JPH09167712A - Ignition coil magnetic core manufacturing jig and manufacturing method of magnetic core - Google Patents

Ignition coil magnetic core manufacturing jig and manufacturing method of magnetic core

Info

Publication number
JPH09167712A
JPH09167712A JP32585595A JP32585595A JPH09167712A JP H09167712 A JPH09167712 A JP H09167712A JP 32585595 A JP32585595 A JP 32585595A JP 32585595 A JP32585595 A JP 32585595A JP H09167712 A JPH09167712 A JP H09167712A
Authority
JP
Japan
Prior art keywords
core
winding
magnetic core
foil
metal foil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32585595A
Other languages
Japanese (ja)
Inventor
Yoshiro Miyamoto
誠郎 宮本
Noriya Okamoto
典也 岡本
Kenji Kinoshita
健児 木下
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Wiring Systems Ltd
Original Assignee
Sumitomo Wiring Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Wiring Systems Ltd filed Critical Sumitomo Wiring Systems Ltd
Priority to JP32585595A priority Critical patent/JPH09167712A/en
Publication of JPH09167712A publication Critical patent/JPH09167712A/en
Pending legal-status Critical Current

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  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve productivity, quality reliability and safety by winding an amorphous alloy foil as a magnetic core uniformly and fast from the winding start to the winding end. SOLUTION: The end portion of an amorphous alloy foil 51 supplied from a foil supply unit is put between a pair of core halves 3. The core halves 3 are rotated integrally with each other to wind the amorphous alloy foil 51. After completing the winding, the amorphous alloy 51 is cut from the foil supply unit and the paired core halves 3 are drawn from both ends of the amorphous alloy 51 to the outside. It is possible to prevent irregular winding due to a bounce at the time the winding begins, the foil 51 from becoming a larger dimension and the end portion from hitting an operator on the fingers, arms or the like to injure the operator. In this case, the tip end portion of each of the core halves 3 is fitted into and aligned with a fitting hole 6 of an alignment member 5, thereby making it easy to put the amorphous alloy foil 51 between the paired core halves 3.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、内燃機関に使用さ
れる独立点火方式用の点火コイルの磁芯作成用治具およ
び磁芯作成方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a jig for producing a magnetic core of an ignition coil for an independent ignition system used in an internal combustion engine and a magnetic core producing method.

【0002】[0002]

【従来の技術】この種の点火コイルは、図7の如く、磁
性体としての磁芯41と、この磁芯41に装着される一
次側巻床42と、この一次側巻床42に一次側巻線とし
てのエナメル線を巻回することによって形成される一次
コイル43と、一次コイル43が形成された一次側巻床
42の外側に嵌め込まれる二次側巻床44と、この二次
側巻床44に二次側巻線としてのエナメル線を巻回する
ことによって形成される二次コイル45とにより点火コ
イル本体46を形成し、この点火コイル本体46をケー
ス47内に収容することによって構成されている。
2. Description of the Related Art As shown in FIG. 7, an ignition coil of this type includes a magnetic core 41 as a magnetic body, a primary winding bed 42 mounted on the magnetic core 41, and a primary winding side of the primary winding bed 42. A primary coil 43 formed by winding an enameled wire as a winding wire, a secondary winding floor 44 fitted to the outside of the primary winding floor 42 on which the primary coil 43 is formed, and the secondary winding. An ignition coil main body 46 is formed by a secondary coil 45 formed by winding an enameled wire as a secondary winding on the floor 44, and the ignition coil main body 46 is housed in a case 47. Has been done.

【0003】ここで、磁芯41は、一般に、厚さが0.
35〜0.5mmの電磁綱板を金型で打ち抜いた後、積
層して形成する方式のものや、電磁綱板を軸心周りに適
宜回数ロール状に巻密状とする方式のもの等があった。
Here, the magnetic core 41 generally has a thickness of 0.
There are a method of punching a 35-0.5 mm electromagnetic rope plate by a die and then laminating it, and a method of winding the electromagnetic rope plate around the axis as many times as a roll. there were.

【0004】[0004]

【発明が解決しようとする課題】ところで、これら独立
点火方式の点火コイルは内燃機関の上面より突出して取
り付けられるため、内燃機関の上面側にレイアウトされ
るインレットマニホールドのダクト等の部品との間に設
置スペースを巡っての問題が絶えなかった。そこで、最
近その対策として点火コイル全体をプラグホールの中に
設置しようとする試みがある。この場合、プラグホール
径を拡大して点火コイルを内燃機関内に嵌挿する方式
と、プラグホール径を変更せずに点火コイルの径を縮小
する方式の2通りが考えられる。
By the way, since these independent ignition type ignition coils are mounted so as to project from the upper surface of the internal combustion engine, they are installed between parts such as the duct of the inlet manifold laid out on the upper surface side of the internal combustion engine. There were constant problems with the installation space. Therefore, recently, as a countermeasure, there is an attempt to install the entire ignition coil in the plug hole. In this case, two methods are conceivable: a method of enlarging the diameter of the plug hole and inserting the ignition coil into the internal combustion engine, and a method of reducing the diameter of the ignition coil without changing the diameter of the plug hole.

【0005】まず、プラグホール径を拡大して点火コイ
ルを内燃機関内に嵌挿する方式だと、例えば4バルブ方
式等の狭角バルブを使用する場合、プラグホールの周辺
のバルブの取付角度を変更せざるを得なくなる。そうす
ると、燃費や馬力等の特性が劣化してしまい、不都合で
ある。
First of all, if the ignition coil is inserted into the internal combustion engine by enlarging the diameter of the plug hole, for example, when using a narrow valve such as a 4-valve system, the mounting angle of the valve around the plug hole is set. I have to change it. Then, characteristics such as fuel consumption and horsepower are deteriorated, which is inconvenient.

【0006】そこで、点火コイルの径を縮小するための
技術として、図8の如く、磁芯41に関し、電磁綱板よ
りも比透磁率の高いFe−Si−B系等のアモルファス
合金箔51を、所定の供給ローラから供給し、これを治
具としての細径の心棒52の周りに適宜回数ロール状に
巻密状に形成する、といった提案例が提案されている。
このように、磁芯41として上記したアモルファス合金
箔を使用すると、比透磁率が高いために、従来の電磁綱
板よりなる磁芯と同等のインダクタンスを得るために必
要とされる磁芯の断面積を小さくでき、磁芯41のコン
パクト化を図ることができ、点火コイル全体の細径化を
図ることができる。
Therefore, as a technique for reducing the diameter of the ignition coil, as shown in FIG. 8, regarding the magnetic core 41, an amorphous alloy foil 51 such as Fe-Si-B system having a higher relative magnetic permeability than the electromagnetic steel plate is used. Proposed examples have been proposed in which the material is supplied from a predetermined supply roller, and the material is formed in a roll-tight winding around a small-diameter mandrel 52 as a jig as many times as necessary.
As described above, when the above-mentioned amorphous alloy foil is used as the magnetic core 41, since the relative magnetic permeability is high, the disconnection of the magnetic core required to obtain the inductance equivalent to that of the magnetic core made of the conventional electromagnetic steel plate. The area can be reduced, the magnetic core 41 can be made compact, and the diameter of the entire ignition coil can be made small.

【0007】ところで、上記提案例では、硬度の高いア
モルファス合金箔51を巻芯52の周りに細径に巻取ろ
うとするため、巻始めにおいて弾性復元力が強く作用
し、アモルファス合金箔51の端部(エッジ)が反発し
て作業が困難となる。特に、アモルファス合金箔51の
端部は、カッティング後に研磨でもしない限り鋭いまま
であるため、この作業を人手で行う場合、端部が指や腕
に当たって怪我をするおそがあった。
By the way, in the above proposed example, since the amorphous alloy foil 51 having a high hardness is to be wound around the winding core 52 in a small diameter, the elastic restoring force acts strongly at the beginning of winding, and the end of the amorphous alloy foil 51. The part (edge) repels and the work becomes difficult. In particular, since the end of the amorphous alloy foil 51 is still sharp unless it is polished even after cutting, if this work is performed manually, the end may hit a finger or an arm, possibly causing injury.

【0008】また、アモルファス合金箔51は、供給ロ
ーラから供給されて巻芯52の周りに巻密状に形成した
後、既に磁芯41として巻取ったアモルファス合金箔5
1と供給ローラ側のアモルファス合金箔とを互いに切離
していた。このため、アモルファス合金箔51の切断時
に、供給ローラ側のアモルファス合金箔が弾性復元力に
よって供給ローラに巻戻ってしまう。そうすると、次回
の巻操作のときに、供給ローラからアモルファス合金箔
の端部を把持して再び引き出す作業が必要となる。そこ
で、かかる手間を軽減する方法が待ち望まれていた。
Further, the amorphous alloy foil 51 is supplied from a supply roller and is formed into a tightly packed shape around the winding core 52, and then the amorphous alloy foil 5 is already wound as the magnetic core 41.
1 and the amorphous alloy foil on the supply roller side were separated from each other. Therefore, when the amorphous alloy foil 51 is cut, the amorphous alloy foil on the supply roller side is rewound on the supply roller by the elastic restoring force. Then, in the next winding operation, it is necessary to grip the end portion of the amorphous alloy foil from the supply roller and pull it out again. Therefore, there has been a long-awaited demand for a method of reducing such trouble.

【0009】本発明は、上記課題に鑑み、磁芯としての
アモルファス合金箔の巻始めおよび巻終わりにおいて、
一様に且つ迅速に実施して生産性および品質安定性の向
上を図ることができ、また安全性を向上するための点火
コイルの磁芯作成用治具および磁芯作成方法を提供する
ことを目的とする。
In view of the above-mentioned problems, the present invention provides a method for starting and ending winding of an amorphous alloy foil as a magnetic core.
To provide a jig for producing a magnetic core of an ignition coil and a method for producing a magnetic core, which can be uniformly and quickly carried out to improve productivity and quality stability, and improve safety. To aim.

【0010】[0010]

【課題を解決するための手段】この発明は、請求項1に
記載の通り、磁性体からなる金属箔を巻取って点火コイ
ルの磁芯を作成するための磁芯作成用治具であって、互
いに対を成して前記金属箔を巻取る巻芯を構成する一対
の巻芯半部材を有し、前記両巻芯半部材に、互いに他方
の巻芯半部材との間で前記金属箔の端部を狭持する狭持
面が形成されたものである。
According to a first aspect of the present invention, there is provided a magnetic core forming jig for winding a metal foil made of a magnetic material to form a magnetic core of an ignition coil. , A pair of core half members that form a core for winding the metal foil in pairs, and the metal foil is provided between the core half members and the other core half members. Is formed with a holding surface for holding the end portion of the.

【0011】具体的には、前記各巻芯半部材は、請求項
2に記載の通り、略柱状の棒材がほぼ一端部からほぼ他
端部にかけて斜めに分断された形状に形成され、前記各
巻芯半部材の分断面が前記狭持面とされたものである。
Specifically, as described in claim 2, each of the winding core half members is formed in a shape in which a substantially columnar rod member is obliquely divided from one end portion to almost the other end portion, and each winding member is wound. The split surface of the core half member is the sandwiching surface.

【0012】望ましくは、請求項3に記載の通り、前記
各巻芯半部材の基端部に、互いに他方の巻芯半部材の先
端部を位置決めする位置決め部材が固着される。
Preferably, as described in claim 3, a positioning member for positioning the leading end portions of the other core half members is fixed to the base end portions of the respective core half members.

【0013】前記磁芯作成用治具を用いて前記金属箔を
巻取る磁芯作成方法としては、請求項4に記載のよう
に、(a) 箔供給側から供給される金属箔の端部を両巻芯
半部材の狭持面で狭持する工程と、(b) 前記両巻芯半部
材を一体的に中心軸周りに回転させて、前記金属箔を巻
取る工程と、(c) 前記金属箔の巻取り完了後に、前記金
属箔を箔供給側から切断する工程と、(d) 前記金属箔の
巻取り完了後に、前記金属箔の両端部から外側に向けて
両巻芯半部材を夫々引き抜く工程と、を備える。
As a method of forming a magnetic core in which the metal foil is wound by using the magnetic core forming jig, as described in claim 4, (a) an end portion of the metal foil supplied from the foil supply side. A step of sandwiching both core half members with a sandwiching surface, (b) a step of integrally rotating both core half members around a central axis, and winding the metal foil, (c) After the completion of winding the metal foil, a step of cutting the metal foil from the foil supply side, and (d) after the completion of winding the metal foil, both core half members from both ends of the metal foil toward the outside. And a step of pulling out each.

【0014】ここで、(a) の工程においては、請求項5
に記載の通り、前記各巻芯半部材の先端部を、互いに他
方の巻芯半部材に固着された位置決め部材で位置決めす
れば、箔供給側から供給される金属箔の端部を前記両巻
芯半部材の狭持面に当接させながら、前記金属箔の端部
を両巻芯半部材の狭持面で押し付けて容易に狭持でき
る。
Here, in the step (a),
As described above, by positioning the leading end portions of the respective core half members by the positioning members fixed to the other core half members, the end portions of the metal foil supplied from the foil supply side can be positioned at the both cores. The end portions of the metal foils can be easily pressed by the pressing surfaces of the two core half members while being brought into contact with the holding surfaces of the half members.

【0015】望ましくは、少なくとも前記(c) の工程に
おいては、請求項6に記載の通り、前記巻芯半部材の周
りに巻取られた前記金属箔の切断端部を所定の押え部材
で軸心方向に押えつける。
Preferably, at least in the step (c), the cut end of the metal foil wound around the winding core half member is axially supported by a predetermined pressing member as described in claim 6. Hold in the direction of your heart.

【0016】さらに望ましくは、少なくとも前記(c) の
工程以後においては、請求項7に記載の通り、箔供給側
に切断された前記金属箔の切断端部を前記磁芯作成用治
具の設置位置付近で所定の押え部材で押えつけて固定す
る。
More preferably, at least after the step (c), as described in claim 7, the cut end of the metal foil cut on the foil supply side is placed on the jig for magnetic core production. Hold it in place and fix it with a predetermined holding member.

【0017】さらに望ましくは、前記(b) の工程におい
て、請求項8に記載の通り、前記金属箔の張力を所定の
張力検出手段で検出するとともに、前記張力検出手段で
の検出結果に基づいて前記箔供給側の供給速度および前
記磁芯作成用治具の回転速度の少なくとも一方を所定の
張力調整手段で調整する。
More preferably, in the step (b), as described in claim 8, the tension of the metal foil is detected by a predetermined tension detecting means, and based on the detection result by the tension detecting means. At least one of the supply speed on the foil supply side and the rotation speed of the magnetic core producing jig is adjusted by a predetermined tension adjusting means.

【0018】[0018]

【発明の実施の形態】本発明の一の実施の形態は、例え
ば厚さ0.025mmのFe−Si−B系等のアモルフ
ァス合金箔51を巻取って直径が約10mmの磁芯を形
成する(図8参照)際に、細径の金属棒材を斜めに切欠
いた形状の一対の巻取具の間にアモルファス合金箔の端
部(エッジ)を挟み込んで止着し、このアモルファス合
金箔に張力(テンション)をかけながら、治具を回転さ
せてアモルファス合金箔をロール状に巻密状に形成する
ものである。
BEST MODE FOR CARRYING OUT THE INVENTION In one embodiment of the present invention, an amorphous alloy foil 51 such as Fe—Si—B having a thickness of 0.025 mm is wound to form a magnetic core having a diameter of about 10 mm. (See FIG. 8) At this time, an end (edge) of the amorphous alloy foil is sandwiched between a pair of winding tools having a shape in which a small-diameter metal rod is obliquely cut, and is fastened to the amorphous alloy foil. While applying tension, the jig is rotated to form the amorphous alloy foil in a roll-like shape.

【0019】<磁芯作成用治具の構成>図1はこの実施
の形態の磁芯作成用治具A1を示す図である。なお、こ
の磁芯作成用治具A1は実際には図で示した長さに対し
てその直径が小さく設定されるが、理解の容易のために
実際より太く描写している。この磁芯作成用治具A1
は、図1の如く、第1の巻取具1と第2の巻取具2から
なり、各巻取具1,2は、略楔形状の巻芯半部材3と、
各巻芯半部材3の基端部に固着されて両巻取具1,2を
互いに位置決めするための位置決め部材5とを備えてい
る。
<Structure of Magnetic Core Making Jig> FIG. 1 is a view showing a magnetic core making jig A1 of this embodiment. The diameter of the magnetic core producing jig A1 is actually set to be smaller than the length shown in the figure, but is drawn thicker than it actually is for easier understanding. This magnetic core making jig A1
1 comprises a first winding tool 1 and a second winding tool 2 as shown in FIG. 1. Each of the winding tools 1 and 2 has a substantially wedge-shaped winding core half member 3,
A positioning member 5 is provided which is fixed to the base end of each winding core half member 3 and positions the winding tools 1 and 2 relative to each other.

【0020】巻芯半部材3は、例えば直径3.5mm程
度の細径の1個の略円柱状の金属棒材について、そのほ
ぼ一端部からほぼ他端部にかけて斜めに分断した略楔形
状に形成されており、この巻芯半部材3の分断面4は、
平面状に平滑に形成され、アモルファス合金箔51の端
部を押えつけて狭持する狭持面として機能する。
The winding core half member 3 is, for example, one substantially cylindrical metal rod having a small diameter of about 3.5 mm, and is formed into a substantially wedge shape obliquely divided from one end to the other end. Is formed, and the dividing surface 4 of this winding core half member 3 is
It is formed flat and smooth, and functions as a holding surface for holding and holding the end portion of the amorphous alloy foil 51.

【0021】位置決め部材5は、各巻芯半部材3より大
径の矩形部材であり、各巻芯半部材3の分断面4の基端
部に一体成形またはピン等の固着手段によって固着され
ている。各巻取具1,2の位置決め部材5には、他方の
巻取具1,2の巻芯半部材3の先端部を嵌入するための
嵌入孔6が形成されている。この嵌入孔6の孔壁面は、
他方の巻芯半部材3の先端部を軸方向に密接嵌入する形
状とされており、またかかる孔壁面の一面が各巻芯半部
材3の分断面4の一部を兼ねることで、両巻芯半部材3
の各分断面4同士が密接可能とされ、故にアモルファス
合金箔51を両分断面4で狭持可能とされる。
The positioning member 5 is a rectangular member having a diameter larger than that of each core half member 3, and is fixed to the base end portion of the divided cross section 4 of each core half member 3 by integral molding or a fixing means such as a pin. The positioning member 5 of each of the winding tools 1 and 2 is formed with a fitting hole 6 into which the tip of the winding core half member 3 of the other winding tool 1 or 2 is fitted. The hole wall surface of the fitting hole 6 is
The other core half member 3 has a shape in which the tip end portion of the core half member 3 is closely fitted in the axial direction, and one surface of the hole half wall also serves as a part of the dividing surface 4 of each core half member 3, so that both cores Half member 3
The respective divided sections 4 can be closely contacted with each other, so that the amorphous alloy foil 51 can be held between the divided sections 4.

【0022】<磁芯作成装置の構成>上記磁芯作成用治
具A1は、図2および図3に示した磁芯作成装置A2に
よって使用される。この磁芯作成装置A2は、上述した
磁芯作成用治具A1が設置される箔巻取り機11と、こ
の箔巻取り機11にアモルファス合金箔51を供給する
箔供給機12とから構成される。
<Structure of Magnetic Core Producing Device> The magnetic core producing jig A1 is used by the magnetic core producing device A2 shown in FIGS. 2 and 3. The magnetic core producing apparatus A2 is composed of a foil winder 11 in which the above-mentioned magnetic core producing jig A1 is installed, and a foil feeder 12 for supplying the amorphous alloy foil 51 to the foil winder 11. It

【0023】箔巻取り機11は、線材巻取り等の分野に
おいて一般的なものが用いられており、具体的には、磁
芯作成用治具A1の基端部を把持する支持チャック13
を支持台14上で回転自在に支持し、また、スライドベ
アリング機構15によって、後述の箔供給機本体20に
対して支持台14を巻取り方向に直交する方向(図3の
紙面に対し垂直な方向)に移動調整可能とした上で、支
持台14上に配置されてモータやシャフト(図示せず)
等の動力伝達部材等を備える回転装置16によって支持
チャック13を回転させる構造とされている。また、バ
ネ等を備えた電動アクチュエーター等よりなるライン速
度巻取りエッジコントロール装置(EPC)17(第1
の張力調整手段)によって、回転装置16の図示しない
シャフトと支持チャック13との間でアモルファス合金
箔51の張力(テンション)を調整するように構成され
ている。さらに、磁芯作成用治具A1の設置位置の上方
には、磁芯作成用治具A1上に巻き付けられたアモルフ
ァス合金箔51を押えつけるピンチローラ18(押え部
材)が配置されている。
The foil winding machine 11 is generally used in the field of wire winding and the like. Specifically, the support chuck 13 that holds the base end of the magnetic core producing jig A1 is used.
Is rotatably supported on the support base 14, and by the slide bearing mechanism 15, the support base 14 is orthogonal to the winding direction of the main body 20 of the foil supply machine, which will be described later. Direction), and the motor and shaft (not shown) that are arranged on the support base 14
The support chuck 13 is rotated by a rotating device 16 including a power transmission member such as the above. In addition, a line speed take-up edge control device (EPC) 17 (first device) including an electric actuator equipped with a spring or the like (first
The tension of the amorphous alloy foil 51 is adjusted between the shaft (not shown) of the rotating device 16 and the support chuck 13 by the tension adjusting means (1). Further, a pinch roller 18 (pressing member) for pressing the amorphous alloy foil 51 wound around the magnetic core forming jig A1 is arranged above the installation position of the magnetic core forming jig A1.

【0024】また、箔供給機12は、箔供給機本体20
と、箔供給機本体20上でアモルファス合金箔の材料供
給ローラ21を回転支持する支持部材22と、この支持
部材22を回転する回転装置23と、支持部材22と箔
巻取り機11との間の中継領域においてアモルファス合
金箔51を中継搬送する第1〜第4の中継ローラ24a
〜24dと、支持部材22と箔巻取り機11との間の中
継領域においてアモルファス合金箔51の張力を検出す
るテンションセンサ25(張力検出手段)と、テンショ
ンセンサ25での検出結果に基づいて支持部材22の回
転を制限しアモルファス合金箔51の張力を調整するテ
ンション調整用ブレーキ26(第2の張力調整手段)
と、最も箔巻取り機11に近接した位置に配置された第
4の中継ローラ24dにおいてアモルファス合金箔51
を押えつけるピンチローラ28(押え部材)と、このピ
ンチローラ28の付近においてアモルファス合金箔51
の供給量(長さ)を測定するロータリエンコーダ29を
備えている。
The foil feeder 12 is composed of the foil feeder main body 20.
A support member 22 for rotatably supporting the material supply roller 21 of the amorphous alloy foil on the main body 20 of the foil feeder, a rotation device 23 for rotating the support member 22, and a portion between the support member 22 and the foil winder 11. First to fourth relay rollers 24a for relay-transporting the amorphous alloy foil 51 in the relay region of
24d, a tension sensor 25 (tension detecting means) for detecting the tension of the amorphous alloy foil 51 in the relay region between the support member 22 and the foil winder 11, and support based on the detection result of the tension sensor 25. A tension adjusting brake 26 (second tension adjusting means) for limiting the rotation of the member 22 and adjusting the tension of the amorphous alloy foil 51.
And the amorphous alloy foil 51 in the fourth relay roller 24d arranged closest to the foil winder 11.
The pinch roller 28 (pressing member) that presses down the amorphous alloy foil 51 near the pinch roller 28.
The rotary encoder 29 is provided for measuring the supply amount (length) of.

【0025】これら箔巻取り機11および箔供給機12
の各部は、所定の制御部30によって制御される。図4
はこの制御部30を示すブロック図である。この制御部
30は、CPU、ROMおよびRAM等を備える一般的
なコンピュータが使用され、その演算動作はすべて予め
格納されたソフトウェアによって実行されるものであっ
て、箔巻取り機11側の回転装置16および箔供給機1
2側の回転装置23を所定速度で同期回転させる回転制
御手段31と、テンションセンサ25での検出結果に基
づいてライン速度巻取りエッジコントロール装置17お
よびテンション調整用ブレーキ26を制御する張力制御
手段32と、アモルファス合金箔51の張力モードおよ
びこれに伴うテンションセンサ25の検出レンジを2系
統に切り替える切替手段33と、を備えている。
These foil winding machine 11 and foil supply machine 12
Each unit of is controlled by a predetermined control unit 30. FIG.
Is a block diagram showing the control unit 30. A general computer having a CPU, a ROM, a RAM and the like is used as the control unit 30, and all the arithmetic operations are executed by pre-stored software. The rotating device on the foil winding machine 11 side is used. 16 and foil feeder 1
A rotation control means 31 for synchronously rotating the rotating device 23 on the second side at a predetermined speed, and a tension control means 32 for controlling the line speed winding edge control device 17 and the tension adjusting brake 26 based on the detection result of the tension sensor 25. And a switching means 33 for switching the tension mode of the amorphous alloy foil 51 and the detection range of the tension sensor 25 accordingly to two systems.

【0026】ここで、回転制御手段31の回転速度(ラ
イン速度)は、ベンチテストとして巻取ることを考慮し
て可変とし、具体的には、巻芯である磁芯作成用治具A
1の径で3.5π(mm/回転)、仕上げ径で10π
(mm/回転)となる。このように、巻き太りが小さい
ので、ライン速度の設定には、10π(mm/回転)を
最大値とすればよい。
Here, the rotation speed (line speed) of the rotation control means 31 is variable in consideration of winding up as a bench test. Specifically, the core A is a jig for magnetic core production A.
3.5π (mm / revolution) for 1 diameter, 10π for finishing diameter
(Mm / rotation). As described above, since the winding thickness is small, the line speed can be set at a maximum value of 10π (mm / revolution).

【0027】また、回転制御手段31は、ロータリエン
コーダ29によって、一定の長さのアモルファス合金箔
51が供給された旨を検出した後に停止する機能を有し
ており、具体的には、箔巻取り機11におけるアモルフ
ァス合金箔51の巻取り量が5512mmになった時点
で回転装置16,23の回転を停止するよう設定してい
る。なお、ここでの停止条件としての巻取り量の算出根
拠は次の通りである。まず、治具A1の直径が3.5m
mであり、また、磁芯41の巻回後の望ましい直径が1
0mmであり、さらにアモルファス合金箔51の厚さが
0.025mmであることから、箔巻取り機11におけ
る巻き回数は、 (10−3.5)/0.025=260回転 となる。ここで、磁芯41として巻回されたアモルファ
ス合金箔51の単純平均外周は、 (3.5π+10π)/2=21.2mm であることから、概算巻取り量は、 21.2×260=5512mm であることがわかる。したがって、巻取り量を5512
mmに設定しておけば、アモルファス合金箔51の巻取
り径を10mmに設定できることになる。
Further, the rotation control means 31 has a function of stopping after the rotary encoder 29 detects that the amorphous alloy foil 51 having a constant length is supplied, and specifically, the foil winding is performed. The rotation of the rotating devices 16 and 23 is set to stop when the winding amount of the amorphous alloy foil 51 in the take-up machine 11 reaches 5512 mm. The grounds for calculating the winding amount as the stop condition here are as follows. First, the diameter of jig A1 is 3.5 m
m, and the desirable diameter after winding the magnetic core 41 is 1
Since it is 0 mm and the thickness of the amorphous alloy foil 51 is 0.025 mm, the number of windings in the foil winder 11 is (10-3.5) /0.025=260 rotations. Here, since the simple average outer circumference of the amorphous alloy foil 51 wound as the magnetic core 41 is (3.5π + 10π) /2=21.2 mm, the estimated winding amount is 21.2 × 260 = 5512 mm. It can be seen that it is. Therefore, the winding amount is 5512
If it is set to mm, the winding diameter of the amorphous alloy foil 51 can be set to 10 mm.

【0028】切替手段33は、巻始めの方が巻終わりに
比べて強い張力を必要とするため、巻始め後の時間の経
過によって前半と後半の2時間帯にわけ、前半について
0〜10kgといった高い検出レンジでアモルファス合
金箔51の張力を検出し、後半については比較的弱い張
力で足りるため0〜5kgといった低い検出レンジでア
モルファス合金箔51の張力を検出しようとするためで
ある。かかる目的のため、切替手段33は、図示しない
昇降装置によってテンションセンサ25の近傍に配置さ
れた第2の中継ローラ24bを昇降させて強張力モード
(上昇位置)と弱張力モード(下降位置)とに切り替え
る張力切替機能と、この切り替えに応じてテンションセ
ンサ25の検出レンジを切り替える検出レンジ切替機能
とを有している。
Since the switching means 33 requires a higher tension at the beginning of winding than at the end of winding, the switching means 33 is divided into the first half and the second half of the time zone depending on the elapsed time after the beginning of winding, and the first half is 0 to 10 kg. This is because the tension of the amorphous alloy foil 51 is detected in a high detection range, and the tension of the amorphous alloy foil 51 is detected in a detection range as low as 0 to 5 kg since the relatively weak tension is sufficient in the latter half. For this purpose, the switching means 33 moves the second relay roller 24b arranged in the vicinity of the tension sensor 25 up and down by an elevating device (not shown) to switch between the strong tension mode (up position) and the weak tension mode (down position). And a detection range switching function for switching the detection range of the tension sensor 25 in accordance with this switching.

【0029】張力制御手段32は、切替手段33で切り
替えられた夫々の張力モードにおいて、テンションセン
サ25によって検出されたアモルファス合金箔51の張
力が適正な張力であるか否かを判断し、張力が強過ぎる
場合は、ライン速度巻取りエッジコントロール装置17
によって回転装置16の回転速度を所定時間だけ若干遅
め、逆に張力が弱過ぎる場合は、テンション調整用ブレ
ーキ26によって回転装置23の回転速度を所定時間だ
け若干遅める機能を有している。なお、アモルファス合
金箔51の張力が所定値と大幅に相違して異常が発生す
る可能性が高いときは、併せてテンション異常警報を出
力する。さらに、材料切れの警報を出力してもよい。
In each tension mode switched by the switching means 33, the tension control means 32 judges whether the tension of the amorphous alloy foil 51 detected by the tension sensor 25 is an appropriate tension, and the tension is If too strong, line speed take-up edge control device 17
Has a function of slightly slowing the rotation speed of the rotating device 16 by a predetermined time, and conversely, when the tension is too weak, has a function of slightly slowing the rotation speed of the rotating device 23 by a predetermined time by the tension adjusting brake 26. . When the tension of the amorphous alloy foil 51 is significantly different from the predetermined value and an abnormality is likely to occur, a tension abnormality alarm is also output. Further, an alarm of material shortage may be output.

【0030】<動作>上記構成において、磁芯作成用治
具A1への巻始めには、人手によって、各巻取具1,2
の巻芯半部材3の分断面4にアモルファス合金箔51の
端部を当接させながら、各巻芯半部材3の先端部を、互
いに他方の巻取具1,2の位置決め部材5の嵌入孔6に
嵌入し、図5のように両巻芯半部材3の分断面4をアモ
ルファス合金箔51の端部に押し付けて狭持する。そし
て、両巻取具1,2を中心軸周りに回転させて、アモル
ファス合金箔51の巻取りを開始する。この際、アモル
ファス合金箔51の巻取り精度を向上するため、巻始め
時を含む前半は第2の中継ローラ24bを上昇させて強
張力モードにし、テンションセンサ25の検出レンジを
0〜10kgスパンにして張力制御手段32で張力を調
整しながら磁芯作成用治具A1に対して密にロール巻き
する。また、ロータリエンコーダ29によって、一定量
のアモルファス合金箔51が供給されたら、切替手段3
3によって第2の中継ローラ24bを降下させるととも
にテンションセンサ25の検出レンジを0〜5kgスパ
ンに切り替え、張力制御手段32で張力を調整しながら
磁芯作成用治具A1に対して密にロール巻きする。
<Operation> In the above structure, at the beginning of winding the magnetic core producing jig A1, the winding tools 1 and 2 are manually operated.
While bringing the end portion of the amorphous alloy foil 51 into contact with the split surface 4 of the core half member 3, the front end of each core half member 3 is fitted into the positioning member 5 of the other winding tool 1, 2. 6, and the divided cross section 4 of the two core half members 3 is pressed against the end portion of the amorphous alloy foil 51 as shown in FIG. Then, the winding tools 1 and 2 are rotated around the central axis to start winding the amorphous alloy foil 51. At this time, in order to improve the winding accuracy of the amorphous alloy foil 51, the second relay roller 24b is raised to the strong tension mode in the first half including the winding start, and the detection range of the tension sensor 25 is set to 0 to 10 kg span. The tension control means 32 adjusts the tension to tightly roll the magnetic core forming jig A1. When the rotary encoder 29 supplies a certain amount of the amorphous alloy foil 51, the switching means 3
The second relay roller 24b is lowered by 3 and the detection range of the tension sensor 25 is switched to a span of 0 to 5 kg, and the tension control means 32 adjusts the tension to tightly wind the magnetic core forming jig A1. To do.

【0031】そして、ロータリエンコーダ29によっ
て、材料供給ローラ21からの供給量が5512mmに
なった旨を検出すると、上述したように磁芯作成用治具
A1での巻取り径が10mmになっているはずであるの
で、この時点で回転制御手段31は回転装置16による
巻取具1,2の回転、および回転装置23による材料供
給ローラ21の回転を自動停止する。この際、ピンチロ
ーラ18が磁芯作成用治具A1に向けて降下し、作成し
た磁芯41上のアモルファス合金箔51がピンチローラ
18で押えつけられる。また、材料供給ローラ21と箔
巻取り機11との間の第4の中継ローラ24dでも、ピ
ンチローラ28が降下し、アモルファス合金箔51がピ
ンチローラ28で押えつけられる。
When the rotary encoder 29 detects that the supply amount from the material supply roller 21 is 5512 mm, the winding diameter of the magnetic core producing jig A1 is 10 mm as described above. Therefore, the rotation control means 31 automatically stops the rotation of the winding tools 1 and 2 by the rotation device 16 and the rotation of the material supply roller 21 by the rotation device 23 at this point. At this time, the pinch roller 18 descends toward the magnetic core producing jig A1, and the produced amorphous alloy foil 51 on the magnetic core 41 is pressed by the pinch roller 18. Further, the pinch roller 28 also descends on the fourth relay roller 24d between the material supply roller 21 and the foil winder 11, and the amorphous alloy foil 51 is pressed by the pinch roller 28.

【0032】しかる後、箔巻取り機11側と箔供給機1
2との間でアモルファス合金箔51を人手等または機械
的に切断機等によって切断する。このとき、第4の中継
ローラ24d上のアモルファス合金箔51は前述のよう
に既にピンチローラ28によって押えつけられているの
で、アモルファス合金箔51の材料供給ローラ21への
巻き戻しを防止できる。また、箔巻取り機11内でも、
ピンチローラ18によってアモルファス合金箔51を磁
芯作成用治具A1上に押えつけているので、径方向等へ
の巻崩れを防止できる。その後、人手によって、アモル
ファス合金箔51の巻終わり端部を粘着テープ等によっ
てロール状に止着した後、ピンチローラ18を上昇させ
て磁芯作成用治具A1から引き離し、磁芯作成用治具A
1をアモルファス合金箔51が巻き付けられた状態のま
ま支持チャック13より取り外し、その後、図6のよう
に巻取具1,2を軸方向にスライドさせてアモルファス
合金箔51からから夫々引き抜き、すべての作業が終了
する。
After that, the foil winder 11 side and the foil feeder 1
The amorphous alloy foil 51 is cut between the two by a cutting machine or the like manually or mechanically. At this time, since the amorphous alloy foil 51 on the fourth relay roller 24d is already pressed by the pinch roller 28 as described above, it is possible to prevent the amorphous alloy foil 51 from being rewound onto the material supply roller 21. Also, in the foil winder 11,
Since the pinch roller 18 presses the amorphous alloy foil 51 onto the magnetic core forming jig A1, it is possible to prevent winding collapse in the radial direction or the like. After that, the end of the winding end of the amorphous alloy foil 51 is manually fixed to a roll shape with an adhesive tape or the like, and then the pinch roller 18 is lifted to be separated from the magnetic core forming jig A1 to form a magnetic core forming jig. A
1 is removed from the support chuck 13 while the amorphous alloy foil 51 is still wound, and then the winding tools 1 and 2 are slid in the axial direction as shown in FIG. The work is finished.

【0033】以上のように、一対の巻取具1,2によっ
てアモルファス合金箔51の端部を狭持してから巻取り
を開始しているので、巻始めの反発力によって巻取りの
乱れが生じるのを防止でき、その結果、径が大きくなっ
てしまったり、端部が作業者の指や腕等に当たって怪我
をしたりするのを防止できる。
As described above, since the winding of the amorphous alloy foil 51 is started after the end portions of the amorphous alloy foil 51 are held by the pair of winding tools 1 and 2, the winding repulsion causes disturbance of the winding. This can be prevented from occurring, and as a result, the diameter can be prevented from becoming large and the end can be prevented from hitting the operator's finger, arm, or the like to cause injury.

【0034】また、巻終わり後の切断時に、材料供給ロ
ーラ21と箔巻取り機11の間の第4の中継ローラ24
dにおいてピンチローラ28でアモルファス合金箔51
を押えつけているので、切断後にアモルファス合金箔5
1が材料供給ローラ21に巻き戻るのを防止できる。し
たがって、次回の巻き操作の際に、スムーズにアモルフ
ァス合金箔51の端部をハンドリングすることができ
る。なお、次回の巻き操作の際には、人手によってアモ
ルファス合金箔51の端部を箔巻取り機11側へ引き出
した後、ピンチローラ28を上昇させ、アモルファス合
金箔51にピンチローラ28が接触しないようにして巻
取りを行えばよい。
Further, at the time of cutting after the end of winding, the fourth relay roller 24 between the material supply roller 21 and the foil winder 11 is cut.
At d, the pinch roller 28 is used to form the amorphous alloy foil 51.
Since it holds down the amorphous alloy foil 5 after cutting
It is possible to prevent 1 from rewinding onto the material supply roller 21. Therefore, the end portion of the amorphous alloy foil 51 can be smoothly handled in the next winding operation. In the next winding operation, after manually pulling out the end of the amorphous alloy foil 51 to the foil winder 11 side, the pinch roller 28 is raised so that the amorphous alloy foil 51 does not come into contact with the pinch roller 28. Winding may be performed in this manner.

【0035】なお、上記実施の形態では、磁気絶縁のた
め、アモルファス合金箔51の片面に絶縁性塗料を塗布
したり、渦磁界による損失を防止するため、磁芯41の
軸方向にスリットを形成してもよい。
In the above embodiment, one side of the amorphous alloy foil 51 is coated with an insulating coating for magnetic insulation, and a slit is formed in the axial direction of the magnetic core 41 to prevent loss due to an eddy magnetic field. You may.

【0036】また、磁芯作成用治具A1の巻芯半部材3
としては、略円柱状の棒材について斜めに分断した形状
としていたが、略角柱状や略楕円柱状の棒材について斜
めに分断した形状としてもよい。
Further, the winding core half member 3 of the jig A1 for making a magnetic core
As for the above, a substantially cylindrical rod material has a diagonally divided shape, but a substantially prismatic or substantially elliptic rod material may have an obliquely divided shape.

【0037】[0037]

【発明の効果】請求項1および請求項4に記載の発明に
よれば、一対の巻芯半部材によって金属箔の端部を狭持
してから巻取りを開始しているので、巻始めの反発力に
よって巻取りの乱れが生じるのを防止でき、その結果、
径が大きくなってしまったり、端部が作業者の指や腕等
に当たって怪我をしたりするのを防止できる。したがっ
て、磁芯としてのアモルファス合金箔の巻始めにおい
て、一様に且つ迅速に実施して生産性および品質安定性
の向上を図ることができ、また安全性を向上できる。
According to the first and fourth aspects of the invention, since the pair of winding core half members hold the end portion of the metal foil before starting the winding, the winding start It is possible to prevent the disorder of the winding due to the repulsive force, as a result,
It is possible to prevent the diameter from becoming large and the end from being injured by hitting the operator's finger or arm. Therefore, at the beginning of winding the amorphous alloy foil as the magnetic core, it can be uniformly and quickly carried out to improve productivity and quality stability, and also improve safety.

【0038】請求項2に記載の発明によれば、各巻芯半
部材を、略柱状の棒材がほぼ一端部からほぼ他端部にか
けて斜めに分断された形状に形成しているので、金属箔
を巻取って磁芯を形成した後に両巻芯半部材を除去する
際、金属箔の両端部から外側に向けて両巻芯半部材を夫
々引き抜くだけでよく、除去作業が極めて容易になる。
According to the invention described in claim 2, since each core half member is formed in a shape in which a substantially columnar bar member is obliquely divided from almost one end to almost the other end, the metal foil is formed. When the two core half members are removed after winding the magnetic core to form the magnetic core, it is sufficient to pull out both core half members from both ends of the metal foil toward the outside, and the removing work becomes extremely easy.

【0039】請求項3および請求項5に記載の発明によ
れば、箔供給側から供給される金属箔の端部を両巻芯半
部材の狭持面で狭持する際、各巻芯半部材の先端部を、
互いに他方の巻芯半部材側の位置決め部材で位置決めす
るだけでよく、金属箔の磁芯作成用治具への取付け作業
の効率が向上する。
According to the third and fifth aspects of the invention, when the end portions of the metal foil supplied from the foil supply side are clamped by the clamping surfaces of both core half members, each core half member is held. The tip of
Only the positioning members on the other side of the core half members need to perform positioning, and the efficiency of the work of attaching the metal foil to the magnetic core producing jig is improved.

【0040】請求項6に記載の発明によれば、少なくと
も箔切断時に、押え部材で金属箔を軸心方向に押えつけ
ているので、金属箔の径方向等への巻崩れを防止でき
る。
According to the sixth aspect of the present invention, since the metal foil is pressed by the pressing member in the axial direction at least when cutting the foil, it is possible to prevent the metal foil from being collapsed in the radial direction.

【0041】請求項7に記載の発明によれば、少なくと
も巻終わり後の切断時以降に、箔供給側に切断された金
属箔の切断端部を磁芯作成用治具の設置位置付近で押え
部材で押えつけて固定しているので、切断後に金属箔が
箔供給側に巻き戻るのを防止できる。したがって、次回
の巻き操作の際に、スムーズに金属箔の端部をハンドリ
ングすることができる。
According to the invention described in claim 7, the cut end of the metal foil cut on the foil supply side is held near the installation position of the magnetic core making jig at least after cutting after winding. Since the member is pressed and fixed, it is possible to prevent the metal foil from rewinding to the foil supply side after cutting. Therefore, the end of the metal foil can be smoothly handled in the next winding operation.

【0042】請求項8に記載の発明によれば、適正な張
力調整を行って磁芯の品質を向上できる。この場合、一
対の巻芯半部材によって金属箔の端部を狭持して巻取っ
ているので、張力の強弱を変化させても、金属箔が磁芯
作成用治具から外れたり巻取り乱れたりするのを防止で
きる。
According to the invention as set forth in claim 8, the quality of the magnetic core can be improved by appropriately adjusting the tension. In this case, since the end portions of the metal foil are sandwiched and wound by the pair of core half members, even if the strength of the tension is changed, the metal foil is disengaged from the magnetic core producing jig or the winding is disturbed. Can be prevented.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一の実施の形態の磁芯作成用治具を示
す斜視図である。
FIG. 1 is a perspective view showing a magnetic core producing jig according to an embodiment of the present invention.

【図2】本発明の一の実施の形態の磁芯作成装置および
磁芯作成用治具を示す平面図である。
FIG. 2 is a plan view showing a magnetic core production device and a magnetic core production jig according to an embodiment of the present invention.

【図3】本発明の一の実施の形態の磁芯作成装置および
磁芯作成用治具を示す断面図である。
FIG. 3 is a cross-sectional view showing a magnetic core production device and a magnetic core production jig according to an embodiment of the present invention.

【図4】本発明の一の実施の形態の各部と制御部を示す
制御ブロック図である。
FIG. 4 is a control block diagram showing each unit and a control unit according to an embodiment of the present invention.

【図5】本発明の一の実施の形態の磁芯作成動作を示す
図である。
FIG. 5 is a diagram showing a magnetic core creating operation according to the embodiment of the present invention.

【図6】本発明の一の実施の形態の磁芯作成動作を示す
図である。
FIG. 6 is a diagram showing a magnetic core creating operation according to the embodiment of the present invention.

【図7】従来の技術の点火コイルを示す断面図である。FIG. 7 is a cross-sectional view showing a conventional ignition coil.

【図8】提案例の磁芯を示す斜視図である。FIG. 8 is a perspective view showing a magnetic core of a proposed example.

【符号の説明】[Explanation of symbols]

1 第1の巻取具 2 第2の巻取具 3 巻芯半部材 4 分断面 5 位置決め部材 6 嵌入孔 11 箔巻取り機 12 箔供給機 13 支持チャック 14 支持台 15 スライドベアリング機構 16 回転装置 17 エッジコントロール装置 18 ピンチローラ 20 箔供給機本体 21 材料供給ローラ 22 支持部材 23 回転装置 24a〜24d 中継ローラ 25 テンションセンサ 26 テンション調整用ブレーキ 28 ピンチローラ 29 ロータリエンコーダ 30 制御部 31 回転制御手段 32 張力制御手段 33 切替手段 A1 磁芯作成用治具 A2 磁芯作成装置 DESCRIPTION OF SYMBOLS 1 1st winding tool 2 2nd winding tool 3 Core half member 4 Quarter section 5 Positioning member 6 Insertion hole 11 Foil winder 12 Foil supply machine 13 Support chuck 14 Support stand 15 Slide bearing mechanism 16 Rotating device 17 Edge Control Device 18 Pinch Roller 20 Foil Feeder Main Body 21 Material Supply Roller 22 Supporting Member 23 Rotating Device 24a-24d Relay Roller 25 Tension Sensor 26 Tension Adjusting Brake 28 Pinch Roller 29 Rotary Encoder 30 Control Unit 31 Rotation Control Means 32 Tension Control means 33 Switching means A1 Magnetic core preparation jig A2 Magnetic core preparation device

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 磁性体からなる金属箔を巻取って点火コ
イルの磁芯を作成するための磁芯作成用治具であって、 互いに対を成して前記金属箔を巻取る巻芯を構成する一
対の巻芯半部材を有し、 前記両巻芯半部材に、互いに他方の巻芯半部材との間で
前記金属箔の端部を狭持する狭持面が形成されたことを
特徴とする磁芯作成用治具。
1. A magnetic core production jig for producing a magnetic core of an ignition coil by winding a metal foil made of a magnetic material, wherein the core forms a pair to wind the metal foil. A pair of core half members constituting the core core half member, the two core half members, a sandwiching surface for sandwiching the end portion of the metal foil between the other core half member is formed. Characteristic jig for core creation.
【請求項2】 請求項1に記載の磁芯作成用治具であっ
て、前記各巻芯半部材は、略柱状の棒材がほぼ一端部か
らほぼ他端部にかけて斜めに分断された形状に形成さ
れ、前記各巻芯半部材の分断面が前記狭持面とされたこ
とを特徴とする磁芯作成用治具。
2. The jig for magnetic core production according to claim 1, wherein each of the winding core half members has a shape in which a substantially columnar bar member is obliquely divided from substantially one end portion to substantially the other end portion. A core-making jig, wherein the jig is formed so that the split cross section of each core half member is the sandwiching surface.
【請求項3】 請求項1または請求項2に記載の磁芯作
成用治具であって、前記各巻芯半部材の基端部に、互い
に他方の巻芯半部材の先端部を位置決めする位置決め部
材が固着されたことを特徴とする磁芯作成用治具。
3. The magnetic core producing jig according to claim 1, wherein the core half members are positioned at the base end portions of the other core half members. A jig for magnetic core production, characterized in that members are fixed.
【請求項4】 請求項1または請求項2に記載の磁芯作
成用治具を用いて前記金属箔を巻取る、点火コイルの磁
芯作成方法であって、 (a) 箔供給側から供給される金属箔の端部を両巻芯半部
材の狭持面で狭持する工程と、 (b) 前記両巻芯半部材を一体的に中心軸周りに回転させ
て、前記金属箔を巻取る工程と、 (c) 前記金属箔の巻取り完了後に、前記金属箔を箔供給
側から切断する工程と、 (d) 前記金属箔の巻取り完了後に、前記金属箔の両端部
から外側に向けて両巻芯半部材を夫々引き抜く工程と、 を備える点火コイルの磁芯作成方法。
4. A method for producing a magnetic core of an ignition coil, which comprises winding the metal foil using the magnetic core producing jig according to claim 1 or 2, comprising: (a) supplying from a foil supply side. Holding the ends of the metal foil with the holding surfaces of the two core half members, and (b) rotating both metal core half members integrally around the central axis to wind the metal foil. A step of taking, (c) a step of cutting the metal foil from a foil supply side after the winding of the metal foil is completed, and a step of cutting the metal foil from the foil supply side to the outside from both ends of the metal foil. And a step of pulling out both of the winding core half members, respectively.
【請求項5】 請求項3に記載の磁芯作成用治具を用い
て前記金属箔を巻取る、点火コイルの磁芯作成方法であ
って、 (a) 箔供給側から供給される金属箔の端部を前記両巻芯
半部材の狭持面に当接させながら、前記各巻芯半部材の
先端部を、互いに他方の巻芯半部材に固着された位置決
め部材で位置決めし、前記金属箔の端部を両巻芯半部材
の狭持面で押し付けて狭持する工程と、 (b) 前記両巻芯半部材を一体的に中心軸周りに回転させ
て、前記金属箔を巻取る工程と、 (c) 前記金属箔の巻取り完了後に、前記金属箔を箔供給
側から切断する工程と、 (d) 前記金属箔の巻取り完了後に、前記金属箔の両端部
から外側に向けて両巻芯半部材を夫々引き抜く工程と、 を備える点火コイルの磁芯作成方法。
5. A method for producing a magnetic core for an ignition coil, comprising winding the metal foil using the magnetic core producing jig according to claim 3, comprising: (a) a metal foil supplied from a foil supply side. While abutting the ends of the core half members with the sandwiching surfaces of the core half members, the leading ends of the core half members are positioned by the positioning members fixed to the other core half members. And pressing the end portions of the two core cores by the holding surfaces of the two core half members, and (b) rotating the two core half members integrally around the central axis to wind up the metal foil. And (c) a step of cutting the metal foil from a foil supply side after completion of winding of the metal foil, and (d) after completion of winding of the metal foil, from both ends of the metal foil toward the outside. A method of producing a magnetic core for an ignition coil, comprising: pulling out both core half members.
【請求項6】 請求項4または請求項5に記載の磁芯作
成方法であって、少なくとも前記(c) の工程において、
前記巻芯半部材の周りに巻取られた前記金属箔の切断端
部を所定の押え部材で軸心方向に押えつけることを特徴
とする点火コイルの磁芯作成方法。
6. The method for producing a magnetic core according to claim 4 or 5, wherein at least the step (c) comprises:
A method of producing a magnetic core for an ignition coil, comprising: pressing a cut end of the metal foil wound around the winding core half member in an axial direction with a predetermined pressing member.
【請求項7】 請求項4または請求項5に記載の磁芯作
成方法であって、少なくとも前記(c) の工程以後におい
て、箔供給側に切断された前記金属箔の切断端部を前記
磁芯作成用治具の設置位置付近で所定の押え部材で押え
つけて固定することを特徴とする点火コイルの磁芯作成
方法。
7. The method for producing a magnetic core according to claim 4 or 5, wherein at least after the step (c), the cut end portion of the metal foil cut on the foil supply side is cut with the magnetic core. A method for producing a magnetic core of an ignition coil, which comprises pressing and fixing a predetermined holding member in the vicinity of an installation position of a lead making jig.
【請求項8】 請求項4または請求項5に記載の磁芯作
成方法であって、前記(b) の工程において、前記金属箔
の張力を所定の張力検出手段で検出するとともに、前記
張力検出手段での検出結果に基づいて前記箔供給側の供
給速度および前記磁芯作成用治具の回転速度の少なくと
も一方を所定の張力調整手段で調整することを特徴とす
る点火コイルの磁芯作成方法。
8. The method for producing a magnetic core according to claim 4 or 5, wherein in the step (b), the tension of the metal foil is detected by a predetermined tension detecting means and the tension is detected. At least one of the supply speed on the foil supply side and the rotation speed of the magnetic core preparation jig is adjusted by a predetermined tension adjusting means based on the detection result of the means, and a method for producing an ignition coil magnetic core. .
JP32585595A 1995-12-14 1995-12-14 Ignition coil magnetic core manufacturing jig and manufacturing method of magnetic core Pending JPH09167712A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32585595A JPH09167712A (en) 1995-12-14 1995-12-14 Ignition coil magnetic core manufacturing jig and manufacturing method of magnetic core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32585595A JPH09167712A (en) 1995-12-14 1995-12-14 Ignition coil magnetic core manufacturing jig and manufacturing method of magnetic core

Publications (1)

Publication Number Publication Date
JPH09167712A true JPH09167712A (en) 1997-06-24

Family

ID=18181379

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32585595A Pending JPH09167712A (en) 1995-12-14 1995-12-14 Ignition coil magnetic core manufacturing jig and manufacturing method of magnetic core

Country Status (1)

Country Link
JP (1) JPH09167712A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103325566A (en) * 2013-07-04 2013-09-25 艾柯电器(苏州)有限公司 Plate combination for preventing cracking of gussets for winding of transformers

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103325566A (en) * 2013-07-04 2013-09-25 艾柯电器(苏州)有限公司 Plate combination for preventing cracking of gussets for winding of transformers

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