JPH09227221A - Alumina porcelain and insulator for spark plug - Google Patents
Alumina porcelain and insulator for spark plugInfo
- Publication number
- JPH09227221A JPH09227221A JP8040852A JP4085296A JPH09227221A JP H09227221 A JPH09227221 A JP H09227221A JP 8040852 A JP8040852 A JP 8040852A JP 4085296 A JP4085296 A JP 4085296A JP H09227221 A JPH09227221 A JP H09227221A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- thermal shock
- component
- insulator
- sintered body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Compositions Of Oxide Ceramics (AREA)
- Spark Plugs (AREA)
- Inorganic Insulating Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、大きな熱衝撃を受
ける場所で使用するアルミナ磁器、及び大きな熱衝撃が
かかる高出力エンジンに装着するスパークプラグに使用
する絶縁碍子に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an alumina porcelain used in a place subject to a large thermal shock, and an insulator used for a spark plug mounted on a high-power engine subject to a large thermal shock.
【0002】[0002]
【従来の技術】Al2 O3 を主体とするアルミナ磁器は
安価であるので、半導体パッケージ、ノズル口、焼成用
セッター、焼成用厘鉢、焼成炉用ローラ、理化学用磁
器、スパークプラグの絶縁碍子等、色々な製品に使用さ
れている。 2. Description of the Related Art Since alumina porcelain mainly composed of Al 2 O 3 is inexpensive, it is used as a semiconductor package, a nozzle opening, a firing setter, a firing bowl, a firing furnace roller, a physics and chemistry porcelain, and a spark plug insulator. It is used in various products.
【0003】[0003]
【発明が解決しようとする課題】アルミナ磁器の耐熱衝
撃性が良好であれば、製品の耐久性が向上し、過酷な条
件にも耐えるので、従来より、アルミナ磁器の耐熱衝撃
性能の向上が望まれている。例えば、近年の、高出力、
高圧縮比のエンジンは、熱衝撃が大きいので、この様な
高出力エンジンに装着するスパークプラグには、優れた
耐熱衝撃性能を有する絶縁碍子を使用する必要がある。If the thermal shock resistance of alumina porcelain is good, the durability of the product is improved and it can withstand severe conditions. Therefore, it is desired to improve the thermal shock resistance performance of alumina porcelain. It is rare. For example, in recent years, high output,
Since an engine having a high compression ratio has a large thermal shock, it is necessary to use an insulator having excellent thermal shock resistance for the spark plug mounted on such a high-power engine.
【0004】発明者らは、研究の結果、アルミナを焼成
する際に添加する焼結助剤の種類や量により、アルミナ
磁器の耐熱衝撃性が変化する事を見いだし、更に、研究
を重ねた結果、焼結助剤中のBaOの量が多いと耐熱衝
撃性能を低下させる事を見いだした。これは、BaOの
添加量が多いと、焼結体表面及び焼結体中にセルジアン
(BaO・Al2 O3 ・2SiO2 )等の長石類が析出
する為であるという結論に達した。As a result of research, the inventors have found that the thermal shock resistance of alumina porcelain changes depending on the type and amount of a sintering additive added when firing alumina, and as a result of further research. It was found that a large amount of BaO in the sintering aid deteriorates the thermal shock resistance performance. It was concluded that this is because when a large amount of BaO is added, feldspars such as Celsian (BaO.Al 2 O 3 .2SiO 2 ) are deposited on the surface of the sintered body and in the sintered body.
【0005】熱膨張係数が、セルジアン(2.4×10
-6)と、アルミナ(7.0〜7.5×10-6)とでは大
きく異なるので、セルジアンが析出したアルミナ磁器で
は、熱衝撃が加わると両者の熱膨張差によって表面から
クラックが入る為であると推測される。The coefficient of thermal expansion is Celsian (2.4 × 10
-6 ) and alumina (7.0-7.5 × 10 -6 ) are very different, so in alumina porcelain with Celsian precipitated, when thermal shock is applied, cracks will form from the surface due to the difference in thermal expansion between the two. Is supposed to be.
【0006】本発明の第1の目的は、耐熱衝撃性能に優
れたアルミナ磁器の提供にある。本発明の第2の目的
は、耐熱衝撃性能に優れた、スパークプラグ用の絶縁碍
子の提供にある。A first object of the present invention is to provide an alumina porcelain excellent in thermal shock resistance. A second object of the present invention is to provide an insulator for a spark plug which is excellent in thermal shock resistance.
【0007】[0007]
【課題を解決するための手段】上記課題を解決する為、
本発明は、以下の構成を採用した。 (1)アルミナ磁器は、80〜97重量%のAl2 O3
と、3〜20重量%の第二成分とからなり、該第二成分
は、2.5〜50重量%のSiO2 と、0〜15重量%
のBaOと、35〜97.5重量%を占め、CaO、M
gO、ZnO、B 2 O3 、ZrO2 の少なくとも一成分
を含む他成分とからなる。[Means for Solving the Problems] In order to solve the above problems,
The present invention has the following configurations. (1) Alumina porcelain is 80-97 wt% AlTwoOThree
And 3 to 20% by weight of the second component.
Is 2.5 to 50% by weight of SiOTwoAnd 0 to 15% by weight
Of BaO of 35 to 97.5% by weight, CaO, M
gO, ZnO, B TwoOThree, ZrOTwoAt least one component of
It is composed of other ingredients including.
【0008】(2)スパークプラグ用の絶縁碍子は、8
0〜97重量%のAl2 O3 と、3〜20重量%の第二
成分とからなり、該第二成分は、2.5〜50重量%の
SiO 2 と、0〜15重量%のBaOと、35〜97.
5重量%を占め、CaO、MgO、ZnO、B2 O3 、
ZrO2 の少なくとも一成分を含む他成分とからなる。(2) Insulators for spark plugs are 8
0-97 wt% AlTwoOThreeAnd 3-20% by weight of the second
The second component is 2.5 to 50% by weight.
SiO TwoAnd 0 to 15% by weight of BaO and 35 to 97.
5% by weight, CaO, MgO, ZnO, BTwoOThree,
ZrOTwoAnd other components including at least one component.
【0009】[0009]
【作用及び発明の効果】アルミナ焼結体(アルミナ磁
器、スパークプラグ用の絶縁碍子)は、80〜97重量
%のAl2 O3 と、3〜20重量%の第二成分とからな
り、該第二成分は、2.5〜50重量%のSiO2 と、
0〜15重量%のBaOと、35〜97.5重量%を占
め、CaO、MgO、ZnO、B2 O3 、ZrO2 の少
なくとも一成分を含む他成分とからなる。FUNCTION AND EFFECT OF THE INVENTION The alumina sintered body (alumina porcelain, insulator for spark plug) is composed of 80 to 97% by weight of Al 2 O 3 and 3 to 20% by weight of the second component. The second component is 2.5 to 50% by weight of SiO 2 , and
It is composed of 0 to 15% by weight of BaO and 35 to 97.5% by weight of other components including at least one component of CaO, MgO, ZnO, B 2 O 3 and ZrO 2 .
【0010】つまり、アルミナ焼結体の3〜20重量%
を占める第二成分中に含まれるBaOの含有率を、第二
成分の0〜15重量%に制限している。これにより、焼
結体中及び焼結体表面への長石類(セルジアン等)の析
出が抑制される(耐熱衝撃性能が低下しなくなる)。よ
って、耐熱衝撃性能に優れたアルミナ焼結体(アルミナ
磁器、スパークプラグ用の絶縁碍子)が得られる。That is, 3 to 20% by weight of the alumina sintered body
The content of BaO contained in the second component is limited to 0 to 15% by weight of the second component. As a result, the precipitation of feldspars (Celsian etc.) in the sintered body and on the surface of the sintered body is suppressed (the thermal shock resistance does not deteriorate). Therefore, an alumina sintered body (alumina porcelain, insulator for spark plug) having excellent thermal shock resistance can be obtained.
【0011】[0011]
【発明の実施の形態】本発明の第1実施例(請求項1に
対応)を説明する。焼結体テストピースは、以下の様に
して製造される。尚、発明品は、No.2、5、6、
9、11、12、13の焼結体テストピースである。BEST MODE FOR CARRYING OUT THE INVENTION A first embodiment (corresponding to claim 1) of the present invention will be described. The sintered test piece is manufactured as follows. The invention products are No. 2, 5, 6,
It is a sintered compact test piece of 9, 11, 12, and 13.
【0012】(1) SiO2 、BaO、CaO、B
2 O3 、ZnOの各成分を、調合割合が異なる様に調合
して14種類の調合粉(平均粒径1.0〜2.0μm)
を製造する。尚、BaO成分はBaCO3 、CaO成分
はCaCO3 、B2 O3 成分はH3 BO3 として換算
し、添加した。又、他成分(焼結後)は他の組成系で添
加しても良い。(1) SiO 2 , BaO, CaO, B
14 kinds of compounded powders (average particle size 1.0 to 2.0 μm) were prepared by mixing the respective components of 2 O 3 and ZnO in different mixing ratios.
To manufacture. The BaO component was converted into BaCO 3 , the CaO component was converted into CaCO 3 , and the B 2 O 3 component was converted into H 3 BO 3 and added. Further, other components (after sintering) may be added in another composition system.
【0013】発明品の焼結体テストピースNo.2、
5、6、9、11、12、13に係る調合粉の各成分の
割合の具体的数値を表1に示す。これらの調合粉と、平
均粒径1.5〜2.0μmのAl2 O3 (純度99%)
とを、調合割合を変えて混合し、14種類の原料粉を製
造する。Inventive sintered body test piece No. 2,
Table 1 shows specific numerical values of the ratios of the components of the mixed powders according to 5, 6, 9, 11, 12, and 13. Al 2 O 3 with an average particle size of 1.5 to 2.0 μm (purity 99%)
And are mixed at different mixing ratios to produce 14 kinds of raw material powders.
【0014】[0014]
【表1】 [Table 1]
【0015】(2) これらの原料粉に、夫々、バインダー
(PVAを原料粉の4重量%添加)と水を加え、10H
r、ボールミルで混合した後、スプレー造粒を行う。 (3) 14種類のスプレー造粒品を同一形状の金型(本実
施例では空所が四角柱)に入れ、各々、50Mpaでプ
レスした後、表2に示す焼成温度(1500℃〜160
0℃×1Hr)で焼成し、14種類の焼結体テストピー
ス(2×5×長さ50mmの柱体;No.1〜No.1
4)を各5個ずつ製造する。(2) A binder (4% by weight of PVA added to the raw material powder) and water were added to each of these raw material powders to add 10H.
After mixing with r and a ball mill, spray granulation is performed. (3) 14 kinds of spray granulated products were put into a mold having the same shape (in this embodiment, the hollow space is a square pole) and pressed at 50 Mpa, respectively, and then the firing temperature shown in Table 2 (1500 ° C. to 160 ° C.).
Baking at 0 ° C. × 1 Hr), 14 kinds of sintered body test pieces (2 × 5 × columns with a length of 50 mm; No. 1 to No. 1)
5) are produced in each case.
【0016】[0016]
【表2】 [Table 2]
【0017】つぎに、焼結体テストピース(No.1〜
No.14)の、鉱物組成検査、及び成分分析検査につ
いて述べる。完成した焼結体テストピース(No.1〜
No.14)に対し、表面のX線回折を行って鉱物組成
を調べた。又、X線回折を行った後、各焼結体テストピ
ースを砕き、化学分析により、構成成分の割合を調べ
た。尚、各結果を表2に示す。Next, sintered test pieces (No. 1 to No. 1)
No. 14) Mineral composition inspection and component analysis inspection will be described. Completed sintered body test piece (No. 1
No. 14), the surface was subjected to X-ray diffraction to examine the mineral composition. Moreover, after performing X-ray diffraction, each sintered body test piece was crushed, and the ratio of constituent components was examined by chemical analysis. The results are shown in Table 2.
【0018】つぎに、焼結体テストピース(No.1〜
No.14)の、熱衝撃試験について述べる。残りの焼
結体テストピース(No.1〜No.14)に対し、図
1に示す熱衝撃試験装置により熱衝撃試験を行って耐熱
衝撃性能を判定した。尚、各結果を表2に示す。Next, sintered test pieces (No. 1 to No. 1)
No. The thermal shock test of 14) will be described. The remaining sintered body test pieces (No. 1 to No. 14) were subjected to a thermal shock test by the thermal shock test device shown in FIG. The results are shown in Table 2.
【0019】図1において、1は焼結体テストピース
(No.1〜No.14)、2は加熱用のバーナ、3は
冷却用の冷却エアー、4は焼結体テストピース1の表面
温度を監視する為の放射温度計である。In FIG. 1, 1 is a sintered body test piece (No. 1 to No. 14), 2 is a burner for heating, 3 is cooling air for cooling, and 4 is a surface temperature of the sintered body test piece 1. It is a radiation thermometer for monitoring.
【0020】熱衝撃試験は、放射温度計4で焼結体テス
トピース1の表面温度を監視しながら、バーナ2や冷却
エアー3を作動させ、1000℃(1分)と、250℃
(10秒間)とを繰り返し行い、10サイクル毎に蛍光
探傷検査を実施した。In the thermal shock test, while monitoring the surface temperature of the sintered body test piece 1 with the radiation thermometer 4, the burner 2 and the cooling air 3 are operated to operate at 1000 ° C. (1 minute) and 250 ° C.
(10 seconds) was repeated and the fluorescent flaw detection inspection was performed every 10 cycles.
【0021】50サイクル以内で割れが確認されたもの
は、耐熱衝撃性能に劣る(×)と判定し、50サイクル
を越えて熱衝撃試験を行っても割れが確認されないもの
は、耐熱衝撃性能に優れる(〇)と判定した。Those with cracks confirmed within 50 cycles were judged to be inferior in thermal shock resistance (x), and those with no cracks confirmed even after a thermal shock test for more than 50 cycles had thermal shock performance. It was judged to be excellent (○).
【0022】つぎに、本実施例の利点を述べる。SiO
2 と、BaOと、CaO、MgO、ZnO、B2 O3 、
ZrO2 の少なくとも一成分を含む他成分とからなる第
二成分を3〜20重量%含有し、残部(80〜97重量
%)をAl2 O3 が占め、且つ、第二成分中のBaOの
含有量が第二成分の0〜15重量%と少ない(又は存在
しない)焼結体テストピース(No.2、5、6、9、
11、12、13)は、表1に示す様にセルジアンの析
出が見られず、優れた耐熱衝撃性能を示す。Next, the advantages of this embodiment will be described. SiO
2 , BaO, CaO, MgO, ZnO, B 2 O 3 ,
It contains 3 to 20% by weight of the second component consisting of at least one component of ZrO 2 and the other component (80 to 97% by weight), and Al 2 O 3 occupies the balance (80 to 97% by weight) of BaO in the second component. Sintered body test piece (No. 2, 5, 6, 9) whose content is as small as 0 to 15% by weight of the second component (or does not exist),
Nos. 11, 12, and 13) show no precipitation of Celsian as shown in Table 1 and show excellent thermal shock resistance.
【0023】つぎに、本発明の第2実施例(請求項2に
対応)を説明する。第1実施例の焼結体テストピース1
(No.1〜No.14)を製造する際に使用したもの
と同じ調合割合で原料粉を上記(1) に準じて製造する。Next, a second embodiment of the present invention (corresponding to claim 2) will be described. Sintered body test piece 1 of the first embodiment
Raw material powders are manufactured according to the above (1) in the same mixing ratio as that used in manufacturing (No. 1 to No. 14).
【0024】この14種類の原料粉を用い、上記(2) と
同様の方法でスプレー造粒を行い、軸孔を有する絶縁碍
子形状の未焼成体を4本ずつ、合計56本、ラバープレ
スにより製造する。これら未焼成体を、同様の焼成温度
(1500℃〜1600℃×1Hr;表1参照)で焼成
して絶縁碍子を14種類、合計56本、製造する。Using these 14 kinds of raw material powders, spray granulation was carried out in the same manner as in the above (2), and four unbaked insulator-shaped bodies each having a shaft hole, a total of 56 pieces, by a rubber press. To manufacture. These unfired bodies are fired at the same firing temperature (1500 ° C. to 1600 ° C. × 1 Hr; see Table 1) to produce 14 types of insulators, 56 in total.
【0025】これらの絶縁碍子軸孔内に、中心電極及び
端子電極を挿入してガラスシールし、外側電極を有する
ネジ径12mmの主体金具に組み付けるとスパークプラ
グ(14種類、合計56本)が完成する。A center electrode and a terminal electrode are inserted into these insulator shaft holes, glass-sealed, and assembled with a metal shell having an outer electrode and a screw diameter of 12 mm to complete a spark plug (14 types, 56 in total). To do.
【0026】これらのスパークプラグを、高出力、高圧
縮比のエンジンに装着して、5500rpm(4/4負
荷)×3分- アイドリング3分の繰り返し(500回)
条件でエンジン試験を行ったところ、焼結体テストピー
ス(No.2、5、6、9、11、12、13)と同じ
調合割合の原料粉で製造したものが、絶縁碍子に異常が
無く、優れた耐熱衝撃性能を示す事が確認された。These spark plugs were mounted on a high-power, high-compression-ratio engine, and 5500 rpm (4/4 load) × 3 minutes-idling 3 minutes repeated (500 times).
When an engine test was performed under the conditions, it was found that the insulator manufactured by using the raw material powder with the same mixing ratio as the sintered test piece (No. 2, 5, 6, 9, 11, 12, 13) showed no abnormality in the insulator. It was confirmed that it showed excellent thermal shock resistance.
【図1】熱衝撃試験を行う為の熱衝撃試験装置の構成を
示す説明図である。FIG. 1 is an explanatory diagram showing a configuration of a thermal shock test device for performing a thermal shock test.
1 焼結体テストピース(アルミナ磁器) 1 Sintered body test piece (alumina porcelain)
Claims (2)
20重量%の第二成分とからなり、 該第二成分は、2.5〜50重量%のSiO2 と、0〜
15重量%のBaOと、35〜97.5重量%を占め、
CaO、MgO、ZnO、B2 O3 、ZrO2の少なく
とも一成分を含む他成分とからなるアルミナ磁器。1. Al 2 O 3 in an amount of 80 to 97% by weight, and 3 to
20% by weight of the second component, the second component comprising 2.5 to 50% by weight of SiO 2 and 0 to
15% by weight of BaO and 35 to 97.5% by weight,
An alumina porcelain comprising at least one of CaO, MgO, ZnO, B 2 O 3 and ZrO 2 .
20重量%の第二成分とからなり、 該第二成分は、2.5〜50重量%のSiO2 と、0〜
15重量%のBaOと、35〜97.5重量%を占め、
CaO、MgO、ZnO、B2 O3 、ZrO2の少なく
とも一成分を含む他成分とからなる、スパークプラグ用
の絶縁碍子。2. 80 to 97% by weight of Al 2 O 3 and 3 to
20% by weight of the second component, the second component comprising 2.5 to 50% by weight of SiO 2 and 0 to
15% by weight of BaO and 35 to 97.5% by weight,
CaO, MgO, ZnO, consisting of the other component comprising at least one component of B 2 O 3, ZrO 2, insulator for a spark plug.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8040852A JPH09227221A (en) | 1996-02-28 | 1996-02-28 | Alumina porcelain and insulator for spark plug |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8040852A JPH09227221A (en) | 1996-02-28 | 1996-02-28 | Alumina porcelain and insulator for spark plug |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09227221A true JPH09227221A (en) | 1997-09-02 |
Family
ID=12592107
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8040852A Pending JPH09227221A (en) | 1996-02-28 | 1996-02-28 | Alumina porcelain and insulator for spark plug |
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JP2011154908A (en) * | 2010-01-27 | 2011-08-11 | Ngk Spark Plug Co Ltd | Spark plug, insulator for the same, and its manufacturing method |
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-
1996
- 1996-02-28 JP JP8040852A patent/JPH09227221A/en active Pending
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JP2007284333A (en) * | 2006-03-20 | 2007-11-01 | Sumitomo Metal Electronics Devices Inc | High reflection white ceramics, reflector, substrate for mounting semiconductor light emitting element and package for housing semiconductor light emitting element |
WO2010001760A1 (en) * | 2008-06-30 | 2010-01-07 | 日本カーバイド工業株式会社 | Alumina ceramic |
CN102026935A (en) * | 2008-06-30 | 2011-04-20 | 日本碳化物工业株式会社 | Alumina ceramic |
US8198204B2 (en) | 2008-06-30 | 2012-06-12 | Nippon Carbide Kogyo Kabushiki Kaisha | Alumina ceramic |
JP5479335B2 (en) * | 2008-06-30 | 2014-04-23 | 日本カーバイド工業株式会社 | Light reflecting material for light emitting element |
KR101508296B1 (en) * | 2008-06-30 | 2015-04-06 | 닛뽕 카바이도 고교 가부시키가이샤 | Alumina ceramic |
JP2011154908A (en) * | 2010-01-27 | 2011-08-11 | Ngk Spark Plug Co Ltd | Spark plug, insulator for the same, and its manufacturing method |
WO2012011587A1 (en) * | 2010-07-23 | 2012-01-26 | 日本カーバイド工業株式会社 | Alumina ceramic and substrate for mounting light-emitting element using same |
WO2015141100A1 (en) * | 2014-03-19 | 2015-09-24 | 日本碍子株式会社 | Ceramic body and method for producing same |
CN106458761A (en) * | 2014-03-19 | 2017-02-22 | 日本碍子株式会社 | Ceramic body and method for producing same |
JPWO2015141100A1 (en) * | 2014-03-19 | 2017-04-06 | 日本碍子株式会社 | Ceramic substrate and manufacturing method thereof |
CN106458761B (en) * | 2014-03-19 | 2019-08-06 | 日本碍子株式会社 | Ceramic matrix and its manufacturing method |
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