JPH09215732A - Rocking spray retort sterilizing method and device therefor - Google Patents

Rocking spray retort sterilizing method and device therefor

Info

Publication number
JPH09215732A
JPH09215732A JP8027806A JP2780696A JPH09215732A JP H09215732 A JPH09215732 A JP H09215732A JP 8027806 A JP8027806 A JP 8027806A JP 2780696 A JP2780696 A JP 2780696A JP H09215732 A JPH09215732 A JP H09215732A
Authority
JP
Japan
Prior art keywords
trays
sterilization
product
processing
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8027806A
Other languages
Japanese (ja)
Other versions
JP2779340B2 (en
Inventor
Yoshinori Fukuda
善謙 福田
Ryuichi Tsutsumi
隆一 堤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hisaka Works Ltd
Original Assignee
Hisaka Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hisaka Works Ltd filed Critical Hisaka Works Ltd
Priority to JP8027806A priority Critical patent/JP2779340B2/en
Publication of JPH09215732A publication Critical patent/JPH09215732A/en
Application granted granted Critical
Publication of JP2779340B2 publication Critical patent/JP2779340B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

PROBLEM TO BE SOLVED: To shorten sterilization processing time by improving the promotion effect of heat conductivity to contents inside the container of a retort product. SOLUTION: Trays 3 on which products (a) are placed are piled up for plural steps and housed into a sterilization tank 1 and after the products (a) are heated and sterilized by spraying hot water or steam from spray nozzles 4a arranged toward the gaps of trays 3, the products are cooled by spraying cooling water from the spray nozzles 4a. During the heating, sterilizing and cooling processing of products (a), the trays 3 and the spray nozzles 4a are housed and held inside a rotator 2 supported inside the sterilization tank 1 so as to be rotated, and rocked from side to side inside the sterilization tank 1 by a rocking applying means. Thus, the sterilizing processing is executed while improving the promotion effect of heat conductivity to the contents in the containers.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、食品や医薬品等の
内容物を容器(パウチ、缶詰、ビン詰等)内に密封充填
した製品を昇温、加熱、冷却のレトルトサイクルプロセ
スで加熱殺菌処理する揺動型スプレー式レトルト殺菌方
法及び装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat sterilization treatment of a product in which contents such as food and medicine are sealed in a container (pouch, can, bottle, etc.) by a retort cycle process of heating, heating and cooling. The present invention relates to an oscillating spray type retort sterilizing method and apparatus.

【0002】[0002]

【従来の技術】従来、この種の加熱殺菌処理には、スプ
レー式レトルト殺菌機が提供されている。このスプレー
式レトルト殺菌機は、製品を載置したトレーを複数段積
み重ねて殺菌槽内に収容し、トレー間の隙間に向けて配
置したスプレーノズルから熱水あるいは蒸気等を噴霧し
て製品を加熱殺菌した後、スプレーノズルから冷却水を
噴霧して製品を冷却するものである(実公平3−319
7号公報等参照)。
2. Description of the Related Art Conventionally, a spray type retort sterilizer has been provided for this type of heat sterilization. This spray-type retort sterilizer stacks a plurality of trays on which products are placed and stores them in a sterilization tank. After sterilization, cooling water is sprayed from a spray nozzle to cool the product (Japanese Utility Model Publication 3-319).
No. 7).

【0003】[0003]

【発明が解決しようとする課題】従来のスプレー式レト
ルト殺菌機は、殺菌槽内で製品を水平に静置して加熱殺
菌処理を行っているため、容器内の内容物への伝熱促進
効果が低い。特に、大型容器で粘度の高い液が入ってい
る場合、中心部の温度変化が大幅に遅くなる。このよう
な場合、加熱殺菌処理は内容物全体に施すことが必要で
あるため、中心部の温度が目標値に達するまでスプレー
ノズルから熱水等を噴霧し続ける必要があり、処理時間
が長くなっていた。
The conventional spray-type retort sterilizer heats and sterilizes the product by standing the product horizontally in a sterilization tank, and thus has an effect of promoting heat transfer to the contents in the container. Is low. In particular, when a highly viscous liquid is contained in a large container, the temperature change in the central portion is significantly slowed down. In such a case, since the heat sterilization treatment needs to be performed on the entire contents, it is necessary to continuously spray hot water or the like from the spray nozzle until the temperature in the central portion reaches the target value, which increases the processing time. I was

【0004】本発明の目的は、容器内の内容物への伝熱
促進効果を高めて殺菌処理時間を短縮し得る揺動型スプ
レー式レトルト殺菌方法及び装置を提供することにあ
る。
An object of the present invention is to provide an oscillating spray type retort sterilization method and apparatus capable of enhancing the effect of promoting heat transfer to the contents in a container and shortening the sterilization processing time.

【0005】[0005]

【課題を解決するための手段】本発明の方法は、上述の
目的を達成するために、製品を載置したトレーを複数段
積み重ねて殺菌槽内に収容し、トレー間の隙間に向けて
配置したスプレーノズルから熱水あるいは蒸気等を噴霧
して製品を加熱殺菌した後、スプレーノズルから冷却水
を噴霧して製品を冷却するスプレー式レトルト殺菌方法
において、製品の加熱殺菌及び冷却処理中、製品を載置
したトレー及びスプレーノズルを殺菌槽内で左右に揺動
させて容器内の内容物への伝熱促進効果を高めて殺菌処
理するものである。
According to the method of the present invention, in order to achieve the above-mentioned object, trays on which products are placed are stacked in a plurality of stages, accommodated in a sterilization tank, and arranged toward a gap between the trays. The product is heated and sterilized by spraying hot water or steam from the spray nozzle that has been sprayed, and then cooled by spraying cooling water from the spray nozzle to cool the product. The tray and the spray nozzle on which are placed are swung left and right in the sterilization tank to enhance the effect of promoting heat transfer to the contents in the container to perform the sterilization treatment.

【0006】また、本発明の装置は、製品を載置したト
レーを複数段積み重ねて殺菌槽内に収容し、トレー間の
隙間に向けて配置したスプレーノズルから熱水あるいは
蒸気等を噴霧して製品を加熱殺菌した後、スプレーノズ
ルから冷却水を噴霧して製品を冷却するスプレー式レト
ルト殺菌装置において、複数段に積み重ねられたトレー
を殺菌槽内で左右に揺動可能に保持する回転体と、トレ
ー間の隙間に向けて熱水、蒸気、冷却水を噴霧するスプ
レーノズルを有し、回転体と一緒に揺動するように配置
したヘッダーパイプと、回転体及びヘッダーパイプを殺
菌槽内で左右に揺動させる揺動付与手段とを具備させ、
製品の加熱殺菌及び冷却処理中、製品を載置したトレー
及びヘッダーパイプを揺動付与手段により殺菌槽内で左
右に揺動させて容器内の内容物への伝熱促進効果を高め
て殺菌処理するようになしたものである。
In the apparatus of the present invention, a plurality of trays on which products are placed are stacked and accommodated in a sterilization tank, and hot water or steam is sprayed from a spray nozzle disposed toward a gap between the trays. In a spray type retort sterilizer that cools products by spraying cooling water from spray nozzles after heating and sterilizing products, a rotating body that holds trays stacked in multiple stages so that they can swing left and right in a sterilization tank. Having a spray nozzle for spraying hot water, steam and cooling water toward the gap between the trays, a header pipe arranged to swing together with the rotating body, and the rotating body and the header pipe in a sterilizing tank. Swinging means for swinging left and right,
During heat sterilization and cooling of the product, the tray on which the product is placed and the header pipe are swung to the left and right in the sterilization tank by the shaking imparting means to enhance the effect of promoting heat transfer to the contents in the container and sterilization. It is something to do.

【0007】[0007]

【発明の実施の形態】図1は本発明の方法の実施に使用
する殺菌装置の要部の概略構造を示す縦断正面図、図2
の(A)(B)は左右に揺動させた状態を示す動作状態
の説明図、図3の(A)は回転体の概略構造を示す斜視
図、(B)はトレーの概略斜視図、図4の(A)は揺動
付与手段の第1実施例を示す概略側面図、(B)は揺動
付与手段の第2実施例を示す概略側面図、(C)はその
縦断正面図を示している。
FIG. 1 is a longitudinal sectional front view showing a schematic structure of a main part of a sterilization apparatus used for carrying out the method of the present invention.
(A) and (B) are explanatory diagrams of an operation state showing a state of swinging to the left and right, (A) of FIG. 3 is a perspective view showing a schematic structure of a rotating body, (B) is a schematic perspective view of a tray, 4A is a schematic side view showing a first embodiment of the swing applying means, FIG. 4B is a schematic side view showing a second embodiment of the swing applying means, and FIG. Is shown.

【0008】図1〜図4において、1は殺菌槽、2は回
転体、3はトレー、4はヘッダーパイプ、5は揺動付与
手段、aは製品を示す。
1 to 4, reference numeral 1 denotes a sterilizing tank, 2 denotes a rotating body, 3 denotes a tray, 4 denotes a header pipe, 5 denotes a swing applying means, and a denotes a product.

【0009】殺菌槽1は、図1及び図4に示すように、
基台6上に水平状態で固定支持された円筒状をなし、そ
の両端には蓋部材1a、1bが気密に取り付けられ、前
側の蓋部材1aは、製品aを載置したトレー3を搬入・
搬出するために開閉可能に装着されている。
As shown in FIGS. 1 and 4, the sterilization tank 1
It has a cylindrical shape fixed and supported on a base 6 in a horizontal state, and lid members 1a and 1b are hermetically attached to both ends thereof. The front lid member 1a carries a tray 3 on which a product a is placed.
It is installed to be able to open and close to carry it out.

【0010】回転体2は、図3の(A)に最もよく示す
ように、複数の円板2aと、各円板2aを適宜の間隔で
連結する複数の連結バー2bと、トレー3を段積みした
台車3aを収納するため各円板2aに形成された略矩形
の開口部2cと、各円板2aの略矩形の開口部2cの間
に亘って配設され、トレー3を段積みした台車3aを搬
入・搬出可能に保持する底部案内レール2dと、側面案
内ロール2eと、台車3aに段積みされたトレー3の最
上段のものを上から押えるトレー押え部材2fとを具備
し、殺菌槽1内に支持コロ2gを介して回転可能に支持
され、又は、前端側を支持コロ2gで支持し、後端側を
後述する回転軸5eにより殺菌槽1の後端側の蓋部材1
bの中央部に軸受を介して回転可能に支持させている。
底部案内レール2dは、台車3aの搬入・搬出を容易に
するためコロコンベアで構成されているが、単にレール
構造でもよい。また、側面案内ロール2eは、台車3a
に段積みされたトレー3の全体を両側面から案内保持す
るためのもので、各円板2aの間に1列ないし複数列で
設置されている。さらに、トレー押え部材2fは、各円
板2aの間の上部にエアシリンダその他の適宜の手段2
hによって上下操作可能に設置され、パンチングメタル
等で構成されている。また、支持コロ2gは、回転体2
の各円板2aに対応して、或いは、適宜の円板2aに対
応して殺菌槽1の一部に回転可能に設置され、円板2a
の円周上を下方の2点を含む複数箇所で支持するように
配置されている。
As best shown in FIG. 3A, the rotating body 2 comprises a plurality of disks 2a, a plurality of connecting bars 2b for connecting the disks 2a at appropriate intervals, and a tray 3. The trays 3 are stacked between substantially rectangular openings 2c formed in the respective disks 2a for storing the stacked carts 3a and substantially rectangular openings 2c of the respective disks 2a. It has a bottom guide rail 2d for holding the carriage 3a so that it can be carried in and out, a side guide roll 2e, and a tray pressing member 2f for pressing the uppermost one of the trays 3 stacked on the carriage 3a from above. The lid member 1 is rotatably supported in the tank 1 via a support roller 2g, or the front end side is supported by the support roller 2g, and the rear end side is a rear end side lid member 1 of the sterilization tank 1 by a rotating shaft 5e described later.
It is rotatably supported at the center of b through a bearing.
The bottom guide rail 2d is formed of a roller conveyor to facilitate loading and unloading of the carriage 3a, but may be simply a rail structure. In addition, the side guide roll 2e is mounted on the carriage 3a.
For guiding and holding the entirety of the trays 3 stacked on both sides from one side to the other, and is installed in one or more rows between the discs 2a. Further, the tray holding member 2f is provided with an air cylinder or other appropriate means 2 on the upper portion between the disks 2a.
h so that it can be operated up and down, and is made of punching metal or the like. In addition, the supporting roller 2g is
Corresponding to each disk 2a, or corresponding to an appropriate disk 2a, rotatably installed in a part of the sterilization tank 1, and
Are arranged so as to be supported at a plurality of points including the lower two points on the circumference of the circle.

【0011】トレー3は、図3の(B)に最もよく示す
ように、台車3a上に段積み可能で、それぞれ複数個の
製品aを相互に重ならず、移動しないように仕切り板3
bで区画して位置決め保持し、かつ、段積みされた各ト
レー3の周囲から熱水等を噴霧可能とするために窓孔3
cが形成されており、また、底部からの排水を可能とす
るためにパンチングメタル等の適宜の排水構造が採用さ
れている。
As best shown in FIG. 3B, the tray 3 can be stacked on a truck 3a, and a plurality of products a do not overlap with each other and do not move.
The window holes 3 are provided for positioning and holding by partitioning with b, and for making it possible to spray hot water or the like from around the stacked trays 3.
c is formed, and an appropriate drainage structure such as punching metal is employed to enable drainage from the bottom.

【0012】ヘッダーパイプ4は、図1に最もよく示す
ように、多数のスプレーノズル4aを有し、回転体2内
に搬入された段積み状態の各トレー3の間の窓孔3cか
ら製品aに向けて熱水等を噴霧するためのもので、回転
体2の各円板2a間に縦方向又は横方向に配置され、回
転体2内に搬入された段積み状態のトレー3と一体的に
揺動するように構成されている。
As best shown in FIG. 1, the header pipe 4 has a large number of spray nozzles 4a, and a product a through a window 3c between the trays 3 stacked in the rotating body 2 and stacked. For spraying hot water or the like toward the surface of the rotating body 2, which is arranged vertically or horizontally between the disks 2 a of the rotating body 2, and is integrated with the tray 3 in a stacked state carried into the rotating body 2. It is configured to swing.

【0013】ヘッダーパイプ4への熱水又は冷却水の供
給は、図1、図3の(A)、図4の(A)に示すよう
に、回転体2の両側に配設された主配管4bから分岐管
4cを介してそれぞれ分岐供給され、この両側の主配管
4bは、回転体2の後端において回転体2の中心軸線上
で合流管4dにより合流せしめられ、殺菌槽1の後端側
の蓋部材1bの中心部に配置された供給口管4eに回転
継手4fを介して接続されている。この供給口管4eに
は、図1に示すように、循環ポンプ7及び熱交換器8を
備えた熱水又は冷却水の循環供給配管9が接続されてい
る。循環ポンプ7の吸入管9aは、殺菌槽1の底部に接
続されており、循環ポンプ7の吐出管9bは、熱交換器
8の入口に接続され、熱交換器8の出口は、循環供給配
管9を介して前記供給口管4eに接続されている。熱交
換器8は、殺菌槽1の底部に滞留する水その他適宜の液
体を加熱蒸気s又は冷却水cにより加熱又は冷却(熱交
換)して熱水又は冷却水を作り出すためのものであっ
て、熱交換用の加熱蒸気と冷却水とが配管10、11か
ら切換弁12、13を介して切換供給され、また、冷却
水出口配管14と蒸気ドレン配管15が切換弁16、1
7を介して切換可能に接続されている。また、殺菌槽1
には、必要に応じて真空脱気手段18と乾燥用熱風供給
及び排気手段19が接続される(図1参照)。なお、ヘ
ッダーパイプ4への熱水又は冷却水の供給は、図1の実
施例のような熱交換器8を介さずに直接、供給口管4e
へ加熱蒸気又は冷却水を切換え供給させるようにしても
よい。
Hot water or cooling water is supplied to the header pipe 4 as shown in FIGS. 1 and 3A and 4A, main pipes arranged on both sides of the rotating body 2. 4b is branched and supplied via a branch pipe 4c, and the main pipes 4b on both sides of the branch pipe 4b are joined at a rear end of the rotating body 2 by a joining pipe 4d on the central axis of the rotating body 2 to form a rear end of the sterilization tank 1. It is connected via a rotary joint 4f to a supply port pipe 4e arranged at the center of the side lid member 1b. As shown in FIG. 1, a circulating supply pipe 9 provided with a circulation pump 7 and a heat exchanger 8 is connected to the supply port pipe 4e. The suction pipe 9a of the circulation pump 7 is connected to the bottom of the sterilization tank 1, the discharge pipe 9b of the circulation pump 7 is connected to the inlet of the heat exchanger 8, and the outlet of the heat exchanger 8 is connected to a circulation supply pipe. 9 is connected to the supply port tube 4e. The heat exchanger 8 heats or cools (heat exchanges) water or other appropriate liquid staying at the bottom of the sterilization tank 1 with the heating steam s or the cooling water c to produce hot water or cooling water. Heated steam for heat exchange and cooling water are switched and supplied from pipes 10 and 11 via switching valves 12 and 13, and a cooling water outlet pipe 14 and a steam drain pipe 15 are connected to switching valves 16 and 1.
7 are switchably connected. In addition, sterilization tank 1
Is connected to a vacuum degassing means 18 and a hot air supply and exhaust means 19 for drying as required (see FIG. 1). The supply of the hot water or the cooling water to the header pipe 4 is directly performed without passing through the heat exchanger 8 as in the embodiment of FIG.
The heating steam or the cooling water may be switched and supplied.

【0014】揺動付与手段5は、2つの実施例があり、
その1つは、図4の(A)に示すように、殺菌槽1の一
端外部の基台6上に設置したモータ5aから減速機5
b、歯車5c、5dを介して回転体2の一端に固着した
回転軸5eを回転させるように構成されている。この場
合、回転軸5eは、中空軸であって、その中心部を貫通
して回転体2のヘッダーパイプ4へ熱水又は冷却水が供
給されるものである。また、回転軸5eは、殺菌槽1の
後端側の蓋部材1bに回転可能に支持されている。
The swing applying means 5 has two embodiments.
One of them is, as shown in FIG. 4 (A), a motor 5a installed on a base 6 outside one end of the sterilizing tank 1 and a speed reducer 5 mounted on the base 6.
b, the rotating shaft 5e fixed to one end of the rotating body 2 via the gears 5c and 5d is configured to rotate. In this case, the rotating shaft 5e is a hollow shaft through which hot water or cooling water is supplied to the header pipe 4 of the rotating body 2 through its center. The rotating shaft 5e is rotatably supported by the lid member 1b on the rear end side of the sterilization tank 1.

【0015】もう1つの実施例は、図4の(B)(C)
に示すように、殺菌槽1の外周一部にモータ5fを設
置し、回転体2の一部に環状歯車5gを固着し、前記モ
ータ5fからピニオン5hを介して環状歯車5gを噛合
回転させて回転体2を揺動させるようにしたものであ
る。
Another embodiment is shown in FIGS. 4B and 4C.
As shown in FIG. 5, a motor 5f is installed on a part of the outer periphery of the sterilizing tank 1, an annular gear 5g is fixed to a part of the rotating body 2, and the motor 5f is rotated by meshing the annular gear 5g via a pinion 5h. The rotating body 2 is made to swing.

【0016】本発明は、以上の構成からなり、次にその
動作を説明する。先ず、殺菌槽1の前側の蓋部材1aを
開放し、製品aを載置したトレー3を台車3a上に積み
重ねた状態で搬入コンベア(図示省略)等により回転体
2内に順次収納し、蓋部材1aを閉じる。そして、トレ
ー押え部材2fを降下動作させて最上部のトレー3を押
圧保持させる。これにより、各トレー3の積み重ね体
は、回転体2内で、上下方向にはトレー押え部材2fと
底部案内レール2dとにより、また、両側方向には側部
案内ロール2eによりそれぞれ保持される。この状態で
熱交換器8に加熱蒸気を供給し、循環ポンプ7を運転し
て殺菌槽1内のヘッダーパイプ4に熱水を供給する。こ
れと同時に、揺動付与手段5を駆動して回転体2を所定
の角度で揺動させる。回転体2の揺動角度は、トレー3
の垂直状態から左右に最大90°まで、即ち、0〜90
°の範囲内で任意に設定され、通常は45°程度に設定
される。また、揺動周期は、製品a内に含まれる液体分
の粘性を考慮して、例えば、1〜10sec/1サイク
ルの範囲内で任意に設定される。
The present invention is configured as described above, and the operation will be described next. First, the lid member 1a on the front side of the sterilization tank 1 is opened, and the trays 3 on which the products a are placed are sequentially stored in the rotating body 2 by a carry-in conveyor (not shown) in a state of being stacked on the carriage 3a. The member 1a is closed. Then, the tray holding member 2f is moved down to press and hold the uppermost tray 3. As a result, the stack of the trays 3 is held in the rotating body 2 by the tray pressing member 2f and the bottom guide rail 2d in the vertical direction and by the side guide rolls 2e in the both directions. In this state, heated steam is supplied to the heat exchanger 8, and the circulation pump 7 is operated to supply hot water to the header pipe 4 in the sterilization tank 1. At the same time, the swing applying means 5 is driven to swing the rotating body 2 at a predetermined angle. The swing angle of the rotating body 2 is
From the vertical state to a maximum of 90 ° left and right, that is, 0 to 90
The angle is arbitrarily set within the range of °, and is usually set to about 45 °. The swing cycle is arbitrarily set within a range of, for example, 1 to 10 sec / 1 cycle in consideration of the viscosity of the liquid contained in the product a.

【0017】殺菌槽1内で回転体2を揺動付与手段5に
より上記のように揺動させることにより、各トレー3に
載置されている製品aは、トレー3と共に左右に揺動し
ながらヘッダーパイプ4の多数のスプレーノズル4aか
ら噴霧される熱水により加熱される。この場合、製品a
内に含まれる液体分が上記の揺動により、図2の(A)
(B)に示すように、容器内で左右に移動し、容器中心
部の内容物が容器周縁部と絶えず入れ替え移動せしめら
れ、容器内の内容物全体が早期に均一に加熱される。加
熱処理後の冷却工程でも上記と同様に揺動させて処理さ
せることにより、各部均一に、しかも、短時間で冷却す
ることができる。
By swinging the rotating body 2 in the sterilization tank 1 by the swing applying means 5 as described above, the product a placed on each tray 3 swings left and right together with the tray 3. The header pipe 4 is heated by hot water sprayed from a large number of spray nozzles 4a. In this case, product a
Due to the above-mentioned swing, the liquid content contained in the inside of FIG.
As shown in (B), the container moves left and right in the container, the contents in the center of the container are constantly replaced with the container peripheral portion, and the entire contents in the container are heated uniformly at an early stage. In the cooling step after the heat treatment, the parts can be cooled in a short time by oscillating in the same manner as described above.

【0018】図5の(A)〜(D)は、本発明の効果を
確認するために製作した実験装置の説明図であって、殺
菌槽の代用となる処理槽20と、この処理槽20内に収
容した回転体の代用となる製品載置台21と、この製品
載置台21上に製品の代用となるパウチ22を上下から
パンチング板23、23で挟んでボルト24により周囲
を固定し、処理槽20内の上部にスプレーノズル25を
設け、このスプレーノズル25には循環ポンプ26から
処理槽20内底部の滞留水を途中でスチームを加えて昇
温させつつ供給し、製品載置台21のパウチ22に上か
ら熱水を噴霧させると共に、製品載置台21を図5の
(E)に示すように、振り幅約90°で揺動サイクル4
secに設定して揺動させ、パウチ22内の溶液の昇温
状態を測定した。なお、図5の(A)において、符号2
7は回収ストップ弁を示しており、上記処理中は閉鎖さ
せている。この場合、温度センサ28をパウチ22の3
箇所(図5の(B)(C)(D)参照)に略等間隔にセ
ットし、それぞれの検出温度をT2、T3、T4で表示
するようにし、内部溶液の各部の温度が所定温度(12
5℃)に達するまで実験を行った。処理槽20内は密閉
状態とし、内部の温度T1は別の温度センサ(図示省
略)で測定し、圧力P1の変化を圧力計(図示省略)で
測定した。なお、温度センサ28のパウチ22へのセッ
ト方法は、図5の(F)(G)に示すようにシリコンゴ
ム等の耐熱材料で円錐栓形状としたセンサ保持部材29
の中心孔に貫通させて先端の感温部を液中に露出保持さ
せ、パウチ22の上面や底面に接触しないようにした。
また、製品が固形物を含む液体である場合を想定して、
この場合には、図5の(H)(I)(J)に示すよう
に、シリコンゴム等の耐熱材料からなる立方体(他形状
でも可)によりダミー固形物30を温度センサ28の先
端の感温部に差し込み装着し、ダミー固形物30の内部
の昇温状態を測定させるようにした。パウチ22の寸法
は、図6の(A)に示す数値(mm)の通りであり、製
品載置台21の揺動により、パウチ22内の溶液は図6
の(B)(C)(D)に示すような揺動特性(数値は各
部の厚みの変化をmmで表示)を示した。パウチ22内
の溶液は、CMC溶液(1.5wt%)を使用してお
り、この溶液の粘度特性は、JISのB型粘度計のロー
ター回転数と温度とに対して図7の(A)の検出データ
表及び(B)のグラフに示すような傾向のものを使用し
た。
FIGS. 5A to 5D are explanatory views of an experimental apparatus manufactured to confirm the effect of the present invention, and show a processing tank 20 as a substitute for a sterilizing tank and this processing tank 20. A product mounting table 21 serving as a substitute for a rotating body accommodated therein, and a pouch 22 serving as a product substitute on the product mounting table 21 are sandwiched from above and below by punching plates 23, 23, and the periphery thereof is fixed by bolts 24. A spray nozzle 25 is provided in the upper part of the tank 20, and the stagnant water in the bottom part of the processing tank 20 is supplied from the circulation pump 26 to the spray nozzle 25 while increasing the temperature by adding steam on the way. 5 is sprayed with hot water from above, and the product mounting table 21 is swung at a swing width of about 90 ° as shown in FIG.
The temperature was raised while the solution in the pouch 22 was heated while being set to sec. Note that, in FIG.
Reference numeral 7 denotes a recovery stop valve, which is closed during the above processing. In this case, the temperature sensor 28 is
5 (B), (C), and (D) in FIG. 5), the detected temperatures are indicated by T2, T3, and T4, and the temperature of each part of the internal solution is set to a predetermined temperature ( 12
The experiment was conducted until the temperature reached 5 ° C. The inside of the processing tank 20 was sealed, the internal temperature T1 was measured by another temperature sensor (not shown), and the change in the pressure P1 was measured by a pressure gauge (not shown). The method for setting the temperature sensor 28 on the pouch 22 is as shown in FIGS. 5F and 5G, as shown in FIGS. 5F and 5G.
Of the pouch 22 so as not to contact the top and bottom surfaces of the pouch 22.
Also, assuming that the product is a liquid containing solids,
In this case, as shown in FIGS. 5 (H), (I), and (J), the cube of the heat-resistant material such as silicon rubber (other shapes may be used) is used to detect the dummy solid matter 30 at the tip of the temperature sensor 28. The dummy solid 30 was inserted into and attached to the warm part to measure the temperature rise inside the dummy solid 30. The dimensions of the pouch 22 are as indicated by the numerical values (mm) shown in FIG. 6 (A), and the solution in the pouch 22 is changed by the swing of the product mounting table 21.
(B), (C) and (D) show the swing characteristics (the numerical values indicate the change in thickness of each part in mm). The solution in the pouch 22 uses a CMC solution (1.5 wt%), and the viscosity characteristics of this solution are shown in FIG. And the tendency shown in the graph of FIG.

【0019】図8は、前記実験装置により液状物を主体
とする内容物をパウチに充填した製品を想定して熱水加
熱・冷却(殺菌)処理した場合のパウチ22内の各部の
温度変化と、F値(殺菌度を表示する数値で、4以上で
ボツリヌス菌が死滅する)の分布を、製品載置台21を
揺動させることなく静置した状態で処理した場合(A)
と、揺動させながら処理した場合(B)との比較実験デ
ータを示している。
FIG. 8 shows the temperature change of each part in the pouch 22 when a hot water heating / cooling (sterilization) treatment is performed assuming a product in which a content mainly composed of a liquid material is filled in a pouch by the experimental apparatus. , F value (a numerical value indicating the degree of sterilization, botulinum dies at 4 or more) is processed in a state where the product mounting table 21 is left standing without swinging (A)
And (B) a comparative experiment data of the case where the processing is performed while oscillating.

【0020】静置処理の場合:図8(A)参照 F2=25.1 F3=14.4 F4=15.5 図8の(A)に示す静置処理の場合では、処理槽内の温
度上昇カーブT1に比べ、パウチ内各部の温度上昇カー
ブT2、T3、T4が緩やかで、かつ、バラツキがあ
り、しかも、全体が所定温度(約120℃)に達する前
(約118℃付近)にF値が目標値をクリヤーして加熱
が終了し、この加熱終了時点(処理開始から約1時間4
0分経過)から、直ちに冷却工程に移行し、処理槽内の
温度T1が約65℃付近まで急降下して(この間に2〜
3分のタイムラグあり)冷却が開始され、この冷却工程
でも静置処理の場合では処理槽内の冷却温度カーブT1
に比べ、パウチ内各部の冷却温度カーブT2、T3、T
4が緩やかで、かつ、バラツキがあり、冷却終了時点に
おける処理槽内温度T1≒68℃に対し、T2≒80
℃、T3≒85℃、T4≒87℃と約12℃〜19℃高
温となっており、冷却開始時点(処理開始から約1時間
43分経過)から冷却終了時点(処理開始から約2時間
5分経過)までの冷却所要時間も約22分を要してい
る。その結果、F値は、F2=25.1、F3=14.
4、F4=15.5と大きくバラツキを生じている。要
するに、静置処理の場合では、加熱時間が約1時間40
分、冷却時間が約22分、全体の処理時間は、約2時間
5分程度かかっており、パウチ内の各部への伝熱作用の
バラツキが大きく、その結果、F値のバラツキも大きく
なっている。
In the case of the stationary processing: see FIG. 8A. F2 = 25.1 F3 = 14.4 F4 = 15.5 In the case of the stationary processing shown in FIG. Compared to the rising curve T1, the temperature rising curves T2, T3, T4 of each part in the pouch are gentler and vary, and before the entire temperature reaches a predetermined temperature (about 120 ° C.) (about 118 ° C.). The value clears the target value and heating ends, and this heating end point (about 1 hour 4
0 minute), the process immediately proceeds to the cooling step, and the temperature T1 in the processing tank rapidly drops to about 65 ° C.
(There is a time lag of 3 minutes.) Cooling is started, and in the case of still processing, the cooling temperature curve T1
Cooling temperature curves T2, T3, T
4 was moderate and varied, and the temperature of the processing tank at the end of cooling was T1 ≒ 68 ° C., but T2 ≒ 80 ° C.
C., T3.apprxeq.85.degree. C., T4.apprxeq.87.degree. C., which is a high temperature of approximately 12 to 19.degree. It takes about 22 minutes to cool down (minutes). As a result, the F value is F2 = 25.1, F3 = 14.
4, F4 = 15.5, which is a large variation. In short, in the case of the standing treatment, the heating time is about 1 hour 40
Minutes, cooling time is about 22 minutes, and the whole processing time is about 2 hours and 5 minutes, and the variation of the heat transfer action to each part in the pouch is large, and as a result, the variation of the F value is also large. I have.

【0021】揺動処理の場合:図8(B)参照 F2=16.3 F3=16.8 F4=17.5 図8の(B)に示す揺動処理の場合、処理槽内の温度上
昇カーブT1に対して、パウチ内の各部の温度上昇カー
ブT2、T3、T4がほぼ追従して急激で、かつ、バラ
ツキが少なく、しかも、処理開始から約25分経過した
時点で全体が所定温度(約120℃)に達しており、そ
の後F値が目標値をクリヤーして加熱が終了する時点
(処理開始から約40分経過=加熱所要時間)から、直
ちに冷却工程に移行し、処理槽内の温度が約65℃付近
まで急降下して(この間に2〜3分のタイムラグあり)
冷却が開始され、この冷却工程でも揺動処理により各部
の冷却温度カーブT2、T3、T4が比較的急激に降下
しており、パウチ内各部が一様に温度降下しており、冷
却開始時点(処理開始から約42分経過)から冷却終了
時点(処理開始から約55分経過)までの所要時間が約
13分程度となっており、冷却終了時点での処理槽内の
温度T1≒70℃に対して、パウチ内各部の温度はT2
=T3=T4≒76℃と温度差が小さい。このように、
揺動処理の場合は、パウチ内各部への伝熱作用が向上
し、バラツキも少なく、加熱時間が約40分に短縮さ
れ、かつ、冷却時間も約13分程度に短縮され、全体の
処理時間は約55分に短縮されており、F値について
も、F2=16.3、F3=16.8、F4=17.5
とバラツキが小さい。
In the case of the swinging process: see FIG. 8 (B). F2 = 16.3 F3 = 16.8 F4 = 17.5 In the case of the swinging process shown in FIG. 8 (B), the temperature in the processing tank rises. The temperature rise curves T2, T3, and T4 of each part in the pouch substantially follow the curve T1 and have a small and non-uniformity, and the entire temperature reaches a predetermined temperature (about 25 minutes after the start of the processing). (About 120 ° C.), and then immediately after the F value clears the target value and heating is completed (approximately 40 minutes have elapsed since the start of processing = time required for heating), the process immediately proceeds to the cooling step, and the temperature in the processing tank is reduced. The temperature drops rapidly to about 65 ° C (with a time lag of 2 to 3 minutes during this time)
Cooling is started, and also in this cooling step, the cooling temperature curves T2, T3, and T4 of the respective parts drop relatively sharply due to the swinging process, and the respective parts in the pouch uniformly drop in temperature. The time required from the start of the process to about 42 minutes) to the end of the cooling (about 55 minutes from the start of the process) is about 13 minutes, and the temperature T1 in the processing tank at the end of the cooling is about 70 ° C. On the other hand, the temperature of each part in the pouch is T2
= T3 = T4 ≒ 76 ° C. and the temperature difference is small. in this way,
In the case of the rocking process, the heat transfer action to each part in the pouch is improved, the variation is small, the heating time is shortened to about 40 minutes, and the cooling time is shortened to about 13 minutes. Is shortened to about 55 minutes, and the F value is also F2 = 16.3, F3 = 16.8, F4 = 17.5.
And the variation is small.

【0022】図8の(A)(B)に示す比較実験データ
から明らかな通り、静置処理の場合(A)では、パウチ
内各部の温度変化(T2、T3、T4)及びF値の分布
(F2、F3、F4)に大きいバラツキがあり、処理時
間も長くかかっているが、揺動処理の場合(B)では、
パウチ内各部の温度変化(T2、T3、T4)及びF値
の分布(F2、F3、F4)のバラツキが小さく、処理
時間も短い。なお、T1は処理槽20内の温度、P1は
圧力を示し、処理槽20内の温度は約120℃に設定さ
れ、また、圧力P1は約2kg/cm2に設定されている。
As is clear from the comparative experimental data shown in FIGS. 8A and 8B, in the case of the stationary treatment (A), the temperature change (T2, T3, T4) and the distribution of the F value in each part in the pouch. (F2, F3, F4) have large variations and the processing time is long, but in the case of the swing processing (B),
Variations in temperature changes (T2, T3, T4) and F value distributions (F2, F3, F4) of each part in the pouch are small, and the processing time is short. Here, T1 indicates the temperature in the processing tank 20, P1 indicates the pressure, the temperature in the processing tank 20 is set to about 120 ° C., and the pressure P1 is set to about 2 kg / cm 2 .

【0023】図9の(A)(B)は、前記実験装置によ
り、レトルトカレーのような固形物を含む液体を内容物
とする製品aを想定して固形物の内部温度について前記
と同様な条件で実験した場合の比較実験データを示して
いる。
FIGS. 9 (A) and 9 (B) show the same internal temperature of solids as above, assuming a product a containing liquid containing solids such as retort curry by the above-mentioned experimental apparatus. 9 shows comparative experimental data when an experiment was performed under the conditions.

【0024】静置処理の場合:図9(A)参照 F2=27.1 F3=13.5 F4=14.2 図9の(A)に示す静置処理の場合、処理槽内の温度上
昇カーブT1に比べ、パウチ内各部の温度上昇カーブT
2、T3、T4が緩やかで、かつ、バラツキがあり、し
かも、全体が所定温度(約120℃)に達する前(約1
19℃付近)にF値が目標値をクリヤーして加熱が終了
し、この加熱終了時点(処理開始から約1時間38分経
過)から、直ちに冷却工程に移行し、処理槽内の温度T
1が約60℃付近まで急降下して(この間に2〜3分の
タイムラグあり)冷却が開始され、この冷却工程でも静
置処理の場合では処理槽内の冷却温度カーブT1に比
べ、パウチ内各部の冷却温度カーブT2、T3、T4が
緩やかで、かつ、バラツキがあり、冷却終了時点におけ
る処理槽内温度T1≒68℃に対し、T2≒80℃、T
3≒84℃、T4≒83℃と約12℃〜16℃高温とな
っており、冷却開始時点(処理開始から約1時間45分
経過)から冷却終了時点(処理開始から約2時間5分経
過)までの冷却所要時間も約20分を要している。その
結果、F値は、F2=27.1、F3=13.5、F4
=14.2と大きくバラツキを生じている。要するに、
静置処理の場合では、加熱時間が約1時間38分、冷却
時間が約20分、全体の処理時間は、約2時間5分程度
かかっており、パウチ内の各部への伝熱作用のバラツキ
が大きく、その結果、F値のバラツキも大きくなってい
る。
In the case of stationary processing: see FIG. 9 (A) F2 = 27.1 F3 = 13.5 F4 = 14.2 In the case of stationary processing shown in FIG. 9 (A), temperature rise in the processing tank Temperature rise curve T of each part in the pouch compared to curve T1
2. T3 and T4 are moderate and uneven, and before the whole reaches a predetermined temperature (about 120 ° C.) (about 1 ° C.).
At about 19 ° C.), the F value clears the target value and heating is completed, and immediately after this heating is completed (approximately 1 hour and 38 minutes have elapsed from the start of processing), the process immediately proceeds to the cooling step, and the temperature T in the processing tank is reduced.
1 rapidly drops to about 60 ° C. (with a time lag of 2 to 3 minutes during this period), and cooling is started. In this cooling step, in the case of still processing, each part in the pouch is compared with the cooling temperature curve T1 in the processing tank. The cooling temperature curves T2, T3, and T4 are moderate and varied, and the temperature T2 at 80 ° C.
3 ≒ 84 ° C., T4 ≒ 83 ° C., about 12 ° C. to 16 ° C., high temperature, and from the start of cooling (about 1 hour and 45 minutes after the start of processing) to the end of cooling (about 2 hours and 5 minutes after start of processing) It takes about 20 minutes to cool down to (2). As a result, the F value is F2 = 27.1, F3 = 13.5, F4.
= 14.2. in short,
In the case of the stationary treatment, the heating time is about 1 hour and 38 minutes, the cooling time is about 20 minutes, and the entire processing time is about 2 hours and 5 minutes, and the variation of the heat transfer action to each part in the pouch is varied. Is large, and as a result, the variation of the F value is also large.

【0025】揺動処理の場合:図9(B)参照 F2=10.4 F3=11.7 F4=12.1 図9の(B)に示す揺動処理の場合、処理槽内の温度上
昇カーブT1に対して、パウチ内の各部の温度上昇カー
ブT2、T3、T4がほぼ追従して急激で、かつ、バラ
ツキが少なく、しかも、処理開始から約30分経過した
時点で全体が所定温度(約120℃)に達しており、そ
の後F値が目標値をクリヤーして加熱が終了する時点
(処理開始から約38分経過=加熱所要時間)から、直
ちに冷却工程に移行し、処理槽内の温度が約68℃付近
まで急降下して(この間に2〜3分のタイムラグあり)
冷却が開始され、この冷却工程でも揺動処理により各部
の冷却温度カーブT2、T3、T4が比較的急激に降下
しており、冷却開始時点(処理開始から約42分経過)
から冷却終了時点(処理開始から約1時間経過)までの
所要時間が約18分程度となっており、冷却終了時点で
の処理槽内の温度T1≒70℃に対して、パウチ内各部
の温度はT2≒72℃、T3=T4≒73℃と温度差が
小さい。このように、揺動処理の場合は、パウチ内各部
への伝熱作用が向上し、バラツキも少なく、加熱時間が
約38分に短縮され、かつ、冷却時間も約18分に短縮
され、全体の処理時間は約1時間に短縮されており、F
値についても、F2=16.3、F3=16.8、F4
=17.5とバラツキが小さい。
In the case of the swinging process: see FIG. 9 (B) F2 = 10.4 F3 = 11.7 F4 = 12.1 In the case of the swinging process shown in FIG. 9 (B), the temperature rise in the processing tank The temperature rise curves T2, T3, and T4 of each part in the pouch substantially follow the curve T1 and are sharp and have little variation. (About 120 ° C.), and then immediately after the F value clears the target value and heating ends (approximately 38 minutes have elapsed since the start of the treatment = heating required time), the process immediately proceeds to the cooling step, The temperature drops sharply to around 68 ° C (during this time there is a 2-3 minute time lag)
Cooling is started, and also in this cooling step, the cooling temperature curves T2, T3, and T4 of the respective parts drop relatively sharply due to the swinging process, and the cooling start time point (approximately 42 minutes after the start of the process)
The required time from cooling to the end of cooling (approximately 1 hour after the start of processing) is about 18 minutes. Has a small temperature difference of T2 ≒ 72 ° C. and T3 = T4 ≒ 73 ° C. Thus, in the case of the swinging process, the heat transfer action to each part in the pouch is improved, the variation is small, the heating time is reduced to about 38 minutes, and the cooling time is also reduced to about 18 minutes. Is reduced to about 1 hour,
As for the values, F2 = 16.3, F3 = 16.8, F4
= 17.5, which is small.

【0026】図9の(A)(B)に示す比較実験データ
から明らかな通り、静置処理の場合(A)では、パウチ
内各部の温度変化(T2、T3、T4)及びF値の分布
(F2、F3、F4)に大きいバラツキがあり、処理時
間も長くかかっているが、揺動処理の場合(B)では、
パウチ内各部の温度変化(T2、T3、T4)及びF値
の分布(F2、F3、F4)のバラツキが小さく、処理
時間も短い。なお、T1は処理槽20内の温度、P1は
圧力を示し、処理槽20内の温度は約120℃に設定さ
れ、また、圧力P1は約2kg/cm2に設定されている。
As is clear from the comparative experiment data shown in FIGS. 9A and 9B, in the case of the stationary treatment (A), the temperature change (T2, T3, T4) and the distribution of the F value in each part in the pouch. (F2, F3, F4) have large variations and the processing time is long, but in the case of the swing processing (B),
Variations in temperature changes (T2, T3, T4) and F value distributions (F2, F3, F4) of each part in the pouch are small, and the processing time is short. Here, T1 indicates the temperature in the processing tank 20, P1 indicates the pressure, the temperature in the processing tank 20 is set to about 120 ° C., and the pressure P1 is set to about 2 kg / cm 2 .

【0027】[0027]

【発明の効果】本発明によれば、製品の加熱・冷却処理
中、製品を揺動させながら熱水又は冷却水を製品に噴霧
するようになしたため、容器内の内容物が絶えず移動せ
しめられ、容器中心部まで一様かつ迅速に熱伝達され、
容器内の内容物への伝熱促進効果を高めて殺菌処理時間
を短縮することができる。
According to the present invention, the hot water or the cooling water is sprayed on the product while oscillating the product during the heating / cooling process of the product, so that the contents in the container can be constantly moved. , Heat is uniformly and quickly transferred to the center of the container,
The effect of promoting heat transfer to the contents in the container can be enhanced, and the sterilization time can be reduced.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の方法の実施に使用する殺菌装置の要部
の概略構造を示す縦断正面図である。
FIG. 1 is a longitudinal sectional front view showing a schematic structure of a main part of a sterilization apparatus used for carrying out the method of the present invention.

【図2】(A)(B)は左右に揺動させた状態を示す動
作状態の説明図である。
FIGS. 2A and 2B are explanatory diagrams of an operation state showing a state of swinging right and left.

【図3】(A)は回転体の概略構造を示す斜視図、
(B)はトレーの概略斜視図である。
FIG. 3A is a perspective view showing a schematic structure of a rotating body,
(B) is a schematic perspective view of a tray.

【図4】(A)は揺動付与手段の第1実施例を示す概略
側面図、(B)は揺動付与手段の第2実施例を示す概略
側面図、(C)はその縦断正面図を示している。
4A is a schematic side view showing a first embodiment of the swing applying means, FIG. 4B is a schematic side view showing a second embodiment of the swing applying means, and FIG. Is shown.

【図5】(A)は本発明の実験装置全体の構成を示す概
略図、(B)は前記実験装置における処理槽と製品載置
台とパウチとの関係を示す横断平面図、(C)は縦断側
面図、(D)は縦断正面図、(E)は製品載置台の揺動
条件説明図、(F)は実験に使用するパウチ内の液温測
定要領の概略説明図、(G)は温度センサー保持部材の
斜視図、(H)はパウチ内の固形物の温度を測定する場
合の概略説明図、(I)はダミー固形物の斜視図、
(J)はダミー固形物の側面図である。
5A is a schematic diagram showing the configuration of the entire experimental apparatus of the present invention, FIG. 5B is a cross-sectional plan view showing the relationship between a processing tank, a product mounting table and a pouch in the experimental apparatus, and FIG. (D) is a vertical front view, (E) is an explanatory diagram of the swinging condition of the product mounting table, (F) is a schematic explanatory diagram of a liquid temperature measuring procedure in a pouch used for an experiment, and (G) is a longitudinal explanatory view. Perspective view of a temperature sensor holding member, (H) is a schematic explanatory view when measuring the temperature of a solid in a pouch, (I) is a perspective view of a dummy solid,
(J) is a side view of the dummy solid.

【図6】(A)は実験に使用するパウチ寸法の説明図、
(B)(C)(D)は前記パウチの揺動状態における内
部溶液の状態説明図である。
FIG. 6A is an explanatory view of a pouch size used in an experiment,
(B) (C) (D) is a state explanatory view of the internal solution in the rocking state of the pouch.

【図7】(A)はパウチ内に充填したCMC溶液(1.
5wt%)のJIS−B型粘度計のローター回転数と温
度とに対する粘度特性の検出データ表であり、(B)は
その傾向を示すグラフである。
FIG. 7 (A) shows a CMC solution filled in a pouch (1.
5B) is a detection data table of viscosity characteristics with respect to a rotor rotation speed and a temperature of a JIS-B type viscometer (5 wt%), and FIG.

【図8】(A)は内容物が液状物を主体とする製品の静
置処理状態の処理特性図、(B)は同じ製品の揺動処理
状態の処理特性図である。
FIG. 8 (A) is a processing characteristic diagram of a product whose main content is a liquid material in a stationary processing state, and FIG. 8 (B) is a processing characteristic diagram of a swinging processing state of the same product.

【図9】(A)は内容物が固形物を含む製品の静置処理
状態の処理特性図、(B)は同じ製品の揺動処理状態の
処理特性図である。
FIG. 9A is a processing characteristic diagram of a product in which the contents include a solid substance in a stationary processing state, and FIG. 9B is a processing characteristic diagram of a swinging processing state of the same product.

【符号の説明】[Explanation of symbols]

1 殺菌槽 2 回転体 3 トレー 4 ヘッダーパイプ 4a スプレーノズル 5 揺動付与手段 a 製品 DESCRIPTION OF SYMBOLS 1 Sterilization tank 2 Rotating body 3 Tray 4 Header pipe 4a Spray nozzle 5 Oscillation giving means a Product

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成8年5月1日[Submission date] May 1, 1996

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】図面の簡単な説明[Correction target item name] Brief description of drawings

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の方法の実施に使用する殺菌装置の要部
の概略構造を示す縦断正面図である。
FIG. 1 is a longitudinal sectional front view showing a schematic structure of a main part of a sterilization apparatus used for carrying out the method of the present invention.

【図2】(A)(B)は左右に揺動させた状態を示す動
作状態の説明図である。
FIGS. 2A and 2B are explanatory diagrams of an operation state showing a state of swinging right and left.

【図3】(A)は回転体の概略構造を示す斜視図、
(B)はトレーの概略斜視図である。
FIG. 3A is a perspective view showing a schematic structure of a rotating body,
(B) is a schematic perspective view of a tray.

【図4】(A)は揺動付与手段の第1実施例を示す概略
側面図、(B)は揺動付与手段の第2実施例を示す概略
側面図、(C)はその縦断正面図を示している。
4A is a schematic side view showing a first embodiment of the swing applying means, FIG. 4B is a schematic side view showing a second embodiment of the swing applying means, and FIG. Is shown.

【図5】(A)は本発明の実験装置全体の構成を示す概
略図、(B)は前記実験装置における処理槽と製品載置
台とパウチとの関係を示す横断平面図、(C)は縦断側
面図、(D)は縦断正面図、(E)は製品載置台の揺動
条件説明図、(F)は実験に使用するパウチ内の液温測
定要領の概略説明図、(G)は温度センサー保持部材の
斜視図、(H)はパウチ内の固形物の温度を測定する場
合の概略説明図、(I)はダミー固形物の斜視図、
(J)はダミー固形物の側面図である。
5A is a schematic diagram showing the configuration of the entire experimental apparatus of the present invention, FIG. 5B is a cross-sectional plan view showing the relationship between a processing tank, a product mounting table and a pouch in the experimental apparatus, and FIG. (D) is a vertical front view, (E) is an explanatory diagram of the swinging condition of the product mounting table, (F) is a schematic explanatory diagram of a liquid temperature measuring procedure in a pouch used for an experiment, and (G) is a longitudinal explanatory view. Perspective view of a temperature sensor holding member, (H) is a schematic explanatory view when measuring the temperature of a solid in a pouch, (I) is a perspective view of a dummy solid,
(J) is a side view of the dummy solid.

【図6】(A)は実験に使用するパウチ寸法の説明図、
(B)(C)は前記パウチの揺動状態における内部溶液
の状態説明図、(D)は(C)の平面図である。
FIG. 6A is an explanatory view of a pouch size used in an experiment,
(B) and (C) are explanatory diagrams of the state of the internal solution in a swinging state of the pouch, and (D) is a plan view of (C).

【図7】(A)はパウチ内に充填したCMC溶液(1.
5wt%)のJIS−B型粘度計のローター回転数と温
度とに対する粘度特性の検出データ図表であり、(B)
はその傾向を示すグラフである。
FIG. 7 (A) shows a CMC solution filled in a pouch (1.
5B is a detection data chart of viscosity characteristics of the JIS-B type viscometer (5 wt%) with respect to the rotor rotation speed and the temperature.
Is a graph showing the tendency.

【図8】(A)は内容物が液状物を主体とする製品の静
置処理状態の処理特性図、(B)は同じ製品の揺動処理
状態の処理特性図である。
FIG. 8 (A) is a processing characteristic diagram of a product whose main content is a liquid material in a stationary processing state, and FIG. 8 (B) is a processing characteristic diagram of a swinging processing state of the same product.

【図9】(A)は内容物が固形物を含む製品の静置処理
状態の処理特性図、(B)は同じ製品の揺動処理状態の
処理特性図である。
FIG. 9A is a processing characteristic diagram of a product in which the contents include a solid substance in a stationary processing state, and FIG. 9B is a processing characteristic diagram of a swinging processing state of the same product.

【符号の説明】 1 殺菌槽 2 回転体 3 トレー 4 ヘッダーパイプ 4a スプレーノズル 5 揺動付与手段 a 製品[Explanation of symbols] 1 sterilization tank 2 rotating body 3 tray 4 header pipe 4a spray nozzle 5 rocking imparting means a product

【手続補正2】[Procedure amendment 2]

【補正対象書類名】図面[Document name to be amended] Drawing

【補正対象項目名】図6[Correction target item name] Fig. 6

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【図6】 FIG. 6

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 製品を載置したトレーを複数段積み重ね
て殺菌槽内に収容し、トレー間の隙間に向けて配置した
スプレーノズルから熱水あるいは蒸気等を噴霧して製品
を加熱殺菌した後、スプレーノズルから冷却水を噴霧し
て製品を冷却するスプレー式レトルト殺菌方法におい
て、 製品の加熱殺菌及び冷却処理中、製品を載置したトレー
及びスプレーノズルを殺菌槽内で左右に揺動させて処理
することを特徴とする揺動型スプレー式レトルト殺菌方
法。
1. After stacking a plurality of trays on which products are placed and storing them in a sterilization tank, the product is heated and sterilized by spraying hot water or steam from a spray nozzle arranged toward a gap between the trays. In a spray-type retort sterilization method in which cooling water is sprayed from a spray nozzle to cool the product, during heat sterilization and cooling of the product, the tray on which the product is placed and the spray nozzle are swung right and left in the sterilization tank. A swing-type spray-type retort sterilization method characterized by treating.
【請求項2】 製品を載置したトレーを複数段積み重ね
て殺菌槽内に収容し、トレー間の隙間に向けて配置した
スプレーノズルから熱水あるいは蒸気等を噴霧して製品
を加熱殺菌した後、スプレーノズルから冷却水を噴霧し
て製品を冷却するスプレー式レトルト殺菌装置におい
て、 複数段に積み重ねられたトレーを殺菌槽内で左右に揺動
可能に保持する回転体と、 トレー間の隙間に向けて熱水、蒸気、冷却水を噴霧する
スプレーノズルを有し、回転体と一緒に揺動するように
配置したヘッダーパイプと、 回転体及びヘッダーパイプを殺菌槽内で左右に揺動させ
る揺動付与手段とを具備していることを特徴とする揺動
型スプレー式レトルト殺菌装置。
2. After stacking a plurality of trays on which the products are placed and storing them in a sterilization tank, the products are heated and sterilized by spraying hot water or steam from a spray nozzle arranged toward a gap between the trays. In a spray-type retort sterilizer that cools products by spraying cooling water from spray nozzles, a rotating body that holds multiple stacked trays so that they can swing to the left and right in the sterilization tank, and a gap between the trays A header pipe that has a spray nozzle that sprays hot water, steam, and cooling water toward it, and is arranged to swing together with the rotating body, and a swing that swings the rotating body and the header pipe left and right in the sterilization tank. A swing-type spray-type retort sterilizer, comprising: a motion imparting means.
JP8027806A 1996-02-15 1996-02-15 Oscillating spray type retort sterilization method and apparatus Expired - Lifetime JP2779340B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8027806A JP2779340B2 (en) 1996-02-15 1996-02-15 Oscillating spray type retort sterilization method and apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8027806A JP2779340B2 (en) 1996-02-15 1996-02-15 Oscillating spray type retort sterilization method and apparatus

Publications (2)

Publication Number Publication Date
JPH09215732A true JPH09215732A (en) 1997-08-19
JP2779340B2 JP2779340B2 (en) 1998-07-23

Family

ID=12231230

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8027806A Expired - Lifetime JP2779340B2 (en) 1996-02-15 1996-02-15 Oscillating spray type retort sterilization method and apparatus

Country Status (1)

Country Link
JP (1) JP2779340B2 (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10233095A1 (en) * 2002-07-19 2004-02-05 Sig Combibloc Systems Gmbh Method and device for sterilizing a product packaged in a package
JP2007006857A (en) * 2005-07-04 2007-01-18 Echigo Seika Co Ltd Method for heat-treating food and device for heat-treating food
EP1862082A2 (en) * 2006-06-02 2007-12-05 FMC Technologies, Inc. Process fluid application system for agitating retorts
JP2008295416A (en) * 2007-06-04 2008-12-11 Samson Co Ltd Rotating type heat sterilization apparatus
US7967150B2 (en) 2005-07-25 2011-06-28 Echigoseika Co., Ltd Centrifugation dewatering apparatus
CN105146674A (en) * 2015-09-09 2015-12-16 泉州市南方食品机械有限公司 Rotary spraying and sterilization device for canned foods
CN114870049A (en) * 2022-02-25 2022-08-09 信阳职业技术学院 Epidemic prevention disinfection atomizer
KR102502147B1 (en) * 2021-08-19 2023-02-21 씨제이제일제당 (주) Cart treatment module
CN117981792A (en) * 2024-04-03 2024-05-07 陕西鑫响驴业有限公司 High-temperature steam sterilization equipment for donkey meat processing

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10233095A1 (en) * 2002-07-19 2004-02-05 Sig Combibloc Systems Gmbh Method and device for sterilizing a product packaged in a package
JP2007006857A (en) * 2005-07-04 2007-01-18 Echigo Seika Co Ltd Method for heat-treating food and device for heat-treating food
US7967150B2 (en) 2005-07-25 2011-06-28 Echigoseika Co., Ltd Centrifugation dewatering apparatus
EP1862082A2 (en) * 2006-06-02 2007-12-05 FMC Technologies, Inc. Process fluid application system for agitating retorts
EP1862082A3 (en) * 2006-06-02 2008-04-23 FMC Technologies, Inc. Process fluid application system for agitating retorts
JP2008295416A (en) * 2007-06-04 2008-12-11 Samson Co Ltd Rotating type heat sterilization apparatus
CN105146674A (en) * 2015-09-09 2015-12-16 泉州市南方食品机械有限公司 Rotary spraying and sterilization device for canned foods
KR102502147B1 (en) * 2021-08-19 2023-02-21 씨제이제일제당 (주) Cart treatment module
WO2023022326A1 (en) * 2021-08-19 2023-02-23 씨제이제일제당 (주) Cart treatment module
CN114870049A (en) * 2022-02-25 2022-08-09 信阳职业技术学院 Epidemic prevention disinfection atomizer
CN114870049B (en) * 2022-02-25 2023-08-25 信阳职业技术学院 Epidemic prevention disinfection atomizer
CN117981792A (en) * 2024-04-03 2024-05-07 陕西鑫响驴业有限公司 High-temperature steam sterilization equipment for donkey meat processing

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