a granular synthetic resin material (b). This granular synthetic resin material (b) is sent to the storage silo 30 through the path 38c which is a supply means.
In this configuration example, the paths 38a to 38c are provided with pneumatic tubes (3 in the figure).
1 is a blower, and the granular synthetic resin material (b) is pneumatically sent to the storage silo 30. The mixture of the granular synthetic resin materials (a) and (b) stored in the storage silo 30 is transferred to the blowing means 39 by conveyor transportation, pneumatic feeding, or the like, and is pneumatically fed to the furnace such as a blast furnace through the blowing means 39. And blown into the furnace from the tuyere of the furnace.
【0058】一方、分離装置25及び分離装置36で分
離された含塩素高分子樹脂材は、供給手段40a,40
b,40を通じて酸洗廃液処理設備2の焙焼炉3に燃料
として供給され、上述のような過程を経て塩酸として回
収される。なお、上記供給手段40a,40b,40c
も酸洗廃液処理設備2までの搬送手段と焙焼炉3への吹
込み手段等から構成され、このうち搬送手段は連続式
(例えば、搬送コンベアや気送管等)、バッチ式のいず
れでもよい。また必要に応じて、含塩素合成樹脂材の加
工処理装置等(例えば、加工処理ラインXの粒状固化装
置27に相当する装置や加工処理ラインYの粉砕装置3
7等に相当する装置等)を供給手段40a,40b,4
0cの途中(酸洗廃液処理設備内に設ける場合も含む)
に設けてもよい。On the other hand, the chlorine-containing polymer resin material separated by the separating device 25 and the separating device 36 is supplied by the supply means 40a, 40.
It is supplied as a fuel to the roasting furnace 3 of the pickling waste liquid treatment facility 2 through b and 40, and is recovered as hydrochloric acid through the above process. The supply means 40a, 40b, 40c
Is also composed of a conveying means to the pickling waste liquid treatment facility 2, a blowing means to the roasting furnace 3, and the like, and the conveying means may be either of a continuous type (for example, a conveyer or an air feeding pipe) or a batch type. Good. If necessary, a chlorine-containing synthetic resin material processing device or the like (for example, a device corresponding to the granular solidification device 27 of the processing line X or a crushing device 3 of the processing line Y).
7 or the like) and supply means 40a, 40b, 4
In the middle of 0c (including the case where it is installed in the pickling waste liquid treatment facility)
May be provided.
【0059】以上述べた図1〜図6の実施形態は、いず
れも塩酸回収設備として製鉄所内の酸洗廃液処理設備を
利用した例であるが、本発明法は塩酸系廃液を焙焼炉内
で熱分解処理して塩酸を回収するための塩酸回収設備で
あれば、その種類を問わず利用することができる。但
し、一貫製鉄所内において既存の設備のみを利用し、合
成樹脂類を燃料や鉄源の還元剤として大量且つ効率的に
消費するという観点からは、上述した酸洗廃液処理設備
を利用するのが最も好ましい。The embodiments of FIGS. 1 to 6 described above are examples in which the pickling waste liquid treatment facility in the steel mill is used as the hydrochloric acid recovery facility, but the method of the present invention uses the hydrochloric acid waste liquid in the roasting furnace. Any hydrochloric acid recovery equipment for thermally decomposing and recovering hydrochloric acid can be used regardless of its type. However, from the perspective of using only existing equipment within the integrated steelworks and consuming large amounts of synthetic resins as reducing agents for fuel and iron sources, it is recommended to use the above-mentioned pickling waste liquid treatment equipment. Most preferred.
【0060】なお、先に述べたように加工処理設備に供
給される合成樹脂類中の含塩素高分子樹脂材の割合や、
フィルム状合成樹脂材を主体とする合成樹脂類(A)とそ
れ以外の合成樹脂類(B)の加工処理設備に対する供給量
は、廃棄物という性質上、経時的にある程度のバラツキ
を生じることがあり、比較的短期間(例えば、数時間〜
数十時間程度)に限った場合には、含塩素高分子樹脂材
が全く含まれない合成樹脂類しか供給されない場合や、
合成樹脂類(A)及び(B)のうちのいずれか一方の種類の
合成樹脂類しか供給されない場合も考えられる。このよ
うな場合には、一時的に酸洗廃液処理設備の焙焼炉3に
含塩素高分子樹脂材が全く供給されなかったり、或いは
処理され且つ炉に供給される合成樹脂類が一時的に合成
樹脂類(A)−粒状合成樹脂材(a)または合成樹脂類(B)
−粒状合成樹脂材(b)のいずれか一方になることもあり
得る。また、これ以外の理由により一時的に粒状合成樹
脂材(a)及び(b)のいずれか一方のみが炉に気送される
こともあり得る。また、図6の処理方法においては、粒
状合成樹脂材(a)及び(b)を別々のサイロ等に貯蔵し、
これを別々の経路を通じて炉に気送することもできる。
なお、廃棄物たる合成樹脂材が実質的に含塩素合成樹脂
材のみからなるような場合には、加工処理設備での分離
除去工程を経ることなく、直接塩酸回収設備の焙焼炉に
供給することができる。As described above, the ratio of the chlorine-containing polymer resin material in the synthetic resins supplied to the processing equipment,
The amount of the synthetic resin (A) mainly composed of a film-like synthetic resin material and the other synthetic resin (B) supplied to the processing equipment may vary to some extent over time due to the nature of waste. Yes, for a relatively short period of time (e.g.
If only limited to synthetic resin containing no chlorine-containing polymer resin material,
It is also conceivable that only one of the synthetic resins (A) and (B) is supplied. In such a case, the chlorine-containing polymer resin material is not supplied at all to the roasting furnace 3 of the pickling waste liquid treatment facility, or the synthetic resins to be processed and supplied to the furnace are temporarily supplied. Synthetic resin (A) -granular synthetic resin material (a) or synthetic resin (B)
It may be either one of the granular synthetic resin materials (b). Further, for any other reason, it is possible that only one of the granular synthetic resin materials (a) and (b) is temporarily sent to the furnace by air. In the processing method of FIG. 6, the granular synthetic resin materials (a) and (b) are stored in separate silos,
It can also be pneumatically fed to the furnace via separate routes.
If the synthetic resin material that is waste consists essentially of chlorine-containing synthetic resin material, it is directly supplied to the roasting furnace of the hydrochloric acid recovery facility without going through the separation and removal process in the processing facility. be able to.
【0061】先に述べたように、上記、の方法によ
り粒状収縮固化若しくは収縮固化−粒状化して得られた
粒状合成樹脂材(a)は比較的ポーラスな性状で比表面積
が大きく、しかも全体的に見て丸みを帯びた形状を有し
ているために優れた燃焼性と流動性を示し、これらを粒
状合成樹脂材(b)と混合することにより、炉に供給され
る粒状合成樹脂材全体の燃焼性と流動性及び搬送性を効
果的に高めることができる。すなわち、燃焼性に関して
は、炉内に粒状合成樹脂材(a)と粒状合成樹脂材(b)の
混合体が吹き込まれた場合、燃焼性の良好な粒状合成樹
脂材(a)が急速燃焼して粒状合成樹脂材(b)を速かに着
火させ、これによって炉内吹き込まれた粒状合成樹脂材
全体の燃焼性が著しく高められる。さらに、流動性及び
搬送性に関しても、丸みを帯びた形状を有する流動性及
び搬送性に優れた粒状合成樹脂材(a)が粒状合成樹脂材
中に含まれることにより、これが粒状合成樹脂材全体の
流動性を向上させる潤滑的機能を果し、この結果粒状合
成樹脂材全体の流動性、搬送性が大きく改善される。As described above, the granular synthetic resin material (a) obtained by the above-described method of granular shrinkage solidification or shrinkage solidification-granulation has a relatively porous property, a large specific surface area, and As shown in Fig. 2, it exhibits excellent flammability and fluidity due to its rounded shape. By mixing these with the granular synthetic resin material (b), the entire granular synthetic resin material supplied to the furnace is It is possible to effectively enhance the combustibility, fluidity and transportability of That is, regarding the flammability, when a mixture of the granular synthetic resin material (a) and the granular synthetic resin material (b) is blown into the furnace, the granular synthetic resin material (a) having good flammability rapidly burns. As a result, the granular synthetic resin material (b) is quickly ignited, thereby significantly increasing the flammability of the whole granular synthetic resin material blown into the furnace. Furthermore, with regard to fluidity and transportability, the granular synthetic resin material (a) having a rounded shape and excellent in fluidity and transportability is included in the granular synthetic resin material, and this is the entire granular synthetic resin material. Has a lubricating function to improve the fluidity of the granular synthetic resin material, and as a result, the fluidity and transportability of the whole granular synthetic resin material are greatly improved.
【0062】上記のような作用を得るためには、粒状合
成樹脂材(a)と粒状合成樹脂材(b)を重量比で(a)/
[(a)+(b)]:0.10以上の割合で混合することが
好ましい。図12は、フイルム状合成樹脂材を上記の
方法で収縮固化−粒状化処理して得られた粒径6mm以
下の粒状合成樹脂材(a)と塊状合成樹脂材を粉砕処理し
て得られた粒径6mm以下の粒状合成樹脂材(b)(いず
れの粒状合成樹脂材も安息角:40°)とを種々の割合
で混合し、この混合体を高炉の羽口部に気送して炉内吹
き込みを行ない、その際の(a)/[(a)+(b)]の重量
比と混合体の搬送性(供給トラブル発生頻度)及び燃焼
性(吹込み燃料によるコークス置換率)との関係を調べ
たものである。なお、供給トラブル発生頻度とコークス
置換率は以下のように定めた。In order to obtain the above action, the weight ratio of the granular synthetic resin material (a) to the granular synthetic resin material (b) is (a) /
[(A) + (b)]: It is preferable to mix in a ratio of 0.10. FIG. 12 is obtained by crushing a granular synthetic resin material (a) having a particle diameter of 6 mm or less obtained by shrinking and solidifying-granulating the film-shaped synthetic resin material by the above method and pulverizing the synthetic resin material. A granular synthetic resin material (b) having a particle diameter of 6 mm or less (all the granular synthetic resin materials have an angle of repose of 40 °) is mixed at various ratios, and the mixture is pneumatically fed to the tuyere of the blast furnace. Internal injection is performed, and the weight ratio of (a) / [(a) + (b)] at that time and the transportability of the mixture (frequency of occurrence of supply trouble) and combustibility (coke replacement rate by injected fuel) It is a study of the relationship. The supply trouble occurrence frequency and the coke replacement ratio were determined as follows.
【0063】(イ) 供給トラブル発生頻度 塊状合成樹脂材を粉砕処理して得られた粒径6mm以下
の粒状合成樹脂材(b)(安息角:40°)のみを単独で
炉に供給した場合の供給トラブル発生頻度指数を“1”
とし、この場合と比較した供給トラブル発生頻度を指数
で示した。供給トラブル発生の有無は、貯留サイロ内の
粒状合成樹脂材の重量変動を常時監視し、重量変動:0
の状態が所定時間(例えば10分間程度)続いた場合に
トラブル発生(サイロ切出部や気送管途中での詰り発
生)と判断した。 (ロ) コークス置換率 コークス置換率=(粒状合成樹脂材の吹込みにより低減
したコークス比)/(粒状合成樹脂材の吹き込み比) 但し、粒状合成樹脂材の吹込みにより低減したコークス
比:kg/t・pig 粒状合成樹脂材の吹き込み比:kg/t・pig 図12によれば(a)/[(a)+(b)]:0.10以上の
領域において優れた燃焼性と搬送性が得られることが判
る。(A) Frequency of occurrence of supply trouble When only the granular synthetic resin material (b) (repose angle: 40 °) having a particle diameter of 6 mm or less obtained by pulverizing the massive synthetic resin material is supplied to the furnace alone. Supply trouble occurrence frequency index of "1"
The frequency of supply trouble occurrence compared to this case is indicated by an index. Whether there is a supply trouble or not is monitored by constantly monitoring the weight fluctuation of the granular synthetic resin material in the storage silo.
If the state of (1) lasts for a predetermined time (for example, about 10 minutes), it is determined that a trouble has occurred (clogging has occurred in the silo cutout portion or in the middle of the air supply pipe). (B) Coke substitution rate Coke substitution rate = (Coke ratio reduced by blowing granular synthetic resin material) / (Blow rate of granular synthetic resin material) However, Coke ratio reduced by blowing granular synthetic resin material: kg / T · pig Blow-in ratio of granular synthetic resin material: kg / t · pig According to FIG. 12, (a) / [(a) + (b)]: excellent flammability and transportability in the range of 0.10 or more It can be seen that
【0064】上記のように(a)/[(a)+(b)]を所定
の範囲に管理するためには、粒状合成樹脂材(a)及び粒
状合成樹脂材(b)を一旦それぞれの貯留サイロに貯留し
た後に混合するようにすることが好ましい。図11はそ
のための貯留サイロの構成例を示しており、粒状合成樹
脂材(a)及び粒状合成樹脂材(b)をそれぞれの一次貯留
サイロ59、60に貯留し、これら一次貯留サイロ5
9、60から二次貯留サイロ61(図6の貯留サイロ3
0に相当)に粒状合成樹脂材(a)と粒状合成樹脂材(b)
を適宜切り出し、二次貯留サイロ61に(a)/[(a)+
(b)]が調整された粒状合成樹脂材を貯留する。また、
以上のような構成の他にも、例えば一次貯留サイロ5
9、60にそれぞれ貯留された粒状合成樹脂材(a)と粒
状合成樹脂材(b)を気送配管系内で直接混合するように
してもよい。In order to control (a) / [(a) + (b)] within a predetermined range as described above, the granular synthetic resin material (a) and the granular synthetic resin material (b) are temporarily separated from each other. It is preferable to mix after storing in the storage silo. FIG. 11 shows a configuration example of a storage silo for that purpose. The granular synthetic resin material (a) and the granular synthetic resin material (b) are stored in the respective primary storage silos 59 and 60, and these primary storage silos 5 are stored.
9, 60 to the secondary storage silo 61 (storage silo 3 in FIG.
(Corresponding to 0) granular synthetic resin material (a) and granular synthetic resin material (b)
Are appropriately cut out, and (a) / [(a) + is added to the secondary storage silo 61.
(b)] The adjusted granular synthetic resin material is stored. Also,
In addition to the above configuration, for example, the primary storage silo 5
The granular synthetic resin material (a) and the granular synthetic resin material (b), which are respectively stored in Nos. 9 and 60, may be directly mixed in the pneumatic piping system.
【0065】さらに、粒状合成樹脂材(a)及び(b)は嵩
密度0.30以上、安息角40°以下に加工されること
が好ましい。先に述べたように従来技術においては合成
樹脂粉砕物の嵩密度を0.35以上とすることが提案さ
れているが、特に塊状合成樹脂材の粉砕物については嵩
密度を高めるとそれだけ破砕機の負荷が増大する(破砕
刃の寿命が短くなる)という問題があり、破砕機によっ
ては嵩密度0.35未満の粉砕物しか得られないものも
ある。一方、本発明者らの検討によれば、粒状合成樹脂
材の嵩密度が0.30以上であれば圧力損失等の点を含
めて粒状合成樹脂材を気送することに何の問題も生じな
いこと、また、粒状合成樹脂材の貯留サイロでのブリッ
ジ(棚つり)や気送管系内の曲管部やバルブ周辺での詰
まり等のトラブルの発生は粒状合成樹脂材の嵩密度とは
殆ど関係がなく、粒状合成樹脂材の粒形状に大きく左右
されること、そして、この粒形状に基づく上記トラブル
の発生抑制効果は粒状合成樹脂材の安息角で整理できる
ことが判明した。Further, the granular synthetic resin materials (a) and (b) are preferably processed to have a bulk density of 0.30 or more and an angle of repose of 40 ° or less. As described above, in the prior art, it is proposed that the bulk density of the synthetic resin pulverized material is 0.35 or more. However, there is a problem that the load of the crushing blade is increased (the life of the crushing blade is shortened), and some crushers can only obtain a pulverized material having a bulk density of less than 0.35. On the other hand, according to the study of the present inventors, if the bulk density of the granular synthetic resin material is 0.30 or more, there is no problem in pneumatically feeding the granular synthetic resin material including the point of pressure loss and the like. In addition, the occurrence of troubles such as bridges (shelf hanging) in storage silos of granular synthetic resin materials and clogging around curved pipes and valves in the air supply pipe system is the bulk density of granular synthetic resin materials. It has been found that there is almost no relation, and the effect of suppressing the occurrence of the trouble based on the particle shape is largely determined by the angle of repose of the granular synthetic resin material.
【0066】図13は、塊状合成樹脂材を粉砕処理して
得られた粒径6mm以下の粒状合成樹脂材について、そ
の安息角と貯留サイロでのブリッジ(棚つり)や気送管
内での詰まり等の供給トラブル発生頻度との関係を、嵩
密度が異なる粒状合成樹脂材別に示したものである。な
お、供給トラブル発生頻度の評価は図12と同様の方法
で行なった。図13によれば、粒状合成樹脂材の嵩密度
に拘りなく、安息角を40°以下とすることにより上記
のような供給トラブルを適切に防止できることが判る。FIG. 13 shows the angle of repose of a granular synthetic resin material having a particle size of 6 mm or less obtained by crushing a lumpy synthetic resin material, the bridge (shelf) in the storage silo, and the clogging in the pneumatic tube. The relationship between the occurrence frequency of supply troubles and the like is shown for each granular synthetic resin material having a different bulk density. The frequency of occurrence of supply trouble was evaluated in the same manner as in FIG. According to FIG. 13, regardless of the bulk density of the granular synthetic resin material, setting the angle of repose to 40 ° or less can appropriately prevent the above-mentioned supply trouble.
【0067】また、粒状合成樹脂材(a)のうち上記、
の方法で粒状収縮固化若しくは収縮固化−粒状化して
得られるものについては、当該方法で粒状収縮固化若し
くは収縮固化−粒状化するだけで安息角40°以下の粒
状合成樹脂材が得られることが判った。一方、上記方
法で減容固化−粒状化して得られる粒状合成樹脂材(a)
または上記〜以外の方法で収縮固化−粒状化して得
られる粒状合成樹脂材(a)や、合成樹脂類(B)を破砕処
理して得られる粒状合成樹脂材(B)については、安息角
40°以下を達成するために破砕方式等が適宜選択され
る。なお、本発明において加工処理して得る粒状合成樹
脂材(a)、(b)の粒径は、燃焼性等の観点から10mm
以下、好ましくは4〜8mmとすることが好ましい。本
発明の合成樹脂類の処理方法は、高炉、スクラップ溶解
炉、回転キルン等をはじめとする各種の炉に適用するこ
とができる。Of the granular synthetic resin material (a),
It can be seen that a granular synthetic resin material having an angle of repose of 40 ° or less can be obtained by simply performing the granular shrinkage-solidification or shrinkage-solidification-granulation by the method described above. Was. On the other hand, the granular synthetic resin material (a) obtained by volume reduction solidification-granulation by the above method
Alternatively, for the granular synthetic resin material (a) obtained by shrinking and solidifying and granulating by a method other than the above-mentioned method or the granular synthetic resin material (B) obtained by crushing the synthetic resins (B), the angle of repose is 40 The crushing method and the like are appropriately selected to achieve the following. The particle size of the granular synthetic resin materials (a) and (b) obtained by processing in the present invention is 10 mm from the viewpoint of flammability and the like.
Hereafter, it is preferably 4 to 8 mm. The method for treating synthetic resins of the present invention can be applied to various furnaces including a blast furnace, a scrap melting furnace, a rotary kiln and the like.
【0068】[0068]
【実施例】図6に示す本発明の合成樹脂類の処理設備に
対して、フィルム状合成樹脂材を主体とする合成樹脂類
(A)を1.60t/hr、塊状合成樹脂材を主体とする
合成樹脂類(B)を2.98t/hrの割合でそれぞれ供
給して粒状合成樹脂材(a)及び(b)に加工処理し、これ
らを貯留サイロで混合した後、気送管系を通じて高炉に
気送し、微粉炭とともに羽口部から炉内に吹き込んだ。
また、各加工処理ラインで分離除去された含塩素高分子
樹脂材は、既設の酸洗廃液処理設備に搬送・供給し、焙
焼炉の燃料として炉内に吹き込んだ。この際の合成樹脂
類の加工及び供給条件と高炉の操業条件を以下に示す。EXAMPLE A synthetic resin mainly composed of a film-like synthetic resin material is used in the synthetic resin treatment facility of the present invention shown in FIG.
(A) is 1.60 t / hr, synthetic resin mainly composed of bulk synthetic resin material (B) is supplied at a ratio of 2.98 t / hr, and processed into granular synthetic resin materials (a) and (b). After treating and mixing them in the storage silo, they were pneumatically fed to the blast furnace through the pneumatic tube system and blown into the furnace from the tuyere together with the pulverized coal.
The chlorine-containing polymer resin material separated and removed in each processing line was transported and supplied to the existing pickling waste liquid treatment facility, and was blown into the furnace as fuel for the roasting furnace. The processing and supply conditions of the synthetic resin and the operating conditions of the blast furnace at this time are shown below.
【0069】(イ)合成樹脂類の加工条件 (イ-1) 合成樹脂類(A) 図6の加工処理ラインXにおいて粗破砕及び含塩素高分
子樹脂材の分離除去を行った後、上記の方法で収縮固
化−粒状化処理して粒径6mm以下の粒状合成樹脂材
(a)に加工し、これを貯留サイロに移送した。 (イ-2) 合成樹脂類(B) 図6の加工処理ラインYにおいて一次破砕、二次破砕、
含塩素高分子樹脂材の分離除去及び粉砕処理を実施して
粒径6mm以下の粒状合成樹脂材(b)に加工し、これを
貯留サイロに移送した。 (イ-3) 粒状合成樹脂材の高炉内吹き込み 貯留サイロに装入された粒状合成樹脂材(a)及び(b)の
混合体をサイロから定量的に切り出し、これを気送供給
設備まで移送し、気送供給設備から高炉羽口部に粒状合
成樹脂材を気送し、炉内に吹き込んだ。(A) Processing conditions of synthetic resins (a-1) Synthetic resins (A) After coarse crushing and separation and removal of the chlorine-containing polymer resin material in the processing line X of FIG. Method of shrinkage solidification-granulation process to obtain a granular synthetic resin material having a particle size of 6 mm or less
(a) was processed and transferred to a storage silo. (B-2) Synthetic resins (B) In the processing line Y of FIG. 6, primary crushing, secondary crushing,
The chlorine-containing polymer resin material was separated and removed and pulverized to form a granular synthetic resin material (b) having a particle diameter of 6 mm or less, which was transferred to a storage silo. (B-3) Blasting of granular synthetic resin material into the blast furnace The mixture of granular synthetic resin materials (a) and (b) charged in the storage silo is quantitatively cut out from the silo and transferred to the pneumatic supply facility. Then, the granular synthetic resin material was pneumatically fed from the pneumatic feeding equipment to the tuyere of the blast furnace and blown into the furnace.
【0070】(イ-4) 含塩素高分子樹脂材 加工処理ラインX,Yの各分離装置で分離除去された含
塩素高分子樹脂材を製鉄所内にある酸洗廃液処理設備の
焙焼炉(図3に示す形式の焙焼炉)に搬送・供給し、燃
料として炉内に吹き込んだ。焙焼炉の操業条件を以下に
示す。 酸洗廃液供給量:4.4m3/hr 燃料ガス種:Mガス(2500kcal/Nm3) 燃料ガス供給量:1020Nm3/hr 空気供給量:6230Nm3/hr 含塩素高分子樹脂材の供給量(平均):約410kg/
hr なお、上記酸洗廃液処理設備における標準的な操業条件
(下記従来例に相当する操業条件)は、酸洗廃液処理
量:3290m3/月(廃液中HCl濃度:3.8%,
Fe濃度:8.5%)、燃料ガス供給量:140万Nm
3/月、空気供給量:444万Nm3/月、塩酸回収量:
3164m3/月(HCl濃度:17.85%)、酸化
鉄回収量:480t/月である。(A-4) Chlorine-containing polymer resin material The chlorine-containing polymer resin material separated and removed by each of the separation devices of the processing lines X and Y is used in the roasting furnace of the pickling waste liquid treatment facility in the ironworks ( It was conveyed and supplied to a roasting furnace of the type shown in FIG. 3 and was blown into the furnace as fuel. The operating conditions of the roasting furnace are shown below. Pickling waste supply rate: 4.4 m 3 / hr Fuel gas species: M gas (2500kcal / Nm 3) fuel gas supply quantity: 1020 nm 3 / hr air supply: supply rate of 6230Nm 3 / hr chlorine-containing polymer resin (Average): About 410 kg /
hr Note that the standard operating conditions (operating conditions corresponding to the following conventional example) in the above pickling waste liquid treatment facility are: pickling waste liquid treatment amount: 3290 m 3 / month (HCl concentration in waste liquid: 3.8%,
Fe concentration: 8.5%), fuel gas supply: 1.4 million Nm
3 / month, air supply: 4.44 million Nm 3 / month, hydrochloric acid recovery:
3,164 m 3 / month (HCl concentration: 17.85%), iron oxide recovery: 480 t / month.
【0071】(ロ)高炉操業条件 出銑量:10000t/日 コークス比:425kg/t・pig 羽口 粒状合成樹脂材の吹込み量:10kg/t・pig 微粉炭吹込み量:80kg/t・pig 送風量:1020Nm3/t・pig 酸素富化率:4% 送風温度:1150℃(B) Blast furnace operating conditions: Amount of tapping: 10000 t / day Coke ratio: 425 kg / t · pig Tuyere injection amount of granular synthetic resin material: 10 kg / t · pig Amount of pulverized coal injection: 80 kg / t · pig Air flow rate: 1020 Nm 3 / t · pig Oxygen enrichment rate: 4% Air flow temperature: 1150 ° C
【0072】以上のような合成樹脂類の処理と高炉及び
酸洗廃液処理設備への供給を実施した結果、高炉や酸洗
廃液処理設備の操業自体には全く支障はなく、また高炉
に供給すべき粒状合成樹脂材の貯留サイロ切出部や気送
管系での詰まり等の供給トラブル等も殆ど発生しなかっ
た。また、この操業例では加工処理ラインX,Yに供給
された合成樹脂類中の約9%が塩化ビニル樹脂等の含塩
素高分子樹脂材であったが、この含塩素高分子樹脂材の
約99%を分離装置で分離回収することができた。した
がって、全操業中炉頂ガスを採取してそのガス組成を分
析した結果でも、HClはほとんど検出されなかった。As a result of treating the synthetic resins and supplying them to the blast furnace and the pickling waste liquid treatment equipment as described above, there is no problem in the operation itself of the blast furnace or the pickling waste liquid treatment equipment, and the supply to the blast furnace is completed. Almost no supply troubles such as clogging in the storage silo cutout portion of the granular synthetic resin material and the pneumatic tube system occurred. Further, in this example of operation, about 9% of the synthetic resins supplied to the processing lines X and Y were chlorine-containing polymer resin materials such as vinyl chloride resin. It was possible to separate and collect 99% with a separator. Therefore, even in the result of collecting the furnace top gas during the whole operation and analyzing the gas composition, almost no HCl was detected.
【0073】また、酸洗廃液処理設備では焙焼炉の燃料
として含塩素高分子樹脂材を供給したために、従来の操
業に較べて燃料ガスの使用量が大幅に削減されるととも
に、回収される塩酸量が約150kg/hrも増量し
た。また、副産物として回収される酸化鉄の品質(塩素
含有量)も従来の操業で得られる酸化鉄の品質とほぼ同
等であった。以下に、本操業例(本発明例)における燃
焼ガス供給量、回収された塩酸量及び酸化鉄中の塩素含
有量を、同じ廃液処理量で操業した従来の操業例の場合
と比較して示す。 本発明例 従来例 燃焼ガス供給量(kcal/hr) 2.48×106 4.93×106 酸化鉄中の塩素含有量(ppm) 826 810Further, since the chlorine-containing polymer resin material is supplied as fuel for the roasting furnace in the pickling waste liquid treatment facility, the amount of fuel gas used is greatly reduced and recovered as compared with the conventional operation. The amount of hydrochloric acid increased by about 150 kg / hr. In addition, the quality (chlorine content) of iron oxide recovered as a by-product was almost the same as the quality of iron oxide obtained by conventional operations. Below, the combustion gas supply amount, the recovered hydrochloric acid amount, and the chlorine content in iron oxide in this operation example (invention example) are shown in comparison with the case of a conventional operation example in which the same waste liquid treatment amount was used. . Inventive Example Conventional Example Combustion gas supply rate (kcal / hr) 2.48 × 10 6 4.93 × 10 6 Chlorine content in iron oxide (ppm) 826 810
【0074】[0074]
【発明の効果】以上述べたように本発明によれば、廃棄
物たるプラスチック等の合成樹脂類を、含塩素高分子樹
脂の燃焼による有害ガスの発生という問題を何ら懸念す
ることなく炉の燃料や鉄源の還元剤として使用すること
ができ、合成樹脂類の廃棄物の大量処理と有効利用を可
能ならしめる効果がある。しかも、本発明によれば含塩
素高分子樹脂に含まれる塩素を塩酸として有効に回収す
ることができるとともに、塩酸回収設備の燃料コストを
大幅に低減させることができ、塩酸回収設備の運転コス
トの低減化と廃棄物たる合成樹脂類の経済的な大量処理
を同時に達成できるという優れた効果が得られる。As described above, according to the present invention, a synthetic resin such as plastic as a waste can be converted into a fuel for a furnace without worrying about the problem of generation of harmful gas due to combustion of a chlorine-containing polymer resin. It can be used as a reducing agent for iron and iron sources, and has the effect of enabling mass processing and effective utilization of synthetic resin waste. Moreover, according to the present invention, the chlorine contained in the chlorine-containing polymer resin can be effectively recovered as hydrochloric acid, and the fuel cost of the hydrochloric acid recovery facility can be significantly reduced. It is possible to obtain the excellent effect that the reduction and the economical large-scale treatment of the synthetic resins as the waste can be achieved at the same time.
【0075】また、特に塩酸回収設備として酸洗廃液処
理設備を利用する請求項5及び請求項19に係る処理方
法及び設備は、一貫製鉄所に設置される高炉やスクラッ
プ溶解炉等の諸々の炉と、同じくコイル酸洗設備に付属
した酸洗廃液処理設備とを利用した合成樹脂類の処理シ
ステムであることから、新規の設備投資を最小限に抑え
つつ、廃棄物である合成樹脂類を大量且つ効率的に消費
することができ、これによる高炉等をはじめとする製鉄
所内での原料コスト及び燃料コストの大幅な削減効果と
相俟って、合成樹脂類の廃棄物の処理技術の確立が切望
されている現状において極めて有用な発明であるという
ことができる。Further, particularly, the treatment method and equipment according to claim 5 and claim 19 utilizing the pickling waste liquid treatment equipment as the hydrochloric acid recovery equipment is used in various furnaces such as blast furnaces and scrap melting furnaces installed in integrated steelworks. Also, since it is a synthetic resin treatment system that utilizes the pickling waste liquid treatment equipment that is also attached to the coil pickling equipment, it is possible to minimize the amount of new equipment investment and generate a large amount of waste synthetic resins. In addition, it is possible to consume efficiently, and in combination with the effect of significantly reducing raw material costs and fuel costs in steelworks such as blast furnaces, etc., the establishment of technology for processing waste of synthetic resins has been established. It can be said that the present invention is extremely useful in the long-awaited situation.
【0076】また、合成樹脂類の分別処理を行う請求項
2、請求項3、請求項17及び請求項18に係る処理方
法及び設備によれば、プラスチック等の合成樹脂類をそ
の形態に拘りなく炉の吹込み燃料や鉄源の還元剤として
利用することができ、このため高炉等の炉の操業性を十
分に確保しつつ廃棄物たる合成樹脂類の大量処理と有効
利用を図ることができる。さらに、請求項7〜請求項1
5に係る処理方法によれば、炉に供給される合成樹脂類
の流動性や搬送性及び燃焼性を効果的に高めることがで
き、高炉等の炉において炉の操業に支障を来すことなく
合成樹脂材を燃料や鉄源の還元剤として炉内に適切に供
給することができる。Further, according to the treatment method and equipment according to claim 2, claim 3, claim 17 and claim 18, which carries out the separation treatment of synthetic resins, regardless of the form, synthetic resins such as plastics are used. It can be used as a fuel injected into the furnace or as a reducing agent for iron sources. Therefore, it is possible to achieve large-scale processing and effective utilization of waste synthetic resins while ensuring sufficient operability of the furnace such as a blast furnace. . Furthermore, claim 7 to claim 1
According to the treatment method of No. 5, it is possible to effectively enhance the fluidity, the transportability and the combustibility of the synthetic resins supplied to the furnace, without impairing the operation of the furnace in the furnace such as a blast furnace. The synthetic resin material can be appropriately supplied into the furnace as a reducing agent for fuel or iron source.
【図1】本発明の処理方法及び設備の一構成例を示す説
明図FIG. 1 is an explanatory diagram showing one configuration example of a processing method and equipment of the present invention.
【図2】酸洗廃液処理設備及びこれを利用した本発明法
の一構成例をより具体的に示す説明図FIG. 2 is an explanatory view showing more specifically one constitution example of the pickling waste liquid treatment facility and the method of the present invention using the same.
【図3】本発明が利用する塩酸回収設備の焙焼炉の一構
成例を示す説明図FIG. 3 is an explanatory diagram showing a configuration example of a roasting furnace of a hydrochloric acid recovery facility used by the present invention.
【図4】本発明が利用する塩酸回収設備の焙焼炉の他の
構成例を示す説明図FIG. 4 is an explanatory view showing another configuration example of the roasting furnace of the hydrochloric acid recovery equipment used in the present invention.
【図5】本発明の処理方法及び設備の他の構成例を示す
説明図FIG. 5 is an explanatory view showing another configuration example of the treatment method and equipment of the present invention.
【図6】図5に示す方式の処理方法及び設備のより具体
的な構成例を示す説明図6 is an explanatory diagram showing a more specific configuration example of the processing method and equipment of the system shown in FIG.
【図7】含塩素高分子樹脂材の分離装置の一構成例を示
す説明図FIG. 7 is an explanatory diagram showing a configuration example of a chlorine-containing polymer resin material separating device.
【図8】含塩素高分子樹脂材の分離装置の他の構成例を
示す説明図FIG. 8 is an explanatory diagram showing another example of the configuration of the chlorine-containing polymer resin separating device.
【図9】合成樹脂類(A)を収縮固化−粒状化するための
方法の一構成例を示す説明図FIG. 9 is an explanatory view showing one structural example of a method for shrink-solidifying-granulating a synthetic resin (A).
【図10】合成樹脂類(A)を収縮固化−粒状化するため
の他の方法の原理を模式的に示す説明図FIG. 10 is an explanatory view schematically showing the principle of another method for shrink-solidifying-granulating a synthetic resin (A).
【図11】図6の構成例において、粒状合成樹脂材の貯
留方式の他の構成例を示す説明図11 is an explanatory diagram showing another configuration example of the storage method of the granular synthetic resin material in the configuration example of FIG.
【図12】フイルム状合成樹脂材を特定の方法で収縮固
化−粒状化して得られた粒状合成樹脂材(a)と塊状合成
樹脂材を粉砕処理して得られた粒状合成樹脂材(b)との
混合割合とコークス置換率及び供給トラブル発生頻度と
の関係を示すグラフFIG. 12: Granular synthetic resin material (a) obtained by shrink-solidifying-granulating a film-shaped synthetic resin material by a specific method and granular synthetic resin material (b) obtained by pulverizing massive synthetic resin material A graph showing the relationship between the mixing ratio with Coke substitution rate and the occurrence frequency of supply trouble
【図13】塊状合成樹脂材を粉砕処理して得られた粒状
合成樹脂材について、その安息角と供給トラブル発生頻
度との関係を、嵩密度が異なる粒状合成樹脂材別に示し
たグラフFIG. 13 is a graph showing the relationship between the angle of repose and the occurrence frequency of supply troubles for granular synthetic resin materials obtained by pulverizing massive synthetic resin materials for different granular synthetic resin materials having different bulk densities.
1…加工処理設備、2…酸洗廃液処理設備、3…焙焼
炉、4…除塵機、5…吸収塔、6,7,8…供給手段、
9…返送手段、10a,10b,10,11a,11
b,11…供給手段、12…貯留ホッパ、13…濃縮
塔、14,15…供給手段、16…塩酸回収タンク、1
7…酸化鉄回収ホッパ、18…分散板、19…ガス吹込
室、20…反応室、21…燃焼バーナ、22…スプレー
ノズル、23…燃焼バーナ、24…破砕装置、25…分
離装置、26…磁選機、27…粒状固化装置、28…篩
分装置、29…経路、30…貯留ホッパ、31…送風
機、32…経路、33…一次破砕装置、34…二次破砕
装置、35…選別装置、36…分離装置、37…粉砕装
置、38a〜38c…経路、39…吹込み手段、40
a,40b,40…供給手段、41…分離槽、42a,
42b…スクリーン、43…乾燥機、44…排水タン
ク、45…本体、46…内筒体、47…モータ、48…
開口、49a,49b…スクリュー、50a,50b,
51…排出口、52…破砕装置、53…減容固化装置、
54…加熱室、55…冷却室、56…搬送装置、57…
粉砕装置、58…回転刃、59,60…一次貯留サイ
ロ、61…二次貯留サイロ、X,Y…加工処理ライン1 ... Processing equipment, 2 ... Pickling waste liquid treatment equipment, 3 ... Roasting furnace, 4 ... Dust remover, 5 ... Absorption tower, 6, 7, 8 ... Supply means,
9 ... Returning means, 10a, 10b, 10, 11a, 11
b, 11 ... Supplying means, 12 ... Storage hopper, 13 ... Concentrating tower, 14, 15 ... Supplying means, 16 ... Hydrochloric acid recovery tank, 1
7 ... Iron oxide recovery hopper, 18 ... Dispersion plate, 19 ... Gas injection chamber, 20 ... Reaction chamber, 21 ... Combustion burner, 22 ... Spray nozzle, 23 ... Combustion burner, 24 ... Crushing device, 25 ... Separation device, 26 ... Magnetic separator, 27 ... Granular solidifying device, 28 ... Sieve device, 29 ... Path, 30 ... Storage hopper, 31 ... Blower, 32 ... Path, 33 ... Primary crushing device, 34 ... Secondary crushing device, 35 ... Sorting device, 36 ... Separation device, 37 ... Crushing device, 38a-38c ... Path, 39 ... Blowing means, 40
a, 40b, 40 ... Supplying means, 41 ... Separation tank, 42a,
42b ... Screen, 43 ... Dryer, 44 ... Drainage tank, 45 ... Main body, 46 ... Inner cylinder, 47 ... Motor, 48 ...
Openings, 49a, 49b ... Screws, 50a, 50b,
51 ... Discharge port, 52 ... Crushing device, 53 ... Volume reducing and solidifying device,
54 ... Heating chamber, 55 ... Cooling chamber, 56 ... Conveying device, 57 ...
Grinding device, 58 ... Rotary blade, 59, 60 ... Primary storage silo, 61 ... Secondary storage silo, X, Y ... Processing line
───────────────────────────────────────────────────── フロントページの続き (72)発明者 鹿田 勉 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 永岡 恒夫 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Tsutomu Shibata 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Japan Steel Tube Co., Ltd. (72) Tsuneo Nagaoka 1-2-1 Marunouchi, Chiyoda-ku, Tokyo Date Main Steel Pipe Co., Ltd.
Claims (19)
供給に適した形状に加工処理した後、燃料等として炉に
供給するための方法であって、前記加工処理設備におい
て合成樹脂類から含塩素高分子樹脂材を実質的に分離除
去した後、該合成樹脂類を炉に供給するとともに、前記
分離除去された含塩素高分子樹脂材を、塩酸系廃液を焙
焼炉内で熱分解処理して塩酸を回収するための塩酸回収
設備における焙焼炉に供給して燃焼させ、その燃焼によ
り生じた塩化水素を塩酸系廃液の熱分解により生じた塩
酸ガスとともに炉外に取り出し、塩酸として回収するこ
とを特徴とする合成樹脂類の処理方法。1. A method for processing a synthetic resin into a shape suitable for feeding into a furnace in a processing facility, and then supplying the synthetic resin to the furnace as a fuel or the like, wherein the synthetic resin is included in the processing facility. After substantially separating and removing the chlorine polymer resin material, the synthetic resins are supplied to the furnace, and the separated and removed chlorine-containing polymer resin material is thermally decomposed in a roasting furnace using a hydrochloric acid waste liquid. Then, it is supplied to a roasting furnace in a hydrochloric acid recovery facility for recovering hydrochloric acid and burned, and the hydrogen chloride generated by the combustion is taken out of the furnace together with the hydrochloric acid gas generated by the thermal decomposition of the hydrochloric acid waste liquid and recovered as hydrochloric acid. A method for treating synthetic resins, comprising:
主体とする合成樹脂類(A)とそれ以外の合成樹脂類(B)
とに分別された状態でそれぞれの加工処理ラインX及び
加工処理ラインYに受け入れる工程と、 前記加工処理ラインX及び加工処理ラインYにおいて、
各合成樹脂類(A)及び(B)から含塩素高分子樹脂材を実
質的に分離除去する工程及び該工程の前および/または
後において合成樹脂類(A)及び(B)を粒状合成樹脂材
(a)及び(b)にそれぞれ加工処理する工程と、 前記粒状合成樹脂材(a)及び(b)を燃料等として炉に供
給する工程と、 前記分離除去された含塩素高分子樹脂材を、塩酸系廃液
を焙焼炉内で熱分解処理して塩酸を回収するための塩酸
回収設備における焙焼炉に供給して燃焼させ、その燃焼
により生じた塩化水素を塩酸系廃液の熱分解により生じ
た塩酸ガスとともに炉外に取り出し、塩酸として回収す
る工程とからなることを特徴とする合成樹脂類の処理方
法。2. Synthetic resins are mainly composed of a film-shaped synthetic resin material (A) and other synthetic resins (B).
And a step of receiving the respective processing lines X and Y in the state where the processing lines X and Y are separated,
The step of substantially separating and removing the chlorine-containing polymer resin material from each synthetic resin (A) and (B) and the synthetic resins (A) and (B) before and / or after the step are granular synthetic resins. Material
(a) and (b), respectively, a step of supplying the granular synthetic resin material (a) and (b) as a fuel or the like to a furnace, and a chlorine-containing polymer resin material that has been separated and removed. , The hydrochloric acid waste liquid is pyrolyzed in the roasting furnace to be supplied to a roasting furnace in a hydrochloric acid recovery facility for recovering hydrochloric acid and burned, and hydrogen chloride generated by the combustion is pyrolyzed by the hydrochloric acid waste liquid. A method for treating synthetic resins, comprising the step of taking out the generated hydrochloric acid gas out of the furnace and recovering it as hydrochloric acid.
主体とする合成樹脂類(A)とそれ以外の合成樹脂類(B)
とに分別された状態でそれぞれの加工処理ラインX及び
加工処理ラインYに受け入れる工程と、 前記加工処理ラインXにおいて、前記合成樹脂類(A)か
ら含塩素高分子樹脂材を実質的に分離除去する工程及び
該工程を経た合成樹脂類(A)を熱により溶融または半溶
融化させた後固化させることにより減容固化された粒状
合成樹脂材(a)に加工する工程と、 前記加工処理ラインYにおいて、前記合成樹脂類(B)を
破砕処理して粒状合成樹脂材(b)に加工する工程及び該
破砕処理後または複数次の破砕処理工程の途中で含塩素
高分子樹脂材を実質的に分離除去する工程と、 前記粒状合成樹脂材(a)及び(b)を炉に燃料等として供
給する工程と、 前記分離除去された含塩素高分子樹脂材を、塩酸系廃液
を焙焼炉内で熱分解処理して塩酸を回収するための塩酸
回収設備における焙焼炉に供給して燃焼させ、その燃焼
により生じた塩化水素を塩酸系廃液の熱分解により生じ
た塩酸ガスとともに炉外に取り出し、塩酸として回収す
る工程とからなることを特徴とする合成樹脂類の処理方
法。3. Synthetic resins are mainly composed of a film-shaped synthetic resin material (A) and other synthetic resins (B).
Receiving into the respective processing lines X and Y in a state where the chlorine-containing polymer resin material is substantially separated and removed from the synthetic resin (A) in the processing line X and the processing line Y. And a step of processing the synthetic resin (A) which has been subjected to the step to a volume-solidified granular synthetic resin material (a) by melting or semi-melting by heat and then solidifying, and the processing line In Y, the chlorine-containing polymer resin material is substantially treated after the synthetic resin (B) is crushed to be processed into the granular synthetic resin material (b) and after the crushing treatment or in the middle of a plurality of crushing treatment steps. And a step of supplying the granular synthetic resin materials (a) and (b) to a furnace as a fuel, and the like. To recover hydrochloric acid by thermal decomposition in It is characterized in that it comprises a step of supplying it to a roasting furnace in a hydrochloric acid recovery facility and burning it, and taking out hydrogen chloride generated by the combustion with the hydrochloric acid gas generated by thermal decomposition of the hydrochloric acid waste liquid to the outside of the furnace and recovering it as hydrochloric acid. The method for treating synthetic resins.
剤として高炉に供給することを特徴とする請求項1、2
または3に記載の合成樹脂類の処理方法。4. The processed synthetic resin is supplied to a blast furnace as a reducing agent of an iron source.
Alternatively, the method for treating synthetic resins according to 3).
され、鋼材の酸洗廃液を焙焼炉内で熱分解処理して塩酸
を回収するための酸洗廃液処理設備であることを特徴と
する請求項1、2、3または4に記載の合成樹脂類の処
理方法。5. A hydrochloric acid recovery equipment is attached to a steel material pickling equipment, and is a pickling waste liquid treatment equipment for thermally decomposing a steel material pickling waste solution in a roasting furnace to recover hydrochloric acid. The method for treating synthetic resins according to claim 1, 2, 3, or 4.
し、炉内に吹き込むことを特徴とする請求項2、3、4
または5に記載の合成樹脂類の処理方法。6. The granular synthetic resin materials (a) and (b) are pneumatically fed into a furnace and blown into the furnace.
Or the method for treating synthetic resins according to 5.
加工する工程が、少なくとも、合成樹脂類(A)を加熱し
て溶融させた後冷却して固化させる工程と、該固化した
合成樹脂材を裁断または粉砕処理することにより粒状合
成樹脂材(a)を得る工程とからなることを特徴とする請
求項2、3、4、5または6に記載の合成樹脂類の処理
方法。7. The step of processing the synthetic resin (A) into a granular synthetic resin material (a) comprises at least a step of heating and melting the synthetic resin (A) and then cooling to solidify it. 7. A process for obtaining a synthetic resin material (a) according to claim 2, 3, 4, 5 or 6, which comprises cutting or crushing a solidified synthetic resin material to obtain a granular synthetic resin material (a). Method.
加工する工程が、少なくとも、合成樹脂類(A)を裁断ま
たは破砕する工程と、該裁断または破砕された合成樹脂
材を加熱若しくは前記裁断または破砕による摩擦熱によ
り半溶融化させる工程と、半溶融化した合成樹脂材を急
冷することにより粒状に収縮固化させて粒状合成樹脂材
(a)を得る工程とからなることを特徴とする請求項2、
3、4、5または6に記載の合成樹脂類の処理方法。8. The step of processing the synthetic resin (A) into a granular synthetic resin material (a) includes at least a step of cutting or crushing the synthetic resin (A), and the cut or crushed synthetic resin material. A step of semi-melting by heating or frictional heat caused by cutting or crushing, and a synthetic resin material which is contracted and solidified into particles by rapidly cooling the semi-molten synthetic resin material
3. A step of obtaining (a),
The method for treating synthetic resins according to 3, 4, 5 or 6.
加工する工程が、少なくとも、合成樹脂類(A)を裁断ま
たは破砕する工程と、該裁断または破砕された合成樹脂
材を加熱若しくは前記裁断または破砕による摩擦熱によ
り半溶融化させる工程と、半溶融化した合成樹脂材を急
冷することにより収縮固化させる工程と、該収縮固化し
た合成樹脂材を粉砕処理して粒状合成樹脂材(a)を得る
工程とからなることを特徴とする請求項2、3、4、5
または6に記載の合成樹脂類の処理方法。9. The step of processing the synthetic resin (A) into the granular synthetic resin material (a) includes at least a step of cutting or crushing the synthetic resin (A), and the cut or crushed synthetic resin material. Heating or semi-melting by frictional heat by cutting or crushing, shrinking and solidifying the semi-molten synthetic resin material by quenching, and crushing the shrink-solidified synthetic resin material to form granular synthesis The step of obtaining a resin material (a), the method of claim 2, 3, 4, 5,
Alternatively, the method for treating synthetic resins according to Item 6.
に加工する工程では、合成樹脂類(A)を高速回転する回
転刃で裁断または破砕するとともに、該裁断または破砕
による摩擦熱により合成樹脂材を半溶融化させ、次いで
この半溶融化した合成樹脂材を急冷することにより粒状
に収縮固化させて粒状合成樹脂材(a)を得ることを特徴
とする請求項2、3、4、5または6に記載の合成樹脂
類の処理方法。10. The synthetic resin (A) is a granular synthetic resin material (a).
In the step of processing, the synthetic resin (A) is cut or crushed by a rotary blade that rotates at a high speed, and the synthetic resin material is semi-melted by frictional heat due to the cutting or crushing, and then the semi-molten synthetic resin is cut. The synthetic resin treatment method according to claim 2, wherein the granular synthetic resin material (a) is obtained by shrinking and solidifying the material in a granular form by quenching the material.
に加工する工程では、合成樹脂類(A)を高速回転する回
転刃で裁断または破砕するとともに、該裁断または破砕
による摩擦熱により合成樹脂材を半溶融化させ、次いで
この半溶融化した合成樹脂材を急冷することにより収縮
固化させるとともに、その収縮固化と同時に前記回転刃
により粉砕処理し、粒状合成樹脂材(a)を得ることを特
徴とする請求項2、3、4、5または6に記載の合成樹
脂類の処理方法。11. A synthetic resin material (A) is a granular synthetic resin material (a).
In the step of processing, the synthetic resin (A) is cut or crushed by a rotary blade that rotates at a high speed, and the synthetic resin material is semi-melted by frictional heat due to the cutting or crushing, and then the semi-molten synthetic resin is cut. The material is made to shrink and solidify by quenching, and at the same time as the shrinkage and solidification, a pulverization process is performed by the rotary blade to obtain a granular synthetic resin material (a). A method for treating the synthetic resins described.
とも炉吹込みに直前で混合し、この混合体を炉内に吹き
込むことを特徴とする請求項2、3、4、5、6、7、
8、9、10または11に記載の合成樹脂類の処理方
法。12. The granular synthetic resin materials (a) and (b) are mixed at least immediately before the furnace is blown, and the mixture is blown into the furnace. 6, 7,
8. The method for treating synthetic resins according to 8, 9, 10 or 11.
し、この混合体を炉に気送して炉内に吹き込むことを特
徴とする請求項2、3、4、5、6、7、8、9、10
または11に記載の合成樹脂類の処理方法。13. The granular synthetic resin materials (a) and (b) are mixed, and the mixture is pneumatically fed into the furnace and blown into the furnace. , 7, 8, 9, 10
Alternatively, the method for treating synthetic resins according to item 11.
比で(a)/[(a)+(b)]:0.10以上の割合で混合
することを特徴とする請求項12または13に記載の合
成樹脂類の処理方法。14. The granular synthetic resin materials (a) and (b) are mixed in a weight ratio of (a) / [(a) + (b)]: 0.10 or more. Item 12. A method for treating synthetic resins according to Item 12 or 13.
ラインX及びYにおける各処理工程で、嵩密度0.30
以上、安息角40°以下の粒状合成樹脂材(a)及び(b)
に加工することを特徴とする請求項2、3、4、5、
6、7、8、9、10、11、12、13または14に
記載の合成樹脂類の処理方法。15. Synthetic resin materials (A) and (B) have a bulk density of 0.30 at each processing step in processing lines X and Y.
Above, granular synthetic resin materials (a) and (b) having a repose angle of 40 ° or less
Processed into
The method for treating synthetic resins according to 6, 7, 8, 9, 10, 11, 12, 13 or 14.
実質的に分離除去する工程及び合成樹脂類を炉内供給に
適した形状に加工処理する工程が行われる加工処理設備
と、 該加工処理設備で加工処理された合成樹脂類を燃料等と
して炉に供給する供給手段と、 前記加工処理設備で分離除去された含塩素高分子樹脂材
を、塩酸系廃液を焙焼炉内で熱分解して塩酸を回収する
ための塩酸回収設備における焙焼炉に燃料として供給す
るための供給手段を有することを特徴とする合成樹脂類
の処理設備。16. A processing facility for performing a step of substantially separating and removing a chlorine-containing polymer resin material from a synthetic resin and a step of processing a synthetic resin into a shape suitable for feeding into a furnace, and the processing facility. A supply means for supplying the synthetic resins processed in the processing equipment to the furnace as fuel, and the chlorine-containing polymer resin material separated and removed in the processing equipment, and thermally decomposing the hydrochloric acid waste liquid in the roasting furnace. A treatment facility for synthetic resins, comprising a supply means for supplying as a fuel to a roasting furnace in a hydrochloric acid recovery facility for recovering hydrochloric acid.
成樹脂類(A)を受け入れ、該合成樹脂類(A)から含塩素
高分子樹脂材を実質的に分離除去する工程及び合成樹脂
類(A)を粒状合成樹脂材(a)に加工処理する工程が行わ
れる加工処理ラインXと、 前記合成樹脂類(A)以外の合成樹脂類(B)を受け入れ、
該合成樹脂類(B)から含塩素高分子樹脂材を実質的に分
離除去する工程及び合成樹脂類(B)を粒状合成樹脂材
(b)に加工処理する工程が行われる加工処理ラインY
と、 前記加工処理ラインX及び加工処理ラインYで得られた
粒状合成樹脂材(a)及び(b)を混合状態でまたは混合す
ることなく燃料等として炉に供給ための供給手段と、 前記加工処理ラインX及び加工処理ラインYで分離除去
された含塩素高分子樹脂材を、塩酸系廃液を焙焼炉内で
熱分解して塩酸を回収するための塩酸回収設備における
焙焼炉に燃料として供給するための供給手段とを有する
ことを特徴とする合成樹脂類の処理設備。17. A step of receiving a synthetic resin (A) mainly composed of a film-shaped synthetic resin material, and substantially separating and removing a chlorine-containing polymer resin material from the synthetic resin (A), and a synthetic resin ( A processing line X in which a step of processing A) into a granular synthetic resin material (a) is performed, and a synthetic resin (B) other than the synthetic resin (A) are received,
The step of substantially separating and removing the chlorine-containing polymer resin material from the synthetic resin (B), and the synthetic resin (B) being a granular synthetic resin material.
Processing line Y in which the processing step is performed in (b)
And a supply means for supplying the granular synthetic resin materials (a) and (b) obtained in the processing line X and the processing line Y to the furnace as a fuel or the like in a mixed state or without mixing, The chlorine-containing polymer resin material separated and removed in the processing line X and the processing line Y is used as fuel in a roasting furnace in a hydrochloric acid recovery facility for thermally decomposing hydrochloric acid waste liquid in the roasting furnace to recover hydrochloric acid. A treatment facility for synthetic resins, comprising: a supply unit for supplying.
成樹脂類(A)を受け入れ、該合成樹脂類(A)から含塩素
高分子樹脂材を実質的に分離除去する工程及び合成樹脂
類(A)を粒状合成樹脂材(a)に加工処理する工程が行わ
れる加工処理ラインXと、 前記合成樹脂類(A)以外の合成樹脂類(B)を受け入れ、
該合成樹脂類(B)から含塩素高分子樹脂材を実質的に分
離除去する工程及び合成樹脂類(B)を粒状合成樹脂材
(b)に加工処理する工程が行われる加工処理ラインY
と、 前記加工処理ラインX及び加工処理ラインYで得られた
粒状合成樹脂材(a)及び(b)を混合状態でまたは混合す
ることなく燃料等として炉に供給するための供給手段
と、 前記加工処理ラインX及び加工処理ラインYで分離除去
された含塩素高分子樹脂材を、塩酸系廃液を焙焼炉内で
熱分解して塩酸を回収するための塩酸回収設備における
焙焼炉に燃料として供給するための供給手段とを有し、 前記加工処理ラインXは入側から少なくとも、合成樹脂
類(A)から含塩素高分子樹脂材を分離除去するための分
離装置と、含塩素高分子樹脂材が分離除去された合成樹
脂類(A)を熱により溶融または半溶融化させた後固化さ
せることにより減容固化された粒状合成樹脂材(a)に加
工する粒状固化装置とを有し、 前記加工処理ラインYは入側から少なくとも、合成樹脂
類(B)を破砕処理するための1次または複数次の破砕装
置と、破砕処理された合成樹脂類(B)から異物を分離除
去するための選別装置と、異物が除去された合成樹脂類
(B)を粒状合成樹脂材(b)に粉砕処理するための粉砕装
置とを有するとともに、該粉砕装置の入側または出側に
おいて合成樹脂類(B)または粒状合成樹脂材(b)から含
塩素高分子樹脂材を分離除去するための分離装置を有し
ていることを特徴とする合成樹脂類の処理設備。18. A step of receiving a synthetic resin (A) mainly comprising a film-like synthetic resin material, and substantially separating and removing the chlorine-containing polymer resin material from the synthetic resin (A), and a synthetic resin ( A processing line X in which a step of processing A) into a granular synthetic resin material (a) is performed, and a synthetic resin (B) other than the synthetic resin (A) are received,
The step of substantially separating and removing the chlorine-containing polymer resin material from the synthetic resin (B), and the synthetic resin (B) being a granular synthetic resin material.
Processing line Y in which the processing step is performed in (b)
And a supply means for supplying the granular synthetic resin materials (a) and (b) obtained in the processing line X and the processing line Y to the furnace as fuel or the like in a mixed state or without mixing, The chlorine-containing polymer resin material separated and removed in the processing line X and the processing line Y is fueled to a roasting furnace in a hydrochloric acid recovery facility for thermally decomposing hydrochloric acid waste liquid in the roasting furnace to recover hydrochloric acid. The processing line X has at least a separator for separating and removing the chlorine-containing polymer resin material from the synthetic resins (A) from the inlet side, and the processing line X has a chlorine-containing polymer. The synthetic resin (A) from which the resin material has been separated and removed is melted or semi-melted by heat and then solidified to process the volume-solidified granular synthetic resin material (a) into a granular solidification device. , The processing line Y is small from the entrance side At the very least, a primary or multiple crushing device for crushing the synthetic resins (B), a sorting device for separating and removing foreign substances from the crushed synthetic resins (B), and removing foreign substances Synthetic resins
And a crushing device for crushing (B) into a granular synthetic resin material (b), and containing the synthetic resin (B) or the granular synthetic resin material (b) at the inlet side or the outlet side of the crushing device. A treatment facility for synthetic resins, characterized by having a separation device for separating and removing a chlorine polymer resin material.
設され、鋼材の酸洗廃液を焙焼炉内で熱分解処理して塩
酸を回収するための酸洗廃液処理設備であることを特徴
とする請求項16、17または18に記載の合成樹脂類
の処理設備。19. A pickling waste liquid treatment facility for recovering hydrochloric acid, wherein the hydrochloric acid recovery facility is attached to a steel material pickling facility and thermally decomposes a steel material pickling waste liquid in a roasting furnace. The facility for treating synthetic resins according to claim 16, 17 or 18.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8081031A JPH09239344A (en) | 1996-03-08 | 1996-03-08 | Synthetic resins treatment and device therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8081031A JPH09239344A (en) | 1996-03-08 | 1996-03-08 | Synthetic resins treatment and device therefor |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09239344A true JPH09239344A (en) | 1997-09-16 |
Family
ID=13735104
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8081031A Pending JPH09239344A (en) | 1996-03-08 | 1996-03-08 | Synthetic resins treatment and device therefor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH09239344A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006022337A (en) * | 1997-11-04 | 2006-01-26 | Jfe Steel Kk | Processing method for plastics and solid fuel and ore reducing agent using processed plastics |
JP2013531088A (en) * | 2010-05-19 | 2013-08-01 | アールアンドイー カンパニー リミテッド | Disposal of artificial marble |
-
1996
- 1996-03-08 JP JP8081031A patent/JPH09239344A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006022337A (en) * | 1997-11-04 | 2006-01-26 | Jfe Steel Kk | Processing method for plastics and solid fuel and ore reducing agent using processed plastics |
JP4640014B2 (en) * | 1997-11-04 | 2011-03-02 | Jfeスチール株式会社 | Method for producing ore reducing agent |
JP2013531088A (en) * | 2010-05-19 | 2013-08-01 | アールアンドイー カンパニー リミテッド | Disposal of artificial marble |
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