JPH09168751A - Method and equipment for crushing unnecessary waste inorganic matter such as empty bottle - Google Patents

Abstract

PROBLEM TO BE SOLVED: To improve a raw bottle treatment method and to extend the life of a landfill site by classifying raw bottle crushed matter along with the wind generated in a secondary crusher. SOLUTION: At first, empty bottles gathered through a bottle classifying conveyor 7 are classified into valuable bottles and bottles for cullet. Next, the so-called raw bottles such as cracked bottles or one-way bottles are stored in a receiving hopper through a valuable bottle recovery line. Subsequently, the raw bottles are supplied to a primary crusher 2 through a delivery feeder 1 to be crushed and, further, the crushed matter crushed by the primary crusher 2 is fed to the supply hopper of a secondary crusher through a primary crushed matter feed conveyor 3 while the raw crushed matter fed from a primary crusher conyeyor 3 is primarily stored in a crusher supply hopper. Further, the raw bottle crushed matter is crushed by a cullet grinder 4. The raw bottle crushed matter is fed to a vibration screen 6 along with the wind generated in a secondary crusher.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for treating unnecessary waste inorganic materials such as waste bottles, broken bottles, waste glass, waste ceramics, decooling slag, and water granulation slag. The present invention relates to a treatment method and its treatment equipment.

[0002]

2. Description of the Related Art As a method for treating these unnecessary waste inorganic substances, a conventional apparatus for powdery treatment of solid substances such as stone and concrete is disclosed in, for example, JP-A-7-24339.
No. (powder processing equipment) and No. 6-42737 (impact crusher with built-in classification mechanism) have been developed.

[0003]

As for unnecessary waste inorganic substances such as waste bottles which have been confused recently, some manufacturers have taken over and reused them in bottles or the like, or are not suitable for reuse. Or, most of the surplus materials are not reused, but most of them are buried in limited landfill sites. Therefore, the present invention was developed from the viewpoint of improving the treatment methods and expanding the range of utilization and reusing resources, thereby extending the life of a landfill.

[0004]

The present invention was developed in order to solve the above-mentioned problems, and a method for sorting the collected empty bottles into valuable bottles and cullet bottles, A method of storing valuable bottles in the receiving hopper and cutting out a certain amount of so-called raw bottles such as cracking bottles and one-way bins and supplying them to the primary crusher, and so-called raw bottles such as cracking bottles and one-way bins supplied by the primary crusher And a method of conveying a so-called raw bottle crushed product such as a broken bottle and one-way bin crushed to a size that can be put into a secondary crusher to the secondary crushing supply hopper, and from the primary crusher A method of temporarily storing the crushed so-called raw bottles such as glassy broken bottles and one-way bins that have been conveyed in the crusher supply hopper and quantitatively supplying them to the secondary crusher, and the method of determining from the secondary crusher A method for purifying powdered so-called raw bottle crushed products such as supplied glassy cracking bottles and one-way bins with a cullet crusher, and cracked bottles purified with the wind force generated in the secondary crusher and powdered A method for blasting so-called raw bottle crushed products such as one-way bins and classifying the so-called raw bottle crushed products such as powdery cracked bottles and one-way bins, and a method for crushing unnecessary waste such as empty bottles The classification of the crushed material is a 4-step type. Caps and labels of the first step over 15 mm from the top, the second step 2.5 × 2.5 mm, the third step 2 × 2 mm.
The 4th stage is 1.2 × 1.2 mm or less, which is the 4 types of crushing treatment method, and the bin sorting that manually sorts empty bins collected via the belt conveyor into white and brown valuable bins. A conveyor, a receiving hopper that receives and stores so-called raw bottles such as cracked bottles and one-way bins that have been directly charged by the conveyor of the valuable bin recovery line, and a trough type that cuts out a fixed amount from the receiving hopper and supplies a fixed amount to the primary crusher. So-called raw bottle cutting feeders such as cracking bottles and one-way bins and so-called raw bottles such as cracking bottles and one-way bins supplied from the so-called raw bottle cutting feeders such as cracking bottles and one-way bins are reduced to approximately 50 mm or less through a hammer crusher. Whether the primary crusher for crushing and the glass crushed through the primary crusher are bucket type in the secondary crusher supply hopper Operation of a so-called raw bottle cutting feeder such as a breaking bin or a one-way bin by a level sensor that temporarily stores the glass that has been conveyed through the primary crusher conveying conveyer and the primary crusher conveying conveyer that is conveyed by one vertical conveyer. A crusher supply hopper that stops and adjusts the storage amount, an electromagnetic feeder installed in the secondary crusher supply hopper, and a crusher supply feeder that supplies a fixed amount to the secondary crusher while adjusting the supply amount by adjusting the controller dial. And a crusher for finely crushing the glass that is quantitatively supplied through the secondary crusher feeder, an air blower tube for conveying fine glass to the vibrating screen together with the wind force generated by the secondary crusher, and the air blower tube From the air separation chamber that separates the fine glass that has been conveyed from the air from the air To provide a processing facility empty bottles or the like unnecessary waste inorganic material, characterized in that it is composed of a vibrating screen which classified through a net oscillating fines glasses came.

[0005]

BEST MODE FOR CARRYING OUT THE INVENTION First, a method for sorting the collected empty bottles into valuable bottles and cullet bottles and a so-called raw bottle such as a certain amount of broken bottles and one-way bins for storing the valuable bottles in a receiving hopper. A method of cutting out a bottle and supplying it to a primary crusher, and a so-called raw bottle such as a cracking bottle or a one-way bin supplied by the primary crusher is crushed into about 50 mm or less and the glass-like crushed bottle or one-way bin A method of transporting so-called raw bottle crushed materials to the secondary crushing supply hopper, and so-called raw bottle crushed materials such as glassy broken bottles and one-way bins that have been transported from the primary crusher are temporarily stored in the crusher supply hopper. And a method for quantitatively supplying to the secondary crusher, and a cullet crusher for crushing so-called raw bottle crushed materials such as glass-like broken bottles and one-way bins quantitatively supplied from the secondary crusher And a method of refining into powder form with the wind power generated in the secondary crusher together with the wind power generated in the powder crushed so-called raw bottle crushed product such as cracked bottle and one-way bin and the powdery cracked bottle and one-way bin This is a method for crushing granules, which is a method of classifying so-called crushed raw bottles. In addition, the classification of the crushed material is a 4-step type, and the caps and labels of the first step from the top are over 15 mm, the second step 2.5 x 2.5 mm, the third step 2 x 2 mm, the fourth step 1.2. × 1.
It is a crushing treatment method that is classified into 4 categories of 2 mm or less.

Further, a bin sorting conveyor for manually sorting empty bins and the like collected via a belt conveyor into white and brown valuable bins, and a broken bin or one-way bin directly fed by the conveyor of the valuable bin recovery line. A receiving hopper for receiving and storing so-called raw bottles, a feeder for cutting out raw bottles such as trough-type cracking bottles and one-way bins that cut out a fixed amount from the receiving hopper and supply to the primary crusher in a fixed amount, and a feeder for cutting out raw bottles A primary crusher that crushes so-called raw bottles such as cracking bottles and one-way bins that are supplied from a crusher into about 50 mm or less through a hammer crusher, and a glass that is crushed through the primary crusher into a secondary crusher supply hopper. Via a primary crushed material transfer conveyor that is carried by a mold and a vertical conveyor, and the primary crusher transfer conveyor The crusher supply hopper that temporarily stores the glass that has been conveyed and stops the operation of the feeder for cutting out so-called raw bottles such as cracking bins and one-way bins and adjusts the storage amount by the level sensor, and the secondary crusher supply An electromagnetic feeder installed in the hopper and a controller dial are adjusted to finely crush the crusher supply feeder that supplies a fixed amount to the secondary crusher while increasing and decreasing the supply amount, and the glass that is supplied in a fixed amount through the secondary crusher feeder. A crusher, an air blower tube that conveys fine glass to the vibrating screen together with the wind force generated by the secondary crusher, an air separation chamber that separates the fine glass that has been conveyed from the air blower tube into air, and the air separation A vibrating screen for classifying fine glass falling from the chamber through a vibrating net. It is a facility.

[0007]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The equipment for crushing unnecessary waste inorganic particles such as empty bottles according to the present invention will be described below with reference to the drawings.

FIG. 1 is a flow sheet of a cullet crusher.
FIG. 2 shows an outline of the pulverizer. In the figure
1 is the cutting out of so-called raw bottles such as broken bottles and one-way bins
Feeder, 2 is a primary crusher, and 3 is a primary crushed material conveyor
Nevea, 4 is a cullet crusher, 5 is a return conveyor,
6 is a vibrating screen, and 7 is a bin selection conveyor.
The following describes the method of crushing cullet with this equipment.
I will tell.Equipment scale Empty bottle: 28 tons / day (value bottle 3 tons / day, for cullet
(25 tons / day / bin)Grinding capacity Model: Microsizer (R-1000 type) Ability: Aggregate for asphalt (2.5mm under)
Processing volume of 3 tons / h per unit Operating time: 5 h / day Facility capacity: 25 tons / day ÷ 5 h / day = 5 tons / h Number of microsizers: 2Bin sorting conveyor Valuable bottle: White / Brown For cullet: Other colors, ceramics Model: Belt conveyor Number of units: 1 Belt (width 600mm, machine length 6000mm, motor 1.5
KW x 200V)Receiving hopper Number of units: 1 Main specifications: Input port 3200mmW x 3200mmL, size 3200mmW
× 3200mmL × 3000mmH Effective capacity 25m^Three, Discharge port 650mm × 16
00mmCutting feeder Model: Trough type Number of units: 1 Unit Processing volume: 10T / H Model: RVF-750-3.0 Main specifications: Size width 0.75mm x length 3.0mm, inclination 0 °, electric
Machine vibration motor 1.5KW × 200V × 8P2 units, accessory bottom, side
With liner (with reverse braking)Primary crusher Model: Glass crusher Number of units: 1 Unit Processing volume: 8T / H Model: HMG-40 Main specifications: Input dimensions, motor 3.7KW × 200VPrimary crushed material conveyor Model: Bucket type conveyor Number of units: 1 Unit Processing capacity: Conveying capacity -4m^Three/ H (filling rate 50%, captain 53
00mm, transfer speed 15m / min, electric motor 2.2KW × 200V (G
M)Crusher feed hopper Number of units: 1 Main specifications: Input port 293mm x 113mm, return 193mm x
93mm, size 2000mmW2800mmL × 2000mmH, effective capacity 5.2
m^Three, Discharge port 200mmW x 250mmL x 2, accessory level sensor
With 3W x 200V Crusher supply feeder Model: Trough type Number of units: 2 Model: F-212BDT type Main specifications: Size 250mmW x 1000mmL, tilt 0 °, motor
0.1KW (500VA) x 200V, with accessory controller (C4-3)
(With bottom and side liner)Crusher Model: Microsizer Number of units: 2 Unit throughput: 3T / H / unit Model: R-1000 Main specifications: inlet dimensions 6 inches, outlet dimensions 6 inches, rotation
Number 1900 ± 200rpm, motor 22KW × 200V,Air blower Number: 2Air separation chamber Number of units: 2 Main specifications: Size φ1200mm × 2000mmVibrating screen Model: NAPBDM1000D-2S Number of units: 2 Main specifications: Size 1st screen 15mm screen, 2nd screen
Lean 2.5mm eye, screen size 1000φmm, motor 1.
5KW x 200V model Next, how to use this equipment with such a configuration
explain.

First, empty bottles collected via the bin selection conveyor 7 are sorted by hand into valuable bins and cullet bins. Next, so-called raw bottles such as cracked bottles and one-way bins are directly loaded into the receiving hopper via the conveyor of the valuable bottle recovery line. Then, a certain amount of so-called raw bottles such as cracked bottles and one-way bins are cut out through a feeder 1 for cutting out so-called raw bottles such as cracked bottles and one-way bins and supplied to the primary crusher 2. In this primary crusher 2, so-called raw bottles such as cracked bottles and one-way bins supplied from a feeder for cutting out so-called raw bottles such as cracked bottles and one-way bins are crushed into about 50 mm or less by a hammer crusher.

Further, so-called raw bottle crushed materials such as broken bottles and one-way bins crushed by the primary crusher 2 through the primary crushed material conveying conveyor 3 to the secondary crushing supply hopper by the vertical conveyor. On the other hand, so-called raw bottle crushed substances such as glassy broken bottles and one-way bins that have been conveyed and conveyed from the primary crusher conveyer are temporarily stored in the crusher supply hopper.

Further, a fixed amount is supplied to the secondary crushing and crushing machine by an electromagnetic feeder installed in the secondary crushing machine supply hopper through the crusher supplying feeder. The cullet crusher 4 further finely crushes so-called raw bottle crushed products such as glass-like broken bottles and one-way bins, which are quantitatively supplied by the secondary crusher feeder. Further, so-called crushed raw bottles such as cracked bottles and one-way bins, which are finely cut together with the wind force generated in the secondary crusher, are conveyed to the vibrating screen 6 via the transport pipe. At that time, so-called crushed raw bottles such as cracked bottles and one-way bins which have been transported by the transport pipe in the air separation chamber are separated from the air.

The so-called crushed raw bottles such as powdery cracked bottles and one-way bins falling from the air separation chamber are classified through a vibrating net. This classification is
It is a 4-step type and the cap is 15mm over the first step from the top.
Labels, 2nd tier 2.5 x 2.5 mm, 3rd tier 2 x 2 mm
There are 4 classifications of 1.2 × 2 mm or less in the 4th row.

[0013]

First, the present invention relates to a method of sorting the collected empty bottles into valuable bottles and cullet bottles, and a method of storing the valuable bottles in a receiving hopper and a certain amount of broken bottles, one-way bins, etc. A method of cutting out a raw bottle and supplying it to a primary crusher, and crushing a so-called raw bottle such as a cracking bottle or a one-way bin supplied by the primary crusher into a size that can be put into a secondary crusher and forming it into a glass form. A method of transporting so-called raw bottle crushed products such as crushed broken bottles and one-way bins to the secondary crushing supply hopper, and so-called raw bottle crushed products such as glassy cracked bottles and one-way bins that have been transported from the primary crusher. A method of temporarily storing in a crusher supply hopper and quantitatively supplying it to a secondary crusher, and a so-called raw bottle such as a glass-like broken bottle or one-way bin quantitatively supplied from the secondary crusher A method of refining a crushed product into a powder with a cullet crusher, and a so-called raw bottle crushed product such as a cracking bottle and a one-way bin refined into the powder together with the wind force generated in the secondary crusher is blown and the powdery crack is generated. A method for classifying so-called raw bottle crushed products such as bottles and one-way bins, and a method for crushing unnecessary waste such as empty bottles, wherein the crushed product is classified into four stages, Caps and labels over the first 15 mm from the top, the second 2.5 x 2.5 mm, the third 2 x 2 mm, the fourth
Since there are four types of crushing treatment methods of 1.2 × 1.2 mm or less, it is possible to create sharp glass particles that were not possible with conventional methods, and this non-edge glass side is natural. It can be safely used in various recycling businesses without damaging your hands.

Next, according to the present invention, a bin sorting conveyor for manually sorting empty bins and the like collected via a belt conveyor into white and brown valuable bins and cracks directly introduced by the valuable bin recovery line conveyor. A receiving hopper that receives and stores so-called raw bottles such as bottles and one-way bins, a trough-type cracking bottle that cuts out a fixed amount from the receiving hopper and supplies the fixed amount to the primary crusher, a so-called raw bottle cutting feeder, and the cracking A primary crusher that crushes so-called raw bottles such as cracking bottles and one-way bins that are supplied from a so-called raw bottle cutting feeder such as bottles and one-way bins into about 50 mm or less through a hammer crusher, and is crushed through the primary crusher. Transfer of broken glass to the secondary crusher supply hopper with a bucket type and vertical conveyor A crusher that temporarily stores the glass conveyed through the conveyor and the primary crusher conveyer and stops the operation of a feeder for cutting out so-called raw bottles such as a breaking bin and a one-way bin by a level sensor and adjusts the stored amount. Supply hopper, a crusher supply feeder that supplies a fixed amount to the secondary crusher while increasing or decreasing the supply amount by adjusting the electromagnetic feeder and controller dial installed in the secondary crusher supply hopper, and the secondary crusher feeder A crusher for finely crushing the glass supplied in a fixed amount, an air blower pipe for conveying the fine powder glass to the vibrating screen together with the wind force generated by the secondary crusher, and the fine glass glass conveyed from the air blower pipe for the air. Through an air separation chamber that separates the air and a net that vibrates the fine glass that has fallen from the air separation chamber. Since the processing facility consists of a vibrating screen that Te classification, mass processing can be fully automated operation.

[Brief description of the drawings]

FIG. 1 is a flow sheet of a cullet crusher according to the present invention.

FIG. 2 is a schematic explanatory view of a crusher according to the present invention.

[Explanation of symbols]

1 Cutting Feeder 2 Primary Crusher 3 Primary Crushed Material Conveyor 4 Cullet Crusher 5 Return Conveyor 6 Vibrating Screen 7 Bin Sorting Conveyor

 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Masasaku Nakazawa 3-3-2 Kaigancho, Muroran-shi, Hokkaido Within Narasaki Industrial Co., Ltd. (72) Masahiro Hasumi 2-12-6 Nakashinjuku, Kashiwa-shi, Chiba (72) Inventor Hiroshi Sugano 2-16-15-1002 Hashiba, Taito-ku, Tokyo Toei Hashiba 2-chome apartment

Claims (3)

[Claims] 1. A method for sorting the collected empty bottles into valuable bottles and cullet bottles, and storing the valuable bottles in a receiving hopper and cutting out a certain amount of so-called raw bottles such as broken bottles and one-way bins. Method for supplying to primary crusher and crushed bottle crushed into a glass shape by crushing so-called raw bottles such as cracked bottles and one-way bins supplied by the primary crusher into a size that can be input to the secondary crusher A method for conveying so-called raw bottle crushed products such as cracked bottles and one-way bins to the secondary crushing supply hopper, and a crusher for so-called raw bottle crushed substances such as glassy broken bottles and one-way bins conveyed from the primary crusher A method of temporarily storing in a supply hopper and quantitatively supplying it to a secondary crusher, and a so-called raw bottle crushed product such as glassy broken bottles and one-way bins quantitatively supplied from the secondary crusher A method of refining to a powder form with a cullet crusher, and a so-called raw bottle crushed product such as a cracking bottle and a one-way bin refined into a powder state together with the wind force generated in the secondary crusher and the powdery cracking bottle. A method for crushing unnecessary waste such as empty bottles, which comprises classifying so-called raw bottle crushed materials such as syrup and one-way bins. 2. The crushed material is classified into a 4-step type, caps and labels of the first step over 15 mm from the top, the second step 2.5 × 2.5 mm, the third step 2 × 2 mm, 4 Step 1.2 x 1.
There are 4 categories, 2 mm or less. The method for crushing unnecessary waste such as an empty bottle according to claim 1. 3. A bin sorting conveyor for manually sorting empty bins and the like collected via a belt conveyor into white and brown valuable bins, and a broken bin or one-way bin directly fed by the conveyor of the valuable bin collection line. Receiving hopper that receives and stores so-called raw bottles, etc., so-called raw bottle cutting feeders such as trough-type cracking bottles and one-way bins that cut out a fixed amount from the receiving hopper and supply to the primary crusher in a fixed amount, and the breaking bottles and one-way bins A so-called raw bottle cutting feeder supplied from a feeder or a one-way bin such as a so-called raw bottle is crushed into about 50 mm or less through a hammer crusher, and two pieces of glass crushed through the primary crusher are used. A primary crushed material conveyor that conveys to the next crusher supply hopper with a bucket type and vertical conveyor, A crusher supply hopper that temporarily stores the glass conveyed through the primary crusher conveyor and stops the operation of a so-called raw bottle cutting feeder such as a breaking bin and a one-way bin by a level sensor and adjusts the storage amount, A crusher supply feeder that supplies a fixed amount to the secondary crusher while increasing or decreasing the supply amount by adjusting the electromagnetic feeder and controller dial installed in the secondary crusher supply hopper, and a fixed amount is supplied through the secondary crusher feeder. Crusher for finely crushing glass, air blower pipe for conveying fine glass to the vibrating screen together with the wind force generated by the secondary crusher, and air separation for separating fine glass conveyed from the air blower pipe from air Chamber and a vibrating screen for classifying fine glass falling from the air separation chamber via a vibrating net. A facility for processing unnecessary waste inorganic substances such as empty bottles, which is characterized by being clean.