JPH09222199A - Gas filling device - Google Patents

Gas filling device

Info

Publication number
JPH09222199A
JPH09222199A JP2925196A JP2925196A JPH09222199A JP H09222199 A JPH09222199 A JP H09222199A JP 2925196 A JP2925196 A JP 2925196A JP 2925196 A JP2925196 A JP 2925196A JP H09222199 A JPH09222199 A JP H09222199A
Authority
JP
Japan
Prior art keywords
filling
nozzle
filling port
filling nozzle
port
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2925196A
Other languages
Japanese (ja)
Other versions
JP3056064B2 (en
Inventor
Yukihiko Takei
幸彦 武井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MEIKO IND CORP Ltd
Meiko Sangyo Co Ltd
Original Assignee
MEIKO IND CORP Ltd
Meiko Sangyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MEIKO IND CORP Ltd, Meiko Sangyo Co Ltd filed Critical MEIKO IND CORP Ltd
Priority to JP8029251A priority Critical patent/JP3056064B2/en
Publication of JPH09222199A publication Critical patent/JPH09222199A/en
Application granted granted Critical
Publication of JP3056064B2 publication Critical patent/JP3056064B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

PROBLEM TO BE SOLVED: To perform a positional alignment in a height direction between a filing port and a filling nozzle by a simple structure in an accurate manner by a method the filling nozzle located in such a way that a nozzle shaft center is positioned above the center of the filling port is moved downwardly near the filling port and then an engaging lever is abutted against the upper edge of the filling port. SOLUTION: A height of an opening or closing handle D4 of a container C is detected by an optical sensor, a nozzle shaft core P2 is placed slightly above the center P1 of a filling port in response to the detected information, and an engaging lever 19 is positioned at such a height as one in which it is inserted into a clearance between the opening or closing handle D4 and the upper edge D2-2 of the filling port. After this operation, the filling nozzle 1 is moved forward to a place near the filling port D2. Then, the filling nozzle 1 is further moved downwardly under an operation of an ascending or descending driving section, an engaging lever 19 is abutted against the upper edge D2-2 of the filling port to cause the nozzle shaft core P2 and the center P1 of the filling port to be substantially coincided to each other, and the filling nozzle 1 and the filling port D2 are finely adjusted in their height direction. After this operation, the filling nozzle 1 is moved forwardly and automatically connected to the filling port D2.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明はガス容器にLPガス
等を充填する作業を自動化するガス充填装置に関し、詳
しくは、ガス容器の充填口に充填ノズルを自動接続する
ための、充填口と充填ノズルの高さ方向に対する位置合
せ機構の改良に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a gas filling device for automating the operation of filling a gas container with LP gas or the like, and more specifically, to a filling port and a filling port for automatically connecting a filling nozzle to the filling port of the gas container. The present invention relates to an improvement in a positioning mechanism for a nozzle in the height direction.

【0002】[0002]

【従来の技術】今日、ガス容器にLPガス等を充填する
作業を自動化するものとして、充填場に載置されたガス
容器の開閉ハンドルの高さを検出する第一検出手段と、
ガス容器の充填口の向きを検出する第二検出手段とを備
え、第一検出手段からの検出情報に基く昇降駆動部の作
動で充填ノズルと充填口の高さ方向の位置合せを行い、
第二検出手段からの検出情報に基く回転駆動部の作動で
充填ノズルと充填口の水平方向の位置合せを行い、進退
駆動部の作動で充填ノズルを充填口に接続して所定量の
ガスを自動充填する装置が、各種提案されている(例え
ば特開平5−172300号等)。それら従来装置にお
いては、図22に示すように、開閉バルブDの開閉ハン
ドルD4 上面から充填口D2 の中心P1 までの寸法L’
が一定であることを前提とし、昇降駆動部の作動で充填
ノズル1と第一検出手段(不図示)とを一体に下降さ
せ、該第一検出手段が開閉ハンドルD4 の上面位置を検
出した時に昇降駆動部が停止して充填口D2 と充填ノズ
ル1の高さ方向に対する位置合せがなされるよう構成さ
れている。
2. Description of the Related Art Today, as means for automating the operation of filling a gas container with LP gas or the like, first detecting means for detecting the height of an opening / closing handle of the gas container placed on a filling place,
With a second detecting means for detecting the direction of the filling port of the gas container, by performing the alignment of the filling nozzle and the filling port in the height direction by the operation of the elevating drive part based on the detection information from the first detecting means,
The filling nozzle and the filling port are aligned in the horizontal direction by the operation of the rotation drive unit based on the detection information from the second detection means, and the filling nozzle is connected to the filling port by the operation of the advancing / retreating drive unit to supply a predetermined amount of gas. Various automatic filling devices have been proposed (for example, JP-A-5-172300). In these conventional devices, as shown in FIG. 22, the dimension L'from the upper surface of the opening / closing handle D4 of the opening / closing valve D to the center P1 of the filling port D2.
When the filling nozzle 1 and the first detecting means (not shown) are integrally lowered by the operation of the elevating and lowering drive unit, and the first detecting means detects the upper surface position of the opening / closing handle D4, The elevation drive unit is stopped so that the filling port D2 and the filling nozzle 1 are aligned in the height direction.

【0003】[0003]

【発明が解決しようとする課題】しかし乍ら実際には、
各メーカーごとの規格のバラツキ、長期の使用による開
閉ハンドルD4 の変形、残ガス回収等の前処理を施した
後の開閉ハンドルの締め度合いのばらつき等により上記
寸法L’が必ずしも一定ではなく、よって充填口D2 に
対する充填ノズル1の位置合せに誤差が生じる虞れがあ
り、該誤差が生じたままで充填ノズル1が前進した場
合、充填口D2 に対する接続が適正になされないばかり
か、充填口D2 内周の雌ネジ部D2-3 にノズル先端のパ
ッキン1bが当たって損傷若しくは脱落しガス漏れが発
生する虞れもあり、これら不具合は装置の稼働率、ガス
充填の作業効率を低下させると共に、ガス充填工場の少
人化,無人化促進の障害になっていた。
[Problems to be Solved by the Invention] However, in reality,
The above dimension L'is not always constant due to variations in standards of each manufacturer, deformation of the opening / closing handle D4 due to long-term use, variations in tightening of the opening / closing handle after pretreatment such as residual gas recovery, etc. An error may occur in the alignment of the filling nozzle 1 with respect to the filling port D2. If the filling nozzle 1 moves forward with the error still occurring, not only the connection with the filling port D2 is not properly made, but also the inside of the filling port D2. There is a risk that the packing 1b at the tip of the nozzle may hit the female thread D2-3 on the circumference and be damaged or fall off, resulting in gas leakage.These defects reduce the operating rate of the equipment and the gas filling work efficiency, and It was an obstacle to the promotion of unmanned and unmanned filling factories.

【0004】本発明は上述したような従来事情に鑑みて
なされたものであり、その目的とするところは、開閉ハ
ンドル上面から充填口の中心までの寸法にガス容器毎の
ばらつきがあっても、充填口と充填ノズルの高さ方向の
位置合せを簡単な構造で正確に行って、充填ノズルを充
填口に精度良く自動接続することができるガス充填装置
を提供することにある。
The present invention has been made in view of the above-mentioned conventional circumstances, and an object of the present invention is to provide a gas container having a variation in the dimension from the upper surface of the opening / closing handle to the center of the filling port. It is an object of the present invention to provide a gas filling device capable of accurately aligning the filling port and the filling nozzle in the height direction with a simple structure and automatically connecting the filling nozzle to the filling port with high precision.

【0005】[0005]

【課題を解決するための手段】以上の目的を達成するた
めに本発明者等は、充填口中心に対する位置関係に変化
が生じにくく、メーカーごとの規格のばらつきもなく、
さらに長期の使用による変形も生じにくい充填口の外周
縁部に着目し、前記外周縁部を基準位置として有効に利
用して充填口と充填ノズルの高さ方向位置合せの微調整
を行うようにすることで本発明を完成するに至った。即
ち本発明は、充填場に載置されたガス容器の開閉ハンド
ルの高さを検出する第一検出手段と、前記ガス容器の充
填口の向きを検出する第二検出手段と、前記充填口に接
続して所定量のガスを充填する充填ノズルとを備え、前
記第一検出手段からの検出情報に基く昇降駆動部の作動
で充填ノズルと充填口の高さ方向の位置合せを行い、前
記第二検出手段からの検出情報に基く回転駆動部の作動
で充填ノズルと充填口の水平方向の位置合せを行うガス
充填装置において、充填ノズルの上部に、該ノズル軸芯
が充填口中心とほぼ一致した時に充填口上縁部に当接し
て充填ノズルの下降を規制する係合杆を配し、第一検出
手段からの検出情報に基きノズル軸芯が充填口中心の上
方になるよう位置せしめた充填ノズルを充填口近傍にて
下降させ、上記係合杆を充填口上縁部に当接させて充填
ノズルと充填口の高さ方向の位置合せを行うことを要旨
とする。
[Means for Solving the Problems] In order to achieve the above object, the inventors of the present invention are unlikely to change the positional relationship with respect to the center of the filling port, and do not have variations in standards among manufacturers.
Furthermore, paying attention to the outer peripheral edge portion of the filling port that is less likely to be deformed due to long-term use, and making effective use of the outer peripheral edge portion as a reference position for fine adjustment of the height direction alignment of the filling port and the filling nozzle. By doing so, the present invention has been completed. That is, the present invention, the first detection means for detecting the height of the opening and closing handle of the gas container placed in the filling field, the second detection means for detecting the orientation of the filling port of the gas container, the filling port A filling nozzle for connecting a predetermined amount of gas and connecting the filling nozzle and the filling port in the height direction by the operation of the elevation drive unit based on the detection information from the first detecting means; (2) In a gas filling device in which the filling nozzle and the filling port are aligned in the horizontal direction by the operation of the rotation driving unit based on the detection information from the detecting means, the nozzle axis is substantially aligned with the filling port center above the filling nozzle. When the charging is performed, an engaging rod that comes into contact with the upper edge of the filling port and restricts the lowering of the filling nozzle is arranged, and the nozzle axis is positioned above the filling port center based on the detection information from the first detecting means. Lower the nozzle near the filling port Go杆 into contact with the filling Prompt edge of the gist to carry out positioning in the height direction of the filling nozzle and the filling opening with.

【0006】上記充填ノズルと充填口の水平方向の位置
合せは、この種技術分野において公知の構成、即ち充填
ノズルとガス容器のどちらか一方を固定し他方を回転駆
動部によって回転させることで行うが、ガス容器が重量
物であること等を考慮すれば、クランプ機構等で保持し
たガス容器に対して充填ノズルを回転させる構成が好ま
しく用いられる。
The horizontal alignment of the filling nozzle and the filling port is carried out by a construction known in this technical field, that is, by fixing either one of the filling nozzle and the gas container and rotating the other by a rotary drive unit. However, in consideration of the fact that the gas container is a heavy object, a configuration in which the filling nozzle is rotated with respect to the gas container held by the clamp mechanism or the like is preferably used.

【0007】上記充填ノズルの充填口に対する接続,離
間は、この種技術分野において公知の構成、即ち水平方
向へ摺動自在に支持した充填ノズルを進退駆動部の作動
で充填口に対して水平進退させる構成、前後揺動自在に
支持した充填ノズルを進退駆動部の作動で充填口に対し
て揺動進退させる構成等が採用できるが、上記水平方向
の位置合せにおいて充填ノズルを回転させるようにした
場合、その回転スペースをより省スペースにし装置全体
をコンパクトなものとすること等を考慮すれば、前記揺
動進退させる構成が好ましく用いられる。
The connection and separation of the filling nozzle with respect to the filling port are known in this technical field, that is, the filling nozzle supported slidably in the horizontal direction is moved forward and backward with respect to the filling port by the operation of the advancing and retracting drive section. A configuration in which the filling nozzle supported so as to swing back and forth can be swung back and forth with respect to the filling port by the operation of the forward / backward drive part can be adopted, but the filling nozzle is rotated in the horizontal alignment described above. In this case, in consideration of making the rotation space more space-saving and making the entire apparatus compact, the swinging and reciprocating structure is preferably used.

【0008】上記昇降駆動部による充填ノズルと充填口
の高さ方向の位置合せは、この種技術分野において公知
の構成、即ち充填ノズルとガス容器のどちらか一方を固
定し他方を昇降駆動部によって昇降させることで行う
が、ガス容器が重量物であること等を考慮すれば、クラ
ンプ手段で保持したガス容器に対して充填ノズルを昇降
させる構成が好ましく用いられる。
The positioning of the filling nozzle and the filling port in the height direction by the elevating and lowering drive unit is a construction known in this technical field, that is, one of the filling nozzle and the gas container is fixed and the other is moved by the elevating and lowering drive unit. Although it is carried out by moving up and down, in consideration of the fact that the gas container is a heavy object, etc., a configuration in which the filling nozzle is moved up and down with respect to the gas container held by the clamp means is preferably used.

【0009】また本発明においては、第一検出手段から
の検出情報に基きノズル軸芯が充填口中心の上方になる
よう位置せしめた充填ノズルを充填口近傍にて下降さ
せ、上記係合杆を充填口上縁部に当接させて充填ノズル
と充填口の高さ方向の位置合せを行う。詳しくは、第一
検出手段からの検出情報に基き、ノズル軸芯が充填口中
心の上方になるように高さ方向の大まかな位置合せを行
う第一の昇降動作と、前記大まかな高さ位置にある充填
ノズルを、係合杆が充填口上縁部に当接するまで下降さ
せてノズル軸芯が充填口中心とほぼ一致するよう高さ方
向微調整を行う第二の昇降動作とを行うが、これら各昇
降動作は、上記したように充填ノズルとガス容器のどち
らか一方を固定し他方を昇降駆動部によって昇降させる
ことで行う。
Further, in the present invention, based on the detection information from the first detecting means, the filling nozzle positioned so that the nozzle axis is above the filling port center is lowered near the filling port, and the engaging rod is moved. The filling nozzle is brought into contact with the upper edge of the filling port to align the filling nozzle with the filling port in the height direction. Specifically, based on the detection information from the first detection means, a first lifting operation that roughly aligns the height direction so that the nozzle axis is above the filling port center, and the rough height position. The second elevating operation is performed by lowering the filling nozzle located in 1 until the engaging rod comes into contact with the upper edge of the filling port, and performing fine adjustment in the height direction so that the nozzle axis is substantially aligned with the center of the filling port. Each of these raising and lowering operations is performed by fixing one of the filling nozzle and the gas container and raising and lowering the other by the raising and lowering drive unit as described above.

【0010】また前記第一,第二の昇降動作は、一つの
昇降駆動部で行う場合と、各々の昇降動作用に設けた二
つの昇降駆動部(第一昇降駆動部、第二昇降駆動部)に
より行う場合とが考えられる。二つの昇降駆動部を用い
る場合、第一,第二昇降動作のどちらか一方は充填ノズ
ルを昇降させ、他方はガス容器を昇降させるよう構成す
ることも可能である。
The first and second raising / lowering operations are performed by one raising / lowering drive section, and two raising / lowering drive sections (first raising / lowering drive section and second raising / lowering drive section) provided for each raising / lowering operation. ). When using two raising / lowering drive parts, it is also possible to configure so that either one of the first and second raising / lowering operations raises / lowers the filling nozzle and the other raises / lowers the gas container.

【0011】上記第一,第二の昇降動作は連続的に行う
ことも可能である。この場合、係合杆が充填口上縁部に
当接可能な位置(充填口近傍位置)まで充填ノズルを予
め前進させ、その後第一,第二の昇降動作を連続して行
うようになる。ここで、昇降動作中に係合杆が開閉ハン
ドルに当接して充填ノズルの下降(若しくはガス容器の
上昇)動作が妨げられることの無いようにすることは云
うまでもないが、第一,第二昇降動作を連続して行う場
合、充填ノズル先端からの係合杆の突出寸法や、昇降動
作中における係合杆と開閉ハンドルとの位置関係に比較
的高い精度が要求される。
It is also possible to continuously perform the first and second lifting operations. In this case, the filling nozzle is advanced in advance to a position (position near the filling port) where the engaging rod can contact the upper edge portion of the filling port, and then the first and second lifting operations are continuously performed. It is needless to say that the engaging rod does not come into contact with the open / close handle during the ascending / descending operation so as to prevent the descending operation of the filling nozzle (or the ascending operation of the gas container) from being hindered. When performing the two raising / lowering operations continuously, relatively high accuracy is required for the protrusion size of the engaging rod from the tip of the filling nozzle and the positional relationship between the engaging rod and the opening / closing handle during the raising / lowering operation.

【0012】これに対し、第一,第二昇降動作を段階的
に行う場合、第一昇降動作(高さ方向の大まかな位置合
せ)においては、充填ノズルを充填口近傍まで前進させ
た際に係合杆が開閉ハンドルと充填口上縁部の間の間隙
部分に挿入されるよう充填ノズルを位置させ、次いで進
退駆動部の作動で充填ノズルを充填口近傍まで前進させ
て係合杆を開閉ハンドルと充填口上縁部の間の間隙部分
に位置せしめ、しかる後第二昇降動作(高さ方向微調
整)を行って係合杆を充填口上縁部に当接させて充填ノ
ズルと充填口の高さ方向の位置合せをなすようになる。
この場合、充填ノズル先端からの係合杆の突出寸法や、
昇降動作中における係合杆と開閉ハンドルとの位置関係
に高い精度が要求されず、比較的容易に実施可能である
という利点がある。
On the other hand, when the first and second raising / lowering operations are performed in stages, in the first raising / lowering operation (rough alignment in the height direction), when the filling nozzle is advanced to the vicinity of the filling port. The filling nozzle is positioned so that the engaging rod is inserted into the gap between the opening / closing handle and the upper edge of the filling port, and then the advancing / retreating drive unit moves the filling nozzle forward to the vicinity of the filling port to open / close the engaging rod. And the upper edge of the filling port, and then the second lifting operation (fine adjustment in the height direction) is performed to bring the engaging rod into contact with the upper edge of the filling port to raise the height of the filling nozzle and the filling port. It will be aligned in the vertical direction.
In this case, the protrusion size of the engaging rod from the tip of the filling nozzle,
There is an advantage that the positional relationship between the engaging rod and the opening / closing handle during the raising / lowering operation does not require high accuracy and can be performed relatively easily.

【0013】即ち、本発明は請求項2に記載のように、
充填場に載置されたガス容器を正立状に保持するセンタ
リング手段と、ガス容器の開閉ハンドルの高さを検出す
る第一検出手段と、ガス容器の充填口の向きを検出する
第二検出手段と、充填口に接続して所定量のガスを充填
する充填ノズルと、前記第二検出手段からの検出情報に
基いて充填ノズルを回転させ充填口に対する水平方向の
位置合せを行う回転駆動部と、前記第一検出手段からの
検出情報に基いて充填ノズルを昇降させ充填口に対する
高さ方向の大まかな位置合せを行う第一昇降駆動部と、
第一昇降駆動部による大まかな高さ位置合せがなされた
充填ノズルを充填口近傍まで揺動せしめる進退駆動部
と、充填ノズルの上部に配され充填ノズルの軸芯が充填
口中心とほぼ一致する時に充填口上縁部に当接して充填
ノズルの下降を規制する係合杆と、前記第一昇降駆動部
により大まかな位置合せがなされ進退駆動部により充填
口近傍に前進せしめた充填ノズルをさらに下降させ、係
合杆を充填口上縁部に当接させて充填口に対する充填ノ
ズルの高さ方向微調整を行う第二昇降駆動部と、を備え
てなるガス充填装置とすることがより好ましい。
That is, according to the present invention, as described in claim 2,
Centering means for holding the gas container placed on the filling place in an upright state, first detecting means for detecting the height of the opening / closing handle of the gas container, and second detecting means for detecting the direction of the filling port of the gas container Means, a filling nozzle connected to the filling port for filling a predetermined amount of gas, and a rotation drive unit for rotating the filling nozzle based on the detection information from the second detecting means to perform horizontal alignment with the filling port. And a first elevating and lowering drive unit that raises and lowers the filling nozzle based on the detection information from the first detection means to roughly align the height direction with respect to the filling port,
The advancing / retreating drive unit that swings the filling nozzle roughly adjusted in height by the first elevating and lowering unit to the vicinity of the filling port, and the axial center of the filling nozzle disposed above the filling nozzle substantially coincides with the center of the filling port. At the same time, the engaging rod for contacting the upper edge of the filling port to regulate the lowering of the filling nozzle and the first elevating drive unit are roughly aligned, and the advancing / retreating drive unit further descends the filling nozzle advanced to the vicinity of the filling port. It is more preferable that the gas filling device includes a second elevating and lowering drive unit that abuts the engaging rod on the upper edge of the filling port to perform fine adjustment in the height direction of the filling nozzle with respect to the filling port.

【0014】而して、本発明によれば、充填場に載置さ
れたガス容器の開閉ハンドルの高さを第一検出手段によ
って検出し、その検出情報に基いて充填ノズルと充填口
の大まかな高さ方向位置合せを行い、その後、充填ノズ
ルをさらに下降させ係合杆を充填口上縁部に当接させて
充填ノズルと充填口の高さ方向微調整を行う。よって、
ガス容器毎にばらつきが生じやすい開閉ハンドル高さを
第一の基準面としこれに基いて充填ノズルと充填口の大
まかな高さ方向位置合せを行い、ガス容器毎のばらつき
がほとんど生じない充填口外周縁を第二の基準面として
充填ノズルと充填口の高さ方向位置合せの微調整を行う
ので、充填ノズルを充填口に精度良く自動接続すること
が可能になる。また、前記大まかな位置合せは検出手段
で検出した開閉ハンドルの高さ情報に基いて昇降駆動部
を作動させるという既存の手段(従来装置においても用
いられていた手段)によっても行い得るので、前記微調
整を行うための手段を新たに必要とし、該手段は、前記
大まかな位置合せがなされた充填ノズルをさらに下降さ
せるもので前記既存の手段でも兼用可能な昇降駆動部
と、該昇降駆動部による充填ノズルの下降を規制するも
のでノズル上部に配した係合杆という極めて簡単な構成
の追加で済む。従って、充填口と充填ノズルの高さ方向
の位置合せを簡単な構造で正確に行って、充填ノズルを
充填口に精度良く自動接続することができるガス充填装
置を提供するという前述の課題を達成することが出来
る。
Thus, according to the present invention, the height of the opening / closing handle of the gas container placed on the filling field is detected by the first detecting means, and based on the detection information, the filling nozzle and the filling port are roughly estimated. Then, the filling nozzle is further lowered to bring the engaging rod into contact with the upper edge of the filling port to finely adjust the filling nozzle and the filling port in the height direction. Therefore,
The opening / closing handle height, which tends to vary from gas container to gas container, is used as the first reference surface to roughly align the filling nozzle with the filling port in the height direction. Since the fine adjustment of the height direction alignment of the filling nozzle and the filling port is performed using the peripheral edge as the second reference surface, the filling nozzle can be accurately and automatically connected to the filling port. Further, since the rough alignment can be performed by the existing means (the means also used in the conventional device) of operating the lifting drive unit based on the height information of the opening / closing handle detected by the detecting means, A new means for fine adjustment is required. The means further lowers the filling nozzle that has been roughly aligned, and the lift drive section that can be used also by the existing means, and the lift drive section Since the lowering of the filling nozzle due to the above is restricted, it is sufficient to add an extremely simple structure of an engaging rod arranged above the nozzle. Therefore, the above-described problem of providing a gas filling device capable of accurately aligning the filling port and the filling nozzle in the height direction with a simple structure and accurately and automatically connecting the filling nozzle to the filling port is achieved. You can do it.

【0015】[0015]

【発明の実施の形態】以下、本発明の実施の形態を説明
する。図1に示す装置Aは、充填場Bにて正立状態に保
持した容器Cの充填口D2 の高さと方向を検出し、その
検出情報に基いて充填ノズル1を昇降及び回転させて充
填口D2 に対する高さ方向と水平方向の位置合せを自動
的に行い、さらに充填ノズル1を充填口D2 に自動接続
して所定量のLPガス等を充填するよう構成した全自動
型のガス充填装置である。
Embodiments of the present invention will be described below. The apparatus A shown in FIG. 1 detects the height and direction of the filling port D2 of the container C held in an upright state at the filling field B, and moves the filling nozzle 1 up and down based on the detected information to rotate the filling port. A fully-automatic gas filling device configured to automatically align the height direction and the horizontal direction with respect to D2 and further automatically connect the filling nozzle 1 to the filling port D2 to fill a predetermined amount of LP gas or the like. is there.

【0016】容器Cは、容器本体C1 の頂部に開閉バル
ブDを備えた周知のLPガス容器で、通常、容量50k
g程度から10kg程度のものまで数種存在する。開閉
バルブDは、略円筒状のバルブ本体D1 周面の正面側と
背面側に、充填口D2 と安全弁D3 とを各々背向状に突
設し、且つバルブ本体D1 の上端には充填口D2 を開閉
する開閉ハンドルD4 を螺動進退可能に螺着してなる。
バルブ本体D1 と開閉ハンドルD4 は、容器の軸芯C’
に対して同芯状に配設される。充填口D2 は、容器Cに
ガスを充填する際の充填口としての機能と、容器C内の
ガスを供給(放出)する際の供給口としての機能を兼ね
るもので、一般家庭や商店等のユーザー先にて使用する
際等にガス管を接続するためその口径寸法は規定されて
おり、よって充填口中心P1 から外周縁までの寸法Lは
各種容器毎或いは各メーカー毎にばらつくことの無いほ
ぼ一定のものになる(図5参照)。
The container C is a well-known LP gas container having an opening / closing valve D at the top of the container body C1 and usually has a capacity of 50 k.
There are several kinds from about g to about 10 kg. The on-off valve D is provided with a filling port D2 and a safety valve D3 projecting from the front side and the back side of a substantially cylindrical valve body D1 in a back-to-back direction, and the filling port D2 is provided at the upper end of the valve body D1. An opening / closing handle D4 for opening / closing is screwed so that it can be moved forward and backward.
The valve body D1 and the opening / closing handle D4 are the core C'of the container.
Are arranged concentrically with respect to. The filling port D2 has both a function as a filling port when filling the container C with gas, and a function as a supplying port when supplying (releasing) the gas in the container C. The diameter size is specified for connecting the gas pipe when it is used at the user's end, so that the size L from the filling port center P1 to the outer peripheral edge does not vary from container to container or manufacturer. It becomes constant (see FIG. 5).

【0017】ガス充填装置Aは、搬送コンベヤ等によっ
て自動的に或いは作業者が人為的に搬送して充填場Bに
載置された容器Cを、その軸芯C’が充填場Bに設定し
た基準芯B’に一致する状態で正立状に保持するセンタ
リング手段aと、容器Cの開閉ハンドルD4 の高さを検
出する第一検出手段b1 、容器Cの充填口D2 の向きを
検出する第二検出手段b2 を備えたバルブ検出手段b
と、充填口D2 に接続して所定量のガスを充填する充填
ノズル1と、第二検出手段b2 からの検出情報に基いて
充填ノズル1を回転させ充填口D2 に対する水平方向の
位置合せを行う回転駆動部dと、第一検出手段b1 から
の検出情報に基いて充填ノズル1を昇降させ充填口D2
に対する高さ方向の大まかな位置合せを行う第一昇降駆
動部fと、第一昇降駆動部fによる大まかな高さ位置合
せがなされた充填ノズル1を充填口D2 近傍まで揺動せ
しめる進退駆動部hと、充填ノズル1の上部に配され充
填ノズルの軸芯P2 が充填口中心P1 とほぼ一致する時
に充填口上縁部D2-2 に当接して充填ノズル1の下降を
規制する係合杆19と、前記第一昇降駆動部fにより大
まかな位置合せがなされ進退駆動部hにより充填口D2
近傍に前進せしめた充填ノズル1をさらに下降させて高
さ方向微調整を行う第二昇降駆動部gと、を備え、第二
昇降駆動部gの作動により係合杆19を充填口上縁部D
2-2 に当接させて充填ノズル1と充填口D2 の高さ方向
の位置合せを行うよう構成してある。
In the gas filling device A, the container C placed on the filling place B automatically or by an operator by a conveyer or the like and placed on the filling place B has its axis C ′ set at the filling place B. A centering means a for holding the container C in an upright state in conformity with the reference core B ', a first detecting means b1 for detecting the height of the opening / closing handle D4 of the container C, and a direction for detecting the direction of the filling port D2 of the container C. Valve detecting means b provided with two detecting means b2
And the filling nozzle 1 which is connected to the filling port D2 and fills a predetermined amount of gas, and the filling nozzle 1 is rotated based on the detection information from the second detecting means b2 to perform horizontal alignment with the filling port D2. Based on the rotation drive section d and the detection information from the first detection means b1, the filling nozzle 1 is moved up and down to fill the filling port D2.
First elevating and lowering drive section f for roughly aligning the height direction with respect to the first and second elevating / retracting drive section for swinging the filling nozzle 1 roughly adjusted in height by the first elevating and lowering drive section f to the vicinity of the filling port D2. h and an engaging rod 19 disposed on the top of the filling nozzle 1 and abutting against the upper edge D2-2 of the filling port to regulate the lowering of the filling nozzle 1 when the axis P2 of the filling nozzle substantially coincides with the center P1 of the filling port. And a rough alignment is made by the first elevating and lowering drive section f, and a filling port D2 is made by the advancing and retreating drive section h.
A second elevating and lowering driving part g for further finely adjusting the height direction by further lowering the filling nozzle 1 advanced to the vicinity, and by operating the second elevating and lowering driving part g, the engagement rod 19 is filled with the upper edge portion D of the filling port.
The filling nozzle 1 and the filling port D2 are brought into contact with each other to be aligned with each other in the height direction.

【0018】バルブ検出手段bは、センタリング手段a
で保持された容器Cの開閉バルブDを上方から囲繞する
カバー体20を有し、このカバー体20を基準芯B’と
同軸状に昇降動自在且つ回転自在に支持すると共に、カ
バー体20内に、第一検出手段b1 を構成する光センサ
ー30、第二検出手段b2 を構成する光センサー21〜
23を配してなる。充填ノズル1は、第一昇降駆動部
f,第二昇降駆動部gの作動で昇降し、回転駆動部dの
作動で基準芯B’を中心にカバー体20と一体に回転
し、進退駆動部hの作動で前後揺動するガス充填器cに
配され、該充填器cと一体に昇降,回転,進退して、前
述の如く充填口D2 に対する位置合せがなされる。また
ガス充填装置Aは、センタリング手段aで保持された容
器Cの開閉ハンドルD4 を正逆方向に回転させて充填口
D2 を開閉するバルブ開閉手段e、バルブ開閉手段eの
開閉ヘッド25を昇降及び回転駆動させるヘッド駆動部
i、カバー体20を昇降させるカバー昇降手段j等を備
え、前記各構成要素a〜jは機枠kに装備される。
The valve detecting means b is a centering means a.
Has a cover body 20 surrounding the on-off valve D of the container C held by the above, and supports the cover body 20 so as to be vertically movable and rotatable coaxially with the reference core B ′, and In addition, the optical sensor 30 forming the first detecting means b1 and the optical sensors 21 forming the second detecting means b2
23 are arranged. The filling nozzle 1 is moved up and down by the operation of the first elevating and lowering drive unit f and the second elevating and lowering drive unit g, and is rotated integrally with the cover body 20 around the reference core B ′ by the operation of the rotation drive unit d. It is arranged in the gas filling device c which swings back and forth by the operation of h, and ascending / descending, rotating and advancing / retracting integrally with the filling device c, as described above, is aligned with the filling port D2. The gas filling device A also opens and closes the valve opening / closing means e for opening / closing the filling port D2 by rotating the opening / closing handle D4 of the container C held by the centering means a in the forward and reverse directions and the opening / closing head 25 of the valve opening / closing means e. A head drive unit i for rotating and driving, a cover elevating means j for elevating and lowering the cover body 20, and the like are provided, and the respective components a to j are mounted on a machine frame k.

【0019】さらに上記各構成要素a〜jは不図示の制
御部に電気的に連絡してその作動を適時に制御され、充
填場Bに搬入された容器Cをセンタリング手段aで保持
した後、開閉バルブDをカバー体20で囲繞し、充填口
D2 に対する充填ノズル1の大まかな高さ位置合せと水
平方向の位置合せを行い、その後カバー体20が上昇す
ると共にガス充填器cが揺動して充填ノズル1が充填口
D2 近傍位置まで前進し、次いで充填ノズル1の高さ方
向微調整を行った後に充填口D2 に接続させ、しかる後
バルブ開閉手段eが充填口D2 を開いてガス充填器cに
よるガス充填を行い、定量充填後にバルブ開閉手段eが
充填口D2 を閉じると共にガス充填器cが後退して充填
ノズル1が充填口D2 から離間し、さらにセンタリング
手段aによる容器Cの保持を解除するまでの作業を自動
的に遂行するよう構成する。
Further, each of the above-mentioned constituent elements a to j is electrically connected to a control unit (not shown) so that its operation is controlled in a timely manner, and after holding the container C carried into the filling place B by the centering means a, The on-off valve D is surrounded by the cover body 20, and the rough height alignment and horizontal alignment of the filling nozzle 1 with respect to the filling port D2 are performed, and then the cover body 20 moves up and the gas filler c rocks. The filling nozzle 1 advances to a position near the filling port D2, and then the filling nozzle 1 is finely adjusted in the height direction and then connected to the filling port D2. Thereafter, the valve opening / closing means e opens the filling port D2 to fill the gas. Gas filling is performed by the container c, and after the quantitative filling, the valve opening / closing means e closes the filling port D2 and the gas filling device c is retracted so that the filling nozzle 1 is separated from the filling port D2. Automatically configured to carry out the work of up to release the equity.

【0020】機枠kは充填場Bの後方に立設され、その
上縁部に第一昇降駆動部fを移動不能に設置する一方、
充填場Bと正対する面にはガイドレール2a,2bを縦
設して、回転駆動部dを上下摺動可能に支承する。回転
駆動部dは第一昇降駆動部fにより機枠k上部にて昇降
動自在に支持される。回転駆動部dの下面側には支持基
板3が支持され、該支持基板3の下面側にバルブ検出手
段b,ガス充填器c,バルブ開閉手段e,第二昇降駆動
部g,進退駆動部h,ヘッド駆動部i,カバー昇降手段
jが装備される。また機枠k下部にはセンタリング手段
aが配設される。
The machine frame k is erected on the rear side of the filling field B, and the first elevating drive section f is installed immovably on the upper edge of the machine frame k.
Guide rails 2a and 2b are vertically provided on the surface directly facing the filling field B, and the rotation drive section d is supported so as to be vertically slidable. The rotation drive part d is supported by the first elevating drive part f so as to be movable up and down above the machine frame k. A support substrate 3 is supported on the lower surface side of the rotation drive section d, and a valve detection means b, a gas filler c, a valve opening / closing means e, a second elevating drive section g, an advance / retreat drive section h are supported on the lower surface side of the support substrate 3. , A head drive unit i and a cover elevating means j. A centering means a is arranged below the machine frame k.

【0021】第一昇降駆動部fは、不図示のモータの駆
動によって正逆方向に回転する滑車4を複数備え、前記
モータを適宜に駆動させて夫々の滑車4に巻回したチェ
ーン5の繰出し量を調整し、これにより支持基板3及び
及び後述する上側クランプ7が昇降動して、バルブ検出
手段b,ガス充填器c,バルブ開閉手段e,上側クラン
プ7を、充填場Bに載置された容器Cの大きさに対応す
る所定高さ位置にて支持し、さらに第一検出手段b1 か
らの検出情報、即ちクランプ手段aで保持された容器C
の開閉ハンドルD4 の高さ情報に基き、ガス充填器c
(充填ノズル1)を、容器Cの充填口D2 に対する大ま
かな高さ位置にて支持するよう構成する。
The first elevating / lowering drive section f is provided with a plurality of pulleys 4 which rotate in forward and reverse directions by driving a motor (not shown), and the chains 5 wound around the respective pulleys 4 are driven by appropriately driving the motors. By adjusting the amount, the support substrate 3 and the upper clamp 7 described later are moved up and down, and the valve detection means b, the gas filling device c, the valve opening / closing means e, and the upper clamp 7 are placed on the filling field B. The container C supported at a predetermined height position corresponding to the size of the container C, and further, the detection information from the first detecting means b1, that is, the container C held by the clamp means a
Based on the height information of the open / close handle D4, the gas filling device c
The (filling nozzle 1) is configured to be supported at a rough height position with respect to the filling port D2 of the container C.

【0022】センタリング手段aは、シリンダ等の駆動
部8の駆動で接近して容器Cの外周面を両側から挟む一
対のアーム9a,9bを備えた上下のクランプ6,7か
らなり、下側クランプ6は機枠kの下端に固定され、上
側クランプ7は容器Cの大きさに対応して第一昇降駆動
部fの駆動により昇降動する。そうして、充填場Bに設
置された容器Cをアーム9a,9bでクランプし、該容
器の軸芯C’を同充填場Bに設定された基準芯B’に一
致させた状態で正立状に保持するよう構成する。
The centering means a is composed of upper and lower clamps 6 and 7 provided with a pair of arms 9a and 9b which approach each other by driving a driving unit 8 such as a cylinder and sandwich the outer peripheral surface of the container C from both sides. 6 is fixed to the lower end of the machine frame k, and the upper clamp 7 is moved up and down according to the size of the container C by the drive of the first elevating drive unit f. Then, the container C installed in the filling field B is clamped by the arms 9a and 9b, and the container C is erected while the axis C'of the container is aligned with the reference axis B'set in the filling field B. It is configured to be held in a shape.

【0023】回転駆動部dは、第一昇降駆動部fの駆動
により昇降するケーシング10の下面に、基準芯B’を
中心に回転する回転軸11と、該回転軸11を回転させ
るモータ12を有し、回転軸11の下端には上記支持基
板3を固定してなる。そうして、第二検出手段b2 から
の検出情報に基く制御部からの指令でモータ12が正逆
方向へ駆動し、これにより回転軸11と支持基板3が基
準芯B’を中心に360゜以上の範囲で正逆方向に回転
するに伴い、カバー体20が基準芯B’と同芯状に正逆
方向へ回転し、且つ充填ノズル1(ガス充填器c)が基
準芯B’を中心にカバー体20と一体に正逆方向へ回転
して、充填口D2 に対する充填ノズル1の水平方向の位
置合せがなされるよう構成する。
The rotary drive unit d has a rotary shaft 11 which rotates around a reference core B ′ and a motor 12 which rotates the rotary shaft 11 on the lower surface of the casing 10 which moves up and down by the drive of the first lift drive unit f. The support substrate 3 is fixed to the lower end of the rotary shaft 11. Then, the motor 12 is driven in the forward and reverse directions in response to a command from the control unit based on the detection information from the second detection means b2, whereby the rotary shaft 11 and the support substrate 3 are rotated 360 ° about the reference core B '. With the rotation in the normal and reverse directions within the above range, the cover body 20 rotates in the forward and reverse directions concentrically with the reference core B ′, and the filling nozzle 1 (gas filler c) is centered on the reference core B ′. First, the cover body 20 and the cover body 20 are rotated in the forward and reverse directions so that the filling nozzle 1 is horizontally aligned with the filling port D2.

【0024】支持基板3の長手方向一端側には支軸13
によって支持枠16を揺動自在に支持し、該支持枠16
の下端にガス充填器cを配設して、回転駆動部dの駆動
で支持枠16が回転するに伴いガス充填器c(充填ノズ
ル1)が前述のごとく回転し、且つ支持枠16の揺動に
伴いガス充填器cが前後進退して、充填口D2 に対して
充填ノズル1が接近,離間するよう構成する。また支持
基板3の下方には上側取付板14を支持し、該取付板1
4上に進退駆動部hを設置する。また上側取付板14の
下方には下側取付板15を支持し、該取付板15上に、
カバー体20を昇降させるカバー昇降手段jと、バルブ
開閉ヘッド25を昇降及び回転駆動させるヘッド駆動部
iとを設置する。
A support shaft 13 is provided at one end of the support substrate 3 in the longitudinal direction.
The support frame 16 is swingably supported by the support frame 16
The gas filler c is disposed at the lower end of the support frame 16, and the gas filler c (filling nozzle 1) is rotated as described above as the support frame 16 is rotated by the drive of the rotary drive unit d, and the support frame 16 is shaken. With the movement, the gas filling device c moves back and forth, and the filling nozzle 1 approaches and separates from the filling port D2. An upper mounting plate 14 is supported below the support substrate 3, and the mounting plate 1
The advancing / retreating drive unit h is installed on the upper part 4. A lower mounting plate 15 is supported below the upper mounting plate 14, and on the mounting plate 15,
A cover elevating means j for elevating the cover body 20 and a head drive unit i for elevating and rotating the valve opening / closing head 25 are installed.

【0025】バルブ開閉手段eは、開閉ハンドルD4 に
上方から係合可能なカバー状のバルブ開閉ヘッド25
と、該開閉ヘッド25を昇降及び回転駆動させるヘッド
駆動部iを備え、センタリング手段aで保持された容器
Cの開閉バルブD直上位置にて、その軸芯を基準芯B’
に一致せしめて開閉ヘッド25を昇降自在且つ回転自在
に支持し、該開閉ヘッド25を、ヘッド駆動部iの昇降
駆動機構26で下降させて開閉ハンドルD4 に係合さ
せ、さらにヘッド駆動部iの回転駆動機構27の駆動に
より正逆方向に駆動回転して、開閉ハンドルD4 を開閉
方向に回転させるようになっている。ヘッド駆動部iは
この種技術分野で通常用いられる構造が採用されるが、
本例では昇降駆動機構26を駆動シリンダで構成すると
共に、回転駆動機構27はモータの駆動でラックを水平
方向へ摺動させ、これに係合するピニオンを開閉ヘッド
25の支軸に配設した構成を採用する。
The valve opening / closing means e is a cover-shaped valve opening / closing head 25 which can be engaged with the opening / closing handle D4 from above.
And a head drive unit i for moving the opening / closing head 25 up and down and rotating, and at the position directly above the opening / closing valve D of the container C held by the centering means a, its axis is the reference core B ′.
The opening / closing head 25 is supported so as to be able to move up and down and rotate, and the opening / closing head 25 is lowered by the lifting / lowering drive mechanism 26 of the head drive section i to engage with the opening / closing handle D4. The rotary drive mechanism 27 is driven and rotated in the forward and reverse directions to rotate the open / close handle D4 in the open / close direction. The head drive unit i has a structure generally used in this technical field.
In this example, the lifting drive mechanism 26 is composed of a drive cylinder, and the rotation drive mechanism 27 drives the motor to slide the rack in the horizontal direction, and a pinion that engages with the rack is provided on the spindle of the opening / closing head 25. Adopt a configuration.

【0026】以下、本発明の要旨である、充填口D2 に
対する充填ノズル1の位置合せに係る部分について詳述
する。バルブ検出手段bは、クランプ手段aで保持され
た容器Cの開閉バルブDを囲繞するカバー体20内に、
前記開閉バルブDの開閉ハンドルD4 の高さを検出する
第一検出部b1 と、前記容器Cの充填口D2 の向きを検
出する第二検出手段b2 とを備えてなる。カバー体20
は、開閉バルブDの側周を囲繞可能で且つ上下面を開口
する円筒体からなり、その上縁部にカバー昇降手段jを
構成する駆動シリンダ24のロッド24aを固定して、
センタリング手段aで保持された容器Cの開閉バルブD
直上位置にて、その軸芯が基準芯B’に一致するよう駆
動シリンダ24で昇降動自在に支持され、下降位置にて
開閉バルブDを囲繞するようになっている。またカバー
体20は、駆動シリンダ24,下側取付板15,上側取
付板14を介して支持基板3に支持され、回転駆動部d
の駆動により基準芯B’と同芯状に360゜以上の範囲
で正逆方向へ回転するようになっている。
The part relating to the positioning of the filling nozzle 1 with respect to the filling port D2, which is the gist of the present invention, will be described in detail below. The valve detecting means b is provided in the cover body 20 surrounding the opening / closing valve D of the container C held by the clamp means a,
It comprises a first detector b1 for detecting the height of the open / close handle D4 of the open / close valve D, and a second detector b2 for detecting the direction of the filling port D2 of the container C. Cover body 20
Is a cylindrical body that can surround the side circumference of the opening / closing valve D and has upper and lower surfaces opened. The rod 24a of the drive cylinder 24 that constitutes the cover elevating means j is fixed to the upper edge of the cylindrical body.
Open / close valve D for container C held by centering means a
It is supported by a drive cylinder 24 so that its axial center coincides with the reference core B ′ at the position directly above, and surrounds the open / close valve D at the lowered position. Further, the cover body 20 is supported by the support substrate 3 via the drive cylinder 24, the lower mounting plate 15, and the upper mounting plate 14, and the rotation driving unit d.
Driven in such a manner as to rotate concentrically with the reference core B ′ in the forward and reverse directions within a range of 360 ° or more.

【0027】第一検出手段b1 は、開閉ハンドルD4 を
横切る方向に投射する光センサー30をカバー体20内
に配したもので、第一昇降駆動部fの作動でカバー体2
0と一体に下降し、開閉ハンドルD4 により投光が遮ら
れた時に停止指令を発するよう構成する。また、第一検
出手段b1 から停止指令が発せられると、第一昇降駆動
部fの作動が停止し、バルブ検出手段b,ガス充填器c
(充填ノズル1),バルブ開閉手段e,上側クランプ7
が、充填場Bに載置された容器Cの大きさに対応する所
定高さ位置、充填ノズル1にあっては前記容器Cの充填
口D2 に対する大まかな高さ位置にて支持するよう構成
する。尚、本例において充填口D2 に対する充填ノズル
1の大まかな高さ位置合せは、図1に示すように、充填
ノズル1が充填口D2 から離間する後退位置にある状態
で行われ、詳しくは、前記後退位置にある充填ノズル1
を、同ノズル1が進退駆動部hの作動で充填口D2 近傍
まで揺動前進した際に、ノズル先端部1aが充填口D2
の手前にあり、且つノズル軸芯P2 が充填口中心P1 の
若干上方にあり、さらに係合杆19が開閉ハンドルD4
と充填口上縁部D2-2 の間の間隙部分に挿入される高さ
に位置せしめることをいう。
The first detecting means b1 is provided with an optical sensor 30 for projecting in a direction traversing the opening / closing handle D4 inside the cover body 20, and the cover body 2 is operated by the operation of the first elevating / lowering drive section f.
It is configured to descend together with 0 and to issue a stop command when the light is blocked by the opening / closing handle D4. Further, when the stop command is issued from the first detecting means b1, the operation of the first elevating and lowering drive part f is stopped, and the valve detecting means b and the gas charging device c
(Filling nozzle 1), valve opening / closing means e, upper clamp 7
Is configured to be supported at a predetermined height position corresponding to the size of the container C placed on the filling field B, and in the filling nozzle 1 at a rough height position with respect to the filling port D2 of the container C. . In this example, the rough height alignment of the filling nozzle 1 with respect to the filling port D2 is performed in a state in which the filling nozzle 1 is in the retracted position away from the filling port D2, as shown in FIG. Filling nozzle 1 in the retracted position
When the nozzle 1 is swung forward by the operation of the advancing / retreating drive section h to the vicinity of the filling port D2, the nozzle tip 1a is moved to the filling port D2.
, The nozzle axis P2 is slightly above the filling port center P1, and the engaging rod 19 is the opening / closing handle D4.
And the upper edge portion D2-2 of the filling port.

【0028】第二検出手段b2 は、開閉バルブDの両側
部を投射する第1,第2光センサー21,22と、開閉
バルブDを横切る方向に投射する第3光センサー23と
をカバー体20内に配し、それら各センサー21〜23
の検出信号に基く制御部からの指令で回転駆動部dの作
動が制御され、カバー体20とガス充填器c(充填ノズ
ル1)とが一体に正逆方向に回転して、充填口D2 に対
する充填ノズル1の水平方向の位置合せがなされるよう
に構成する。
The second detection means b2 covers the first and second photosensors 21 and 22 projecting on both sides of the open / close valve D and the third photosensor 23 projecting in the direction crossing the open / close valve D. Placed inside each of these sensors 21-23
The operation of the rotation drive unit d is controlled by a command from the control unit based on the detection signal of the above, the cover body 20 and the gas filling device c (filling nozzle 1) integrally rotate in the forward and reverse directions, and the filling port D2 The filling nozzle 1 is configured to be aligned in the horizontal direction.

【0029】上記夫々の光センサー21,22,23,
30は、各々対向状に設置される投光部21a,22
a,23a,30aと受光部21b,22b,23b,
30bとを備えた周知の光型センサーからなる。
The respective optical sensors 21, 22, 23,
Numeral 30 designates the light projecting portions 21a and 22 which are installed to face each other.
a, 23a, 30a and the light receiving portions 21b, 22b, 23b,
30b and a known optical sensor.

【0030】尚、上記第二検出手段b2 による充填口D
2 方向の検出方法は、この種技術分野において公知の方
法若しくは本出願人による先出願の各種方法が採用出来
るが、本例では特願平7−342948号に開示される
検出方法を採用する。該検出方法については後に詳述す
る。
The filling port D by the second detecting means b2
As the two-direction detection method, a method known in this kind of technical field or various methods of the prior application by the present applicant can be adopted, but in this example, the detection method disclosed in Japanese Patent Application No. 7-342948 is adopted. The detection method will be described in detail later.

【0031】ガス充填器cは、上記支軸13によって前
後揺動自在に支持された支持枠16の下端部位に、充填
ノズル1が基準芯B’方向に向くよう設置される。支持
枠16は、その中高部位に進退駆動部(本例では駆動シ
リンダ)hのロッド17先端を回転自在に連結し、進退
駆動部hの伸動により後方へ揺動してガス充填器cが後
退し充填ノズル1が充填口D2 から離間する後退位置
と、進退駆動部hの縮動により前方へ揺動してガス充填
器cが前進し充填ノズル1が充填口D2 近傍に接近する
前進位置とにわたって進退(前後揺動)するよう構成す
る。
The gas filling device c is installed at a lower end portion of a support frame 16 supported by the support shaft 13 so as to be swingable back and forth so that the filling nozzle 1 faces the reference core B'direction. The support frame 16 rotatably connects the tip of the rod 17 of the advancing / retreating drive unit (driving cylinder in this example) h to the middle and high portion thereof, and swings backward by the extension of the advancing / retreating drive unit h so that the gas filling device c is released. The retracted position where the filling nozzle 1 is retracted away from the filling port D2, and the forward position where the gas filling device c is advanced by swinging forward due to the contraction of the advancing / retreating drive part h and the filling nozzle 1 approaches the vicinity of the filling port D2. It is configured to move forward and backward (oscillate back and forth).

【0032】また支持枠16の下端側には、上記ロッド
17とほぼ直交する方向へ前後の軸40を架設し、それ
ら両軸40によってブロック41を、軸方向(水平方
向)へは摺動するが上下方向へは移動不能に支持すると
共に、各軸40におけるブロック41と支持枠側板16
aとの間には、ブロック41の平衡を保つバネ42を装
填する。上記ブロック41の下面には取付軸43を垂設
し、その取付軸43の外周には、リニアベアリング44
及び該ベアリング44を上方へ付勢するバネ45を配
し、さらに前記ベアリング44に係合する金具46によ
って取付筒47を昇降自在に支持する。取付軸47の下
端には、シリンダブロック48をビス等により一体に固
定し、該ブロック48の前面部位に充填ノズル1を前後
進退可能に配設すると共に、係合杆19を移動不能に設
置する。シリンダブロック48内には充填ノズル1を水
平方向へ進退させる駆動シリンダが配され、該シリンダ
の伸動,縮動により充填ノズル1が進退して充填口D2
に対する接続,離脱がなされるようになる。
Further, on the lower end side of the support frame 16, there are provided front and rear shafts 40 in a direction substantially orthogonal to the rod 17, and the blocks 41 are slid in the axial direction (horizontal direction) by these both shafts 40. Support immovably in the vertical direction, and block 41 and support frame side plate 16 in each shaft 40.
A spring 42 for keeping the balance of the block 41 is mounted between a and a. A mounting shaft 43 is vertically provided on the lower surface of the block 41, and a linear bearing 44 is provided on the outer periphery of the mounting shaft 43.
Further, a spring 45 for urging the bearing 44 upward is arranged, and a fitting 46 that engages with the bearing 44 supports a mounting cylinder 47 so as to be able to move up and down. A cylinder block 48 is integrally fixed to the lower end of the mounting shaft 47 with a screw or the like, the filling nozzle 1 is arranged in the front surface portion of the block 48 so as to be able to move forward and backward, and the engagement rod 19 is installed immovably. . A drive cylinder for moving the filling nozzle 1 forward and backward in the horizontal direction is arranged in the cylinder block 48, and the extension and contraction of the cylinder causes the filling nozzle 1 to move forward and backward to fill the filling port D2.
Will be connected to and disconnected from.

【0033】また充填ノズル1の左右両側には、前記シ
リンダの伸動による充填ノズル1の前進に伴い閉動して
バルブ本体D1 の充填口D2 下部を抱着し、同シリンダ
の縮動による充填ノズル1の後退に伴い開動するクラン
プ18,18を設ける。尚、開閉バルブDの充填口D2
はその口縁内周をテーパ面D2-1 とし、上記クランプ1
8,18によるバルブ本体D1 の抱着、前記テーパ面D
2-1 によるノズル先端のガイド、上記バネ42によるブ
ロック41(ガス充填器c)の水平方向への摺動によ
り、充填口D2 に対する充填ノズル1の水平方向の位置
合せがなされたときに生じる充填ノズル1と充填口D2
間の位置合せ誤差sを吸収できるよう構成する。
On the left and right sides of the filling nozzle 1, the filling nozzle 1 is closed along with the advance of the filling nozzle 1 due to the extension of the cylinder, and the lower portion of the filling port D2 of the valve body D1 is held, and the filling is performed by the contraction of the cylinder. Clamps 18, 18 are provided that open when the nozzle 1 moves backward. The filling port D2 of the opening / closing valve D
Has a taper surface D2-1 on the inner circumference of its rim, and the clamp 1
8 and 18, the hugging of the valve body D1 by the taper surface D
Filling which occurs when the filling nozzle 1 is horizontally aligned with the filling port D2 by the guide of the nozzle tip by 2-1 and the horizontal sliding of the block 41 (gas filling device c) by the spring 42. Nozzle 1 and filling port D2
It is configured so that the alignment error s between them can be absorbed.

【0034】上記取付軸47の外側には、第二昇降駆動
部gを構成する駆動シリンダの本体49を固定し、その
シリンダロッド50が上記ブロック41の下面に当接す
るよう配設して、第二昇降駆動部gの作動によるシリン
ダロッド50の伸張によってガス充填器cが下方へ押し
下げられ、充填ノズル1が下降するよう構成する。
On the outside of the mounting shaft 47, a main body 49 of a drive cylinder constituting the second elevating and lowering drive part g is fixed, and the cylinder rod 50 is arranged so as to abut the lower surface of the block 41. The gas filler c is pushed downward by the extension of the cylinder rod 50 due to the operation of the second elevating / lowering drive part g, and the filling nozzle 1 is lowered.

【0035】係合杆19は、その先端部を充填ノズル1
の先端から所定量突出せしめて充填ノズル1上方にて移
動不能に支持されており、進退駆動部hの作動で充填口
D2近傍まで前進した充填ノズル1を、第二昇降駆動部
gの作動で下降させた時に充填口上縁部D2-2 に当接係
合して充填ノズル1の下降を規制し、ノズル軸芯P2を
充填口中心P1 にほぼ一致させる。係合杆19の先端下
縁部19aは、進退駆動部gの作動で充填ノズル1が揺
動前進する際に充填口D2 口縁に当接することがないよ
う、図示のようなテーパ状に形成する。
The tip of the engaging rod 19 is filled with the filling nozzle 1.
Of the filling nozzle 1 that is immovably supported above the filling nozzle 1 by protruding from the tip of the filling nozzle 1 and moved forward to the vicinity of the filling port D2 by the operation of the advancing / retreating drive section h by the operation of the second lifting drive section g. When lowered, it abuts and engages with the upper edge portion D2-2 of the filling port to regulate the lowering of the filling nozzle 1 so that the nozzle axis P2 substantially coincides with the filling port center P1. The tip lower edge portion 19a of the engaging rod 19 is formed in a tapered shape as shown so as not to come into contact with the edge of the filling port D2 when the filling nozzle 1 swings forward by the operation of the advancing / retreating drive part g. To do.

【0036】そうして、容器Cの開閉ハンドルD4 の高
さを光センサ30によって検出し、その検出情報に基き
第一昇降駆動部fの作動を制御して、充填ノズル1と充
填口D2 の大まかな高さ方向位置合せ、詳しくは、充填
口D2 から離間する後退位置(図1の位置)にある充填
ノズル1を、同ノズル1が進退駆動部hの作動で充填口
D2 近傍まで揺動前進した際に、ノズル軸芯P2 が充填
口中心P1 の若干上方にあり、且つ係合杆19が開閉ハ
ンドルD4 と充填口上縁部D2-2 の間の間隙部分に挿入
される高さに位置せしめる。
Then, the height of the opening / closing handle D4 of the container C is detected by the optical sensor 30, and the operation of the first elevating / lowering drive section f is controlled based on the detected information to control the filling nozzle 1 and the filling port D2. Rough alignment in the height direction, more specifically, the filling nozzle 1 in the retracted position (position in FIG. 1) separated from the filling port D2 is swung to the vicinity of the filling port D2 by the operation of the advancing / retreating drive section h. When moving forward, the nozzle axis P2 is located slightly above the filling port center P1, and the engaging rod 19 is positioned at a height where it is inserted into the gap between the opening / closing handle D4 and the filling port upper edge D2-2. Excuse me.

【0037】その後、進退駆動部hの作動で支持枠16
を前方へ揺動させて充填ノズル1を充填口D2 近傍まで
揺動前進せしめる。この時、充填ノズル1は、その先端
部1aが充填口D2 の手前にあり、且つノズル軸芯P2
が充填口中心P1 の若干上方にあり、さらに係合杆19
は、開閉ハンドルD4 と充填口上縁部D2-2 の間の間隙
部分に挿入される。(図7参照)。次いで、第二昇降駆
動部gの作動で充填ノズル1をさらに下降させ、係合杆
19を充填口上縁部D2-2 に当接させてノズル軸芯P2
と充填口中心P1 とをほぼ一致せしめ、充填ノズル1と
充填口D2 の高さ方向微調整を行う(図3,図8参
照)。しかる後、シリンダブロック48内のシリンダの
駆動で充填ノズル1を前進させて充填口D2 に自動接続
する(図9参照)。
Thereafter, the support frame 16 is operated by the operation of the advancing / retreating drive section h.
Is swung forward and the filling nozzle 1 is swung forward to the vicinity of the filling port D2. At this time, the tip 1a of the filling nozzle 1 is in front of the filling port D2, and the nozzle axis P2
Is slightly above the center P1 of the filling port, and the engaging rod 19
Is inserted into the gap between the opening / closing handle D4 and the upper edge D2-2 of the filling port. (See FIG. 7). Then, the filling nozzle 1 is further lowered by the operation of the second elevating / lowering drive part g, and the engaging rod 19 is brought into contact with the upper edge portion D2-2 of the filling port to make the nozzle axis P2.
And the filling port center P1 are made to substantially coincide with each other, and the filling nozzle 1 and the filling port D2 are finely adjusted in the height direction (see FIGS. 3 and 8). Thereafter, the filling nozzle 1 is moved forward by driving the cylinder in the cylinder block 48 to automatically connect to the filling port D2 (see FIG. 9).

【0038】以上のように、容器C毎にばらつきが生じ
やすい開閉ハンドルD4 高さを第一の基準面としこれに
基いて充填ノズル1と充填口D2 の大まかな高さ方向位
置合せを行い、容器C毎のばらつきがほとんど生じない
充填口上縁部D2-2 を第二の基準面として充填ノズル1
と充填口D2 の高さ方向位置合せの微調整を行うので、
充填ノズル1を充填口D2 に精度良く自動接続すること
が可能になる。従って、充填口D2 に対する充填ノズル
1の接続が適正になされ、しかも充填口D2 内周の雌ネ
ジ部D2-3 にノズル先端のパッキン1bが当たって損傷
若しくは脱落しガス漏れが発生するような不具合が発生
する虞れも無く、装置の稼働率、ガス充填の作業効率、
安全性を向上させると共に、ガス充填工場の少人化,無
人化を促進させることが可能になる。
As described above, the height of the opening / closing handle D4, which tends to vary from container to container C, is used as the first reference plane, and the filling nozzle 1 and the filling port D2 are roughly aligned in the height direction based on this. The filling nozzle 1 with the upper edge portion D2-2 of the filling port, which causes almost no variation for each container C, as the second reference surface
And fine adjustment of the filling port D2 in the height direction.
It becomes possible to automatically connect the filling nozzle 1 to the filling port D2 with high accuracy. Therefore, the filling nozzle 1 is properly connected to the filling port D2, and the packing 1b at the tip of the nozzle hits the female screw portion D2-3 on the inner circumference of the filling port D2, causing damage or dropping and gas leakage. There is no fear of occurrence of
In addition to improving safety, it is possible to reduce the number of people in gas filling factories and promote unmanned operations.

【0039】また、充填ノズル1の大まかな高さ方向位
置合せは、光センサー等を用いた検出手段で検出した開
閉ハンドルD4 の高さ情報に基いて昇降駆動部を作動さ
せるという既存の手段(従来装置においても用いられて
いた手段)によって行い得るものである。よって、充填
ノズル1の高さ方向微調整を行うための手段のみを新た
に必要とし、該手段は、前記大まかな位置合せがなされ
た充填ノズル1をさらに下降させるもので、本例では新
設した第二昇降駆動部gからなるが、前記既存の手段で
も兼用可能な昇降駆動部と、該昇降駆動部による充填ノ
ズル1の下降を規制するものでノズル上部に配した係合
杆19という極めて簡単な構成の追加で済む。
Further, for the rough alignment of the filling nozzle 1 in the height direction, the existing means for activating the elevating and lowering drive section based on the height information of the opening / closing handle D4 detected by the detecting means using an optical sensor or the like ( It can be carried out by means which is also used in the conventional device). Therefore, only means for finely adjusting the filling nozzle 1 in the height direction is newly required, and this means further lowers the filling nozzle 1 roughly adjusted in position, and is newly provided in this example. It is composed of a second elevating and lowering drive part g, and an elevating and lowering drive part which can be used also by the existing means, and an engagement rod 19 arranged above the nozzle for restricting the lowering of the filling nozzle 1 by the elevating and lowering drive part. All you need to do is add a new configuration.

【0040】以下、本例で採用する、第二検出手段b2
からの検出情報に基く充填口D2 に対する充填ノズル1
の水平方向の位置合せ方法を、図10〜図18を参照し
て詳述する。尚、図中に示す充填ノズル1は充填口D2
に対する水平方向の位置関係を示すための仮想位置であ
り、実際の水平方向位置合せは図1に示す後退位置にて
行われる。
Hereinafter, the second detection means b2 used in this example
Filling nozzle 1 for filling port D2 based on detection information from
The horizontal alignment method will be described in detail with reference to FIGS. The filling nozzle 1 shown in the drawing is a filling port D2.
Is a virtual position for showing the positional relationship in the horizontal direction, and the actual horizontal alignment is performed at the retracted position shown in FIG.

【0041】まず、図10〜図18に示す第一例につい
て説明する。第1,第2光センサー21,22は、開閉
バルブDの両側部を投射し且つ充填口D2 又は安全弁D
3 で投射を遮られる高さにて平行に配設する。また第
1,第2光センサー21,22は、投光部21a,22
aからの投射が充填口D2 又は安全弁D3 で遮られずに
受光部21b,22bが受光する状態を検出ON状態、
前記投射が充填口D2 又は安全弁D3 で遮られ受光部2
1b,22bが受光しない状態を検出OFF状態とし
て、夫々制御部に送る。ここで、第1,第2光センサー
21,22各々の検出ONは、充填口中心P1に対する
ノズル軸芯P2 の水平方向のずれ(誤差s)がクランプ
18,18の作動,ブロック41(ガス充填器c)の水
平方向への摺動等で吸収され、充填口D2 に対する充填
ノズル1の接続を確実に行い得る範囲(後述するθ)内
にあるか若しくは該範囲θを若干外れる状態を検出する
よう設定し、同検出OFFは、前記範囲θ外にある状態
を検出するよう設定する。尚、第1,第2光センサー2
1,22の両者が同時に検出ON状態なった場合は、何
れか一方の検出信号を優先するよう構成する。
First, the first example shown in FIGS. 10 to 18 will be described. The first and second optical sensors 21 and 22 project both sides of the on-off valve D and fill the filling port D2 or the safety valve D.
Install in parallel at a height that can block projection at 3. In addition, the first and second optical sensors 21 and 22 include the light projecting units 21a and 22.
A state in which the projection from a is detected by the light receiving portions 21b and 22b without being blocked by the filling port D2 or the safety valve D3 is an ON state,
The projection is blocked by the filling port D2 or the safety valve D3, and the light receiving unit 2
The states in which 1b and 22b do not receive light are set to the detection OFF state and are sent to the control unit, respectively. Here, when the detection of each of the first and second optical sensors 21 and 22 is ON, the horizontal deviation (error s) of the nozzle axis P2 with respect to the filling port center P1 is caused by the operation of the clamps 18 and the block 41 (gas filling). A state in which the container c) is absorbed by sliding in the horizontal direction or the like and is within a range (θ described later) in which the connection of the filling nozzle 1 to the filling port D2 can be surely performed or is slightly outside the range θ is detected. The detection OFF is set so as to detect the state outside the range θ. The first and second optical sensors 2
When both the detection signals 1 and 22 are in the detection ON state at the same time, one of the detection signals is prioritized.

【0042】第3光センサー23は、充填口D2 が充填
ノズル1側にあることを検出するべく、第1,第2光セ
ンサー21,22の光軸とほぼ直角に交叉して開閉バル
ブDを横切る方向に投射し、且つ安全弁D3 では投射を
遮られないが充填口D2 で投射を遮られる高さに配設す
る。また第3光センサー23は、投光部23aからの投
射が充填口D2 で遮られて受光部23bが受光しない状
態(充填口D2 が充填ノズル1側にある状態)を検出O
N状態、投光部23aからの投射が充填口D2で遮られ
ずに受光部23bが受光する状態(充填口D2 が充填ノ
ズル1側にない状態)を検出OFF状態として、夫々制
御部に送る。そうして、充填口D2 に対する充填バルブ
1の水平方向の位置合せがなされたときに、充填ノズル
の軸芯P2 と充填口の中心P1 間に多少の誤差sが生じ
ていても、該誤差sが予め設定された範囲(基準芯B’
を中心とする角度θ)内であれば、充填ノズル1の前進
に伴いクランプ18,18が閉動して開閉バルブDを抱
着し、且つ前記テーパ面D2-1 をガイドとして、充填ノ
ズル1と充填口D2 とがほぼ正対するようガス充填器c
が水平方向へ若干摺動して前記誤差sを吸収し、充填口
D2 に対する充填ノズル1の接続を確実に行い得るよう
構成する。
In order to detect that the filling port D2 is on the filling nozzle 1 side, the third optical sensor 23 crosses the optical axes of the first and second optical sensors 21 and 22 at substantially right angles to open and close the opening / closing valve D. The projection is made in a transverse direction, and the projection is not blocked by the safety valve D3, but is arranged at a height at which the projection is blocked by the filling port D2. Further, the third optical sensor 23 detects a state in which the projection from the light projecting portion 23a is blocked by the filling port D2 and the light receiving portion 23b does not receive light (a state in which the filling port D2 is on the filling nozzle 1 side) O
The N state, the state in which the projection from the light projecting unit 23a is received by the light receiving unit 23b without being blocked by the filling port D2 (the state in which the filling port D2 is not on the filling nozzle 1 side) is sent to the control unit as the detection OFF state. . Then, when the filling valve 1 is aligned in the horizontal direction with respect to the filling port D2, even if some error s occurs between the axis P2 of the filling nozzle and the center P1 of the filling port, the error s Is a preset range (reference core B '
Within an angle θ) around the center of the filling nozzle 1, the clamps 18 and 18 are closed as the filling nozzle 1 moves forward to embrace the on-off valve D, and the taper surface D2-1 is used as a guide to fill the filling nozzle 1. And the gas filling device c so that the filling port D2 and the filling port D2 face each other.
Is slightly slid in the horizontal direction to absorb the error s, and the filling nozzle 1 can be reliably connected to the filling port D2.

【0043】ガス充填器cは、前記充填ノズル1が、上
記第1,第2光センサー21,22の両光軸に対してほ
ぼ平行で、且つ両光軸間に位置すると共に、上記第3光
センサー23を設ける側に位置するよう配設することは
云うまでもない。また上述したように、充填口D2 の口
縁内周はテーパ面D2-1 とし、上記クランプ18,18
によるバルブ本体D1 の抱着、前記テーパ面D2-1 によ
るノズル先端のガイド、上記バネ42によるブロック4
1(ガス充填器c)の水平方向への摺動により、充填口
D2 に対する充填ノズル1の水平方向の位置合せがなさ
れたときに生じる充填ノズル1と充填口D2 間の位置合
せ誤差sを吸収できるよう構成する。
In the gas filling device c, the filling nozzle 1 is positioned substantially parallel to both optical axes of the first and second optical sensors 21 and 22 and is located between both optical axes, and the third It goes without saying that it is arranged so as to be located on the side where the optical sensor 23 is provided. Further, as described above, the inner periphery of the filling port D2 is formed as the tapered surface D2-1, and the clamps 18, 18 are
Hugging the valve body D1 by the above, guiding the nozzle tip by the tapered surface D2-1, and the block 4 by the spring 42.
Absorption of the alignment error s between the filling nozzle 1 and the filling port D2 that occurs when the filling nozzle 1 is horizontally aligned with the filling port D2 by sliding the 1 (gas filling device c) in the horizontal direction. Configure so that you can.

【0044】以上の構成によれば、上記第1,第2光セ
ンサー21,22のいずれか一方が検出ONにあり且つ
第3光センサー23が検出ONにあるとき、充填ノズル
1が充填口D2 に対して接続可能な範囲内で且つ充填口
D2 が充填ノズル1側にあり、この状態でガス充填器c
を前方へ揺動させ、さらに充填ノズル1を前進させれ
ば、クランプ18,18の作動により上記位置合せ誤差
sを吸収して、充填口D2 に対する充填ノズル1の接続
がなされる。しかし乍ら図15のように、基準芯B’に
対する容器軸芯C’のずれが大きく充填口中心P1 とノ
ズル軸芯P2 間の誤差sが大きい場合、クランプ18等
による誤差吸収が難しく充填口D2 に対する充填ノズル
1の接続精度が低下する虞れがある。
According to the above construction, when one of the first and second optical sensors 21 and 22 is in the detection ON state and the third optical sensor 23 is in the detection ON state, the filling nozzle 1 is filled with the filling port D2. Is within a range connectable to the gas filling device and the filling port D2 is located on the filling nozzle 1 side.
Is swung forward and the filling nozzle 1 is further advanced, the above-mentioned alignment error s is absorbed by the operation of the clamps 18 and 18, and the filling nozzle 1 is connected to the filling port D2. However, as shown in FIG. 15, when the deviation of the container axis C ′ from the reference axis B ′ is large and the error s between the filling port center P1 and the nozzle axis P2 is large, it is difficult to absorb the error by the clamp 18 or the like, and the filling port is difficult. The connection accuracy of the filling nozzle 1 with respect to D2 may decrease.

【0045】よって本例では、上記制御部の指令により
回転駆動部dを作動させ、カバー体20と充填ノズル1
を正転方向(図11〜図17において時計回り方向)へ
向けて回転させ、第3光センサー23が検出ONになっ
た後に第1又は第2光センサー21,22のどちらか一
方が検出ONになり、しかる後該第1又は第2光センサ
ー21,22のどちらか一方による検出がOFFになっ
たときにその回転を停止させる。さらに制御部では、前
記第3光センサー23が検出ONになった後に第1又は
第2光センサー21,22のどちらか一方が検出ONに
なった時点から、該第1又は第2光センサー21,22
のどちらか一方による検出がOFFになるまでの範囲θ
1 、換言すればバルブ検出手段bが判断した充填口D2
に対して充填ノズル1を接続可能な範囲θ1 を充填ノズ
ル1の回転量に換算して計測すると共に、該計測値(ノ
ズル回転量)θ1 が上記クランプ18,18等による誤
差吸収可能範囲θより大きいか小さいかを比較し、大き
い場合は前記計測値θ1 の1/2を演算し、該演算値
(ノズル逆転量)θ2 だけ充填ノズル1を逆転方向(図
11〜図17において反時計回り方向)へ向けて回転さ
せて、充填ノズル1と充填口D2 の位置合せを行うよう
にする。また前記計測値θ1 が上記クランプ18,18
等による誤差吸収可能範囲θより小さい場合は、前記演
算を行わずに充填ノズル1を逆転させ、前記第1又は第
2光センサー21,22のどちらか一方による検出がO
Nになる位置で該逆転を停止して、充填ノズル1と充填
口D2 の位置合せを行うように構成する(図18参
照)。
Therefore, in this example, the rotation drive section d is operated by the command of the control section, and the cover body 20 and the filling nozzle 1 are
In the forward rotation direction (clockwise direction in FIGS. 11 to 17), and either the first or second optical sensor 21 or 22 is turned on after the third optical sensor 23 is turned on. Then, when the detection by either the first or the second optical sensor 21 or 22 is turned off thereafter, the rotation is stopped. Further, in the control unit, from the time when either the first or second optical sensor 21, 22 is turned on after the third optical sensor 23 is turned on, the first or second optical sensor 21 is turned on. , 22
Range θ until the detection by either of them becomes OFF
1, in other words, the filling port D2 judged by the valve detecting means b
In contrast, the range θ1 in which the filling nozzle 1 can be connected is converted into the rotation amount of the filling nozzle 1 for measurement, and the measured value (nozzle rotation amount) θ1 is within the error absorbing range θ due to the clamps 18, 18 and the like. It is compared whether it is larger or smaller, and if it is larger, 1/2 of the measured value θ1 is calculated, and the filling nozzle 1 is rotated in the reverse direction (counterclockwise direction in FIGS. 11 to 17) by the calculated value (nozzle reverse rotation amount) θ2. ), So that the filling nozzle 1 and the filling port D2 are aligned with each other. Further, the measured value θ1 is the clamp 18,
If it is smaller than the error absorbable range θ due to the above, the filling nozzle 1 is reversed without performing the calculation, and the detection by either one of the first and second optical sensors 21 and 22 is O.
The reverse rotation is stopped at the position N, and the filling nozzle 1 and the filling port D2 are aligned with each other (see FIG. 18).

【0046】以下、制御部からの指令で上記各構成要素
a〜jの作動を適宜に制御することによる本例のガス充
填装置Aの作動について述べる。搬送コンベヤ等によっ
て自動的に或いは作業者が人為的に搬入して容器Cが充
填場Bに載置されると、第一昇降駆動部fが作動してバ
ルブ検出手段b,ガス充填器c,バルブ開閉手段e,上
側クランプ7が、前記容器Cの大きさに対応する所定高
さ位置にて支持され、その後センタリング手段aが作動
してその容器Cを正立状態で保持すると共に容器軸芯
C’を基準芯B’に一致させる。次いでカバー昇降手段
jの作動でカバー体20が下降して開閉バルブDを囲繞
し、第一検出手段b1 によって開閉ハンドルD4 の高さ
を検出し、該検出情報に基く第一昇降駆動部fの作動
で、充填口D2 に対する充填ノズル1の大まかな高さ位
置合せを行う。前記大まかな高さ方向位置合せに前後し
て、充填口D2 に対する充填ノズル1の水平方向の位置
合せを、以下のように行う。
The operation of the gas filling device A of this embodiment by appropriately controlling the operation of each of the above components a to j in response to a command from the controller will be described below. When the container C is placed on the filling field B automatically or manually by a worker by a transfer conveyor or the like, the first elevating drive part f operates to operate the valve detecting means b, the gas filling device c, The valve opening / closing means e and the upper clamp 7 are supported at a predetermined height position corresponding to the size of the container C, and then the centering means a is operated to hold the container C in an upright state and at the same time, the container axis. Align C'with reference core B '. Next, the cover raising / lowering means j is operated to lower the cover body 20 to surround the opening / closing valve D, and the first detecting means b1 detects the height of the opening / closing handle D4. In operation, the height of the filling nozzle 1 is roughly aligned with the filling port D2. Before and after the rough alignment in the height direction, the horizontal alignment of the filling nozzle 1 with respect to the filling port D2 is performed as follows.

【0047】まず図12〜図13のように、容器軸芯
C’が基準芯B’と一致しているか若しくはそのずれが
比較的小さい場合について説明すれば、開閉バルブDを
カバー体20で囲繞した状態で、回転駆動部dの駆動で
カバー体20と充填ノズル1が一体に正転し、第3光セ
ンサー23が検出ONになった後に第1又は第2光セン
サー21,22のどちらか一方、ここでは第2光センサ
ー22が検出ONになり(図12の状態)、しかる後該
第2光センサー22の検出がOFFになったとき(図1
3の状態)にその回転を停止させる。さらに制御部で
は、前記第3光センサー23が検出ONになった後に第
2光センサー22が検出ONになった時点(図12の時
点)から、該第2光センサー22による検出がOFFに
なる時点(図13の時点)までの範囲、即ちバルブ検出
手段bが判断した充填口D2 に対して充填ノズル1を接
続可能な範囲θ1 を充填ノズル1の回転量に換算して計
測すると共に、該計測値(ノズル回転量)θ1 が前述し
たクランプ18等による誤差吸収可能範囲θより大きい
か小さいかを比較する。該例では、容器軸芯C’が基準
芯B’と一致しているため計測値θ1 は前記誤差吸収可
能範囲θより小さく、よってこの場合は、第3光センサ
ー23が検出ONになった後に第2光センサー22によ
る検出がONになった位置(図12の位置)にて充填口
D2 に対する充填ノズル1の接続が確実になされるの
で、回転駆動部dの駆動でカバー体20と充填ノズル1
を逆転させて前記図12の位置で該逆転を停止し、該停
止位置にて充填ノズル1と充填口D2 の位置合せがなさ
れる。尚、基準芯B’に対する容器軸芯C’のずれが比
較的小さい場合も同様にして充填ノズル1と充填口D2
の位置合せがなされることは云うまでもない。
First, as shown in FIGS. 12 to 13, the case where the container axis C'is coincident with the reference axis B'or the deviation thereof is relatively small will be described. The opening / closing valve D is surrounded by the cover body 20. In this state, the cover body 20 and the filling nozzle 1 are integrally rotated in the forward direction by the rotation driving unit d, and either the first or second optical sensor 21, 22 is turned on after the third optical sensor 23 is turned on. On the other hand, here, when the detection of the second optical sensor 22 is turned on (the state of FIG. 12), and then the detection of the second optical sensor 22 is turned off (FIG. 1).
(3 state), the rotation is stopped. Further, in the control unit, the detection by the second optical sensor 22 is turned off from the time when the second optical sensor 22 is turned on after the third optical sensor 23 is turned on (time point in FIG. 12). The range up to the time point (the time point in FIG. 13), that is, the range θ1 in which the filling nozzle 1 can be connected to the filling port D2 judged by the valve detecting means b is converted into the rotation amount of the filling nozzle 1 and measured, and It is compared whether the measured value (nozzle rotation amount) θ1 is larger or smaller than the error absorbable range θ by the clamp 18 or the like. In this example, since the container axis C ′ matches the reference axis B ′, the measured value θ1 is smaller than the error absorbable range θ. Therefore, in this case, after the third optical sensor 23 is set to the detection ON state, Since the filling nozzle 1 is securely connected to the filling port D2 at the position where the detection by the second optical sensor 22 is turned on (the position shown in FIG. 12), the rotation driving unit d drives the cover body 20 and the filling nozzle. 1
Is reversed to stop the reverse rotation at the position shown in FIG. 12, and the filling nozzle 1 and the filling port D2 are aligned at the stop position. Even when the displacement of the container axis C'with respect to the reference axis B'is comparatively small, the filling nozzle 1 and the filling port D2 are similarly subjected.
Needless to say, the alignment is done.

【0048】次に図14〜図17のように、容器軸芯
C’が基準芯B’に対して大きくずれている場合につい
て説明すれば、開閉バルブDをカバー体20で囲繞した
後、回転駆動部dの駆動でカバー体20と充填ノズル1
が一体に正転し、第3光センサー23が検出ONになっ
た(図14の状態)後に第1又は第2光センサー21,
22のどちらか一方、ここでは第2光センサー22が検
出ONになり(図15の状態)、しかる後該第2光セン
サー22の検出がOFFになったとき(図16の状態)
にその回転を停止させる。さらに制御部では、前記第3
光センサー23が検出ONになった後に第2光センサー
22が検出ONになった時点(図15の時点)から、該
第2光センサー22による検出がOFFになる時点(図
16の時点)までの範囲、即ちバルブ検出手段bが判断
した充填口D2 に対して充填ノズル1を接続可能な範囲
θ1 を充填ノズル1の回転量に換算して計測すると共
に、該計測値(ノズル回転量)θ1 が前述した誤差吸収
可能範囲θより大きいか小さいかを比較する。該例で
は、容器軸芯C’が基準芯B’に対して大きくずれてい
るため計測値θ1 は前記誤差吸収可能範囲θより大き
く、よってこの場合は、制御部において計測値θ1 の1
/2を演算し、回転駆動部dの駆動でカバー体20と充
填ノズル1を前記演算値θ2 だけ逆転させてその回転を
停止し、該停止位置(図17の位置)にて充填ノズル1
と充填口D2 の位置合せがなされる。
Next, as shown in FIGS. 14 to 17, the case where the container axis C ′ is largely deviated from the reference axis B ′ will be described. After the opening / closing valve D is surrounded by the cover body 20, it is rotated. The cover 20 and the filling nozzle 1 are driven by the drive unit d.
Rotate in the forward direction and the third optical sensor 23 is turned on (state of FIG. 14), and then the first or second optical sensor 21,
One of the two 22, the detection of the second optical sensor 22 is turned on here (state of FIG. 15), and then the detection of the second optical sensor 22 is turned off (state of FIG. 16).
To stop its rotation. Further, in the control unit, the third
From the time when the second optical sensor 22 is turned on after the optical sensor 23 is turned on (the time point in FIG. 15) to the time point when the second optical sensor 22 is turned off (the time point in FIG. 16). Range, that is, the range θ1 in which the filling nozzle 1 can be connected to the filling port D2 determined by the valve detecting means b is converted into the rotation amount of the filling nozzle 1 and measured, and the measured value (nozzle rotation amount) θ1 Is larger or smaller than the error absorbable range θ described above. In this example, since the container axis C ′ is largely deviated from the reference axis B ′, the measured value θ1 is larger than the error absorbable range θ. Therefore, in this case, the measured value θ1 is 1
/ 2 is calculated, and the rotation of the cover 20 and the filling nozzle 1 is reversed by the calculated value θ2 by the drive of the rotary drive unit d to stop the rotation, and the filling nozzle 1 is stopped at the stop position (position in FIG. 17).
And the filling port D2 are aligned.

【0049】以上のようにして充填ノズル1と充填口D
2 の水平方向の位置合せがなされると、カバー昇降手段
jの作動でカバー体20が上昇し、次いで進退駆動部h
の作動でガス充填器cが揺動前進して、充填ノズル1が
充填口D2 近傍に位置する。この時、充填ノズル1は、
ノズル先端部1aが充填口D2 の手前にあり、且つノズ
ル軸芯P2 が充填口中心P1 の若干上方にあり、さらに
係合杆19が開閉ハンドルD4 と充填口上縁部D2-2 の
間の間隙部分に挿入される高さに位置する(図7参
照)。
As described above, the filling nozzle 1 and the filling port D
2 is aligned in the horizontal direction, the cover body 20 is lifted by the operation of the cover lifting / lowering means j, and then the advancing / retreating drive part h.
The gas filling device c is swung forward by the above operation, and the filling nozzle 1 is positioned near the filling port D2. At this time, the filling nozzle 1
The nozzle tip 1a is in front of the filling port D2, the nozzle axis P2 is slightly above the filling port center P1, and the engaging rod 19 is a gap between the opening / closing handle D4 and the filling port upper edge D2-2. Located at the height to be inserted into the part (see FIG. 7).

【0050】この状態から、第二昇降駆動部gの作動で
充填ノズル1をさらに下降させ、係合杆19を充填口上
縁部D2-2 に当接させてノズル軸芯P2 と充填口中心P
1 とをほぼ一致せしめ、充填ノズル1と充填口D2 の高
さ方向微調整を行う(図8参照)。しかる後、シリンダ
ブロック48内のシリンダの駆動で充填ノズル1を前進
させて充填口D2 に自動接続する(図9参照)。
From this state, the filling nozzle 1 is further lowered by the operation of the second elevating and lowering drive part g, and the engaging rod 19 is brought into contact with the upper edge portion D2-2 of the filling port to make the nozzle axis P2 and the filling port center P.
1 is made to substantially coincide with each other, and the filling nozzle 1 and the filling port D2 are finely adjusted in the height direction (see FIG. 8). Thereafter, the filling nozzle 1 is moved forward by driving the cylinder in the cylinder block 48 to automatically connect to the filling port D2 (see FIG. 9).

【0051】また充填ノズル1を充填口D2 に接続する
に際して、両者の水平方向の位置合せに多少の誤差sが
生じていても、前述のようにして制御部による誤差修正
がなされているので、該誤差sはクランプ18,18の
作動やガス充填器cの水平方向への摺動等による吸収可
能範囲θに対して十分小さく、充填ノズル1の前進に伴
うクランプ18,18の閉動及びテーパ面D2-1 をガイ
ドとしたガス充填器cの摺動等により前記誤差sを確実
に吸収し得る。しかも充填ノズル1と充填口D2 の高さ
方向位置合せは上記の如く微調整がなされているので、
充填口D2 に対する充填ノズル210 の接続は極めて迅速
且つ適正に行われる。
Further, when the filling nozzle 1 is connected to the filling port D2, even if there is some error s in the horizontal alignment between the two, since the error is corrected by the control unit as described above, The error s is sufficiently small with respect to the absorbable range θ due to the operation of the clamps 18 and 18 and the sliding of the gas filling device c in the horizontal direction, and the closing movement and taper of the clamps 18 and 18 as the filling nozzle 1 advances. The error s can be reliably absorbed by sliding the gas filler c using the surface D2-1 as a guide. Moreover, since the alignment of the filling nozzle 1 and the filling port D2 in the height direction is finely adjusted as described above,
The connection of the filling nozzle 210 to the filling port D2 is extremely quick and proper.

【0052】充填ノズル1が充填口D2 に接続すると、
昇降駆動機構26の作動によりバルブ開閉ヘッド25が
下降して開閉ハンドルD4 に係合し、その後回転駆動機
構27の作動によりバルブ開閉ヘッド25が所定方向に
回転して充填口D2 を開き、その状態でガス充填器cが
作動して容器Cにガスを流入充填する。所定量のガスが
充填されたことを検出するとガス充填が終了し、回転駆
動機構27の作動によりバルブ開閉ヘッド25が反転し
て充填口D2 を閉じ、昇降駆動機構26の作動で同ヘッ
ド25が上昇し、シリンダブロック48内のシリンダの
駆動で充填ノズル1が後退すると共にクランプ18,1
8が開動してノズル先端部1aが充填口D2 から離間
し、しかる後進退駆動部hの作動でガス充填器cが後退
すると共に、センタリング手段aによる容器Cのクラン
プを解除する。クランプを解除された容器Cは、搬送コ
ンベヤ等によって自動的に或いは作業者が人為的に搬出
して次工程へ搬送される。
When the filling nozzle 1 is connected to the filling port D2,
The valve opening / closing head 25 is lowered by the operation of the lifting drive mechanism 26 and engages with the opening / closing handle D4, and then the valve opening / closing head 25 is rotated in a predetermined direction by the operation of the rotation drive mechanism 27 to open the filling port D2. At this point, the gas filling device c is operated to inject and fill the container C with gas. When it is detected that a predetermined amount of gas has been filled, the gas filling is completed, the valve opening / closing head 25 is inverted by the operation of the rotary drive mechanism 27 to close the filling port D2, and the head 25 is operated by the operation of the lifting drive mechanism 26. The cylinder 18 in the cylinder block 48 is moved upward, and the filling nozzle 1 is retracted by driving the cylinders in the cylinder block 48 and the clamps 18,
When the nozzle tip portion 1a is separated from the filling port D2 by the opening of the nozzle 8, the gas refilling device c is retracted by the operation of the backward and forward driving part h, and the container C is released from the centering means a. The unclamped container C is automatically carried out by a carrying conveyor or the like, or is manually carried out by an operator and carried to the next step.

【0053】以上説明したように本例のガス充填装置A
は、容器C毎のばらつきがほとんど生じない充填口上縁
部D2-2 を基準として充填ノズル1と充填口D2 の高さ
方向微調整を行うので、充填ノズル1を充填口D2 に精
度良く自動接続することが可能になる。さらに本例で
は、充填口D2 に対する充填ノズル1の水平方向の位置
合せにおいて、複数の光センサー21〜23からなる第
二検出手段bによって充填ノズル1を充填口D2 へ接続
可能な範囲θ1 を検出した後、該範囲θ1 が、クランプ
18,18の作動やガス充填器cの水平方向の摺動等に
よる誤差吸収可能範囲θより大きいか否かを比較し、大
きい場合は前記範囲θ1 の1/2を演算し、該演算値θ
2 だけ充填ノズル1を逆転させて、充填ノズル1を前記
誤差吸収可能範囲θ内に確実に位置せしめる手段を採用
する。よって、容器軸芯C’が基準芯B’からずれてお
り第1,第2光センサー21,22のどちらか一方しか
検知状態にならないとしても充填ノズル1と充填口D2
との位置合せを行い得、且つ該位置合せがなされた時の
充填ノズル1と充填口D2 間の誤差sを従来より小さな
ものとし、該誤差sをクランプ18の作動,ガス充填器
cの摺動等により確実に吸収して、充填口D2 に対する
充填ノズル1の水平方向の位置合せ精度を向上すること
ができる。従って、高さ方向の位置合せ精度、水平方向
の位置合せ精度の双方が向上し、充填ノズルを充填口に
極めて精度良く迅速且つ適正に自動接続することがで
き、ガス充填作業における少人化,無人化を促進する上
で極めて有用である。
As described above, the gas filling device A of this example
Finely adjusts the filling nozzle 1 and the filling port D2 in the height direction with reference to the upper edge D2-2 of the filling port, which causes almost no variation in each container C. Therefore, the filling nozzle 1 is automatically and accurately connected to the filling port D2. It becomes possible to do. Further, in this example, in the horizontal alignment of the filling nozzle 1 with respect to the filling port D2, the range θ1 in which the filling nozzle 1 can be connected to the filling port D2 is detected by the second detecting means b composed of a plurality of optical sensors 21-23. After that, it is compared whether or not the range .theta.1 is larger than the error absorbable range .theta. Due to the operation of the clamps 18, 18, the gas filler c sliding in the horizontal direction, and the like. 2 is calculated, and the calculated value θ
A means for reversing the filling nozzle 1 by 2 to surely position the filling nozzle 1 within the error absorbable range θ is adopted. Therefore, even if the container axis C'is displaced from the reference axis B'and only one of the first and second optical sensors 21 and 22 is in the detection state, the filling nozzle 1 and the filling port D2.
Can be aligned with each other, and the error s between the filling nozzle 1 and the filling port D2 at the time of the alignment is made smaller than before, and the error s is actuated by the clamp 18 and the gas filling device c is slid. It can be reliably absorbed by movement or the like, and the horizontal alignment accuracy of the filling nozzle 1 with respect to the filling port D2 can be improved. Therefore, both the positioning accuracy in the height direction and the positioning accuracy in the horizontal direction are improved, and the filling nozzle can be connected to the filling port with extremely high accuracy quickly and properly, and the number of people in the gas filling work can be reduced. It is extremely useful in promoting unmanned operation.

【0054】さらに本例では、充填場Bに載置された容
器Cの開閉ハンドルD4 の高さを検出する第一検出手段
b1 と、前記容器Cの充填口D2 の向きを検出する第二
検出手段b2 とを、前記容器Cの開閉バルブDを囲繞す
るカバー体20内に設け、該カバー体20の昇降,回動
により開閉ハンドルD4 の高さ検出並びに充填口D2の
向き検出を行うようにしたので、前記第一検出手段b1
と第二検出手段b2 とが各々別個の駆動手段により独立
して昇降若しくは回動するよう構成した場合に比べ構造
を簡略化でき、ガス充填装置Aを低コストで提供し得る
等の利点を有する。
Further, in this example, the first detection means b1 for detecting the height of the opening / closing handle D4 of the container C placed on the filling field B and the second detection for detecting the direction of the filling port D2 of the container C are provided. The means b2 is provided in the cover body 20 surrounding the opening / closing valve D of the container C, and the height of the opening / closing handle D4 and the direction of the filling port D2 are detected by raising and lowering the cover body 20. Therefore, the first detecting means b1
And the second detecting means b2 have the advantages that the structure can be simplified and the gas filling device A can be provided at a low cost as compared with the case where the driving means independently moves up and down or rotates. .

【0055】図19〜図21は、本例で採用する、第二
検出手段b2 からの検出情報に基く充填口D2 に対する
充填ノズル1の水平方向の位置合せ方法の第二例を表
す。この例では、上述した水平方向の位置合せ方法にお
ける充填ノズル1を、上記ノズル逆転量θ2 分予め偏位
せしめた位置に配設し、且つ上記制御部は、カバー体2
0の正転により、上記第3光センサー23が検出ONに
なった後に第1又は第2光センサー21,22のどちら
か一方が検出ONになり、その後該第1又は第2光セン
サー21,22のどちらか一方による検出がOFFにな
るまで充填ノズル1を正転させて充填ノズル1と充填口
D2 の位置合せを行うよう構成したことを特徴とする。
尚、前記充填ノズル1の配設箇所及び充填ノズル1と充
填口D2 の位置合せのための制御方法以外の各構成要素
やその作動等は、前述の説明と同様であり重複するため
ここでは省略する。
19 to 21 show a second example of the horizontal alignment method of the filling nozzle 1 with respect to the filling port D2 based on the detection information from the second detecting means b2 employed in this example. In this example, the filling nozzle 1 in the horizontal alignment method described above is disposed at a position that is pre-shifted by the nozzle reversal amount θ2, and the control unit controls the cover body 2
By the normal rotation of 0, either the first or second optical sensor 21, 22 is turned on after the third optical sensor 23 is turned on, and then the first or second optical sensor 21, It is characterized in that the filling nozzle 1 is rotated in the normal direction until the detection by either one of the two 22 is turned off to align the filling nozzle 1 and the filling port D2.
The components other than the location where the filling nozzle 1 is disposed and the control method for aligning the filling nozzle 1 and the filling port D2 and their operations are the same as those described above, and are omitted here because they are redundant. To do.

【0056】この例における充填ノズル1の配設箇所に
ついて図19〜図21に基づき詳述すれば、第1〜第3
の各光センサー21〜23は上記例と同じ箇所に配設さ
れており、充填ノズル1を上記例同様に第1,第2光セ
ンサー21,22の光軸間に配したと仮定する。この場
合第二検出手段b2 は、その仮定位置P2 ’を軸芯とし
て配した充填ノズルを充填口D2 に接続可能な範囲とし
て、カバー体20の正転(図において時計回り方向)に
より、第3光センサー23が検出ONになった後に第1
又は第2光センサー21,22のどちらか一方、ここで
は第2光センサー22が検出ONになった時点から、該
第2光センサー22による検出がOFFになるまでの範
囲θ1 を検出する。この例では該範囲θ1 の最大値に対
する1/2の値を前記ノズル逆転量θ2 に設定し、前記
仮定位置P2 に対して該設定値θ2 分だけ、上記例にお
けるノズル逆転方向(図において反時計回り方向)へ偏
位した位置に正規の軸芯P2 を設定し、該位置に充填ノ
ズル1を配設するものである。
The location of the filling nozzle 1 in this example will be described in detail with reference to FIGS. 19 to 21.
It is assumed that each of the optical sensors 21 to 23 is disposed at the same position as in the above example, and the filling nozzle 1 is arranged between the optical axes of the first and second optical sensors 21 and 22 as in the above example. In this case, the second detecting means b2 moves the cover body 20 in the normal direction (clockwise direction in the drawing) by the normal rotation of the cover body 20 within the range in which the filling nozzle having the assumed position P2 'as an axis can be connected to the filling port D2. First after the optical sensor 23 is turned on
Alternatively, one of the second optical sensors 21 and 22, which is the second optical sensor 22 in this case, is detected as a range θ1 from when the detection is turned on to when the detection by the second optical sensor 22 is turned off. In this example, the value of 1/2 of the maximum value of the range θ1 is set to the nozzle reversal amount θ2, and the nozzle reversal direction in the above example (counterclockwise in the figure) is set by the set value θ2 with respect to the assumed position P2. The normal axis P2 is set at a position deviated in the rotational direction), and the filling nozzle 1 is arranged at that position.

【0057】以上の構成によれば、回転駆動部dの駆動
でカバー体20と充填ノズル1が一体に正転し、第3光
センサー23が検出ONになった(図19の状態)後に
第1又は第2光センサー21,22のどちらか一方、こ
こでは第2光センサー22が検出ONになり(図20の
状態)、しかる後該第2光センサー22の検出がOFF
になったとき(図21の状態)にその回転を停止させれ
ば、該停止位置(図21の位置)にて充填ノズル1と充
填口D2 の位置合せがなされる。この時、充填ノズル1
と充填口D2 との位置合せに多少の誤差sが生じている
が、前述したように充填ノズル1を上記ノズル逆転量θ
2 分予め偏位せしめた位置に配設したことから、上記例
の如く充填ノズル1を逆転させなくとも、前記誤差sは
クランプ18の作動やガス充填器cの摺動等による吸収
可能範囲θに対して十分小さく、充填ノズル1の前進に
伴うクランプ18,18の閉動及びテーパ面D2-1 をガ
イドとしたガス充填器cの摺動により前記誤差sを確実
に吸収し、充填口D2 に対する充填ノズル210 の接続は
迅速且つ適正に行われる。
According to the above construction, the cover 20 and the filling nozzle 1 are integrally rotated in the forward direction by the drive of the rotary drive unit d, and the third optical sensor 23 is turned on after detection (state of FIG. 19). Either the first or the second optical sensor 21 or 22, here, the second optical sensor 22 is turned on (state of FIG. 20), and then the detection of the second optical sensor 22 is turned off.
If the rotation is stopped when it becomes (state of FIG. 21), the filling nozzle 1 and the filling port D2 are aligned at the stop position (position of FIG. 21). At this time, the filling nozzle 1
There is some error s in the alignment between the filling port D2 and the filling port D2.
Since it is arranged at a position that is offset in advance for 2 minutes, the error s can be absorbed by the operation of the clamp 18 and the sliding of the gas filling device c without the filling nozzle 1 being reversed as in the above example. Is sufficiently small, the above-mentioned error s is surely absorbed by the closing movement of the clamps 18, 18 accompanying the advance of the filling nozzle 1 and the sliding of the gas filling device c using the tapered surface D2-1 as a guide, and the filling port D2 The connection of the filling nozzle 210 with respect to is made quickly and properly.

【0058】この例によれば、充填ノズル1を上記ノズ
ル逆転量θ2 分予め偏位せしめた位置に配設したので、
充填ノズル1を逆転させる必要なく上記例と同程度の効
果が得られ、制御部の回路構成や回転駆動機構の構造が
簡略化出来る分、装置作製コストの低減等が期待出来
る。
According to this example, since the filling nozzle 1 is arranged at a position which is preliminarily offset by the nozzle reversal amount θ2,
The same effect as the above example can be obtained without reversing the filling nozzle 1, and the circuit configuration of the control unit and the structure of the rotary drive mechanism can be simplified, so that the cost of manufacturing the device can be expected to be reduced.

【0059】以上、搬送コンベヤや作業者によって搬入
される容器Cに所定量のガスを自動充填するガス充填装
置について説明したが、本発明はこれに限定されず、例
えば特開平6−201095号等に開示されるように、
ターンテーブルの上面周上に所定間隔ごとに配列した容
器載部に設置し該容器載部に順次搬入される容器に所定
量のガスを自動充填するガス充填装置としても対応可能
である。
The gas filling apparatus for automatically filling a predetermined amount of gas into the conveyor C or the container C carried in by an operator has been described above, but the present invention is not limited to this, for example, JP-A-6-201095. As disclosed in
It can also be used as a gas filling device that is installed in a container mounting portion arranged at predetermined intervals on the circumference of the upper surface of a turntable and automatically fills a predetermined amount of gas into the containers that are sequentially loaded into the container mounting portion.

【0060】また、ガス充填装置Aにおけるガス充填を
行うための構成も前述のものに限定されず、充填口D2
に対する充填ノズル1の接離をガス充填器cの水平方向
への進退動により行うタイプ、ガス充填器cを手動で進
退させて充填ノズル1を充填口D2 に接離させるセミオ
ートタイプ、さらに特公平7−99238号に開示され
る如く固定されたカバー体20と充填ノズル1に対して
容器Cを回転させるタイプ等、各種の構造に対応出来る
ことは云うまでもない。
Further, the configuration for performing gas filling in the gas filling device A is not limited to that described above, and the filling port D2
A type in which the filling nozzle 1 is moved toward and away from the gas filling device c by moving the gas filling device c in the horizontal direction, and a semi-auto type in which the filling nozzle 1 is moved forward and backward manually to move the filling nozzle 1 toward and away from the filling port D2. It goes without saying that various structures such as a type in which the container C is rotated with respect to the cover body 20 and the filling nozzle 1 fixed as disclosed in 7-99238 can be applied.

【0061】[0061]

【発明の効果】以上説明したように本発明は、ガス容器
毎にばらつきが生じやすい開閉ハンドルの高さに基いて
充填口に対する充填ノズルの大まかな高さ方向位置合せ
を行い、ガス容器毎のばらつきがほとんど生じない充填
口上縁部に基いて充填口に対する充填ノズルの高さ方向
微調整を行うので、充填ノズルを充填口に精度良く自動
接続することが可能になる。従って、充填ノズルを充填
口に適正に接続してLPガス等を迅速に充填することが
出来、充填ノズルの位置合せ誤差の発生に伴うノズル先
端のパッキンの損傷や脱落等の虞れも無いので、装置の
稼働率、ガス充填の作業効率,安全性を大幅に向上する
ことが出来る。また、上記大まかな位置合せは、従来装
置においても用いられていた既設の検出手段や昇降手段
によっても行い得、該大まかな位置合せがなされた充填
ノズルをさらに下降させるもので前記既設の手段でも兼
用可能な昇降駆動部と、該昇降駆動部による充填ノズル
の下降を規制するものでノズル上部に配した係合杆とい
う極めて簡単な構成の追加で済む。従って、充填ノズル
を充填口に精度良く迅速に自動接続することが出来るガ
ス充填装置を、簡単な構成の追加で安価に提供すること
ができ、LPガス等の充填作業における少人化,無人化
の促進に極めて有益である等、多くの効果を奏する。
As described above, the present invention roughly aligns the filling nozzle with respect to the filling port in the height direction based on the height of the opening / closing handle that tends to vary from gas container to gas container. Since the fine adjustment in the height direction of the filling nozzle with respect to the filling port is performed based on the upper edge portion of the filling port where there is almost no variation, the filling nozzle can be automatically connected to the filling port with high accuracy. Therefore, the filling nozzle can be properly connected to the filling port to quickly fill the LP gas and the like, and there is no fear that the packing at the tip of the nozzle will be damaged or fall off due to the occurrence of the positioning error of the filling nozzle. In addition, it is possible to greatly improve the operating rate of the equipment, work efficiency of gas filling, and safety. Further, the above-mentioned rough alignment can be carried out also by the existing detecting means and elevating means which are also used in the conventional apparatus, and the filling nozzles which have been roughly aligned are further lowered. It is possible to add a very simple configuration of a vertically movable drive unit and an engaging rod arranged above the nozzle for restricting the lowering of the filling nozzle by the vertically drive unit. Therefore, a gas filling device capable of automatically connecting the filling nozzle to the filling port accurately and quickly can be provided at a low cost by adding a simple configuration, and the number of man-hours and unmanned in the filling work of LP gas etc. can be reduced. It has many effects such as being extremely useful for promoting

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係るガス充填装置の実施の形態を示す
正面図。
FIG. 1 is a front view showing an embodiment of a gas filling device according to the present invention.

【図2】ガス充填器の拡大図。FIG. 2 is an enlarged view of a gas filling device.

【図3】ガス充填器の拡大図で、充填ノズルの下降状態
を表す。
FIG. 3 is an enlarged view of the gas filler, showing a lowered state of the filling nozzle.

【図4】図2の左側面図。FIG. 4 is a left side view of FIG.

【図5】バルブ検出手段の拡大縦断面図。FIG. 5 is an enlarged vertical cross-sectional view of valve detection means.

【図6】図5の横断面図。FIG. 6 is a transverse sectional view of FIG. 5;

【図7】充填ノズルの高さ方向大まかな位置を示す拡大
正面図。
FIG. 7 is an enlarged front view showing a rough position of a filling nozzle in a height direction.

【図8】充填ノズルの高さ方向微調整位置を示す拡大正
面図。
FIG. 8 is an enlarged front view showing the height direction fine adjustment position of the filling nozzle.

【図9】充填口に充填ノズルを接続した状態を示す拡大
正面図。
FIG. 9 is an enlarged front view showing a state in which a filling nozzle is connected to the filling port.

【図10】充填ノズルの水平方向の位置合せを説明する
拡大正面図。
FIG. 10 is an enlarged front view for explaining horizontal alignment of the filling nozzle.

【図11】図10の横断平面図。11 is a cross-sectional plan view of FIG.

【図12】充填ノズルの水平方向の位置合せ作動を説明
する拡大平面図。
FIG. 12 is an enlarged plan view illustrating a horizontal alignment operation of the filling nozzle.

【図13】充填ノズルの水平方向の位置合せ作動を説明
する拡大平面図。
FIG. 13 is an enlarged plan view illustrating a horizontal alignment operation of the filling nozzle.

【図14】充填ノズルの水平方向の位置合せ作動を説明
する拡大平面図。
FIG. 14 is an enlarged plan view illustrating a horizontal alignment operation of the filling nozzle.

【図15】充填ノズルの水平方向の位置合せ作動を説明
する拡大平面図。
FIG. 15 is an enlarged plan view illustrating a horizontal alignment operation of the filling nozzle.

【図16】充填ノズルの水平方向の位置合せ作動を説明
する拡大平面図。
FIG. 16 is an enlarged plan view illustrating a horizontal alignment operation of the filling nozzle.

【図17】充填ノズルの水平方向の位置合せ作動を説明
する拡大正面図。
FIG. 17 is an enlarged front view illustrating a horizontal alignment operation of the filling nozzle.

【図18】充填ノズルの水平方向の位置合せ手順を示す
フローチャート。
FIG. 18 is a flowchart showing a procedure for aligning the filling nozzle in the horizontal direction.

【図19】充填ノズルの水平方向の位置合せ作動を説明
する拡大正面図。
FIG. 19 is an enlarged front view illustrating a horizontal alignment operation of the filling nozzle.

【図20】充填ノズルの水平方向の位置合せ作動を説明
する拡大正面図。
FIG. 20 is an enlarged front view illustrating the horizontal alignment operation of the filling nozzle.

【図21】充填ノズルの水平方向の位置合せ作動を説明
する拡大正面図。
FIG. 21 is an enlarged front view illustrating the horizontal alignment operation of the filling nozzle.

【図22】従来装置における充填ノズルの高さ方向位置
合せを説明する拡大正面図。
FIG. 22 is an enlarged front view illustrating the positioning of the filling nozzle in the height direction in the conventional device.

【符号の説明】[Explanation of symbols]

A:ガス充填装置 a:センタリング手段
b:バルブ検出手段 b1:第一検出手段 b2:第二検出手段
c:ガス充填器 d:回転駆動部 e:バルブ開閉手段
f:第一昇降駆動部 g:第二昇降駆動部 h:進退駆動部
i:ヘッド駆動部 j:カバー昇降手段 1:充填ノズル 1
9:係合杆 B:充填場 C:ガス容器
C’:容器軸芯 D:開閉バルブ D2:充填口 D
2-2:充填口上縁部 D4:開閉ハンドル P1:充填口中心 P
2:ノズル軸芯 L:充填口中心から外周縁までの寸法
A: Gas filling device a: Centering means
b: valve detecting means b1: first detecting means b2: second detecting means
c: Gas filling device d: Rotation drive part e: Valve opening / closing means
f: first lift drive unit g: second lift drive unit h: forward / backward drive unit
i: head drive part j: cover lifting means 1: filling nozzle 1
9: Engaging rod B: Filling field C: Gas container
C ': Container shaft core D: Open / close valve D2: Filling port D
2-2: Upper edge of filling port D4: Open / close handle P1: Center of filling port P
2: Nozzle axis L: Dimension from filling port center to outer peripheral edge

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 充填場に載置されたガス容器の開閉ハン
ドルの高さを検出する第一検出手段と、前記ガス容器の
充填口の向きを検出する第二検出手段と、前記充填口に
接続して所定量のガスを充填する充填ノズルとを備え、
前記第一検出手段からの検出情報に基く昇降駆動部の作
動で充填ノズルと充填口の高さ方向の位置合せを行い、
前記第二検出手段からの検出情報に基く回転駆動部の作
動で充填ノズルと充填口の水平方向の位置合せを行うガ
ス充填装置において、 上記充填ノズルの上部に、該ノズル軸芯が充填口中心と
ほぼ一致した時に充填口上縁部に当接して充填ノズルの
下降を規制する係合杆を配し、 第一検出手段からの検出情報に基きノズル軸芯が充填口
中心の上方になるよう位置せしめた充填ノズルを充填口
近傍にて下降させ、上記係合杆を充填口上縁部に当接さ
せて充填ノズルと充填口の高さ方向の位置合せを行うこ
とを特徴とするガス充填装置。
1. A first detecting means for detecting a height of an opening / closing handle of a gas container placed on a filling field, a second detecting means for detecting a direction of a filling port of the gas container, and a filling port for the filling port. With a filling nozzle for connecting and filling a predetermined amount of gas,
Positioning in the height direction of the filling nozzle and the filling port is performed by the operation of the lifting drive unit based on the detection information from the first detecting means,
In a gas filling device that aligns a filling nozzle and a filling port in the horizontal direction by the operation of a rotation driving unit based on the detection information from the second detecting means, the nozzle shaft core is located above the filling nozzle and the filling port center. When it almost coincides with the filling port, an engaging rod that contacts the upper edge of the filling port and restricts the lowering of the filling nozzle is arranged, and the nozzle axis is positioned above the filling port center based on the detection information from the first detecting means. A gas filling device, characterized in that a stiffening filling nozzle is lowered near a filling port, and the engaging rod is brought into contact with an upper edge portion of the filling port to align the filling nozzle with the filling port in a height direction.
【請求項2】 充填場に載置されたガス容器を正立状に
保持するセンタリング手段と、ガス容器の開閉ハンドル
の高さを検出する第一検出手段と、ガス容器の充填口の
向きを検出する第二検出手段と、充填口に接続して所定
量のガスを充填する充填ノズルと、前記第二検出手段か
らの検出情報に基いて充填ノズルを回転させ充填口に対
する水平方向の位置合せを行う回転駆動部と、前記第一
検出手段からの検出情報に基いて充填ノズルを昇降させ
充填口に対する高さ方向の大まかな位置合せを行う第一
昇降駆動部と、第一昇降駆動部による大まかな高さ位置
合せがなされた充填ノズルを充填口近傍まで揺動せしめ
る進退駆動部と、充填ノズルの上部に配され充填ノズル
の軸芯が充填口中心とほぼ一致する時に充填口上縁部に
当接して充填ノズルの下降を規制する係合杆と、前記第
一昇降駆動部により大まかな位置合せがなされ進退駆動
部により充填口近傍に前進せしめた充填ノズルをさらに
下降させ、係合杆を充填口上縁部に当接させて充填口に
対する充填ノズルの高さ方向微調整を行う第二昇降駆動
部と、を備えてなるガス充填装置。
2. A centering means for holding the gas container placed in the filling field upright, a first detecting means for detecting the height of an opening / closing handle of the gas container, and a direction of a filling port of the gas container. Second detecting means for detecting, a filling nozzle connected to the filling opening for filling a predetermined amount of gas, and a horizontal alignment with respect to the filling opening by rotating the filling nozzle based on the detection information from the second detecting means. By a rotation drive unit that performs the above, a first elevating drive unit that raises and lowers the filling nozzle based on the detection information from the first detection unit, and roughly aligns the filling nozzle in the height direction with respect to the filling port; The advancing / retreating drive part that swings the filling nozzle that is roughly aligned with the height to the vicinity of the filling port, and the upper edge of the filling port when the axis of the filling nozzle is almost aligned with the center of the filling port. Abutting and filling nozzle And the engaging rod that regulates the lowering of the filling rod, and the first elevating and lowering drive unit roughly aligns the advancing / retreating drive unit to advance the filling nozzle to the vicinity of the filling port to further lower the engaging rod to the upper edge of the filling port. A gas filling device, comprising: a second elevating / lowering drive unit which is brought into contact with the filling nozzle to perform fine adjustment in the height direction of the filling nozzle.
JP8029251A 1996-02-16 1996-02-16 Gas filling equipment Expired - Lifetime JP3056064B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8029251A JP3056064B2 (en) 1996-02-16 1996-02-16 Gas filling equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8029251A JP3056064B2 (en) 1996-02-16 1996-02-16 Gas filling equipment

Publications (2)

Publication Number Publication Date
JPH09222199A true JPH09222199A (en) 1997-08-26
JP3056064B2 JP3056064B2 (en) 2000-06-26

Family

ID=12271061

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8029251A Expired - Lifetime JP3056064B2 (en) 1996-02-16 1996-02-16 Gas filling equipment

Country Status (1)

Country Link
JP (1) JP3056064B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111433510A (en) * 2017-12-13 2020-07-17 Amt 株式会社 Automatic calibration method for high-pressure gas tank

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111433510A (en) * 2017-12-13 2020-07-17 Amt 株式会社 Automatic calibration method for high-pressure gas tank

Also Published As

Publication number Publication date
JP3056064B2 (en) 2000-06-26

Similar Documents

Publication Publication Date Title
JP2520224B2 (en) LP gas filling device
KR102132173B1 (en) cabinet for gas supply apparatus of gas cylinder
JP5563718B2 (en) Piston supply device and piston supply method
CN215299193U (en) Edge searching equipment
JPH09222199A (en) Gas filling device
JP2958180B2 (en) High pressure gas filling method
KR102268321B1 (en) Deburring machine for fluid control valve
JP3230216B2 (en) Liquefied gas automatic filling device
US7332045B2 (en) Automatic blocking and lens blank measuring apparatus and method
JPH09166293A (en) Gas charger
CN111433510B (en) Automatic calibration method for high-pressure gas tank
KR20090059634A (en) Cladding machine for inner surface of small nozzle, cladding method using the same and bonding structure of small nozzle
JP3056056B2 (en) Gas filling equipment
CN107673074B (en) Transfer and base plate transmission device
JPH09152097A (en) Gas charging device
JPH09178095A (en) Gas charging device
JPH0791598A (en) Gas filling device
CN108858026A (en) A kind of full-automatic plug-in device of wheel hub valve port based on machine vision
CN208994567U (en) A kind of AOI automatic blanking device
CN113579167A (en) Sand core combination method based on laser scanning
CN207344089U (en) Disk has handling system
JPH1061892A (en) Gas filling machine
CN205300911U (en) Wellhead valves performance testing device
JPH0742899A (en) Lp gas charger
CN216858635U (en) Sphere center quick positioning device for spherical laser three-dimensional cutting machine